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Foreward

We are pleased to present the New Parts Catalogue for Mahindra Regular H1 MKM BSIIIA Tractor.

The Parts Catalogue shall help you in ordering parts and the exploded views shall help
in understanding the assembly sequence and location of parts.

We hope, you will find this Parts Catalogue useful.

Your suggestions for improving this catalogue are most Welcome.

Team Product Support


Customer Care

Mahindra & Mahindra Ltd. - FES


4th Floor, Engine PU Building,
Kandivli (E), Mumbai - 400 101.
Email : ccmis@mahindra.com
Index

Sr.No. Description Pg.No.


Engine
1 Engine - Complete, Half & Repair Kits 2
2 Valve Housing Cover 8
3 Exhaust System 9
4 Air Intake System - Intake Manifold 11
5 Air Intake System - Wet Air Cleaner 12
6 Air Intake System - Dry Air Cleaner 14
7 Air Intake System - 595 DI Turbo 16
8 Cylinder Head Assembly 18
9 Valve Train 19
10 Crankcase Front Cover 21
11 Crankcase with Oil Pan 23
12 Turbo System - 295 DI Turbo 25
13 Turbo System - 595 DI Turbo 26
14 Crankshaft Assembly 28
15 Sleeve Piston & Connecting Rod Assembly 31
16 Lubrication System 33
17 Lubrication Oil Filter 35
18 Radiator Assy. 36
19 Cooling System 39
20 Fuel Injection System - Inline 41
21 Fuel Injection System - 575 DI Rotary Pump 44
Chassis and Sheet Metal
22 Single Piece Bow Type Front Axle 46
23 Three piece Bow Type Front Axle 48
24 Steering Knuckle, Arm, Drag Link and Tie Rod 50
25 Front Axle Support 53
26 Front Axle Weight 54
27 Front Wheel Hub 56
28 Fuel System 58
29 Steering Wheel and Steering Mechanism 61
30 Rear Wheel Rim & Disc 62
31 Governor Control Linkages 64
32 Steering - Mechanism (XLO) 67
33 Steering Mechanism (RML) 69
34 Steering Mechanism (ZF) 72
Index

Sr.No. Description Pg.No.


35 Seat 74
36 Footplate 76
37 Foot Accelerator 78
38 Hood and Grill Assembly 79
3 Product Graphics & Stickers 83
4 Fenders 88
41 Battery Cover 90
42 Tool Box & Holdall Kit 92
43 Wheel Weight 93
44 Farmer Kit & Literature 94
Electrical
45 Alternator/Starter Motor 96
46 Instrument Cluster - NST 98
47 Instrument Cluster - BP 101
48 Instrument Cluster - NBP 106
49 Lamps 108
50 Hour Meter Cable / Horn/ Fuse Box / Battery Cable / Brake Light Switch 110
Transmission
51 Clutch Assy. - Coil (Make : Clutch Auto) 114
52 Single Clutch Assy. Diaphragm 279.4 mm (Make : Valeo) 116
53 Dual Clutch Assy. Diaphragm 279.4 mm (Make - Rane Luke) 117
54 Clutch Pedal & Linkages 118
55 Clutch Housing & Linkages - Non RCRPTO 120
56 Clutch Housing & Linkages - RCRPTO 122
57 Transmission Gears & Shafts - Sliding Mesh 124
58 Transmission Gears & Shafts - Partial Constant Mesh 127
59 Transmission Gears & Shafts - Full Constant Mesh 130
60 RCRPTO Gears & Shafts 134
61 Transmission Case 136
62 Gears Shifter Mechanism & Trans. Case Cover Front - Sliding Mesh 138
63 Gears Shifter Mechanism & Trans. Case Cover Front - Partial Constant Mesh 140
64 Gears Shifter Mechanism & Trans. Case Cover Front - Full Constant Mesh 142
65 Differential 144
66 Differential Lock 146
67 Rear Axle Carrier and Rear Axle 148
68 Rear PTO Shaft & Operating Lever Non RCRPTO 150
Index

Sr.No. Description Pg.No.


69 Rear PTO Shaft & Operating Lever RCRPTO 152
70 Foot Brake Linkages 154
71 Hand Brake Linkages 156
72 Oil Immersed Brake 165 mm (M/S BIL) 157
73 Oil Immersed Brake 165 mm (M/S JMFT) 159
74 Oil Immersed Brake 178 mm 161
75 Dry Disk Brake 165 mm 163
76 Dry Disc Brake 190 mm 165
Hydraulic
77 Pipes - Suction & Pressure For Non P/S Dry Brakes Except 595 DI 168
78 Pipes - Suction & Pressure For 595 DI Non P/S Dry Brakes 170
7 Pipes - Suction & Pressure For Non P/S OIB 172
80 Pipes - Suction For Power Steering Model 175
81 Pipes - Pressure For Power Steering Model 177
82 Lift Housing For Hy-Tec Hydraulics 181
83 Pipes Lubritech Brakes - (OIB) 184
84 Control Levers - For Hy-Tec Hydraulics 186
85 Control Valve Assembly For Hy-Tec Hydraulics 188
86 Control Valve - Cylinder Head (O-Rings) For Hy-Tec Hydraulics 189
87 Control Valve - Cylinder Head For Hy-Tec Hydraulics 190
88 Control Valve - Valve Body For Hy-Tec Hydraulics 192
89 Lift Arms For Hy-Tec Hydraulics 195
90 Bell Crank Assembly 197
91
Linkage Three Point For Hy-Tec Hydraulics 198
92 Kits 201











ENGINE

5
Engine - Complete, Half & Repair Kits

*Diagram shown is indicative.

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS

COMPLETE ENGINES (MKM, BSIIIA ENGINES)


006015789B91 * ENGINE 595 NST DI Turbo Non CRPTO (BSIIIA - Inline) 1 - - R
006015790B91 * ENGINE 595 NST DI Turbo RCRPTO (BSIIIA - Inline) 1 - - R
ENG595TCBPR3ADSPDR * ENGINE Cpte. 595 BP CRPTO - Red 1 - -
ENG595TCBP3ADSPDR * ENGINE Cpte. 595 BP Non CRPTO - Red 1 - -
ENG595TCBPR3ADSPDG * ENGINE Cpte. 595 BP CRPTO - Grey 1 - -
ENG595TCBP3ADSPDG * ENGINE Cpte. 595 BP Non CRPTO - Grey 1 - -
ENG575LSROT3ASPDG * ENGINE Cpte. 575 Sarpanch BSIIIA - Grey - 1 - -
Rotary Pump
ENG575LSROT3ASPDR * ENGINE Cpte. 575 Sarpanch BSIIIA - Red - 1 - -
Rotary Pump
ENG575ROT3ARCPSPDG * ENGINE Cpte. 575 Sarpanch BSIIIA - RCRPTO - 1 - -
Grey - Rotary Pump
ENG575ROT3ARCPSPDR * ENGINE Cpte. 575 Sarpanch BSIIIA - RCRPTO - 1 - -
Red - Rotary Pump
ENG575LSNBP3ASPDG * ENGINE Cpte. 575 BSIIIA - Grey - Inline Pump 1 - -
ENG575LSNBP3ASPDR * ENGINE Cpte. 575 BSIIIA - Red - Inline Pump 1 - -
ENG575BP3ARCPSPDG * ENGINE Cpte. 575 BSIIIA - RCRPTO - Grey - Inline Pump 1 - -
NOTE : All MKM BSIII ENGINES ARE INTERCHANGEABLE
WITH MKM BSIIIA ENGINES EXCEPT 595 DI.

* Parts Not Illustrated

6
Engine - Complete, Half & Repair Kits

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
ENG575BP3ARCPSPDR * ENGINE Cpte. 575 BSIIIA - RCRPTO - Red - 1 - -
Inline Pump
ENG475LSNBP3ASPDG * ENGINE Cpte. 475 NBP & SARPANCH BSIIIA - Grey 1 - -
ENG475LSNBP3ASPDR * ENGINE Cpte. 475 NBP & SARPANCH BSIIIA - Red 1 - -
ENG475NBP3ARCPSPDG ENGINE Cpte. 475 NBP & SARPANCH BSIIIA - 1 - -
*
RCRPTO - Grey
ENG475NBP3ARCPSPDR ENGINE Cpte. 475 NBP & SARPANCH BSIIIA - 1 - -
*
RCRPTO - Red
ENG475LSBP3ASPDG * ENGINE Cpte. 475 BP MKM BSIIIA - Grey 1 - -
ENG475LSBP3ASPDR * ENGINE Cpte. 475 BP MKM BSIIIA - Red 1 - -
ENG475BP3ARCPSPDG * ENGINE Cpte. 475 BP BSIIIA - RCRPTO - Grey 1 - -
ENG475BP3ARCPSPDR * ENGINE Cpte. 475 BP BSIIIA - RCRPTO - Red 1 - -
ENG295LSNST3ASPDG * ENGINE Cpte. 295 BSIIIA - Grey - 1 -
ENG295LSNST3ASPDR * ENGINE Cpte. 295 BSIIIA - Red - 1 -
ENG295NST3ARCPSPDG * ENGINE Cpte. 295 BSIIIA - RCRPTO - Grey - 1 -
ENG295NST3ARCPSPDR * ENGINE Cpte. 295 BSIIIA - RCRPTO - Red - 1 -
ENG395LSBP3ASPDR * ENGINE Cpte.Non RCRPTO - Red - 1 -
ENG395LSBP3ASPDG * ENGINE Cpte.Non RCRPTO - Grey - 1 -
ENG395LSBPR3ASPDR * ENGINE Cpte. RCRPTO - Red - 1 -
ENG395LSBPR3ASPDG * ENGINE Cpte. RCRPTO - Grey - 1 -
ENG275LSBP3ASPDG * ENGINE Cpte. 275 BSIIIA,265PP - Grey - 1 -
ENG275LSBP3ASPDR * ENGINE Cpte. 275 BSIIIA,265PP - Red - 1 -
ENG275BP3ARCPSPDG * ENGINE Cpte. 275 BSIIIA - RCRPTO - Grey - 1 -
ENG275BP3ARCPSPDR * ENGINE Cpte. 275 BSIIIA - RCRPTO - Red - 1 -
ENG275TUNBP3ASPDG * ENGINE Cpte. 275 TU BSIIIA - Grey - 1 -
ENG275TUNBP3ASPDR * ENGINE Cpte. 275 TU BSIIIA - Red - 1 -
ENG275TU3ARCPSPDG * ENGINE Cpte. 275 TU BSIIIA - RCRPTO - Grey - 1 -
ENG275TU3ARCPSPDR * ENGINE Cpte. 275 TU BSIIIA - RCRPTO - Red - 1 -
ENG265LSNBP3ASPDG * ENGINE Cpte. 265 BSIIIA - Grey - 1 -
ENG265LSNBP3ASPDR * ENGINE Cpte. 265 BSIIIA - Red - 1 -
ENG265NBP3ARCPSPDG * ENGINE Cpte. 265 BSIIIA - RCRPTO - Grey - 1 -
ENG265NBP3ARCPSPDR * ENGINE Cpte. 265 BSIIIA - RCRPTO - Red - 1 -
ENG255LSBP3ASPDG * ENGINE Cpte. 255 BSIIIA - Grey - - 1 R/25/F11/01
ENG255LSBP3ASPDR * ENGINE Cpte. 255 BSIIIA - Red - - 1 R/25/F11/01
ENG255ELSBP3ASPDR * ENGINE Cpte. 255 PP BSIIIA - - 1 R/37/F13/31
ENG415NBP3ARCPSPDG * ENGINE Cpte. 415 NBP & SARPANCH
BSIIIA -RCRPTO - Grey 1 - -
ENG415NBP3ARCPSPDR * ENGINE Cpte. 415 NBP & SARPANCH
BSIIIA -RCRPTO - Red 1 - -
ENG415LSBP3ASPDG * ENGINE Cpte. 415 BP MKM BSIIIA - Grey 1 - -
ENG415LSBP3ASPDR * ENGINE Cpte. 415 BP MKM BSIIIA - Red 1 - -
ENG415BP3ARCPSPDG * ENGINE Cpte. 415 BP BSIIIA - RCRPTO - Grey 1 - -
ENG415BP3ARCPSPDR * ENGINE Cpte. 415 BP BSIIIA - RCRPTO - Red 1 - -
ENG415LSNBP3ASPDR * ENGINE Cpte. 415 NBP & SARPANCH BSIIIA - Red 1 - -
ENG415LSNBP3ASPDG * ENGINE Cpte. 415 NBP & SARPANCH BSIIIA - Grey 1 - -

* Parts Not Illustrated / Half Engine C/O Engine without Cylinder Head, FIP, Flywheel & Water Pump

7
Engine - Complete, Half & Repair Kits

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
ENG585ELSNA3ASPDG * ENGINE Assembly - 585 PP NST Non CRPTO 1 - -
ENG585ELSNAR3ASPDG * ENGINE Assembly - 585 PP NST CRPTO 1 - -
ENG585ELSNA3ASPDR * ENGINE Assembly - 585 PP OBP Non CRPTO 1 - -
ENG585ELSNAR3ASPDR * ENGINE Assembly - 585 PP OBP CRPTO 1 - -
MAJOR CRANKCASE ASSEMBLY (HALF ENGINES)
(BSIIIA ENGINES)
006012913B91 * MAJOR Crankcase Assembly - 4 DI BSIIIA - GREY 1 - -
Except 585 PP & 595 DI
006012914B91 * MAJOR Crankcase Assembly - 4 DI BSIIIA - RED 1 - -
Except 585 PP & 595 DI
006015791B91 * MAJOR Crankcase Assembly - 595 NST BSIIIA Inline 1 - -
006019280B91 * Major Crankcase Assy. - RED 595 BP 1 - -
006019281B91 * Major Crankcase Assy. - GREY 595 BP 1 - -
006033059B91 * MAJOR Crankcase Assembly - Grey 585DI 1
006033060B91 * MAJOR Crankcase Assembly - Red 585DI 1

* Parts Not Illustrated

8
Engine - Complete, Half & Repair Kits

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
006018686B91 * ASSY. Major Crankcase - 395 DI - 1 -
006012911B91 * MAJOR Crankcase Assembly - 3 DI BSIIIA - GREY - 1 -
Except 395 DI
006012912B91 * MAJOR Crankcase Assy-3DI BSIIIA-RED Except 395 DI - 1 -
006019607B91 * Major Crankcase Assembly – 255 PP – RED Colour - - 1 R/37/F13/31
006012909B91 * MAJOR Crankcase Assembly - 2 DI BSIIIA - GREY - - 1
006012910B91 * MAJOR Crankcase Assembly - 2 DI BSIIIA - RED - - 1
MAJOR CRANKCASE ASSEMBLY (HALF ENGINES)
(BSIII ENGINES)
006002866B91 * MAJOR Crankcase Assembly - 595 DI Turbo BSIII 1 - - R
005554147R91 * MAJOR Crankcase Assembly - Red All 4DI Except 595 DI 1 - -
005554136R91 * MAJOR Crankcase Assembly - Grey All 4DI Except 595 DI 1 - -
005554149R91 * MAJOR Crankcase Assembly - Red All 3DI Except 295 DI - 1 -
005554148R91 * MAJOR Crankcase Assembly - Grey All 3DI Except 295 DI - 1 -
006012179B91 * MAJOR Crankcase Assembly - Red 295 DI - 1 -
006007223B91 * MAJOR Crankcase Assembly - Grey 295 DI - 1 -
006002244A91 * MAJOR Crankcase Assembly - 255 DI - - 1 R

KIT MAJOR REPAIR (BSIIIA ENGINES)


006015794B91 * KIT Major Repair - BSIIIA - 595 DI 1 - -
006012915B91 * KIT Major Repair - BSIIIA - 4DI Except 595 C/O 1 - -
005551140R1 * GUIDE Valve Stem 8 - - R
006002829A1 * SEAL Oil Crankshaft Front 1 - - R
006002830A1 * SEAL Oil Crankshaft Rear 1 - - R
005550349R91 * SEAL Valve 8 - - R
003047230R1 * SCREW 2 - - R
000172578 * PLUG Expansion 1 - -
005555263R1 * BUSH Connecting Rod 4 - - R
006012906B91 * PISTON with Pin 4 - - R/25/F11/01
005551054R2 * PIN Piston IPL 4 - - R A/195/F09/07
005555844R1 * CIRCLIP Piston Pin 8 - - R
005557311R2 * LINER 4 - - R
006012907B91 * RING Set For Single Piston BSIIIA (Make FMGIL) 4 - - R/25/F11/01
005553024R1 * 'O' RING Sleeve Cylinder - Silicon 4 - - R R/18/F09/14
001231297R2 * 'O' RING Sleeve Cylinder - Nitrile - Black 4 - - R R/18/F09/14
005550574R91 * PACKAGE Engine Gasket - All 4DI Except 595 DI 1 - - R
006015792B91 * PACKAGE Engine Gasket - 595 DI 1 - -
005555185R91 * SET Of Valve Inlet/Outlet - All 4DI Except 595 DI 4 - - R
006015807B91 * SET Of Valve Inlet/Outlet - 595 DI 4 - -
005553031R91 * SET Camshaft Bushes 1 - - R
006000058R2 * BAG Air - Engine Repair Kit 1 - -
0ENGPOUCH01 * POUCH Multi Utility 1 - -
006000058R1 * BAG (For Engine Repair Kit) 1 - -
006000059R6 * GIFT Article 1 - -

* Parts Not Illustrated / Half Engine C/O Engine without Cylinder Head, FIP, Flywheel & Water Pump/
◆ Alternate Part Number
9
Engine - Complete, Half & Repair Kits

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
006012916B91 * KIT Major Repair (BSIIIA) 3DI Except 295 DI - 1 -
006014621B91 * KIT Major Repair (BSIIIA) 3DI - 295 DI - 1 -
006012917B91 * KIT Major Repair (BSIIIA) 2DI - - 1
006019611B91 * KIT Major repair- 255 PP - - 1 R/37/F13/31
KIT MAJOR REPAIR (BSIII ENGINES)
005554137R91 * KIT Major Repair (BSIII) 4DI Except 595 DI 1 - -
006011639B91 ◆ 1 - - A/215/F10/19
005555535R93 * KIT Major Repair (BSIII) 4DI - 595 DI 1 - - R
005554150R91 * KIT Major Repair (BSIII) 3DI Except 295 DI - 1 -
006011644B91 ◆ - 1 - A/215/F10/19
006008344B91 * KIT Major Repair (BSIII) 3DI - 295 DI - 1 - A/215/F10/19
006011645B91 * KIT Major Repair - 255 DI - - 1 R

KIT MINOR REPAIR (BSIIIA ENGINES)


006015795B91 * KIT Minor Repair (BSIIIA ENGINES) - 595 DI 1 - -
006012918B91 * KIT Minor Repair (BSIIIA ENGINES) - All 4DI Except 595 DI 1 - -
000022039RD * GASKET Cylinder Head 1 - - R
005557831R1 * GASKET Oil Pan 1 - - R
001231297R2 * 'O' RING Sleeve Cyl-Nitrile-Black 4 - - R R/18/F09/14
005553024R1 * 'O' RING Sleeve Cylinder-Silicon 4 - - R R/18/F09/14
000704165R2 * GASKET Manifold 2 - - R
006012907B91 * SET Ring For Single Piston BSIIIA (Make FMGIL) 4 - - R/25/F11/01
005557311R2 * LINER For 88.9 Bore 110 Stroke Engine 4 - - R
001231005R1 * GASKET Valve Hsg. Cover - All 4DI Except 595 DI 1 - -
006002023B1 * GASKET Valve Hsg. Cover - 595 DI 1 - -
006012919B91 * KIT Minor Repair (BSIIIA) - All 3DI Except 295 DI - 1 -
006014622B91 * KIT Minor Repair (BSIIIA) - 295 DI - 1 -
006012920B91 * KIT Minor Repair (BSIIIA) - 255 DI - - 1

KIT MINOR REPAIR (MKM BSIII ENGINES)


005554138R91 * KIT Minor Repair (BSIII) 4DI 1 - -
005554153R91 * KIT Minor Repair (BSIII) - All 3DI Except 295 DI - 1 -
006008346B91 * KIT Minor Repair (BSIII ENGINES) - 295 DI - 1 -

ENGINE MAIN BEARING SETS


000022122RD * SET Main Bearing Crankshaft STD 1 - - R
000022144RD * SET Bearing Crankshaft U/S 0.25mm 1 - - R
000022149RD * SET Bearing Crankshaft U/S 0.38mm 1 - - R
000022145RD * SET Bearing Crankshaft U/S 0.5mm 1 - - R
000022150RD * SET Bearing Crankshaft U/S 0.76mm 1 - - R

006009613B91 * SET Bearing Crankshaft Main STD - 1 - R/19/F09/15


006009614B91 * SET Bearing Crankshaft U/S0.25mm - 1 - R/19/F09/15
006009615B91 * SET Bearing Crankshaft U/S 0.38mm - 1 - R/19/F09/15

* Parts Not Illustrated / ◆ Alternate Part Number

10
Engine - Complete, Half & Repair Kits

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
006009618B91 * SET Bearing Crankshaft U/S 0.5mm - 1 - R/19/F09/15
006009619B91 * SET Bearing Crankshaft U/S 0.76mm - 1 - R/19/F09/15

000015553RD * SET Bearing Crankshaft Main STD - - 1 R


000015918RD * SET Bearing Crankshaft 0.25mm U/S - - 1 R
000015919RD * SET Bearing Crankshaft 0.38mm U/S - - 1 R
000015920RD * SET Bearing Crankshaft 0.5mm U/S - - 1 R
000015921RD * SET Bearing Crankshaft 0.76mm U/S - - 1 R

SET CONNECTING ROD BEARING


005554088R91 * SET Connecting Rod Bearing Standard 4 3 2 R
005554089R91 ◆ 4 3 2 R
005554240R91 * SET Connecting Rod Bearing U/S 0.25mm 4 3 2 R
005554241R91 * SET Connecting Rod Bearing U/S 0.38mm 4 3 2 R
005554242R91 * SET Connecting Rod Bearing U/S 0.5mm 4 3 2 R
005554243R91 * SET Connecting Rod Bearing U/S 0.76mm 4 3 2 R

GASKET PACKAGE
005550576R92 * PACKAGE Gasket (Engine) Cpte. - 255 DI - - 1 R
006008345B91 * PACKAGE Gasket (Engine) Cpte. - 295 DI C/O - 1 -
005550575R92 * PACKAGE Gasket (Engine) Cpte. - All 3DI Except 295 DI - 1 - R
005550574R91 * PACKAGE Gasket (Engine) Cpte. - All 4DI Except 595 DI 1 - - R
006015792B91 * PACKAGE Gasket (Engine) Cpte. - 595 DI 1 - -
005557179R1 * GASKET Valve Housing Cover - All 4DI Except 595 DI 1 - - R
006002023B1 * GASKET Valve Housing Cover - 595 DI 1 - -
000022023RD * GASKET Air intake Manifold - All 4DI Except 595 DI 1 - - R
006001381B1 * GASKET Air intake Manifold - 595 DI 1 - -
000704165R2 * GASKET Exhaust Manifold - All 4DI Except 595 DI 1 - - R
006000318B1 * GASKET Exhaust Manifold - 595 DI 1 - -
000022039RD * GASKET Cylinder Head 1 - - R
001233545R1 * GASKET Thermostat Housing - 4DI 1 - - R
003065125R2 * GASKET Thermostat Housing Cover 1 - - R
000703816R1 * GASKET Water Pump - All 4DI Except 595 DI 1 - - R
001233546R1 ◆ 1 - - R
006001821A1 * GASKET Water Pump - 595 DI 1 - -
005555211R1 * GASKET Crankcase Front Cover 1 - - R
005555212R1 * GASKET Crankcase Front Plate 1 - - R
005557831R1 * GASKET Crankcase Oil Pan - 4DI 1 - - R
000708907R1 * GASKET Crankshaft Shaft Rear Oil Seal Retainer 1 - - R
001081753R2 * GASKET Lube Oil Filter 1 - - A/232/F11/12
005554118R1 * GASKET Fuel Injection Pump Cover - 1 - -
All 4DI Except 595 DI
005554390R1 * GASKET Fuel Injection Pump Cover - 595 DI 1 - -
000703851R2 * GASKET Hydraulic Pump Opening Cover 1 - - R

* Parts Not Illustrated / ◆ Alternate Part Number

11
Engine - Complete, Half & Repair Kits

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS

GASKET PACKAGE TOP OVERHAUL (CYLINDER HEAD)


006015793B91 * PACKAGE Gasket Top Overhaul - 595 DI 1 - -
005550577R91 * PACKAGE Gasket Top Overhaul-All 4DI Except 595 DI 1 - - R
001233545R1 * GASKET Thermostat Housing 1 - - R
000022039RD * GASKET Cylinder Head 1 - - R
000022023RD * GASKET Air Intake Manifold - All 4DI Except 595 DI 1 - - R
006001381B1 * GASKET Air Intake Manifold - 595 DI 1 - -
000704165R2 * GASKET Exhaust Manifold - All 4DI Except 595 DI 2 - - R
006000317B1 * GASKET Exhaust Manifold - 595 DI 2 - -
005557179R1 * GASKET Valve Housing Cover - All 4DI Except 595 DI 1 - - R
006002023B1 * GASKET Valve Housing Cover - 595 DI 1 - -
005550578R91 * PACKAGE Gasket Top Overhaul - 3DI - 1 -
005550579R91 * PACKAGE Gasket Top Overhaul - 2DI - - 1 R
KIT PISTON, SLEEVE & RING (BSIIIA) - FOR ONE CYLINDER
006012908B91 * KIT Piston, Sleeve & Ring, BSIIIA 4 3 2 R/25/F11/01
006019615B91 * KIT Piston, Sleeve and Ring for Single Cylinder - 255 PP - - 2 R/37/F13/31
KIT PISTON, SLEEVE & RING (BSIII) - FOR ONE CYLINDER
005556882R91 * KIT Piston, Sleeve & Ring, BSIII - 595 DI 4 - -
005554139R91 * KIT Piston, Sleeve & Ring, BSIII - All Except 295, 595 DI 4 3 2 R/19/F09/15
006008347B91 * KIT Piston, Sleeve & Ring, BSIII - 295 DI - 3 -

* Parts Not Illustrated

12
Valve Housing Cover
3

6 5 6 4
9

8
7
9

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
005557148R92 1 COVER Cpte. Valve Housing - 4DI 1 - - A/266/F14/16
005556203R91 1 COVER Cpte. Valve Housing - 3DI - 1 - R
006004148H1 1 COVER Cpte. Valve Housing - 255 DI - - 1 R
006002023B1 2 GASKET Valve Housing Cover - 595 DI 1 - -
005557179R1 2 GASKET Valve Housing Cover - All 4DI Except 595 DI 1 - - R
006006043B1 2 GASKET Valve Housing Cover - 295 DI - 1 - R/18/F09/14
005550502R1 2 GASKET Valve Housing Cover - All 3DI Except 295 DI - 1 - R
005558410R1 2 GASKET Valve Housing Cover - 255 DI - - 1 R
005556202R91 3 ASSY. Breather 1 1 1
006002025A2 4 CAP Oil Filler with Oil Seal 1 1 1 R E/114/F12/23
006002611F1 5 TUBE Oil Emanation All Except - 2DI & 3DI 1 1 - R
005556023R1 5 TUBE Oil Emanation - 2DI & 3DI - 1 1
005552915R91 6 CLIP Hose Worm Type 1 1 1 R
005553101R2 7 SEAL Oil Filler Cap 2 2 2 R
006008030B1 8 WASHER Seal 2 2 2 R E/107/F11/15
000022055RD 9 NUT Valve Housing Cover 2 2 2 R

13
Exhaust System

1112

10
5 4
6

2
2

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
000704165R2 1 GASKET Exhaust Manifold - All Except 295 DI & 595 DI 2 2 2 R
006000318B1 1 GASKET Exhaust Manifold - 295 DI & 595 DI 2 2 - R
006022153V1 1 GASKET Exhaust Manifold - 585 PP 2 - -
003042719R1 2 MANIFOLD Exhaust - 4DI (including 585 PP) 1 - - R
Except 595 DI
006000313B1 2 MANIFOLD Exhaust - 595 NST DI 1 - - R
006017111B1 2 MANIFOLD Exhaust - 595 BP 1 - -
006018730B1 2 MANIFOLD Exhaust - 595 BP 1 - - E/144/F15/10
006005404B1 2 MANIFOLD Exhaust - 295 DI - 1 -
006000039B1 2 MANIFOLD Exhaust - 3DI Except 295 DI - 1 - R
005550268R3 2 MANIFOLD Exhaust - 255 DI & 255 PP - 1 - R A/274/F14/74
R/37/F13/31
006000317B1 3 GASKET Exhaust Pipe Exh Manifold To TC - 595 DI 1 - - R
006006086B1 3 GASKET Exhaust Pipe Exh Manifold To TC - 295 DI - 1 -
000704613R1 3 GASKET Exhaust Pipe - All Except 295 DI & 595 DI 1 1 - R
006001674B1 3 Gasket Exhaust Pipe-All (Including 585PP) 1 1 - R E/141/F14/86
Except 295 DI, 395 DI & 595 DI
005550272R1 3 GASKET Exhaust Pipe - 255 DI - - 1 R
001231400R14 4 PIPE Stub Exhaust Manifold - 2 DI& 4 DI (Inclu.585 PP) 1 - 1 A/266/F14/16
Except 595 DI R/37/F13/31

14
Exhaust System

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
005555527R12 4 PIPE Stub Exhaust Manifold - 3DI Except 295 DI - 1 - R E/109/F11/38
006000315B2 4 PIPE Exhaust Turbo Outlet - 595 DI 1 - - R A/169/F07/37
006005438B1 4 PIPE Exhaust Turbo Outlet - 295 DI - 1 -
006018096B1 4 PIPE Stub Exhaust Manifold - 395 DI - 1 -
006020126B91 4 PIPE Assy Stub New - 395 & 405 DI - 1 - E/132/F14/11
000179840 5 BOLT Exhaust Pipe Mounting 4 4 4 R
001082012R2 6 WASHER Spring Lock 2 2 2 R
000030020R1 7 BOLT Hex Headed Exhaust Manifold 4 4 4 A/274/F14/74
001233893R1 8 WASHER Plain Exhaust Manifold 4 4 4 R
006002813A2 9 SILENCER Exhaust - Ceramic Coated All BP & NBP 1 1 1
005556243R93 ◆ SILENCER Exhaust - Powder Coated All BP & NBP 1 1 1
005556243R93 ◆ SILENCER - ALL BP / NBP 1 1 1 A/254/F12/45
006002812A1 9 SILENCER Exhaust - Ceramic Coated 475 DI & 575 DI NST 1 - -
008000131B91 ◆ SILENCER Exhaust - Powder Coated 475 DI & 575 DI NST 1 - - R
006009360B1 ◆ SILENCER - ALL NST 1 1 - A/254/F12/45
006001900B91 9 SILENCER Exhaust - 295 DI & 595 DI NST 1 1 - R E/101/F09/16
006010891B91 ◆ 1 1 - A/215/F10/19
006018102B91 9 SILENCER Exhaust - 395,595 DI BP 1 1 -
006002813A2 9 SILENCER Assy - 395,595 DI BP 1 1 - E/132/F14/11
E/144/F15/10
006000199B11 10 SHIELD Heat - 3 DI BP - 1 - R
000179816 11 BOLT Heat Shield Mounting - 1 - R
005555955R1 12 WASHER Plain Heat Shield Mounting - 1 -
006018095B1 * BRACKET Support Silencer - 395 DI - 1 -
006018806B1 * BRACKET Support Stub Pipe New - 395 DI - 1 - E/132/F14/11
001127058R94 * MANIFOLD Exhaust W/Stub Pipe 1 - -
001231400R14 * PIPE Exhaust 1 - -
003042719R1 * MANIFOLD Exhaust 1 - -
006001674B1 * GASKET 1 - -
000179840 * BOLT Hex. 4 - -
001082012R12 * WASHER 2 - -

◆ Alternate Part Number

15
Air Intake System - Intake Manifold

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
000022177RD 1 MANIFOLD Air Intake - All 4DI 1 - - R
000015672RD 1 MANIFOLD Air Intake - 3DI (Except 295 DI) - 1 - R
006005408B1 1 MANIFOLD Air Intake - 295 DI - 1 -
000015683RD 1 MANIFOLD Air Intake - 2DI - - 1 R
000022061RD 2 BOLT 9 6 5 R
001233808R1 3 WASHER Spring 9 6 5 R
006001381B1 4 GASKET Intake Manifold - 4DI 1 - - R A/190/F08/45
006021676B1 4 GASKET Intake Manifold - 3DI 1 R A/274/F14/74
000015417RD 4 GASKET Intake Manifold - 2DI - - 1 R

16
Air Intake System - Wet Air Cleaner

19
2
20
17 16 15
12
10 21
31
11 18
14 13
22
3

4 23

6 26 25 24

7
8
1
30 27 28 29

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
005556008R92 1 ASSY. Air Cleaner - 255, 265, 275, 475, 575,585PP 1 1 1 R
005554585R91 2 BODY Cpte. Air Cleaner 1 1 1 R
005555890R91 3 ELEMENT Paper 1 1 1 R
005552723R91 4 WIRE Mesh Secondary 1 1 1 R
005555341R1 5 SEALING Ring 1 1 1 R
005552127R2 6 RING Rubber V Groove 1 1 1 R
001231237R91 7 CLAMP Cpte. With Eye Bolt 1 1 1 R
001121205R91 8 WIRE Mesh Primary 1 1 1 R
001121206R91 9 BOWL Cpte. 1 1 1 R
005554583R91 10 BRACKET Clamp Mounting 1 1 1 R
005554584R1 11 BEADING Rubber - Large 2 2 2 R
005554592R1 12 BEADING Rubber - Small 2 2 2 R
000179843 13 BOLT 2 2 2 R
001082012R2 14 WASHER 2 2 2 R
000102635 31 NUT 2 2 2
005554647R1 15 BOLT Bracket 1 1 1 R
001231899R1 15 BOLT Bracket 1 1 1 R
001127933R1 16 WASHER Lock 1 1 1 R
001233893R1 17 WASHER Spring 1 1 1 R
006000329R91 18 PRECLEANER Cpte. - All BP, NBP,585PP 1 1 1 R
006002312A91 18 PRECLEANER Cpte. - CONAL - All NST 1 1 - R

17
Air Intake System - Wet Air Cleaner

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
006001242R1 19 COVER Top 1 - -
006001244R1 20 RING Rubber Top 1 - -
006001243R1 21 COLLECTOR Dust 1 - -
006001245R1 22 RING Rubber Bottom 1 - -
006001247R1 23 DISC Bottom 1 - -
001121249R92 24 BRACKET Cpte. Air Cleaner - 3DI NBP & All 4DI,585PP 1 1 -
005550042R92 24 BRACKET Cpte. Air Cleaner - 255 DI, 265 BP, 275 BP - 1 1
& 275 TU BP
005560034B11 24 BRACKET Cpte. Air Cleaner - 255 DI, 265 BP, 275 BP - 1 1 C/04/F14/67
& 275 TU BP (BP Ergo)
007604683B91 24 BRACKET Cpte. Air Cleaner - 295 DI - 1 -
005552901R1 25 BOLT Brace Mounting 2 2 2 R
000022273RD 26 WASHER Brace Mounting 2 2 2 R
005555174R1 27 HOSE Air Intake 1 1 1 R
006000060B1 28 SPRING Air Intake Hose 1 1 1 R
006004798F1 29 CLIP Hose (Manifold End) 2 2 2 R A/247/F12/12
000021941E09 30 CLIP Hose (Air Cleaner End) 1 1 1 R A/214/F10/15
001231288R2 * BUSH Air Cleaner (BP Ergo) - 2 2 C/04/F14/67
000179842 * BOLT Hex (BP Ergo) - 2 2 C/04/F14/67

18
Air Intake System - Dry Air Cleaner

11

7 14

6
12

13
5 10

1
15
4

2 9
8

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
006008215B91 1 ASSY. Air Cleaner - For 595 NST 1 - - R
006008134B1 1 ASSY. Air Cleaner - For 295 DI C/O - 1 -
006000489F1 2 COVER 1 - - R
006000491F1 3 ASSY. Latch (Cover to Body) 3 - - R
006000455F1 4 FILTER Air Primary 1 - - R
006000456F1 5 ELEMENT Air Safety 1 - - R
006008476B91 6 BRACKET Air Cleaner - For 595 NST 1 - - R
007604683B91 6 BRACKET Air Cleaner - For 295 DI,595 BP - 1 -
‡ 7 BODY Air Cleaner 1 - -
006000490F1 8 UNLOADER Dust 1 - - R
006000492F1 9 CLIP Dust Unloader 1 - - R
000061197M01 10 NUT Wing 1 - - R
006008434B91 11 ASSY. Hose Air Intake C/O - 595 DI 1 - - R
006011595B91 11 ASSY. Hose Air Intake C/O - 295 BSIIIA - 1 -
006015373B91 11 HOSE Assembly Air Intake - 295 BSIIIA - 1 - E/117/F12/52
006007237B91 11 ASSY. Hose Air Intake C/O - 295 BSIII - 1 -
‡ 12 HOSE Intake 1 - -
006008491B1 13 SPRING Hose Air Intake 2 - -
006001209B1 14 CLIP Hose Air Cleaner Dia. 76mm 1 - - R R/18/F09/14
006001232B1 15 CLIP Hose Air Cleaner Turbo Side Dia. 54mm 1 - - R

‡ Not Serviceable Separately

19
Air intake System - Dry Air Cleaner

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
006017121B91 1 ASSY. Air Cleaner - 395,405 & 595 BP 1 1 -
006000489F1 2 COVER 1 1 -
006000491F1 3 ASSY. Latch (Cover to Body) 3 3 -
006000455F1 4 FILTER Air Primary 1 1 -
006000456F1 5 ELEMENT Air Safety 1 1 -
007604683B91 6 BRACKET Air Cleaner 1 1 -
‡ 7 BODY Air Cleaner 1 1 -
006000490F1 8 UNLOADER Dust 1 1 -
006000492F1 9 CLIP Dust Unloader 1 1 -
000061197M01 10 NUT Wing 1 1 -
006017104B91 11 HOSE Assembly Air Intake 1 1 -
‡ 12 HOSE Intake 1 1 -
006007239B1 13 SPRING Hose Air Intake 2 2 -
006001209B1 14 CLIP Hose Air Cleaner Dia. 76mm 1 1 -
006001232B1 15 CLIP Hose Air Cleaner Turbo Side Dia. 54mm 1 1 -

20
Air Intake System - 595 DI Turbo

4
8
10
7
6 12

11

3 5
9

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
007600696B91 1 BRACKET Precleaner 1 - -
006001591B1 2 HOSE Precleader 1 - -
007600648B91 3 BRACKET for Air Cleaner Mounting 1 - -
006008434B91 4 HOSE Assembly Air Intake (W/O Pre Cleaner) 1 - -
006000750B91 4 HOSE Assy. Air Intake Comprising of 1 - -
‡ 5 HOSE Front 1 - -
‡ 6 PIPE Metal 1 - -
‡ 7 HOSE Rear 1 - -
006001231B1 8 CLIPS 2 - -
006001209B1 9 CLIP Hose Air Cleaner Dia. 76 mm 1 - -
006001232B1 10 CLIP Hose Air Cleaner Dia. 57 mm 1 - -
006001144B1 11 SPRING Hose Front 1 - -
006001145B1 12 SPRING Hose Rear 1 - -
007601553B1 * LOCK Plate Air Cleaner Bracket 2 - -

* Parts Not Illustrated / ‡ Not Serviceable Separately

21
Cylinder Head Assembly

8 15
16 17
23
18 22
19 18
2 25 21
20 4
3

1 5 6

9 9
10 10
24
11 11
12 12

13 14

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
HEAD CYLINDER ASSEMBLY WITH VALVES
006020576B91 * HEAD Cylinder Cpte. with Valves - 595 DI 1 - - E/129/F13/70
006020573B91 * HEAD Cylinder Cpte. with Valves - 475, 575 DI 1 - - E/129/F13/70
006020577B91 * HEAD Cylinder Cpte. with Valves - 295 DI - 1 - E/129/F13/70
006020574B91 * HEAD Cylinder Cpte. with Valves - 265, 275 DI - 1 - E/129/F13/70
006020575B91 * HEAD Cylinder Cpte. with Valves - 255 DI - - 1 E/129/F13/70

HEAD CYLINDER ASSEMBLY WITHOUT VALVES


006017543B92 * HEAD Cylinder Cpte. w/o Valves - 475, 575, 595 DI 1 - - E/129/F13/70
006002121B92 * HEAD Cylinder Cpte. w/o Valves - 295 DI - 1 - E/129/F13/70
006017544B92 * HEAD Cylinder Cpte. w/o Valves - 265, 275 DI - 1 - E/129/F13/70
006017545B92 * HEAD Cylinder Cpte. w/o Valves - 255 DI - - 1 E/129/F13/70
‡ 1 HEAD Cylinder 1 1 1
000172558 2 PLUG Expansion - 32mm 6 4 -
006014787B1 2 PLUG Welch Cup Type 6 4 - E/129/F13/70
000172578 3 PLUG Expansion - 45mm 1 1 -
005551140R1 4 VALVE Guide 8 6 -
000022087RD 5 VALVE Seat Inlet 4 3 -
006000362R1 ◆ VALVE Seat Inlet 4 3 -
000022086RD 6 VALVE Seat Exhaust 4 3 2
006000363R1 ◆ VALVE Seat Exhaust 4 3 2

