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SECTION 55 - ELECTRICAL SYSTEM 5

îò ÛÔÛÝÌÎ×ÝßÔ Ü×ßÙÎßÓÍ
îòï ÛÔÛÝÌÎ×ÝßÔ Ü×ßÙÎßÓÍ ó ÐÑÉÛÎÍØËÌÌÔÛ ÝßÞ

ÚËÍÛÍ ßÒÜ ÎÛÔßÇÍ ÜÛÍÝÎ×ÐÌ×ÑÒ

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ
Rear windshield wiper and rear windshield washer (15 Õïî
F1A
A)
Õïð Õïï
F1B Fuel shut off, antitheft power supply, grid heater (7.5 A)
F1C Stop lights switch (10 A) ÞÆï Õï
Instruments power supply, switches lamps, brake oil
F2A
level sensor, seat, buzzer (15 A) Õî
Üê
F2B Conditioner fuse (15 A) Üì

F2C Pilot control (15 A)


Rear right/front left side lights, instruments illumination,
F3A
conditioner switch illumination (3 A)
F3B Rear left/front right side lights, number plate light (3 A)
Front work light, Glide Ride control, double delivery, 4x1
F3C
grab switches (10 A) Õí
Forward speed, reverse speed, reverse buzzer, speed
F4A Õì
switch (5 A)
Rear hammer button, grab level valve and sensor,
F4B
clutch shut off buttons (10 A)
Õë
Rear excavator lock, rear translation lock, rear work
F4C
light (10 A)
Õê
F5A Front inner work lights (15 A)
F5B Traffic lights (10 A) Õé
F5C Main beam (15 A)
F6A Beacon lamp (7.5 A) Õè
F6B (+15) Flasher (7.5 A)
Õç
F6C Hand hammer, 4WD (7.5 A)
F7A (+30) Warning, horn (10 A)
F7B Current intake, radio, roof lamp (10 A)
F7C Front windshield wiper (6 A) Úîéïêé

F8A Outer rear work lights (15 A)


F8B Outer front work lights (15 A)
F8C Inner rear work lights (15 A)
6 SECTION 55 - ELECTRICAL SYSTEM

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ
K1 Forward-reverse speed switch relay
Õïî
K2 Speed alarm, hand brake relay
Õïð Õïï
K3 Starting relay
K4 Grab level solenoid valve relay ÞÆï Õï
K5 Traffic and main beam lights relay
Õî
K6 Inner front work lights relay Üê
Üì
K7 Inner rear work lights relay
K8 Outer front work lights relay
K9 Outer rear work lights relay
K10 Reverse speed relay
K11 Forward speed relay
K12 Flasher Õí

Õì

Õë

Õê

Õé

Õè

Õç

Úîéïêé
SECTION 55 - ELECTRICAL SYSTEM 7

ÝÑÓÐÑÒÛÒÌÍ ßÒÜ ÝÑÒÒÛÝÌÑÎÍ

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ


BS1 Right speaker (optional) M9 Optional blower motor
BS2 Left speaker (optional) M10 A/C compressor
BZ1 Alarm buzzer R1 Heating start
EV1 Double delivery solenoid valve (optional) R2 Engine water temperature sender
EV2 Hand hammer solenoid valve (optional) R3 Fuel level sender
EV3 Rear hammer solenoid valve (optional) S2 4WD switch (optional)
EV4 Rear translation solenoid valve S3 Hand hammer switch (optional)
EV5 Excavator rear lock solenoid valve (optional) S4 Double delivery switch (optional)
EV6 Grab level solenoid valve S5 Ride control switch (optional)
EV7 Fuel shut off solenoid valve S7 Rear translation lock switch
EV8 4WD solenoid valve (optional) S8 Excavator rear lock switch (optional)
EV9 Reverse speed solenoid valve S9 Lights switch
EV10 Forward speed solenoid valve S10 Hazard
EV11 Ride control solenoid valve (optional) S11 Front work light switch
EV12 4x1 proportional solenoid valves (optional) S12 Rear work light switch
FG1 General fuse 80 A S14 Windshield wiper switch
FG2 A/C fuse 10 A S15 Beacon lamp switch
G1 Battery S17 Starting switch
G2 Generator S18 Handbrake switch
H1 Excavator rear lock warning light (optional) S20 Engine oil low pressure switch
H2 Front left light S21 Air filter blocked switch
H3 Front right light S24 Transmission oil pressure switch
H4 Rear left light S25 Transmission oil high temperature switch
H5 Number plate lamp S26 Clutch shut off button
H6 Rear right light S27 Clutch shut off button
H11 Outer front left work light S28 Grab sender
H12 Outer front right work light S30 Rear hammer pedal button (optional)
H13 Outer rear left work light S31 Brake oil level sender
H14 Outer rear right work light S32 Stop light switch
H15 Beacon lamp S33 Stop light switch
H16 Beacon lamp S34 Roof lamp left switch
H17 Current intake illumination S35 Roof lamp right switch
H18 Cab lamp S40 Gear shift
H19 Inner front left work light (optional) S41 Windshield wiper - Lights switch
H20 Inner front right work light (optional) S42 Speedometer sender (optional)
H21 Inner rear left work light (optional) S43 Radio (optional)
H22 Inner rear right work light (optional) S44 Seat (optional)
HA1 Reverse speed buzzer S45 Conditioner and blower motor switch
HA2 Horn S46 Current intake
K01 Starter relay S47 Main switch
K02 A/C relay S48 Engine water high temperature switch
K13 Antitheft unit S49 Air conditioned pressure switch
KC Fuses-relays board S50 Safety seat switch
M1 Starter motor ST1 Side panel with optional diagnostics
M4 Rear windshield wiper motor ST2 Front panel
M5 Front windshield wiper motor ST3 Grip 4x1
M6 Rear windshield washer General cable-engine cable 18 way
X1
M7 Front windshield washer connector
8 SECTION 55 - ELECTRICAL SYSTEM

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ


X2 Cold start 6 way connector X44 Front right work light 4 way connector
X3 Fuel shut off 1 way connector Front right work light (optional) 4 way
X45
X4 Air filter 2 way connector connector
X5 Fuel level sender 2 way connector Rear left work light (optional) 4 way
X46
X6 Forward speed 2 way connector connector
X7 Reverse speed 2 way connector X47 Rear left work light 4 way connector
X8 4WD 2 way connector X49 Front windshield wiper 6 way connector
General cable-front dashboard 5 way Front left work light (optional) 4 way
X9 X50
connector connector
Solenoid valves cable - general cable 29 X51 Front left work light 4 way connector
X10 X53 Radio (brown colour) 8 way connector
way connector
X11 1 Way connector X54 Radio (black colour) 8 way connector
X12 General cable-cabin cable 5 way connector X55 Current intake 2 way connector
General cable-side dashboard 9 way X56 Front windshield washer 2 way connector
X14
connector X57 Rear windshield washer 2 way connector
General cable-side dashboard 7 way X58 Flasher unit 13 way connector
X15
connector X59 Right light 5 way connector
General cable-side dashboard 21 way X60 Horn/left light 7 way connector
X16
connector X61 Wiper and lights switch 12 way connector
X17 Antitheft 11 way connector X62 Gear shift 6 way connector
General cable-rear lamps cable 12 way X63 Number plate light 2 way connector
X18
connector
X64 A/C compressor 1 way connector
X19 Reverse buzzer 2 way connector
X65 Cold start switch 1 way connector
X21 Seat 4 way connector
X67 Generator 3 way connector
X22 Side panel 20 way connector
Engine water temperature sender 3 way
X23 Clutch shut off button 2 way connector X68
connector
Rear translation lock solenoid valve 2 way X69 A/C pressure switch 2 way connector
X24
connector
X70 Front panel 12 way connector
Excavator rear lock solenoid valve 2 way
X25 X71 Starting switch 10 way connector
connector
X72 Pilot control line 1 way connector
X26 Grab sender 3 way connector
Engine oil pressure switch 1 way
X27 Horn button 2 way connector X73
connector
X28 Clutch shut off button 2 way connector
X75 Diagnostics 5 way connector
X29 Grab level 2 way connector
X76 Diagnostics 13 way connector
Double delivery solenoid valve 2 way
X30 X80 Beacon lamp 2 way connector
connector
X81 Beacon lamp 2 way connector
4x1 connection solenoid valve 2 way
X31 X82 Controller 10 way connector
connector
Rear hammer solenoid valve 2 way X83 Relay 2 way connector
X32 X89 Left lights 6 way connector
connector
X33 Speedometer sender 2 way connector X100 Right joystick 6 way connector
X34 Ride control solenoid valve 2 way connector X101 Right lights 6 way connector
Hand hammer solenoid valve 2 way X110 Conditioner 2 way connector
X35
connector X111 Conditioner 9 way connector
X36 Rear hammer button 2 way connector XA Horn 2 way connector
X38 Rear right work light 4 way connector XC1 On board 11 way connector
X39 Rear windshield wiper 4 way connector XC2 On board 7 way connector
Rear right work light (optional) 4 way XC3 On board 21 way connector
X40
connector XC4 On board 21 way connector
X41 Optional blower motor 2 way connector XC5 On board 17 way connector
X43 Beacon lamp 4 way connector XC6 On board 13 way connector
SECTION 55 - ELECTRICAL SYSTEM 9

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ
XD Fuel shut off diode 2 way connector
XX Diodes 5 way connector
XY Safety seat switch 2 way connector
10 SECTION 55 - ELECTRICAL SYSTEM

ÛÒÙ×ÒÛ Ô×ÒÛ

ÍÌï
ïë
ïð îð
Íïé ÊóÞï ë îë
Æï
ÙóÎï Î ÐÓ ¨ ïðð íð
ßóÙï »´ »½¬®± ²· ½

ððð ðð ðð ¸
ÔóÞï

ÎóÒïòë èòï
ÙñÒï èòì

ÓóÞï îòí

Íëð

ÓóÒï
îòì
Íïè
ÔóÙï
íòï

ßîòë
ßîòë
ßîòë
õïë
í îòë
Îê
õíð

ï
îòí

Õí èé
î ìòí
èë íð

õïë

ïëß

Õïí

ÕÝ

ÙóÊïòë èòì

ÙÎ×Ü ØÛßÌÛÎ
ÌÑ ÝÑÔÜ
ÍÌßÎÌ Õ×Ì
ÞóÒï

Õðï
èê èé èê èé

èë íð èë íð

ïðß

Îïê
Îéð
Ùï
Óï Óïð
ï îÊ ½½
ëð
Ùî Îí
íð
Ó Íìç Ó
Üõ
É
Íîð Íîï Íìè Íîì Íîë
íð Ù
° í ° ° ¬ ° ¬
Ë
¬
Íìé íï

íï
îòï

Úîéïèè
SECTION 55 - ELECTRICAL SYSTEM 11

ÍÑÔÛÒÑ×Ü ÊßÔÊÛÍ ÍÝØÛÓßÌ×Ý

ÎñÒï
ìòï

ÓóÊï

î ê ï ë ç ï ç × Ú Ò Î ÒÑ
ï ï ð ×
î ð Ú
ð
Î

Íî
ì è í é ïð
Íí
ë ïð
õ õ Ò×
Íìð

ÓñÞï

Ýï ìòì
Òï ìòï
ÎóÒï
ëòï

í
ïòì
éôëß
õïë õïë

õïë
ïðß ëß

ï
ïòì
Õïð Õïï
Õï èé Õì èé èé èé Õî èé

èë íð èë íð èë íð èë íð èë íð

ÕÝ

ÓóÒï
ÓóÞï ïòî
ïòî
ÎóÊï ÎóÊï íòë

Øßï

íï íï
ïòë íòï

Úîéïêç
12 SECTION 55 - ELECTRICAL SYSTEM

ÍÑÔÛÒÑ×Ü ÊßÔÊÛÍ ÍÝØÛÓßÌ×Ý

ÎóÒï ÎóÒï êòï


ÝñÒï ÝñÒï êòï
ÝñÞï ÝñÞï êòî

ï ç ï ç ï ç ï é ç
ï ð ï ð ï ð ï ð Øï

ë ïð ë ïð ë ïð ë ïð

Òï êòï

ÔóÙï
ïòî

ÎóÊï
îòë

Ííð

ï
Èíê

Þ·¼·®»½¬·±²¿´
ÐÉÓ
Ü®·ª»® ÛÊïî

ÛÊë ÛÊí
ÛÊï

ÍÌí

íï íï
îòë ìòï

Úîéìêì
SECTION 55 - ELECTRICAL SYSTEM 13

Ô×ÙØÌÍ ÍÝØÛÓßÌ×Ý

îòë
ÎñÒï ÎñÒï ÎñÒï éòì

ÍÌî
îð ïë íð
îð
ïð
ìð
ïð
ë îë ï ê è ç
ð ï ð ï î
íð
ëð
ÓÐØ
í î ïð
Õ³ñ¸
»´ »½ ¬®± ²· ½ Íïð Íç

