Professional Documents
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SERVICE KITS
Refer to Model Description Chart to match the pump material options.
637397 for air section repair (see page 6).
637401-XX for fluid section repair (see page 4). NOTE: This kit also con-
tains several air motor seals which will need to be replaced.
637395-X major air valve assembly (see page 7).
PUMP DATA
Models . . . . . . . . . . . . . see Model Description Chart for “-XXX”
Pump Type . . . . . . . . . . Metallic Air Operated Double Diaphragm
Material . . . . . . . . . . . . . see Model Description Chart
Weight . . . PX10R-XAX-XXX . . . . . . . 20.65 lbs (9.37 kgs)
PX10R-XCX-XXX . . . . . . 35.2 lbs (16.0 kgs) Figure 1
PX10R-XHX-XXX . . . . . . 39.6 lbs (18.0 kgs)
PX10R-XSX-XXX . . . . . . . 38.2 lbs (17.3 kgs) MODEL DESCRIPTION CHART
add 4.65 lbs (2.11 kg) for Aluminum air motor section
add 11.09 lbs (5.03 kg) for Stainless Steel air motor section
Maximum Air Inlet Pressure . . . . . . . . . 120 p.s.i.g. (8.3 bar)
P X 10 X - X X X - X X X
Electronic Interface
Maximum Material Inlet Pressure . . . . . 10 p.s.i.g. (0.69 bar) D - None E - Available
Maximum Outlet Pressure . . . . . . . . . . 120 p.s.i.g. (8.3 bar) Center Section Material
Maximum Flow Rate (flooded inlet) . . . . 52.2 g.p.m. (197.6 l.p.m.) A - Aluminum
Displacement / Cycle @ 100 p.s.i.g. . . . 0.232 gal. (0.88 lit.) R - Polypropylene
Maximum Particle Size . . . . . . . . . . . . 1/8” dia. (3.3 mm) S - Stainless Steel
Maximum Temperature Limits (diaphragm / ball / seal material) Fluid Connection
E.P.R. / EPDM . . . . . . . . . -60_ to 280_ F (-51_ to 138_ C) A - 1 -- 11-1/2 N.P.T.F. - 1
HytrelR . . . . . . . . . . . . . . -20_ to 150_ F (-29_ to 66_ C) B - 1 -- 11 BSP
Nitrile . . . . . . . . . . . . . . . 10_ to 180_ F (-12_ to 82_ C)
Fluid Caps & Manifold Material
Polypropylene . . . . . . . . . 35_ to 175_ F (2_ to 79 _ C)
A - Aluminum H - Hastelloy - C
SantopreneR . . . . . . . . . . -40_ to 225_ F (-40_ to 107_ C) C - Cast Iron S - Stainless Steel
PTFE . . . . . . . . . . . . . . . 40_ to 225_ F (4_ to 107_ C)
Hardware Material
VitonR . . . . . . . . . . . . . . -40_ to 350_ F (-40_ to 177_ C)
P - Plated Steel S - Stainless Steel
Dimensional Data . . . . . . . . . . . . . . . . see page 8
Mounting Dimension . . . . . . . . 4” x 6.25” (101.6 mm x 158.8 mm) Seat Material
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . 80.6 db(A){ A - Santoprene G - Nitrile
C - Hytrel H - Hard 440 Stainless Steel
E - Carbon Steel L - Hastelloy - C
The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEU- F - Aluminum S - 316 Stainless Steel
ROP S5.1 using four microphone locations. Ball Material
A - Santoprene S - 316 Stainless Steel
NOTICE: All possible options are shown in the chart, however, certain C - Hytrel T - PTFE
combinations may not be recommended, consult a representative or the G - Nitrile V - Viton
factory if you have questions concerning availability.