* Parts Not Illustrated / ‡ Not Serviceable Separately / ◆ Alternate Part Number

22
Cylinder Head Assembly

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
000020266E05 7 STUD Injection Nozzle Holder New 4 3 2 E/129/F13/70
005553706R1 7 STUD Injection Nozzle Holder (All Except 295 DI) 4 3 2 R
006002569B1 7 STUD Injection Nozzle Holder (All 295 DI) - 3 -
000022052RD 8 STUD Rocker Shaft End Bracket 2 2 2 R
005557681R1 9 LOCK Valve Spring Retainer 16 12 8 R
005557631R1 10 CUP Retainer Valve Spring 8 6 4 R
006018675B1 10 CUP Retainer Valve Spring 8 6 4 R A/264/F13/66
005557570R1 11 VALVE Spring 8 6 4 R
000022008RD 12 WASHER Cup Retainer Valve Spring 8 6 4 R
006015807B91 * SET Valve Engine (Intake / Exhaust) - 595 DI A/R A/R A/R
005555185R91 * SET Valve Engine (Intake / Exhaust) C/O A/R A/R A/R R
006017246B91 * SET of Valve Engine (Intake / Exhaust) - Eton 4 3 2 A/254/F12/45
005557661R1 13 VALVE Intake, Multrigroove Valve (Rane) 4 3 2 R
005557659R1 ◆ VALVE Intake, Multrigroove Valve (Shriram) 4 3 2 R
006009542B1 13 VALVE Intake - Eton 4 3 2 A/254/F12/45
005557662R1 14 VALVE Exhaust, Multrigroove Valve (Rane) - 4 3 2 R
All except 295, 595 DI
006009543B1 14 VALVE Exhaust - Eton 4 3 2 A/254/F12/45
005557660R1 ◆ VALVE Exhaust, Multrigroove Valve (Shriram) 4 3 2 R
006001620B1 14 VALVE Exhaust - 295, 595 DI 4 3 - R R/18/F09/14
005550349R91 15 SEAL Valve Stem 8 6 4 R
005554989R1 16 BOLT Cylinder Head Long 1 1 1 R
005554988R1 17 BOLT Cylinder Head Short 15 12 8 R
001082185R2 18 WASHER Cylinder Head Bolt 16 13 9 R
005551426R2 19 SENSOR Unit Water Temperature 1 1 1 R
005550766R3 20 WASHER Copper Temp Sensor Unit 1 1 1 A
000022171RD 21 CLAMP Nozzle Holder - All except 295 DI 4 3 2 R
006002471B1 21 CLAMP Nozzle Holder - 295 DI - 3 -
008000010F1 21 CLAMP Nozzle Holder New 4 3 2 E/129/F13/70
000022056RD 22 WASHER Nozzle Holder 4 3 2 R
000020289E05 22 WASHER Conical Nozzle Holder 4 3 2 E/129/F13/70
000022055RD 23 NUT Nozzle Holder Clamp 4 3 2 R
000020777E05 23 NUT Valve Hsg. Cover M 10 x 1.5 4 3 2 E/129/F13/70
006012829B1 24 GASKET Cylinder Head - 4DI 1 - - R A/273/F14/70
E/150/F16/06
006015001V1 24 GASKET Cylinder Head - 3DI - 1 - R E/147/F15/35
005551066R1 24 GASKET Cylinder Head - 2DI - - 1 R
000022289RD 25 PLUG Water Jet 4 3 - R

* Parts Not Illustrated / ◆ Alternate Part Number

23
Valve Train

9 19

17
10
11
10 18
14 15

16 12
8

21
20
15
20
13
7

5
4
2 3

6
2 3
1

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
003064085R3 1 GEAR Camshaft - 255, 265, 275 DI - 1 1
006008140D1 1 GEAR Camshaft - 295, 475, 575, 595 DI 1 1 - R R/25/F11/01
000026058D 2 SCREW Camshaft Thrust Plate 2 2 2 R
000020307E05 2 BOLT Hex. - 585PP 2 - -
001082012R2 3 WASHER Spring Thrust Plate 2 2 2 R
006000372R1 4 PLATE Camshaft Thrust 1 1 1 R
006015361H1 4 PLATE Camshaft thrust - 585PP 1 - -
000218217 5 KEY Woodruf Camshaft Gear 1 1 1 R
006000171R1 6 CAMSHAFT - 4DI 1 - -
005557320R1 6 CAMSHAFT - 3DI - 1 -
005557310R1 6 CAMSHAFT - 255 DI - - 1 R
006015362B1 6 CAMSHAFT - 585PP 1 - -
000022019RD 7 TAPPET Valve 8 6 4 R
000022020RD 8 ROD Push Valve 8 6 4 R
006001225B91 9 ASSY. Rocker Arm & Valve Lever Shaft - 4 DI 1 - - R
006001224B91 9 ASSY. Rocker Arm & Valve Lever Shaft - 3 DI - 1 - R
006001510R91 9 ASSY. Rocker Arm & Valve Lever Shaft - 2 DI C/O - - 1 R
000172528 10 PLUG Welch 2 2 2
005553574R2 11 SHAFT Valve Lever Rocker Arm - 4DI 1 - - R
005553391R2 11 SHAFT Valve Lever Rocker Arm - 3DI - 1 - R
005553575R2 11 SHAFT Valve Lever Rocker Arm - 2DI - - 1 R

24
Valve Train

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
000022036RD 12 SPACER Valve Lever 2 1 1 R
000022034RD 13 RING Retaining Valve Lever Shaft 2 2 1 R
000022033RD 14 WASHER Valve Lever Shaft Spring 6 4 3 R
000022011RD 15 BRACKET Valve Lever Shaft Front/Rear 2 2 1 R
000022010RD 16 BRACKET Valve Lever Shaft Center 1 1 1 R
000265923R1 17 PIN Roll Center Bracket 1 1 1 R
003108732R1 18 SCREW Valver Lever Adjusting 8 6 4 R
000133093R1 19 NUT Valve Lever Adjusting Screw 8 6 4 R
006001226B1 20 ARM Rocker Cpte. 8 6 4 R
000022035RD 21 SPRING Valve Lever Shaft 2 2 1 R

25
Crankcase Front Cover

1 23 4 5 6 4 7 8 10 11 14 13

9 12 27
29
28

17 4 16 15 4 30
19

22 25/26

24 23 21 20 18

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
006003387A91 1 COVER Injection Pump Gear - 595 DI 1 - - R
006007452B1 1 COVER Injection Pump Gear - 295 DI - 1 -
006021827B1 1 COVER Injection Pump Gear - 295 DI - 1 - E/142/F14/87
005555948R1 1 COVER Injection Pump Gear - All (Inclu. 585PP)
1 1 1 R
Except 295 & 595 DI
005554390R1 2 GASKET F.I.P Gear Cover 1 1 1 R
005555358R1 3 BOLT 4 4 4 R
001121799R1 4 WASHER 4 4 4 A/264/F13/66
006003386A1 5 COVER Front Crankcase 1 1 1 R A/192/F08/51
005555359R1 6 BOLT 6 6 6 R
000102634 7 NUT 4 4 4
000181434 8 BOLT Shaft Idler Gear Mounting 1 1 1
000703853R41 9 SHAFT Cpte. Idler Gear with Roll pin C/O 1 1 1 R
000703853R4 10 SHAFT Idler Gear 1 1 1 R
001232850R1 11 PIN Roll 1 1 1 R
006008575D91 12 ASSY. Idler Gear 1 1 1 R R/25/F11/01
006008151D1 13 GEAR Idler 1 1 1
006006064D1 14 BUSH Idler Gear 1 1 1
000706732R1 15 BOLT 4 4 4 R
005556721R91 16 SEAL Oil Crankshaft Front 1 1 - R
006017134B1 16 SEAL Oil Crankshaft Front - 255 DI - - 1 E/131/F14/04

26
Crankcase Front Cover

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
005555361R1 17 BOLT 4 4 4 R
005555212R1 18 GASKET Crankcase Front Plate 1 1 1 R
000703851R2 19 GASKET Hydraulic Pump Opening Cover 1 1 1 R
000022088RD 20 PLATE Front Crankcase 1 1 1 R
000703636R1 21 WASHER Tap Front Plate Mounting 1 1 1 R
003047230R1 22 SCREW Crankcase Front Plate 1 1 1 R
000179816 23 BOLT Front Plate Mounting - - - R
005555211R1 24 GASKET Crankcase Front Cover 1 1 1 R
008000068B1 25 PANEL Heat Shield RH - 3DI NST/4DI NST 1 1 - R
008000069B1 26 PANEL Heat Shield LH - 3DI NST/4DI NST 1 1 -

PARTS FOR COVERING HYDRAULIC PUMP OPENING


000703850R2 27 PLATE Hydraulic Pump Opening Cover 1 1 1 R
000179822 28 BOLT Hydraulic Pump Plate Mounting 4 4 4
000102634 29 NUT Hydraulic Pump Plate Mounting 4 4 4
001082011R2 30 WASHER Spring Hydraulic Pump Plate Mounting 4 4 4

27
Crankcase with Oil Pan
3332 31 19 8 20
18a
18
23
24
11 22
21
10 12
14 13
16
15
1
3

17 6 7 9 2

25
5
4

26

28
27 29
30

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
006005974B91 * CRANKCASE Cpte. - 595 DI 1 - - E/96/F08/40
005552979R91 * CRANKCASE Cpte. - 475,575,585PP 1 - - E/96/F08/40
005552981R91 * CRANKCASE Cpte. - 265, 275, 295 DI - 1 -
005558544R91 * CRANKCASE Cpte. - 255 DI - - 1
‡ 1 CRANKCASE 1 1 1
‡ 2 CAP Crankshaft Bearing Front 4 3 -
‡ 3 CAP Crankshaft Bearing Rear 1 1 -
003061211R1 4 BOLT Crankshaft Brg. Cap 10 8 -
003061325R1 5 WASHER Crankshaft Bearing Cap Bolt 10 8 -
000022174RD 6 BUSH Camshaft Front - KOEL 1 1 - R
005551153R1 ◆ BUSH Camshaft Front - BIMETAL 1 1 - R
000022018RD 7 BUSH Camshaft Centre - KOEL 1 1 1 R
005551152R1 ◆ BUSH Camshaft Centre - BIMETAL 1 1 - R
000703829R1 8 BUSH Camshaft Rear - BIMETAL 1 1 -
001231247R1 ◆ BUSH Camshaft Rear - KOEL 1 1 - R
005551070R2 8 BUSH Camshaft Rear - KOEL - - 2 E/152/F16/15
000141244 9 PIN Dowel Crankcase Front 2 2 2
000703832R1 10 STUD Water Pump Mounting 4 4 4 R
005557836R91 11 TUBE Dipstick & Adaptor 1 1 1
006014327B91 11 ASSY. Tube & Adaptor-585 PP 1 - -
000141223 12 PIN Dowel Rear Oil Seal Retainer 2 2 2

* Parts Not Illustrated / ‡ Not Serviceable Separately / ◆ Alternate Part Number

28
Crankcase with Oil Pan

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
005551963R1 13 PIN Dowel Crankcase Rear 2 2 2 R
000103883 14 PLUG Headless Pipe Slotted 3 3 3
000020988R1 15 PLUG Water Drain 1 1 1 R
000179842 16 STUD Starter Motor Mounting 1 1 1 A
000444691 17 PLUG Headless Pipe Slotted 2 2 2
005557815R91 18 ASSY. Dipstick Oil Level - 595 DI 1 - - R
006011522B91 18 ASSY. Dipstick Oil Level - 585PP 1 - -
006001697R92 18 ASSY. Dipstick Oil Level - 265, 275, 295, 475, 575 DI 1 1 - R A/170/F07/38
005557702R92 18 ASSY. Dipstick Oil Level - 255 DI - - 1 R A/167/F07/27
005557703R1 18a ‘O’ RING For Dipstick 1 1 1 R A/170/F07/38
005550183R1 19 PIN Dowel Cylinder Head Mounting 2 2 2 R
000172578 20 PLUG Expansion Crankcase Rear 1 1 1
000708907R1 21 GASKET Retainer Rear Oil Seal 1 1 1 R
001231551R1 22 RETAINER Crankshaft Rear Oil Seal 1 1 1 R
006001625R91 23 SEAL Oil Crankshaft Rear 1 1 1 R
000706732R1 24 BOLT Retainer Mounting 7 7 7 R
005557831R1 25 GASKET Crankcase Oil pan 1 - - R
005557832R1 25 GASKET Crankcase Oil pan - 1 - R
000015498RD 25 GASKET Crankcase Oil pan - 255 DI - - 1 R
005558051R91 26 OILPAN Crankcase Cpte. - 595 DI 1 - - R
005555343R1 26 OILPAN Crankcase Cpte. - 475, 575,585PP 1 - - R
005555342R2 26 OILPAN Crankcase Cpte. - 265, 275, 295 DI - 1 - R
000015769RD 26 OILPAN Crankcase Cpte. - 255 DI - - 1 R
005555361R1 27 BOLT Crankcase Oil Pan Mounting 14 12 8 R
000706732R1 27 BOLT Crankcase Oil Pan Mounting 14 12 8 E/128/F13/60
001082011R2 28 WASHER Spring Crankcase Oil Pan 14 12 8 R
001081618R1 29 GASKET Oil Pan Drain Plug 1 1 1 R
001099900R2 30 PLUG Drain Magnetic 1 1 1 R
000022208RD 31 ADAPTOR FIP Lub. Pipe 1 1 1 R E/96/F08/40
005550174R1 32 ADAPTOR Tee 1 1 1 R
000103883 33 PLUG Pipe 1 1 1
007541737B1 * STRIP Side Crankcase Oil Pan (4 CYL) 2 - - E/128/F13/60
007541738B1 * STRIP Side Crankcase Oil Pan (3 CYL) - 2 - E/128/F13/60
006015189B1 * STRIP Front Crankcase Oil Pan 1 1 1 E/128/F13/60

29
Turbo System - 295 DI Turbo

4 11 10

2
9

7 8
3

5
13

12

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
006011500B1 1 ASSY. Turbocharger BSIIIA - Make TEL - 1 - R/25/F11/01
006011500B2 1 ASSY. Turbocharger BSIIIA - Make TEL - 1 - E/142/F14/87
006005274D1 1 ASSY. Turbocharger BSIII - Make TEL - 1 -
006006086B1 2 GASKET Metal, Exhaust Manifold & Turbo Charger - 1 -
006005438B1 3 PIPE Stub Exhaust Turbo Charger Outlet - 1 -
006005441B1 4 PIPE Air Intake Manifold Turbo Charger - 1 -
006006727B1 5 PIPE Cpte. Lubrication Oil Inlet - 1 - R/18/F09/14
006006724B1 6 PIPE Cpte. Lubrication Oil Outlet - 1 - R/18/F09/14
006021828B1 6 PIPE Cpte. Lubrication Oil Outlet - 1 - E/142/F14/87
006000744B1 7 GASKET, Lube Oil Outlet - 1 - R
006021829B1 7 GASKET, Lube Oil Outlet - 1 - R E/142/F14/87
006002481B1 8 CLIP Pre - Cleaner - 1 -
006001209B1 9 CLIP Hose Air intake - 1 - R R/18/F09/14
006011535B1 10 HOSE Turbo Charger to Air Intake Pipe BSIIIA - 1 - R/25/F11/01
006006131B1 10 HOSE Turbo Charger to Air Intake Pipe BSIII - 1 -
006008608B1 11 CLIP - 2 -
006006085B1 12 HOSE Turbo Oil Return - 1 -
006021830B1 12 HOSE Turbo Oil Return - 1 - E/142/F14/87
006005439B1 13 BRACKET Support Silencer - 1 - E/101/F09/16

30
Turbo System - 595 DI Turbo
20 21 1 3 7
19
17
16

15
6
11 7
12 18 8
2
10

9 5
13
4
14
28
26

24
23

25
22
21
27
29

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
006015532B1 1 ASSY. Turbo-Charger (Tata Holset) - BSIIIA 1 - -
006018979B91 1 ASSY. Turbo-Charger 1 - - E/144/F15/10
006000316B91 1 ASSY. Turbo-Charger (Tata Holset) - BSIII 1 - - R
006000317B1 2 GASKET Metal - Exhaust Manifold & Turbo Charger 1 - - R
000020306E05 3 BOLT Flanged 4 - -
006000313B1 4 MANIFOLD Exhaust 1 - - R
006000318B1 5 GASKET Exhaust Manifold & Cylinder Head 2 - - R
006000314B1 6 HOSE Turbo Charger To Air Intake Pipe 1 - - R
006022007B1 6 HOSE TC To Pipe Intake 1 - - E/144/F15/10
006001210B1 7 CLIP Hose Turbo Charger To Pipe Dia 46mm 2 - - R
006000741B1 8 PIPE Air Intake Manifold Turbo Charger 1 - - R
006017117B1 8 PIPE Air Intake Manifold Turbo Charger 1 - - E/144/F15/10
006001347B1 9 PAD Rubber 1 - - R
006001165B1 10 CLAMP Turbo Charger Pipe 1 - - R
000179800 11 BOLT 1 - -
006001232B1 12 CLIP Hose Dia 57mm 1 - - R
006000747B1 13 HOSE Pipe To Intake Manifold 1 - - R
006001209B1 14 CLIP Hose Air Intake Dia 74mm 1 - - R E/101/F09/16
006000745B1 15 BRACKET Support Stub Pipe 1 - - R
006018903B1 15 BRACKET Support Stub Pipe 1 - - E/144/F15/10
006000315B2 16 PIPE Stub Exhaust Turbo Charger Outlet - 595 NST 1 - - R A/169/F07/37

31
Turbo System - 595 DI Turbo

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
006017113B1 16 PIPE Stub Exhaust Turbo Charger Outlet - 595 BP 1 - -
006020131B91 16 PIPE Stub Exhaust Turbo Charger Outlet 1 - - E/144/F15/10
006000319B1 17 GASKET Metal - Exhaust Pipe & Turbo Charger 1 - - R
000020309E05 18 BOLT Flanged 3 - - R
006000320B91 19 PIPE Cpte. Lub. Oil Inlet 1 - - R
006001299B1 20 BOLT Banjo (Turbo End) 1 - - R
006009551F1 21 WASHER Copper 4 - - R A/237/F11/29
001081723R1 22 BOLT Banjo (Crankcase End) 1 - - R E/99/F09/05
006000321B91 23 HOSE Cpte. Lube Oil Outlet 1 - - R
006018735B1 23 HOSE Cpte. Lube Oil Outlet 1 - - E/144/F15/10
005552904R1 24 ADAPTOR Reservoir Suction Port 1 - - R
005552905R1 25 WASHER Copper 2 - - R
006000744B1 26 GASKET Lube Oil Outlet 1 - - R
005550174R1 27 JOINT Tee Oil Pressure & FIP 1 - - R
008000579B91 28 CLOG INDICATOR (SERVICE INDICATOR) 1 - -
000022208RD 29 ADAPTOR Lub Oil Inlet Hose 1 - - R E/96/F08/40
006017250B1 * HOSE TC to Duct 1 - -
006018832B1 * HOSE TC To Duct 1 - - E/144/F15/10
006003488B1 * HOSE Oil Cooler Inlet and Outlet 1
006003451B91 * PIPE Cpte Oil Cooler Outlet 1
006003450B91 * PIPE Cpte Oil Cooler inlet 1

32
Crankshaft Assembly
7 6

8
4
6
3
1 2

13

12

10

11
9

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
006000260B1 1 BOLT Crankshaft pulley 1 1 1 R
006000259B1 2 SPACER Crankshaft 1 1 1 R
006004821B1 3 PULLEY Fan Drive - 475 NBP DLX 1 - - R
006001723A1 3 PULLEY Fan Drive - 475, 575, 595 DI 1 - - H/04/F08/03
006005444B2 3 PULLEY Fan Drive - 295 DI - 1 - R A/283/F15/28
006003752B1 3 PULLEY Fan Drive - 275 DI TU BP MKM - 1 - R A/174/F07/43
006005181B2 3 PULLEY Fan Drive - 265, 275 DI - 1 - A/283/F15/28
005555053R1 3 PULLEY Fan Drive - 255 DI - - 1 R
000703865R1 4 PINION Crankshaft - 255, 265, 275 DI - 1 1
006008141D1 4 PINION Crankshaft - 295, 475, 575, 595 DI 1 1 - R R/25/F11/01
005554061R11 5 CRANKSHAFT Cpte. with Pilot Bearing - 595 DI 1 - - R A/206/F09/45
006018357B1 5 CRANKSHAFT Cpte. - 475, 575 DI 1 - - A/280/F15/11
006024557B91 5 CRANKSHAFT Cpte. - 265, 275, 295,395,405 DI - 1 - A/283/F15/28
005557790R91 5 CRANKSHAFT Cpte. - 255 DI - - 1
006009178H1 5 CRANKSHAFT Cpte. - 255 PP - - 1 R/37/F13/31
006024535V1 5 CRANKSHAFT Without Pilot Brg. - 585PP 1 - -
000024550D 6 PIN Dowel All Except 585PP 2 2 2 R
000020269E05 6 PIN Dowel - 585PP 2 - -
006015937B91 7 BEARING Clutch Pilot 1 1 1 R A/253/F12/42
000218211 8 KEY Woodruff 2 2 2

33
Crankshaft Assembly

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
FLYWHEEL ASSEMBLY - BSIIIA ENGINES
006027264B91 9 ASSY. Flywheel - 415 Non-CRPTO 1 - -
006027265B91 9 ASSY. Flywheel - 415 CRPTO 1 - -
006015598B91 9 ASSY. Flywheel - 595 RCRPTO 1 - -
006015324B91 9 ASSY. Flywheel - 595 Non RCRPTO 1 - -
006015090B91 9 ASSY. Flywheel - All 4 DI Except 595 ,585PP& RCRPTO 1 - - A/264/F13/66
006028353B91 9 ASSY. Flywheel - 585PP RCRPTO 1 - -
E006508490D1 12 BOLT Flywheel mtg. 585 PP RCRPTO 6 - -
006011422B91 9 ASSY. Flywheel - 475, 575 RCRPTO (Inline) 1 - -
006011475B91 9 ASSY. Flywheel - 575 Rotary Pump, RCRPTO 1 - -
006017470B92 9 ASSY. Flywheel - 295 BSIIIA, Non CRPTO - 1 - A/283/F15/28
006011498B92 9 ASSY. Flywheel - 295 BSIIIA, RCRPTO - 1 - A/283/F15/28
006016612B92 9 ASSY. Flywheel - 275 & 275 TU BSIIIA (Non CRPTO) - 1 - A/283/F15/28
006011416B92 9 ASSY. Flywheel - 275 & 275 TU BSIIIA - CRPTO - 1 - A/283/F15/28
006017472B92 9 ASSY. Flywheel - 265 BSIIIA - 1 - A/283/F15/28
006011616B91 9 ASSY. Flywheel - 255 BSIIIA - - 1 R/25/F11/01
006017564B91 9 ASSY. Flywheel Non CRPTO - 255 PP - - 1 R/37/F13/31
006028351B91 9 ASSY. Flywheel Non CRPTO - 585PP 1 - -
‡ 10 BASE Flywheel 1 1 1
000704436R1 11 GEAR Ring Flywheel 1 1 1 R R/25/F11/01
000709517R1 12 BOLT Flywheel Mtg All Except 585PP Non CRPTO 6 6 6 R
006017528V1 12 BOLT Flywheel Mtg. - 585PP 6 - -
006018933H1 13 SET Bearing Crankshaft 1 - -
006018934H1 13 SET Bearing Crankshaft - 1 -
006018935H1 13 SET Bearing Crankshaft - - 1
005550746R1 * BRG. Crankshaft F/C Top Std - KOL 4 3 2
005550747R1 * BRG. Crankshaft F/C Bottom Std - KOL 4 3 2
005550748R1 * BRG. Crankshaft Rear Top Std - KOL 1 1 1
005550749R1 * BRG. Crankshaft Rear Bottom Std - KOL 1 1 1

ASSEMBLIES FLYWHEEL (MKM BSIII ENGINES)


006003694H91 9 ASSY. Flywheel - 595 DI Turbo Non CRPTO (BSIII) 1 - - R
006003696H91 9 ASSY. Flywheel - 595 DI Turbo RCRPTO (BSIII) 1 - - R
006003690H91 9 ASSY. Flywheel - 475 BP, NST & 575 NST (BSIII) 1 - - R
006005434B91 9 ASSY. Flywheel - 575 BP, NBP (BSIII) 1 - -
006006536B91 9 ASSY. Flywheel - 575 BIC RCRPTO (BSIII) 1 - -
006003692H91 9 ASSY. Flywheel - 475 DI RCRPTO (BSIII) 1 - - R
006008075H91 9 ASSY. Flywheel - 295 BSIII - 1 -
006003825B91 9 ASSY. Flywheel - 275 TU BSIII - 1 - R
006003699H91 9 ASSY. Flywheel - 265, 275 BSIII - 1 - R
006008020B91 9 ASSY. Flywheel - 255 BSIII - - 1 R E/99/F09/05

* Parts Not Illustrated / ‡ Not Serviceable Separately

34
Sleeve Piston & Connecting Rod Assembly

4 5 6

6
1

9 7
2 14
12

10
3
15 15
11

17
13

16 16

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
006016279F1 1 SLEEVE Cylinder 4 3 2
006014927G1 1 SLEEVE Cylinder - 585PP 4 - -
006020783V1 2/3 'O' RING Sleeve Cylinder (Upper& Lower) 8 6 4 E/148/F15/55
006012906B91 4 PISTON with Circlip and Pin 4 3 2
006015174B91 4 PISTON with Pin 4 3 2 A/25/F12/25
006019614B91 4 PISTON with Pin - 255 PP - - 2 R/37/F13/31
006005064B1 4 PISTON with Pin - 295 DI BSIIIA - 3 - R/18/F09/14
006025427V1 4 PISTON - 585PP 4 - -
000020418E05 5 PIN Piston - 585PP 4 - -
000020419E05 6 RETAINER Piston Pin - 585 PP 8 - -
005550812R1 5 PIN Piston (Escort) - All Models 4 3 2 R R/18/F09/14
005555844R1 6 CIRCLIP Piston Pin - All Models 8 6 4 R
006024062V91 7 SET Piston Ring (FMGIL) - 585PP 4 - -
006012907B91 7 SET Piston Ring BSIIIA (Make FMGIL) 4 3 2 R/25/F11/01
006022737B91 ◆ SET Piston Ring BSIIIA (Make IPL) 4 3 2 A/280/F15/11
006016617B91 7 SET Piston Ring SPRL Make 4 3 2 A/261/F13/51
‡ 8 RING Piston Compression (Top) 1 1 1
‡ 9 RING Piston Compression (Bottom) 1 1 1
‡ 10 RING Piston Oil Control 1 1 1

◆ Alternate Part Number / ‡ Not Serviceable Separately

35
Sleeve Piston & Connecting Rod Assembly

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
006004081B91 11 ROD Connecting Cpte. - 595 DI C/O 4 - - R
‡ 12 ROD Connecting 4 - -
‡ 13 CAP Connecting Rod 4 - -
005555263R1 14 BUSH Connecting Rod 4 - - R
005555719R1 15 BOLT Connecting Rod 8 - - R
005554069R1 16 NUT Connecting Rod 8 - - R
005554067R1 17 BEARING connecting Rod- Std 8 6 4 R
006005115H91 11 ROD Connecting Cpte. - 255, 265, 275, 295, 4 3 2 R R/18/F09/14
475, 575 DI C/O
‡ 12 ROD Connecting 4 3 2
‡ 13 CAP Connecting Rod 4 3 2
005557315R1 14 BUSH Connecting Rod 4 3 2 R
005557316R1 15 BOLT Connecting Rod 8 6 4 R
005557317R1 16 NUT Connecting Rod 8 6 4 R
005554067R1 17 BEARING connecting Rod- Std 8 6 4 R
006012256B1 ◆ BEARING Connecting Rod (KOEL) - STD 8 6 4 A/253/F12/42
006012364B1 17 BEARING Connecting Rod (KOEL) - U/S 0.0254 8 6 4 A/253/F12/42
006012365B1 17 BEARING Connecting Rod (KOEL) - U/S 0.0508 8 6 4 A/253/F12/42
006012366B1 17 BEARING Connecting Rod (KOEL) - U/S 0.254 8 6 4 A/253/F12/42
006012367B1 17 BEARING Connecting Rod (KOEL) - U/S 0.38 8 6 4 A/253/F12/42
006012368B1 17 BEARING Connecting Rod (KOEL) - U/S 0.504 8 6 4 A/253/F12/42
006012369B1 17 BEARING Connecting Rod (KOEL) - U/S 0.762 8 6 4 A/253/F12/42
006012370B1 17 BEARING Connecting Rod (KOEL) - U/S 1.02 8 6 4 A/253/F12/42
006009514H91 11 ROD Connecting Cpte. - 255 PP - - 2 R/37/F13/31
‡ 12 ROD Connecting - - 2 R/37/F13/31
‡ 13 CAP Connecting Rod - - 2 R/37/F13/31
000022237RD 14 BUSH Connecting Rod - - 2 R/37/F13/31
005557316R1 15 BOLT Connecting Rod - - 2 R/37/F13/31
005557317R1 16 NUT Connecting Rod - - 2 R/37/F13/31
001099286R1 17 BEARING connecting Rod - - 2 R/37/F13/31
006024635V91 11 ROD Connecting Cpte. - 585PP 4 - -
‡ 12 ROD Connecting 4 - -
‡ 13 CAP Connecting Rod 4 - -
006025293V1 14 BUSH Connecting Rod 4 - -
005557316R1 15 BOLT Connecting Rod 4 - -
006003102R1 16 NUT Connecting Rod 4 - -
006024365V1 17 BEARING Connecting Rod 4 - -
KIT PISTON,SLEEVE & RING (BSIIIA) - FOR ONE CYLINDER
006012908B91 * KIT Piston, Sleeve & Ring, BSIIIA - All Models Except 595 DI 4 3 2 R/25/F11/01
006015175B91 * KIT Piston Sleeve & Ring, For Single Cylinder 4 3 2 A/25/F12/25
KIT PISTON, SLEEVE & RING (BSIII) - FOR ONE CYLINDER
005556882R91 * KIT Piston, Sleeve & Ring - 595 DI BSIII 4 - -
005554139R91 * KIT Piston, Sleeve & Ring, BSIII - All Except 295, 595 DI 4 3 2 R/19/F09/15
006008347B91 * KIT Piston, Sleeve & Ring, BSIII - 295 DI - 3 -

‡ Not Serviceable Separately / ◆ Alternate Part Number / * Parts Not Illustrated

36
Lubrication System
2

3
4

6 25 26

27
23 28
5
8 24
7

10 9
16 17 18 19
11

12 21
22

15

14 13 20

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
001127750R9 5 1 PUMP Lube Oil Cpte. - All Except 295,395,595 DI 1 1 1 E/126/F13/57
006009560H91 1 PUMP Lube Oil Cpte. - All Except 295,395,595 DI 1 1 1 A/280/F15/11
006005497H92 1 PUMP Lube Oil Cpte. - All Except 295,395,595 DI 1 1 1 A/280/F15/11
006001527B92 1 PUMP Lube Oil Cpte. - 295,395,595 DI C/O 1 1 - E/126/F13/57
006015018V91 PUMP Lube Oil Cpte. - 295,395,595 DI 1 1 - A/283/F15/28
003042479R3 2 COUPLING Hourmeter Drive - All Except 295,395,595 DI 1 1 1
006001537B1 2 COUPLING Hourmeter Drive - 295,395,595 DI 1 1 - R
000932204R1 3 PIN Roll - All Except 295,395,595 DI 2 2 2 R
006001539B1 3 PIN Roll - 295,395,595 DI 2 2 - R
000704107R3 4 PINION Oil Pump Drive - All Except 295,395,595 DI 1 1 1 R
006001536B1 4 PINION Oil Pump Drive - 295,395,595 DI 1 1 - R
000704107R3 4 PINION Oil Pump Drive - 295,395,595 DI 1 1 R A/283/F15/28
001121038R1 5 BODY Oil Pump - All Except 295,395,595 DI 1 1 1 R
006001528B1 5 BODY Oil Pump - 295,395,595 DI 1 1 - R
006001528B1 5 BODY Oil Pump - 295,395,595 DI 1 1 R A/283/F15/28
000103905 6 KEY Woodruff - All Except 295,395,595 DI 1 1 1 R
006001538B1 6 KEY Woodruff - 295,395,595 DI 1 1 - R
000103905 6 KEY Woodruff - 295,395,595 DI 1 1 A/283/F15/28
‡ 7 ASSY. Rotor & Shaft C/O 1 1 1
006023310V1 7 SHAFT & ROTOR ASSY-295,395,595 DI 1 1 A/283/F15/28
‡ 8 SHAFT Oil Pump 1 1 1

37
Lubrication System

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
006023308V1 8 SHAFT Oil Pump -295,395,595 DI 1 1 - A/283/F15/28
001121042R1 9 ROTOR Inner Pump - All Except 295,395,595 DI 1 1 1 R
006001540B1 9 ROTOR Inner Pump - 295,395,595 DI 1 1 - R
006001540B1 9 ROTOR Inner Pump - 295,395,595 DI 1 1 - A/283/F15/28
‡ 10 PIN Groove 1 1 1
001231544R1 10 PIN Groove - 295,395,595 DI 1 1 - A/283/F15/28
001121044R1 11 ROTOR Outer - All Except 295,395,595 DI 1 1 1 R
006001541B1 11 ROTOR Outer - 295,395,595 DI 1 1 - R
006001541B1 11 ROTOR Outer - 295,395,595 DI 1 1 1 A/283/F15/28
001082043R1 12 COVER Oil Pump - All Except 295,395,595 DI 1 1 1 R
001121261R2 12 COVER Oil Pump - 295,395,595 DI 1 1 - R
001082043R1 12 COVER Oil Pump - 295,395,595 DI 1 1 - A/283/F15/28
000179797R1 13 BOLT Cover To Body All Except 295,395,595 DI 2 2 2 R
000179799 14 BOLT Cover To Body - 295,395,595 DI 2 2 -
006023311V1 14 BOLT Cover To Body - 295,395,595 DI 2 2 - A/283/F15/28
001082010R2 15 WASHER Spring Cover To Body 4 4 4 R
001121039R1 16 PLUNGER Relief Valve All Except 295,395,595 DI 1 1 1 R
006001533B1 16 PLUNGER Relief Valve - 295,395,595 DI 1 1 - R
001121039R1 16 PLUNGER Relief Valve - 295,395,595 DI 1 1 1 A/283/F15/28
001082037R1 17 SPRING Relief Valve 1 1 1 R
006001532B1 ◆ 1 1 R
001082037R1 17 SPRING Relief Valve -295,395,595 DI 1 1 - A/283/F15/28
001127778R1 18 GASKET Retainer Spring - 475, 575 DI 1 - - R
006023309V1 18 GASKET Retainer Spring -295,395,595 DI 1 1 - A/283/F15/28
‡ 19 RETAINER Spring - - -
006001535B1 19 RETAINER Spring -295,395,595 DI 1 1 - A/283/F15/28
006005694B1 20 SCREEN Oil Pump - Except 295,395,595 DI 1 1 1 R E/91/F07/46
005557816R92 20 SCREEN Oil Pump - 295,395,595 DI 1 1 - R E/91/F07/46
000015916RD 20 SCREEN Oil Pump - 295,395,595 DI 1 1 - A/283/F15/28
000179791 21 BOLT Screen To Cover 2 2 2 R
000179791 21 BOLT Screen To Cover 2 2 2 A/283/F15/28
001082010R2 22 WASHER Spring 2 2 2 R
001082010R2 22 WASHER Spring 2 2 2 A/283/F15/28
000179840 23 BOLT Oil Pump Mounting 1 1 1 R
000020314E05 23 BOLT Oil Pump Mounting 1 1 A/283/F15/28
001082010R2 24 WASHER Spring Lock 1 1 1 R
006009300B1 25 PLATE Engine Dummy 1 1 1 A/273/F14/70
003042467R2 26 GASKET Dummy Plate 1 1 1 A/210/F10/03
001082010R2 27 Washer 2 2 2
000180018 28 BOLT 2 2 2 A/273/F14/70
006025336V91 1 PUMP Lube Oil Cpte. - 585PP 1 - -
000015916RD 20 ASSY. Screen Oil Pump - 585PP 1 - -
006025509V1 * GASKET Oil Pump To Strainer - 585PP 1 - -
006024343B91 1 ASSY Oil Pump - 255 PP - - 2 E/151/F16/08

◆ Alternate Part Number / ‡ Not Serviceable Separately

38
Lubrication Oil Filter

14

4 5 3

7 8 6 15
10 13
16
12
11
1 13
1
12
2 9
7 8 6 15

18

17
2

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE REMARKS
4DI 3DI 2DI
006017309B91 1 ASSY. Filter & Head All Except 295, 595 DI 1 1 1 A/264/F13/66
006017308B1 * HEAD Filter 1 1 1 A/264/F13/66
006017310B1 2 FILTER Spin - On - All Except 295 & 595 DI 1 1 1 A/264/F13/66
006001543B91 1 ASSY. Filter & Head W/O Oil Cooler - 595 DI 1 - - R
006008124B91 1 ASSY. Filter & Head - 295 DI - 1 -
005557147R91 2 FILTER Spin - On - All Except 295, 595 DI 1 1 1 R
006001547B91 2 FILTER Spin - On - 295, 595 DI 1 1 - R R/19/F09/15
001081753R2 3 GASKET Lube Oil Filter 1 1 1 A/232/F11/12
000179840 4 BOLT 2 2 2 R
001082012R2 5 WASHER Spring Lock 2 2 2 R
006003050B1 6 ADAPTOR For Oil Cooler 2 - - R
000020704E05 7 BOLT Banjo 2 - - R
000020706E05 8 WASHER Sealing 4 - - R
006001760B1 9 ADAPTER Oil Cooler 1 - - R
006000771F1 10 ‘O’ RING For Oil Cooler 1 - - R
006000339F1 11 OIL COOLER (5 Plate) 1 - - R
006005659F2 12 HOSE Oil Cooler Inlet and Outlet 2 - - R
005556668R91 13 CLIP Pipe Reservior To Pump - Worm Type Models 2 - - R
006002983B91 14 PIPE Oil Cooler Outlet 1 - -
005556668R91 15 CLIP 1 - - R
006002982B91 16 PIPE Oil Cooler Inlet 1 - -
006002180B1 17 BRACKET Oil Cooler Pipe 1 - -
005555361R1 18 BOLT 1 - - R

39
Radiator Assy.
13

22

23
12
24
25
26 1
27
14 3 2
15

28

3 16
11 19 17

10
9
8 18
21
7
20

6 5 29 3 4

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
006015285B1 1 COWL Plastic - Tata Toyo - 475 BP MKM 1 - - H/12/F13/63
005557797R3 1 COWL Plastic - Aluminium Radiator 1 - -
005557796R3 1 COWL Plastic - Aluminium Radiator - 1 - R
006004658H1 1 COWL Plastic - Aluminium Radiator 295 DI 1 H/07/F10/42
005551921R1 1 COWL Plastic - Aluminium Radiator - - 1 R
005555509R1 2 HOSE Pipe Radiator Inlet - EPDM 1 1 - R A/206/F09/45
005556143R2 2 HOSE Pipe Radiator Inlet - EPDM - - 1 R
006017112B1 2 HOSE Pipe Radiator Inlet - 395 & 405 DI - 1 -
006004797F1 3 CLIPS Radiator Hose 4 4 4 A A/192/F08/51
006018162B1 4 HOSE Pipe Radiator Outlet - EPDM (High Discharge) 1 1 - A/266/F14/16
005555177R1 4 HOSE Pipe Radiator Outlet - EPDM - - 1 R
006001122R91 5 COCK Drain - Aluminium Radiator 1 1 1
006001122R91 5 COCK Drain 1 - - H/12/F13/63
006003176B91 6 RADIATOR Aluminium Cpte. - 475, 575, 595 NST DLX - TATA 1 - - R H/04/F08/03
006005541B91 ◆ RADIATOR Aluminium Cpte. - 475, 575, 595 NST DLX - BANCO 1 - - A/207/F09/50
006005540B91 6 RADIATOR Aluminium Cpte. - 265 NBP DLX, 1 1 - R A/210/F10/03
275 NBP DLX & BP TU & 575 BP MKM & BIC - BANCO
006013875B91 6 RADIATOR Aluminium Cpte. - 475 BP MKM -Tata Toyo 1 - - H/12/F13/63
006008137B91 6 RADIATOR Aluminium Cpte. - 295 DI - TATA TOYO - 1 -
006009806B91 ◆ RADIATOR Aluminium Cpte. - 295 DI - BANCO - 1 - A/232/F11/12
006002441A91 6 RADIATOR Aluminium Cpte. - 265,
275 BP MKM - TATA TOYO - 1 - R
006002554A91 6 RADIATOR Aluminium Cpte. - 255 DI - TATA TOYO - - 1 R
006017122B91 6 RADIATOR Aluminium Cpte. - 395 BP - 1 - R
◆ Alternate Part Number
40
Radiator Assy.
QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
001081682R1 7 NUT Nyloc 2 2 2
000020869R1 8 WASHER Plain Radiator Mounting 2 2 2 R
000067205D 9 SPRING Radiator Hold Down 2 2 2 R
003041407R2 10 PAD Radiator 2 2 2 R
001231780R2 11 BOLT Radiator Mounting 2 2 2 R
007535329B1 12 BRACE Radiator - 595 DI Turbo,395 & 405 DI 1 1 -
006005355B1 12 BRACE Radiator - All Except 595 DI Turbo 1 1 - H/F07/01/09
005550304R1 12 BRACE Radiator - 255 DI - - 1
007539048B91 13 ASSY. Thresh Guard - 595 NST DI 1 - - R
007542908B91 13 ASSY. Thresh Guard -595 BP 1 - -
007904155B911 13 ASSY. Thresh Guard (Plastic) with Foam - 4 DI NBP 1 - - A/273/F14/70
007903932B9 13 ASSY. Thresh Guard - 4 DI NST 1 - - E/123/F13/50
007904161B91 13 ASSY. Thresh Guard - 3 DI NBP - 1 - A/280/F15/11
007542779B91 13 ASSY. Thresh Guard - 395 DI - 1 -
008007609B91 13 ASSY. Thresh Guard - 585PP 1 - -
008007539B91 13 ASSY. Thresh Guard - 585 NST PP 1 - -
006001118R91 14 CAP Radiator - Aluminium Radiator 1 1 1 R
006015286B1 14 CAP Radiator 0.9 PSI - Tata Toyo 1 H/12/F13/63
006015182B1 15 BOTTLE Recovery Assy. 1 - - H/12/F13/63
006015287B1 16 CAP Recovery Bottle With Threads 1 - - H/12/F13/63
006020949B1 * TUBE Tank to Recovery Bottle 1 - - H/12/F13/63
006015664B91 15 ASSY. Recovery Bottle - 295 DI - 1 - A/256/F12/51
006014469C91 * CAP Assembly Recovery Tank with Rope consist of - 1 - A/256/F12/51
006014466C1 * WASHER Recovery Tank Cap - 1 - A/256/F12/51
006002260C91 15 ASSY. Recovery Bottle All Except 295 DI C/O 1 1 1 R H/F07/01/09
006009576B91 16 CAP Recovery Bottle - 295 DI - 1 - E/100/F09/06
006004832B91 16 CAP Recovery Bottle - All Except 295 DI 1 1 1 R
006002259C1 17 BOLT 1 1 1
‡ 18 BOTTLE Recovery 1 1 1
‡ 19 BRACKET Side 1 1 1
‡ 20 BRACKET Top 1 1 1
006002261C1 21 TUBE Tank Recovery 1 1 1
000179842 22 BOLT 1 1 1
001082012R2 23 WASHER Spring Lock 1 1 1
001231287R2 24 RUBBER 1 1 1
001231288R2 25 SLEEVE 1 1 1
005555988R1 26 WASHER Spring 1 1 1
000120377 27 NUT 1 1 1
008000369B2 28 SEALING Side RH All 3 DI - 1 -
008000468B2 28 SEALING Side RH All 4 DI 1 - -
008000368B2 29 SEALING Side LH All 3 DI - 1 -
008000467B2 29 SEALING Side LH All 4 DI 1 - -