ßóÊï éòï
ÔóÒï éòï
ÔóÙï éòï
ÙñÎï ÙñÎï
éòï
Òï
îòë
ÊóÒïòë éòï

Ííï

õíð õïë õïë

ïï ëòï ïëß ïëß ïðß Ôï ëòï


ïð ßï
ëòï ëòï
õïë õíð

Õïî
õ Õë èé
íß íß Ô Ý
ëï èòí
èë íð
ó

ÕÝ î ëð
ïòì éòë

îòë
Ýï

Íìî

íòë
íï íï ëòï

Úîéìêë
14 SECTION 55 - ELECTRICAL SYSTEM

ÎÛßÎ Ô×ÙØÌÍ ÍÝØÛÓßÌ×Ý

ÎóÒï
îòë

Ííî Ííí

ìòë
Ôï
ßï
ìòë
Îï

ÚïÝ
ïðß

õïë

ìòî
ïï

ìòî
ïð ëî èòì

ÕÝ

Ùï èòí

Øì Øê
Øë

ìòë
íï íï êòï

Úîéìêê
SECTION 55 - ELECTRICAL SYSTEM 15

ÉÑÎÕ Ô×ÙØÌÍ ÍÝØÛÓßÌ×Ý

íòë
ÎóÒï ÎóÒï ÎóÒï éòï
íòë
ÝñÒï ÝñÒï ÝñÒï éòï
íòë
ÝñÞï

ï ê è ç ï ê è ç
ð ï î ð ï î

í î ïð í î ïð
Íïï Íïî

íòë
Òï Òï Òï éòï

ïðß

õíð õíð õíð õíð


õïë

ïëß ïëß ïëß ïëß

èé èé èé èé

èë íð èë íð èë íð èë íð

ÕÝ

Øïï Øïç Øïî Øïí Øîï Øïì

ëòë
íï íï éòï

Úîéïéí
16 SECTION 55 - ELECTRICAL SYSTEM

É×ÒÜÍØ×ÛÔÜ É×ÐÛÎ ÉßÍØÛÎ ÍÝØÛÓßÌ×Ý

êòë
ÎóÒï ÎóÒï ÎóÒï èòï ìòë
ÎñÒï
ÝñÒï
êòë

Øïë Øïê
î ê é ç ï ç
ï ð
Ó Ó
Íìï
í ë ïð ë ïð
Íïì Íïë

êòë
Òï
ßóÊï
ìòë
ÔóÒï
ìòë
ìòë ÔóÙï
ìòë
ÙñÎï
ìòë
ÊóÒïòë

ÚéÝ
éôëß ïðß

õïë õïë õïë

õïë

ïëß

ëð
ìòì
ÕÝ

Óê Óé
Óç ëí¿ ëí¿
ëí Ó ëí¾ Ó Ó ëí Ó ëí¾
íï¾ íï¾

íï íï

íï íï
êòë èòï

Úîéìêé
SECTION 55 - ELECTRICAL SYSTEM 17

ØÛßÌÛÎ ßÒÜ ÎßÜ×Ñ ÍÝØÛÓßÌ×Ý

ëòë
Ùï

ÑÚÚ
ð
Íìí ÑÒ

Øïè
ÞÍï

ïòï

ÎóÒï ÙñÒï
éòî ïòë
ÎóÒïòë
ïòë

Ííë

Íìì ïðß ïëß

õíð õïë õíð

ëï ëî
ìòì ëòî

ÕÝ

íï
éòë

Úîéïéë
18 SECTION 55 - ELECTRICAL SYSTEM

ÝÑÔÜ ÍÌßÎÌ ÍÝØÛÓßÌ×Ý

ÝÑÒÌÎÑÔÔÛÎ

ÎÛÔßÇ

Úîéïéê
SECTION 55 - ELECTRICAL SYSTEM 19

Í×ÜÛ ×ÒÍÌÎËÓÛÒÌ

ÐÑÍò Ð×Ò ÚËÒÝÌ×ÑÒ Í×ÙÒßÔ


Ò±ò
L3 1 Air cleaner lamp - Íï Ôïð Íî Ôïî Íì

L2 2 Engine oil pressure lamp -


L1 3 Generator lamp - ïë
ïð îð

S4 4 Water temperature gauge ohm ë îë

S1 5 Fuel level gauge ohm íð


ÎÐÓ ¨ ïðð
»´»½¬®±²·½

S2 6 Tachometer Hz ððððð ðð ¸

• ILL 7 Backlighting (•) • Lights


GND 8 Ground Ôï Ôî Ôí Ôì Íí Ôë Ôê Ôé Ôè

• 15 9 Positive (• Key)
10 NC
ë ê ì í î ï îð ïï
L10 Service lamp Int. õïë
ç Ôï Ôî Ôí Ôì
ÚËÛÔ ÔÛÊÛÔ ÌßÝØÑÓÛÌÛÎ
11 NC ÙßËÙÛ
Íî ÙßËÙÛ
Íï Íì

• 30 12 Permanent supply volt ïé


Íí
(• Battery)
ØÑËÎÓÛÌÛÎ Ôïð Ôïî
è Ôë Ôê Ôé Ôè

L7 13 Hand brake lamp ÙÒÜ


ÒÝ é
õ×ÔÔ
Ó×ÝÎÑ
Þ
ïë ïç ïè ïí ïì ïê
ïð
ïî
14 NC õíð

B 15 External buzzer driving (-)


L8 16 Neutral red lamp +/- Úîéïéé

L8 17 Neutral red lamp +/-


L6 18 Transmission oil pressure -
lamp
L5 19 Transmission oil pressure -
lamp
L4 20 Engine preheating lamp -
L12 High water temperature Int.
lamp
20 SECTION 55 - ELECTRICAL SYSTEM

ÚÎÑÒÌ ×ÒÍÌÎËÓÛÒÌ

ÐÑÍò Ð×Ò ÚËÒÝÌ×ÑÒ Í×ÙÒßÔ


Ò±ò
Íï
• 12 1 Positive (• 12 V)
GND 2 Ground
Ôï
S1 3 Speedometer Hz îð ïë íð
îð
ïð
Ôî ìð
L4 4 Driving beams lamp - ïð
ë îë
L3 5 Position lights lamp - Ôí íð
ëð
• ILL 6 Backlighting (•) • Lights ÓÐØ
Ôì Õ³ñ¸
»´»½¬®±²·½
L8 7 NC
L7 8 NC
L6 9 NC
L5 10 NC í ïï ïî ë ì
õïî
ï
L1 11 Direction lamp - Ôï Ôî Ôí Ôì
Íï

L2 12 Brake level oil lamp -

Ôë Ôê Ôé Ôè
î
ÙÒÜ
õ×ÔÔ
ïð ç è é
ê

Úîéïèð
SECTION 55 - ELECTRICAL SYSTEM 21

ß×Î ÝÑÒÜ×Ì×ÑÒÛÎ ÍÝØÛÓßÌ×Ý

ï
í
Ó
ó õ
ïð ïï
ç
ì
Ô Ó Ø

î
× Ø ÓÔ Ý

ß Í
ïî
ë

Èïïï Èïïð Íìë


î ï ïð ïï

Èïïï Èïïð Íìë Èï

õïë õíð õïë

Úîéïèï

S Evaporator box S45 11 way connector


1 3RD speed relay 9 Potentiometer
2 Fuse 25 A 10 Speed switch
3 Ventilated electrical motor 11 Thermostat
4 1 and 2 speed resistor 12 12 V light
5 Electrical cock A Waterproof 2 way connection
X111 9 way connector B Waterproof 5 way connection
X110 2 way power connector
22 SECTION 55 - ELECTRICAL SYSTEM

Ð×ÔÑÌ ÍÝØÛÓßÌ×Ý

ÔÊÝ Î×ÙØÌ
ÖÑÇÍÌ×ÝÕ

Õï èê èé

èë íð

ÔÛÚÌ
ÖÑÇÍÌ×ÝÕ

Ð×ÔÑÌ ÑÒñÑÚÚ ÐßÌÌÛÎÒ


ÍÉ×ÌÝØ ÍÉ×ÌÝØ

íï íï

Úîéïèî
SECTION 55 - ELECTRICAL SYSTEM 23

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ
K1 Safety relay
S1 Pilot on/off switch 8 way connector
S2 Pattern change switch 8 way connector
X1 Pattern valve “1” 2 way connector
X2 Pattern valve “2” 2 way connector
X4 Left joystick 2 way connector
Left stabilizer pressure switch 2 way
X11
connector
Right stabilizer pressure switch 2 way
X12
connector
X13 Right tower line 5 way connector
X14 Right joystick 6 way connector
X17 Manifold power 2 way connector
X20 LVC unit 23 way connector
X23 Safety switch 2 way connector
X24 Left stabilizer joystick 6 way connector
X27 Horn jumper connection 2 way connector
X72 Pilot control cable 1 way connector
XL Left stabilizer joystick 3 way connector
XR Right stabilizer joystick 3 way connector
YP3 Plug 3 left down 2 way connector
YP4 Plug 4 left up 2 way connector
YP5 Plug 5 right down 2 way connector
YP6 Plug 6 right up 2 way connector
YP7 Plug 7 extend 2 way connector
YP8 Plug 8 retract 2 way connector
YP9 Plug 9 reverse speed aux 2 way connector
YP10 Plug 10 forward 2 way connector
24 SECTION 55 - ELECTRICAL SYSTEM

îòî ÛÔÛÝÌÎ×ÝßÔ Ü×ßÙÎßÓÍ ó ÐÑÉÛÎÍØ×ÚÌ ÝßÞ

ÚËÍÛÍ ßÒÜ ÎÛÔß×Í ÜÛÍÝÎ×ÐÌ×ÑÒ

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ
F1A Rear windshield wiper and rear windshield washer (15 A) Õïî
F1B Fuel shut off, antitheft power supply, grid heater (7.5 A) Õïð Õïï
F1C Stop lights switch (10 A)
Instruments power supply, switches lamps, brake oil ÞÆï
F2A
level sensor, seat, buzzer (15 A)
F2B Conditioner (15 A) Õî
Üê
Üì
F2C Pilot control (15 A)
Rear right/front left side lights, instruments illumination,
F3A
conditioner switch illumination (3 A)
F3B Rear left/front right side lights, number plate light (3 A)
Front work light, Glide Ride control, double delivery (10
F3C
A), grab 4x1 switches
Õí
EGS power supply, clutch shut off button, 4WD switch
F4A
(7.5 A)
Õì
F4B Rear hammer button, grab level valve and sensor (10 A)
Rear excavator lock, rear translation lock, rear work
F4C
light (10 A) Õë
F5A Front inner work lights (15 A)
F5B Traffic lights (10 A) Õê

F5C Main beam (15 A)


Õé
F6A Beacon lamp (7.5 A)
F6B (+ 15) Flasher Õè
F6C Hand hammer, differential lock (7.5 A)
F7A (+30) Warning, horn (10 A) Õç

F7B Current intake, radio, roof lamp (10 A)


F7C Front windshield wiper (6 A)
F8A Outer rear work lights (15 A) Úîéïèí

F8B Outer front work lights (15 A)


F8C Inner rear work lights (15 A)
K2 Speed alarm, brake relay
K3 Starting relay
K4 Grab level solenoid valve relay
K5 Traffic and main beam lights relay
K6 Inner front work lights relay
K7 Inner rear work lights relay
K8 Outer front work lights relay
K9 Outer rear work lights relay
SECTION 55 - ELECTRICAL SYSTEM 25

K10 Differential lock relay


K11 Not connected relay
K12 Flasher
26 SECTION 55 - ELECTRICAL SYSTEM

ÝÑÓÐÑÒÛÒÌÍ ßÒÜ ÝÑÒÒÛÝÌÑÎÍ

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ


BS1 Right speaker (optional) M8 Blower motor
BS2 Left speaker (optional) M9 Optional blower motor
BZ1 Alarm buzzer R1 Heating start
EV0 Fuel shut off solenoid valve R2 Engine water temperature sender
EV1 Double delivery solenoid valve (optional) R3 Fuel level sender
EV2 Hand hammer solenoid valve (optional) S1 Cold start switch (optional)
EV3 Rear hammer solenoid valve (optional) S2 4WD switch
EV4 Rear translation solenoid valve S3 Hand hammer switch (optional)
EV5 Excavator rear lock solenoid valve (optional) S4 Double delivery switch (optional)
EV6 Grab level solenoid valve S5 Ride control switch (optional)
EV7 Differential lock solenoid valve S7 Rear translation lock switch
EV11 Ride control solenoid valve (optional) S8 Excavator rear lock switch (optional)
EV12 4x1 proportional solenoid valves (optional) S9 Lights switch
FG1 General fuse 80 A S10 Hazard
FG2 A/C fuse 10 A S11 Front work light switch
G1 Battery S12 Rear work light switch
G2 Generator S14 Windshield wiper switch
H1 Excavator rear lock warning light (optional) S15 Beacon lamp switch
H2 Front left light S17 Starting switch
H3 Front right light S18 Handbrake switch
H4 Rear left light S19 Wax plug thermostat
H5 Number plate lamp S20 Engine oil low pressure switch
H6 Rear right light S21 Air filter blocked switch
H11 Outer front left work light S24 Transmission oil pressure switch
H12 Outer front right work light S25 Transmission oil high temperature switch
H13 Outer rear left work light S26 Clutch shut off button
H14 Outer rear right work light S28 Grab sender
H15 Beacon lamp S29 Horn button
H16 Beacon lamp S30 Rear hammer pedal button (optional)
H17 Current intake illumination S31 Brake oil level sender
H18 Cab lamp S32 Stop light switch
H19 Inner front left work light (optional) S33 Stop light switch
H20 Inner front right work light (optional) S34 Roof lamp left switch
H21 Inner rear left work light (optional) S35 Roof lamp right switch
H22 Inner rear right work light (optional) S41 Windshield wiper - Indicators switch
HA1 Reverse speed buzzer S42 Main switch
HA2 Horn S43 Radio (optional)
K01 Starter relay S44 Seat (optional)
K02 A/C relay S45 Conditioner and blower motor switch
K13 Antitheft unit S46 Current intake
K14 Clutch detachment relay S47 Differential lock switch
KC Fuses-relays board S48 Engine water high temperature switch
M1 Starter motor S49 A/C pressure switch
M2 Fuel pump S50 EGS switch
M4 Rear windshield wiper motor S51 Safety seat switch
M5 Front windshield wiper motor S52 EGS manual-auto switch
M6 Rear windshield washer ST1 Side panel with optional diagnostics
M7 Front windshield washer ST2 Front panel
SECTION 55 - ELECTRICAL SYSTEM 27