Diaphragm Material
A - Santoprene M - Medical Grade Santoprene
C - Hytrel T - PTFE / Santoprene
G - Nitrile V - Viton
FLUID SECTION SERVICE KIT SELECTION PX10X - XXX - X X X
EXAMPLE: Model # PD10A-ASP-AAA 637401 - X X
Fluid Section Service Kit # 637401-AA Ball Diaphragm
Page 2 of 8 PD10X-X-X
GENERAL DESCRIPTION OPERATING INSTRUCTIONS
The ARO diaphragm pump offers high volume delivery even at low air S Always flush the pump with a solvent compatible with the material
pressure and a broad range of material compatibility options available. being pumped if the material being pumped is subject to “setting up”
Refer to the model and option chart. ARO pumps feature stall resistant when not in use for a period of time.
design, modular air motor / fluid sections. S Disconnect the air supply from the pump if it is to be inactive for a few
Air operated double diaphragm pumps utilize a pressure differential in hours.
the air chambers to alternately create suction and positive fluid pressure in
the fluid chambers, ball checks insure a positive flow of fluid.
Pump cycling will begin as air pressure is applied and it will continue to
PARTS AND SERVICE KITS
pump and keep up with the demand. It will build and maintain line pres- Refer to the part views and descriptions as provided on page 4 through 7
sure and will stop cycling once maximum line pressure is reached (dis- for parts identification and Service Kit information.
pensing device closed) and will resume pumping as needed. S Certain ARO “Smart Parts” are indicated which should be available
for fast repair and reduction of down time.
AIR AND LUBE REQUIREMENTS S Service kits are divided to service two separate diaphragm pump
functions: 1. AIR SECTION, 2. FLUID SECTION. The FLUID SEC-
WARNING EXCESSIVE AIR PRESSURE. Can cause pump TION is divided further to match typical part MATERIAL OPTIONS.
damage, personal injury or property damage.
S A filter capable of filtering out particles larger than 50 microns should MAINTENANCE
be used on the air supply. There is no lubrication required other than
the “O” ring lubricant which is applied during assembly or repair. S Provide a clean work surface to protect sensitive internal moving
S If lubricated air is present, make sure that it is compatible with the “O” parts from contamination from dirt and foreign matter during service
rings and seals in the air motor section of the pump. disassembly and reassembly.
S Keep good records of service activity and include pump in preven-
INSTALLATION tive maintenance program.
S Before disassembling, empty captured material in the outlet man-
S Verify correct model / configuration prior to installation. ifold by turning the pump upside down to drain material from the
S Retorque all external fasteners per specifications prior to start up. pump.
S Pumps are tested in water at assembly. Flush pump with compatible
fluid prior to installation. FLUID SECTION DISASSEMBLY
S When the diaphragm pump is used in a forced-feed (flooded inlet)
situation, it is recommended that a “Check Valve” be installed at the 1. Remove (61) outlet manifold and (60) inlet manifold.
air inlet. 2. Remove (22) balls, (19 and 33) “O” rings (if applicable) and (21)
S Material supply tubing should be at least the same diameter as the seats.
pump inlet manifold connection. 3. Remove (15) fluid caps.
S Material supply hose must be reinforced, non-collapsible type com- NOTE: Only PTFE diaphragm models use a primary diaphragm (7) and
patible with the material being pumped. a backup diaphragm (8). Refer to the auxiliary view in the Fluid Section
S Piping must be adequately supported. Do not use the pump to sup- illustration.
port the piping. 4. Remove the (14) screw, (6) diaphragm washer, (7) or (7 / 8) dia-
S Use flexible connections (such as hose) at the suction and dis- phragms, and (5) backup washer.
charge. These connections should not be rigid piped and must be NOTE: Do not scratch or mar the surface of (1) diaphragm rod.
compatible with the material being pumped.
S Secure the diaphragm pump legs to a suitable surface (level and
FLUID SECTION REASSEMBLY
flat) to insure against damage by vibration.
S Pumps that need to be submersed must have both wet and non-wet S Reassemble in reverse order. Refer to the torque requirements on
components compatible with the material being pumped. page 5.