‡ Not Serviceable Separately / * Parts Not Illustrated

41
Radiator Assy.
QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
005552817R91 * KIT Radiator Mounting Hardware C/O 1 1 1 R
001081682R1 7 NUT Nyloc 2 2 2 R
000020869R1 8 WASHER Plain Radiator Mounting 2 2 2 R
000067205D 9 SPRING Radiator Hold Down 2 2 2 R
003041407R2 10 PAD Radiator 2 2 2 R
001231780R2 11 BOLT Radiator Mounting 2 2 2 R
006005190B1 * PAD Foam Thresh guard 4 4 4
006014022B91 * RADIATOR Assembly with Cowl 295DI - 1 - E/117/F12/52
- Tata Toyo - Consist of
006014249B1 * COWL Radiator - Tata Toyo - 1 - E/117/F12/52
006014247B1 * CAP Pressure - Tata Toyo - 1 - E/117/F12/52
006014250B1 * PIPE Overflow Radiator - 1 - E/117/F12/52
006014248B1 * BOLT Cowl Mounting - 1 - E/117/F12/52
006016220B91 * RADIATOR Assembly with Cowl 295DI - 1 - E/117/F12/52
- Banco - Consist of
006016223B91 * COWL Radiator - Banco - 1 - E/117/F12/52
006016221B91 * CAP Pressure - Banco - 1 - E/117/F12/52
006016224B91 * PIPE Overflow Radiator - 1 - E/117/F12/52
006016222B91 * BOLT Cowl Mounting - 1 - E/117/F12/52
007501434B91 * THRESH Guard Assembly 295 BSIIIA - 1 - E/117/F12/52
007904274B1 * KIT FOAM for Thresh Guard New For NST 1 - - E/123/F13/50
007903757B1 * FOAM Beading Rear Top 1 - - E/123/F13/50
007903760B1 * FOAM Beading Rear Bottom 1 - - E/123/F13/50
007903759B1 * FOAM Beading Front Top & Bottom 1 - - E/123/F13/50
007903758B1 * FOAM Beading Front LH & RH 1 - - E/123/F13/50

‡ Not Serviceable Separately / * Parts Not Illustrated

42
Cooling System
17
18 16
15
14
13
12

10

11
19

9
8
7

5
4
1
3
2a
2

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS

006001212B91 1 FAN Blade - 275, 295, 475, 575, 595 DI - Metallic 1 1 - R H/07/F10/42
006018389B1 1 FAN Blade - Plastic 6 Blade including 585PP 1 - - - E/120/F13/12
005557136R1 1 FAN Blade - 265, 275 BP MKM, NBP DLX - 1 - R
005551502R91 1 FAN Blade - 255 DI - - 1 R
005555358R1 2 BOLT Fan Mounting - All Except 295 DI 4 4 4 R
000751399R1 2 BOLT Fan Mounting - 295 DI - 4 - H/07/F10/42
001121799R1 2a WASHER Spacer Mounting Bolt 4 4 4 R
000120393 3 WASHER Plain 4 4 4 R
001082011R2 3 WASHER Spring Lock 4 4 4 R
006005308B2 4 SPACER - For All 4DI and 275 TU, 295 DI , 1 1 - A/256/F12/51
006005093B2 4 SPACER - For All 3 Cyl Models Except 295DI - 1 - A/256/F12/51
006001726A1 5 BELT Fan - 475, 575, 595 DI 1 - - R H/04/F08/03
006004215B1 5 BELT Fan - 265, 275 DI - 1 - R
006009177B1 5 BELT Fan - 295 DI - 1 -
005554153R1 5 BELT Fan - 255 DI - - 1 R
005555358R1 * BOLT Adaptor Mounting 4 4 4 R
006003265A9 4 6 PUMP Water High Discharge 1 1 1 E/125/F13/56
006012068B1 7 WASHER Lock 2 2 2 R H/08/F10/44
006012071B1 8 SCREW 2 2 2 R H/08/F10/44
006012070B1 9 NUT Hex Head 2 2 2 R H/08/F10/44

* Parts Not Illustrated

43
Cooling System

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
005554734R91 10 SEAL Water Pump 1 1 1 R H/08/F10/44
006012072B1 11 IMPELLER Water Pump 1 1 1 R H/08/F10/44
006001891B1 12 HOSE Thermostat Bypass (High Discharge) 1 1 - R
005556140R1 12 HOSE Thermostat Bypass - - 1 R
005554507R1 13 HOUSING Thermostat 475, 575, 595 DI 1 - - R
005554508R1 13 HOUSING Thermostat 255, 265, 275, 295 DI - 1 1 R
006016821B1 13 HOUSING Thermostat - 395 DI & 405 DI - 1 -
006028578B91 14 Thermostat Assembly MDI 1 1 1 A/311/F18/02
005556450R92 14 THERMOSTAT 1 1 1 R
001233545R1 15 GASKET Thermostat Housing 475, 575, 595 DI 1 - - R
000015490RD 15 GASKET Thermostat Housing 255, 265, 275, 295 DI - 1 1 R
003065126R2 16 COVER Thermostat Housing 1 1 1 R
000020307E05 17 BOLT Thermostat Cover Mounting 3 3 3 R A/274/F14/74
001082011R2 18 WASHER Sp. Lock Thermostat Cover Mounting 3 3 3 R
006012074B91 * KIT Navjeevan Water Pump - SFL 1 1 - R H/08/F10/44
E/125/F13/56
006012069B1 19 BEARING Spindle 1 1 1 H/08/F10/44
006012073B91 * KIT Water Pump- Alpump 1 1 1 E/125/F13/56
005554365R1 * NUT 4 4 4
000020313E05 * BOLT HEXFL M10X1.5X25.5X8.8 8 8 8
003065123R2 * Tube Connecting Thermostat Bypass 1 1 1

* Parts Not Illustrated

44
Fuel Injection System - Inline

16 37 38 13a 13b 13 21 23

18
14 15 10 21 20
17
4 5 6 7
13b
25
8 22 20
26 9 19
24 32
33
3

3a 19
2a 34 12 11
2
1

22
27 29 30 31 28

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
000022271RD 1 BOLT F.I.P. Gear Mounting 3 3 3 R
006011260B1 2 GEAR Injection Pump -475,575,595,395,405 DI 1 1 1 E/139/F14/43
006013257B1 2 GEAR Injection Pump - 475,575,595,395, 405 DI 1 - - R A/280/F15/11
006001173B1 2 GEAR Injection Pump - 575 DI Rotary 1 - - R E/103/F10/05
006006147B1 2 GEAR Injection Pump - 295 DI - 1 - E/103/F10/05
006011260B1 2 GEAR Injection Pump - Steel 265, 275, 275 TU (BSIIIA) 1 R/25/F11/01
005557834R1 2 GEAR Injection Pump - S.G IRON - 265, 275 DI (BSIII) - 1 -
006001340R1 2 GEAR Injection Pump with Adaptor - 255 DI - - 1 R
000022168RD 2a GASKET F.I.P. Except 585PP 1 - - R
006025888V1 2a GASKET FIP - 585PP 1 - -
‡ 3 PUMP Fuel Injection Cpte. 1 1 1
006011999B1 3a PLATE Adaptor FIP Flange - 265, 275, 275 TU (BSIIIA) - 1 - R/25/F11/01
395,405 DI
006004299B2 3a PLATE Adaptor FIP Flange - 265, 275, 275 TU,4DI 1 1 -
006001097B91 4 PIPE Fuel Injection No. 1 - 595 DI 1 - - R
006006176B1 4 PIPE Fuel Injection No. 1 - 295 DI - 1 - R/18/F09/14
000022277RD 4 PIPE Fuel Injection No. 1 - 255, 475, 575 DI 1 1 1 R
006020261B91 4 PIPE Fuel Injection No. 1 - 575 BP All 3DI Except 295 & 1 1 - R E/139/F14/43
395 DI A/273/F14/70
006017118B1 4 PIPE Fuel Injection No. 1 - 395,405 DI - 1 -
006010461H1 4 PIPE Fuel Injection No. 1 Cpte - 255 PP - - 1 R/37/F13/31

‡ Not Serviceable Separately

45
Fuel Injection System - Inline

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
006028887B91 4 PIPE Fuel Injection No. 1 Cpte - 585 PP 1 - -
006001098B91 5 PIPE Fuel Injection No. 2 - 595 DI 1 - - R
006006177B1 5 PIPE Fuel Injection No. 2 - 295 DI - 1 - R/18/F09/14
000022278RD 5 PIPE Fuel Injection No. 2 - 255, 475, 575 DI 1 - 1 R
006010834H1 5 PIPE Fuel Injection No. 2 Cpte. - 255 PP - - 1 R/37/F13/31
006020262B91 5 PIPE Fuel Injection No. 2 - 575 BP All 3DI Except 295 & 1 1 - R E/139/F14/43
395 DI A/273/F14/70
006017119B1 5 PIPE Fuel Injection N0. 2 - 395,405 DI - 1 -
006028888B91 5 PIPE Fuel Injection N0. 2 - 585PP 1 - -
006001099B91 6 PIPE Fuel Injection No. 3 - 595 DI 1 - - R
006006178B1 6 PIPE Fuel Injection No. 3 - 295 DI - 1 - R/18/F09/14
000022279RD 6 PIPE Fuel Injection No. 3 - 475, 575 DI 1 1 - R
006020263B91 6 PIPE Fuel Injection No. 3 575 BP All 3DI Except 295 & 1 1 - R E/139/F14/43
395 DI - 1 1 - R A/273/F14/70
006028889B91 6 PIPE Fuel Injection No. 3 - 585PP 1 - -
006001100B91 7 PIPE Fuel Injection No. 4 - 595 DI 1 - - R
000022280RD 7 PIPE Fuel Injection No. 4 - 475, 575 DI 1 - - R
006020264B91 7 PIPE Fuel Injection No. 4 - 575 BP 1 - - R E/139/F14/43
006028890B91 7 PIPE Fuel Injection No. 4 - 585PP 1 - -
000022201RD 8 CLAMP Injector Pipe Male 2 2 2 R
000022202RD 9 CLAMP Injector Pipe Female 2 2 2 R
000022206RD * BOLT Injector Pipe Clamp 2 2 2 R
001233807R1 * NUT Injector Pipe Clamp M6x1 Hex Zinc Plated 2 2 2 R
001233808R1 * WASHER Spring Injector Pipe Clamp M6 2 2 2 R
006000094F1 10 FILTER Fuel twin - 0.7 Ltr. C/O 1 1 1 R A/219/F1033
006000177F1 11 ELEMENT Fuel Filter (Primary) - 10 Micron 1 1 1 R A/219/F1033
001081778R93 12 ELEMENT Fuel Filter (Secondary) 1 1 1 R A/219/F1033
001082277R1 * ‘O’ RING Fuel Filter Head 1 1 1 R
006010809B2 13 BRACKET Fuel Filter Mtg. 475 BP, 415 BP 1 - -
006028118B11 13 BRACKET Fuel Filter Mounting - 475 BP,415 BP 1 - - E/157/F17/23
006000079B11 13 BRACKET Fuel Filter Mounting Except 475,415 BP 1 1 1 R A/219/F1033
000022271RD 13a BOLT Fuel Filter Mounting Bracket 2 2 2 R
000934309R1 13b WASHER Spring M8 Filter Mounting Bracket 2 2 2 R H/04/F08/03
005550753R1 14 NUT Fuel Filter Mounting 2 2 2 R
001082014R2 15 WASHER Spring Filter Mounting 2 2 2 R E/122/F13/38
005551103R92 16 PIPE Cpte. Fuel Spill - 475, 575, 595 DI 1 - - R F/03/F10/11
006002876B91 16 PIPE Cpte. Fuel Spill - 295 DI - 1 -
005551104R92 16 PIPE Cpte. Fuel Spill - 265, 275 DI - 1 - R F/03/F10/11
005551105R92 16 PIPE Cpte. Fuel Spill - 255 DI - - 1 F/03/F10/11
000022306RD 17 BOLT Banjo Spill Pipe 1 1 1 R
000022307RD 18 WASHER Copper Spill Pipe 2 2 2 R
005555832R12 19 PIPE Feed Pump To Filter - 475 BP MKM 1 - - F/05/F11/14
006028246B91 19 PIPE Feed Pump To Filter - 415 BP,475 BP 1 - - E/157/F17/23
006003187B92 19 PIPE Feed Pump To Filter 1 1 1 E/122/F13/38

* Parts Not Illustrated

46
Fuel Injection System - Inline

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
001081720R3 20 BOLT Banjo Feed Pump To Filter Pipe 2 2 2
006001238R1 21 WASHER Copper Feed Pump To Filter Pipe 2 2 2 R
006003188B93 22 PIPE Cpte. Fuel Filter To F.I.P. - All Except 295 DI 1 1 1 E/122/F13/38
005555833R12 22 PIPE Cpte. Fuel Filter To F.I.P. - 295 DI,415 BP,475 BP 1 1 - F/05/F11/14
006028247B91 22 PIPE Cpte. Fuel Filter To F.I.P - 475 BP,415 BP 1 - - E/157/F17/23
005557072R94 23 PIPE Cpte. Fuel Overflow - 475, 575, 595 DI 1 - - E/122/F13/38
006005154B91 23 PIPE Cpte. Fuel Overflow - 475 DI 1 - -
006002759A93 23 PIPE Cpte. Fuel Overflow - 255, 265, 275, 295 DI - 1 1 E/122/F13/38
0010181727R2 24 BOLT Banjo 1 1 1 R
005556525R91 25 INJECTOR with Nozzle - 595 DI 4 - - R
006010175B91 25 INJECTOR with Nozzle - 295 DI - 3 - R/25/F11/01
006006124B91 25 INJECTOR with Nozzle - 265, 275, 475, 575 DI 4 3 -
006005027B1 25 INJECTOR with Nozzle - 255 DI - - 2 R
006009433H91 25 INJECTOR with Nozzle - 255 PP,585PP - - 2 R/37/F13/31
005556526R1 26 WASHER Injector 4 3 2 R
006008394B1 26 WASHER Injector - 575PP 4 - -
006000138F1 26 WASHER Injector - 585PP 4 - -
006028046B91 27 PIPE Cpte. Fuel Tank To Feed Pump -4DI 1 - - E/155/F17/12
006028083B91
1 27 PIPE Cpte. Fuel Tank To Feed Pump - 2DI & 3DI - 1 1 E/155/F17/12
006005669B 28 PIPE Cpte. Lube Oil to FIP - 475, 575, 595 DI 1 - - E/96/F08/40
006005668B1 28 PIPE Cpte. Lube Oil to FIP - 265, 275 DI - 1 1 E/96/F08/40
006009292B1 28 PIPE Cpte. Lube Oil to FIP - 295 DI - 1 - E/96/F08/40
001233066R93 29 TAP Cpte. Fuel 1 1 1 A/264/F13/66
001081867R1 30 PLATE Clamp For Fuel Pipes 4 4 4 R F/05/F11/14
001081868R1 31 PAD Felt Clamp Plates 4 4 4 R F/05/F11/14
001081895R1 32 PLATE Clamp for Fuel Pipes 4 4 4 R
001081897R1 33 PAD Felt Clamp Plates 4 4 4 R
005551138R2 34 BRACKET Fuel Pipe Support 2 2 2 A/219/F1033

47
Fuel Injection System - 575 DI Rotary Pump

9 10 13 2 3 4 5 6

11
8

12

14

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
4DI 3DI 2DI REMARKS
006003017A91 1 ASSY. High Pressure Pipe Consists of 1 - - R
006001283B1 2 PIPE High Pressure No. 1 1 - - R
006001284B1 3 PIPE High Pressure No. 2 1 - - R
006001285B1 4 PIPE High Pressure No. 3 1 - - R
006001286B1 5 PIPE High Pressure No. 4 1 - - R
006001276B11 6 BRACKET Fuel Filter Mounting 1 - - R
006001282B1 7 PIPE Overflow 1 - - R
006007131B1 8 PIPE Fuel - Filter to F.I.P. 1 - -
006001173B1 9 GEAR F.I.P. 1 - - R E/103/F10/05
006001269B1 10 PLATE F.I.P. Adaptor 1 - - R
006001275B91 11 ASSY. Fuel Filter D - TVS C/O 1 - - R
006003393R1 12 ELEMENT Fuel Filter D - TVS 2 - - R
006006699B91 13 INJECTOR Cpte. With Nozzle - 575 Rotary 4 - -
006003680B1 14 PIPE - Fuel Tank to Filter 1 - - R

* Parts Not Illustrated

48
CHASSIS AND
SHEET METAL

49
Single Piece Bow Type Front Axle

13
14
18

15

16

17
10

9 12
8 11 2

20

2 1 3 7 4 6 5
19

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS

005557768R93 1 AXLE Front Cpte. - 255 Yuvraj 1 R


007904650B91 1 AXLE Front Cpte. - All 3 DI Non Power Steering 1 R A/284/F15/32
008009324B91 1 AXLE Front Cpte.(Stay Rod optimised) - All 3 DI Non PS 1 N/62/F17/14
007904517B91 1 AXLE Front Cpte. - All 3 DI Power Steering 1 R A/284/F15/32
008009338B91 1 AXLE Front Cpte.(Stay Rod Optimised) - All 3 DI PS 1 N/62/F17/14
007904516B91 1 AXLE Front Cpte. - All 4 DI Non Power Steering 1 R A/284/F15/32
A/298/F16/37
008009321B91 1 AXLE Front Cpte. (Stay Rod Optimised) - All 4 DI Non PS 1 N/62/F17/14
007904438B91 1 AXLE Front Cpte. - All 4 DI Power Steering 1 R A/284/F15/32
008009336B91 1 AXLE Front Cpte. (Stay Rod Optimised) - All 4 DI PS 1 N/62/F17/14
007904530B91 1 AXLE Front Cpte. - All 4 DI Non Power Steering Wet Land 1 R A/284/F15/32
A/298/F16/37
008009339B91 1 AXLE Front Cpte. (Stay Rod Optimised) - All 4 DI Non PS Wet Land 1 N/62/F17/14
007904655B91 1 AXLE Front Cpte. - All 3 DI Non Power Steering Wet Land 1 R A/284/F15/32
008009341B91 1 AXLE Front Cpte. (Stay Rod Optimised) - All 3 DI Non PS Wet Land 1 N/62/F17/14
007904523B91 1 AXLE Front Cpte. - All 4 DI PS Wet Land 1 R A/284/F15/32
008009342B91 1 AXLE Front Cpte.(Stay Rod Optimised) - All 4 DI PS Wet Land 1 N/62/F17/14
007904529B91 1 AXLE Front Cpte. - All 3 DI PS Wet Land 1 R A/284/F15/32
008009343B91 1 AXLE Front Cpte. (Stay Rod Optimised) - All 3 DI PS Wet Land 1 N/62/F17/14

50
Single Piece Bow Type Front Axle

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
000109462 2 NIPPLE Grease 2 R
000109461 3 NIPPLE Grease 2 R
005557719R91 4 PIN Pivot Front Axle 1 R
001081607R1 5 BOLT 2 R
005556442R1 6 PLATE Lock for Pivot Pin 1 R
007600002R1 7 SEAL Oil Pivot Pin - 40 x 28 x 7 2 R N/43/F10/04
005559894B1 8 SEAL Steering Knuckle - Top 2 N/55/F14/66
005557093R1 9 WASHER 2 R
007902972B91 10 ROD Stay - 255 DI 1 R A/240/F11/40
008006999B91 10 ROD Stay (Optimised) - 255 DI 1 N/62/F17/14
007902940B91 10 ROD Stay - All 3 DI Non Power Steering 1 A/240/F11/40
008007005B91 10 ROD Stay (Optimised) - All 3DI Non PS 1 N/62/F17/14
007902969B91 10 ROD Stay - All 3 DI Power Steering 1 A/244/F11/52
008007001B91 10 ROD Stay (Optimised) - All 3DI PS 1 N/62/F17/14
007902942B91 10 ROD Stay - 475,575 MKM/DLX 1 A/298/F16/37
007905120B91 10 ROD Stay (Optimised) - 475,575 MKM/Dlx 1 N/62/F17/14
007607983B91 10 ROD Stay - 595 DI 1
007905106B91 10 ROD Stay (Optimised) - 595 DI 1 N/62/F17/14
007601001A1 11 NUT Stay Rod 2 R
007905110B1 11 NUT Stay Rod (Stay Rod Optimised) 2 N/62/F17/14
001231305R2 12 WASHER Spring Lock Stay Rod Nut 2 R
005550052R2 13 SOCKET Stay Rod Ball 1 R
000842389R1 14 SHIM Stay Rod Cap 0.381mm 6 R
001082015R2 15 WASHER Spring Lock 2 R
000271565 16 BOLT 2 R
003109613R2 17 CAP Stay Rod Ball Socket 1 R
003071538R3 18 BALL Stay Rod 1 R
005559893B1 19 SEAL Steering Knuckle - Bottom 2 N/55/F14/66
005560018B1 * BRACKET Front Tow Hook Mounting - For All BP 2 N/57/F14/103
000040090D 20 BUSH Steering Knuckle-3 DI 2
007600289R1 20 BUSH Steering Knuckle - 4 DI 2
005559908B1 20 BUSH Steering Knuckle - 3DI & 4DI 2 N/55/F14/66
007608267B2 * BUSH Rubber Steering Knuckle 2 N/61/F16/53

51
Three piece Bow Type Front Axle

19
16
23
7 8 2

21
20

22
15
18 9
17 10
7
8
14
13

2 24 12 1 9 10 3 25 4 5 6 11

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007605411B11 1 BOX Cpte Front Axle - 295 potato Special,395,405 DI 1
007605898B11 1 BOX Cpte Front Axle - 575 Northstar & RCRPTO Power Steering 1
007604550B12 1 BOX Cpte Front Axle - 575 NST MKM DLX 1 N/52/F13/64
007603212B11 1 BOX Cpte Front Axle - 595 DI Except Power Steering 1
007605904B11 1 BOX Cpte Front Axle - 575, 595 NST DLX Power Steering 1
000109462 2 NIPPLE Grease 2 R
000109461 3 NIPPLE Grease 2 R
005557719R91 4 PIN Pivot Front Axle with Lock Plate 1 R
001081607R1 5 BOLT 2 R
005556442R1 6 PLATE Lock For Pivot Pin 1 R
001081755R2 7 BOLT 4 R
005556110R2 8 SLEEVE Front Axle Bolt 4 R
001082016R2 9 WASHER 4 R
000022081 10 NUT 4 R
007607728B91 11 EXTENSION Front Axle LH - 295 Potato Spe. 575 Northstar & 1
RCRPTO Power Steering
007607727B91 12 EXTENSION Front Axle RH - 295 Potato Spe. 575 Northstar & 1
RCRPTO Power Steering
007603211B12 11 EXTENSION Front Axle LH Gray Colour (Dryland) - 595 DI NST 1
007603210B12 12 EXTENSION Front Axle RH Gray Colour (Dryland) - 595 DI NST 1

52
Three piece Bow Type Front Axle

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
005559993B91 11 Extension Front Axle LH Cpte - 595 DI NST 1 N/54/F14/65
005559994B91 12 Extension Front Axle RH Cpte - 595 DI NST 1 N/54/F14/65
007604552B12 11 EXTENSION Front Axle LH Red Colour (Wetland) - 575 DI 1
007604551B12 12 EXTENSION Front Axle RH Red Colour (Wetland) - 575 DI 1
007607878B91 11 ExtensionFront Axle LH Cpte Mech Steering - 575 DI & 295DI Potato Special 1 N/54/F14/65
395,405 DI

007607877B91 12 Extension Front Axle RH Cpte Mech Steering - 575 DI & 295DI Potato Special 1 N/54/F14/65
395,405 DI
007605260B12 11 EXTENSION Front Axle LH - 295 Potato Special,395,405 DI 1 R
007605261B12 12 EXTENSION Front Axle RH - 295 Potato Special,395,405 DI 1 R
008004322B11 11 Extension Front Axle LH Cpte.Mech Steering- 575 & 295 DI South Special 1 N/54/F14/65
008004323B11 12 Extension Front Axle RH Cpte Mech Steering - 575 & 295 South Special 1 N/54/F14/65
007605643B91 * ASSY. Tie Rod - 295 DI Potato & South Special,395,405 DI 1
005560029B91 * ASSY Tie Rod - 295 DI Potato & South Special,395,405 DI 1 N/54/F14/65
005559894B1 13 SEAL Steering Knuckle - Top 1 N/55/F14/66
005557093R1 14 WASHER Felt 2 R
007602825B91 15 ROD Stay - 295 DI Potato Spe 1
007902838B11 15 ROD Stay - All Except 595, 295 DI Potato Spe. 1 N/47/F11/32
008006927B91 15 ROD Stay (Optimised) - All Except 595,295 DI Potato Special 1 N/62/F17/14
007903053B11 15 ROD Stay - 595 DI 1 R A/240/F11/40
000842389R1 16 SHIM Stay Rod Cap 0.381mm 6 R
007903053B11 17 NUT Stay Rod - 595 DI 2
007601001A1 17 NUT Stay Rod - All Except 595 DI 2 R
001231305R2 18 WASHER Spring Lock Stay Rod Nut 2 R
005550052R2 19 SOCKET Stay Rod Ball 1 R
000271558 20 BOLT 2 R
001082015R2 21 WASHER Spring Lock 2 R
003109613R2 22 CAP Stay Rod Ball Socket 1 R
‡ 23 BALL Stay Rod 1
005559893B1 24 SEAL Steering Knuckle - Bottom 2 N/55/F14/66
007600002R1 25 SEAL Oil Pivot Pin - 40 x 28 x 7 2 R N/43/F10/04
000120396 * WASHER Plain 2 R
000103374 * PIN Cotter 2 R
007605914B1 * NUT 2 R

‡ Not Serviceable Separately

53
Steering Knuckle, Arm, Drag Link and Tie Rod

19
27 25
28 23
29
24
26
19

6
4

16
5
11 3 30
12 9 31
13 8
22 14 10
2
21 15
20
7 32
19 5
6
17
18
8
1

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
001127036R96 1 KNUCKLE Steering Cpte. RH - 255 DI, 295 Potato Spe. 1 R
001127035R96 2 KNUCKLE Steering Cpte. LH - 255 DI, 295 Potato Spe. 1
007606785B91 1 KNUCKLE Steering Cpte. RH - 575 NST Dryland, 595DI 1
007606788B91 2 KNUCKLE Steering Cpte. LH - 575 NST Dryland, 595DI 1
007606786B91 1 KNUCKLE Steering Cpte. RH - 575 NST Wetland,395,405 DI 1
007606787B91 2 KNUCKLE Steering Cpte. LH - 575 NST Wetland,395,405 DI 1
008008175B91 1 KNUCKLE Steering Cpte RH 1 A/305/F17/18
008008176B91 2 KNUCKLE Steering Cpte LH 1 A/305/F17/18
007905043B91 1 KNUCKLE Steering Cpte RH 1 A/305/F17/18
007905042B91 2 KNUCKLE Steering Cpte LH 1 A/305/F17/18
001082161R92 3 BEARING Steering Knuckle Thrust 2 R
001231413R91 ◆ 2 R
007606270B1 4 ARM Steering Knuckle LH - All Power Steering 1
007606269B1 7 ARM Steering Knuckle RH - All Power Steering 1
007536830B1 4 ARM Steering Knuckle LH - All BP, NBP, 295, 475 NST 1
Non Power Steering, 575 NST Wetland,395,405 DI
007536355B1 7 ARM Steering Knuckle RH - All BP, NBP, 295, 475 NST 1
Non Power Steering, 575 NST Wetland,395,405 DI
008001000B1 4 ARM Steering Knuckle LH - 575 NST Dry land, 595 DI, 295 Potato Spe. 1

008001001B1 7 ARM Steering Knuckle RH - 575 NST Dry land, 595 DI, 295 Potato Spe. 1

◆ Alternate Part Number

54
Steering Knuckle, Arm, Drag Link and Tie Rod

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
001127659R1 4 ARM Steering Knuckle LH - 255 DI 1 R
001127655R1 7 ARM Steering Knuckle RH - 255 DI 1 R
000271565 5 BOLT 2 R
000102639 6 NUT 2 R
000114745 8 KEY Woodruff 2 R
001232794R92 9 TIE ROD Cpte. - 255 DI 1 R
007601944A91 16 END LH Cpte. Tie Rod 1
007601945A91 17 END RH Cpte. Tie Rod 1
008003441B91 9 ASSY. TIE ROD 3DI - OCAP (Alternate source) 1
007603366B91 9 TIE ROD Cpte.- All 3 DI 1
007605888B91 16 END LH Cpte. Tie Rod 1
007605889B91 17 END RH Cpte. Tie Rod 1
008003440B91 9 ASSY. TIE ROD 4DI - OCAP (Alternate source) 1
008000413G1 9 TIE ROD Cpte. - 4 DI Single piece Front Axle 1
008003215B1 16 END LH Cpte. Tie Rod 1
008003216B1 17 END RH Cpte. Tie Rod 1
007601748B91 9 TIE ROD Cpte. - 4 DI Three piece Front Axle 1 R
008003209B1 16 END LH Cpte. Tie Rod 1
008003210B1 17 END RH Cpte. Tie Rod 1
‡ 10 TUBE Tie Rod 1
000181379 11 BOLT 2 R
001082012R2 12 WASHER 2 R
001082019R1 13 CLIP Tie Rod LH 2 R
000120394 14 WASHER 2 R
000103026 15 NUT 2 R
000110146R91 18 NIPPLE Grease 4
001082091R1 19 BOOT Rubber 4 R
001127914R1 20 WASHER Lock 4 R
000933471R1 21 NUT 4 R
000103361 22 PIN Cotter 4 R
008000352B92 23 DRAG Link Cpte. - All 265, 275 & 595 DI NST,395,405 DI 1 R
007601945A91 25 END LH Cpte. Tie Rod 1
007601944A91 26 END RH Cpte. Tie Rod 1
007600321B92 23 DRAG Link Cpte - 595 BP 1 R
005550044R92 23 DRAG Link Cpte. - 255, 475, 575 BP, NBP & 575 Northstar 1 R
008003221B1 25 END LH Cpte. Tie Rod 1
008003222B1 26 END RH Cpte. Tie Rod 1
007604546B91 23 DRAG Link Cpte. - 475, 575 NST 1
008003224B1 25 END LH Cpte. Tie Rod 1
008003225B1 26 END RH Cpte. Tie Rod 1
‡ 24 TUBE Drag Link 1
000120394 27 WASHER Spring Lock 2 R

‡ Not Serviceable Separately

55
Steering Knuckle, Arm, Drag Link and Tie Rod

001082012R2 28 WASHER Plain 2 R


000103026 29 NUT 2 R
007602827B91 23 DRAG Link Cpte. 1
005557091R1 30 SHIM Steering Knuckle Pivot 0.015” A/R R
005557092 R1 31 SHIM Steering Knuckle Pivot 0.015” A/R R
001121485R2 30 SHIM 0.015 A/R R
001121486R2 31 SHIM 0.005 A/R R
005559893B1 32 SEAL Steering Knuckle - Bottom 2 N/55/F14/66
007605805B92 * ASSY. Connecting tie Rod for Power Steering - 295 NST Dlx,295 NST,395 BP 1

56
Front Axle Support

11

10

7
2

7
1
3

7 8 7
6 5
7
4 9

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
005550519R94 1 SUPPORT Front Axle - 255 DI 1 R
005551418R8 1 SUPPORT Front Axle - All 3DI Except NBP,475 DI BP 1 R
007536712B1 1 SUPPORT Front Axle - 3 DI NBP 1 R A/206/F09/45
007536715B91 1 SUPPORT Front Axle - 4 DI NBP 1
008000462B1 1 SUPPORT Front Axle - 475 DI NST MKM & DLX 1 R
007600632R91 1 SUPPORT Front Axle - 575 DI 1 N/43/F10/04
007600633R1 1 SUPPORT Front Cpte. 1
005556425R1 8 BUSH Rear - Front Axle Support 1 R
007600634R1 9 BUSH Front - Front Axle Support 1
007608088B91 1 SUPPORT Front Axle - 595 DI 1
000271565 2 BOLT 1 R
000271731 3 BOLT 1 R
000271569 4 BOLT 1 R
000271574 5 BOLT 1 R
000271566 6 BOLT 1
001082015R2 7 WASHER Spring Lock 4 R
007600275R1 10 SPACER - Front Axle Support 2 R
000179799 11 BOLT 4 R

* Parts Not Illustrated

57
Front Axle Weight

10

1 8

6 20 18 16

15 13
19
17
5
12
14

1 4 11
3

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
WEIGHT Front Axle 35 Kg- 265, 275 Power Steering, 1 A/311/F18/01
007608218V1 1
295 DI, 475 BP,475 & 575 NST MKM & DLX,395,405 RCRPTO
007536342C12 1 WEIGHT Front Axle With Iron Ore 15 Kg - 295 DI, 1 N/46/F11/11
475 BP, 475 & 575 NST MKM & DLX
007601372R2 1 WEIGHT Front Axle 51 Kg - 255 DI, 265,275 DI 1 R N/46/F11/11
Non Power Steering, 475 NBP & 575 BP
008003755B91 1 WEIGHT Front axle - 23 Kgs 2 N/50/F13/13
008001711B1 1 WEIGHT Front Axle 72 Kg - 575 NBP 1 N/46/F11/11
008001711B2 1 WEIGHT Front Axle 72 Kg - 395,405 DI BP 1 N/59/F15/09
007600361B1 1 WEIGHT Front Axle 51 Kg - 595 DI 1
007604708B11 1 WEIGHT Fornt Axle 16 Kg - 295, 595 DI 1
007602659B1 2 BOLT Hex Headed Weight Mtg. - For 35 & 15 Kg Weight 2 N/46/F11/11
000273312 2 BOLT HEX 2 N/50/F13/13
007601893B1 2 BOLT Hex Headed Weight Mtg. - For 72 & 51 Kg Weight 2 R N/46/F11/11
000050708D99 2 BOLT Hex Headed Weight Mtg. - For 16 Kg Weight 2
001099817R1 3 WASHER Plain Weight Mtg. 2 R
005551798R2 3 WASHER Plain 2 N/50/F13/13
001082015R2 4 WASHER Spring Lock - For 35 & 15 Kg Weight 2 R
005555989R1 4 WASHER Spring Lock - For 72 & 51 Kg Weight 2 R
008002506B3 5 WEIGHT Counter Front End 36 Kg - 265 PP,275, 575 BP 1 N/56/F14/71

58
Front Axle Weight

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
005558022R1 6 CLAMP Bottom Seal Plate (L Type) - 275 DI 2 R
000120377 7 NUT 2 R
007600178R91 8 PLATE Bottom Seal 1 R
005559969B91 8 SEAL Bottom Assy. - 3 DI (475 BP ) 1 R C/06/F14/99
005560033B11 8 BOTTOM Seal Rubber (275 DI & 265 PP) BP Ergo 1 R C/04/F14/67
007904114B91 8 SEAL Bottom Assy. BP Ergo 1 R C/04/F14/67
000120394 9 WASHER Plain 2 R
000180123 10 BOLT For Rubber Bottom Seal 2 R
007604785B91 11 WEIGHT & Weight Mtg Bracket Assy - 3 & 4 DI NST 1 U/45/F10/18
007539478B1 12 BAFFLE Hot Air - 4 DI NST 1 R A/198/F09/19
A/258/F12/56
006000139F1 13 WASHER Plain 2 U/45/F10/18
007605404B1 14 STUD Front Weight 2 U/45/F10/18
007901267B1 15 BOLT Hood Pivot 2 U/45/F10/18
001231707R1 16 BOLT Hex Headed 2 R U/49/F10/36
000271560 17 BOLT 2 R U/49/F10/36
001082015R2 18 WASHER 2 R U/49/F10/36
001099817R1 19 WASHER Plain 2 R U/49/F10/36
000124589 20 NUT 2 R U/49/F10/36

* Parts Not Illustrated

59
Front Wheel Hub

9
12 10
11

8
6
5

13

3 15
14
16
2

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
005558517R1 1 OIL Seal (Front wheel Hub) - 74 x 44 x 13 - All Except 255, 575 NST, 595 DI 1 R
395,405 DI
001081663R91 1 OIL Seal (Front wheel Hub) - 71 x 44 x 12 - 255, 575 NST, 595 DI 1
395,405 DI
005554382R91 ◆ OIL Seal (Front wheel Hub) - 73 x 44 x 13 - 255, 575 NST, 595 DI 1
008012503V1 1 OIL Seal (Front Wheel Hub) 1 A/325/F18/53
007604965B91 2 BEARING Inner Front Wheel Cpte. - 255 DI & All NST 2 R N/43/F10/04
001082166R91 2 BEARING Inner Front Wheel Cpte. - All BP, NBP 2 R
007903649B1 3 HUB Front Wheel Cpte. - For All BP, NBP 2 R N/58/F14/104
005555556R2 3 HUB Front Wheel Cpte. - 255 DI & All NST 2
007603307B2 3 HUB Front Wheel Cpte. 2 N/15/F14/66
001099227R91 4 BEARING Front Wheel Cpte. Outer 2 R
005555170R91 ◆ 2 R
000700572R1 5 WASHER Front Wheel Outer Bearing 2 R
000427645 6 NUT Slotted 2 R
000103398 7 PIN Cotter 2 R
005555558R2 8 GASKET Front Wheel Hub Cap 2 R A/172/F07/40
005555557R1 9 CAP Front Wheel Hub 2 R
000040329C08 9 CAP Front Wheel Hub 2 R N/55/F14/66
000179816 10
1 BOLT 4 R
001082011R2 1 WASHER 4 R

◆ Alternate Part Number

60
Front Wheel Hub

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
000109461 12 GREASE Nipple 1 R
003043870R1 13 RETAINER Grease Front Wheel Bearing Outer 2 R
000700572R1 14 WASHER Front Wheel 1
003047573R1 15 BOLT Front Wheel Hub 12
003047574R1 16 NUT Front Wheel Hub Bolt 12

* Parts Not Illustrated / ‡ Not Serviceable Separately

61
Fuel System
Sarpanch
14

6a 20

13
6

15 16

17 21
19
18
4/5 22

23
1 29 30 31
3
2

24
32 33
28

25
34
26
27

New Bhoomiputra
7
8
9 6

7
8 10
9
12

10
Bhoomiputra
11
6

62
Fuel System

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS

005558058R91 1 TANK Fuel Cpte. - 255 & All BP Except 575 DI 1 R A/219/F10/33
007904249B91 1 TANK Fuel Cpte with Scuttle 475DI ( Non Ergo)* 1 R U/67/F14/68
007904248B92 1 TANK Fuel Cpte with scuttle All BP 1 R U/72/F15/08
007904242B1 1 TANK Fuel Cpte. - 255 & All BP except 575 DI (Ergo) 1 R C/04/F14/67
005558121R93 1 TANK Fuel Cpte. - All NBP, 575 Northstar 1 A/264/F13/66
007515323B93 1 TANK Fuel Cpte. - All NST MKM & DLX 1 F/11/F13/24
007904252B91 1 TANK Fuel Cpte - All NBP / Sarpanch 1 U/67/F14/68
007904249B92 1 TANK Fuel Cpte with Scuttle- 255 DI (Non Ergo)* 1 U/73/F15/20
005556083R4 2 UNIT Fuel Tank - 255 YUV & All BP & NBP 1 F/06/F11/22
008000289B93 2 UNIT Fuel Tank - All NST MKM & DLX 1 F/06/F11/22
005555944R2 3 GASKET Fuel Unit Tank 1 R
005556118R91 4 LATCH Hood LH Cpte. - All BP 1 R
005556120R92 5 LATCH Hood RH Cpte. - All BP 1 R A/258/F12/56
A/277/F14/102
005558698R91 4 LATCH Hood LH Cpte. - All NBP, NST 1 R
005558693R91 5 LATCH Hood RH Cpte. - All NBP, NST 1 R
005557555R91 6 SCUTTLE Assembly - All NBP 1 R I/47/F08/53
008000490B92 6 SCUTTLE Assembly - All NST 1 A/239/F11/36
007903616B91 6 SCUTTLE Assembly - All MKM NST 1 I/77/F14/61
000060434M01 * BOLT M6 Hex. Headed 6 A/239/F11/36
001233808R1 * WASHER Spring Lock 6 A/239/F11/36
005555955R1 * WASHER Plain 6 R A/239/F11/36
000120393 * WASHER Plain G8.712X17.450X1.295 2 R U/72/F15/08
‡ 6a FLAPPER Scuttle 1
000013895P04 7 BOLT 4 R
000022273RD 8 WASHER Spring Lock 4 R
000022079RD 9 WASHER Plain 4 R
005558436R1 10 BOLT 10 R
005557516R1 11 STRIP Rubber (Between Tank & Scuttle) 2 R
005557516R1 12 PAD Scucttle 4 R
007505540B91 13 SCUTTLE Panel Cpte. - All BP Except 575,395,595 BP 1 A/229/F10/33
007505549B91 13 SCUTTLE Panel Cpte. - 575,395,595 BP 1 R A/170/F07/38
007505916B2 14 SCUTTLE Panel Cpte.BP ergo 1 I/91/F16/48
005560286B1 14 SCUTTLE Panel Cpte. - BP Ergo (Mobile Charger) 1 I/92/F17/45
008000065B91 13 SCUTTLE Panel Cpte. - All NST 1 R
007903617B91 13 SCUTTLE Panel Cpte. - All NST 1 I/77/F14/61
008008122B91 13 SCUTTLE Panel Cpte.-All NBP 1 I/93/F18/08
008000198B1 14 STOPPER Rubber for Flapper (Scuttle) 1 R
008000149B1 15 NUT Float (Between Scuttle & Fuel Tank) - All NST 1 R
008000132B1 16 PAD Rubber Scuttle side - All NST 2 R