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ


ST3 Grip 4X1 Front right work light (optional) 4 way
X45
X1 General cable-engine cable 18 way connector connector
X2 Cold start 2 way connector X46 Rear left work light (optional) 4 way connector
X3 Fuel pump 3 way connector X47 Rear left work light 4 way connector
X4 Air filter 2 way connector X49 Front windshield wiper 6 way connector
X5 Fuel level sender 2 way connector X50 Front left work light (optional) 4 way connector
X8 Differential lock 2 way connector X51 Front left work light 4 way connector
General cable-front dashboard 9 way X53 Radio (brown colour) 8 way connector
X9
connector X54 Radio (black colour) 8 way connector
Solenoid valves cable-general cable 24 way X55 Current intake 2 way connector
X10
connector X56 Front windshield washer 2 way connector
X11 1 way connector X57 Rear windshield washer 2 way connector
X12 General cable-cabin cable 5 way connector Flasher unit (not connected) 13 way
X58
General cable-side dashboard 9 way connector
X14
connector X59 Right light 5 way connector
General cable-side dashboard 7 way X60 Horn/left light 7 way connector
X15
connector X61 Wiper and lights switch 12 way connector
General cable-side dashboard 21 way X63 Number plate light 2 way connector
X16
connector
X64 Optional conditioner 1 way connector
X17 Antitheft 11 way connector
X65 Cold start switch 1 way connector
General cable-rear lamps cable 12 way
X18 Engine water temperature sender 3 way
connector X68
connector
X19 Reverse buzzer 2 way connector
X69 A/C pressure switch 2 way connector
X21 Seat 4 way connector
X70 Front panel 12 way connector
X22 Side panel 20 way connector
X71 Starting switch 10 way connector
X23 Clutch shut off button 2 way connector
X72 Pilot control cable 1 way connector
Rear translation lock solenoid valve 2 way
X24 X73 Engine oil pressure switch 1 way connector
connector
X75 Diagnostics 5 way connector
Excavator rear lock solenoid valve 2 way
X25 X76 Diagnostics 13 way connector
connector
X26 Grab sender 3 way connector X80 Beacon lamp 2 way connector
X27 Horn button 2 way connector X81 Beacon lamp 2 way connector
Clutch shut off button and horn button 4 way X82 EGS system 9 way connector
X28 X83 EGS switch 19 way connector
connector
X29 Grab level 2 way connector X84 Transmission extension 13 way connector
Double delivery solenoid valve 2 way X85 Transmission 12 way connector
X30
connector X89 Left lights 6 way connector
Tools rapid connection solenoid valve 2 way X100 Right joystick 6 way connector
X31
connector X101 Right lights 6 way connector
X32 Rear hammer solenoid valve 2 way connector X102 Controller 10 way connector
X34a Ride control solenoid valve 2 way connector X103 Relay 2 way connector
X34b Ride control solenoid valve 2 way connector X104 LVC unit 23 way connector
X35 Hand hammer solenoid valve 2 way connector X105 LH stabilizer pressure switch 2 way connector
X36 Rear hammer button 2 way connector X106 RH stabilizer pressure switch 2 way connector
X38 Rear right work light 4 way connector X107 Pattern valve “1” 2 way connector
X39 Rear windshield wiper 4 way connector X108 Pattern valve “2” 2 way connector
Rear right work light (optional) 4 way X110 Conditioner 2 way connector
X40
connector X111 Conditioner 9 way connector
X41 Optional blower motor 2 way connector XA Horn cable 2 way connector
X43 Beacon lamp 4 way connector XC1 On board 11 way connector
X44 Front right work light 4 way connector XC2 On board 7 way connector
28 SECTION 55 - ELECTRICAL SYSTEM

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ
XC3 On board 21 way connector
XC4 On board 21 way connector
XC5 On board 17 way connector
XC6 On board 13 way connector
XD Fuel shut off diode 2 way connector
XX Diodes 5 way connector
XY Safety seat switch 2 way connector
SECTION 55 - ELECTRICAL SYSTEM 29

ÛÒÙ×ÒÛ Ô×ÒÛ

ÍÌï
ïë
ïð îð
Íïé ÊóÞï ë îë
Æï
ÙóÎï Î ÐÓ ¨ ïðð íð
ßóÙï »´ »½¬®± ²· ½

ððð ðð ðð ¸
ÔóÞï

ÎóÒïòë èòï
ÙñÒï èòí

ÓóÞï
îòì

Íëï

ÓóÒï îòì
Íïè
ÔóÙï
íòï

ßîòë
ßîòë
ßîòë
õïë
í
Îê îòí

õíð

ï îòí

Õí èé
î
ìòí
èë íð

õïë
ÚïÞ ÚîÝ
éôëß ïëß

Õïí

ÕÝ

ÙóÊïòë èòì

ÙÎ×Ü ØÛßÌÛÎ
ÌÑ ÝÑÔÜ
ÍÌßÎÌ Õ×Ì
ÞóÒï

Õðï
èê èé èê èé

èë íð èë íð

ÚÙî
ïðß

Îïê
Îéð
Ùï
Óï Óïð
ï îÊ ½½
Ùî Îî Îí
íð
Ó
ëð
Íìç Ó
Üõ
É
Íîð Íîï Íìè Íîì Íîë
íð Ù
° í ° ° ¬ ° ¬
Ë
¬
Íìé íï

íï
îòï

Úîéìêè
30 SECTION 55 - ELECTRICAL SYSTEM

ÍÑÔÛÒÑ×Ü ÊßÔÊÛÍ Ô×ÒÛ

ÎóÒï ëòï
ÎñÒï ìòï
Òï
ìòï
Ýï ìòì
ÓóÊï

ï
î ê ï ë ç ï ç ï ç ï é î è ïð
î ï ð ï ð ï ð

Íëð
ÛÙÍ
Íî ì è í é ïð
Íí
ë ïð
Íìé ë ïð ë ê ç

Õïì
èê èé¿ èé

èë íð

ßóÞï
ìòï

éð
ëòî
õïë õïë ï
ïòì
õïë
ëß ïðß
í
ïòì

Õïð Õì Õî
èé èé èé

èë íð èë íð èë íð

ÕÝ

ÎóÊï ÎóÊï
íòë ÓóÒï
ïòî

ïòî
ÓóÞï

ÛÊé ÛÊî
Íîê Íîç

Øßï

ïòë
íï íï íòï

Úîéïèë
SECTION 55 - ELECTRICAL SYSTEM 31

ÍÑÔÛÒÑ×Ü ÊßÔÊÛÍ Ô×ÒÛ

ÎóÒï ÎóÒï êòï


ÝñÒï ÝñÒï
êòï
ÝñÞï ÝñÞï êòî

ï ç ï ç ï ç ï é ç
ï ð ï ð ï ð ï ð Øï

ë ïð ë ïð ë ïð ë ïð
Íì Íë Íé Íè

Òï êòï

ÔóÙï
ïòî

îòí
ÎóÊï

Ííð

Þ·¼·®»½¬·±²¿´
ÐÉÓ
Ü®·ª»® ÛÊïî

ÛÊë ÛÊí
ÛÊï
ÛÊïï

ÍÌí

íï íï
îòë ìòï

Úîéìêç
32 SECTION 55 - ELECTRICAL SYSTEM

Ô×ÙØÌÍ Ô×ÒÛ

ÎñÒï ÎñÒï ÎñÒï


îòë éòì

ÍÌî
îð ïë íð
îð
ïð
ìð
ïð
ë îë ï ê è ç
ð ï ð ï î
íð
ëð
ÓÐ Ø
í î ïð
Õ³ñ¸
» ´» ½¬®±² ·½
Íïð Íç

ßóÊï éòï
ÔóÒï
éòï
ÔóÙï
éòï
ÙñÎï ÙñÎï
éòï
Òï
îòë
ÊóÒïòë éòï

Ííï

õíð õïë õïë

ïï éôëß ïëß ïëß ïðß Ôï


ëòï ëòï
ïð ëòï
ßï ëòï
õïë õíð

Õïî
õ Õë èé
íß íß ëï
Ô Ý èòî
èë íð
ó

ÞÆï

ÕÝ î ëð
ïòì éòë

îòë
Ýï
ßóÞï
îòí

Øî Øí
Øßî

íòë
íï íï ëòï

Úîéìéð
SECTION 55 - ELECTRICAL SYSTEM 33

ÎÛßÎ Ô×ÙØÌÍ Ô×ÒÛ

ÎóÒï
îòë

Ííî Ííí

ìòë
Ôï
ßï
ìòë
Îï

ÚïÝ
ïðß

õïë
éð
îòî
éï éòì
ìòî ïï

Õïï

ìòî
ïð ëî èòí

ÕÝ

Ùï èòí

Øì Øê
Øë

íï íï
ìòë êòï

Úîéìéï
34 SECTION 55 - ELECTRICAL SYSTEM

ÉÑÎÕ Ô×ÙØÌÍ Ô×ÒÛ

íòë
ÎóÒï ÎóÒï ÎóÒï éòï
íòë
ÝñÒï ÝñÒï ÝñÒï éòï
íòë
ÝñÞï

ï ê è ç ï ê è ç
ð ï î ð ï î

í î ïð í î ïð
Íïï Íïî

íòë
Òï Òï Òï éòï

ïðß

õíð õíð õíð õíð


õïë

ïëß ïëß ïëß ïëß

èé èé èé èé

èë íð èë íð èë íð èë íð

ÕÝ

Øïï Øïç Øïî Øïí Øîï Øïì

ëòë
íï íï éòï

Úîéïéí
SECTION 55 - ELECTRICAL SYSTEM 35

É×ÒÜÍØ×ÛÔÜ É×ÐÛÎ ÉßÍØÛÎ Ô×ÒÛ

êòë ÎóÒï ÎóÒï ÎóÒï èòï ìòë ÎñÒï


êòë
ÝñÒï

Øïë Øïê
ð ï Î
× î ê é ç ð ï ç
ð ï ð Ó Ó
Ô
Íìï
í ë ïð ë ïð
Íïì Íïë

Òï
êòë
ìòë
ßóÊï
ìòë
ÔóÒï
ìòë
ÔóÙï
ìòë
ÙñÎï
ìòë
ÊóÒïòë

éôëß ïðß

õïë õïë õïë

õïë

ïëß

ìòì
ëð
ÕÝ

Óç ëí¿ ëí¿
ëí Ó ëí¾ Ó Ó ëí Ó ëí¾
íï¾ íï¾

íï íï

íï íï
êòë èòï

Úîéïéì
36 SECTION 55 - ELECTRICAL SYSTEM

ØÛßÌÛÎ Ô×ÒÛ

ëòë
Ùï

ÑÚÚ
ð
Íìí ÑÒ

Øïè
ÞÍï

ïòï

ÎóÒï ÙñÒï
éòî ïòë
ÎóÒïòë
ïòë

Ííë

Íìì ïðß ïëß

õíð õïë õíð

ëï ëî
ìòì ëòî

ÕÝ

íï
éòë

Úîéïéë
SECTION 55 - ELECTRICAL SYSTEM 37

ÝÑÔÜ ÍÌßÎÌ Õ×Ì

ÝÑÒÌÎÑÔÔÛÎ

ÎÛÔßÇ

Úîéïéê
38 SECTION 55 - ELECTRICAL SYSTEM

Í×ÜÛ ×ÒÍÌÎËÓÛÒÌ

ÐÑÍò Ð×Ò ÚËÒÝÌ×ÑÒ Í×ÙÒßÔ


Ò±ò
L3 1 Air cleaner lamp - Íï Ôïð Íî Ôïî Íì

L2 2 Engine oil pressure lamp -


L1 3 Generator lamp - ïë
ïð îð

S4 4 Water temperature gauge ohm ë îë

S1 5 Fuel level gauge ohm íð


ÎÐÓ ¨ ïðð
»´»½¬®±²·½

S2 6 Tachometer Hz ððððð ðð ¸

• ILL 7 Backlighting (•) • Lights


GND 8 Ground Ôï Ôî Ôí Ôì Íí Ôë Ôê Ôé Ôè

• 15 9 Positive (• Key)
10 NC
ë ê ì í î ï îð ïï
L10 Service lamp Int. õïë
ç Ôï Ôî Ôí Ôì
ÚËÛÔ ÔÛÊÛÔ ÌßÝØÑÓÛÌÛÎ
11 NC ÙßËÙÛ
Íî ÙßËÙÛ
Íï Íì

