Operating Flow

Sr No. Pump Name (m3/hr)

1 Gypsum Bleed Pump Unit I 275

2 Gypsum Bleed Pump Unit II 275

3 Limestone Slurry Pump Unit I & Unit II 160

Primary Hydrocyclone feed pump

4 311

5 Filtrate cum Secondary Hydrocyclone pump 311

6 Waste Water pump 21

7 Auxiliary Absorbent Pump 230

8 Absorber Area Sump Pump 121

9 Gypsum Dewatering Area Sump Pump 140

10 Limestone Slurry Preperation Area Sump Pump 50

11 Limestone Handling Sump Pump ( Lime stone shed) 50

12 Auxiliary absorbent area Sump Pump 50

13 Gypsum Storage Sump Pump 50

 Operating Flow
Sr No. Pump Name (m3/hr)

1 Clarified Water Pump 72

2 Process Water Pump 225

3 Mist Eliminator Wash Pump Unit I 140

4 Mist Eliminator Wash Pump Unit II 140

5 Clarified Water Booster Pump 60

6 Process Water Booster Pump 405

Process requirement for minimum Process requirement for maximum
Operating Head
flow % Minimum flow flow
(mlc)
(m3/hr) (m3/hr)

161.9 59% 76

161.9 59% 59

98 61% 77

167 54% 51

157 50% 74

14.23 68% 66

NA NA NA 20

NA NA 35

NA NA 20

NA NA 21

NA NA 40

NA NA 35

NA NA 30

WATER PUMP
Process requirement for minimum Process requirement for maximum
Operating Head
flow % Minimum flow flow
(mlc)
(m3/hr) (m3/hr)

28.9 40% 50

68.8 31% 150

NA NA 92
NA
NA NA 112

18 30% 130

122 30% 20
 Minimum Flow Minimum Flow Minimum Flow Minimum Flow Maximum Flow
(m3/hr) (m3/hr) (m3/hr) (m3/hr) (m3/hr)

FLSmidth Metso Sam Turbo Weir Minerals FLSmidth

111 110 68.75 100 419
40% 40% 25% 36% 152%
172 110 68.75 90 602
63% 40% 25% 33% 219%
104 64 40 90 400
65% 40% 25% 56% 250%
164 124.4 77.75 59 568
53% 40% 25% 19% 183%
114 124.4 77.75 90 410
37% 40% 25% 29% 132%
13 8.4 5.25 8 51
62% 40% 25% 38% 243%
120 92 57.5 70 390
52% 40% 25% 30% 170%
68 48.4 60 239
56% 40% 50% 198%
50 56 50 192
36% 40% 36% 137%
10 20 20 58
20% 40% 40% 116%
36 20 20 142
72% 40% 40% 284%
36 20 20 142
72% 40% 40% 284%
34 20 20 134
68% 40% 40% 268%

TER PUMP
 Minimum Flow (m3/hr) Maximum Flow (m3/hr)

Sam Turbo KBL Sam Turbo Sam Turbo KBL

28.8 18.31 #VALUE! 86.4 86.4

40% 25% 120% 120% 120%
90 110.7 #VALUE! 270 270
40% 49% 120% 120% 120%
56 43.89 #VALUE! 168 168
40% 31% 120% 120% 120%
56 61.24 #VALUE! 168 168
40% 44% 120% 120% 120%
24 10.17 #VALUE! 72 72
40% 17% 120% 120% 120%
162 117.5 #VALUE! 486 486
40% 29% 120% 120% 120%
 SLURRY PUMP

Maximum Flow Maximum Flow Shutoff Head Shutoff Head Shutoff Head
(m3/hr) (m3/hr) (mlc) (mlc) (mlc)

Metso Weir Minerals FLSmidth Metso Weir Minerals

330 540 90 82 78
120% 196% 118% 107.89% 103%
330 460 64 62 65
120% 167% 108% 105.08% 110%
192 500 85 79 82
120% 313% 110% 102.60% 106%
373.2 450 55 56 59
120% 145% 108% 109.80% 116%
373.2 510 85 82 77
120% 164% 115% 110.81% 104.05%
25.2 42 63 67 62.5
120% 200% 95% 101.52% 94.70%
276 290 22 23 24
120% 126% 110% 115.00% 120%
145.2 240 40 40 39.5
120% 198% 114% 114.29% 113%
168 160 25 26 23
120% 114% 125% 130.00% 115%
60 90 29 24 23
120% 180% 138% 114.29% 110%
60 120 40 46 41
120% 240% 100% 115.00% 103%
60 120 40 42 39
120% 240% 114% 120.00% 111%
60 110 35 35 33
120% 220% 117% 116.67% 110%
 Shutoff Head
RPM
(mlc)