* Parts Not Illustrated / ‡ Not Serviceable Separately

63
Fuel System

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
008000109B1 17 PAD Rubber Scuttle Bottom - All NST 2 R
008000069B1 18 SHIELD Heat Scuttle Panel LH - All NST 1 R
008000068B1 19 SHIELD Heat Scuttle Panel RH - All NST 1 R
008000150B1 20 COVER Sucuttle Support All NST 1 R
005560305B1 20 COVER Scuttle Support (Mobile Charger) 1 R I/92/F17/45
005558527R91 21 BRACKET Fuse Mounting - All NBP 1 R
008000228B91 21 BRACKET Fuse Mounting - All NST 1 R
008000257B1 22 COVER Steering Column Front - All NST 1 R
008000258B1 23 COVER Steering Column Rear - All NST 1 R
005552613R93 24 MIRROR Cpte. With Bracket - All Except NST 1 A/206/F09/45
008000164B91 24 MIRROR Cpte. With Bracket - All NST 1 R
008000576B1 25 PAD Rubber - Mirror Mounting - All NST 1 R A/124/F05/03
005556767R1 26 BOLT Mirror Mounting - All NST 4 R A/251/F12/25
007515322B91 27 CAP Fuel Tank - All NST MKM & DLX 1 R
005554361R93 27 CAP Fuel Tank - NBP 1
007515223R91 27 CAP Fuel Tank - 255 YUV & All BP MKM (M/s Minda) 1
007904950B91 27 CAP Fuel Tank - 255 Yuvraj and All BP MKM (M/s Sandhar) 1 R A/301/F16/46
001127216R1 28 SPRING Hood Latch LH 1 R
001127217R1 28 SPRING Hood Latch RH 1 R
007500488R2 29 BEADING PVC Hood Flapper 1 R
005557488R1 30 BUTTON Rubber for Hood Flapper 2 R
005557770R1 31 GROMMET Rubber for Hood Latch Pocket 2 R
008000031B1 * LOCKSET Cpte. with Key - All NST / NBP 1 R
000060495M01 32 PAD Rubber Side Panel - All NST 4 R
005555460R1 33 GROMMET - EPDM - Flip Type Shield 1 R A/173/F07/42
001231287R2 34 GROMMET - Rubber 1 R
007606135B1 * PAD Rubber Fuel Tank Mtg. Bkt. 4 A/256/F12/51
A/274/F14/74
007606134B1 * PLATE Fuel Tank Mounting. 4 A/256/F12/51
A/274/F14/74
008000066B2 * BRACKET Fuel Tank Bottom Scuttle Mtg. LH 1 A/153/F06/34
008000067B2 * BRACKET Fuel Tank Bottom Scuttle Mtg. RH 1 A/153/F06/34

* Parts Not Illustrated

64
Steering Wheel and Steering Mechanism

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
005550781R92 1 WHEEL Steering - All BP 1 R
1 R C/05/F14/96
008000155B1 1 WHEEL Steering - All BP (BP Ergo) C/04/F14/67
C/06/F14/99
U/65/F14/27
C/07/F15/53
005556889R1 1 WHEEL Steering - 255 DI, All NBP & Power Steering NST DLX 1 R A/190/F08/4
000103030 2 NUT Wheel 1 R
005558621R91 3 LOGO Mahindra 1
000060869M01 4 BUTTON Dummy Horn 1 R A/143/F06/14
000124549 * KEY Woodruff 1 R
1 U/65/F14/27
005559901B1 * BOOT Rubber - Steering column For BP Ergo
C/04/F14/67
C/06/F14/99
C/05/F14/96
C/07/F15/53

* Parts Not Illustrated

65
Rear Wheel Rim & Disc

1 2 3

7 89

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
FRONT WHEEL
007601439A91 1 RIM & Disc Front Wheel Cpte. - W4.5 x 16 Red Make - WIL - All Except 595 NST 2 R A/129/F05/15
007608028B91 1 Rim & Disc Front Wheel Cpte. (Red-SSWL) - All MKM Except 595 NST 2 R A/284/F15/32
007609530B11 1 Rim & Disc Front Wheel Cpte. (Red-SSWL) - All MKM Except 595 NST 2 R A/284/F15/32
007601441A91 1 RIM & Disc Front Wheel Cpte. - W4.5 x 16 Silver Make - WIL - 595DI 2 R
007606924B91 1 Rim & Disc Front Wheel Cpte.- (Silver-SSWL) - 595 NST 2 R A/284/F15/32
007609531B11 1 Rim & Disc Front Wheel Cpte.- (Silver-SSWL) - 595 NST 2 R A/284/F15/32
003047573R1 2 BOLT Front Wheel Hub 12 R
003047574R1 3 NUT Front Wheel Hub Bolt 12 R

REAR WHEEL RIM & DISC FOR W11 X 28 RED


007535115R91 4 RIM & Disc Cpte.- Red (Square Disc) - W11 x 28 - 6” PCD Make - SSWL 2 R
007535150R91 5 DISC Rear Wheel - Red 2 R
007535151R91 6 RIM - Red 2 R
007535175R91 4 RIM & Disc Cpte.- Red (Square Disc) - W11 x 28 - 8” PCD Make - WIL 2 R
007535154R91 5 DISC Rear Wheel - Red 2 R
007535151R91 6 RIM - Red 2 R
005555818R1 7 BOLT 16 R
005555820R1 8 WASHER 16 R
005555828R1 9 NUT Collar 16 R

66
Rear Wheel Rim & Disc

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS

007601606B91 4 RIM & Disc Cpte. Potato Spl. W12 x 28” Make - WIL - 295,395,405 DI 2 R
006501063R1 7 BOLT Rear Wheel Hub 16 R
REAR WHEEL RIM & DISC W12 X 28
007535114R91 4 RIM & Disc Rear W12 x 28 (Red) - Square Disc Make - WIL 2 R
007535154R91 5 DISC Rear Wheel 2 R
007535155R91 6 RIM Rear Wheel 2 R
007540873B91 ◆  RIM & Disc Rear W12 x 28 - Square Disc Make - SSWL 2 A/239/F11/36
007903377B1 5 DISC Rear Wheel 2 A/239/F11/36
007903376B11 6 RIM with Lug Rear Wheel 2 A/239/F11/36
007600625C1 7 BOLT M16 Rear Wheel Rim & Disc 16 A/239/F11/36
007600627C1 8 WASHER Rear Wheel Rim & Disc 16 A/239/F11/36
007600626C1 9 NUT M16 Hex Headed Rear Wheel Rim & Disc 16 A/239/F11/36

REAR WHEEL RIM & DISC W13 X 28 - SQUARE DISC 595 DI


007601969C91 4 RIM & Disc Cpte. (Silver) Make - WIL - 595 DI 2 R
007600619C1 5 DISC Rear Wheel 2
007607072B1 6 RIM Cpte. Rear Wheel 2
REAR WHEEL RIM & DISC W13 x 28 - Square Disc - 585DI
005559968B91 4 RIM AND DISC CPTE W13 X 28 (Red) 1
008014571B1 * DISC RED 1
008014572B1 * RIM RED 1

◆ Alternate Part Number

67
Governor Control Linkages
25

2 2
4
5
3 4 18
4
5
6
4 23
7
22
19

20
21 19
19 18
12 17
11 18
10 13
9

24

8
16
14

15

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE REMARKS
005556849R92 1 CONTROL Governor Cpte. - All BP / Northstar Non PS 1 A/215/F10/19

U/65/F14/27

C/05/F14/96
008003803B91 1 LEVER CPTE. Governor control - All BP / Northstar BP Ergo C/04/F14/67
1
C/06/F14/99

C/07/F15/53
007535394C92 1 CONTROL Governor Cpte -All BP,NBP PS 1
008000637B92 1 CONTROL Governor Cpte. - All Non PS NBP 1 A/215/F10/19
007602057B11 1 CONTROL Governor Cpte. - All NST 1 A/253/F12/42
000225507 2 SCREW 1/4” UNC x 1-3/4” Hex. Hd. 2 R
000114492 3 NUT Jam 1/4” UNC Hex. 2 R
003047325R1 4 WASHER Governor Control 1 R
C/05/F14/96
C/04/F14/67
005555955R1 4 WASHER Governor Control - BP Ergo 1 R
C/06/F14/99
C/07/F15/53
U/65/F14/27
000704681R2 5 WASHER Governor Control Friction 2
003047323R1 6 SPRING Governor Control Friction 1
001121174R1 7 NUT 1 R

68
Governor Control Linkages

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
005550500R91 8 ROD Control Assembly - All BP Except 575 DI 1 R
007607256B91 8 ROD Control Assembly - 395 & 595 DI BP PS,575 NBP (PS) 1
005550495R1 9 ROD Swivel Control 1
005554755R1 10 ROD Control To Cross Shaft 1
000061335M01 11 END Control Rod 1
005551010R1 12 NUT M6 x 1 Hex. Head 1
005554754R91 8 ROD Control Assembly - All BP Except 575 DI (BP Ergo) 1 R C/04/F14/67
C/06/F14/99
005554754R91 8 ROD Control Assembly - All NBP, NST & 575 BP (Non PS) 1 R
005550495R1 9 ROD Swivel Control 1 R
005550496R1 10 ROD Control To Cross Shaft - All BP Except 575 DI 1 R
005554755R1 10 ROD Control To Cross Shaft - All NBP, NST & 575 BP 1 R
005550497R1 11 END Control Rod 1 R
005551010R1 12 NUT M6 x 1 Hex. Hd. 1 R
005550498R1 13 CLIP Control Rod End 1 R
005555560R1 14 KNOB Fuel Shut Off Control Rod 1 R
000706216R1 15 NUT 1 R
001127941R91 16 BRACKET Fuel Shut Off Rod - All BP Except 575 DI 1 R
005557006R1 16 BRACKET Fuel Shut Off Rod - 4 DI NST & NBP 1 R
005557006R1 16 BRACKET Pull To stop cable- 475 BP Ergo 1 R C/06/F14/99
007607021B11 16 BRACKET Fuel Shut Off Rod-395 DI ,595 BP PS 1
005554760R91 16 BRACKET Fuel Shut Off Rod - 575 BP,595 BP Non PS 1 R
U/65/F14/27
C/05/F14/96
005557403R2 16 BRACKET Fuel Shut Off Rod - For 3 DI NBP/NST & 575 BP Ergo 1 C/04/F14/67
C/05/F14/99
005550994R1 17 ROD Control Fuel Shut Off - 255 DI 1 R
005550048R1 17 ROD Control Fuel Shut Off - 3 DI BP 1 R
001127943R1 17 ROD Control Fuel Shut Off - 475 BP 1 R
005554762R1 17 ROD Control Fuel Shut Off - 575 BP,595 DI BP Non PS 1 R
007607367B91 17 ROD Control Fuel Shut Off-395,575,595 BP PS 1
U/65/F14/27
C/05/F14/96
005557674R97 17 CABLE Pull stop - BP Ergo 1 C/04/F14/67
C/06/F14/99
000446161 18 WASHER Plain 2 R A/170/F07/38
000103361 19 PIN Cotter 2 R
005554964R1 20 ROD Control Cross Shaft To Governor - 255 DI 1 R
005550764R1 20 ROD Control Governor Single Piece 1 R
001233315R2 20 ROD Control Cross To Adjusting Nut 1 R

* Parts Not Illustrated

69
Governor Control Linkages

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS

001121007R2 21 NUT Adjusting 1 R


000120376 22 NUT 1 R
005558048R2 23 ROD Governor Control - 3 DI BP/NBP Except 395,405 DI 1 R A/219/F10/33
007607513B1 23 ROD Governor Control - 3 DI BP/NBP PS Except 395,405 DI 1 R
005557632R1 23 ROD Governor Control - 4 DI BP/NBP 1 R
007606359B1 23 ROD Governor Control - 4DI NST PS 1 A/264/F13/66
005552392R91 23 ROD Governor Control - 255 Yuvraj 1 R A/219/F10/33
007609544B1 23 ROD Governor Control-395,405 DI 1 R
005550039R1 24 PIVOT Gov Control Rod 1 R
007535997B1 25 KNOB - Governor control lever 1 R

* Parts Not Illustrated

70
Steering - Mechanism (XLO)

7-10
11
1
12-14
5 15
16
17
2 31
36
32
6 18
33
34
35
3
4 19

17
20
25

26
15

28 21-24 16
12-14
29 11
27 7-10
30 4
3

34

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
001231136R93 * ASSY. Steering Gear 510 with Drop Arm 1
001231137R91 * ASSY. Steering Gear 510 W/o. Drop Arm 1
0
007600054R91 * ASSY. Steering Gear 63 with Drop Arm 1 R
0
007600078R91 * ASSY. Steering Gear 63 W/o. Drop Arm 1 R
001231178R1 1 NUT Wheel 1 R
001231177R1 2 KEY Woodruff 1 R
001231149R1 3 SCREW 13 R
001231148R1 4 WASHER Spring Lock 13 R
001231176R1 5 BUSH Jacket 1 R
001231217R91 6 HOUSING Cap & Jacket Tube 1 R
001231150R1 7 SHIM Worm Cover (0.050mm) A/R R
001231151R1 8 SHIM Worm Cover (0.127mm) A/R R
001231152R1 9 SHIM Worm Cover (0.254mm) A/R R
001231153R1 10 SHIM Worm Cover (0.762mm) A/R R
001231218R1 11 SHEET O’ Ring 2 R
007600071R1 12 O’ RING (2.2mm) A/R R
001231155R1 13 O’ RING (3.0mm) A/R R
001231154R1 14 O’ RING (3.6mm) A/R R
001231147R1 15 SPACER 1 R
001231146R91 16 CUP Worm Bearing 2 R

* Parts Not Illustrated

71
Steering - Mechanism (XLO)

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS

001231145R91 17 ASSY. Roller & Cage 2 R


‡ 18 ASSY. Worm Column & Brg. Race 1 R
001231139R1 19 PLUG Oil Filler 1 R
0
001231219R91 20 HOUSING 51 with Bushes 1 R
0
007600072R1 20 HOUSING 63 with Bushes 1 R
001231170R1 21 SHIM (1.6mm) A/R R
001231169R1 22 SHIM (0.25mm) A/R R
001231168R1 23 SHIM (0.125mm) A/R R
001231167R1 24 SHIM (0.075mm) A/R R
001231160R1 25 BUSH 1 R
0
001231159R91 26 ASSY. Gear Shaft / Rocker Shaft - 51 1 R
0
007600068R91 26 ASSY. Gear Shaft / Rocker Shaft - 63 1
001231171R1 27 SCREW Adjusting 1 R
001231157R1 28 O’ RING 1 R
001231223R91 29 COVER With Bush 1 R
001231172R1 30 NUT Hex. Lock 1 R
001231165R1 31 NUT Shaft 1 R
001231164R1 32 WASHER Spring Lock 1 R
0
005557752R1 33 ARM Drop - 51 1 R
0
007600073R1 33 ARM Drop - 63 1 R
001231163R1 34 RING Sealing 1 R
001231161R91 35 SEAL Oil 1 R
001231166R1 36 WASHER Thrust 1 R
001231175R91 * KIT Jacket Bearing 1 R
001231158R91 * KIT Gear Shaft Cpte. 1 R
Comprising of Ref. 3, 4, 21 - 32, 34, 35 and
001231162R1 * BUSH Lower 1 R
001231179R1 * BUSH Upper 1 R
001231166R1 * WASHER Thrust 1 R
001231173R91 * KIT Bearing Cpte. 1 R
Comprising of Ref. 3, 4, 7 - 10, 12 - 15 and
001231174R91 * ASSY. Bearing 1 R
001231144R91 * RACE Inner Bearing 2 R
001231145R91 * ASSY. Roller & Cage 2 R
001231146R91 * CUP Bearing 2 R
001231140R91 * KIT Worm Column & Bearing Cpte. 1 R
Comprising of Ref. 3, 4, 7 - 10, 12 - 18 and
001231141R91 ASSY. Worm Column & Inner Race 1 R

* Parts Not Illustrated

72
Steering Mechanism (RML)

20 12
C 35
11
34
16 10
9 36 38 37
17
2 31 28 33 29 30

E
26 21 23 25

B
A
27 13 3
24 14 19
15 18
32

6 8 18
22 4

9
1 7 5 10
D 11
12

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
005557341R95 A ASSY. Steering Gear Box with Drop Arm - 510 Key Way Type 1 O/26/F12/32
All BP Models - RML Make
U/65/F14/27
C/05/F14/96
005559913B91 A ASSY. Steering Gear Box with Drop Arm-630 Key way Type C/04/F14/67
C/07/F15/53
0
007602801B93 A ASSY. Steering Gear Box with Drop Arm-63 Key Way Type, 1
All NBP Models -RML Make
007904912B91 A ASSY. Steering Gear Box with Drop Arm-63 Key Way Type 1 O/33/F16/26
0

All NST Models- RML Make


001231206R92 1 MAIN Case / Box Machined - 510 1
0
007904911B1 1 MAIN Case / Box Machined - 63 1 O/33/F16/26
‡ 2 BUSH 1
008000332B91 B ASSY. Main &Inner Column 1 R
C/04/F14/67
005559966B91 B ASSY. Main &Inner Column - BP Ergo 1 R C/06/F14/99
C/05/F14/96

‡ Not Serviceable Separately

73
Steering Mechanism (RML)

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
‡ 3 COLUMN Inner 1
‡ 4 NUT Main 1
‡ 5 TUBE Transfer 1
‡ 6 RETAINER Transfer Tube 1
‡ 7 BOLT Transfer Tube 2
‡ 8 BALLS Steel 27
007537163B91 C ASSY. Bottom Bearing 1 R
007537164B91 D ASSY. Bottom Bearing 1 R
‡ 9 RACE Inner (Top) 1
‡ 10 BALL Adjustable Race 1
‡ 11 CAGE Nylon With Steel Ball 1
‡ 12 RACE Outer 1
001231130R1 13 SHIMS (0.010”) A/R R
001231131R1 14 SHIMS (0.005”) A/R R
001231132R1 15 SHIMS (0.003”) A/R R
008002897B91 16 ASSY. Cover Plate 1
001233094R1 17 BUSH 1 R
001121339R1 18 SPRING Washer 4 R
001231120R1 19 BOLT (M10 x 1. 5 x 3mm) 4 R
001231119R1 20 BOLT (M8 x 1.25 x 25mm) 6 R
001231108R1 21 ROLLER Sperical 1 R
008002894B1 22 SHAFT Rocker with Self Adj. Mechanism 1 O/26/F12/32
007603438B91 22 SHAFT Rocker W/o. Self Adj. Mechanism 1 O/26/F12/32
007537165B1 23 LOCATOR 1 R
007537166B1 24 SPRING 1 R
007537167B1 25 SEAT Spring 1 R
001231127R1 26 SCREW Adjuster 1 R
001231114R1 27 NUT Lock - Adjuster Screw 1 R
001231117R1 28 SEAL Dust 1 R
007608290V1 29 WASHER Spring (Drop Arm) 1 R O/33/F16/26
001121327R1 30 NUT Lock - Rocker Shaft 1 R
001121330R91 31 OIL Seal - Rocker Shaft 1 R
001121314R1 32 PLUG Oil 1 R
0
001231199R1 33 ARM Drop - 51 - All BP 1 R
0
005555529R1 33 ARM Drop - 63 - All NBP 1 R
007904913B1 33 ARM Drop - 63 - All NST
0
1 R O/33/F16/26
001231125R1 34 PIN Dowel 2 R
001231111R1 E ASSY. Outer Column 1 R

007609781B91 E ASSY. Outer Column BP Ergo 1 R C/04/F14/67


C/06/F14/99
007609781B91 E ASSY. Outer Column - 395 & 595 BP Ergo 1 R C/05/F14/96
001231112R1 35 BUSH Rubber 1 R

‡ Not Serviceable Separately

74
Steering Mechanism (RML)

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS

008000333B91 E ASSY. Outer Column 1 R


007537168B1 36 KEY Woodruf 1 R
007537170B1 37 SCREW Hexagon Head 1 R
007537171B1 38 WASHER Fiber 1 R

‡ Not Serviceable Separately

75
Steering Mechanism (ZF) 510

8 19
17
18
16
3
9

20
2 1

21

4 15 10
11
6 12
7
20
13
14

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
005554703R93 * ASSY. Gear Steering Cpte. 510 With Drop Arm For BP 1 A/232/F11/12
005559913B91 * ASSY. Steering Gear Box with Drop Arm - 63 Key Way Type , BP Ergo - ZF 1 C/06/F14/99
005559937B91 ASSY. Steering Gear Box with Drop Arm - 63 serration Type BP Ergo - ZF 1 A/286/F15/36
C/07/F15/53
008003046B91 * ASSY. Gear Steering Cpte. 510 w/o Drop Arm For BP 1
005555644R91 1 BUSH 1 R
008004287B91 1 BUSH 1 R A/286/F15/36
005555639R91 2 ASSY. Worm Column 1 R
008004292B91 2 ASSY. Worm Column 1 R A/286/F15/36
005555649R1 3 PLUG Oil 1 R
005555642R91 4 RACE Bearing 1/2 R
005555643R91 5 ASSY. Bearing Cage 1/2 R
008002835B91 5 ASSY. Bearing Cage 1/2 R A/286/F15/36
005555654R1 6 GASKET 1 R
005555656R1 7 FLANGE Adjusting 1 R
005555648R1 8 COVER Housing 1
008002831B91 9 ASSY. Shaft Sector 1 A/232/F11/12
008004289B91 9 ASSY. Shaft Sector 1 R A/286/F15/36
005555653R91 10 SEAL Oil Shaft 47 x 35 x 7 1 R
005555646R91 11 SEAL Dust 1 R

* Parts Not Illustrated

76
Steering Mechanism (ZF) 510

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
008002829B1 12 ARM Drop 1 A/232/F11/12
008004291B91 12 ARM Drop 1 R A/286/F15/36
005555645R1 13 WASHER Tab 1 R
008002836B1 13 Washer Spring 1 R A/286/F15/36
005555647R1 14 NUT M13 x 1.5mm 1 R
005555657R91 15 HOUSING 1 R
008004288B91 15 HOUSING - 63 degree A/286/F15/36
005555652R1 16 ADJUSTER Backlash 1 R
005555651R1 17 CIRCLIP 1 R
005555650R91 18 WASHER Guide Set 1 R
005555650R1 18 WASHER Guide Set 1 1 R A/286/F15/36
005555655R91 * SET Shim A/R R
008002842B1 19 KEY Woodruf 1
008002843B1 20 BOLT Flange 4
‡ 21 BUSH 2

* Parts Not Illustrated / ‡ Not Serviceable Separately

77
Seat

4
10

2
9 5

6 14

8 12 7

1
13
11

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS

007607991B91 1 SEAT Cpte. POLAR Make - All BP MKM Except 575 DI 1 R A/250/F12/19
007605338B91 2 SEAT Cpte. HARITA Make - 255 Yuvraj 1 M/14/F09/09

007605337B91 ◆ SEAT Cpte. POLAR Make - 255 Yuvraj 1 R


U/65/F14/27
1 C/05/F14/96
005559943B91 1 SEAT Cpte.POLAR Make BP Ergo
C/04/F14/67
C/06/F14/99
C/07/F15/53 - A/297/F16/30
C/04/F14/67
005559945B91 * SEAT ASSY. SWARAJ MKM Ergo 1 C/06/F14/99
C/07/F15/53 - U/80/F16/25
C/04/F14/67
C/06/F14/99
005559954B91 * SEAT ASSY. HARITA MKM Ergo 1
C/07/F15/53
007607477B91 1 SEAT Cpte. POLAR Make - 295, 475 NST, 575, 595 DI 1 A/251/F12/25
007600346R11 * ASSY Base POLAR Seat 1
007600357R1 3 KNOB Weight Adajustment 1
007600352R1 4 SPRING 2
007600348R11 5 ASSY Link 1
007600347R1 6 FRAME Floating 1
005556675R91 7 SLIDER Sliding Seat 1 R

◆ Alternate Part Number / * Parts Not Illustrated

78
Seat

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
005557225R91 8 ASSY. Lever - Fore & Aft 1 R
007600349R1 9 CUSHION Seat Pan 1
007600350R1 10 CUSHION Back Pan 1
007537215B13 11 HOLDER Bottle 1 U/61/F13/34
007537215B12 11 HOLDER Bottle - NST 1 R U/37/F07/31
005557226R1 12 KNOB Fore & Aft lever 1 R
008000383B1 13 BRACKET C for EMBLEM & 7 Pole Socket 1
007600351R1 * DAMPER (shock Absorber) 1
007600353R1 * ROLLER Nylon 1
007600354R1 * BUSH Nylon 1
007600355R1 * STOPPER Lower Rubber 1
007600356R1 * STOPPER Upper Rubber 1
007600358R1 * CLIP ‘E’ 1
005555562R1 14 BACK Rest - Fixed Seat 1 R
005557026R91 * KIT Seat Back Rest 1 R
005556071R1 * CUSHION Seat Pan 1
005556073R1 * BEADING Rubber 1 R
005556108R1 * CLIP Seat 1
005557064R1 * CLIP Seat Central 1
007601769A1 * PAN Seat 1
005557027R91 * KIT Seat Pan 1 R
005556072R1 * CUSHION Seat Pan 1 R
005556073R1 * BEADING Rubber 1 R
005556108R1 * CLIP Seat 1
005557064R1 * CLIP Seat Central 1
008000555B1 * PAN Back Rest - For NST 1 R
003069620R1 * RETAINER Seat Pivot Pin 1 R
005554497R91 * BACK Rest - Seat 1 R
005554496R91 * PAN Cpte. - Seat 1 R
005555561R1 * PAN Cpte. Seat Assembly - Fixed Seat 1 R
005557045R1 * FRAME Floating Seat 1 R
005557046R1 * FRAME Main Seat 1 R
005557047R1 * PIN Seat Damper Mounting 1 R
005555885R1 * PIN Seat Mounting 2 R
008007941B1 * BACK Assy. (Swaraj Seat) 1 U/80/F16/25

* Parts Not Illustrated

79
Footplate

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
005555743R92 1 FOOT Plate Cpte. RH - 255 DI 1 R A/219/F10/33
007538745B91 1 FOOT Plate Cpte. RH - OIB NST DLX 1
007539269B91 1 FOOT Plate Cpte. RH - Dry Brakes NST DLX 1
007537230B91 1 FOOT Plate Cpte. RH - 595 Dry Brakes 1
007539072B91 1 FOOT Plate Cpte. RH - 295 NST MKM LT 1
007537234B11 1 FOOT Plate Cpte. RH - All NST MKM Except 295 NST MKM LT 1
007539993B91 1 FOOT Plate Cpte. RH - All BP, NBP 1
007542774B91 1 FOOT Plate Cpte. RH -395,405 DI 1
007542900B91 1 FOOT Plate Cpte. RH - 595 DI BP 1
007537233B11 2 FOOT Plate Cpte. LH - All NST MKM Except 295 NST MKM LT 1
007537233B12 2 FOOT Plate Cpte. LH 1 K/119/F15/52
007539071B91 2 FOOT Plate Cpte. LH - 295 NST MKM LT 1
007544281B91 2 FOOT Plate Cpte. LH - All BP,NBP 1 K/132/F17/17
007544281B91 2 FOOT Plate Cpte. LH - All BP, NBP 1 K/115/F15/12
K/121/F16/07
K/124/F16/36
K/131/F17/13
K/134/F17/28
007537227B91 2 FOOT Plate Cpte. LH - All NST DLX 1
005552394R95 2 FOOT Plate Cpte. LH - 255 DI 1 R

80
Foot Plate

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007542775B91 2 FOOT Plate Cpte. LH - 395, 405 DI 1
007542901B91 2 FOOT Plate Cpte. LH - 595 DI BP 1
005558054R91 3 FOOT Step Cpte. - 255 DI 1 R A/229/F10/33
007537065B91 3 FOOT Step Cpte. - All BP, NBP 1
007538276B91 3 FOOT Step Cpte. - All NST 1
007539995B1 * CONNECTOR Foot Step 1

‡ Not Serviceable Separately

81
Foot Accelerator

4
5
6 2
7
8

3 1

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
008000357B91 1 ASSY. Foot Control - For All NST 1 R
005555739R94 1 ASSY. Foot Control - 255 & All BP, NBP 1
007600833B2 2 ROD Foot Control Cpte. - For 255 & All BP, NBP 1 R A/251/F12/25
007604145B11 2 ROD Foot Control Cpte. - For All NST 1 A/210/F10/03
008009250B1 2 CONTROL ROD CPTE FOOT PEDAL TO SHAFT 1 U/87/F18/35
007505204B92 3 SUPPORT Scuttle Rear Cpte. - All NBP 1 R A/195/F09/07
005556925R91 3 SUPPORT Scuttle Rear Cpte.- 255 DI & All BP 1 R A/219/F10/33
008000277B91 3 SUPPORT Scuttle Rear Cpte. - All NST 1 R A/206/F09/45
008009228B11 3 REAR SCUTTLE SUPPORT WITH CROSS SHAFT 1 U/87/F18/35
000179800 4 BOLT 1/4” x 1-3/8” Hex. Hd 7 R
001082010R2 5 WASHER 1/4” Spring Lock 7 R
000706281R1 6 WASHER Lock Hold Down Bolt 7 R
001127966R1 7 PAD Radiator / Pad Rubber Fuel Tank Support 2 R A/118/F04/29
003044455R1 8 NUT Fuel Tank Spire Grip 7 R
007600461R1 * SPRING Foot Accelerator 1 R

* Parts Not Illustrated

82
Hood and Grill Assembly

10
11
8

1
1

6
5

9
8
5 3
7 4
3
2
12/13
4 14
3
9 6
2
10/11
7
Fig. - 1 Sarpanch Fig. - 2 New Bhoomiputra

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
ALL NEW SARPANCH MODELS (FIG. - 1)
005559568B92 1 ASSY. Hood Cpte. - 275 DI NST 1 U/80/F16/11
005559552B92 1 ASSY. Hood Cpte. - 475/575 DI NST 1 U/80/F16/11
007500329B94 1 ASSY. Hood Cpte. - 595 DI With Pre - Cleaner 1 U/80/F16/11
007501334B92 1 ASSY. Hood Cpte. - 595 DI NST w/o Pre - Cleaner 1 U/80/F16/11
007537235B12 1 ASSY. Hood Cpte. - 295 DI 1 U/80/F16/11
005559552B91 1 ASSY. Hood Cpte - 585 NST PP 1
007501058B11 2 GRILL Radiator Cpte. - All NST Except 595 DI With Pre - Cleaner 1 H/03/F07/36
008000036B14 2 GRILL Radiator Cpte. - 595 DI With Pre - Cleaner 1
008000317B2 3 SCREW - All NST Except 595 DI With Pre - Cleaner 5 R
007601033B1 3 SCREW - 595 DI With Pre - Cleaner 5 R
008000153B1 4 WASHER 5 R
008000321B1 5 WASHER 5 R
005558620R91 6 LOGO Mahindra 1 R
008000552B2 7 SCREEN Radiator Grill 1 R H/03/F07/36
007901267B1 8 BOLT Pivot Hood Mounting 2 A/212/F10/07
001081682R1 9 NUT 2
007500573A1 * PAD Rest Hood Stopper 2 R A/256/F12/51
008000198B1 10 STOPPER Rubber for Flapper 1 R
007905012B1 11 BEADING - Rubber Hood 1 U/79/F16/10

* Parts Not Illustrated

83
Hood and Grill Assembly

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007501055B11 * ASSY. Grill Cover 1
ALL NEW BP (FIG. - 2)
007501047B11 1 ASSY. Hood & Grill - For 4DI NBP 1
007501059B11 1 ASSY. Hood & Grill - For 3DI NBP 1
005556478R1 2 BOLT Hood Pivot 2 R
001082014R3 3 WASHER Spring Lock 2 R
005556479R1 4 NUT 2 R
005558620R91 5 LOGO Mahindra 1 R
007537554B1 6 BRACKET Hood Mounting LH 1
007537553B1 6 BRACKET Hood Mounting RH 1
007500529B2 7 SCREEN Mesh Grill (Black) 1
005554912R2 8 BEADING - Rubber Hood - For All BP, NBP 1 R
007537293B1 9 PLATE Hood Pannel Side 2
007537654B1 10 PLATE Hood Pannel Bottom 1
007537653B1 11 PLATE Hood Pannel Top 1
007501152B11 12 ASSY. Lug Top Plate Mounting 1
007501153B11 13 ASSY. Lug Bottom Plate Mounting 1
007500355R1 14 BRACKET Hood Stopper 2 R
005556111R1 * BOOT RUBBER for hood resting- All NBP & 575 BP Ergo 2 R A/280/F15/11
003047325R1 * WASHER Plain 2 R A/280/F15/11
005555955R1 * WASHER Plain G6.502X16.002X1.016 2 R A/280/F15/11
001082017R3 * WASHER Spring Lock 2 R A/280/F15/11

84
Hood and Grill Assembly

11 1

9
2
1

17 11
15
5 14
6
4
3 7 2

17
8
10 15
5 14
6
4
Fig. - 3 Fig. - 4 3

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
BP MODELS & 255 YUVRAJ (FIG. - 3 & 4)
005557851R92 1 ASSY. Hood & Grill - 255 DI Yuvraj 1 A/258/F12/56
005557851R93 1 ASSY. Hood & Grill - 255 PP 1 R/37/F13/31
007501422B91 1 ASSY. Hood & Grill - 265/275 BP/275 DI TU 1 U/50/F11/08
008003768B91 1 ASSY. Hood & Grill - 265/275 BP/275 DI TU BP Ergo 1 C/04/F14/67
007501428B91 1 ASSY. Hood & Grill - 475 DI BP 1 U/50/F11/08
008003763B91 1 ASSY. Hood & Grill - 475 DI BP Ergo 1 C/06/F14/99
007501425B93 1 ASSY. Hood & Grill - 575 DI BP 1 A/258/F12/56
007501460B91 1 ASSY Hood and Grill 575-BP 1 U/69/F14/80
005560341B91 * KIT ASSY. Hood & Grill with Bracket 1 A/286/F15/36
005558467R92 1 ASSY. Hood & Grill - 575 DI Northstar 1
007501543B91 1 ASSY. Hood & Grill - 575 DI Northstar 1 U/83/F17/07
007542742B91 1 ASSY. Hood & Grill - 395,405 DI 1
007542894B91 1 ASSY. Hood & Grill-595 DI BP 1
008007496B91 1 ASSY. Hood & Grill - 585 BP PP 1
007542894B92 1 ASSY. Hood & Radiator Grill.-595 DI BP 1 E/144/F15/10
001231657R3 2 SCREEN Radiator Grill 1 R A/131/F05/17
007501474B1 2 SCREEN Radiator Grill 1 R U/69/F14/80
005556478R1 3 BOLT Hood Pivot 2 R
001082014R3 4 WASHER Spring Lock 2 R

85
Hood & Grill Assy.
REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
005556479R1 5 NUT 2 R
000704135R2 6 SPACER Hood Pivot 2 R
005558423R91 7 BRACKET Hood Stopper 2 R A/125/F04/04
007501472B91 7 BRACKET Hood Stopper - 575 Northstar 2 U/83/F17/07
007904116B91 7 BRACKET Hood Stopper Assy. - 265/275 BP Ergo 2 R C/04/F14/67
007543099B92 7 BRACKET Hood Stopper 2 U/74/F15/27
007501472B91 7 BRACKET Hood Stopper - 575 BP 2 R U/69/F14/80
007542993B91 7 BRACKET Hood Stopper 2
000704525R1 8 BRACKET Hood Latch 2 R
005554912R2 9 BEADING - Rubber Hood 1 R
008003809B11 10 BRACKET Hood Mounting LH - 395,405,595 BP 1
008003810B11 10 BRACKET Hood Mounting RH -395,405,595 BP 1
005554818R92 10 BRACKET Hood Mounting LH 1 R U/45/F10/18
007903541B11 10 BRACKET Hood Mounting LH - BP Ergo 1 R C/04/F14/67
005554817R92 10 BRACKET Hood Mounting RH 1 R U/45/F10/18
007903540B11 10 BRACKET Hood Mounting RH - BP Ergo 1 R C/04/F14/67
007539745B1 10 BRACKET Hood Mounting LH 1 U/49/F10/36
007539745B3 10 BRACKET Hood Mounting LH 1 U/69/F14/80
U/83/F17/07
007539746B1 10 BRACKET Hood Mounting RH 1 U/49/F10/36
007539746B3 10 BRACKET Hood Mounting RH 1 U/69/F14/80
U/83/F17/07
005558621R91 11 LOGO Mahindra - Oval 1 R
000018657R1 * BOLT Hex. BP Ergo 2 C/04/F14/67
007500573A1 * PAD Rest Hood Stopper - BP Ergo 1 C/04/F14/67
005555987R1 * BOLT Hex. - 475 BP 2 C/06/F14/99
005559959B11 * BRACKET Hood Mounting RH - 475 BP 1 C/06/F14/99
005559960B11 * BRACKET Hood Mounting LH - 475 BP 1 C/06/F14/99
005560081B91 * Bracket Hood Stopper Assembly - 265 / 275 BP 2 C/06/F14/99
000018655R1 * BOLT Hex. - 475 BP 2 C/06/F14/99
000120393 * WASHER Plain - 475 BP 2 C/06/F14/99
007500573A1 * PAD Rest Hood Stopper - 475 BP 2 C/06/F14/99
001082015R2 * WASHER Spring Lock - 475 BP Ergo 2 C/06/F14/99
007542818B91 * Top sealing plate assembly 1
007542931B91 * Bottom sealing plate assembly 1
007543105B91 * Top sealing plate assembly-595 BP 1
007543108B91 * Bottom sealing plate assembly-595 BP 1
007542934B1 * Top Beading 1
007542935B1 * Bottom Beading 1

86
Product Graphics & Stickers
21
1 8

22
2 9/10

23
3 11/12

24

4 13/14

5
15/16
6 25 26

17/18

High Torque 27
7
TU 19/20

A 28

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
STICKER
005558052R1 1 STICKER For Smart Hydraulics 1 R A/292/F16/02
007530718R1 * STICKER Warning And Tyre Pressure 1 R
005557866R1 2 KIT STICKER CRPTO dual clutch-( LH-RH) 1 R A/277/F14/102
007606221B1 3 STICKER MKM Logo (LH) 1 R
007606222B1 3 STICKER MKM Logo (RH) 1 R
008932620B1 3 STICKER MKM Logo 2 U/78/F16/04
006501103C1 * STICKER Warning Rev PTO 1 R
006503051B1 * STICKER OIB Precaution 1 R
008000615B1 * STICKER Upper LH - 4 DI 1
008000616B1 * STICKER Upper RH - 4 DI 1
005560273B1 A STICKER ECO 1
PRODUCT GRAPHICS - 255 YUVRAJ
007515023R2 4 STICKER Yuvraj 2 R
007500224R1 5 GRAPHIC Product LH 1 R
007500225R1 6 GRAPHIC Product RH 1 R

PRODUCT GRAPHICS - 275 TU


005557150R2 7 STICKER TU for 275 BP 2 R A/122/F04/42

* Parts Not Illustrated

87
Product Graphics & Stickers

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS

GRAPHIC PRODUCT 575 NORTHSTAR


005558525R2 8 GRAPHIC Product For 575 Northstar 2 R U/71/F14/110
008932636B1 8 GRAPHIC Product For 575 DI - LH 1 U/78/F16/04
008932637B1 8 GRAPHIC Product For 575 DI - RH 1 U/78/F16/04

PRODUCT GRAPHICS - 405 BP


005560266B1 * DECALS 405 DI BP LH & RH 2 U/78/F16/04
008932615B1 * DECALS 405 DI BP LH 1 U/78/F16/04
008932616B1 * DECALS 405 DI BP RH 1 U/78/F16/04

PRODUCT GRAPHICS - NEW BHOOMIPUTRA (NBP)


007606241B2 9 DECALS 265 DI NBP DLX. - RH 1 U/71/F14/110
008932628B1 9 DECALS 265 DI NBP - RH 1 U/78/F16/04
007606242B2 10 DECALS 265 DI NBP DLX. - LH 1 U/71/F14/110
008932629B1 10 DECALS 265 DI NBP - LH 1 U/78/F16/04
007606262B2 11 DECALS 275 DI NBP DLX. - LH 1 U/71/F14/110
008932630B1 11 DECALS 275 DI NBP DLX. - LH 1 U/78/F16/04
008932632B1 11 DECALS 275 DI NBP Eco DLX. - LH 1 U/78/F16/04
007606263B2 12 DECALS 275 DI NBP DLX. - RH 1 U/71/F14/110
008932631B1 12 DECALS 275 DI NBP DLX. - RH 1 U/78/F16/04
008932633B1 12 DECALS 275 DI NBP Eco DLX. - RH 1 U/78/F16/04
007606277B2 13 DECALS 475 DI NBP DLX. - LH 1 U/71/F14/110
007606278B2 14 DECALS 475 DI NBP DLX - RH 1 U/71/F14/110
008932634B1 13 DECALS 475 DI NBP DLX. - LH 1 U/78/F16/04
008932635B1 14 DECALS 475 DI NBP DLX - RH 1 U/78/F16/04
007606281B2 15 DECALS 575 DI NBP DLX - LH 1 U/71/F14/110
007606282B2 16 DECALS 575 DI NBP DLX - RH 1 U/71/F14/110
008932636B1 15 DECALS 575 DI NBP DLX - LH 1 U/78/F16/04
008932637B1 16 DECALS 575 DI NBP DLX - RH 1 U/78/F16/04
007606244B1 17 DECALS DLX 3 DI - LH 1
007606243B1 18 DECALS DLX 3 DI - RH 1
008932621B1 17/18 DECALS 265 NBP DLX - LH & RH 2 U/78/F16/04
008932621B1 17/18 DECALS 275 NBP Dlx- LH&RH 2 U/78/F16/04
007606279B1 19 DECALS DLX 4 DI - LH 1
007606280B2 20 DECALS DLX 4 DI - RH 1
008932621B1 19/20 DECALS DLX 475 NBP - LH & RH 2 U/78/F16/04
008932621B1 19/20 DECALS DLX 575 NBP - LH & RH 2 U/78/F16/04

88
Product Graphics & Stickers

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007606633B2 21 DECALS 575 DI BP MKM LH & RH 2 U/71/F14/110
008932624B1 21 DECALS 575 DI BP Power Plus LH 1 U/78/F16/04
008932625B1 21 DECALS 575 DI BP Power Plus RH 1 U/78/F16/04
008932622B1 21 DECALS 575 DI BP LH 1 U/78/F16/04
008932623B1 21 DECALS 575 DI BP RH 1 U/78/F16/04
007606632B2 22 DECALS 475 DI BP MKM LH & RH 2 U/71/F14/110
008932617B1 22 DECALS 475 DI BP LH 1 U/78/F16/04
008932618B1 22 DECALS 475 DI BP RH 1 U/78/F16/04
008932612B1 23 DECALS 275 DI BP TU RH 1 U/78/F16/04
008932611B1 23 DECALS 275 DI BP TU LH 1 U/78/F16/04
008932609B1 23 DECALS 275 DI BP Eco LH 1 U/78/F16/04
008932610B1 23 DECALS 275 DI BP Eco RH 1 U/78/F16/04
007606635B2 23 DECALS 275 DI BP MKM LH & RH 2 U/71/F14/110
008932608B1 23 DECALS 275 DI BP RH 1 U/78/F16/04
008932607B1 23 DECALS 275 DI BP LH 1 U/78/F16/04
007606634B2 24 DECALS 265 DI BP MKM LH & RH 2 U/71/F14/110
008932601B1 24 DECALS 265 DI BP LH 1 U/78/F16/04
008932602B1 24 DECALS 265 DI BP RH 1 U/78/F16/04
008932605B1 24 DECALS 265 DI BP Power Plus LH 1 U/78/F16/04
008932606B1 24 DECALS 265 DI BP Power Plus RH 1 U/78/F16/04
007606245B1 25 DECALS On Grill - LH 1
007606246B1 26 DECALS On Grill - RH 1
005557629R1 27 STICKER Scuttle 2 R R/37/F13/31
005557629R1 27 STICKER Scuttle BHOOMIPUTRA 1 A/294/F16/17
007609816B2 * STICKER MAHINDRA 255DI (BP Power Plus) 2 U/71/F14/110
008932599B1 * STICKER 255 DI BP - LH 1 U/78/F16/04
008932600B1 * STICKER 255 DI BP - RH 1 U/78/F16/04
007609219B1 * STICKER Power Plus LH 1 R/37/F13/31
007609220B1 * STICKER Power Plus RH 1 R/37/F13/31