• 30 12 Permanent supply volt ïé


Íí
(• Battery)
ØÑËÎÓÛÌÛÎ Ôïð Ôïî
è Ôë Ôê Ôé Ôè

L7 13 Hand brake lamp ÙÒÜ


ÒÝ é
õ×ÔÔ
Ó×ÝÎÑ
Þ
ïë ïç ïè ïí ïì ïê
ïð
ïî
14 NC õíð

B 15 External buzzer driving (-)


L8 16 Neutral red lamp +/- Úîéïéé

L8 17 Neutral red lamp +/-


L6 18 Transmission oil pressure -
lamp
L5 19 Transmission oil pressure -
lamp
L4 20 Engine preheating lamp -
L12 High water temperature Int.
lamp
SECTION 55 - ELECTRICAL SYSTEM 39

ÚÎÑÒÌ ×ÒÍÌÎËÓÛÒÌ

ÐÑÍò Ð×Ò ÚËÒÝÌ×ÑÒ Í×ÙÒßÔ


Ò±ò
Íï
• 12 1 Positive (• 12 V)
GND 2 Ground
Ôï
S1 3 Speedometer Hz îð ïë íð
îð
ïð
Ôî ìð
L4 4 Driving beams lamp - ïð
ë îë
L3 5 Position lights lamp - Ôí íð
ëð
• ILL 6 Backlighting (•) • Lights ÓÐØ
Ôì Õ³ñ¸
»´»½¬®±²·½
L8 7 NC
L7 8 NC
L6 9 NC
L5 10 NC í ïï ïî ë ì
õïî
ï
L1 11 Direction lamp - Ôï Ôî Ôí Ôì
Íï

L2 12 Brake level oil lamp -

Ôë Ôê Ôé Ôè
î
ÙÒÜ
õ×ÔÔ
ïð ç è é
ê

Úîéïèð
40 SECTION 55 - ELECTRICAL SYSTEM

ß×Î ÝÑÒÜ×Ì×ÑÒÛÎ Õ×Ì

ï
í
Ó
ó õ
ïð ïï
ç
ì
Ô Ó Ø

î
× Ø ÓÔ Ý

ß Í
ïî
ë

Èïïï Èïïð Íìë


î ï ïð ïï

Èïïï Èïïð Íìë Èï

õïë õíð õïë

Úîéïèï

S Evaporator box S45 11 way connector


1 3RD speed relay 9 Potentiometer
2 Fuse 25 A 10 Speed switch
3 Ventilated electrical motor 11 Thermostat
4 1 and 2 speed resistor 12 12 V light
5 Electrical cock A Waterproof 2 way connection
X111 9 way connector B Waterproof 5 way connection
X110 2 way power connector
SECTION 55 - ELECTRICAL SYSTEM 41

Ð×ÔÑÌ Ô×ÒÛ

ÔÊÝ Î×ÙØÌ
ÖÑÇÍÌ×ÝÕ

Õï èê èé

èë íð

ÔÛÚÌ
ÖÑÇÍÌ×ÝÕ

Ð×ÔÑÌ ÑÒñÑÚÚ ÐßÌÌÛÎÒ


ÍÉ×ÌÝØ ÍÉ×ÌÝØ

íï íï

Úîéïèî
42 SECTION 55 - ELECTRICAL SYSTEM

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ
K1 Safety relay
S1 Pilot on/off switch 8 way connector
S2 Pattern change switch 8 way connector
X1 Pattern valve “1” 2 way connector
X2 Pattern valve “2” 2 way connector
X4 Left joystick 2 way connector
Left stabilizer pressure switch 2 way
X11
connector
Right stabilizer pressure switch 2 way
X12
connector
X13 Right tower line 5 way connector
X14 Right joystick 6 way connector
X17 Manifold power 2 way connector
X20 LVC unit 23 way connector
X23 Safety switch 2 way connector
X24 Left stabilizer joystick 6 way connector
X27 Horn jumper connection 2 way connector
X72 Pilot control cable 1 way connector
XL Left stabilizer joystick 3 way connector
XR Right stabilizer joystick 3 way connector
YP3 Plug 3 left down 2 way connector
YP4 Plug 4 left up 2 way connector
YP5 Plug 5 right down 2 way connector
YP6 Plug 6 right up 2 way connector
YP7 Plug 7 extend 2 way connector
YP8 Plug 8 retract 2 way connector
YP9 Plug 9 reverse speed aux 2 way connector
YP10 Plug 10 forward 2 way connector
SECTION 55 - ELECTRICAL SYSTEM 43

îòí ÛÔÛÝÌÎ×ÝßÔ Ü×ßÙÎßÓÍ ó ìÉÍ

ÚËÍÛÍ ßÒÜ ÎÛÔß×Í ÜÛÍÝÎ×ÐÌ×ÑÒ

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ
F1A Rear windshield wiper and rear windshield washer (15 A)
Õïî
F1B Fuel shut off, antitheft power supply, grid heater (7.5 A)
Õïð Õïï
F1C Steering unit, steering switch (10 A)
Instruments power supply, switches lamps, brake oil ÞÆï
F2A
level sensor, seat, buzzer, stop lights switch (15 A)
F2B Conditioner (15 A) Õî
Üê

F2C Pilot control (15 A) Üì

Rear right/front left side lights, instruments illumination,


F3A
conditioner switch illumination (3 A)
F3B Rear left/front right side lights, number plate light (3 A)
Front work light, Glide Ride control, double delivery, 4x1
F3C
grab switches (10 A)
EGS power supply, clutch shut off button, 4WD switches Õí
F4A
(7.5 A)
F4B Rear hammer button, grab level valve and sensor (10 A) Õì

Rear excavator lock, rear translation lock, rear work


F4C
light (10 A)
Õë
F5A Front inner work lights (15 A)
F5B Traffic lights (10 A) Õê
F5C Main beam (15 A)
F6A Beacon lamp (7.5 A) Õé

F6B (+15) Flasher (7.5 A)


Õè
F6C Hand hammer (7.5 A)
F7A (+30) Warning, horn (10 A) Õç
F7B Current intake, radio, roof lamp (10 A)
F7C Front windshield wiper (6 A)
F8A Outer rear work lights (15 A)
Úîéïèí

F8B Outer front work lights (15 A)


F8C Inner rear work lights (15 A)
44 SECTION 55 - ELECTRICAL SYSTEM

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ
K2 Speed alarm, hand brake relay Õïî
K3 Starting relay Õïð Õïï
K4 Grab level solenoid valve relay
K5 Traffic and main beam lights relay ÞÆï
K6 Inner front work lights relay
Õî
K7 Inner rear work lights relay Üê
Üì

K8 Outer front work lights relay


K9 Outer rear work lights relay
K10 Optional relay
K11 Not connected relay
K12 Flasher
Õí

Õì

Õë

Õê

Õé

Õè

Õç

Úîéïèí
SECTION 55 - ELECTRICAL SYSTEM 45

ÝÑÓÐÑÒÛÒÌÍ ßÒÜ ÝÑÒÒÛÝÌÑÎÍ

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ


BS1 Right speaker (optional) M2 Fuel pump
BS2 Left speaker (optional) M4 Rear windshield wiper motor
BZ1 Alarm buzzer M5 Front windshield wiper motor
EV0 Fuel shut off solenoid valve M6 Rear windshield washer
EV1 Double delivery solenoid valve (optional) M7 Front windshield washer
EV2 Hand hammer solenoid valve (optional) M9 Optional blower motor
EV3 Rear hammer solenoid valve (optional) M10 A/C compressor
EV4 Rear translation solenoid valve R1 Heating start
EV5 Excavator rear lock solenoid valve R2 Engine water temperature sender
EV6 Grab level solenoid valve R3 Fuel level sender
EV11 Ride control solenoid valve (optional) S1 Cold start switch (optional)
EV12 4x1 solenoid valve (optional) S2 4WD switch
EVA2 Crab steering solenoid valve S3 Hand hammer switch (optional)
EVA3 4 wheels steering enable solenoid valve S4 Double delivery switch (optional)
EVB2 4 wheels steering selection solenoid valve S5 Ride control switch (optional)
Normal steering (front wheels only) enable S7 Rear translation lock switch
EVB3
solenoid valve S8 Excavator rear lock switch
FG1 General fuse 80 A S9 Lights switch
FG2 A/C fuse 10 A S10 Hazard
G1 Battery S11 Front work light switch
G2 Generator S12 Rear work light switch
H1 Excavator rear lock warning light S14 Windshield wiper switch
H2 Front left light S15 Beacon lamp switch
H3 Front right light S17 Starting switch
H4 Rear left light S18 Handbrake switch
H5 Number plate lamp S20 Engine oil low pressure switch
H6 Rear right light S21 Air filter blocked switch
H11 Outer front left work light S24 Transmission oil pressure switch
H12 Outer front right work light S25 Transmission oil high temperature switch
H13 Outer rear left work light S26 Clutch shut off button
H14 Outer rear right work light S28 Grab sender
H15 Beacon lamp S29 Horn button
H16 Beacon lamp S30 Rear hammer pedal button (optional)
H17 Current intake illumination S31 Brake oil level sender
H18 Cab lamp S32 Stop light switch
H19 Inner front left work light (optional) S33 Stop light switch
H20 Inner front right work light (optional) S34 Roof lamp left switch
H21 Inner rear left work light (optional) S35 Roof lamp right switch
H22 Inner rear right work light (optional) S36 A/C pressure switch
HA1 Reverse speed buzzer S40 Front axle sensor
HA2 Horn S41 Windshield wiper - Indicators switch
K01 Starter relay S42 Rear axle sensor
K02 A/C relay S43 Radio (optional)
K13 Antitheft unit S44 Seat (optional)
K14 Transmission detachment relay S45 Conditioner and blower motor switch
KC Fuses-relays board S46 Current intake
KS Steering unit S47 Steering switch
M1 Starter motor S48 Engine water high temperature switch
46 SECTION 55 - ELECTRICAL SYSTEM

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ


S49 Main switch X34a Ride control solenoid valve 2 way connector
S50 EGS switch Hand hammer solenoid valve 2 way
X35
S51 Safety seat switch connector
S52 EGS manual - Auto switch X36 Rear hammer button 2 way connector
ST1 Side panel with optional diagnostics X38 Rear right work light 4 way connector
ST2 Front panel X39 Rear windshield wiper 4 way connector
ST3 Grip 4x1 X40 Rear right work light (opt) 4 way connector
General cable-Engine cable 18 way X41 Optional blower motor 2 way connector
X1
connector X43 Beacon lamp 4 way connector
X2 Cold start cable 6 way connector X44 Front right work light 4 way connector
X3 Fuel pump 3 way connector Front right work light (optional) 4 way
X45
X4 Air filter 2 way connector connector
X5 Fuel level sender 2 way connector Rear left work light (optional) 4 way
X46
General cable-front dashboard 13 way connector
X9 X47 Rear left work light 4 way connector
connector
Solenoid valves cable-General cable 24 X49 Front windshield wiper 6 way connector
X10
way connector Front left work light (optional) 4 way
X50
X11 1 way connector connector
X12 General cable-Cabin cable 5 way connector X51 Front left work light 4 way connector
X13 Heater 4 way connector X53 Radio (brown colour) 8 way connector
General cable-Side dashboard 9 way X54 Radio (black colour) 8 way connector
X14
connector X55 Current intake 2 way connector
General cable-Side dashboard 7 way X56 Front windshield washer 2 way connector
X15
connector X57 Rear windshield washer 2 way connector
General cable-Side dashboard 21 way Flasher unit (not connected) 13 way
X16 X58
connector connector
X17 Antitheft 11 way connector X59 Right light 5 way connector
General cable-Rear lamps cable 12 way X60 Horn/left light 7 way connector
X18
connector X61 Wiper and lights switch 12 way connector
X19 Reverse buzzer 2 way connector X63 Number plate light 2 way connector
Conditioner switch illumination 2 way X64 Optional conditioner 1 way connector
X20
connector
X65 Cold start switch 1 way connector
X21 Seat 4 way connector
X67 Generator 3 way connector
X22 Side panel 20 way connector
X70 Front panel 12 way connector
X23 Clutch shut off button 2 way connector
X71 Starting switch 10 way connector
Rear translation lock solenoid valve 2 way
X24 X72 Pilot control cable 1 way connector
connector
X73 Engine oil pressure switch 1 way connector
Excavator rear lock solenoid valve 2 way
X25 X75 Diagnostics 5 way connector
connector
X26 Grab sender 3 way connector X76 Diagnostics 13 way connector
X27 Horn button 2 way connector X77 Blower motor third speed 1 way connector
Clutch shut off button and horn button 4 way X80 Beacon lamp 2 way connector
X28 X81 Beacon lamp 2 way connector
connector
X29 Grab level 2 way connector X82 EGS system 9 way connector
Double delivery solenoid valve 2 way X83 EGS switch 19 way connector
X30
connector X84 Transmission extension 13 way connector
Tools rapid connection solenoid valve 2 way X85 Transmission 12 way connector
X31
connector X89 Front left lights 6 way connector
Rear hammer solenoid valve 2 way Circular steering solenoid valve 2 way
X32 X91
connector connector
X33 Bridge 2 way connector X92 Crab steering solenoid valve 2 way connector
SECTION 55 - ELECTRICAL SYSTEM 47