Sam Turbo KBL Sam Turbo KBL

57.5 51.67
1450 1475
115% 103.34%
165 158.46
1490 1486
110% 105.64%
104 98.2284
1480 1480
113% 106.77%
128.8 115.63
1450 1480
115% 103.24%
149.5 181.35
1450 1475
115% 139.50%
29 21.846
1470 1985
145% 109.23%
 RPM RPM RPM MoC MoC

FLSmidth Metso Weir Minerals FLSmidth Metso

1285 1760 1207 inline with Tender requirement inline with Tender requirement

1438 1437 1588 inline with Tender requirement inline with Tender requirement

1258 1721 1214 inline with Tender requirement inline with Tender requirement

1349 1069 1512 inline with Tender requirement inline with Tender requirement

1280 1761 1188 inline with Tender requirement inline with Tender requirement

NA 2295 2821 inline with Tender requirement inline with Tender requirement

850 878 973 inline with Tender requirement inline with Tender requirement
inline with Tender requirement
1382 1600 1249 inline with Tender requirement excep shaft, shaft will be Rubber
Lined Shaft
inline with Tender requirement
1069 1121 973 inline with Tender requirement excep shaft, shaft will be Rubber
Lined Shaft
inline with Tender requirement
1753 1162 1314 inline with Tender requirement excep shaft, shaft will be Rubber
Lined Shaft
inline with Tender requirement
1521 2003 2598 inline with Tender requirement excep shaft, shaft will be Rubber
Lined Shaft
inline with Tender requirement
1521 2116 1668 inline with Tender requirement excep shaft, shaft will be Rubber
Lined Shaft
inline with Tender requirement
1396 1777 1549 inline with Tender requirement excep shaft, shaft will be Rubber
Lined Shaft
 MoC Performance Testing Performance Testing

Weir Minerals FLSmidth Metso

Impeller: A05
ISO 9906 Gr. 3B with negative tolerance as
Shaft : SS 304 ISO 9906 Gr. 3B
per HIS 14.6 Gr. 1E
Shaft Sleeves : SS 316
Impeller: A05
ISO 9906 Gr. 3B with negative tolerance as
Shaft : SS 304 ISO 9906 Gr. 3B
per HIS 14.6 Gr. 1E
Shaft Sleeves : SS 316
Impeller: A05
ISO 9906 Gr. 3B with negative tolerance as
Shaft : SS 304 ISO 9906 Gr. 3B
per HIS 14.6 Gr. 1E
Shaft Sleeves : SS 316
Impeller: A05
ISO 9906 Gr. 3B with negative tolerance as
Shaft : SS 304 ISO 9906 Gr. 3B
per HIS 14.6 Gr. 1E
Shaft Sleeves : SS 316
Impeller: A05
ISO 9906 Gr. 3B with negative tolerance as
Shaft : SS 304 ISO 9906 Gr. 3B
per HIS 14.6 Gr. 1E
Shaft Sleeves : SS 316
Impeller: A05
ISO 9906 Gr. 3B with negative tolerance as
Shaft : SS 304 ISO 9906 Gr. 3B
per HIS 14.6 Gr. 1E
Shaft Sleeves : SS 316
Impeller: A05
ISO 9906 Gr. 3B with negative tolerance as
Shaft : SS 304 ISO 9906 Gr. 3B
per HIS 14.6 Gr. 1E
Shaft Sleeves : SS 316
Impeller: R55
ISO 9906 Gr. 3B with negative tolerance as
Shaft : Z75 : Natural Rubber + ISO 9906 Gr. 3B
per HIS 14.6 Gr. 1E
K1045 Carbon Steel
Impeller: R55
ISO 9906 Gr. 3B with negative tolerance as
Shaft : Z75 : Natural Rubber + ISO 9906 Gr. 3B
per HIS 14.6 Gr. 1E
K1045 Carbon Steel
Impeller: R55
ISO 9906 Gr. 3B with negative tolerance as
Shaft : Z75 : Natural Rubber + ISO 9906 Gr. 3B
per HIS 14.6 Gr. 1E
K1045 Carbon Steel
Impeller: R55
ISO 9906 Gr. 3B with negative tolerance as
Shaft : Z75 : Natural Rubber + ISO 9906 Gr. 3B
per HIS 14.6 Gr. 1E
K1045 Carbon Steel
Impeller: R55
ISO 9906 Gr. 3B with negative tolerance as
Shaft : Z75 : Natural Rubber + ISO 9906 Gr. 3B
per HIS 14.6 Gr. 1E
K1045 Carbon Steel
Impeller: R55
ISO 9906 Gr. 3B with negative tolerance as
Shaft : Z75 : Natural Rubber + ISO 9906 Gr. 3B
per HIS 14.6 Gr. 1E
K1045 Carbon Steel
 Shut off withstanding
Performance Testing Vibration Vibration Vibration
duration