GRAPHIC PRODUCT - 395 Turbo


007542867B2 * DECALS 395 DI Turbo 2 U/71/F14/110
008932613B1 * DECALS 395 DI BP LH 1 U/78/F16/04
008932614B1 * DECALS 395 DI BP RH 1 U/78/F16/04
008932641B1 * DECAL Super Turbo 1 U/78/F16/04
GRAPHIC PRODUCT - 595 Turbo
007542895B1 28 DECALS 595 OBP - LH/RH 2
007535656B2 * STICKER Mahindra 595 DI Super Turbo 2 U/71/F14/110
007609808B2 * DECAL BP MKM 595 DI Turbo LH & RH 2 U/71/F14/110
008932626B1 * DECAL BP MKM 595 DI - LH 1 U/78/F16/04
008932627B1 * DECAL BP MKM 595 DI - RH 1 U/78/F16/04
008932641B1 * DECAL Super Turbo 1 U/78/F16/04

89
Product Graphics & Stickers

28
MKM

34 41

29
42
35
30

31 36

37
32

38

33 39

40

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
PRODUCT GRAPHICS - NEW SARPANCH (NST)
007604591B2 * DECAL 475 DI MKM LH 1 U/71/F14/110
008932589B1 * DECAL 475 DI MKM LH 1 U/78/F16/04
007604589B2 * DECAL 575 DI MKM LH 1 U/71/F14/110
008932591B1 * DECAL 575 DI LH 1 U/78/F16/04
007604592B2 28 DECAL 475 DI MKM RH 1 U/71/F14/110
008932590B1 28 DECAL 475 DI MKM RH 1 U/78/F16/04
007604590B2 * DECAL 575 DI MKM RH 1 U/71/F14/110
008932592B1 * DECAL 575 DI RH 1 U/78/F16/04
007900463B2 * DECALS OF 295 DI NST Non DLX LH & RH 2 U/71/F14/110
008932587B1 * DECALS OF 295 DI NST Non DLX LH 1 U/78/F16/04
008932588B1 * DECALS OF 295 DI NST Non DLX RH 1 U/78/F16/04
007605539B1 29 DECAL 475 DI DLX LH 1
007605540B1 30 DECAL 475 DI DLX RH 1
007901118B2 31 DECALS OF 295 DI NST DLX RH & LH 2 U/71/F14/110
008932587B1 31 DECALS OF 295 DI NST DLX LH 1 U/78/F16/04
008932588B1 31 DECALS OF 295 DI NST DLX RH 1 U/78/F16/04
007604169B2 32 STICKER NST 595 DI - LH & RH 2 U/71/F14/110
008932593B1 32 STICKER NST 595 DI - LH 1 U/78/F16/04
008932594B1 32 STICKER NST 595 DI - RH 1 U/78/F16/04

* Parts Not Illustrated

90
Product Graphics & Stickers

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007535731B1 33 STICKER - New Sarpanch Pheta - 4 DI NST 2 R
007535731B1 33 STICKER - New Sarpanch 2 A/294/F16/17
008000563B2 * DECAL 275 NST LH 1 U/71/F14/110
008932585B1 * DECAL 275 NST LH 1 U/78/F16/04
008000564B2 * DECAL 275 NST RH 1 U/71/F14/110
008932586B1 * DECAL 275 NST RH 1 U/78/F16/04
007900464B1 * STICKER New Styling 295 DI - LH 1 A/207/F09/50
007900465B1 * STICKER New Styling 295 DI - RH 1 A/207/F09/50
007607304B1 * STICKER Potato 2
006003034A1 * STICKER Precaution 1
008932641B1 * STICKER Super Turbo 1 U/78/F16/04
008000565B1 * STICKER 3 DI (LH) - NST 1
008000566B1 * STICKER 3 DI (RH) - NST 1
007605510B1 34 STICKER Potato Special 2 U/41/F09/40
007607924B91 * KIT FOR NST DLX STICKER 1 U/52/F11/44
007606361B1 35 STICKER Dlx cum Embossed Logo - LH (Sarpanch) 1
007606362B1 36 STICKER Dlx cum Embossed Logo - RH (Sarpanch) 1
007606401B1 37 DECAL Upper Sarpanch MKM Dlx - LH 1
007606402B1 38 DECAL Lower Sarpanch MKM Dlx. - RH 1
005559939B1 * STICKER - Robilift Hydraulics 1
008932619B1 * STICKER - Robilift Hydraulics 1 U/78/F16/04
008932640B1 * STICKER Turbo DLX 1 U/78/F16/04
008009274B1 39 DECAL LH 585 BP PP 1
008009275B1 40 DECAL RH 585 BP PP 1
008009276B1 41 DECAL LH 585 NST PP 1
008009277B1 42 DECAL RH 585 NST PP 1

91
Fenders

10 12
13
10 14
15
11
5
1 2

8
4

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007500037R93 1 FENDER RH Cpte. - 255 DI Yuvraj 1 R A/219/F10/33
007531805B11 1 FENDER RH Cpte. - 12.4 x 28 Tyre Size - BP, NBP 1 A/234/F11/17
007532123B91 1 FENDER RH Cpte. - 13.6 x 28 Tyre Size - BP, NBP & 575 Northstar 1 U/57/F13/17
007531472B91 1 FENDER RH Cpte. - 295 Potato Special 1
008000262B92 1 FENDER RH Cpte. - All NST 1 U/47/F10/31
007542757B91 1 FENDER RH Cpte - 395,405,595 DI BP 1
007500038R93 2 FENDER LH Cpte. - 255 DI Yuvraj 1 R
007531808B11 2 FENDER LH Cpte. - 12.4 x 28 Tyre Size - BP, NBP 1 A/234/F11/17
007532128B91 2 FENDER LH Cpte. - 13.6 x 28 Tyre Size - BP, NBP & 575 Northstar 1 R U/57/F13/17
007531470B91 2 FENDER LH Cpte. - 295 Potato Special 1
008000261B93 2 FENDER LH Cpte. - All NST 1 R U/47/F10/31
007542741B91 2 FENDER LH Cpte - 395,405,595 DI BP 1
007530338R91 3 SEAT Fender RH - 12.4 x 28 Tyre Size - 255 DI & BP, NBP 1 R A/219/F10/33
007530337R91 3 SEAT Fender LH - 12.4 x 28 Tyre Size - 255 DI & BP, NBP 1 R A/219/F10/33
005557497R92 3 SEAT Fender RH - 13.6 x 28 Tyre Size - BP, NBP & 575 Northstar 1 R
005557493R92 3 SEAT Fender LH - 13.6 x 28 Tyre Size - BP, NBP & 575 Northstar 1 R
008000401B2 3 SEAT Fender RH - All NST 1 R A/121/F04/38
008000400B2 3 SEAT Fender LH - All NST 1 R A/121/F04/38
007538199B1 4 SPACER Fender Mounting. 2 U/47/F10/31
007542839B91 4 SPACER Fender Mounting - 395,405,595 DI BP 1

92
Fenders

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007600479C1 5 BOLT Fender Mounting 4 U/47/F10/31
000012653P04 6 NUT Hex. Headed 8 R U/47/F10/31
000022079RD 7 WASHER Plain 10 R
007530539R1 8 INSULATOR Fender Mounting 2 R U/47/F10/31
005555460R1 9 GROMMET Rubber 2 R U/47/F10/31
005558265R1 10 CAP End Fender Seat 4 R
008000410B1 11 PAD Rubber Fender Seat 4 R
000180129 12 BOLT Fender Seat 3
006000827E1 13 WASHER 3
001233808R1 14 WASHER Spring Lock 3
001082012R1 15 NUT 3
008000269B1 * FENDER Vertical Sheet LH 1
008000267B1 * FENDER Top Sheet LH 1
008000270B1 * FENDER Vertical Sheet RH 1
008000268B1 * FENDER Top Sheet RH 1

93
Battery Cover

8
10

5
4
9

3a

2 1
7

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
005551867R94 1 TRAY Battery Cpte. - 255 DI 1
007540614B91 1 TRAY Battery Cpte. - All 4 DI BP, NBP & 3 DI BP, NBP Except OIB 1 A/261/F13/51
007540614B91 1 TRAY Battery Cpte. - 3 DI / 4 DI OIB 1
007537420B91 1 TRAY Battery Cpte. - All NST Except 295 DI 1 A/254/F12/45
007538869B91 1 TRAY Battery Cpte. - 295 DI 1
007905072B91 1 TRAY BATTERY CPTE.(NONCRPTO) 1 U/86/F18/19
007540614B91 1 TRAY Battery Assy For BP/ NBP 1 A/254/F12/45
007541436B91 1 TRAY Battery cpte. - RCRPTO 1 A/277/F14/102
008006042B91 1 TRAY BATTERY CPTE. (R-CRPTO) 1 U/86/F18/19
007540615B1 2 BRACE Battery For BP/ NBP 1 A/254/F12/45
005551868R1 2 BRACE Battery Front - 255 DI 1
007540615B1 2 BRACE Battery Front - 3 DI / 4 DI 1 A/254/F12/45
007537419B1 2 BRACE Battery Front - All 4 DI NST 1 U/86/F18/19
007540012B1 2 BRACE Battery plate - All BP 1 A/277/F14/102
007538925B1 2 BRACE Battery Front - 295 DI NST 1
005551869R1 3 BRACE Battery Rear 1 R
007602130A1 3a MUDGUARD Side Battery 1 R
007905067B1 3a MUD GUARD (FOR BATTERY) 1 R U/86/F18/19
008000630A1 4 STUD - Battery Hold Down 1 R
001127948R1 5 STUD - Battery Hold Down 1 R

* Parts Not Illustrated

94
Battery Cover

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007601574A1 5 STUD - Battery Hold Down - 4DI NST 1
007905176B91 6 RETAINER Battery - 80Ah 1 I/89/F16/19
001127951R94 6 RETAINER Battery - 88Ah 1 R
007538872B11 7 COVER Cpte. Battery - 295 DI 1
007536746B11 7 COVER Cpte. Battery - All Except 295 DI 1
007905144B91 7 BATTERY COVER CPTE 1 U/86/F18/19
001231333R91 8 NUT Wing Cpte. 1 R
007600376B95 9 BRACKET Battery Mounting - 595 DI 1
005559238R91 10 PAD Battery (Rubber) - All 4DI 1 R
007539703B1 10 BATTERY PAD (Agni) 1 U/86/F18/19
007601179R91 * KIT Battery Box (75 Amp-Hr) - Small Side Mounting 1 R
007603353B91 * KIT Battery Box (88 Amp-Hr) - Big Side Mounting - BP, NBP 1 A/206/F09/45
007605100B91 * KIT Battery Box (88 Amp-Hr) - Big Side Mounting - NST 1
007905177B1 * PIVOT PIN FOR BATTERY COVER 2 U/86/F18/19
000120394 * WASHER PLAIN G10.312X20.396X1.295 2 U/86/F18/19
001099733R1 * R PIN 2 U/86/F18/19
005554737R1 * BOLT HEX G 12.7X1.95 X 41.275X10.9 2 U/86/F18/19

* Parts Not Illustrated

95
Tool Box & Holdall Kit

5
4
3
6
2

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
001127315R96 1 TOOL Box Cpte. 1 R
000179842 2 BOLT 2 R
000120394 3 WASHER Plain 2 R A/170/F07/38
001082013R2 4 WASHER Spring Lock 2 R
000102635 5 NUT 2 R
005556463R1 6 SPACER Tool Box Mounting 2 R
005553856R91 * KIT Tool Cpte. - All Models Comprising of 1 R
‡ * SPANNER 15/16 1
‡ * SPANNER G 28.575 mm 1
‡ * SPANNER Double End Open (EASTMAN) 12.7mm 1
‡ * SPANNER Double End Open 19.05 mm 1
‡ * SPANNER Ring 10 x 11 (EASTMAN) 1
‡ * SPANNER Ring 12 x 13 (EASTMAN) 1
‡ * SCREW DRIVER (EASTMAN) 1
‡ * PLIER (EASTMAN) 1

* Parts Not Illustrated / ‡ Not Serviceable Separately

96
Wheel Weight

6
8
7 2
9 4
3

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
001082211R1 1 WEIGHT Front Wheel 2
000180193 2 BOLT Front Wheel Weight 8
000120378 3 NUT Front Wheel Weight 8
001082014R2 4 WASHER Front Wheel Weight 8
005558216R1 5 WEIGHT Rear Wheel 2
000271731 6 BOLT Rear Wheel Weight - For Single Weight 16
007602659B1 6 BOLT Rear Wheel Weight - For Double Weight 16
005554348R1 7 SPACER - For Single Weight 16
005559030R1 7 SPACER - For Double Weight 16
001099817R1 8 WASHER Plain 16
000124589 9 NUT 16
000013013P04 5 WEIGHT Rear Wheel - CASTING 2 R
000013014P04 6 BOLT Round Head Square Neck 16 R
000012653P04 9 NUT 16 R

97
Farmer Kit & Literature

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
FARMER KITS
005556282R95 * FARMER KIT - Regular Models 1 A/210/F10/03
007601520B93 * FARMER KIT - 595 DI 1 A/210/F10/03
006003579A93 * FARMER KIT - 575 DI Sarpanch Rotary - DTVS Pump 1 A/210/F10/03
007203370B92 * FARMER KIT - 575 DI Sarpanch Rotary with OIB 1 A/210/F10/03
007203367B92 * FARMER KIT - Regular Models with OIB (BP / NBP / Sarpanch / NST) 1 A/210/F10/03
007606032B92 * FARMER KIT - 595 DI With OIB & 295DI Dlx 1 A/210/F10/03

LITERATURE
000000056PM * Service Manual - Arjun 1
000000058PM * SET of Wall Charts - Arjun 1
000000080PM * Service Bulletin Folder (Empty) to place Bulletins 1
000000182PM * H1 Service Manual 1
000000185PM * Service Manual Engine 235 DI Air Flow 1
000000187PM * Service Manual Engine 245 DI Air Flow 1
00000189PM * Parts Identification & Defect Code Book 1
000000191PM * Jig Saw Puzzle for H-1 range of Tractors 1
00000192PM * Jig Saw Puzzle for H-2 range of Tractors 1
000000200PM * Warranty Policy & Procedure Manual 1
00000SSTC01 * Special Service Tools Catalogue 1
0000ARJPC01 * Arjun Parts Catalogue 1
0000MDIPC02 * Parts Catalogue for Regular Tractors 1
000LABCOD02 * Warranty Labour Operation Code Book - Edition 2 1
000WARMAN02 * Warranty Manual Version 2 1
0ARJMPTPC01 * Supplementary Parts Catalogue for Arjun MPT 1
0ARJMPTSM01 * Supplementary Service Manual for Arjun MPT 1
0SHAANSPC03 * Supplementary Parts Catalogue for SHAAN 1
0SHAANSSM03 * Supplementary Service Manual for SHAAN 1
475TOTSPC01 * Supplementary Parts Catalogue for 475 TOTAL 1
475TOTSSM01 * Supplementary Service Manual for 475 TOTAL 1
ARJDLXSPC01 * Supplementary Parts Catalogue for Arjun Deluxe Models. 1
ARJDLXSSM01 * Supplementary Service Manual for Arjun Deluxe Models 1
CDARJUNMPT * CD For Arjun MPT 1
YUVR215PC01 * Parts Catalogue for YUVRAJ 215 1
YUVR215SM01 * Service Manual for Yuvraj 215 1
395OBPSPC01 * Supplementary Parts Catalogue for 395 BP 1 R/ 34/ F13/09

* Parts Not Illustrated

98
TOW HOOK ASSY

6
5
4

2
8 9
7

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007905149B91 1 TOW Hook Rear
008006115B11 2 BRACKET Mtg. Tow Hook
008010099B91 1 TOW Hook Rear 1 Q/09/F17/40
008010045B91 2 BRACKET Mtg. Tow Hook 1 Q/09/F17/40
008009627B11 3 PIN Trailor Tow Hook 1 Q/09/F17/40
000179883 4 BOLT HEX 6
000120396 5 WASHER Plain 6
001082014R2 6 WASHER 6
005555986R1 7 BOLT 3/4 UNC X 2-1/4" 4
005555990R1 8 WASHER 3/4" SPRING LOCK 4
005556439R1 9 NUT HEX 3/4" UNC 2B PLATED 4

99
ELECTRICAL

100
Alternator/Starter Motor

6 7

9 4 5 7

11

2
10
7 3
3a

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
ALTERNATOR DRIVE AND MOUNTING
‡ 1 ALTERNATOR with Pulley Cpte. 1
005558298R91 2 BRACKET Alternator Mounting - 255 DI Yuvraj 1 R
006005424B11 2 BRACKET Alternator Mounting - 295 DI 1
006003307A12 2 BRACKET Alternator Mounting - All Except 255, 295,395,405 DI 1
006016820B1 2 BRACKET Alternator Mounting - 395,405 DI 1
005556077R1 3 BRACE Alternator - 255 DI Yuvraj 1 R
006005658B1 3 BRACE Alternator - 295 DI 1
005556225R1 3 BRACE Alternator - All Except 255, 295,395,405 DI 1
006016822B1 3 BRACE Alternator - 395, 405 DI 1
005554365R1 3a NUT 2 R K/77/F10/30
000020294SH 4 BOLT Small Alternator Mounting 1
000030031R1 5 BOLT Brace Mounting 1 R
000030184R1 * WASHER Plain 1 R
005556320R1 * BOLT 1 R
000022271RD 6 BOLT Alternator Bracket Mounting 1 R
001082011R2 7 WASHER Spring 1 R
000708114R3 * CLIP Wire 1 R
005556085R1 8 BELT Alternator - All Except 255, 295 DI 1 R
006005446B1 8 BELT Alternator - 255, 295 DI 1 A/219/F10/33

‡ Not Serviceable Separately / * Parts Not Illustrated

101
Alternator/Starter Motor

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
005553932R1 9 BRACE Bracket To Valve Housing Cover 1 R
005553924R91 * CABLE - Earth Alternator 1 R
STARTER MOTOR
‡ 10 MOTOR Starter 1
006003394R91 11 SOLENOID Switch Assy. 1 R
000179840 * BOLT 2 R
006000453H1 * BOLT M10 2 R A/203/F09/26
000030184R1 * WASHER 2 R A/203/F09/26
001082012R2 * WASHER Spring Lock 2 R
000022055RD * NUT 3 R
001082012R2 * WASHER 1 R
005550170R1 * BOOT Rubber for Starter Motor 1

‡ Not Serviceable Separately / * Parts Not Illustrated

102
Instrument Cluster - NST

11 8 9 12 14

5 1 4 3

13 10

7 2 6

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007700968B92 1 INSTRUMENT Cluster - 295 DI (MINDA) 1
007700969B91 1 INSTRUMENT Cluster - 475, 575 DI (MINDA) 1 I/52/F10/52
007700895B91 1 INSTRUMENT Cluster LCD - 595 DI (PRICOL) 1 I/62/F13/29
007700606B91 1 INSTRUMENT Cluster - 595 DI (PRICOL) 1 R A/160/F07/08
007700715B91 2 GLASS - M/s. MINDA 1 R
008000515B1 2 GLASS - M/s. PRICOL 1 R
007700675B1 3 GAUGE Fuel - M/s. PRICOL 1
007700712B91 3 GAUGE Fuel - M/s. MINDA 1 R
008000122B11 4 METER Hour / RPM Assy. - M/s. PRICOL 1 R
007700710B91 4 METER Hour / RPM Assy. - M/s. MINDA 1 R
008000145B11 5 GAUGE Temperature Assy. - M/s. PRICOL 1 R
007701480B1 5 GAUGE Temperature Assy. - M/s. MINDA 1 R
007700910B1 * INDICATOR Battery Charge & Low Oil - M/s. MINDA 1
007700714B91 6 GAUGE Oil Pressure Indicator - M/s. MINDA 1 R A/160/F07/08
007700673B2 6 GAUGE Oil Pressure Indicator - M/s. PRICOL 1
007700713B91 7 INDICATOR Battery Charge M/s. MINDA 1 R A/160/F07/08
008000579B91 * INDICATOR Choke - 295, 595 DI 1 R
005558682R91 8 SWITCH Rotory For Plough Lamp 1 R
005558699R92 9 SWITCH Hazard 1 R
005558982R93 10 SWITCH Starter - (M/s Innacy) 1 R
007702657B91 10 SWITCH Starter - (M/s Minda) 1 A/291/F15/57
005553086R95 11 FLASHER Cpte. 1 A/273/F14/70

* Parts Not Illustrated


103
Instrument Cluster - NST

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007701478B1 5 METER Hour / RPM Assy.LCD - PRICOL 1 I/62/F13/29
007602796B1 * SCREW Instrument Cluster Mounting 5 A/229/F11/06
005555207R1 12 KEY Starter Switch 1 R
007700257C91 13 BEEPER Intermittent - 295, 595 DI 1 R
007700462B1 * OLIVE Brass 1 R
005551425R2 * SENSOR Unit Temperature - M/s. PRICOL 1 R
005550766R3 * WASHER Copper Temperature Sensor 1
007700613B92 14 SWITCH Oil Pressure 1 R I/58/F12/36
007701513B91 ◆ SWITCH Oil Pressure 1 A/264/F13/66
008000154B91 * SWITCH Combination 1
005559419A92 * SWITCH Combination - Jay Ushin (ALL MKM NST) 1 I/90/F16/27
006009300B1 * PLATE Engine Dummy 1 A/274/F14/74
I/62/F13/29

* Parts Not Illustrated

104
Instrument Cluster - NST (LCD Hour Meter)

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS

007702045B91 1 CLUSTER Instrument - 475,575,585 DI NST (Make MINDA) 1 I/83/F14/94


007700712B91 3 GAUGE Fuel - Minda 1 I/83/F14/94
007702061B1 4 METER RPM / Hour - Minda 1 I/83/F14/94
007701480B1 5 GAUGE Temperature - Minda 1 I/83/F14/94
007700910B1 * INDICATOR Battery Charge & Low Oil - M/s. MINDA 1 I/83/F14/94
007703009B1 * Wiring Harness 1 I/83/F14/94
007700911B1 * PCB Assy. With Low Oil & Battery Charge 1 I/83/F14/94
006000294B1 * PLATE Engine Dummy 1 I/83/F14/94
005557285R1 * SEAL Plastic 1 I/83/F14/94

)* Parts Not Illustrated

105
Instrument Cluster - BP

5 4 3 2 1 11 10 9

BA TT

6 7 15 13 12 14 8

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007701774B91 1 INSTRUMENT CLUSTER - 395,595 DI 1
007701465B1 2 CRYSTAL 1
007702013B1 3 Assy. Battery Dial 1
007702009B1 4 GAUGE Temperature 1
007702008B1 5 GAUGE Fuel 1
007702012B1 6 Assy. Oil Pressure Dial 1
007702014B1 7 METER RPM / Hour 1
005555204R91 8 SWITCH Horn (Round) 1
005558683R91 9 SWITCH Turn Signal 1
005558682R91 10 SWITCH Plough Lamp 1
005559003R91 11 SWITCH Head Light 1
005558699R92 12 SWITCH Hazard Cpte. 1
005559044R1 13 DASHBOARD Panel 1
005558982R93 14 SWITCH Starter 1
005558778R1 15 PLATE Dashboard 1
007701467B1 * LED WITH WIRE 1
007701466B1 * HOUSING Gauges 1
007701775B91 * WIRING Harness main 1
005559128R91 * CABLE Hourmeter 1

106
Instrument Cluster - BP

16 5 4 3 2 1 11 10 9

BATT

6 7 15 13 12 14 8

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007701133B92 1 INSTRUMENT CLUSTER All BP (MINDA) 1 I/54/F11/18
005559090R1 2 CRYSTAL / GLASS 1 R
007701467B1 3 INDICATOR Battery Charge 1
007701336B91 4 GAUGE Temperature 1
005558777R1 5 GAUGE Fuel 1
007701467B1 6 INDICATOR Oil Pressure 1
007701181B91 7 METER RPM / Hour 1
005555204R91 8 SWITCH Horn (Round) 1 R
005558683R91 9 SWITCH Turn Signal (Make INANCY) 1 R
007702049B91 9 SWITCH Turn Signal (Make MINDA) 1 R A/273/F14/70
005558682R91 10 SWITCH Plough Lamp (Make INANCY) 1 R
007702048B91 10 SWITCH Plough Lamp (Make MINDA) 1 R A/273/F14/70
007700774C91 11 SWITCH Head Light (Make INANCY) 1 R A/273/F14/70
007702047B91 11 SWITCH Head Light (Make MINDA) 1 R A/273/F14/70
005558699R92 12 SWITCH Hazard Cpte. 1 R
005559044R1 13 DASHBOARD Panel 1 R
005555207R1 14 KEY Starter Switch 1 R
005558789R1 * OLIVE For Oil Pressure Gauge 1
005558778R1 15 PLATE Dashboard 1 R
005559093R1 * BULB 12 V 3.4 W for MINDA Cluster 1 R

* Parts Not Illustrated

107
Instrument Cluster - BP

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
005553086R94 16 FLASHER Cpte. 90W 1

* Parts Not Illustrated

108
Instrument Cluster - BP LCD

16 4 1

BATT

6 7 15 13 12 14 8

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007701849B91 1 CLUSTER Instrument LCD- 255 PP,585 PP and 4DI 1 I/78/F14/62
007701853B1 4 GAUGE Temperature 1 I/78/F14/62
007701852B1 5 GAUGE Fuel 1 I/78/F14/62
007701850B1 7 METER RPM / Hour 1 I/78/F14/62
007701854B1 * HOUSING Gauges 1 I/78/F14/62
007701851B1 * WIRING Harness Cluster 1 I/78/F14/62
007702088B91 1 INSTRUMENT CLUSTER LCD ALL 3DI BP 1 I/76/F14/60
007701851B1 * WIRING Harness Cluster 1 I/76/F14/60
007701852B1 5 GAUGE Fuel - BP (MINDA) 1 I/76/F14/60
007701853B1 4 GAUGE Temprature - BP( MINDA) 1 I/76/F14/60
007701854B1 * HOUSING Cluster - BP( MINDA) 1 I/76/F14/60
007702334B1 7 METER RPM / Hour (3 DI BP MINDA) 1 I/76/F14/60
006009300B1 * PLATE Engine Dummy (ALL 3DI BP & 255DI BP Power Plus) 1 I/76/F14/60
005557285R1 * SEAL Plastic (ALL 3DI BP & 255DI BP Power Plus) 1 I/76/F14/60
007701593B92 * HARNESS Wiring Front - 585PP (Mobile Charger) 1 I/92/F17/45

* Parts Not Illustrated

109
LCD - Instrument Cluster

16 4 1

en
BATT

6 7 15 13 12 14 8

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007702335B91 1 CLUSTER Instrument for 595 OBP (LCD Hour Meter) 1 I/79/F14/84
007701850B1 7 METER RPM / Hour (LCD Hour Meter) 1 I/79/F14/84
007701852B1 5 GAUGE Fuel 1 I/79/F14/84
007701853B1 4 GAUGE Temperature 1 I/79/F14/84
007701854B1 * HOUSING Gauges 1 I/79/F14/84
007701851B1 * WIRING Harness Cluster 1 I/79/F14/84
007702364B92 * WIRING Harness main (Mobile Charger) 1 I/92/F17/45
005557285R1 * SEAL Plastic 1 I/79/F14/84
006009300B1 * PLATE Engine Dummy 1 I/79/F14/84

007702336B91 1 CLUSTER Instrument for 395 ,405 OBP (LCD Hour Meter) 1 I/79/F14/85
007702851B1 7 METER RPM / Hour (LCD Hour Meter) 1 I/79/F14/85
007701852B1 5 GAUGE Fuel 1 I/79/F14/85
007701853B1 4 GAUGE Temperature 1 I/79/F14/85
007701854B1 * HOUSING Gauges 1 I/79/F14/85
007701851B1 * WIRING Harness Cluster 1 I/79/F14/85
007702364B92 * WIRING Harness main (Mobile Charger) 1 I/92/F17/45
005557285R1 * SEAL Plastic 1 I/79/F14/85
006009300B1 * PLATE Engine Dummy 1 I/79/F14/85

* Parts Not Illustrated

110
Instrument Cluster - NBP

16 2 3 1 5 6 14 8 9 10 15

7 4 13 12 11

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007701131B2 1 INSTRUMENT CLUSTER 1 I/54/F11/18
008000676B1 2 PANEL Cluster 1 R
007701335B91 3 GAUGE Temperature 1
007700910B1 4 INDICATOR Battery Charge 1
007700915B1 5 GAUGE Fuel 1
007701192B91 6 METER RPM / Hour 1
007700700B92 7 INDICATOR - Oil Pressure 1
005558699R92 8 SWITCH Hazard 1 R
008000673B91 9 SWITCH TURN Signal 1 R
008000674B91 10 SWITCH Plough Lamp 1 R
000041184C99 11 BUTTON Horn Switch 1 R
008000689B1 12 SWITCH Head Light 1 R
005558982R93 13 SWITCH Starter 1 R
008000677B1 14 CRYSTAL 1 R
008000679B1 * CLUSTER Case Assy. 1 R
007700912B1 * WIRING Harness Cluster Assy 1
008000687B1 * LAMP Wedge Base (T10) 2 W Cluster 3 R
008000686B1 * LAMP Wedge Base 4 R
007700613B92 15 SWITCH Low Oil Pressure 1 R I/58/F12/36
005553086R94 16 FLASHER Cpte. 90W 1

* Parts Not Illustrated

111
Instrument Cluster - NBP

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
008000678B1 * DIAL Front Cluster 1 R
007700911B1 * PCB Assy. With Low Oil & Battery Charge 1
007702090B91 1 CLUSTER Instrument -295 DI (Make Minda) 1 I/84/F14/95
007700712B91 3 GAUGE Fuel - Minda 1 I/84/F14/95
007701480B1 5 GAUGE Temperature - Minda 1 I/84/F14/95
007702363B1 * METER RPM / Hour - Minda 1 I/84/F14/95
007703009B1 * WIRING Harness Cluster - Minda 1 I/84/F14/95
007700910B1 * INDICATOR Battery Charge & Low Oil - M/s. MINDA 1 I/84/F14/95
007700911B1 * PCB Assy. With Low Oil & Battery Charge 1 I/84/F14/95
005557285R1 * SEAL Plastic 1 I/84/F14/95
000179791 * BOLT 1/4 UNC x 1/2 HX HD 1 I/84/F14/95
005554679R1 * GASKET Hourmeter Cover 1 I/84/F14/95
001082010R2 * WASHER G 6.35 MM Spring Lock 1 I/84/F14/95
006009300B1 * PLATE Engine Dummy 1 I/84/F14/95

007701926B91 1 CLUSTER Instrument - 475/575DI NBP (Make Minda) 1 I/81/F14/91


007701335B91 3 GAUGE Temperature 1 I/81/F14/91
007700915B1 5 GAUGE Fuel 1 I/81/F14/91
007701925B1 6 METER RPM / Hour - Minda 1 I/81/F14/91
007700912B1 * WIRING Harness Cluster - Minda 1 I/81/F14/91

007702080B91 1 CLUSTER Instrument - 475/575DI NBP (Make Pricol) 1 I/88/F15/50


007701335B91 3 GAUGE Temperature 1 I/88/F15/50
007700915B1 5 GAUGE Fuel 1 I/88/F15/50
007702078B1 6 METER RPM / Hour - Pricol 1 I/88/F15/50
007702079B1 * WIRING Harness Cluster - Pricol 1 I/88/F15/50

007701515B91 1 CLUSTER Instrument - 265/275DI NBP (Make Minda) 1 I/81/F14/91


007701335B91 3 GAUGE Temperature 1 I/81/F14/91
007700915B1 5 GAUGE Fuel 1 I/81/F14/91
007701925B1 6 METER RPM / Hour - Minda 1 I/81/F14/91
007700912B1 * WIRING Harness Cluster - Minda 1 I/81/F14/91

007702093B91 1 CLUSTER Instrument - 265/275DI NBP (Make Pricol) 1 I/88/F15/50


007701335B91 3 GAUGE Temperature 1 I/88/F15/50
007700915B1 5 GAUGE Fuel 1 I/88/F15/50
007703410B1 6 METER RPM / Hour - Pricol 1 I/88/F15/50
007702079B1 * WIRING Harness Cluster - Pricol 1 I/88/F15/50
005557285R1 * SEAL Plastic 1 I/81/F14/91
000179791 * BOLT 1/4 UNC x 1/2 HX HD 1 I/81/F14/91
001082010R2 * WASHER G 6.35 MM Spring Lock 1 I/81/F14/91
006009300B1 * PLATE Engine Dummy 1 I/81/F14/91

* Parts Not Illustrated

112
Lamps

6 7 1 2

9 8

10

3/4

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
005558759R91 1 LAMP Plough - M/S MINDA 1 R A/170/F07/38
005557651R91 1 LAMP Plough - M/S NEOLITE 1 A/170/F07/38
001081697R91 2 BULB 2 R
008000158B91 3 LAMP Head LH - LUMAX 1 R
005557721R91 3 LAMP Head Round LH - MINDA 1 R A/187/F08/41
008000159B91 4 LAMP Head RH - LUMAX 1 R
005557722R91 4 LAMP Head Round RH - MINDA 1 R A/187/F08/41
007700391B1 5 BEADING Head Lamp 2 R
007904318B1 5 BEADING Head Lamp 2 R I/85/F14/98
008000498B2 5 BEADING Head Lamp (Round) 2 A/203/F09/26
THREE IN ONE LAMP & P&T LAMP
007700438B92 6 LAMP 3 IN 1 Rear - LH 1 A/224/F10/49
007701394B91 6 LAMP 3 In 1 Rear - LH 1 I/73/F14/56
I/85/F14/98
007700437B92 7 LAMP 3 IN 1 Rear - RH 1 A/224/F10/49
007701393B91 7 LAMP 3 In 1 Rear - RH 1 I/73/F14/56
I/85/F14/98
001233975R91 8 BULB Stop Lamp 12V x 15 W 2 R
001233974R91 9 BULB Tail Lamp 12V x 5W 1 R
007700951B91 10 LAMP P&T Front - RH 1 I/73/F14/56
I/85/F14/98

* Parts Not Illustrated

113
Lamps

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007700339B2 10 LAMP P &T Front 2 A/224/F10/49
007700845B91 10 LAMP P&T Front - LH 1 I/73/F14/56
I/85/F14/98
005557975R91 * LAMP Registration Plate 1 R
001127749R91 * BULB Registration Plate (5W/12V) 1 R
001099312R91 * BULB for Round & Spherical Head Lamp 2 R
005557947R1 * BULB Halogen Head Light 2 R
005553847R91 * BULB 12V 2 R

114
* Parts Not Illustrated
Hour Meter Cable / Horn/ Fuse Box / Battery Cable / Brake Light Switch /
Safety Triangle / 7 Pole Socket / Cable Clips - Wiring Harness

13 11 1

2 12 5

18
3

19
9

17
7

10 15

8 8
14 4
6 16

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
005559128R91 1 CABLE Hourmeter - 255 DI & All BP 1 R
005559129R92 1 CABLE Hourmeter - All NBP 1 I/47/F08/53
008000023B1 1 CABLE Hourmeter - All NST 1 R I/84/F14/95
003042467R3 2 GASKET Hourmeter Cable Bracket 1 E/113/F12/15
000180018 * BOLT Hourmeter Cable Mounting On crankcase 1 R
005558029R92 * PIPE Oil Pressure Gauge - All NST 1 R
007702658B91 3 SWITCH Brake With Coupler A/311/F18/02
007700960B91 3 SWITCH Brake With Coupler 1 R I/50/F09/25
005558042R1 4 SPRING Brake Light Switch - 255DI 1
000061274M01 4 SPRING Brake Light Switch - 595 DI 1
005557433R1 4 SPRING Brake Light Switch - All Except 255, 595 DI 1
007700750B91 5 HORN Cpte. Make MINDA 1 R I/41/F07/32
000180018 * BOLT Horn Mounting 2 R
005559254R92 * CABLE Battery To Negative 1 R I/71/F14/06
005559253R92 * CABLE Battery To Positive 1 R I/71/F14/06
007701469B1 6 BOX Fuse 6 Pole with Wire - All BP & NBP 1 I/53/F11/07
007701452B1 6 BOX Fuse 12 Pole with Wire - All NST 1 I/53/F11/07
0077001246B91 6 BOX Fuse 14 Pole - NST 1 A/237/F11/29
007701468B1 7 COVER Fuse Box (Blade Type) - All BP 1 I/53/F11/07
007701453B1 7 COVER Fuse Box (Blade Type) - All NST 1 I/53/F11/07
000013084P05 * RELAY For Starter Motor (ALL MKM NST) 1 I/77/F14/61

* Parts Not Illustrated


115
Hour Meter Cable / Horn/ Fuse Box / Battery Cable / Brake Light Switch /
Safety Triangle / 7 Pole Socket / Cable Clips - Wiring Harness

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
001231622R1 8 FUSE 15 amps. (Glass) A/R R
001127784R1 8 FUSE 10 amps. (Glass) A/R R
007700311D1 8 FUSE 5A - Blade Type A/R
000013047P04 8 FUSE 5A - Blade Type A/R R
000040883C99 8 FUSE 15A - Blade Type A/R
005559028R91 8 FUSE 20A - Blade Type A/R
007700940B1 8 FUSE 40A - Blade Type A/R I/53/F11/07
005555944R1 9 GASKET Fuel Unit 1 R
008000289B93 10 UNIT Fuel Tank - NST 1
005556083R4 10 UNIT Fuel Tank - All Except NST 1
007900444B1 11 BRACKET Horn Mounting - All NST & NBP 1 R I/46/F08/47
007900444B2 11 BRACKET Horn Mounting - All NST & NBP 1 U/59/F13/20
000180077 * BOLT Hex. Bracket ounting 1 U/59/F13/20
001082011R3 * WASHER Spring lock 1 U/59/F13/20
007538748B1 11 BRACKET Horn Mounting - 595 DI 1
007700040C92 12 SWITCH Safety Neutral 1 A/250/F12/19
001127782R2 * PAD Rubber Fuse Box 1 R
SAFETY TRIANGLE
007700973B91 13 TRIANGLE Safety 1 U/40/F09/35
007700329B2 * BRACKET Safety Triangle 1 U/40/F09/35

7 POLE SOCKET
007700398C92 14 ASSEMBLY Socket 7 Pole 1 A/212/F10/07
007500677C2 15 BRACKET 7 Pole Socket Mounting 1 A/212/F10/07
007700338B1 16 ASSEMBLY Socket - 7 Pin 1 R
001081607R1 * BOLT 3 R
000934309R1 * WASHER Spring 3 R
005556767R1 * BOLT 2 R
005556768R1 * WASHER Spring 2 R

CABLE CLIPS
003070930R2 * CLIP Cable 9 R
003067821R2 * CLIP Cable 2 R
000708117R2 * CLIP Cable 1 R
000708114R1 * CLIP Cable 2 R

* Parts Not Illustrated

116
Hour Meter Cable / Horn/ Fuse Box / Battery Cable / Brake Light Switch /
Safety Triangle / 7 Pole Socket / Cable Clips - Wiring Harness

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
WIRING HARNESS
007701812B91 * HARNESS Wiring Main - NST 1 I/63/F13/30
I/77/F14/61
007701815B91 * HARNESS Wiring Main(W/O Relay)- 595 DI* 1 I/77/F14/61
007701185C91 17 Mobile Charger Socket With Plastic Cap. 1 I/92/F17/45
005560280B91 18 Mobile Charger Box Assy 1 I/92/F17/45
005560431B1 19 Rubber Grommet 1 I/92/F17/45
000020797E05 * BOLT Hexfl M6X1.0X12.5X8.8 3 I/92/F17/45
008009229B1 * STICKER Mobile Charger Box Instruction 1 I/92/F17/45
007701593B92 * HARNESS Wiring Main - (All BP Except 395 & 595 ) 1 I/92/F17/45
007701606B92 * HARNESS Wiring Main with Integral Fuse Box Mtg Bkt - All NBP 1 I/93/F18/08
007701599B91 * HARNESS Wiring Main with Integral fuse Box Mtg Bkt - All NST 1 I/57/F12/21
007701811B92 * HARNESS Wiring Main - (275, 475, 575,585 PP NST (Mobile Charger) 1 I/92/F17/45
007700828B91 * HARNESS Wiring Rear 1 R I/52/F10/52
008000210B12 * HARNESS Wiring Rear (Platform) & Fender 1 R I/49/F09/03
007701716B91 * HARNESS Wiring Main with Integral Mtg. Bkt. for Fuse Box - 295 NST 1 I/62/F13/29
MKM DI For LCD
007701815B92 * HARNESS Wiring Main with Integral Mtg. Bkt. for Fuse Box & Relay - 295 NST 1 I/92/F17/45
(Mobile Charger)
007701717B91 * HARNESS Wiring Main with Integral Mtg. Bkt. for Fuse Box - 295, 595 DLX LCD 1 I/62/F13/29
007701812B92 * HARNESS Wiring Main - NST (with Relay - LCD) - 295/595 Dlx 1 I/92/F17/45
(Mobile Charger)
007705347B91 * HARNESS Wiring Main -(All BP Except 395 & 595) 1 I/95/F18/16
007900444B2 * BRACKET Horn Mounting 1 I/95/F18/16
003070930R2 * CLIP Cable On Horn Mounting 1 I/95/F18/16
000180077 * BOLT Horn Mounting 1 I/95/F18/16
000179830 * BOLT Horn Bracket Mounting 1 I/95/F18/16
000120393 * WASHER Plain 1 I/95/F18/16
001082011R2 * WASHER Spring lock 1 I/95/F18/16