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ
X93 4WS enable solenoid valve 2 way connector
X94 2WS enable solenoid valve 2 way connector
X95 Steering unit 12 way connector
X96 Steering unit 8 way connector
X97 Front axle sensor 3 way connector
X98 Rear axle sensor 3 way connector
X102 Controller 10 way connector
X103 Relay 2 way connector
XA Horn 2 way connector
XC1 On board 11 way connector
XC2 On board 7 way connector
XC3 On board 21 way connector
XC4 On board 21 way connector
XC5 On board 17 way connector
XC6 On board 13 way connector
XD Fuel shut off diode 2 way connector
XX Diodes 5 way connector
XY Safety seat switch 2 way connector
48 SECTION 55 - ELECTRICAL SYSTEM

ÛÒÙ×ÒÛ Ô×ÒÛ

ÍÌï
ïë
ïð îð
Íïé ÊóÞï ë îë
Æï
ÙóÎï Î ÐÓ ¨ ïðð íð
ßóÙï »´ »½ ¬®± ²· ½

ðð ððð ðð ¸
ÔóÞï

ÎóÒïòë èòï
ÙñÒï èòí

ÓóÞï
îòì

Íëï

ÓóÒï îòì ß Þ Íïè


ÈÇ ÈÇ
ÔóÙï íòï

ÊóÞï
ìòï
ßîòë
ßîòë
ßîòë
õïë
ßîòë
í
Îê îòí

õíð

ï
îòí

Õí èé
î
ìòí
èë íð

õïë
ÚïÞ ÚîÝ
éôëß ïëß

Õïí

ÕÝ

ÙóÊïòë èòì

é
Èï
ÙÎ×Ü ØÛßÌÛÎ
ÌÑ ÝÑÔÜ
ÍÌßÎÌ Õ×Ì
ÞóÒï

Õðï
èê èé èê èé

èë íð èë íð

ïðß

Îïê
Îéð
Ùï
Óï Óïð
ï îÊ ½½
Ùî Îî Îí
íð
Ó
ëð
Ííê Ó
Üõ
É
Íîð Íîï Íìè Íîì Íîë
íð Ù
° í ° ° ¬ ° ¬
Ë
¬
Íìç íï

íï
îòï

Úîéïèç
SECTION 55 - ELECTRICAL SYSTEM 49

ÍÑÔÛÒÑ×Ü ÊßÔÊÛÍ Ô×ÒÛ

ÎóÒï ëòï
ÎñÒï ìòï
Òï ìòï
Ýï ìòì
ÓóÊï

ï
î ê ï ë ç ï ç ï é î è ïð
î ï ð ï ð

ÛÙÍ
ì è í é ïð ë ïð ë ê ç Íëð
Íî Íí

Õïì
èê èé¿ èé

èë íð

ßóÞï ìòï

éð ëòî
éôëß
õïë õïë ï
ïòì
õïë
ëß ïðß
ïòì í

èé èé èé

èë íð èë íð èë íð

ÕÝ

ÓóÒï
ïòî

ÓóÞï
ïòî

è
Èïð

íï íï
ïòë íòï

Úîéïçð
50 SECTION 55 - ELECTRICAL SYSTEM

ÍÑÔÛÒÑ×Ü ÊßÔÊÛÍ Ô×ÒÛ

ÎóÒï ÎóÒï
êòï
ÝñÒï ÝñÒï êòï
ÝñÞï ÝñÞï êòî

ï ð
ï ç
ï ð
ï ç
ï ð
ï ç
ï ð
ï é ç Øï ï
ð
î
Þ Ý Ú

ë ïð ë ïð ë ïð ë ïð
Íì Íë Íé Íè Íìé ß Û

ÎóÙï
ìòï
Òï êòï

ßóÎï ìòï
ÊñÒï ìòï
ÔóÙï
ïòî

ÔñÎï
ìòî
ÍñÒï
ìòî
ØñÒï ìòî
ÓñÞï ìòí

Þ·¼·®»½¬·±²¿´
ÐÉÓ
Ü®·ª»® ÛÊïî

ÛÊë ÛÊßî ÛÊÞî ÛÊßí ÛÊÞí


ÛÊï ÛÊïï ÛÊì

ÍÌí

îòë
íï íï ìòï

Úîéïçï
SECTION 55 - ELECTRICAL SYSTEM 51

Ô×ÙØÌÍ Ô×ÒÛ

îòë ÎñÒï ÎñÒï ÎñÒï éòì

ÍÌî
îð ïë íð
îð
ïð
ìð
ïð
ë îë ï ê è ç
ð ï ð ï î
íð
ëð
ÓÐØ
í î ïð
Õ³ñ¸
»´ »½ ¬®± ²· ½
Íïð Íç

ßóÊï éòï
ÔóÒï éòï
Òï
îòë

Ííï ÔóÙï éòï


ÙñÎï ÙñÎï éòï
ÊóÒïòë éòï

íòë
ÎóÙï

ÞñÎï
ëòï

õíð õïë õïë


ÚïÝ
ïðß ïï ïëß ïëß ïðß Ôï
ëòï ëòï
ïð ßï
ëòï ëòï
õïë õïë õíð

õ
èé
íß íß ëï
Ô Ý èòî
èë íð
ó

ÕÝ î ëð
ïòì éòë

íòë
ÓñÞï

îòí
ßóÞï
îòë
Ýï
íòë
ØñÒï
ÊóÞï
ïòì ÍñÒï
íòë
íòë
ÊñÒï íòë
ÔñÎï

íòë
ßóÎï

Øî Øí

ÕÍ
íï íï
íòë ëòï

Úîéìéî
52 SECTION 55 - ELECTRICAL SYSTEM

ÎÛßÎ Ô×ÙØÌÍ Ô×ÒÛ

îòë
ÎóÒï

ìòë
ÞñÎï

ìòë Ôï

ìòë
ßï
Îï

éð
îòî
éï
éòì
ìòî
ïï

Õïï

ìòî
ïð ëî èòí

ÕÝ

Ùï èòí

Øì Øê
Øë

ìòë
íï íï êòï

Úîéìéí
SECTION 55 - ELECTRICAL SYSTEM 53

ÉÑÎÕ Ô×ÙØÌÍ Ô×ÒÛ

íòë
ÎóÒï ÎóÒï ÎóÒï éòï
íòë
ÝñÒï ÝñÒï ÝñÒï éòï
íòë
ÝñÞï

ï ê è ç ï ê è ç
ð ï î ð ï î

í î ïð í î ïð
Íïï Íïî

íòë
Òï Òï Òï éòï

ïðß

õíð õíð õíð õíð


õïë

ïëß ïëß ïëß ïëß

èé èé èé èé

èë íð èë íð èë íð èë íð

ÕÝ

Øïï Øïç Øïî Øïí Øîï Øïì

íï íï
ëòë éòï

Úîéïéí
54 SECTION 55 - ELECTRICAL SYSTEM

É×ÒÜÍØ×ÛÔÜ É×ÐÛÎ ÉßÍØÛÎ Ô×ÒÛ

êòë
ÎóÒï ÎóÒï ÎóÒï èòï ìòë
ÎñÒï
êòë
ÝñÒï

î ê é ç
Øïë Øïê
× ð ð ï î Î
ð ï ç
ï ð Ó Ó
Ô
í ë ïð
Íïì Íìï
ë ïð
Íïë

êòë
Òï
ìòë ßóÊï
ìòë
ÔóÒï
ÔóÙï
ìòë
ÙñÎï
ìòë
ÊóÒïòë
ìòë

ÚéÝ
Úêß ÚíÝ
éôëß ïðß

õïë õïë õïë

éï
ëòí

õïë

Úïß
ïëß

ìòì
ëð
ÕÝ

Óì Óê Óé
Óç ëí¿ ëí¿
ëí
Ó ëí¾ Ó Ó ëí
Ó ëí¾
íï¾ íï¾

íï íï

íï íï
êòë èòï

Úîéìéì
SECTION 55 - ELECTRICAL SYSTEM 55

ØÛßÌÛÎ Ô×ÒÛ

ëòë
Ùï

ÑÚÚ
ð
Íìí ÑÒ

Øïè
ÞÍï

ïòï

ÎóÒï ÙñÒï
éòî ïòë
ïòë
ÎóÒïòë

Ííë

Íìì ïðß ïëß

õíð õïë õíð

ìòì
ëï ëòî
ëî

ÕÝ

éòë
íï

Úîéïéë
56 SECTION 55 - ELECTRICAL SYSTEM

ÝÑÔÜ ÍÌßÎÌ Õ×Ì

ÝÑÒÌÎÑÔÔÛÎ

ÎÛÔßÇ

Úîéïéê
SECTION 55 - ELECTRICAL SYSTEM 57

Í×ÜÛ ×ÒÍÌÎËÓÛÒÌ

ÐÑÍò Ð×Ò ÚËÒÝÌ×ÑÒ Í×ÙÒßÔ


Ò±ò
L3 1 Air cleaner lamp - Íï Ôïð Íî Ôïî Íì

L2 2 Engine oil pressure lamp -


L1 3 Generator lamp - ïð
ïë
îð

S4 4 Water temperature gauge ohm ë îë

S1 5 Fuel level gauge ohm íð


ÎÐÓ ¨ ïðð
»´»½¬®±²·½

S2 6 Tachometer Hz ððððð ðð ¸

• ILL 7 Backlighting (•) • Lights


GND 8 Ground Ôï Ôî Ôí Ôì Íí Ôë Ôê Ôé Ôè

• 15 9 Positive (• Key)
10 NC
ë ê ì í î ï îð ïï
L10 Service lamp Int. õïë
ç Ôï Ôî Ôí Ôì
ÚËÛÔ ÔÛÊÛÔ ÌßÝØÑÓÛÌÛÎ
11 NC ÙßËÙÛ
Íï
Íî
Íì
ÙßËÙÛ

• 30 12 Permanent supply volt ïé


Íí
(• Battery)
ØÑËÎÓÛÌÛÎ Ôïð Ôïî
è Ôë Ôê Ôé Ôè
ÙÒÜ õ×ÔÔ Þ
L7 13 Hand brake lamp ÒÝ é Ó×ÝÎÑ
ïë ïç ïè ïí ïì ïê
ïð
ïî
14 NC õíð

B 15 External buzzer driving (-)


L8 16 Neutral red lamp +/- Úîéïçí

L8 17 Neutral red lamp +/-


L6 18 Transmission oil pressure -
lamp
L5 19 Transmission oil pressure -
lamp
L4 20 Engine preheating lamp -
L12 High water temperature Int.
lamp
58 SECTION 55 - ELECTRICAL SYSTEM

ÚÎÑÒÌ ×ÒÍÌÎËÓÛÒÌ

ÐÑÍò Ð×Ò ÚËÒÝÌ×ÑÒ Í×ÙÒßÔ


Ò±ò
Íï
• 12 1 Positive (• 12 V)
GND 2 Ground
Ôï Ôë
S1 3 Speedometer Hz îð ïë íð
îð
ïð
L4 4 Driving beams lamp - Ôî ìð Ôê
ïð
ë îë
L3 5 Position lights lamp - Ôí íð Ôé
ëð
• ILL 6 Backlighting (•) • Lights ÓÐØ
Ôì Õ³ñ¸ Ôè
L8 7 NC »´»½¬®±²·½

L7 8 NC
L6 9 NC
L5 10 NC í ïï ïî ë ì
õïî
L1 11 Direction lamp - ï
Ôï Ôî Ôí Ôì
Íï
L2 12 Brake level oil lamp -

Ôë Ôê Ôé Ôè
î
ÙÒÜ
õ×ÔÔ
ïð ç è é
ê

Úîéïçì
SECTION 55 - ELECTRICAL SYSTEM 59

ß×Î ÝÑÒÜ×Ì×ÑÒÛÎ Õ×Ì

ï
í
Ó
ó õ
ïð ïï
ç
ì
Ô Ó Ø

î
× Ø ÓÔ Ý

ß Í
ïî
ë

Èïïï Èïïð Íìë


î ï ïð ïï

Èïïï Èïïð Íìë Èï

õïë õíð õïë

Úîéïèï

S Evaporator box S45 11 way connector


1 3RD speed relay 9 Potentiometer
2 Fuse 25 A 10 Speed switch
3 Ventilated electrical motor 11 Thermostat
4 1 and 2 speed resistor 12 12 V light
5 Electrical cock A Waterproof 2 way connection
X111 9 way connector B Waterproof 5 way connection
X110 2 way power connector
60 SECTION 55 - ELECTRICAL SYSTEM