Weir Minerals FLSmidth Metso Weir Minerals FLSmidth

ISO 9906 Gr. 2B HIS 9.6.4 ISO 10816-7 HIS 9.6.4 Not recommended

ISO 9906 Gr. 2B HIS 9.6.4 ISO 10816-7 HIS 9.6.4 Not recommended

ISO 9906 Gr. 2B HIS 9.6.4 ISO 10816-7 HIS 9.6.4 Not recommended

ISO 9906 Gr. 2B HIS 9.6.4 ISO 10816-7 HIS 9.6.4 Not recommended

ISO 9906 Gr. 2B HIS 9.6.4 ISO 10816-7 HIS 9.6.4 Not recommended

ISO 9906 Gr. 2B HIS 9.6.4 ISO 10816-7 HIS 9.6.4 Not recommended

ISO 9906 Gr. 2B HIS 9.6.4 ISO 10816-7 HIS 9.6.4 Not recommended

ISO 9906 Gr. 2B HIS 9.6.4 ISO 10816-7 HIS 9.6.4 Not recommended

ISO 9906 Gr. 2B HIS 9.6.4 ISO 10816-7 HIS 9.6.4 Not recommended

ISO 9906 Gr. 2B HIS 9.6.4 ISO 10816-7 HIS 9.6.4 Not recommended

ISO 9906 Gr. 2B HIS 9.6.4 ISO 10816-7 HIS 9.6.4 Not recommended

ISO 9906 Gr. 2B HIS 9.6.4 ISO 10816-7 HIS 9.6.4 Not recommended

ISO 9906 Gr. 2B HIS 9.6.4 ISO 10816-7 HIS 9.6.4 Not recommended
Shut off withstanding Shut off withstanding Testing with job Testing with job motor at Testing with job motor at
duration duration motor at shop shop shop

Metso Weir Minerals FLSmidth Metso Weir Minerals

Testing with shop motor Testing with job motor at
Not recommended 90 sec Testing at site
at shop shop
Testing with shop motor Testing with job motor at
Not recommended 90 sec Testing at site
at shop shop
Testing with shop motor Testing with job motor at
Not recommended 90 sec Testing at site
at shop shop
Testing with shop motor Testing with job motor at
Not recommended 90 sec Testing at site
at shop shop
Testing with shop motor Testing with job motor at
Not recommended 90 sec Testing at site
at shop shop
Testing with job motor at
Not recommended 90 sec Testing at site Testing with shop motor at shop
shop
Testing with shop motor Testing with job motor at
Not recommended 90 sec Testing at site
at shop shop
Testing with shop motor Testing with job motor at
Not recommended 90 sec Testing at site
at shop shop
Testing with shop motor Testing with job motor at
Not recommended 90 sec Testing at site
at shop shop
Testing with shop motor Testing with job motor at
Not recommended 90 sec Testing at site
at shop shop
Testing with shop motor Testing with job motor at
Not recommended 90 sec Testing at site
at shop shop
Testing with shop motor Testing with job motor at
Not recommended 90 sec Testing at site
at shop shop
Testing with shop motor Testing with job motor at
Not recommended 90 sec Testing at site
at shop shop