* Parts Not Illustrated

117
MOBILE CHARGER NEW FEATURE

3
5
4

2 1

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007701185C91 1 Mobile Charger Socket With Plastic Cap. 1 I/93/F18/08
005560280B91 2 Mobile Charger Box Assy 1 I/93/F18/08
005560431B1 3 Rubber Grommet 1 I/93/F18/08
005560286B1 4 Scuttle Panel - BP (Mobile Charger) 1 I/92/F17/45
005560305B1 5 COVER Scuttle Support - NST (Mobile Charger) 1 I/92/F17/45
000020797E05 * Bolt Hexfl M6X1.0X12.5X8.8 1 I/93/F18/08
008009229B1 * Mobile Charger Box Instruction Sticker 1 I/93/F18/08
007701593B92 * HARNESS Wiring Main - All BP Except 395 & 595 (Mobile Charger) 1 I/92/F17/45
007702364B92 * HARNESS Wiring Main - 395 & 595 BP (Mobile Charger) 1 I/92/F17/45
007701811B92 * HARNESS Wiring Main - NST (275, 475, 575, 585 PP)(Mobile Charger) 1 I/92/F17/45
007701815B92 HARNESS Wiring Main - NST 595 & 295 Regular(Mobile Charger) 1 I/92/F17/45
*
007701812B92
* HARNESS Wiring Main - NST 295 & 595 DLX (Mobile Charger) 1 I/92/F17/45

118
TRANSMISSION

119
Clutch Assy. - Coil (Make : Clutch Auto)
3 2 1

15 14

4
8
12 13
10
6
9 11
7

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
FOR 255 YUVRAJ
001121807R92 1 ASSY. Clutch Cover (254mm) 1
001127526R1 2 PLATE Pressure 1 R
005553803R91 3 ASSY. Plate Clutch Driven 1 R
005553673R11 * PACKAGE Cpte. Facing with Rivet C/O A/R R
‡ 4 FACING Clutch 2 R
‡ 5 RIVET Clutch Liner 40 R
006510238B91 * KIT Service Repair C/O 1
006510244B1 * KIT Spring C/O 1
FOR 265, 275 DI BP - DRY BRAKES
006500866B92 1 ASSY. Clutch Cover (279.4mm) 1
005555238R1 2 PLATE Pressure 1 R
005556565R92 3 ASSY. Plate Clutch Driven 1 R
006502339R91 6 KIT Lever 1 R
‡ 7 NUT Adjusting 3 R
‡ 8 LEVER Release 3
‡ 9 ROLLER 1
‡ 10 PIN Small 3
‡ 11 PIN Long 3
‡ 12 SPRING U Type 3 R
‡ 13 PIN Split 6

* Parts Not Illustrated / ‡ Not Serviceable Separately

120
Clutch Assy. - Coil (Make : Clutch Auto)

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006502336R91 * KIT Bolt & Washer 1
‡ * WASHER Spring 6
‡ * SCREW Hex 6
‡ * PLATE Hinge 3
006502348R91 * KIT Spring 1 R
‡ 14 SPRING Pressure A/R
‡ 15 WASHER A/R
001099323R1 * BOLT Clutch Mounting 6 R
001082011R2 * WASHER Spring Lock 6 R
005553674R11 * PACKAGE Cpte. Clutch Facing with Rivet C/O 1 R
‡ 4 FACING Clutch 2 R
‡ 5 RIVET Clutch Liner 48

* Parts Not Illustrated / ‡ Not Serviceable Separately

121
Single Clutch Assy. Diaphragm 279.4 mm (Make : Valeo)

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
ALL MODELS EXCEPT 255 DI & CRPTO / RCRPTO MODELS
006506867B91 1 ASSY. Clutch Cover For 595 DI 1
006502173R93 1 ASSY. Clutch Cover 255 PP & All Except 595 DI - Valeo Make 1 R/37/F13/31
006510132B91 1 ASSY. Clutch Cover LUK 1 J/18/F13/37
006510225B91 2 Plate Clutch Assembly - 510MCC - All Except 295DI 1 J/17/F12/41
006507569B91 2 PLATE Driven Clutch - 255PP,265, 275, 295 DI 1
000032067B12 2 PLATE Driven Clutch - Valeo 1 K/79/F10/55
006510133B91 2 PLATE Clutch Friction Driven - LUK 1 J/18/F13/37
KIT SERVICE CLUTCH REPAIR
006500150C91 * KIT Pressure Plate Consisting of Pressure Plate, Rivet 1 R
Pressure Plate & Drive Strap
006500151C91 * KIT Diaphragm Consisting of Rivet Delta, Rivet Cover, Rivet 1 R
Pressure Plate, Drive Strap & Diaphragm
006511257B91 * KIT Clutch Facing 510MCC Consisting of Clutch Facing & Rivets 1 J/17/F12/41
006500153C91 * KIT Drive Strap Consisting of Drive Strap, Rivet Pressure 1 R
Plate & Rivet Cover
006510513B91 * KIT Pressure Plate - LUK (Consist of Pressure Plate,Rivet Pressure Plate & Drive Strap) 1 J/18/F13/37
006510514B91 * KIT Diaphragm Spring - LUK(Consist of Rivet Delta,Rivet Cover,Rivet Pressure Plate,Drive Strap & Diaphragm) J/18/F13/37
006510515B91 * KIT Clutch Facing - LUK (Consist of Clutch Facing & Rivet Facing) 1 J/18/F13/37
006510516B91 * KIT Drive Strap - LUK (Consist of Drive Strap, Rivet Pressure Plate & Rivet Cover) 1 J/18/F13/37

* Parts Not Illustrated

122
Dual Clutch Assy. Diaphragm 279.4 mm (Make - Rane Luke)

8 2 3 4 5 6 7 9

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
FOR ALL CRPTO & RCRPTO MODELS
006505585C91 1 ASSY. Clutch Cover (279.4mm) C/O 1
006500157C91 2 PLATE Pressure For Main Clutch 1 R
006500158C91 3 DIAPHRAGM Spring 1 R
006500159C91 4 FULCRUM Spring 1 R
006500156C91 5 PLATE Pressure For PTO Clutch 1 R
000032602B12 6 PLATE PTO Driven With Ceramic Pads 1 R
‡ 7 HOUSING Cover 1
006504375C92 8 DRIVEN Assy.Main 279.4 (With Ceramic Pads) 1 A/286/F15/36
001099324R1 9 BOLT Clutch Mounting 6 R
006500161C91 * KIT Clutch Repair PTO Release Finger 1 R
006500162C91 * KIT Clutch Repair Main Release Finger 1 R
006507377C91 * KIT Cerametalic Pad Main Clutch Plate (5 Blade) With Rivets 1
006502186C91 * KIT Cerametalic Pad PTO Clutch Plate (5 Blade) With Rivets 1 R

* Parts Not Illustrated / ‡ Not Serviceable Separately

123
Clutch Pedal & Linkages

2 6 9

16
15

12
13

14

7 3 5 4 6 10 8 11

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS

007605347B11 1 PEDAL Clutch Cpte. 295, 595,575 NST RCRPTO 1


007606071B91 1 PEDAL Clutch Cpte - 595 BP RCRPTO 1
007606071B92 1 PEDAL Clutch Cpte.- RCRPTO 395 & 595 DI BP Ergo 1 C/05/F14/96
275, 475 & 575 RCRPTO,405 DI U/65/F14/27
007604386B92 1 PEDAL Clutch Cpte. 295, 475, 575, 595 DI NST 1
006510300B2 1 PEDAL Clutch CPTE - All MKM NST Non CRPTO J/22/F14/50
007605827B12 1 PEDAL Clutch Cpte. 265, 275,575 DI BP & NBP Ergo 1 C/04/F14/67
OIB 395,405 & 595 DI BP Ergo , All MKM BP RCRPTO A/239/F11/36
595 OBP Non RCRPTO,Except 475 BP RCRPTO J/23/F14/51
C/05/F14/96
005556226R94 1 PEDAL Clutch Cpte. 255 DI 1
006506318C92 2 BRACKET Clutch Pedal Mounting All NST Except 595 NST RCRPTO 1 R A/195/F09/07
007605346B11 2 BRACKET Clutch Pedal Mounting 575,595 DI NST RCRPTO 1
007537015B12 2 BRACKET Clutch Pedal Mounting All BP & NBP,595 BP 1 A/251/F12/25
006508502B1 2 BRACKET Clutch Pedal Mounting 255 DI 1 R
005556804R1 3 LINK Connecting Clutch 475 BP RCRPTO 395,405 DI 1
595 BP RCRPTO
008000126B91 3 LINK Connecting Clutch All BP, NBP & 575,595 NST RCRPTO 1 R
595 BP Non RCRPTO
007603350B11 3 LINK Connecting Clutch All NST MKM, DLX 1
008000213B91 3 LINK Connecting Clutch 575 RCRPTO 1 R

124
Clutch Pedal & Linkages

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS

005552393R92 3 LINK Connecting Clutch 255 DI 1 R A/219/F10/33

000039374D 4 PIN Rod End 2 R


005555955R1 5 WASHER 4 R
000103361 6 PIN Cotter 2 R
006501529R91 7 LEVER Clutch Shaft 475 BP Dry Brakes 1 R J/23/F14/51
All RCRPTO Models, All NST Models Except 295 DI
006502191R91 7 LEVER Clutch Shaft - 255, 265, 275 BP Dry Brake & 575 BP 1
Dry Brake / wetland
005552392R91 ◆ LEVER Clutch Shaft - 255, 265, 275 BP Dry Brake & 575 BP 1
Dry Brake /Wetland,For Non CRPTO Model J/15/F12/10

006501497C1 7 LEVER Clutch Shaft - 265 NBP Dry Brake, 275 BP D/W, 275 TU, 295 DI, 1
475 BP OIB D/W, 475 NBP D/W, 575 BP OIB, 575 NBP D/W,395,405 DI
595 OBP
000049405H 8 WASHER Clutch Pedal 2 R
000705252R3 9 SPRING Clutch Pedal Return 1 R
001231903R1 10 BUSH Clutch Pedal 2
005558548R91 11 SEAL Oil 41 x 33 x 8 2 R
000181379 12 BOLT 1
000120393 13 WASHER 1
000751872R1 14 NUT 1 R
000179840 15 BOLT Clutch Mounting Bracket 4
001082012R2 16 WASHER 4

◆ Alternate Part Number

125
Clutch Housing & Linkages - Non RCRPTO

4
7
6
5 9
12
13
10

8
11
23

3 1

17
14 18

15 20 16

22
2
21 19

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
003071270R5 1 SHAFT Clutch Release 1 R
001127629R2 2 CIRCLIP External 1 R
006505439C1 3 HOUSING Clutch Cpte. Longer All Except 255 DI, 595 DI 1
006511260B1 3 HOUSING Clutch Cpte. Longer Optimised All MKM PS 1 J/26/F15/43
J/28/F16/41
005558519R5 3 HOUSING Clutch Cpte.Shorter 255 DI 1 R K/75/F09/36
005554737R1 4 BOLT 8 R
000019992R1 5 BOLT 1 R
001082014R2 6 WASHER Spring Lock 15 R
000109462 7 NIPPLE Grease 3 R
006500006R92 8 COVER Dust Clutch Housing Cpte. All Except 255 DI 1 R
006500005R2 9 PAD Rubber Dust Cover 1 R
006500004R2 * COVER Dust Clutch Housing All Except 255 DI 1 R
006500006R93 8 COVER Dust Clutch Housing Cpte. All Except 255 DI(New) 1 K/100/F14/05
006500005R3 9 PAD Rubber Dust Cover 1 R K/100/F14/05
006500004R3 * COVER Dust Clutch Housing All Except 255 DI 1 R K/100/F14/05
006502764R91 8 COVER Dust Clutch Housing Cpte. 255 DI 1
000179818 10 BOLT Dust Cover 2 R
005555955R1 11 WASHER Plain 2 R
000141284 12 PIN Dowel 2 R
000703832R1 13 STUD 1

126
Clutch Housing & Linkages - Non RCRPTO

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006503792R91 14 COVER Hand Hole Cpte. 255 DI 1 R
006505655C2 14 COVER Hand Hole Cpte. All Except 255 DI 1 J/26/F15/43
001099323R1 15 BOLT Hand Hole Cover 8 R
005553025R1 16 FORK Clutch Release 1 R
000706732R1 17 BOLT Clutch Fork 2 R
001082011R2 18 WASHER Spring Lock 2 R
003047229R4 19 KEY Clutch Lever 1 R
006501782R91 20 BEARING Clutch Release 1 R
006509535B1 21 SPRING Retainer 1 R A/229/F11/06
40.264 * SEALANT Silicon (RTV Grade 912) A/R
005557361R2 22 SLEEVE Clutch Release 255 DI, 265 DI, 275 DI (Dry Disc) 1 A/230/F11/09
006508557B2 22 SLEEVE Clutch Release 255 PP & All Except 255 DI,265 DI & 1 R J/31/F18/03
275 DI (Dry Disc)
000020549R1 23 BOLT 6 R
006507190B1 * RUBBER Cover Hand Hole 1 J/26/F15/43

* Parts Not Illustrated

127
Clutch Housing & Linkages - RCRPTO

43 45 46 47 48

41 28 27 26 25 24 6 1 49 50 51 52 20

44
42 16
40
29
3 17
30
2
7 19
18
33
32
31
34
36
35
37 53 54 15 14 13 1112 10 9 5 4 8 23 22 21
38
39

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006507554B1 1 Housing Clutch Cpte. 1
006510329C1 1 HOUSING Clutch Cpte. 1 K/85/F12/04
006510329C2 1 HOUSING Clutch Cpte. 1 AA/270/F14/37
003071270R5 2 SHAFT Clutch Release 1 R
003047229R3 3 KEY Clutch Lever 1 R
001127629R2 4 CIRCLIP Clutch Release Shaft 3 R
003044005R5 5 FORK Clutch Release 1 A/215/F10/19
003044005R4 ◆ 1 R
000109462 6 NIPPLE Grease 3 R
000706732R1 7 BOLT Clutch Release Fork 4 R
001082011R2 8 WASHER Spring Lock 4 R
006500272C1 9 SPACER Clutch Release Fork 1 R A/203/F09/26
005558288R92 10 BEARING Clutch Release 1 R A/169/F07/37
006502374B1 11 SLEEVE Clutch Release 1 R
003045088R3 12 INSERT 1 R
000032942B12 13 PIPE Greasing 1 R
005555989R1 14 WASHER Spring Lock 4 R
005556448R1 15 NUT 1 R
000032580B12 16 GASKET Hand Hole Cover 1 R
000032546B12 17 PLATE Hand Hole Cover 1 R
000179837 18 BOLT 8 R K/70/F08/60

◆ Alternate Part Number

128
Clutch Housing & Linkages - RCRPTO

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
001082012R2 19 WASHER Spring 8 R
000032545B12 20 GASKET Oil Pan 1 R A/206/F09/45
40.264 20 SEALANT Silicon (RTV Grade 912) A/R
006500205C1 21 PAN Oil Clutch Housing 1 R
005556422R2 22 PLUG Drain Magentic 5 R
000179840 23 BOLT Hex. Head 9 R
000141284 24 PIN Dowel Steering Mounting 6 R
000060802M01 25 SPACER Fuel Tank Bracket 1 R
000709473R1 26 STUD 1 R
000032145B12 27 BOLT 8 R
001082012R2 28 WASHER Spring Lock 8 R
000120396 29 WASHER Plain 8 R M/17/F10/29
006505824C1 30 GASKET Clutch Housing To Transmission Case 1
006500213C1 31 SHAFT 2 Speed PTO Gear 1 R
006500207C1 32 FORK 2 Speed Shifter Gear 1 R
005551805R1 33 PIN Gear Shifter Fork 2 R
000031257B12 34 SCREW Grub Cam Clamp 3 R
000031993B12 35 PLATE Lock Gear Shifter Cams 3 R
000031258B12 36 NUT Cam Clamp 3 R
005553967R91 37 SEAL Oil PTO Shifter Assembly 2 R
005551798R2 38 WASHER Retaining Shifter Shaft 4 R A/229/F11/06
005551799R1 39 CIRCLIP Shifter Shaft 2 R
006500272C1 40 SPACER Clutch Release Fork 1 R A/203/F09/26
006500215C1 41 SHIFTER Lever 2 Speed Shaft 1 R
006500201C1 42 SPACER Key 2 Speed Shaft 4 R
000030020R1 43 BOLT 2 R
000022079RD 44 WASHER Plain 2 R
007605343B91 45 LINK Connecting Assy. 1
000103373 46 PIN Cotter 2 R
000120393 47 WASHER Plain 2 R
000039374D 48 PIN Rod End 4 R
006502225C1 49 GASKET Clutch Inspection Cover Plate 1 R
006502145C1 50 PLATE Clutch Inspection Cover 1 R
001082012R2 51 WASHER Spring Lock 8 R
000179838 52 BOLT 8 R
001082012R2 53 WASHER 2 R
000032825B12 54 BOLT Clutch Hsg. - Trans Case 2 R

129
Transmission Gears & Shafts - Sliding Mesh

For Single Piece Drive Shaft


27 22
21
20
31 19
30
26
28 18 17
25 16
15
23
14
13
11
10
12
36 35 8
6 9
7 24
5
34 32
2 33 56
34 57
27 52 55
1 29 51
35 54
53
64 36 50
31 49
30 48
47
28 46
45
26 44 61
43 62
25 42 60
41 59
37
38 5863
23 40
39

65
41
39

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006515401B91 * SET of Two Sliding Mesh (11 & 46 T) - All Except 255 DI 1 A/297/F16/30
006504487B91 * SET of Two Sliding Mesh (9 & 44 T) - For 255 DI C/O 1 R A/169/F07/37
‡ 1 SHAFT Trans. Spline (11 T) 1
‡ * GEAR Spiral Bevel (46 T) 1
005557131R91 2 BEARING Roller Taper Spline Shaft Rear 1 R
003044037R1 3 SPACER Trans. Spline Shaft T.R. Bearing 1 R
003044038R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.076mm) A/R R
003044039R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.254mm) A/R R
003044040R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.102mm) A/R R
003041092R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage (0.381mm) A/R R
003041093R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage (0.762mm) A/R R
005551732R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage (0.274mm) A/R R
005551733R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage(0.154mm) A/R R
005551734R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage(0.041mm) A/R R
005551735R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage (0.381mm) A/R R
005556133R2 6 CAGE Trans. Spline Shaft T. R. Bearing 1 R
000186334 7 BOLT 3 R
000103028 8 NUT Lock 3 R
000114608 9 WASHER Internal Tooth Lock 3 R
005557130R91 10 BEARING Roller Taper Spline Shaft Front 1 R
003044035R1 11 NUT Lock Trans. Spline Shaft Taper Roller Bearing 2 R

* Parts Not Illustrated / ‡ Not Serviceable Separately

130
Transmission Gears & Shafts - Sliding Mesh
REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006500242C1 12 PLATE Lock Transmission Spline Shaft 1 R A/202/F09/24
006501548R2 13 GEAR Sliding 1st & Reverse Speed (52 T) 1 K/103/F14/24
006501559R1 14 GEAR Sliding 2nd & 3rd Speed (44 & 38 T) For 255 DI 1 R
006505999B1 14 GEAR Sliding 2nd & 3rd Speed (44 & 34 T) All Except 255 DI 1 R/24/F10/37
006509421B2 14 GEAR Sliding 2nd & 3rd Speed (44 & 34 T) (RPM Droped) 1 K/103/F14/24
006518236B91 A SUB ASSEMBLY SET OF FOUR -SM 1 A/318/F18/36
006500311R1 15 COUPLING FOURTH AND DIRECT 1
006506001B1 16 GEAR 4TH AND DIRECT 29T 1
006501574B2 17 QUILL GEAR 4TH & DIRECT 1
006501075B1 19 SLDG GEAR CPLNG 2ND CTRSHFT RA 1
006500288R1 16 GEAR 4th Speed Direct (31 T) - For 255 DI 1 R
006502289R1 17 GEAR Sliding Quill 4th & Direct Speed - 255 DI 1
006501578B91 18 BEARING Needle - All Except 255 DI 2 R
005554892R91 18 BEARING Needle - For 255 DI 2 R
006500289R1 19 COUPLING Sliding Gear - For 255 DI 1 R
006503334A1 20 SPACER 1.2 mm 1 R
000032121B12 21 CIRCLIP 28 mm Dia 1 R
005554802R91 22 BEARING Pilot Transmission Drive Shaft 1 R K/65/F07/35
006505426B1 23 SHAFT Drive Rear (15 T) 1 R/24/F10/37
006512822B1 23 SHAFT Drive Rear (15 T) 1 K/112/F14/92
006505340B1 23 SHAFT Drive Rear (16 T) - For 395,405 Non RCRPTO 1
006505357C1 23 SHAFT Drive Rear (15 T) - For 275 RCRPTO 1
006508799B1 23 SHAFT Drive Rear (16 T) - For 395,405,475 (RCRPTO) 1
006502288R1 23 SHAFT Drive (15 T) - 255 DI (Single Piece) 1 R
006507840B1 24 SHAFT Drive Front - All Except 275 & 475 RCRPTO,395 & 405 Non RCRPTO 1
006512822B1 24 SHAFT Drive Front - All Except 275 & 475 RCRPTO 1 K/112/F14/92
006511098B1 24/23 SHAFT DRIVE-16T 1 K/104/F14/25
006505427C1 24 SHAFT Drive Front - 275 & 475,395,405,575 (RCRPTO) 1
000751081R1 25 CIRCLIP Drive Shaft Bearing Retainer 1 R
005556654R91 26 BEARING Drive Shaft - 255 DI 1 R
K/104/F14/25 /
005556654R91 26 BEARING Drive Shaft Rear - All Except 255 DI 1 K/112/F14/92
A/280/F15/11
005558067R91 27 SEAL Oil Trans. Drive Shaft Three Lip Hitech 57 x 33 x 12 1 R KE/K/F12/10
005558356R91 27 SEAL Oil Trans. Drive Shaft Three Lip Hitech 57 x 33 x 12 1 K/104/F14/25
K/112/F14/92
000751146R1 28 CIRCLIP Drive Shaft 1 R
000012353P04 29 CIRCLIP Drive Shaft Bearing Retainer - External 1
001233552R 2 30 GASKET Drive Shaft Bearing Cage 1 K/95/F13/25
006504441C1 31 CAGE Bearing Drive Shaft All Except 255 DI 1
K/104/F14/25
000751181R2 31 CAGE Bearing Drive Shaft All Except 255 DI 1
K/112/F14/92
000751181R1 31 CAGE Bearing Drive Shaft - 255 DI 1
006503135C1 32 COUPLING PTO Rear 1 A/183/F08/29
006500225C1 33 CIRCLIP Internal PTO Coupling Rear 1

131
Transmission Gears & Shafts - Sliding Mesh

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
001081964R91 34 BEARING Drive Shaft Front 1 R
000179840 35 BOLT 4 R
000022079RD 36 WASHER 4 R A/274/F14/74
000703984R1 37 CIRCLIP 40 mm 1 R
006506523B91 * Kit Assy. - Gear Sliding Quill Direct Speed & Bearing Needle 1
005555311R91 38 BEARING Trans. Counter Shaft Rear 1 R
005551769R91 39 BEARING Needle 1 R
005552635R1 40 SHIM (0.375mm) A/R R
005552634R1 40 SHIM (0.25mm) A/R R
006504316B92 41 SHAFT Counter Trans. (18 T) - All Non CRPTO) 1
006503048R3 41 SHAFT Counter Trans. (18 T) - For Non CRPTO 1 K/103/F14/24
006503361R3 41 SHAFT Counter Hollow (18 T) - For RCRPTO 1 R A/232/F11/12
000124556 42 KEY Woodruff 1 R
006506002B1 43 GEAR Driving 2nd Speed (26 T) - All Except 255 DI 1 R/24/F10/37
006503046R1 43 GEAR Driving 2nd Speed (26 T) - For 255 DI 1 R
006509420B2 43 GEAR Driving 2nd Speed (25 T) 1 K/103/F14/24
006510697B1 43 GEAR Driving 2nd Speed (25T) - 575 DI BSIIIA MKM PP 1
006503323R1 44 SPACER 2nd Speed Gear 1 R
006506000B2 45 GEAR Driving 3rd & 4th Speed (29 & 35 T) All Except 255 DI 1 K/103/F14/24
006501558R1 45 GEAR Driving 3rd & 4th Speed (29 & 32 T) - 255 DI 1 R
006501560R1 46 COUPLING Sliding Gear - 255 DI 1 R
006501514B2 46 COUPLING Sliding Gear - All Except 255 DI 1 R
006505341B2 47 GEAR Contant Mesh (56 T) 1
006501561R1 47 GEAR Contant Mesh (55 T) 1 R R/24/F10/37
000751056R1 48 BUSH Cast Iron 1 R
000751059R1 49 SPACER Counter Shaft 1 R
001081960R91 50 BEARING Trans. Counter Shaft Front 1 R A/254/F12/45
000751120R4 51 WASHER Retaining Trans. Counter Shaft 1 R
000179817 52 BOLT 2 R
000751441R4 53 PLATE Lock Transmission Counter Shaft 1 R
001233559R2 54 GASKET Trans. Counter Shaft Brg. Retainer Front 1 K/95/F13/25
000751062R1 55 RETAINER Counter Shaft Brg. Front 1 R
000179840 56 BOLT 8 R
001082012R2 57 WASHER Spring lock 8 R
000032097B12 58 CIRCLIP External 1 R
001231710R1 59 BUSH Reverse Idler 1 R
006502458R2 60 GEAR Driving Reverse Idler (21 T) 1 R K/103/F14/24
006500284R2 61 SHAFT Idler Reverse (20 T) 1 R
006509422B1 61 SHAFT Idler Reverse (21 T) 1
006510700B1 61 SHAFT Idler Reverse (21 T)-575 DI BSIIIA MKM PP 1
005555713R91 62 BEARING Needal Roller 1 R
003110755R3 63 WASHER Reverse Idler Shaft 1 R
000032143B12 64 COLLECTOR Oil 1 R
000032154B12 65 SPACER Oil Collector 1 R

132
Transmission Gears & Shafts - Partial Constant Mesh
30
29
28 27
26
25
24
A 22 23
21
20
19
17 18
1516
14
13
11
10
12
8
6 9
7 32
5
34 42
2 43 62
63
40
39 58 61
1 41 57
37 60
59
70 38 56
36 55
35 54
53
33 52
51
34 50 67
49 68
72 48 66
47 65
46 69
45 64
31 44

71

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006501190B93 * SET of Two C/O (11 & 46T) - 475 NBP,595 DI 1
006515402B91 * SET of Two C/O (11 & 46 T) - Except 475 NBP,595 DI 1 A/297/F16/30
‡ 1 SHAFT Transmission Spline (11 T) 1
‡ * GEAR Spiral Bevel (46 T) 1
005557131R91 2 BEARING Taper Roller Spline Shaft Rear 1 R
003044037R1 3 SPACER Spline Shaft T.R. Bearing 1 R
003044038R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.076mm) A/R R
003044039R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.254mm) A/R R
003044040R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.102mm) A/R R
003041092R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.381mm) A/R R
003041093R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage (0.762mm) A/R R
005551732R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage (0.274mm) A/R R
005551733R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage (0.152mm) A/R R
005551734R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage (0.41mm) A/R R
005551735R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage (0.381mm) A/R R
001232925R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage (0.051mm) A/R
005551736R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage (0.762mm) A/R R
005556133R2 6 CAGE Trans. Spline Shaft T. R. Bearing 1 R
000186334 7 BOLT 3 R
000103028 8 NUT 3 R
000115550 9 WASHER Internal Tooth Lock 4

* Parts Not Illustrated / ‡ Not Serviceable Separately

133
Transmission Gears & Shafts - Partial Constant Mesh

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
005557130R91 10 BEARING Taper Roller Spline Shaft Front 1 R
003044035R1 11 NUT Lock Trans. Spline Shaft Taper Roller Bearing 2 R
006500242C1 12 PLATE Lock Trans. Spline Shaft 1 R A/202/F09/24
006501547R2 13 GEAR Sliding 1st & Reverse Speed (52 T) 1 R K/103/F14/24
006501056B2 13 GEAR Sliding 1st & Reverse Speed -595 DI 1
006501056B3 13 GEAR Sliding 1st & Reverse Speed-595 DI 1 K/116/F15/23
000032060B12 14 CIRCLIP 45 Dia 1 R
005554788R1 15 SPACER 3.5mm Thick 1 R
006503614R1 16 BUSHING Second Speed Gear 1
006501566R1 17 GEAR Second Speed Constant Mesh (44 T) 1 R
006508647B1 17 GEAR Second Speed Constant Mesh (44 T) (RPM Droped) 1
006510699B1 17 GEAR Second Speed Constant Mesh (47 T)- 575 DI BSIIIA MKM PP 1
006515194B1 17 GEAR Second Driven (47T) - 415 DI 1
006502464R2 18 HUB 1 R A/157/F07/01
006501546R2 19 RING Control Shifting 1 R A/187/F08/41
006503614R1 20 BUSHING Third Speed Gear 1
006504672C1 21 GEAR Constant Mesh 3rd Speed (34 T) Except 595 DI 1
006501518B2 21 GEAR Constant Mesh 3rd Speed (34 T) - 595 DI 1
005554795R1 22 SPACER 1.5mm Thick 1 R
006518237B91 A SET Of Four-Sub Assembly 1 A/318/F18/36
006500311R1 23 COUPLING 4th & Direct Speed 1 R A/318/F18/36
006506228B1 26 GEAR Sliding 4th & Direct Speed (29 T) 1 A/318/F18/36
006501574B2 27 QUILL GEAR 4TH & DIRECT 1 A/318/F18/36
006501075B1 29 SLDG GEAR CPLNG 2ND CTRSHFT RA 1 R A/318/F18/36
006503334A1 24 SPACER 1.2mm 1 R
005554798R1 25 CIRCLIP 28 Dia. 1
006501515B2 26 GEAR Sliding 4th & Direct Speed (29 T) 595 DI 1
006501578B91 28 BEARING Needle Roller 1 R
005554802R91 30 BEARING Pilot Transmission Spline Shaft 1 R K/65/F07/35
006505340B1 31 SHAFT Transmission Drive Rear (16 T) - All Except 275 TU & 575 RCRPTO 1
006505426B1 31 SHAFT Transmission Drive Rear (15 T) - 275 TU 1 R/24/F10/37
006508799B1 31 SHAFT Transmission Drive Rear (16 T) - 575 RCRPTO 1
006507840B1 32 SHAFT Transmission Drive Front - All Except 575 RCRPTO 1
006505427C1 32 SHAFT Transmission Drive Front - 575 RCRPTO 1
000751146R1 33 CIRCLIP Tran. Drive Shaft Brg. Retainer 1 R
006509233B1 34 BEARING Drive Shaft Rear 2 R A/237/F11/29
001233552R1 35 GASKET Transmission Drive Shaft Bearing Retainer 1 R
006504441C1 36 CAGE Bearing Transmission Drive Shaft 1
000179840 37 BOLT 4 R
001082012R2 38 WASHER Spring Lock 4 R
005558067R91 39 SEAL Oil Trans. Drive Shaft Three Lip Hitech 57 x 33 x 12 2 R KE/K/F12/10
001081964R91 40 BEARING Drive Shaft Front 1 R
000012353P04 41 CIRCLIP External Dia 35mm 1
006503135C1 42 COUPLING PTO Rear 1 A/183/F08/29

134
Transmission Gears & Shafts - Partial Constant Mesh

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006500225C1 43 CIRCLIP Internal PTO Coupling Gear 1
000703984R1 44 CIRCLIP Trans. Counter Shaft Rear Ball Bearing Retainer 1 R
005555311R91 45 BEARING Trans. Counter Shaft Rear - All Except 575 RCRPTO 1 R
001081960R91 45 BEARING Trans. Counter Shaft Rear - For 575 RCRPTO 1 R
005555713R91 46 BEARING Needle 1 R
006504316B92 47 SHAFT Cpte. Counter (18 T) - All Except 575 RCRPTO 1 R R/24/F10/37
006503361R3 47 SHAFT Cpte. Counter (18 T) - For 575 RCRPTO 1 R A/232/F11/12
006505350B1 47 SHAFT Counter Trans-595 DI 1
006505350B2 47 SHAFT Counter Trans.-595 DI 1 K/116/F15/23
000124556 48 KEY Woodruff 2 R
006503047R1 49 GEAR Driving 2nd Speed (26 T) 1 R
006508646B1 49 GEAR Driving 2nd Speed (25 T) 1
006515192B1 49 GEAR Driving 2nd Speed (24T) - 415 DI 1
006503323R1 50 SPACER 2nd Speed Gear 1 R
006506226B1 51 GEAR Driving 3rd & 4th Speed (29 & 35 T) Except 595 DI 1
006501513B2 51 GEAR Driving 3rd & 4th Speed (29 & 35T) - 595 DI 1
006501514B2 52 COUPLING Sliding Gear 1 R
006505341B2 53 GEAR Constant Mesh (56 T) - All Partial C.M Except 595,275 DI TU NBP 1
006501561R1 53 GEAR Constant Mesh (55 T) - 595,275 DI TU NBP 1 R R/24/F10/37
000751056R1 54 BUSH Cast Iron 1 R
000751059R1 55 SPACER Counter Shaft 1 R
001081960R91 56 BEARING Tansmission Counter Shaft Front 1 R
000751120R4 57 WASHER Retaining Trans. Counter Shaft 3 R
000179817 58 BOLT 3 R
000751441R4 59 PLATE Lock Transmission Counter Shaft 1 R
001233559R1 60 GASKET Trans. Shaft Bearing Retainer Front 1 R
000751062R1 61 RETAINER Counter Shaft Brg. Front 1 R
000179840 62 BOLT 4 R
001082012R2 63 WASHER Spring Lock 4 R
000032097B12 64 CIRCLIP Rev Idler Shaft 1 R
001231710R1 65 BUSH Reverse Idler Gear 1 R
006502458R2 66 GEAR Driving Reverse Idler (21 T)-Except 595 DI 1 R K/103/F14/24
006501060B2 66 GEAR Driving Reverse Idler (21 T) -595 DI 1 R
006501060B3 66 GEAR Driving Reverse Idler (21 T)-595 DI 1 R K/116/F15/23
006500313R2 67 SHAFT & Gear Reverse Idler (20 T) 1 R
006508648B1 67 SHAFT & Gear Reverse Idler (21 T) 1
006515195B1 67 SHAFT and GEAR Reverse Idler (21T) - 415 DI 1
005555713R91 68 BEARING Needal Roller 1 R
003110755R3 69 WASHER Reverse Idler Shaft 1 R
000032143B12 70 COLLECTOR Oil 1 R
000032154B12 71 SPACER Oil Collector 1 R
000751081R1 72 CIRCLIP Drive Shaft Bearing Retainer 1

135
Transmission Gears & Shafts - Full Constant Mesh
9
7
2 8
12
6 11
10
5
33 4
2

1
3
22
16
21
20
17
15
19
18
17
15
14
13
32
23
24
25
26
28 27
31
29
30

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006505465C91 * SET of Two C/O (11 & 46 T) 1 A
‡ 1 SHAFT Trans. Splined (11 T) 1
‡ * GEAR Spiral Bevel (46 T) 1
005557131R91 2 BEARING Taper Roller Spline Shaft - Rear 2 A
000031996B12 3 COLLECTOR Oil 1 A
003044038R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.076mm) A/R A
003044040R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.102mm) A/R A
001232925R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage (0.051mm) A/R A
005551733R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage (0.152mm) A/R A
003044039R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage (0.254mm) A/R A
005551732R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage (0.274mm) A/R A
005551735R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage (0.381mm) A/R A
005551734R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage (0.041mm) A/R A
005551736R1 5 SHIM Trans. Spline Shaft T. R. Bearing Cage (0.762mm) A/R A
000031137B12 6 CAGE Bearing Spline Shaft 1 A
003044035R1 7 NUT Lock Trans. Spline Shaft 2 A
006500242C1 8 PLATE Lock 1 A A/202/F09/24
000032060B12 9 CIRCLIP Spline Shaft Rear End 1 A
000186334 10 BOLT 3 R
000114608 11 WASHER 3 R A/217/F10/27
000103028 12 NUT 3 R

* Parts Not Illustrated / ‡ Not Serviceable Separately

136
Transmission Gears & Shafts - Full Constant Mesh

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006502647C1 13 GEAR Reverse (58 T) 1
006504089C1 14 GEAR Driven 1st Speed (52 T) 1
006502631C1 15 BUSH Gear Driven 1st & 2nd Speed 2
006502632C1 16 BUSH Gear Driven 3rd Speed 1
006502652C1 17 ADAPTER Splined Gear Driven 1st & 2nd Speed 2
006502464R2 18 HUB 2 R A/157/F07/01
006501546R2 19 RING Control Shifting 3 R A/187/F08/41
006502639C1 20 GEAR Driven 2nd Speed (44 T) 1
006501404C1 21 SPACER Gear Driven 2nd & 3rd Speed 1
006501194C2 22 GEAR Driven 3rd Speed (38 T) 1
005554802R91 23 BEARING Pilot Transmission 1 R K/65/F07/35
006502634C1 24 COUPLING High Speed 1
000032120B12 25 CIRCLIP Spline Shaft (Quill Gear End) 30 Dia. 2 R
000031207B12 26 SPACER Spline Shaft 1
000031142B12 27 CIRCLIP Splined Adaptor 4th Speed 1
006500657C1 28 SPACER Gear Driven 4th Speed 1
006502654C1 29 ADAPTER 4th Gear 1
005554892R91 30 BEARING Needal Roller 2 R
006507268B1 31 GEAR Driven 4th Speed (29 T) 1
000032145B12 32 SPACER Oil Collector 1 R
003044037R1 33 SPACER Trans Spline Shaft T.R. Bearing 1 R

137
Transmission Gears & Shafts - Full Constant Mesh

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006504267C1 1 SHAFT Drive Rear (15 T) 1 A
006505340B1 1 SHAFT Drive Rear (16 T) 1
000751081R1 2 CIRCLIP Internal 100mm 1 A
000012146P04 3 BEARING Cage Drive Shaft 1
000751146R1 4 CIRCLIP External 45mm 1 A
001233552R1 5 GASKET 1 A K/65/F07/35
006504441C1 6 CAGE Bearing Transmission Drive Shaft 1
006503743A1 7 SEAL Oil Drive Shaft 75 x 53 x 10 - All RCRPTO Except 595 RCRPRO 2 K/65/F07/35
006510106C1 7 SEAL Oil Drive Shaft 75 x 53 x 10 - For 395,405,595 RCRPTO 2 A/244/F11/52
005558067R91 7 SEAL Oil Drive Shaft 57 x 33 x 12 - All Except RCRPTO 2 KE/K/F12/10
000179840 8 BOLT 4 R
001082012R2 9 WASHER Spring Lock 4 A
000012353P04 10 CIRCLIP External 1
001081964R91 11 BEARING Drive Shaft Front 1 A
006500225C1 12 CIRCLIP Internal PTO Coupling Gear 1 A
006503135C1 13 COUPLING PTO Rear 1 A A/183/F08/29
006505427C1 14 SHAFT Split Drive Front - For RCRPTO 1
006507840B1 14 SHAFT Split Drive Front - All Except RCRPTO 1
000703984R1 15 CIRCLIP Counter Shaft Rear 2 A
005555311R91 16 BEARING Counter Shaft Rear - All Except RCRPTO 1 A
001081960R91 16 BEARING Counter Shaft Rear - For RCRPTO 1 A

138
Transmission Gears & Shafts - Full Constant Mesh

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006504090C1 17 SHAFT Counter (18 T) - All Except RCRPTO 1
006504276C1 17 SHAFT Counter (18 T) - For RCRPTO 1
006502645C1 18 GEAR Driving 2nd Speed (25 T) 1
006501193C2 19 GEAR Driving 3rd Speed (31 T) 1
006504063C1 20 SPACER, Gear Driving 3rd & 4th Speed 1
006507267B1 21 GEAR Driving 4th Speed (35 T) 1
006501546R2 22 RING Control Shifting 3 R A/187/F08/41
000033035B12 23 BUSH Constant Mesh Gear 1
006502637C1 24 GEAR Constant Mesh (54 T)- For 595 DI 1
006505342B1 24 GEAR Constant Mesh (56 T) - All Except 595 DI 1
000751059R1 25 SPACER Counter Shaft 1 R
005554892R91 26 BEARING Needle Reverse Idler Shaft 2 R
000031247B12 27 WASHER - Counter Shaft Retaining 1
000031243B12 28 PLATE Lock Counter Shaft 1
005555357R1 29 BOLT Retaining Washer 2
001233559R1 30 GASKET Trans. Counter Shaft Brg. Retainer 1 R
000751062R1 31 RETAINER Counter Shaft Brg. Front 1 R
000179840 32 BOLT 4 R
001082012R2 33 WASHER Spring Lock 4 R
000032097B12 34 CIRCLIP External 25 mm (Rev. Idler Shaft) Rear 1 R
003110755R3 35 WASHER Reverse Idler Shaft 1 R
006502644C1 36 GEAR Driving Reverse Speed (25 T) 1
006502642C1 37 GEAR Driven Reverse Speed (20 T) 1
006502649C1 38 SHAFT Reverse Idler 1
001231710R1 39 BUSH Reverse Idler 1 R
005555713R91 40 BEARING Needal Roller 1 R
006502635C1 41 COUPLING Idler Gear 1
000703984R1 42 CIRCLIP Reverse Gear Shifting Coupling 2 R
006508301C1 43 CHANNEL Oil for Reverse Idler Shaft 1
006505372C1 44 PIN Pivot Reverse Link Sideshift 1 R A/284/F15/32

139
RCRPTO Gears & Shafts
4140
42
43
45
44
46
47 14 13
12
48 1011
6 29
49 9 30
50 28
27
26
8 25
24
5 6 7
34 23
2
22
1 21
51 20
19
18

17
31
16 3332
34
15 35
36
37
36
38

39

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006504441C1 1 CAGE Drive Shaft Bearing 1
006504385C1 2 RETAINER Main Drive Shaft 1 A
006500225C1 3 CIRCLIP PTO Coupling Rear 1 A
006504269C91 4 BEARING Needle 1 A
000016632P04 5 SEAL Oil Transmission Drive Shaft Rear 40 x 30 x 7 2 A
000032604B12 6 CIRCLIP Hollow Drive Shaft 2 A
005556865R91 7 BEARING Drive Shaft 1 R K/65/F07/35
006508834B1 8 SHAFT Hollow Drive (18 T) - 295, 475, 575 DI RCRPTO 1
006504265C2 8 SHAFT Hollow Drive (16 T) - 275, 595 DI RCRPTO 1 R A/180/F08/16
006504269C91 9 BEARING Hollow Drive Shaft - End Rear (Needle Roller) 1 R
006510106C1 10 SEAL Oil Hollow Drive Shaft 75 x 53 x 10 - For 595 DI 1 R A/244/F11/52
006503743A1 10 SEAL Oil Hollow Drive Shaft 75 x 53 x 10 - All Except 595 DI 1 R K/65/F07/35
006510146C1 11 GASKET Bearing Housing 1 R K/85/F12/04
006510145C1 12 RETAINER Bearing Drive Shaft 1 R K/85/F12/04
006510143C1 * PIN Dowel 2 K/85/F12/04
005550487R1 13 BOLT Bearing Housing 8 R
001082011R2 14 WASHER Spring Lock 8 R
005552639R1 15 CIRCLIP PTO Coupling 40mm Dia. 1 R
005552638R2 16 COUPLING PTO Shaft (Front) 1 R
006503133C1 17 SHAFT Front 1 R
006500195C91 18 BEARING Needle 2 R