Ð×ÔÑÌ Ô×ÒÛ

ÔÊÝ Î×ÙØÌ
ÖÑÇÍÌ×ÝÕ

Õï èê èé

èë íð

ÔÛÚÌ
ÖÑÇÍÌ×ÝÕ

Ð×ÔÑÌ ÑÒñÑÚÚ ÐßÌÌÛÎÒ


ÍÉ×ÌÝØ ÍÉ×ÌÝØ

íï íï

Úîéïèî
SECTION 55 - ELECTRICAL SYSTEM 61

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ
K1 Safety relay
S1 Pilot on/off switch 8 way connector
S2 Pattern change switch 8 way connector
X1 Pattern valve “1” 2 way connector
X2 Pattern valve “2” 2 way connector
X4 Left joystick 2 way connector
Left stabilizer pressure switch 2 way
X11
connector
Right stabilizer pressure switch 2 way
X12
connector
X13 Right tower line 5 way connector
X14 Right joystick 6 way connector
X17 Manifold power 2 way connector
X20 LVC unit 23 way connector
X23 Safety switch 2 way connector
X24 Left stabilizer joystick 6 way connector
X27 Horn jumper connection 2 way connector
X72 Pilot control cable 1 way connector
XL Left stabilizer joystick 3 way connector
XR Right stabilizer joystick 3 way connector
YP3 Plug 3 left down 2 way connector
YP4 Plug 4 left up 2 way connector
YP5 Plug 5 right down 2 way connector
YP6 Plug 6 right up 2 way connector
YP7 Plug 7 extend 2 way connector
YP8 Plug 8 retract 2 way connector
YP9 Plug 9 reverse speed aux 2 way connector
YP10 Plug 10 forward 2 way connector
62 SECTION 55 - ELECTRICAL SYSTEM

îòì ÛÔÛÝÌÎ×ÝßÔ Ü×ßÙÎßÓÍ ó ÎÑÐÍ

ÚËÍÛÍ ßÒÜ ÎÛÔß×Í ÜÛÍÝÎ×ÐÌ×ÑÒ

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ
F1B Fuel shut off, antitheft power supply, grid heater (7.5 A)
Õïî
F1C Stop lights switch (10 A)
Õïð Õïï
Instruments power supply, switches lamps, brake oil
F2A
level sensor, seat, buzzer (15 A) Õï
ÞÆï
F2C Pilot control (15 A)
Rear right/front left side lights, instruments illumination Õî
F3A
(3 A) Üê
Üì

F3B Rear left/front right side lights, number plate light (3 A)


Front work light, Glide ride control, double delivery, 4x1
F3C
grab switches (10 A)
Forward speed, reverse speed, reverse buzzer, speed
F4A
switch (5 A)
Rear hammer button, grab level and sensor, clutch shut Õí
F4B
off buttons (10 A)
Rear excavator lock, rear translation lock, rear work Õì
F4C
light (10 A)
F5A Front inner work lights (15 A)
F5B Traffic lights (10 A) Õë

F5C Main beam (15 A)


Õê
F6A Beacon lamp (7.5 A)
F6B (+15) Flasher (7.5 A) Õé
F6C Hand hammer, 4WD (7.5 A)
F7A (+30) Warning, horn (10 A) Õè

F7B Optional (15 A)


Õç
F7C Optional (6 A)
F8A Outer rear work lights (15 A)
F8B Outer front work lights(15 A)
F8C Inner rear work lights (15 A) Úîéïçë

K1 Forward-reverse speed switch relay


K2 Speed alarm, hand brake relay
K3 Starting relay
K4 Grab level solenoid valve relay
K5 Traffic and main beam lights relay
K6 Inner front work lights relay
K7 Inner rear work lights relay
K8 Outer front work lights relay
K9 Outer rear work lights relay
SECTION 55 - ELECTRICAL SYSTEM 63

K10 Reverse speed relay


K11 Forward speed relay
K12 Flasher
64 SECTION 55 - ELECTRICAL SYSTEM

ÝÑÓÐÑÒÛÒÌÍ ßÒÜ ÝÑÒÒÛÝÌÑÎÍ

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ


BZ1 Alarm buzzer S7 Rear translation lock switch
EV0 Fuel shut off solenoid valve S8 Excavator rear lock switch (optional)
EV1 Double delivery solenoid valve (optional) S9 Lights switch
EV2 Hand hammer solenoid valve (optional) S10 Hazard
EV3 Rear hammer solenoid valve (optional) S11 Front work light switch
EV4 Rear translation solenoid valve S12 Rear work light switch
Excavator rear lock solenoid valve S15 Beacon lamp switch
EV5
(optional) S17 Starting switch
EV6 Grab level solenoid valve S18 Handbrake switch
EV8 4WD solenoid valve (optional) S20 Engine oil low pressure switch
EV9 Reverse speed solenoid valve S21 Air filter blocked switch
EV10 Forward speed solenoid valve S24 Transmission oil pressure switch
EV11 Ride control solenoid valve (optional) S25 Transmission oil high temperature switch
EV12 4x1 proportional solenoid valves (optional) S26 Clutch shut off button
FG1 General fuse 80 A S27 Clutch shut off button
FG2 A/C fuse 10 A S28 Grab sender
G1 Battery S29 Horn button
G2 Generator S30 Rear hammer pedal button (optional)
H1 Excavator rear lock warning light (optional) S31 Brake oil level sender
H3 Front right light S32 Stop light switch
H4 Rear left light S33 Stop light switch
H5 Number plate lamp S40 Gear shift
H6 Rear right light S41 Lights switch
H11 Outer front left work light S42 Speedometer sender (optional)
H12 Outer front right work light S44 Seat (optional)
H13 Outer rear left work light S47 Main switch
H14 Outer rear right work light S48 Engine water high temperature switch
H15 Beacon lamp S50 Safety seat switch
H16 Beacon lamp ST1 Side panel with optional diagnostics
H19 Inner front left work light (optional) ST2 Front panel
H20 Inner front right work light (optional) ST3 Grip 4x1
H21 Inner rear left work light (optional) General cable-Engine cable 18 way
X1
H22 Inner rear right work light (optional) connector
HA1 Reverse speed buzzer X2 Cold start cable 6 way connector
HA2 Horn X3 Fuel shut off 1 way connector
K01 Starter relay X4 Air filter 2 way connector
K02 A/C relay X5 Fuel level sender 2 way connector
K13 Antitheft unit X6 Forward speed 2 way connector
KC Fuses-relays board X7 Reverse speed 2 way connector
M1 Starter motor X8 4WD 2 way connector
R1 Heating start General cable-front dashboard 1 way
X9
R2 Engine water temperature sender connector
R3 Fuel level sender Solenoid valves cable - General cable 24
X10
way connector
S1 Cold start switch (optional)
X11 1 way connector
S2 4WD switch (optional)
General cable - Cabin cable 5 way
S3 Hand hammer switch (optional) X12
connector
S4 Double delivery switch (optional)
General cable - Side dashboard 9 way
S5 Ride control switch (optional) X14
connector
SECTION 55 - ELECTRICAL SYSTEM 65

ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ ÒßÓÛ ÜÛÍÝÎ×ÐÌ×ÑÒ


General cable - Side dashboard 7 way X71 Starting switch 10 way connector
X15
connector X75 Diagnostics 5 way connector
General cable - Side dashboard 21 way X76 Diagnostics 13 way connector
X16
connector X80 Beacon lamp 2 way connector
X17 Antitheft 11 way connector X81 Beacon lamp 2 way connector
General cable-rear lamps cable 12 way X89 Front left lights 6 way connector
X18
connector
X101 Front right lights 6 way connector
X19 Reverse buzzer 2 way connector
X102 Controller 10 way connector
X21 Seat 4 way connector
X103 Relay 2 way connector
X22 Side panel 20 way connector
XA Horn 2 way connector
X23 Clutch shut off button 2 way connector
XC1 On board 11 way connector
Rear translation lock solenoid valve 2 way
X24 XC2 On board 7 way connector
connector
XC3 On board 21 way connector
Excavator rear lock solenoid valve 2 way
X25 XC4 On board 21 way connector
connector
X26 Grab sender 3 way connector XC5 On board 17 way connector
X27 Horn button 2 way connector XC6 On board 13 way connector
X28 Clutch shut off button 2 way connector XD Fuel shut off diode 2 way connector
X29 Grab level 2 way connector XX Diodes 5 way connector
Double delivery solenoid valve 2 way XY Safety seat switch 2 way connector
X30
connector
Tools rapid connection solenoid valve 2 way
X31
connector
Rear hammer solenoid valve 2 way
X32
connector
X33 Speed motor sender 2 way connector
X34a Ride control solenoid valve 2 way connector
X34b Ride control solenoid valve 2 way connector
Hand hammer solenoid valve 2 way
X35
connector
X36 Rear hammer button 2 way connector
X38 Rear right work light 4 way connector
Rear right work light (optional) 4 way
X40
connector
X44 Front right work light 4 way connector
Front right work light (optional) 4 way
X45
connector
Rear left work light (optional) 4 way
X46
connector
X47 Rear left work light 4 way connector
Front left work light (optional) 4 way
X50
connector
X51 Front left work light 4 way connector
X59 Right light 5 way connector
X60 Horn/left light 7 way connector
X61 Wiper and lights switch 12 way connector
X62 Gear shift 6 way connector
X63 Number plate light 2 way connector
X64 Optional 1 way connector
X65 Cold start switch 1 way connector
X70 Front panel 12 way connector
66 SECTION 55 - ELECTRICAL SYSTEM

ÛÒÙ×ÒÛ Ô×ÒÛ

ÍÌï
ïë
ïð îð
Íïé ÊóÞï ë îë
Æï
ÙóÎï Î ÐÓ ¨ ïðð íð
ßóÙï »´ »½ ¬®± ²· ½

ððð ðð ðð ¸
ÔóÞï

ÎóÒïòë èòï
ÙñÒï èòì

ÓóÞï
îòí

Íëð

ÓóÒï îòì
Íïè
ÔóÙï
íòï

ßîòë
ßîòë
ßîòë
õïë
í îòë
Îê
õíð

ï îòí
Õí
èé
î
ìòí
èë íð

õïë

ïëß

Õïí

ÕÝ

é
Èï

ÍÌßÎÌ Õ×Ì
ÞóÒï

Õðï
èê èé èê èé

èë íð èë íð

ïðß

Îïê
Îéð
Ùï
ï îÊ ½½ Óï
ëð Ùî Íìè Îî Îí
íð
Ó
Üõ
É
Íîð Íîï Íîì Íîë
íð Ù
í ° ° ¬ ° ¬
Ë
¬
íï

íï
îòï

Úîéïçê
SECTION 55 - ELECTRICAL SYSTEM 67

ÍÑÔÛÒÑ×Ü ÊßÔÊÛÍ Ô×ÒÛ

ÎñÒï ìòï

ÓóÊï

î ê ï ë ç ï ç × Ú Ò Î ÒÑ
ï
î ï ð × Ú
ð
Î

Íî
ì è í é ïð ë ïð
Íìð õ õ Ò×
Íí

ÓñÞï
ï î í ì

Ýï ìòì
Òï ìòï
ÎóÒï ëòï

ï
Èç

ïòì
í

éôëß
õïë õïë

õïë
ïðß ëß

ïòì
ï
Õï Õì Õïð Õïï Õî
èé èé èé èé èé

èë íð èë íð èë íð èë íð èë íð

ÕÝ

ÓóÒï
ÓóÞï ïòî
ïòî
ÎóÊï ÎóÊï
íòë

Íîê Íîé

íï íï
ïòë íòï

Úîéïçé
68 SECTION 55 - ELECTRICAL SYSTEM

ÍÑÔÛÒÑ×Ü ÊßÔÊÛÍ Ô×ÒÛ

ÎóÒï ÎóÒï êòï


ÝñÒï ÝñÒï êòï
ÝñÞï ÝñÞï êòî

ï ç ï ç ï ç ï é ç
ï ð ï ð ï ð ï ð Øï

ë ïð ë ïð ë ïð ë ïð
Íì Íë Íé Íè

Òï êòï

ïòî
ÔóÙï

îòë
ÎóÊï

Ííð

Þ·¼·®»½¬·±²¿´
ÐÉÓ
Ü®·ª»®
ÛÊïî

ÛÊì ÛÊë ÛÊí


ÛÊï ÛÊïï
ÍÌí

íï íï
îòë ìòï

Úîéìéë
SECTION 55 - ELECTRICAL SYSTEM 69

Ô×ÙØÌÍ Ô×ÒÛ

îòë
ÎñÒï ÎñÒï ÎñÒï éòì

ÍÌî
îð ïë íð
îð
ïð
ìð
ïð
ë îë ï ê è ç
ð ï ð ï î
íð
ëð
ÓÐØ
í î ïð
Õ³ñ¸
»´ »½ ¬®± ²· ½
Íïð Íç