S Submersed pumps must have exhaust pipe above liquid level. Ex- S Clean and inspect all parts. Replace worn or damaged parts with
haust hose must be conductive and grounded. new parts as required.
S Flooded suction inlet pressure must not exceed 10 p.s.i.g. (0.69 S Lubricate (1) diaphragm rod and (144) “U” cup with LubriplateR
bar). FML-2 grease (94276 grease packet is included in service kit).
S For models with PTFE diaphragms: Item (8) Santoprene diaphragm
is installed with the side marked “AIR SIDE” towards the pump cen-
ter body. Install the PTFE diaphragm (7) with the side marked
“FLUID SIDE” towards the (15) fluid cap.
S Re-check torque settings after pump has been re-started and run a
while.
S VitonR and HytrelR are trademarks of the DuPont Company S KynarR is a registered trademark of Penwalt Corp. S LoctiteR is a registered trademark of Henkel Loctite Corporation S
S SantopreneR is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. S LubriplateR is a registered trademark of Lubriplate Division (Fiske Brothers) S
PD10X-X-X Page 3 of 8
PARTS LIST / PX10X-X-X FLUID SECTION
L 637401-XX FLUID SECTION SERVICE KITS INCLUDE: BALLS (see Ball Option, refer to -XX in Service Kit chart below), DIAPHRAGMS (see Diaphragm
Option, refer to -XX in Service Kit chart below), and items 19, 33, 70, 144, 175 and 180 (listed below) plus 174 and 94276 Lubriplate FML-2 grease
(page 6).
SEAT OPTIONS PX10X-XXX-XXX BALL OPTIONS PX10X-XXX-XXX
“21” L “22” (1-1/4” dia.)
-XXX Seat Qty [Mtl] -XXX Seat Qty [Mtl] -XXX Ball Qty [Mtl] -XXX Ball Qty [Mtl]
-AXX 96152-A (4) [SP] -GXX 96152-G (4) [B] -XAX 93278-A (4) [SP] -XSX 92408 (4) [SS]
-CXX 96152-C (4) [H] -HXX 94706 (4) [SH] -XCX 93278-C (4) [H] -XTX 93278-4 (4) [T]
-EXX 96158 (4) [C] -LXX 95836 (4) [Ha] -XGX 93278-2 (4) [B] -XVX 93278-3 (4) [V]
-FXX 96156 (4) [A] -SXX 96151 (4) [SS]
26 , U FOR THE
AIR MOTOR SECTION
SEE PAGES 6 & 7
68 70 k 76 - 144 k 131 , x
A
70 k 29 , 195 69 7 9
22
B
19 s
21
33 s
27 U
A
175 k 43 15
74 - 144 k
175 k B
29 ,
27 U 1 k 180 k 5
63 - k 22
6 14 , ~
26 , U 19 s
MATERIAL CODE Figure 2 21
60
[A] = Aluminum [K] = PVDF (KynarR)
[B] = Nitrile [MSP]= Medical Grade Santoprene
[C] = Carbon Steel [P] = Polypropylene 33 s
[CI] = Cast Iron [SH] = Hard Stainless Steel
[Co] = Copper [SP] = Santoprene
[E] = E.P.R. [SS] = Stainless Steel
[H] = Hytrel [T] = PTFE
[Ha] = Hastelloy-C [V] = Viton
View of two piece PTFE diaphragm AUXILIARY VIEW A-A AUXILIARY VIEW B-B
(models PX10R-XXX-XXX) (models PX10R-XXX-XXX)
k 180
180 k
28
Santoprene 8
195
PTFE 7
PD10X-X-X Page 5 of 8
PARTS LIST / PX10X-X-X AIR SECTION
n Indicates parts included in 637397 Air Section Service Kit shown below and items (70), (144), (175) and (180) shown on page 4.