140
RCRPTO Gears & Shafts

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006503130C2 19 GEAR Driven (57 T) 1 R
006503134C1 20 GEAR Coupling PTO 1
005551698R1 21 COUPLING 2nd Speed PTO Gear 1 R
006500197C91 22 BEARING Needle 2 R
006503131C2 23 GEAR PTO Driven (61 T) 1
006508833B1 23 GEAR PTO Driven (62 T) 1
006500200C1 24 SPACER PTO Shaft Front 1 R
006509233B1 25 BEARING Roller PTO Shaft Front 1 R A/237/F11/29
005558405R91 25 BEARING Roller PTO Shaft Front 1 R
005552625R1 26 CIRCLIP PTO Shaft Front 1 R
006500264C1 27 GASKET End Cover 1 R A/190/F08/45
006500208C1 28 COVER End PTO Shaft Front 1 R A/190/F08/45
005552891R1 29 BOLT Hex. Head 4 R
001082010R2 30 WASHER Spring Lock 4 R
000751062R1 31 RETAINER Front Hollow Counter Shaft - All Except 595 DI RCRPTO 1 R
006505356C1 31 RETAINER Front Hollow Counter Shaft -For 395,405Non RCRPTO 5
, 95 DI RCRPTO 1
40.264 32 SEALANT Silicon (RTV Grade 912) A/R
006500222C2 32 GASKET Retainer 1 A/180/F08/16
000751638R1 33 CIRCLIP Internal 50mm Dia. 1 R
005552634R1 34 SHIMS (0.3mm) A/R R
005552635R1 34 SHIMS (0.5mm) A/R R
005552636R1 34 SHIMS (1mm) A/R R
000032861B12 34 SHIMS (0.127mm) A/R R
000032862B12 34 SHIMS (0.203mm) A/R R
001081960R91 35 BEARING Hollow Counter Shaft 1 R
005551769R91 36 BEARING Needle 2 R
006504276C1 37 SHAFT Counter Hollow (18 T) - For 595 DI & 295 DI RCRPTO 1
006503361R3 37 SHAFT Counter Hollow (18 T) - For 275, 475 DI & 575 DI RCRPTO 1 R A/232/F11/12
005558347R91 38 BEARING Rear Counter Shaft 2 R
006505355C1 39 SHAFT PTO Center 1
006500927C1 40 CIRCLIP 22 mm Dia (Reverse Idler Shaft) 1 R
006500198C1 41 SPACER Idler Shaft Front 1 R
006500822C1 42 BUSH NRB Clutch Housing 1 R
006500196C91 43 BEARING Needle 1 R
006500823C1 44 SPACER Reverse Idler Shaft 1 R
006500989C1 45 PIN Roll Reverse Idler Shaft 1 R
006503129C1 46 GEAR Idler Driving (33 T) - For 275, 595 DI RCRPTO 1
006508835B1 46 GEAR Idler Driving (33 T) - For 295, 475, 575 DI RCRPTO 1
005551769R91 47 BEARING Needle Roller 1 R
006500828C1 48 SHAFT Reverse Idler RCRPTO 1 R
006500829C2 49 GEAR Idler Driven RCRPTO (18 T) 1 A/180/F08/16
006500870C1 50 CIRCLIP Reverse Idler Shaft 1 R
001233552R1 51 GASKET Drive Shaft Bearing Retainer 1 A K/65/F07/35

141
Transmission Case

19

16

15
8

10

3
9

2
18

4
1
6

19
11
12
13 5
14 17

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006503631B92 1 CASE Transmission Cpte. - 595 NST Non CRPTO OIB 1 A/214/F10/15
006505429C1 1 CASE Transmission - 595 DI RCRPTO 1
006506606C1 1 CASE Transmission - 595 DI Dry Brake Except RCRPTO 1
006502971C92 1 CASE Transmission - 595 DI OIB 1
006500167B2 1 CASE Transmission - 265,395,405,475, 575 DI OIB, O/W Except DLX Models 1 R A/198/F09/19
006516132B1 1 CASE Transmission (Integrated Strainer Box) - 4DI Except 595 DI 1 K/131/F17/13
K/115/F15/12
006511795B1 1 CASE Transmission - Integrated Strainer Box- Non PS 3DI
1 R K/121/F16/07
006665559B1 1 CASE Transmission - Integrated Strainer Box - Non PS Dry Brake 3DI 1 K/132/F17/17
006512795B1 1 CASE Transmission - Integrated Strainer Box- PS 3DI 1 K/122/F16/31
006511796B1 1 CASE Transmission - Integrated Strainer Box - 4DI 1 K/124/F16/36
006505294C2 1 CASE Transmission - 295, 475, 575 DI OIB, O/W DLX Models 1 A/217/F10/27
006500848R2 1 CASE Transmission - All Dry Brakes & D/W Except DLX Models 1 R A/198/F09/19
006503962B92 1 CASE Transmission - 475, 575 DI NST DLX Dry Brakes, D/W 1
006508742B91 1 CASE Transmission - 275, 475, 575,395,405 DI RCRPTO 1
006516147B1 1 CASE Transmission (Integrated Strainer) -275, 475, 575,395,405 DI RCRPTO 1 K/134/F17/28
006508868B91 1 CASE Transmission - 295 RCRPTO 1
000043103C11 2 PIN Dowel 2 R
005555715R1 3 PLUG Expansion 1 R
005556422R2 4 PLUG Drain With Permanent Magnet 2 R
005556606R1 5 PLUG Magnetic Metlock Protected 1 R

142
Transmission Case

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
000109462 6 NIPPLE Grease 2 R
001231710R1 7 BUSH Reverse Idler Gear Rear 1 R
005555713R91 8 BEARING Needle Roller 1 R
000179837 9 BOLT 3 R K/70/F08/60
001082012R2 10 WASHER Spring Lock 3 R
001233551R2 11 GASKET PTO Seal Oil Retainer All Except 595 DI 1 R A/224/F10/49
006502876C2 11 GASKET PTO Seal Oil Retainer - 595 DI 1
006502547C11 12 CAP PTO Safety 1 R A/229/F11/06
000179816R1 13 BOLT 3 R
001082011R2 14 WASHER Spring Lock 3 R
001233553R2 15 GASKET Trans. Case Cover Front 1 R A/224/F10/49
006513556B1 15 GASKET Transmission Case Cover Front 1 A/293/F16/09
001233550R2 16 GASKET Trans. Case Cover Rear 1 R A/224/F10/49
001233548R1 17 GASKET Rear Axle Carrier 1 R
000751124R3 18 GASKET Clutch Housing To Trans. Case 1 R
40.264 18 SEALANT Silicon (RTV Grade 912) A/R
000708117R2 19 CLIP Cable 2 R
005557285R1 * SEAL Drain Plug Transmission 3 R
006500880R1 * WIRE Sealing 3 R
006515106B1 * COVER Suction Strainer 1 K/121/F16/07
K/131/F17/13
000179817 * BOLT Cover Suction Strainer Mtg. 3 K/121/F16/07
007201350C1 * GASKET Cover Suction Strainer 1 K/121/F16/07
000704348R1 * O'Ring Cover Suction Strainer 1 K/121/F16/07
001082011R2 * WASHER Spring Lock 3 K/121/F16/07
000751472R1 * WASHER Plain 3 K/121/F16/07
006519642B91 * Kit heavy duty Transcase for H1 Non CRPTO 1 B/79/F18/58

* Parts Not Illustrated

143
Gears Shifter Mechanism & Trans. Case Cover Front - Sliding Mesh
1
47 8
2 13
3 14
25 9 15
45 23 7 16
17
18
24 46 10
4
43
12 44 5
19 20
6 21 11

41
22
38 42
37
40
6
5
26 32
27
29 34
28
30 33
39 29
34 31
35
33 36

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
001127753R91 1 HANDLE Shift High Low Range Cpte. 1 R
1 U/65/F14/27
005558323R91 1 HANDLE Shift High Low Range Cpte. - BP MKM Ergo
C/04/F14/67
001233156R1 2 PIN Roll 1 R
001231787R3 3 SHAFT Shifter High Low Range 1 R A/160/F07/08
001127794R91 4 SEAL Oil High Low Range Shifter Shaft 29 x 16 x 9 1 R
001082178R1 5 BALL Steel 6 R
006502304R1 6 SPRING Gear Shifter Poppet 6 R
000172529 7 PLUG Expansion Gear Shift Lever Swivel 1 R
006502245B1 8 KNOB Gear Shifter Lever 1 R A/258/F12/56
006508802B92 9 LEVER Gear Shifter Cpte. - 395,405,575 DI BP 1 R/24/F10/37
006508802B92 9 LEVER Gear Shifter Cpte. - 475 BP 1 C/06/F14/99
006501462A91 9 LEVER Gear Shifter Cpte. - All NBP & 275 DI RCRPTO 1 R
006508802B92 9 LEVER Gear Shifter Cpte.-All NBP, BP & 275 DI RCRPTO 1 R C/06/F14/99
005550815R94 9 LEVER Gear Shifter Cpte. - All BP Except 575 DI BP 1 R A/229/F11/06
000103409 10 PIN Cotter 1 R
000705650R1 11 SHAFT Swivel Gear Shifter Lever 1 R
006505853B91 12 DIPSTICK Gear Oil - OIB Non RCRPTO 1
006510972B12 12 DIPSTICK 1 K/110/F14/55
006510972B13 12 DIPSTICK-Oil qty Optimized 1 A/316/F18/24
006509437B2 12 DIPSTICK BP, NBP PS 1 K/110/F14/55

144
Gears Shifter Mechanism & Trans. Case Cover Front - Sliding Mesh

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006502306C3 * BREATHER transmission Except 595 DI 1 K/94/F13/23
001121836R1 * WASHER copper 1 K/94/F13/23
007205076B1 * PLATE Top Cover Hydraulic 1 K/94/F13/23
006503452R92 12 DIPSTICK Gear Oil - Non OIB 1 K/110/F14/55
006510413B1 12 DIPSTICK Gear Oil - OIB - RCRPTO 1
000710953R1 13 STOP Spring Gear Shifter Lever 1 R
000029547D 14 SPRING Gear Shifter Lever 1 R
000034880D 15 RETAINER Felt Washer Shifter Lever 1 R
001099185R1 16 WASHER Felt Gear Shifter Retainer 1 R
000615190R1 17 WASHER Plain 1 R
006505960B1 18 SHIELD Gear Shifter Swivel Housing 1 A /178/F08/07
000712626R1 ◆ 1 R A/169/F07/37
003044047R9 19 COVER Transmission Case Front 1 R
000179839 20 BOLT 8 R
000022079RD 21 WASHER Plain 8 R
001233553R2 22 GASKET Transmission Case Cover Front 1 R A/224/F10/49
006513556B1 22 GASKET Transmission Case Cover Front 1 R A/280/F15/11
A/293/F16/09
000034878D 23 SHAFT Swivel Gear Shifter Lever (Small) 1 R
001231786R3 24 PIN High Speed Cam 1 R
000455182R1 25 PIN Roll 1 R
000751094R44 26 FORK High Speed Gear Shifter Cpte. 1 R
000705926R1 27 GUIDE Gear Shifter Rail LH 1 R K/70/F08/60
006501027R12 28 FORK 4th Speed Gear Shifter Cpte. 1
000704038R1 29 GUIDE Gear Shifter Rail Inner 2 R K/70/F08/60
006501026R11 30 FORK 2nd & 3rd Speed Gear Shifter Cpte. 1 R
005557808R11 31 FORK 1st & Reverse Speed Gear Shifter Cpte. 1 R
000751085R1 32 BRACKET Gear Shifter Fork & Guide 1 R A/206/F09/45
000180120 33 BOLT 4 A
000059473DA 34 LOCK Bolt Gear Shifter Rail Guide 4 R K/70/F08/60
000704039R2 35 GUIDE Gear Shifer Rail RH 1 R K/70/F08/60
005558450R11 36 FORK Low Speed Gear Shifter 1 R
000751851R4 37 CAM Low Speed Gear Shifter 1 R
000455182R1 38 PIN Slotted Spring 1 R
003044010R1 39 BRACKET Gear Shifter Fork & Guide 1 R
006509564B11 40 CHANNEL Cpte. 1 R A/269/F14/36
000704337R1 41 WASHER Dowty (Dipstick) 2 R A/226/F10/56
006502308R3 42 BELLOW Rubber TC Cover 1 R K/73/F09/28
000751851R4 43 CAM Shifter 1 R
005555992R1 44 CAM Neutral 1
000932039R1 45 PIN Roll 1
006503363D1 46 BREATHER For Power Steering 1
005557114R3 47 KNOB High Low Lever 1 U/65/F14/27

◆ Alternate Part Number

145
Gears Shifter Mechanism & Trans. Case Cover Front - Partial
Constant Mesh
26

27
28 34
35
36
37 38
39
29 30
31
32 6
5
43 33 4
3
2
6
1
15
44 9 8 7 16 17
42 10 18
11 19 18 20
12 23
25
13
41 24
21
25
22
14

40

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006505773C11 1 LEVER High Low Cpte. 1 A/297/F16/30
005557114R3 2 KNOB High Low Lever -BP Ergo 1 C/05/F14/96
C/04/F14/67
C/06/F14/99
001231787R3 3 SHAFT shifter High Low Range 1 R A/160/F07/08
000751851R4 4 CAM Low Speed Shifter 1 R
001127794R91 5 SEAL Oil High Low Range Shifter Shaft 29 x 16 x 9 1 R
006502304R1 6 SPRING Gear Shifter Poppet 1 R
001231786R3 7 PIN High Speed Cam 1 R
001082178R1 8 BALL Steel 6 R
005554811R2 9 BOOT Rubber 1 R
005555304R1 10 WASHER Lock 1 R
005552369R1 11 PLATE Guide 1 R
005555303R2 12 PLATE Lock (2Holes) 1 R
006500930A2 13 GASKET-Trans case Cover Plate 1 R A/232/F11/12
006500902A2 14 HOUSING Trans.Case Cover Front 1 R K/70/F08/60
006510070B1 14 HOUSING Trans.Case Cover Front 1 A/272/F14/58
A/280/F15/11
006500906A11 15 FORK Cpte. High Speed Shifter 1 R K/70/F08/60
000705926R1 16 GUIDE Gear Shifter Rail LH 4 R K/70/F08/60

146
Gears Shifter Mechanism & Trans. Case Cover Front - Partial
Constant Mesh

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006515415B11 17 FORK Cpte. 4th & Direct Speed 1 K/130/F17/04
000704038R1 18 GUIDE Gear Shifter Rail Inner 1 R K/70/F08/60
006500904A11 19 FORK Cpte. 2nd & 3rd Speed Shifter 1 R K/70/F08/60
006500903A11 20 FORK Cpte. 1st & Rev. Speed Shifter 1 R K/70/F08/60
000704039R2 21 GUIDE Gear Shifter Rail RH 2 R K/70/F08/60
006500907A11 22 FORK Cpte. Low Speed Shifter 1 R
000751085R1 23 BRACKET Gear Shifter Fork Rear 1 R A/206/F09/45
006502142A1 24 BRACKET Gear Shifter Fork Front 1 R K/70/F08/60
000059473DA 25 LOCK Bolt Gear Shifter Rail Guide 1 R K/70/F08/60
006502245B1 26 KNOB Gear Shifter Leaver 1 R
006505806C12 27 LEVER Gear Shifting 1 A/239/F11/36
006505806C12 27 LEVER Gear Shifter Cpte. - 475 BP 1 C/06/F14/99
000103409 28 PIN Cotter 1 R
000034878D 29 SHAFT Swivel Gear Shifter Lever (Small) 1 R
000705650R1 30 SHAFT Swivel Gear Shifter Lever (Large) 1 R
000103868 31 PLUG Pipe 1 R
005555715R1 32 PlLUG Expansion 1 R
006500901A4 33 COVER Trans.Case Front 1 A/261/F13/51
000710953R1 34 STOP Spring Gear Shifter Lever 1 R
000029547D 35 SPRING Gear Shifter Lever 1 R
000034880D 36 RETAINER Felt Washer Shifter Lever 1 R
001099185R1 37 WASHER Felt Gear Shifter Housing 1 R
000615190R1 38 WASHER Plain 1 R
006505960B1 39 SHIELD Gear Shifter Swivel Housing 1 A/178/F08/07
005556554R91 40 CHANNEL Cpte. 1 R
006512870C91 40 CHANNEL Oil Complete 1 R A/280/F15/11
000141244 41 PIN Dowel 2 R
000751085R1 42 BRACKET Gear Shifter & Guide 1 R A/206/F09/45
006505853B91 43 DIPSTICK Gear Oil - OIB 1
006503452R92 43 DIPSTICK Gear Oil - Non OIB 1 K/110/F14/55
006510413B2 43 DIPSTICK RCRPTO PS OIB 1 K/110/F14/55
000704337R1 44 WAHER Dowty (Dipstick) 1 R K/73/F09/28
005557114R3 * KNOB High Low Lever 1 U/65/F14/27

147
Gears Shifter Mechanism & Trans. Case Cover Front - Full Constant Mesh

37 28 27

9 15 16

12
21
36 10
11
44
20
17 26
21 24
45 26 10 25
34 11 23
38 18
20
46 29 19
35
30 40
4 41
13 5
3
42 14
22
33 31
7
39 40
43 6
8
2 1 32

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006505017C1 1 FORK 1st - 2nd Gear Shifter 1
006505018C1 2 FORK Reverse Bull Horn 1
000016534P04 3 PLATE Lock 3
006508928B1 4 SECTION Shifter 3rd & 4th 1 K/78/F10/45
006505020C1 5 SECTION Shifter High Low 1
006505021C2 6 RAIL 1st - 2nd 1
006505022C2 7 RAIL 3rd - 4th 1
006505024C2 8 RAIL Reverse 1
006505288C1 9 HOUSING Lever 1
006505281C1 10 SPRING Centralising Gear Shifter Lever 2
006505289C1 11 RETAINER Spring 2
006505293C1 12 PIN Pivot Pin High Low Lever 1
006506321B1 13 RETAINER Rail 3rd - 4th 1
006506320B1 14 RETAINER Rail 1st - 2nd 1
006505287C91 15 LEVER Gear Shifter Main 1
006505025C2 16 LEVER High Low 1
006505291C1 17 PIN Pivot Lever Housing 1
006506472B1 18 SPRING Pin Centralising 1
006505398C2 19 PIN Centralization 1
000032482B12 20 PIN Roll Inner Diff. Shaft Assy. 2 R
006506691B1 21 RETAINER Spring Inner 2

148
Gears Shifter Mechanism & Trans. Case Cover Front - Full Constant Mesh

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006500324C1 22 PIN Roll 2
000017047R1 23 PIN Roll 1
006507144B1 24 BOOT Rubber Outer 2
006506660B2 25 BOOT Rubber Inner 2
006505292C2 26 BOOT Gear Sfiter Lever 2
000032057B12 27 KNOB Gear Shifter Lever 1
000032138B12 28 KNOB High Low Shifter Lever 1
006507602B1 29 PLATE Baffle 1
000012190P04 30 BOLT 1
000032990B12 31 FORK High Low 1
000032939B12 32 FORK 3 & 4 2
006505023C1 33 RAIL High Low 1
000031127B12 34 HOUSING Rail 1
006504727C1 35 GASKET Rail Housing Cover 1
006502873C1 36 GASKET Lever Housing Cover 1
006507334B1 37 BREATHER 1
000030902B11 38 PIN Interlock 2
006500324C1 39 PIN Roll 2
000031251B12 40 NUT 4
000031249B12 41 SCREW Grub 4
006502310C1 42 PLATE Base 1
000031163B12 43 GASKET Base Plate 1
006505853B91 44 DIPSTICK Gear Oil - OIB 1
006503452R92 44 DIPSTICK Gear Oil - Non OIB 1 K/110/F14/55
006503922B2 44 DIPSTICK Gear Oil - 295, 595 DI OIB (Non PS) 1 K/110/F14/55
006500254C2 44 DIPSTICK Gear Oil - 595 DI Non OIB 1
006509293B2 44 DIPSTICK Gear Oil - 295, 595 DI P/S OIB 1 K/110/F14/55
000704337R1 45 WASHER Dowty (Dipstick) 1 R K/73/F09/28
007700040C92 46 SWITCH Safety Neutral 1 A/250/F12/19

149
Differential
3
7
1 27

8
9
10
4 11
25

23 12
26
13 28 18
6
1617
25
15
14

18
20
12 24
19
21

10
9
8
22
7
3

5 2
4

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006502229C1 1 CAGE Bearing Bull Pinion Shaft LH Cpte. 595 DI - Dry Brakes 1
006502903C1 1 CAGE Bearing Bull Pinion Shaft LH Cpte. 595 DI - OIB 1
006500293R2 1 CAGE Bearing Bull Pinion Shaft LH Cpte.- All MKM Dry Brakes except 595 DI 1 K/107/F14/41
006506453B1 1 CAGE Bearing Bull Pinion Shaft LH Cpte. 275, 295, 475, 575 DI - OIB 1 R/24/F10/37
006512214B1 1 CAGE Bearing Bull Pinion Shaft LH Cpte. 275, 295, 475, 575 DI - OIB 1 K/119/F15/52
006515989B1 1 CAGE Bearing Bull Pinion Shaft LH - 585PP 1
006501001B1 1 CAGE Bearing Bull Pinion Shaft LH Cpte. OIB- 595 DI 1
006501001B2 1 CAGE Bearing Bull Pinion Shaft LH Cpte. OIB - 595 DI, 585 PP 1 M/22/F17/09
006502597R1 2 BOLT Bull Pinion Brg. Cage 10 R
006515337B1 2 BOLT Bull Pinion Brg. Cage 10 K/135/F17/29
006502598R1 3 BOLT Bull Cage - Roll Pin 2 R
006515336B1 3 BOLT Bull Cage - Roll Pin 2 K/135/F17/29
003071404R1 4 PIN Roll 1 R
006515328B1 4 PIN Roll 1 K/135/F17/29
003071406R1 5 WASHER Roll Pin Bolt 2 R
000032482B12 6 ROLL Pin Inner 4/2 K/128/F16/51
001082185R2 7 WASHER Bull Pinion Shaft Brg. Cage 16 R
006500263R1 8 SHIM Bull Pinion Brg. Cage (0.1mm) A/R R
006500262R1 8 SHIM Bull Pinion Brg. Cage (0.175mm) A/R R
006500261R1 8 SHIM Bull Pinion Brg. Cage (0.375mm) A/R R

◆ Alternate Part Number

150
Differential

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006500261R1 8 SHIM Bull Pinion Brg. Cage (0.375mm) A/R R
005558357R91 9 SEAL Oil Bull Pinion Shaft - HiTech 62 x 41 x 11 2 R
006500038R92 ◆ 2 R A/160/F07/08
006509233B1 10 BEARING Cyl. Roller 2 R A/237/F11/29
000031326B12 10 BEARING Taper Roller - 585PP 2
006503269B1 11 SHAFT Bull Pinion LH (13 T) - 595 DI 1 R
006503269B2 11 SHAFT Bull Pinion LH (13 T) - 595 DI,585 PP 1 M/22/F17/09
006507768B1 11 SHAFT Bull Pinion LH (12 T) - OIB 1 R/24/F10/37
006500285R1 11 SHAFT Bull Pinion LH (13 T) - 255, 295 DI Dry Brake 1 R A/219/F10/33
006506468B1 11 SHAFT Bull Pinion LH (12 T) - FOR 165mm OIB Brake,395,405 DI 1 M/15/F10/10
006515497B1 11 SHAFT Bull Pinion LH (12T) with 2 Pinion - 265 OIB ,275 OIB 1 K/128/F16/51
006504873C1 11 SHAFT Bull Pinion LH (12 T) - 265, 275, 475, 575 DI Dry Brake 1
006510701B1 11 SHAFT Bull Pinion LH (12 T)- 575 PP 1
006515986B1 11 SHAFT Bull Pinion LH (18 T) - 585PP 1
006515197B1 11 SHAFT Bull Pinion LH (12 T) - OIB 1 K/135/F17/29
005557178R91 12 BEARING Taper Differential 2 R
005555711R1 13 PLATE Lock Differential Case 4 K/123/F16/35
006501562R1 14 GEAR Bevel Differential (24 T) 2 R
006505504B1 14 GEAR Bevel Differential (24 T) - Forged 2 R A/186/F08/35
000704707R4 15 SHAFT Differential All Models Except 595 DI 4 R A/157/F07/01
006514432B1 15 SHAFT Differential with 2 Pinion - 265 OIB,275 DI OIB 1 R K/128/F16/51
006505486C1 15 SHAFT Differential - 595 DI 4 R
000017244R1 16 PIN Roll Outer 4/2 R K/128/F16/51
006501563R1 17 PINION Diff. Bevel (13 T) 4 R
006505503B1 17 PINION Diff. Bevel (13 T) - Forged 4/2 R K/128/F16/51
003042127R2 19 BOLT Retaining Drive Bevel Gear 12 R A/169/F07/37
000031241B12 20 PLATE Lock Ring Gear 6 R
006503268B1 21 SHAFT Bull Pinion RH (13 T) - 595 DI 1 R
006503268B2 21 SHAFT Bull Pinion RH (13 T) - 595 DI,585 PP 1 M/22/F17/09
006507769B1 21 SHAFT Bull Pinion RH (12 T) - OIB 1 R/24/F10/37
006506469B1 21 SHAFT Bull Pinion RH (13 T) - For 165mm OIB Brake,395,405 DI 1 M/15/F10/10
006515196B1 21 SHAFT Bull Pinion RH (12 T) - OIB 1 K/135/F17/29
006500286R1 21 SHAFT Bull Pinion RH (13 T) - 295 DI Dry Brake 1 R
006504874C1 21 SHAFT Bull Pinion RH (12 T) - Dry Brake 1
006510698B1 21 SHAFT Bull Pinion RH (12T) - 575 PP 1
006515987B1 21 SHAFT Bull Pinion RH (18T) - 585 PP 1

006502276C1 22 CAGE Bearing Bull Pinion Shaft RH Cpte. 595 DI - Dry Brake 1
006502904C1 22 CAGE Bearing Bull Pinion Shaft RH Cpte. 595 DI - OIB 1
006512948B1 22 CAGE Bearing Bull Pinion Shaft RH Cpte.-All MKM OIB 1 K/120/F16/05
006512215B1 22 CAGE Bearing Bull Pinion Shaft RH Cpte. 275, 295, 475, 575 DI - OIB 1 K/119/F15/52
006500294R2 22 CAGE Bearing Bull Pinion Shaft RH Cpte.All MKM Dry Brakes except 595 DI 1 K/107/F14/41
A/301/F16/46
A/305/F17/18

* Parts Not Illustrated / ‡ Not Serviceable Separately

151
Differential

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006515988B1 22 CAGE Bearing Bull Pinion Shaft RH - 585PP 1
006501002B1 22 CAGE Bearing Bull Pinion Shaft RH - 595 DI,585 PP 1
006501002B1 22 CAGE Bearing Bull Pinion Shaft RH - 595 DI,585 PP 1
006501002B2 22 CAGE Bearing Bull Pinion Shaft RH - 595 DI,585 PP 1 M/22/F17/09
006500292C93 * CASE Differential Cpte. 295 DI OIB, 595 DI 1 R A/169/F07/37
006505015B92 * CASE Differential Cpte For Wetland Models 1 K/79/F10/55
006506064B91 * CASE Differential Cpte. All Except 255, 295 OIB & 595 DI C/O 1 R
‡ 23 CASE Differential LH 1
‡ 24 CASE Differential RH 1
006505015B91 * CASE Differential Cpte. 255 DI 1 R A/206/F09/45
006500173C1 25 WASHER Diff. Bevel Pinion - Wet Land & OIB 4/2 R K/128/F16/51
006500172C1 26 WASHER Diff. Bevel Gear - Wet Land 2 R
006505465C91 27 SET of Two (11 & 46 T) - Full Constant Mesh C/O 1 R K/133/F17/27
006515401B91 27 SET of Two (11 & 46 T) - Sliding Mesh All Except 25 5 DI C/O 1 A/297/F16/30
006504487B91 27 SET of Two (9 & 44 T) - Sliding Mesh 255 DI C/O 1 R A/169/F07/37
006515402B91 27 SET of Two (11 & 46 T) - Partial Constant Mesh C/O 1 A/297/F16/30
‡ 28 SHAFT Spline 1
‡ 18 GEAR Spiral Bevel Drive 1
000031058B06 * BEARING Needle Roller for Bull Shaft 2
006515218B1 * Loctite 638 25ml K/118/F15/44
006516674B1 * KIT Differential Lock- BP/NBP 1 K/128/F16/51
006516675B1 * KIT Differential Lock- NST 1 K/128/F16/51
000032953B12 * METLOCK For Bullcage Bolt 2 R
000032022B12 * ADAPTOR - 585PP 2
000032023B12 * NUT Lock Bull Cage - 585PP 2

000020259E05 * BOLT Hex. 2 M/15/F10/10

000020310E05 * BOLT Hex. 2 K/135/F17/29

* Parts Not Illustrated / ‡ Not Serviceable Separately

152
Differential Lock
1 2
3

4
5

6
7

8
9
10
11
14 13 12

18 17 16 15

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
000455183R1 1 PIN Slotted Spring 1 R
000704747R1 2 CLUTCH Differential Lock 1 R
000704750R1 3 PIECE Distance Differential Lock Shaft 1 R
000141155 4 PIN Dowel 1 R
000032723B12 5 SHAFT Differential Lock - 595 DI Dry Brakes 1 R
006501003B1 5 SHAFT Differential Lock - 595 DI OIB 1 R
000708997R2 5 SHAFT Differential Lock - 265, 275, 295, 475, 575 DI 1 R K/96/F13/28
006507006B1 5 SHAFT Differential Lock - For 595 DI BP MKM 1 K/97/F14/03
006513813C1 5 SHAFT Differential Lock - For 595 BP, 585 PP BP 1 M/22/F17/09
006515202B1 5 SHAFT Differential Lock - 265, 275, 295, 475, 575 DI 1 K/135/F17/29
000705233R1 6 SPRING Differential Lock 2 R
000704749R1 7 COLLAR Differential Shaft 1 R
006503682B1 8 RETAINER - ‘O’ Ring Differential Lock Shaft - 595 DI Dry Brakes 1
006510771B1 8 RETAINER - ‘O’ Ring Differential Lock Shaft - OIB 1 K/96/F13/28
000708996R1 8 RETAINER - ‘O’ Ring Differential Lock Shaft - 265,275,295,475,575 DI Dry Brake,595 DI BP MKM R K/97/F14/03
000021433R1 9 ‘O’ RING Outer Diff. Lock Shaft 1
001081688R91 10 SEAL Oil Diff. Lock Shaft - All Except OIB 1 R
001127791R91 ◆ 1 R
006503934B91 10 SEAL Oil Diff. Lock Shaft 38 x 21 x 10 - OIB 1 R
000252739R1 11 ‘O’ RING Inner Diff. Lock Shaft All Except 595 DI OIB 2 R
000708999R1 12 CIRCLIP External 1 R

◆ Alternate Part Number

153
Differential Lock

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006510764B11 13 PEDAL Lock Differential All BP, NBP MKM & DLX 1 K/96/F13/28
006510344B11 13 PEDAL Lock Differential All NST Except 295, 475 DI NST MKM 1 K/96/F13/28
007606085B11 13 PEDAL Lock Differential 1
U/65/F14/27
1 C/04/F14/67
007606085B12 13 PEDAL Differential Lock - BP MKM Ergo
C/07/F15/53
007606085B12 13 PEDAL Differential Lock - 475 BP MKM Ergo 1 C/06/F14/99
007606085B12 13 PEDAL Differential Lock - 395 & 595 BP Ergo 1 C/05/F14/96
006512261B91 13 PEDAL Differential Lock For 595 DI BP MKM 1 K/97/F14/03
006515334B91 13 PEDAL Differential Lock For 595 BP,585 BP PP 1 M/22/F17/09
006511839C91 13 PEDAL Differential Lock For 595 NST, 585 PP NST 1
006515333B91 13 PEDAL Differential Lock For 595 NST, 585 PP NST 1 M/22/F17/09
006506251B1 13 PEDAL Lock Differential 295, 475 DI NST MKM
006515334B11 13 PEDAL Lock Differential All BP, NBP MKM & DLX 2 K/135/F17/29
000109462 14 NIPPLE Grease 1 R
000704757R3 15 BOLT Pivot Differential Lock 1 R
000615167R1 16 WASHER Plain 2 R
005553826R1 17 SPRING Return Differential Lock Lever 1 R
006511959B1 18 PLATE Anchor Differential Lock Lever Return Spring 1 K/96/F13/28
006512262B1 18 PLATE Anchor For 595 DI BP MKM 1 K/97/F14/03
006509385C1 * CAM 1 K/96/F13/28
006509548C1 * BOLT M5 Cam Assy 1 K/96/F13/28
006510779B11 * ROD Cam Actuator 1 K/96/F13/28
000013354P04 * CIRCLIP 1 K/96/F13/28
000060687M01 * WASHER Plain 1 K/96/F13/28
006509850C1 * 'O' Ring 1 K/96/F13/28
006500931C91 * BALL Joint Assembly 1 K/96/F13/28
005554365R1 * NUT Hex M10 1 K/96/F13/28
007535616C2 * LINK Direction Control 1 K/102/F14/23
000039374D * PIN Rod End 1 K/96/F13/28
000103374 * PIN Cotter 1 K/96/F13/28
000060686M01 * WASHER Plain M 8 1 K/96/F13/28
005557288R1 * WIRE Sealing 1 K/117/F15/31
006512234B91 * KIT For Service MKM NST (Improvement in Diff. Lock Sealing) 1 K/96/F13/28
006512235B91 * KIT For Service MKM BP/NBP (Improvement in Diff. Lock Sealing) 1 K/96/F13/28
006512687B91 * KIT for Service 595 DI BP MKM (Improvement in Diff. Lock Sealing) 1 K/97/F14/03
006513928B1 * Kit Differential Lock - BP/NBP (265,275,295,395,405&475 DI) 1 K/114/F15/06
K/117/F15/31
006513925B1 * Kit Differential Lock - NST,(275,295,&475 DI) 1 K/114/F15/06
K/117/F15/31

154
Rear Axle Carrier and Rear Axle
1
2
5 4 3
6
7
8
9
10

12 13
11
14
16
15
17
18 19

20
21
22

$ REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS

000271631 1 BOLT 1 R
006501111C1 1 BOLT - Dry Type 1 L/11/F17/01
005555927R1 2 PLATE Lock Bull Gear Bolt 1 R A/203F09/26
000031267B12 3 WASHER Retaining Bull Gear 1 R A/203/F09/26
005555814R1 4 PIN Slotted Spring 1
003042081R1 5 SHIM Bull Gear (0.127mm) A/R R
001121433R1 5 SHIM Bull Gear (0.0375mm) A/R R
000032172B12 5 SHIM Bull Gear (0.1mm) A/R R
000032058B12 5 SHIM Bull Gear (1mm) A/R R
000032598B12 5 SHIM Bull Gear (0.075mm) A/R R
006503529B1 6 GEAR Bull (48 T) - 595 DI 1 R
006515777B1 6 GEAR Bull (43 T) - All Except 255 DI, 295 DI MKM & 595 DI 1 A/328/F18/65
006500979B1 6 GEAR Bull (43T) - All Except 255,295 & 595 DI - Dry type 1 L/11/F17/01
005557603R1 6 GEAR Bull (48 T) - 255 DI, 295 DI MKM 1 R
006510695B1 6 GEAR Bull (47 T) - 575 DI BSIIIA MKM PP 1
006502493C2 6 GEAR Bull LH (47T) - 585 PP 1
006502494C2 6 GEAR Bull RH (47T) - 585 PP 1
001233548R1 7 GASKET Rear Axle Carrier 1 R
000032802B12 8 CIRCLIP - All Except 595 DI - Dry Type 1 L/11/F17/01
$ Quantity Per Unit

155
Rear Axle Carrier and Rear Axle

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
$ REMARKS
000703911R1 8 CIRCLIP - All Except 595 DI 1 R
000032802B12 8 CIRCLIP - 595 DI 1 R
001082207R91 9 BEARING (Ball) Rear Axle Inner - 255, 265, 275 DI 1
006509234B1 9 BEARING (Cylindrical Roller) Rear Axle Inner - 295, 475, 575,275 RCRPTO 1 R A/237/F11/29
000031274B12 9 BEARING (Taper Roller) Rear Axle Inner - 595 DI 1 R
001082274R2 10 COLLAR Rear Axle 1 R
000709251R1 10 COLLAR Rear Axle 1 R L/08/F14/09
006501584C31 11 CARRIER Rear Axle LH - 595 DI1 1 L/04/F08/58
006501585C3 11 CARRIER Rear Axle RH - 595 DI 1 L/04/F08/58
006502757B2 11 CARRIER Rear Axle LH - Dry Brake Except 595 DI 1 R A/202/F09/24
006502758B2 11 CARRIER Rear Axle RH - Dry Brake Except 595 DI 1 R A/202/F09/24
006514171B1 11 CARRIER Rear Axle LH - Wetland, OIB Except 595 DI - Dry Type 1 L/11/F17/01
006514172B1 11 CARRIER Rear Axle RH - Wetland, OIB Except 595 DI - Dry Type 1 L/11/F17/01
006515507B1 11 CARRIER Rear Axle LH - OIB Except 595 DI 1 L/11/F17/30
006515508B1 11 CARRIER Rear Axle RH - OIB Except 595 DI 1 L/11/F17/30
000032145B12 12 BOLT 10 R
001082014R2 13 WASHER Spring Lock 10 R
000031275B12 14 BEARING Ball Rear Axle Outer - 595 DI 1 R
006502193B91 14 BEARING Ball Rear Axle Outer - All Except 595 DI 1 R
000031275B12 14 BEARING Taper Roller Rear Axle - All Except 595 DI - Dry Type 1 L/11/F17/01
000032512B12 15 GASKET Rear Axle Brg. Retainer - 595 DI 1 R
001233557R2 15 GASKET Rear Axle Brg. Retainer - All Except 595 DI 1 R A/224/F10/49
006500248R91 16 SEAL Oil Rear Axle Retainer 2 R A/206/F09/45
006514573B1 16 SEAL Oil Rear Axle Retainer - Dry Type 2 L/11/F17/01
006504382C1 17 RETAINER Rear Axle Brg. Cpte. - 595 DI 1
006502591R2 17 RETAINER Rear Axle Brg. Cpte - All Except 595 DI 1 R A/206/F09/45
006512925C1 17 RETAINER Rear Axle Brg. Cpte - All Except 595 - Dry Type 1 L/11/F17/01
000179839 18 BOLT Hex. Head (Retainer Bearing) 8 R A/297/F16/30
000179840 18 BOLT Hex. Head (Retainer Bearing) - Dry Type 8 L/11/F17/01
001082012R2 19 WASHER Spring Lock 4 R
006501109R1 20 AXLE Rear Cpte. (18 Spline) - 203.2mm PCD 1 R A/206/F09/45
006511914C1 20 AXLE Rear Cpte. (18 Spline) - 203.2mm PCD 1 R L/08/F14/09
006500888A1 20 AXLE Rear Cpte. (18 Spline) - 152.4mm PCD (With Coller) For Wetland 1 R
006511913B1 20 AXLE Rear Cpte. (18 Spline) - 152.4mm PCD For Wetland 1 R L/08/F14/09
006514215B1 20 AXLE Rear Cpte. (18 Spline) - 152.4mm PCD For Dry Type 1 L/11/F17/01
001082010R2 * WASHER G 6.35mm Spring Lock - Dry Type 2 L/11/F17/01
005558021R91 * SEAL Oil Inner - Dry Type 4 L/11/F17/01
006512783B1 * CAP Protective - Dry Type 2 L/11/F17/01
006515065V91 * NIPPLE Grease - Dry Type 2 L/11/F17/01
000179791 * BOLT M6 - Dry Type 2 L/11/F17/01
006500273R1 20 AXLE Rear Cpte. (18 Spline) - 152.4mm PCD 1 R
006511912B1 20 AXLE Rear Cpte. (18 Spline) - 152.4mm PCD 1 R L/08/F14/09

$ Quantity Per Unit

156
Rear Axle Carrier and Rear Axle

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
$ REMARKS
006509113C1 20 AXLE Rear Cpte. (18 Spline) - 178mm PCD 1 R L/07/F12/29
006501063R1 21 BOLT Rear Wheel Disc - For 152.4mm PCD 8 R
006500909R1 21 BOLT Rear Wheel Disc - For Larger Flange Axle 8 R
003047575R2 22 NUT Conical Rear Wheel Disc - For Larger Flange Axle 8 R
005555828R1 22 NUT Collared Rear Wheel Disc - For 152.4mm PCD 8 R
006519268B91 * KIT Split type seal for rear axle 1 B/82/F18/83

$ Quantity Per Unit

157
Rear PTO Shaft & Operating Lever Non RCRPTO
2

5
6

3
4
7
8
9
13
14
22 17
18
21
23 19
10
12 11

16
15
16

21
20

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS

006507355B91 1 LEVER PTO Shifter Cpte. All NST DLX Dry Brakes, D/W & 595 DI OIB 1
006507355B91 1 LEVER PTO Shifter Cpte. All NST MKM Dry Brakes 1 R A/277/F14/102
006507421B91 1 LEVER PTO Shifter Cpte. 295, 475, 575 DI OIB, Wetland & 595 Dry Brakes 1 M/15/F10/10
006510751B91 1 LEVER PTO Shifter Cpte. 295, 475, 575 DI OIB 1 K/119/F15/52
007601263B91 1 LEVER PTO Shifter Cpte. All BP, NBP Except OIB 1 R A/190/F08/45
006503034C11 1 LEVER PTO Shifter Cpte. 595 DI 1
005557109R3 2 KNOB PTO Shifter Threaded 1 R/24/F10/37
001127792R92 3 SEAL Oil - Super 1 R
001082228R92 3 SEAL Oil - Fenner 1 R
000704392R4 4 BRACKET PTO Shifter 1
000179838 5 BOLT 3 R
001082012R2 6 WASHER Spring Lock 3 R
001233558R2 7 GASKET PTO Shifter 1 R A/277/F14/102
000751115R92 8 SHIFTER PTO Shaft 1 R
000142508 9 PIN Groove 1 R
000751113R4 10 COUPLING PTO 1 A/190/F08/45
001231984R1 11 BUSH PTO Shaft 1 R
005555962R1 12 CIRCLIP Internal For 595 DI OIB 1 R
000704385R1 12 CIRCLIP Internal All Except 595 DI OIB 1