ÔñÒï

Ôï

ßï
éòï

ÙñÎï ÙñÎï éòï


îòë
Òï
ÊóÒïòë
éòï

Ííï

õíð õïë õïë

ïï ïëß ïëß ïðß Ôï


ëòï ëòï
ïð ßï
ëòï ëòï
õïë õíð

Õïî
õ
èé
íß íß ëï
Ô Ý èòí
èë íð
ó

ÞÆï

ÕÝ î ëð
ïòì éòë

îòë
Ýï

Øî Øí
Íìî Øßî

íòë
íï íï ëòï

Úîéìéê
70 SECTION 55 - ELECTRICAL SYSTEM

ÎÛßÎ Ô×ÙØÌÍ Ô×ÒÛ

îòë
ÎóÒï

Ííî Ííí

ìòë
Ôï

ìòë
ßï
Îï

ÚïÝ
ïðß

õïë

ìòî ïï
ïð ëî
ìòî èòì

ÕÝ

Øì Øê
Øë

ìòë
íï íï êòï

Úîéìéé
SECTION 55 - ELECTRICAL SYSTEM 71

ÉÑÎÕ Ô×ÙØÌÍ Ô×ÒÛ

íòë
ÎóÒï ÎóÒï ÎóÒï éòï
íòë
ÝñÒï ÝñÒï ÝñÒï éòï
íòë
ÝñÞï

ï ê è ç ï ê è ç
ð ï î ð ï î

í î ïð í î ïð
Íïï Íïî

íòë
Òï Òï Òï éòï

ïðß

õíð õíð õíð õíð


õïë

ïëß ïëß ïëß ïëß

èé èé èé èé

èë íð èë íð èë íð èë íð

ÕÝ

Øïï Øïç Øïî Øïí Øîï Øïì

ëòë
íï íï éòï

Úîéïéí
72 SECTION 55 - ELECTRICAL SYSTEM

ÝÑÔÜ ÍÌßÎÌ Õ×Ì

ÝÑÒÌÎÑÔÔÛÎ

ÎÛÔßÇ

Úîéïéê
SECTION 55 - ELECTRICAL SYSTEM 73

Í×ÜÛ ×ÒÍÌÎËÓÛÒÌ

ÐÑÍò Ð×Ò ÚËÒÝÌ×ÑÒ Í×ÙÒßÔ


Ò±ò
L3 1 Air cleaner lamp - Íï Ôïð Íî Ôïî Íì

L2 2 Engine oil pressure lamp -


L1 3 Generator lamp - ïë
ïð îð

S4 4 Water temperature gauge ohm ë îë

S1 5 Fuel level gauge ohm íð


ÎÐÓ ¨ ïðð
»´»½¬®±²·½

S2 6 Tachometer Hz ððððð ðð ¸

• ILL 7 Backlighting (•) • Lights


GND 8 Ground Ôï Ôî Ôí Ôì Íí Ôë Ôê Ôé Ôè

• 15 9 Positive (• Key)
10 NC
ë ê ì í î ï îð ïï
L10 Service lamp Int. õïë
ç Ôï Ôî Ôí Ôì
ÚËÛÔ ÔÛÊÛÔ ÌßÝØÑÓÛÌÛÎ
11 NC Íï
ÙßËÙÛ
Íî
Íì
ÙßËÙÛ

• 30 12 Permanent supply volt ïé


Íí
(• Battery)
ØÑËÎÓÛÌÛÎ Ôïð Ôïî
è Ôë Ôê Ôé Ôè
ÙÒÜ õ×ÔÔ Þ
L7 13 Hand brake lamp ÒÝ é Ó×ÝÎÑ
ïë ïç ïè ïí ïì ïê
ïð
ïî
14 NC õíð

B 15 External buzzer driving (-)


L8 16 Neutral red lamp +/- Úîéïéé

L8 17 Neutral red lamp +/-


L6 18 Transmission oil pressure -
lamp
L5 19 Transmission oil pressure -
lamp
L4 20 Engine preheating lamp -
L12 High water temperature Int.
lamp
74 SECTION 55 - ELECTRICAL SYSTEM

ÚÎÑÒÌ ×ÒÍÌÎËÓÛÒÌ

ÐÑÍò Ð×Ò ÚËÒÝÌ×ÑÒ Í×ÙÒßÔ


Ò±ò Íï
• 12 1 Positive (• 12 V)
GND 2 Ground
Ôï
S1 3 Speedometer Hz îð ïë íð
îð
ïð
Ôî ìð
L4 4 Driving beams lamp - ïð
îë
ë
L3 5 Position lights lamp - Ôí íð
ëð
• ILL 6 Backlighting (•) • Lights ÓÐØ
Ôì Õ³ñ¸
»´»½¬®±²·½

L8 7 NC
L7 8 NC
L6 9 NC
L5 10 NC í ïï ïî ë ì
õïî
ï
L1 11 Direction lamp - Ôï Ôî Ôí Ôì
Íï

L2 12 Brake level oil lamp -

Ôë Ôê Ôé Ôè
î
ÙÒÜ
õ×ÔÔ
ïð ç è é
ê

Úîéïèð
SECTION 55 - ELECTRICAL SYSTEM 75

ÞÛßÝÑÒ Ô×ÒÛ

êòë
ÎóÒï ÎóÒï ÎóÒï èòï ìòë
ÎñÒï
êòë
ÝñÒï

Øïë Øïê
ð ïî Î
ð ï ç
ï ð Ó Ó
Ô
Íìï
ë ïð
Íïë

êòë
Òï
ìòë ßï
ÔñÒï
Ôï
ÙñÎï
ìòë
ÊóÒïòë
ìòë

ÚéÝ
Úêß ÚíÝ
éôëß ïðß

õïë õïë õïë

õïë

Úïß
ïëß

ìòì
ëð
ÕÝ

íï íï
êòë èòï

Úîéìéè
76 SECTION 55 - ELECTRICAL SYSTEM

ÑÐÌ×ÑÒßÔ ÍÛßÌ Ô×ÒÛ

ÎóÒï ÙñÒï
éòî ïòë
ÎóÒïòë
ïòë

Íìì ïðß ïëß

õíð õïë

ëï ëî
ìòì ëòî

ÕÝ

éòë
íï

Úîéîðî
SECTION 55 - ELECTRICAL SYSTEM 77

íò ÝÑÒÌÎÑÔÍ ßÒÜ ×ÒÍÌÎËÓÛÒÌÍ


íòï ÚÎÑÒÌ ×ÒÍÌÎËÓÛÒÌ ÐßÒÛÔ

ïò DIRECTION INDICATOR LAMP ëò “ROAD” (4WS) STEER INDICATOR LAMP


This lamp lights up when the direction indicators This lamp comes on when two wheel steer
are working. mode is selected and phased.
îò BRAKE LIQUID LEVEL WARNING LAMP êò “CRAB” (4WS) STEER INDICATOR LAMP
This lamp comes on and the audible warning This lamp comes on when crab steer mode is
device sounds when the brake liquid is at mini- selected and phased.
mum level. See “Brake liquid tank”. éò “FOUR WHEEL STEER” (4WS) STEER INDI-
íò LOW BEAM INDICATOR LAMP CATOR LAMP
This lamp comes on when the headlights are This lamp comes on when four wheel steer
working in low beam position. mode is selected and phased.
ìò MAIN BEAM INDICATOR LAMP
This indicator lamp comes on when the main ÒÑÌÛæ if the three lamps come on at once this
beam headlights are turned on. means there is a problem with the electrical circuit.
Consult your dealer.
78 SECTION 55 - ELECTRICAL SYSTEM

èò SPEEDOMETER (optional)
The speedometer shows travel speed in kilom- ÒÑÌÛæ when manual mode is no longer required,
eters per hour (kmh) and miles per hour (mph). place the control in OFF position to return to auto-
çò DIFFERENTIAL LOCK SWITCH (Powershift matic gear shifting.
transmission)
This switch is used to lock or unlock the differen-
tial.
ïðò ROTATING BEACON SWITCH
This switch is used to turn the rotating beacon
on or off (if fitted).
ïïò LIGHT SWITCH
The switch has three positions:
the first position is OFF,
the second position powers the gauge cluster,
the parking lights with relevant warning light (3)
and the rear red lateral lights. The third position
powers the beam lights and the relevant warn-
ing light (4).
ïîò HAZARD LIGHT SWITCH
Press the control down to locked position. The
direction indicators and the control will flash si-
multaneously.
Press down again for the direction indicators
and control lamp to go out.
ïíò HAND-HELD AUXILIARY HYDRAULIC TOOL
CONTROLS (optional)
ïìò 2/4 WHEEL DRIVE SWITCH
This switch is used to engage or disengage four
wheel drive.
The switch has three positions:
OFF = front axle drive disengaged, with braking
on all 4 wheels.
ON, 2nd position = the switch lamp goes out and
the front axle drive is disengaged (2 wheel drive
operation).
ON, 3rd position = the switch lamp lights up and
the front axle drive is engaged (4 wheel drive op-
eration).

ÒÑÌÛæ when the four wheel drive switch is in the


“OFF” position and both brake pedals are operated
together the four wheel drive, will automatically be
engaged (above 3 Km/h - 1.8 mph) to give four
wheel drive braking and disengage with brake ped-
als released.

ïëò MANUAL MODE SELECTION SWITCH (Pow-


ershift transmission)
In situations where a MANUAL gear change (up
or downshift) is required the powershift auto
change can be overridden by selection of this
console mounted switch.

ÒÑÌÛæ changing gears up or down must always be


done using the powershift transmission lever. See
“Powershift transmission control lever”.
SECTION 55 - ELECTRICAL SYSTEM 79

íòî Í×ÜÛ ×ÒÍÌÎËÓÛÒÌ ÐßÒÛÔ

ïò OPTIONAL EQUIPMENT INDICATOR LAMP êò AIR FILTER RESTRICTION WARNING LAMP


îò PARKING BRAKE INDICATOR LAMP This warning lamp comes on when the air filter
This indicator lamp comes on when the parking primary element is to be cleaned or replaced.
brake lever is in the raised position (wheels éò ENGINE OIL PRESSURE WARNING LAMP
braked). This warning lamp comes on and the audible
íò TRANSMISSION OIL PRESSURE WARNING warning device sounds when the engine oil
LAMP pressure is too low.
This lamp lights up and the audible alarm If the lamp comes on when the machine is work-
sounds when the transmission oil pressure is ing, move the machine to a place of safety, stop
too low. the engine, remove the ignition switch key and
If the lamp comes on when the machine is work- find the cause of the problem.
ing, move the machine to a place of safety, stop èò ALTERNATOR CHARGE WARNING LAMP
the engine, remove the ignition switch key and This warning lamp comes on when the alterna-
find the cause of the problem. tor/fan belt is broken or when the alternator is
ìò TRANSMISSION OIL TEMPERATURE WARN- not charging the battery.
ING LAMP If the lamp comes on when the machine is work-
This lamp lights up when the transmission oil ing, move the machine to a place of safety, stop
temperature is too high. the engine, remove the ignition switch key and
If the lamp comes on when the machine is work- find the cause of the problem.
ing, move the machine to a place of safety, stop çò FUEL LEVEL GAUGE
the engine, remove the ignition switch key and This gauge shows the quantity of fuel in the fuel
find the cause of the problem. tank.
ëò COLD START INDICATOR LAMP (if fitted)
This lamp lights up while the engine is being
pre-heated.
80 SECTION 55 - ELECTRICAL SYSTEM

ïðò SERVICE INDICATOR LAMP (optional)


This lamp lights up and the audible alarm ÉßÎÒ×ÒÙ
sounds every 250 hours to remind the operator Never operate the glide ride system control when
that servicing is due. the loader arm and loader bucket are maintaining
the front of the machine raised off the ground. The
ÒÑÌÛæ the lamp will remain on for 10 hours. machine could fall and cause serious or fatal injury.