AIR MOTOR PARTS
Item Description (size) Qty Part No. [Mtl] Item Description (size) Qty Part No. [Mtl]
101 Center Body (PX10A-X-X) (1) 95888 [A] 136 End Cap (PX10A-X-X) (1) 95941 [Z]
(PX10R-X-X) (1) 95970 [P] (PX10R-X-X) (1) 95833 [P]
(PX10S-X-X) (1) 95901 [SS] (PX10S-X-X) (1) 95938 [SS]
103 Bushing (1) 96000 [D] n 137 Gasket (1) 95844 [B]
105 Screw (M6 x 1 - 6g) n 138 “U” Cup (3/16” x 1-5/8” o.d.) (1) Y186-53 [B]
(PX10A-X and PX10S-X) (16 mm long) (4) 95991 [SS] n 139 “U” Cup (3/16” x 1-1/8” o.d.) (1) Y186-49 [B]
(PX10R-X) (130 mm long) (4) 95886 [SS] 140 Valve Insert (1) 95838 [AO]
107 End Plate (PX10R-X-X only) (2) 95840 [SS] 141 Valve Plate (1) 95885 [AO]
111 Spool (PX10A-X-X and PX10S-X-X) (1) 95835 [D] n 166 Gasket (1) 96171 [B]
(PX10R-X-X) (1) 96293 [D] n 167 Pilot Piston (includes 168 and 169) (1) 67164 [D]
118 Actuator Pin (2) 95999 [SS] 168 “O” Ring (3/32” x 5/8” o.d.) (2) 94433 [U]
121 Sleeve (2) 95123 [D] 169 “U” Cup (1/8” x 7/8” o.d.) (1) Y240-9 [B]
128 Pipe Plug (1/8 - 27 N.P.T. x 0.27”) (1) Y17-50-S [SS] 170 Piston Sleeve (1) 94081 [Br]
(PX10A-X-X and PX10S-X-X only) n 171 “O” Ring (3/32” x 1-1/8” o.d.) (1) Y325-119 [B]
n 132 Gasket (1) 96170 [B] n 172 “O” Ring (1/16” x 1-1/8” o.d.) (1) Y325-22 [B]
133 Washer (1/4”) (PX10A-X-X) (3) Y117-416-C [C] n 173 “O” Ring (3/32” x 1-3/8” o.d.) (2) Y325-123 [B]
(M6) (PX10R-X-X) (6) 95931 [SS] K n 174 “O” Ring (1/8” x 1/2” o.d.) (2) Y325-202 [B]
(1/4”) (PX10S-X-X) (3) Y14-416-T [SS] n 176 Diaphragm (check valve) (2) 95845 [SP]
134 Screw (M6 x 1 - 6g x 20 mm) (PX10R-X) (6) 95887 [SS] 181 Roll Pin (5/32” o.d. x 1/2” long) (4) Y178-52-S [SS]
(PX10A-X and PX10S-X-X) (4) 95887 [SS] n 200 Gasket (PX10A-X-X and PX10S-X-X) (1) 96172 [B]
135 Valve Block (PD10A-X-X) (1) 95942-3 [Z] (PX10R-X-X) (1) 95842 [B]
(PD10R-X-X) (1) 96174-1 [P] 201 Muffler (PX10A-X-X and PX10S-X-X) (1) 350-568
(PD10S-X-X) (1) 95939-3 [SS] (PX10R-X-X) (1) 93139 [P]
(PE10A-X-X) (1) 95942-4 [Z] 233 Adapter Plate (1) 95832 [P]
(PE10R-X-X) (1) 96174-2 [P] 236 Nut (M6 x 1 - 6g) (PX10R-X-X only) (4) 95924 [SS]
(PE10S-X-X) (1) 95939-4 [SS] L n Lubriplate FML-2 Grease (1) 94276
Lubriplate Grease Packets (10) 637308
K Fluid Section Service Kit Parts, see page 4.