ïïò ENGINE TACHOMETER AND HOUR METER ïçò REAR WORK LIGHT SWITCH
The tachometer shows the engine speed in rev- This switch has 3 positions:
olutions per minute. The figures shown on the 1st position = OFF
dial are to be multiplied by 100. 2nd position = the two rear outer working lights
Each individual graduation corresponds to 10 turn on.
rpm. 3rd position = the two rear inner working lights
The hour meter shows the number of hours and turn on.
tenths of hours the engine has been functioning. The lights switch turns on only in the second and
It also makes it possible to determine when third position.
servicing operations are due. Never use the working lights during road travel.
ïîò ENGINE COOLANT TEMPERATURE WARN- îðò BACKHOE ATTACHMENT SIDESHIFT CAR-
ING LAMP (Diagnosis optional) RIAGE LOCKING AND UNLOCKING SWITCH
This lamp lights up when the engine coolant (Sideshift version)
temperature is too high. If the lamp comes on This switch has 2 positions.
when the machine is working, move the ma- This switch is used to lock or unlock the back-
chine to a place of safety, stop the engine, re- hoe attachment carriage to allow lateral shifting.
move the ignition switch key and find the cause îïò BACKHOE ATTACHMENT LOCKING SWITCH
of the problem. (optional)
ïíò ENGINE COOLANT SOLUTION TEMPERA- This switch has 2 positions.
TURE INDICATOR The switch is used to lock or unlock the backhoe
This indicator shows the temperature of the en- attachment locking plate in preparation for road
gine coolant solution. When the temperature is travel.
normal the needle is in the green area. If the nee- îîò REAR WINDSHIELD WIPER AND WASHER
dle is in the red area the audible warning sounds. The wiper is activated when the switch is de-
Move the machine to a place of safety, stop the pressed and will remain in function until the
engine, remove the ignition switch key and switch is returned to the OFF position.
check the coolant solution level. Make sure that The washer is operated by further depressing
the radiator and oil cooler are perfectly clean and and holding switch. When the switch is released
that all the thermostats function correctly. the wash will stop and return to the wipe posi-
ïìò FRONT WORK LIGHT SWITCH tion.
This switch has 3 positions: îíò LOADER ATTACHMENT LOCKING SWITCH
1st position = OFF (optional)
2nd position = the two frontal outer working lights When operated, this switch is for preventing any
turn on. movement of the loader attachment during trav-
3rd position = the two front inner working lights el.
turn on.
The lights switch turns on only in the second and
third position.
ïëò HYDRAULIC SPEED CONTROL SWITCH
ïêò SWITCH FOR OPTIONAL EQUIPMENT
ïéò SWITCH FOR OPTIONAL EQUIPMENT
ïèò GLIDE RIDE SYSTEM CONTROL SWITCH
(optional)
The glide ride system control improves the ma-
chine behaviour during travel, regardless of the
type of terrain and with the loader bucket full or
empty. It reduces forward and rearward pitching
when moving to the rear or forwards and when
carrying loads, at the same time increasing pro-
ductivity and operator comfort. It also minimizes
impact forces to which the machine may be sub-
jected.
SECTION 55 - ELECTRICAL SYSTEM 81

íòí Ü×ßÙÒÑÍÌ×Ý Í×ÙÒßÔ×ÒÙ

ÒÑÌÛæ for all machines fitted with diagnostic capa- ÑÚÚ


ÔßÐÌÑÐ
bility.
í
The reading of the diagnostics programming must
be done through the connector on the instrument
panel and with the display key in the off position and
NOT turned to the on +15 position.
When the connector with U screw is used the key ÑÒ
must be turned to the ON +15, any lamps and the í
õïëª
buzzer are turned off, but the cells recording the
times of events cannot be reset to zero.
The malfunctioning data for the functions being diag-
Ë Úîèêêì

nosed will be memorized on the micro processor


and can be displayed by the technician through a se-
rial line accessible through the 5 way 5238 Molex
connector (3).
The time of the malfunctioning of each individual
function will be memorized in four cells in the follow-
ing way.
The first malfunction will be memorized in the fourth
cell and will remain there until the user cancels it by
computer.
The next malfunction will be displayed in the first cell
and then slip into the second cell when the third mal-
function occurs until all 3 cells have been filled.
When the fifth malfunction occurs the data moves
down, cancelling the second occurrence and memo-
rizing the most recent one in the first cell.
In two way the very first and last three malfunctions
remain in the memory.
Each malfunction is memorized when it appears for
the first time at successive Key offs and Key on if the
same event occurs it will not be memorized as a new
malfunction.
The time will be memorized only if there has been a
rework of the service and a later anomaly.

ÒÑÌÛæ the data can only be cancelled while the


events are being visualized on the computer. There
may be a small variance between times shown on
the hour meter and those displayed by the diagnos-
tics programming.
82 SECTION 55 - ELECTRICAL SYSTEM

ÌÑÌßÔ ØÑËÎÍ

0.0 h

Engine oil Engine oil Transmission Engine cool


* Filter
pressure temperature oil pressure temperature
Last record 0h 0h 0h 0h 0h
Penultimate 0h 0h 0h 0h 0h
3rd record 0h 0h 0h 0h 0h

1st record 0h 0h 0h 0h 0h

SAVE ERROR
START MENU
Error Time
CANCEL
Out Out

ÓßÔÚËÒÝÌ×ÑÒ ÛÈßÓÐÔÛ
* Filter

1st 2nd 3rd 4th 1st 2nd 3rd 4th


10 h 20 h 30 h 40 h
10 h
10 h 10 h
10 h 10 h 10 h

ÚËÒÝÌ×ÑÒ Check Service Diagnostic Note


Air filter Yes Yes
Transmission oil temperature Yes Yes
Transmission oil pressure Yes Yes
Engine coolant temperature Yes Yes
Service 1 Yes Yes
Battery Autocheck
Engine oil pressure Autocheck Yes
Engine cold start Autocheck Only on Iveco
Brake Yes
Buzzer Yes
SECTION 55 - ELECTRICAL SYSTEM 83

íòì ÝßÔ×ÞÎßÌ×ÑÒ ÑÚ ÍÐÛÛÜÑÓÛÌÛÎ

Dependent upon the model and tyres fitted it may be


a requirement to set the calibration of the front con-
sole.
This setting is required if fitting a new instrument or
a change of tyres takes place, and can be performed
by adjusting the settings of the switch block, mount-
ed at the rear of the console.

Úîèêêë

Each switch numbered 1 to 8 mounted in the block


should be turned ON = or OFF as shown
in the opposite example, to suit the requirement and
è
as shown in the following tables.
é
Switch positions: ê
1 = ON ë
0 = OFF ì
í
î
±² ï

Úîèêêê

ÐÑÉÛÎÍØËÌÌÔÛ

AXLE RATIO TYRE - ROLLING FREQUENCY AT SWITCH POSITIONS


CIRCUMFERENCE 50 Km/hr 1-2-3-4-5-6-7-8
18.5 4065 - 4335 2055 1-1-1-1-0-1-0-0
18.5 3810 - 3911 2245 1-1-1-0-1-0-1-0
20.8 4065 - 4335 2310 1-1-1-0-1-1-1-0
20.8 3810 - 3911 2522 1-1-0-0-0-0-0-1

ÐÑÉÛÎÍØ×ÚÌ

EGS FREQUENCY TYRE - ROLLING FREQUENCY AT SWITCH POSITIONS


CIRCUMFERENCE 50 Km/hr 1-2-3-4-5-6-7-8
6.53 - 6.12 4065 - 4335 315 Hz 0-0-0-0-0-0-0-0
6.97 - 6.79 3810 - 3911 345 Hz 0-1-0-0-0-1-0-0
84 SECTION 55 - ELECTRICAL SYSTEM

íòë ×ÓÓÑÞ×Ô×ÍÛÎ Ý×ÎÝË×Ì

Úîèêêé

ßò M38 Immobiliser Ûò Starter motor


Þò Electronic key socket with LED Úò + 15 key positive
Ýò 2 piece electronic key Ùò Electronic key
Üò + 50 to ignition

É·®» Ú«²½¬·±² ݱ²²»½¬·±²


Ò±ò
1 (+15) Key positive Connected to the + 12 V full ignition supply
2 (+30) Permanent + 12 V power supply Connected to the wire from the battery positive
3 (-31) Negative power supply Connected to the vehicle negative at two independent
points
5-6 Immobilization relay No. 2 Connected in line with the wire controlling the starter
motor relay/solenoid - Minimum 500 mA maximum 10 A
capacity
7 - 8 - 9 Immobilization relay No. 1 Connect in line with the wire controlling the ignition or
fuel circuit - Minimum 500 mA maximum 10 A capacity
SECTION 55 - ELECTRICAL SYSTEM 85

ìò ÍÌßÎÌ×ÒÙ ÍÇÍÌÛÓ
ìòï ÜÛÍÝÎ×ÐÌ×ÑÒ ßÒÜ ÑÐÛÎßÌ×ÑÒ

The system includes a key switch, reinforced ca-


bling, a motor and a relay and solenoid assembly.
This is a starter motor with built-in solenoid and pos-
itive engagement drive system.
When the key switch is operated with the forward
and reverse travel lever in the neutral position, the
solenoid windings are energized and cause the mo-
bile core to be drawn inside the solenoid.
This movement causes the drive pinion to mesh with
the ring gear on the engine flywheel. When the ring
gear and the drive pinion are engaged, the mobile
core of the solenoid closes a series of contacts ena-
bling the battery to power the field coils directly and
provide the entire power to the starter motor.
The starter motor contains only a single set of con-
tacts and a mobile core, which closes the contacts
completely, even if the teeth of the drive pinion and
the gear are not aligned. In this case, a spring is
compressed and forces the complete engagement of
the pinion as soon as the starter motor starts rotat-
ing.
Once the ignition is turned off, the solenoid and the
starter motor are de-energized. The solenoid’s recoil
spring causes the drive pinion to be uncoupled and
the contacts of the solenoid to reopen.
86 SECTION 55 - ELECTRICAL SYSTEM

ìòî ÚßËÔÌ Ú×ÒÜ×ÒÙ

The motor does not start if the ignition key is operated and the transmission is in the neutral position.

Is the battery properly charged? ÒÑ Charge or replace the battery


ÇÛÍ
Check the starter motor cabling. Are there bad
ÇÛÍ Repair or replace the cables
connections, cut or stripped cables?
ÒÑ
Is the starter motor seized? ÇÛÍ Repair or replace the starter motor
ÒÑ
Operate the key switch. Is there a Does the solenoid Windings, brush or starter
voltage of +12 V on the (white) wire at make a “clicking” ÇÛÍ motor mechanism possibly
the input of the starter motor solenoid ÇÛÍ
sound? defective.
(terminal 30)?
ÒÑ
ÒÑ

Check the starter motor relay (K01). Solenoid possibly


Can one hear the relay operate after defective. Remove the
operating the key switch? starter motor and inspect
ÒÑ

Remove the connector from the relay (K01). Is there a voltage of


+12 V at terminal 86 (white/black) after the key switch is ÇÛÍ Replace the relay
operated?
ÒÑ
Check the starter motor safety relay (K3). Can one hear the relay
operate after operating the reverse travel lever?
ÒÑ

Remove the connector from relay K3. Is there a voltage of +12 V


ÇÛÍ Replace the relay
at terminal 86 (white/black) after the reverse travel lever is
ÒÑ
Are the cable wires of the reverse travel lever properly Reconnect the wires to the
ÒÑ
connected? switch
ÇÛÍ

Does the reverse travel lever switch operate correctly? ÒÑ Replace the switch
ÇÛÍ
Check the main power
Are the indicators on the instrument panel correctly lighted supply between the battery
after operating the key switch? ÒÑ
and the starter motor key
ÇÛÍ switch. Pin 2 (red wire) of
the ignition key connector.
Are the cable wires of the key switch connected correctly?
ÇÛÍ ÒÑ

Replace the key switch. Reconnect the wires to the key


switch
SECTION 55 - ELECTRICAL SYSTEM 87

ÝØÛÝÕ×ÒÙ ÌØÛ ÍÌßÎÌÛÎ ÓÑÌÑÎ Ý×ÎÝË×Ì


To troubleshoot the starter motor circuit rapidly and
easily, it is recommended that a battery-starter motor
testing device (quick discharge) be used, which in-
cludes a 0-20 V voltmeter and a 0-500 A ammeter to
detect problems in the starter motor circuit.
Use a testing device in accordance with the manu-
facturer’s instructions. If a testing device of the type
indicated is not available, use a standard 0-20 V volt-
meter and a 0-500 A ammeter to check the operation
of the starter motor on the vehicle.
Before testing:
Check that the battery is properly charged.
Check the state of the starter motor circuit, by mak-
ing sure that no wire is cut or stripped and that the
connections are not loose.
Check that the motor is not seized.

Ý«®®»²¬ ¼®¿© ±º ¬¸» -¬¿®¬»® ³±¬±® ½·®½«·¬æ


ïò Disconnect the ground cable (negative) from the
battery (3).
îò Disconnect the positive cable from the battery on
the solenoid of the starter motor. Connect the
positive cable of the ammeter (1) to the positive
terminal of the battery and the negative cable to
the input terminal of the solenoid.
íò Reconnect the ground cable (negative) of the
battery to the negative terminal of the battery.
ìò Connect the positive cable of the voltmeter (2) to
the positive terminal of the battery and the neg-
ative cable of the voltmeter to the negative termi-
nal of the battery.
ëò Disconnect the injection pump fuel inlet cut-off
wire from the solenoid.
êò Start the motor and observe the values indicated
by the voltmeter and ammeter. The voltage must
remain steady at around 12 V with a current
draw of 250 to 300 A.
If the current draw is within the indicated range, the
starter motor (4) is operating correctly. If the voltage
reduces during the test, refer to the “Resistance of
the starter motor circuit” section below.
If the current draw is higher than the specified
range, check the circuit as indicated below. If tests
of the starter motor circuit have proved satisfactory,
the starter motor is defective and must be removed
in order to identify the source of the problem.
If the current draw is less than the specified range,
the starter motor is defective and must be removed
in order to identify the source of the problem.

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