135
133
U . 134 Notch
k 138
200 k 132 k 176 k 101 181 103 201
111
Insert screwdriver here to remove (233) adapter plate.
k 139
k 137
MAJOR
- 128 VALVE
136
MATERIAL CODE
U . 105
[A] = Aluminum
Figure 3 [AO] = Alumina Oxide
Models PX10A-X-X [B] = Nitrile
PX10S-X-X [Br] = Brass
[C] = Carbon Steel
[D] = Acetal
Models PX10R-X-X [P] = Polypropylene
[SP] = Santoprene
107 [SS] = Stainless Steel
[U] = Polyurethane
Insert screwdriver here to remove (233) adapter plate. [Z] = Zinc
U 105
LUBRICATION / SEALANTS
k 138 k Apply Lubriplate FML-2 grease to “O” rings, “U” Cups & mating parts.
- Apply PTFE tape to threads at assembly.
U Apply anti-seize compound to threads at assembly.
111
A replacement Major Valve Service Assembly is available separately, which includes the following:
k 139 637395-1 for models PD10R-X-X: 105 (4), 107 (2), 111, 132, 135, 136, 137, 138, 139, 140, 141, 166,
176 (2), 200, 233 and 236 (4).
k 137 637395-2 for models PE10R-X-X: 76, 105 (4), 107 (2), 111, 132, 135, 136, 137, 138, 139, 140, 141, 166,
176 (2), 200, 233 and 236 (4).
136 637395-3 for models PD10A-X-X: 105 (4), 111, 128, 132, 135, 136, 137, 138, 139, 140, 141, 166, 176
(2), 200 and 233.
637395-4 for models PE10A-X-X: 76, 105 (4), 111, 128, 132, 135, 136, 137, 138, 139, 140, 141, 166,
107 176 (2), 200 and 233.
637395-5 for models PD10S-X-X: 105 (4), 111, 128, 132, 135, 136, 137, 138, 139, 140, 141, 166, 176
. 236 (2), 200 and 233.
637395-6 for models PE10S-X-X: 76, 105 (4), 111, 128, 132, 135, 136, 137, 138, 139, 140, 141, 166,
176 (2), 200 and 233.
PD10X-X-X Page 7 of 8
TROUBLE SHOOTING
Product discharged from exhaust outlet. Low output volume, erratic flow, or no flow.
S Check for diaphragm rupture. S Check air supply.
S Check tightness of (14) diaphragm screw. S Check for plugged outlet hose.
S Check for kinked (restrictive) outlet material hose.
Air bubbles in product discharge. S Check for kinked (restrictive) or collapsed inlet material hose.
S Check connections of suction plumbing. S Check for pump cavitation -- suction pipe should be sized at least as
S Check “O” rings between intake manifold and inlet side fluid caps. large as the inlet thread diameter of the pump for proper flow if high
S Check tightness of (14) diaphragm screw. viscosity fluids are being pumped. Suction hose must be a non-col-
lapsing type, capable of pulling a high vacuum.
Motor blows air or stalls. S Check all joints on the inlet manifolds and suction connections.
S Check (176) check valve for damage or wear. These must be air tight.
S Check for restrictions in valve / exhaust. S Inspect the pump for solid objects lodged in the diaphragm chamber
or the seat area.
DIMENSIONAL DATA
(Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).
Outlet
G
B
M Inlet
K N H
C J
DIMENSIONS
A- 12-11/32” (313.2 mm) E- see below J- 7-5/16” (185.7 mm) N- see below
B- 11-9/16” (293.7 mm) F- see below K- 13/32” (10.3 mm) P- 5-27/32” (148.2 mm)
C- 4” (101.6 mm) G- 12-7/16” (315.9 mm) L- 1-1/2” (38.1 mm) Q- 12” (304.8 mm)
D- 1-1/4” (31.8 mm) H- 6-1/4” (158.8 mm) M- 6-15/32” (164.3 mm) R- see below
PN 97999-1068
Page 8 of 8 PD10X-X-X