158
Rear PTO Shaft & Operating Lever Non RCRPTO

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006505964B91 13 PTO Shaft Assy. 265 NBP, 275 DI BP TU 1
003073113R2 14 SHAFT PTO Rear Cpte. 265 NBP, 275 DI BP TU 1
006505509B91 15 BEARING PTO Shaft - 265 NBP, 275 DI BP TU 1
‡ COLLAR 006516859B1
16 1 R
001127761R94 13 PTO Shaft Assy. All Except - 265 NBP, 275 DI BP TU 1 R K/127/F16/50
006518370B91 13 PTO SHAFT NONCRPTO CPTE 1 K/143/F18/34
006514412B1 14 SHAFT PTO Rear Cpte. All Except 265NBP, 275 DI BP TU 1 R K/127/F16/50
001081964R91 15 BEARING PTO Shaft - All Except 265 NBP, 275 DI BP TU 1 R
006507939B1 ◆ DEEP GROOVE BALL BEARING 6207ZR KA/105/F14/26
‡ 16 COLLAR 1 R
006514443B1 * SPACER PTO Shaft 1
005555962R1 * CIRCLIP PTO Shaft 1
000032958B12 13 PTO Shaft Assy. - For 595 DI 1 R
006502629C1 14 SHAFT PTO Rear Cpte. 1 R
001081964R91 15 BEARING PTO Shaft 1
000032176B12 15 BEARING PTO Shaft 1
‡ 16 COLLAR 1
000032854B12 * SPACER PTO Shaft 1
001233551R2 17 GASKET PTO Seal Oil Retainer - All Except 595 DI 1 R A/224/F10/49
006502876C2 17 GASKET PTO Seal Oil Retainer - 595 DI 1
000704387R1 18 RETAINER PTO SHAFT - All Except 595 D NON SOUTH SPECIAL 1 K/143/F18/34
006517989B1 18 RETAINER PTO SHAFT DOUBLE SEAL(south special) 1 K/143/F18/34
000031230B12 18 RETAINER PTO Seal Oil Cpte. - 595 DI 1 R
000179819 19 BOLT 3 R
005556185R1 20 BOLT PTO With Hole 1 R
000751472R1 21 WASHER Special 3 R A/229/F11/06
006509805B1 22 SEAL Oil PTO Shaft 57 x 33 x 12 2 R K/80/F11/20
006503006R91 ◆ 1 R
005558067R91 22 OIL SEAL DRIVE SHAFT PTO HITECH 2 K/143/F18/34
006502547C11 23 SHIELD PTO Safety 1 R A/229/F11/06
006502547C11 23 CAP PTO SAFETY 1 K/143/F18/34
006500964R91 ◆ 1 R
006516859B1 * SHIM 0.1 K/143/F18/34
006516860B1 * SHIM 0.2 K/143/F18/34
006516861B1 * SHIM 0.4 K/143/F18/34
006519004B91 * Kit PTO shaft double oil seal 1 K/143/F18/34
006518370B91 SUB-ASSY PTO SHAFT WITH BRG & COUPLING
006502547C11 CAP PTO SAFETY 1
006517989B1 RETAINER PTO OILSEAL
005558067R91 OIL SEAL DRIVE SHAFT 2
006516859B1 SHIM 0.1 PTO SHAFT ASSEMBLY 10

◆ Alternate Part Number

159
Rear PTO Shaft & Operating Lever RCRPTO
1
2

4 5 6 8 7

11
10
9

18
12
14 13

19
26 25
27
17
2016 15
21
22
23
24

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006500219C1 1 KNOB PTO Shifter Lever 295, 575, 595 DI RCRPTO 1
007900167C91 ◆ 1
007607292B1 1 KNOB PTO Shifter Lever 275,395,405 DI RCRPTO 1
005557109R3 1 KNOB PTO Shifter Lever 475 DI RCRPTO 1 R/24/F10/37
005553017R1 2 NUT Knob PTO Lever 275 DI RCRPTO 1
000032140B12 2 NUT Knob PTO Lever For 295, 595 DI RCRPTO 1 R
007601263B91 3 LEVER PTO Shifter 475 DI RCRPTO 1 R A/190/F08/45
006503035C11 3 LEVER PTO Shifter 595 DI BP RCRPTO 1
006508960B91 3 LEVER PTO Shifter 275, 575 DI RCRPTO,395,405 DI,595 NST RCRPTO 1
006507355B91 3 LEVER PTO Shifter 295 DI RCRPTO 1
001127792R92 4 SEAL Oil 1 R
006500206C1 5 BRACKET PTO Shifter 595 DI RCRPTO 1 R
000704392R4 5 BRACKET PTO Shifter 295, 475, 575 DI RCRPTO 1
001233558R2 6 GASKET PTO Shifter 1 R A/224/F10/49
000711312R1 ◆ 1
000142508 7 PIN Groove 295, 475, 575 DI RCRPTO 1 R
000751115R92 8 SHIFTER PTO Shaft 295, 475, 575 DI RCRPTO 1 R
000032114B12 9 PIN Pivot PTO Shifter Lever 1 R
000179838 10 BOLT 3 R
001082012R2 11 WASHER Spring Lock 3 R
006503135C1 12 COUPLING PTO 1 A/183/F08/29

◆ Alternate Part Number

160
Rear PTO Shaft & Operating Lever RCRPTO

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
000704385R1 13 CIRCLIP External PTO Shaft 295, 475, 575 DI RCRPTO 1
005552637R1 14 BUSH PTO Shaft Rear 1 R
000032542B12 15 ASSY. PTO Shaft 1 R
005551902R31 15 ASSY. PTO Shaft 275 DI RCRPTO, 395,405 DI
001081964R91 16 BEARING PTO Shaft 1 R
000032176B12 17 BEARING (Deep Groove) 1 R
000032854B12 18 SPACER PTO Shaft 1
006503127C1 19 SHAFT PTO (Rear) 1
003073112R2 20 COLLAR 2 R
006509805B1 21 SEAL Oil PTO Shaft 57 x 33 x 12 1 R K/80/F11/20
006502876C2 22 GASKET PTO Seal Oil Retainer 595 DI RCRPTO 1
001233551R2 22 GASKET PTO Seal Oil Retainer 295, 475, 575 DI RCRPTO 1 R A/224/F10/49
000031230B12 23 RETAINER PTO Seal Oil 595 DI RCRPTO 1 R
000704387R1 23 RETAINER PTO Seal Oil 295, 475, 575 DI RCRPTO 1 R
006502547C11 24 CAP Safety PTO 1 R
003041319R11 ◆ 1 R
000751472R1 25 WASHER Special PTO Cap 3 R A/229/F11/06
000179819 26 BOLT (PTO Retainer - Transcase) 3 R
000179814 27 BOLT PTO Cap 3 R

◆ Alternate Part Number

161
Foot Brake Linkages

13
12
3
4

10
1 5 7 6 9

11

14 2
8
6

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
007904977B91 1 PEDAL Brake Cpte. RH 595 NST 1 A/294/F16/17
006515547C91 1 PEDAL Brake Cpte. RH OIB - 595 NST, 585 PP NST 1 M/22/F17/09
007603104B11 1 PEDAL Brake Cpte. RH 595 DI Dry Brake 1
007608830B92 1 PEDAL Brake Cpte. RH -595 BP OIB 1 A/294/F16/17
006514759B91 1 PEDAL Brake Cpte. RH OIB - 595 BP, 585 PP BP 1 M/22/F17/09
007605825B11 1 PEDAL Brake Cpte. RH-All BP OIB 1
007607410B92 1 PEDAL Brake Cpte. RH 275, 475, 575 DI ,395,405 BP OIB 1 A/294/F16/17
006514140B91 1 PEDAL Brake RH 265,275 DI OIB (Optimised Brake) 1 A/301/F16/46
007905008B91 1 PEDAL Brake Cpte. RH 295 OIB, 475, 575 DI OIB/Wetland 1 A/294/F16/17
005554286R93 1 PEDAL Brake Cpte. RH 255 DI 1 R A/219/F10/33
007537017B92 1 PEDAL Brake Cpte. RH 265, 275, 475, 575 DI BP NBP Dry Brake 1
007601251B92 1 PEDAL Brake Cpte. RH 595 NST Longer Clutch 1 A/294/F16/17
008000523B93 1 PEDAL Brake Cpte. RH 595 NST 1 A/294/F16/17
006506673B92 1 PEDAL Brake Cpte. RH 295, 475, 575 DI NST Dry Brake, D/W 1 A/294/F16/17
007537366B13 1 PEDAL Brake Cpte. RH 275, 475, 575 DI BP NBP D/W 1 A/294/F16/17
008006329B91 1 PEDAL Brake Cpte. RH 295 OIB, 475, 575 DI OIB/Wetland 1 K/135/F17/29
008006327B91 1 PEDAL Brake Cpte. RH 275, 475, 575 DI, 395, 405 BP OIB 1 K/135/F17/29
007904978B91 2 PEDAL Brake Cpte. LH 595 DI NST OIB 1 A/294/F16/17
006515548C91 2 PEDAL Brake Cpte. LH OIB - 595 NST,585 PP NST 1 M/22/F17/09
007603103B12 2 PEDAL Brake Cpte. LH 595 DI NST Dry Brake 1 A/294/F16/17
008000524B92 2 PEDAL Brake Cpte. LH 595 NST 1 A/294/F16/17

162
Foot Brake Linkages

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS

007601250B92 2 PEDAL Brake Cpte. LH 595 NST Longer Clutch 1 A/294/F16/17


007607411B92 2 PEDAL Brake Cpte. LH 275, 475, 575,395,405 DI BP OIB 1 A/294/F16/17
006514255B91 2 PEDAL Brake LH OIB - 265,275 OIB (Optimised Brake) 1 A/301/F16/46
007905010B91 2 PEDAL Brake Cpte. LH 295 OIB, 475, 575 DI O/W 1 A/294/F16/17
006504960B92 2 PEDAL Brake Cpte. LH 295, 475, 575 DI NST Dry Brake, D/W 1 A/294/F16/17
007537387B13 2 PEDAL Brake Cpte. LH 265 NBP,275 TU & D/W, 1 A/294/F16/17
475, 575 DI BP NBP Dry Brake, D/W
007608831B92 2 PEDAL Brake Cpte. LH-595 BP OIB 1 A/294/F16/17
006514760B91 2 PEDAL Brake Cpte. LH OIB - 595 BP,585 PP BP 1 M/22/F17/09
008006328B91 2 PEDAL Brake Cpte. LH 295 OIB, 475, 575 DI OIB/Wetland 1 K/135/F17/29
008006326B91 2 PEDAL Brake Cpte. LH 275, 475, 575,395,405 DI BP OIB 1 K/135/F17/29
007605826B11 2 PEDAL Brake Cpte. LH All BP OIB 1
005554287R94 2 PEDAL Brake Cpte. LH 255 DI 1 R A/219/F10/33
007537387B11 2 PEDAL Brake Cpte. LH 265 BP, 275 DI BP Dry Brake 1
005558548R91 3 SEAL Oil 41 x 33 x 8 2 R
001231903R1 4 BUSH Brake Pedal Cross Shaft 2 R A/206/F09/45
001121585R1 5 NIPPLE Grease 1 R
003064219R3 6 PIN Foot Brake Adjuster 2 R
000103361 7 PIN Cotter 2 R
005555989R1 8 WASHER Plain 2 A/261/F13/51
003064186R3 9 SPRING Return Brake Pedal All BP OIB 1
000705252R3 9 SPRING Brake Pedal Return All Except 595 Dry Brake 2 R M/18/F11/45
000032715B12 9 .
SPRING Brake Pedal Return 595 DI Dry Brake 2
000124556 10 KEY Woodruff 1 R
006502272C91 11 SHAFT Brake Pedal Cpte. 595 DI Dry Brake 1
006501693C11 11 SHAFT Brake Pedal Cpte. 595 DI OIB 1 R
006512490C91 11 SHAFT Brake Pedal Cpte. OIB - 595 DI, 585 PP 1 M/22/F17/09
001127840R94 11 SHAFT Brake Pedal Cpte 255, 265, 275, 295, 475, 575 DI Dry Brake, Wetland 1
006507462B91 11 SHAFT Cpte. Brake Pedal OIB - BP MKM / Dlx 1
007607393B11 11 SHAFT Brake Pedal Cpte. 275, 295, 475, 575,365,405 DI OIB, Wetland 1 M/18/F11/45
006514136B91 11 SHAFT Brake Pedal Cpte. 265, 275 DI OIB, Wetland (Optimised Brake) 1 A/301/F16/46
005552116R1 12 WASHER Brake Pedal Shaft 4 R
000103408 13 PIN Cotter 1 R
‡ 14 PLATE Latch 1
006507471B1 * EYEBOLT Link Turn Buckle - ALL OIB 2
006512879C1 * EYEBOLT Link Turn Buckle - 265, 275 DI OIB (Optimised Brake) 1 A/301/F16/46

‡ Not Serviceable Separately

163
Hand Brake Linkages

2
12 3
4
11
8
5
12
11
10
9
6
13 7

10

14
18
19

15
16
17

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
005554215R91 ◆ ASSY. Hand Brake - Wth Lever Adjustment 1 R
008000481B91 ◆ 1 A/253/F12/42
008000481B91 * ASSY. Hand Brake Cpte. C/O 1 A/264/F13/66
001231758R91 1 LEVER Hand Brake Assy. - with lever adjustment 1 R
008000285B1 14 CABLE Hand Brake Operating- with lever adjustment 1 R A/253/F12/42
001231586R1 16 CLEVIS Hand Brake Cable - with lever adjustment 2 R
006510840B91 * Handle Assy. 1
006510825B91 * LINK Plate Assy. 1
007904846B91 * ASSY. Hand Brake Cpte. C/O 1 A/297/F16/30
007904796B91 1 LEVER Hand Brake Assy. 1 A/297/F16/30
007904907B1 14 CABLE Hand Brake Operating 1 A/297/F16/30
007904908B91 16 CLEVIS Hand Brake Cable 1 A/297/F16/30
007904843B91 * HANDLE assy. 1 A/297/F16/30
007905030B91 * LINK Plate Assy. 1 A/297/F16/30
003111364R1 2 PIN Short 1 R
005555955R1 3 WASHER 1 R
003045972R1 4 CLIP Spring 1 R
003045973R1 5 PIN long 1
000103361 6 PIN Cotter 1 R
003045974R1 7 WASHER 1
001232552R3 8 SPACER Hand Brake Mounting (Long) 3 A/306/F17/31
001232553R3 9 SPACER Hand Brake Mounting (Small) 2

* Parts Not Illustrated / ◆ Alternate Part Number

164
Hand Brake Linkages

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
$ REMARKS
000186284 10 BOLT 3
001082012R2 11 WASHER Spring Lock 3 R
000102635 12 NUT 3 R
003045976R1 13 SPACER Internal Hand Brake Assy. 3 R
000114493 15 NUT Jam 2 R
000039374D 17 PIN Rod End 1 R
005555955R1 18 WASHER 1 R
000103361 19 PIN Cotter 1 R

* Parts Not Illustrated / $ Quantity Per Unit

165
Oil Immersed Brake 165 mm (M/S BIL)

7 8 9 8
4 6
3 5

1
2
10
1 23 14 11
2 12

13
22
21
20
19
18

17
16
15
27
24
18

25

26

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
$ REMARKS
006503432C1 1 BOLT Brake Mounting 6 A/229/F11/06
006507387B1 ◆ 6 A/229/F11/06
000180193 1 BOLT Brake Mounting - 265,275 DI 6 A/301/F16/46
K/141/F18/26
000032145B12 1 BOLT Brake Mounting 12 K/135/F17/29
K/141/F18/26
000120396 2 WASHER Plain 6
006510138B91 * ASSY. Brake 165 mm LH All Except 595 DI 1 K/96/F13/28
006514126B91 * BRAKE ASSEMBLY LH 1 A/301/F16/46
006515741B91 * BRAKE ASSLY 6.5" OIB (3-PLATE) BIL 1 K/141/F18/26
006510139B91 * ASSY. Brake 165 mm RH All Except 595 DI 1 K/96/F13/28
006514128B91 * BRAKE ASSEMBLY RH 1 A/301/F16/46
006515743B91 * BRAKE 6.5" OIB RH 1 K/141/F18/26
006507141B91 * ASSY. Brake 165 mm RH All Except 595 DI 1 M/17/F10/29
006515742B91 * ASSY. Brake 165 mm LH All Except 595 DI 1 K/135/F17/29
006515742B91 * ASSY. Brake 165 mm RH All Except 595 DI 1 K/135/F17/29
006516717B91 * ASSY. Actuating Unit With Pull Rod 2 K/135/F17/29
‡ 3 RING Steel 1
006507781B1 4 BOOT Rubber 1 M/15/F10/10

* Parts Not Illustrated / ◆ Alternate Part Number / ‡ Not Serviceable Separately / $ Quantity Per Unit

166
Oil Immersed Brake 165 mm (M/S BIL)

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
$ REMARKS
006507792B1 5 PIN Split 6
006507790B1 6 WASHER Plain 5
006507789B1 7 NUT Hex Headed - Pull Rod 1 M/15/F10/10
006507784B1 8 LEVER Triangular Plate 2 M/15/F10/10
006516713B1 8 LEVER
. Brake Actuating 2 K/135/F17/29
006516810B1 8 LEVER Triangular Plate-265,275 DI (Optimised Brake) 1 A/301/F16/46
006507788B1 9 BLOCK Trunion (Adjuster End) 1 M/15/F10/10
006507786B1 10 PIN 1 M/15/F10/10
006507787B1 11 BLOCK Trunion (Pull Rod End) 1 M/15/F10/10
006507776B91 * ASSY Actuating Unit With Pull Rod 1
006509207B1 12 ROD Pull 1 M/15/F10/10
006509210B1 13 LINK Plain 2 M/15/F10/10
006507785B1 14 PIN 1
006509209B1 15 DISC Actuating 2 M/15/F10/10
006516720B1 15 DISC Actuating 2 K/135/F17/29
000706039R2 16 BALL Steel 5 R M/15/F10/10
003066876R1 17 SPRING Actuating Disc 5 R M/15/F10/10
006516722B1 17 SPRING Actuating Disc 5 K/135/F17/29
006507777B1 18 DISC Friction 4 M/15/F10/10
006516723B1 18 DISC Friction 4 K/135/F17/29
006507779B1 19 HOUSING Brake LH 1 M/15/F10/10
006514126B1 19 HOUSING Brake LH - 265, 275 DI OIB (Optimised Brake) 1 A/301/F16/46
006507780B1 19 HOUSING Brake RH 1 M/15/F10/10
006512691B1 19 HOUSING Brake RH ( For Brake Assy.006510139B91) 1
006514128B1 19 HOUSING Brake RH - 265,275 DI OIB (Optimised Brake) 1 A/301/F16/46
006514018B1 19 HOUSING brake cum Cage Bearing Bull Pinion RH Cpte. 1 K/135/F17/29
K/141/F18/26
006514019B1 19 HOUSING brake cum Cage Bearing Bull Pinion LH Cpte. 1 K/135/F17/29
K/141/F18/26
‡ 20 PLUG Brake Housing 1
‡ 21 CAP Adjuster 1
‡ 22 WASHER Adjuster Cap 1
‡ 23 PLUG Brake Housing 1
006507778B1 24 DISC Intermediate (Steel Plate) 1 M/15/F10/10
006516724B1 24 DISC Intermediate (Steel Plate) 3 K/135/F17/29
006506614B1 25 PLATE Adaptor OIB LH All Except 595 DI 1 M/15/F10/10
006515472B1 25 COVER BRAKE CUM BEARING CAGE LH 1 K/141/F18/26
006515332B1 25 PLATE Adaptor OIB RH All Except 595 DI 1 A/298/F16/37
006515471B1 25 COVER BRAKE CUM BEARING CAGE RH 1 K/141/F18/26
006514020B1 25 COVER Brake cum Bearing Cage 1 K/135/F17/29
006514021B1 25 COVER Brake cum Bearing Cage 1 K/135/F17/29
006507855B1 26 GASKET Bull Cage To Adaptor Plate 1 R/24/F10/37
K/141/F18/26
006507856B1 27 GASKET Brake Housing To Adaptor Plate 1 M/15/F10/10

* Parts Not Illustrated / ‡ Not Serviceable Separately / $ Quantity Per Unit

167
1

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
REMARKS
006507856B1 27 GASKET Brake Housing To Adaptor Plate 1 M/15/F10/10
006515030B1 27 GASKET Brake Housing To Adaptor Plate 2 K/135/F17/29
K/141/F18/26
006507761B1 * KIT Adjuster Assembly 1
006507854B1 * PIN Dowel 1 A/279/F15/07
006509208B91 * ASSY. Lock Plate 1 M/15/F10/10
006509212B1 * PLATE 1 M/15/F10/10
006506494B91 * KIT Steel Plate & Friction Plate 2
006516763B1 * KIT Steel Plate & Friction Plate 1 A/301/F16/46
006516726B91 * KIT Steel Plate & Friction Plate 1 K/135/F17/29
006512326B1 * LOCTITE 515 4ML K/141/F18/26

* Parts Not Illustrated

168
Oil Immersed Brake 165 mm (M/S JMFT)

7 8 9 8
4 6
3 5

1
2
10
1 23 14 11
2 12

13
22
21
20
19
18

17
16
15
27
24
18

25

26

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
$ REMARKS

006511345B91 * ASSY. Brake 165 mm LH All MKM Except 595 DI - JMFT 1 M/21/F15/45
006511346B91 * ASSY. Brake 165 mm RH All MKM Except 595 DI - JMFT 1 M/21/F15/45
006515740B91 * ASSY. Brake 165 mm LH All MKM Except 595 DI - JMFT 1 K/135/F17/29
006515740B91 * ASSY. Brake 165 mm RH All MKM Except 595 DI - JMFT 1 K/135/F17/29
006514490B1 1 BOLT Brake Mounting 4 M/21/F15/45
006514493B1 2 WASHER Copper 4 M/21/F15/45
‡ 3 RING Steel 1 M/21/F15/45
006514495B1 4 BOOT Rubber 1 M/21/F15/45
006514496B1 5 PIN Split 6 M/21/F15/45
006514499B1 6 WASHER Plain 5 M/21/F15/45
006514500B1 7 NUT Hex Headed - Pull Rod 1 M/21/F15/45
006514501B1 8 LEVER Triangular Plate 2 M/21/F15/45
006516735B1 8 LEVER
. Brake Actuating 2 K/135/F17/29
006514502B1 9 BLOCK Trunion (Adjuster End) 1 M/21/F15/45
006514503B1 10 PIN 1 M/21/F15/45
006514504B1 11 BLOCK Trunion (Pull Rod End) 1 M/21/F15/45
006514506B91 * ASSY Actuating Unit With Pull Rod 1 M/21/F15/45
006516739B91 * ASSY. Actuating Unit With Pull Rod 2 K/135/F17/29
006514505B1 12 ROD Pull 1 M/21/F15/45

* Parts Not Illustrated / ◆ Alternate Part Number / ‡ Not Serviceable Separately / $ Quantity Per Unit

169
Oil Immersed Brake 165 mm (M/S JMFT)

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
$ REMARKS
006516740B1 12 ROD Pull 2 K/135/F17/29
006514507B1 13 LINK Plain 2 M/21/F15/45
006514508B1 14 PIN 1 M/21/F15/45
006514509B1 15 DISC Actuating 2 M/21/F15/45
006516742B1 15 DISC Actuating 2 K/135/F/17/29
006514511B1 16 BALL Steel 5 R
006514512B1 17 SPRING Actuating Disc 5 R M/21/F15/45
006514513B1 18 DISC Friction 4 M/21/F15/45
006516745B1 18 DISC Friction 4 K/135/F17/29
006514515B1 19 HOUSING Brake LH 1 M/21/F15/45
006514516B1 19 HOUSING Brake RH 1 M/21/F15/45
006514019B1 19 HOUSING brake cum Cage Bearing Bull Pinion LH Cpte. 1 K/135/F17/29
006514018B1 19 HOUSING brake cum Cage Bearing Bull Pinion RH Cpte. 1 K/135/F17/29
‡ 20 PLUG Brake Housing 1 M/21/F15/45
‡ 21 CAP Adjuster 1 M/21/F15/45
‡ 22 WASHER Adjuster Cap 1 M/21/F15/45
‡ 23 PLUG Brake Housing 1 M/21/F15/45
006514522B1 24 DISC Intermediate (Steel Plate) 2 M/21/F15/45
006516746B1 24 DISC Intermediate (Steel Plate) 3 K/135/F17/29
006506614B1 25 PLATE Adaptor OIB LH All Except 595 DI 1 M/21/F15/45
006506615B2 25 PLATE Adaptor OIB RH All Except 595 DI 1 M/21/F15/45
006507855B1 26 GASKET Bull Cage To Adaptor Plate 1 M/21/F15/45
006507856B1 27 GASKET Brake Housing To Adaptor Plate 1 M/21/F15/45
006515030B1 27 GASKET Brake Housing To Adaptor Plate 2 K/135/F17/29
006507761B1 * KIT Adjuster Assembly 1 M/21/F15/45
006514523B91 * KIT Steel Plate & Friction Plate 1 M/21/F15/45
006516748B91 * KIT Steel Plate & Friction Plate 1 K/135/F17/29
006507854B1 * PIN Dowel 1 A/279/F15/07

* Parts Not Illustrated / ‡ Not Serviceable Separately / $ Quantity Per Unit

170
Oil Immersed Brake 178 mm

2726 28 29 30 32 31 3 4 7 6 5 1 2 17 16

35

13 14 11
36

19

33 34 25 9 1512 8 10 21
20

18 22
23

24

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
$ REMARKS
006503038C2 1 GASKET Brake Hsg. Cover 595 DI OIB 1 R A/224/F10/49
006507738B91 * ASSY. Brake 178 mm LH 595 DI OIB 1 R
006507739B91 * ASSY. Brake 178 mm RH 595 DI OIB 1 R
006512295B91 * ASSY. Brake 178 mm RH For 595 DI BP MKM 1 K/97/F14/3
006503421B1 2 COVER Brake Housing LH 1 R
006503422B1 2 COVER Brake Housing RH 1 R
006512760B1 2 COVER Brake Housing RH For 595 DI BP MKM 1 K/97/F14/3
006506426C1 3 DISC Intermediate (Steel Plate) 4 R
006506427C1 4 DISC Friction 4 R
006507751B91 * ASSY. Actuating Unit With Pull Rod 1
006507759B1 5 DISC Actuating 2
006507758B1 6 SPRING Actuating Disc 3
006507757B1 7 BALL Steel 5
006507755B1 8 LINK - Cranked 1
006507754B1 9 LINK - Plain 1
‡ 10 BOLT 2
‡ 11 NUT 2
‡ 12 PIN 1
‡ 13 WASHER 1
‡ 14 PIN 1
‡ 15 ROD Pull 1

* Parts Not Illustrated / ‡ Not Serviceable Separately / $ Quantity Per Unit

171
Oil Immersed Brake 178 mm

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
$ REMARKS
000179883 16 BOLT Brake Hsg - Brake Cover 12 R
000032830B12 17 BOLT Bull Cage - Brake Hsg 12 R A/192/F08/51
006502908C11 18 SHAFT Brake Lever 1
000016141P04 19 SEAL Oil 38 x 23 x 6 1 R
006503935B91 19 SEAL Oil - 295 DI 1 M/17/F10/29
006502909C1 20 LEVER Brake LH 1 R
006502910C1 20 LEVER Brake RH 1 R
001127629R2 21 CIRCLIP External 1 R
003064219R3 22 PIN Foot Brake 1 R
001099597R1 23 PIN Split 1 R
006502917C91 24 TURN Buckle Brake Cpte. 1 R
005556422R2 25 PLUG Drain 1 R
000020710E05 26 WASHER 1 R
006507761B1 27 ADJUSTER Swing 1
006502914C1 28 GASKET Bull Cage Brake Housing 1
007200595C1 29 STUD Male Coupling 1 R
007200826C1 30 WASHER Copper 1 R
000179883 31 BOLT Brake Hsg - Brake Cover 12 R
000120396 32 WASHER 12 R M/17/F10/29
005552986R1 33 PIN Dowel 2 R
006506429C1 34 HOUSING Brake LH 595 DI OIB 1
006506428C1 34 HOUSING Brake RH 595 DI OIB 1
001082015R2 35 WASHER 1 R
006503934B91 36 SEAL Oil 38 x 20 x 9 1
006503425B1 * KIT Friction Set Assembly 1 R
006507761B1 * KIT Adjuster Assembly 1

* Parts Not Illustrated / $ Quantity Per Unit

172
Oil Immersed Brake (Make BIL) - Pull Type

7 8 9 8
4 6
3 5

1
2
10
1 23 14 11
2 12

13
22
21
20
19
18

17
16
15
27
24
18

25

26

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
$ REMARKS
006515264C91 * ASSY. Brake LH (Make BIL) - 595 DI/585 PP 1 M/22/F17/09
006515265C91 * ASSY. Brake RH (Make BIL) - 595 DI/585 PP 1 M/22/F17/09
000020253E05 1 BOLT Brake Mounting 4 M/22/F17/09
006514493B1 2 WASHER Copper 4 M/22/F17/09
‡ 3 RING Steel 1 M/22/F17/09
006512577C1 4 BOOT Rubber 1 M/22/F17/09
006507792B1 5 PIN Split 6 M/22/F17/09
006512578C1 6 WASHER Plain 5 M/22/F17/09
006507789B1 7 NUT Hex Headed - Pull Rod 1 M/22/F17/09
006512579C1 8 LEVER Triangular Plate 2 M/22/F17/09
006507788B1 9 BLOCK Trunion (Adjuster End) 1 M/22/F17/09
006507786B1 10 PIN 1 M/22/F17/09
006507787B1 11 BLOCK Trunion (Pull Rod End) 1 M/22/F17/09
006513860C1 12 ROD Pull 1 M/22/F17/09
006513861C1 13 LINK Plain 2 M/22/F17/09
006513863C1 14 PIN 1 M/22/F17/09
006513864C1 15 DISC Actuating 2 M/22/F17/09
006513865C1 16 BALL Steel 5 R M/22/F17/09
006513866C1 17 SPRING Actuating Disc 5 R M/22/F17/09

* Parts Not Illustrated / ◆ Alternate Part Number / ‡ Not Serviceable Separately / $ Quantity Per Unit

173
Oil Immersed Brake (Make BIL) - Pull Type

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
$ REMARKS
006512573C1 18 DISC Friction 4 M/22/F17/09
006517819C91 19 HOUSING Brake LH 1 M/22/F17/09
006517820C91 19 HOUSING Brake RH 1 M/22/F17/09
‡ 20 PLUG Brake Housing 1 M/22/F17/09
‡ 21 CAP Adjuster 1 M/22/F17/09
‡ 22 WASHER Adjuster Cap 1 M/22/F17/09
‡ 23 PLUG Brake Housing 1 M/22/F17/09
006512574C1 24 DISC Intermediate (Steel Plate) 2 M/22/F17/09
006512207C1 25 PLATE Adaptor OIB LH 1 M/22/F17/09
006512206C1 25 PLATE Adaptor OIB RH 1 M/22/F17/09
006507855B1 26 GASKET Bull Cage To Adaptor Plate 1 M/21/F15/45
006512118B1 27 GASKET Brake Housing To Adaptor Plate 1 M/22/F17/09
006513905C1 * KIT Adjuster Assembly 1 M/22/F17/09
006512586C1 * WASHER 1 M/22/F17/09
006512587B1 * ADAPTOR 1 M/22/F17/09
006512588C1 * NUT 1 M/22/F17/09
006512589C1 * SCREW Allen 1 M/22/F17/09
006512590C1 * COVER Adjuster 1 M/22/F17/09
006517821C91 * KIT Steel Plate & Friction Plate 1 M/22/F17/09
006507854B1 * PIN Dowel 1 A/279/F15/07
006512879C1 * EYE BOLT Link Turn Buckle - Brake 1 M/22/F17/09
000179883 * BOLT Brake Housing – Brake Cover 1 M/22/F17/09
006513132C91 * ROD Actuating Diff. Lock Cam 1 M/22/F17/09
000179895 * BOLT 1 M/22/F17/09
006503432C1 * BOLT Hex. 1 M/22/F17/09
000020791E05 * BOLT 1 M/22/F17/09

* Parts Not Illustrated / ‡ Not Serviceable Separately / $ Quantity Per Unit

174
Dry Disk Brake 165 mm

26
10
8 7
6 11
12
23 24 27 13
14

29 15
1
16 9
2 17
28
3 18 19
4 21
25
5 20

3 22

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
$ REMARKS
006507514B91 * ASSY. Dry Brake 165 mm LH All Except 595 DI 1 R M/16/F10/13
006507515B91 * ASSY. Dry Brake 165 mm RH All Except 255 DI, 265 DI BP, 595 DI 1 R A/234/F11/17
006508954B91 * ASSY. Dry Brake RH Without Diff. Lock 255 DI 265 DI BP 1 R
ASSY. BRAKE C/O
006508445B1 1 HOUSING Brake LH 1 M/16/F10/13
006508446B1 1 HOUSING Brake RH 1 A/234/F11/17
006500034R91 1 HOUSING Brake RH Without Diff. Lock 1 R
006508442B1 2 DISC Friction 2 M/16/F10/13
006508441B1 * LINER Friction Disc 1
003067135R91 * ASSY. Actuating Disc Unit C/O 1 R
006508448B1 3 DISC Actuating 2 M/16/F10/13
000706039R2 4 BALL Steel Actuating Disc 5 R
003066876R1 5 SPRING Return Actuating Disc 3 R
006503859B1 6 LINK Actuating Disc - Wetland 1 R
006508449B1 7 LINK Cranked 2 M/16/F10/13
006508457B1 8 PIN Jaw 1 M/16/F10/13
006508454B1 9 PIN Spring 5 R M/16/F10/13
003067137R1 10 PIN Pivot 2 R
006508455B1 11 WASHER Plain 1 M/16/F10/13
000118624 12 NUT lock 1 R
001082151R1 13 WASHER Plain 2 R

* Parts Not Illustrated / $ Quantity Per Unit

175
Dry Disk Brake 165 mm

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
$ REMARKS
005557157R1 13 WASHER Wetland 2 R
006508453B1 14 LINKAGE Round 1 R M/16/F10/13
005557160R1 15 NUT Linkage Round 1 R
005557161R1 16 BOOT Rubber (Dust Cover) 1 R
006508456B1 16 BOOT Rubber Wetland 1 M/16/F10/13
006508462B1 17 TRUNION Round Linkage 1 M/16/F10/13
003064195R1 18 PIN Brake RH 1 R
006508460B1 19 LEVER Brake Actuating 2 M/16/F10/13
003067136R1 20 NUT Lock 1 R
003064217R1 21 TRUNION Brake Lever 1 R
006508461B1 22 ROD Pull Brake Actuating 1 R M/16/F10/13
000179896 23 BOLT 4 R
001082014R2 24 WASHER Spring Lock 4 A/261/F13/51
006502256C1 25 PLUG Drain 1
006508469B1 26 PIPE Breather LH 1 M/16/F10/13
006508470B1 26 PIPE Breather RH 1 M/16/F10/13
000013363P04 27 COUPLING Stud 1 M/16/F10/13
003064216R1 28 PIN LH Brake Assembly 1 R M/16/F10/13
006508464B1 29 PIN Tension Link 2 M/16/F10/13
006508596B1 * CLIP Breather Pipe 2 M/16/F10/13
006508463B1 * PIN Spigot 8 M/16/F10/13
40.264 * SEALANT Silicon (RTV Grade 912) A/R
005558066R91 * KIT Brake Asbestos Free A/R R
006508443B91 * KIT Brake Liner with Revets A/R R M/16/F10/13

* Parts Not Illustrated / ‡ Not Serviceable Separately / $ Quantity Per Unit

176
Dry Disc Brake 190 mm

24

19 20 2 23 3 1 16 27

6 5 4

18 25
10
26
14 15 28
17 11
9 7

22
21
30
13
29 12

10

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
$ REMARKS
006502296C91 * ASSY. Brake LH 595 DI 1
006502297C91 * ASSY. Brake RH 595 DI 1
006502607C11 1 DISC Friction Assy. with liners 2
006502662C1 2 HOUSING Brake LH 1
006502663C1 2 HOUSING Brake RH 1
006502661C91 3 ACTUATING Unit Assy.C/O 1
006502664C1 4 DISC Actuating 2
006502609C1 5 BALL 5
006502608C1 6 SPRING 5
006502666C1 7 CLEVIS with Pull Rod 1
006502668C1 8 PULL Rod 1
006502704C91 9 BOOT Assy. (Consists of Boot & Insert) 1
006502691C1 10 PIN Std Headed 1
006502692C1 11 PIN Jaw 1
006502699C91 12 LEVER Operating Assy. 1
006502693C1 13 TRUNION Block 1
006502694C1 14 PIN LH 1
006502695C1 14 PIN RH 1
006502669C1 15 LINK Cranked 1
006502605C1 16 COVER LH 1
006502606C1 16 COVER RH 1

* Parts Not Illustrated / $ Quantity Per Unit

177
Dry Disc Brake 190 mm

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY. TYPE
$ REMARKS
006502670C1 17 LINK Tension 2 R
006502700C1 18 BOLT Brakes Setting 1 R
006502701C1 19 NUT Check Brakes Setting Bolt 1 R
000377952R1 20 ‘O’ Ring 1 R
006502702C1 21 NUT Pull Rod Longer 1 R
006502703C1 22 NUT Pull Rod Shorter 1 R
006502293C1 23 PLUG Breather 1 R
006502294C1 24 PIPE Breather 1 R
006502257C1 25 WASHER Dowty 1 R
006502256C1 26 PLUG Drain 1 R
000032830B12 27 BOLT Brake Drum Mounting 5 R A/192/F08/51
000012506P04 28 BOLT Brake Cover 2 R
001099597R1 29 PIN Spring 4 R
001082151R1 30 WASHAR Plain 4 R
006502671C91 * KIT Brake liner with Rivets 1 R

* Parts Not Illustrated / $ Quantity Per Unit

178
HYDRAULICS

179
Pipes - Suction & Pressure For Non P/S Dry Brakes Except 595 DI

13 15 16 14 1 2 2a 3

11
10
12
9
8
22 7
21 56
4

18
6 21
5
17 23
24

25

19
20

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
001121094R91 1 ASSY. Pump 12 cc - Make - DOWTY 1 1 R A/192/F08/51
007202501B91 ◆ ASSY. Pump 12 cc - Make - MICO 1 1 R PA/47/F10/25
000704331R2 2 PINION Hydraulic Pump - 255 DI - 1 R
007201531B1 2 PINION Hydraulic Pump - All Models Except 255 DI 1 1 E/103/F10/05
000706072R1 2a WASHER 1 1
001121174R1 3 NUT Lock 1 1 R
007205914B1 4 PIPE Pressure - 255 DI - 1 R P/58/F11/57
007605330B92 4 PIPE Pressure - 3 DI Except 295 DI - 1 R/24/F10/37
007602816B2 4 PIPE Pressure - 295 DI - 1 P/52/F11/19
007604545B2 4 PIPE Pressure - 475, 575 NST MKM & DLX 1 1 P/52/F11/19
007537023B92 4 PIPE Pressure - 4 DI BP NBP MKM & DLX 1 1 P/52/F11/19
007604168B2 4 PIPE Pressure - 595 DI 1 - P/81F14/78
005553133R1 5 NUT For 18 mm Dia. Pipe 2 2
000705520R2 5 NUT For 12.7 mm Dia. Pipe 2 2 R
007205110B1 6 FERRULE For 18 mm Dia. Pipe 2 2
007205108B1 6 FERRULE For 12.7 mm Dia. Pipe 2 2
007202474C1 7 COUPLING Male Stud 1 1
000704337R1 8 WASHER 1 1 R
007201268A1 9 MANIFOLD Pressure Hydraulic Pump - 255, 295, 595 DI 1 1 R A/143/F06/14
000051565D01 9 MANIFOLD Pressure Hydraulic Pump - 265, 275, 475, 575 DI 1 1 R A/188/F08/42
001082252R1 10 SCREW Allen Cap 2 2 R A/188/F08/42

◆ Alternate Part Number

180
Pipes - Suction & Pressure For Non P/S Dry Brakes Except 595 DI

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
000377952R1 11 O’RING 1 1 R P/45/F09/42
000706072R1 12 WASHER Lock 2 2 R A/188/F08/42
005552721R91 13 PIPE Suction With Manifold - 255 DI - 1 R
007605323B91 13 PIPE Suction With Manifold - 265, 275 DI - 1 R/24/F10/37
007602815B91 13 PIPE Suction With Manifold - 295 DI - 1
007537022B91 13 PIPE Suction With Manifold - 475, 575 BP NBP MKM & DLX 1 1 R/24/F10/37
007604544B11 13 PIPE Suction With Manifold - 475, 575 NST MKM & DLX 1 1
000364879R1 14 ‘O’ Ring 1 1 R
001082253R1 15 SCREW Allen Cap 2 2 R A/188/F08/42
000706053R1 16 WASHER Lock 2 2 R A/188/F08/42
007202476C1 17 ADAPTER Pressure Pipe 1 1
000704336R2 18 COUPLING Male Pressure Pipe 1 1 R
005558383R91 19 CLIP Hose - All Except 595 DI 2 2 R
000051193D01 19 CLIP Hose - 595 DI 2 - R M/19/F05/12
000704741R2 20 HOSE Suction Filter 1 1 R A/203/F09/26
000706405R2 21 CLAMP Hyd Suction / Pressure Pipe - 255 Yuvraj, 295, 475, 575 2 2 R
NST MKM & DLX
000051256D01 21 CLAMP Hyd Suction / Pressure Pipe - 265, 275, 475, 575 BP NBP 2 2 R M/19/F05/12
MKM & DLX
007608402B1 21 CLAMP Pipe New 1 1 A/261/F13/51
000179800 22 BOLT 2 2 R
001082010R2 23 WASHER 2 2 R
000120375 24 NUT 2 2 R
007538248B91 25 GUARD Pipe - NST DLX 1 1
005558325R94 25 GUARD Pipe - All Except NST DLX 1 1 R A/155/F06/37
000703851R1 * GASKET Cover - Hyd Pump 1 1 R
001121115R91 * KIT Seal For Hydraulic Pump (DOWTY & MICO) Comprising of 1 1 R
001121098R91 * SEAL Body 2 2 R
001121099R1 * RING Backing 2 2 R
001121100R1 * RING Backing 2 2 R
001121101R91 * SEAL Lobe 2 2 R
001121111R91 * OIL Seal Shaft 2 2 R

* Parts Not Illustrated

181
Pipes - Suction & Pressure For 595 DI Non P/S Dry Brakes

1
6
24 25 26 27
7
8
3
5
4

2
32
181920 21 17 33
30 29 28 34
12 31
13
16
15

11
22 1923 10
14

4
5
9

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
001121094R91 1 ASSY. Pump 12 cc - Make - DOWTY 1 - R A/192/F08/51
007604168B2 2 PIPE Pressure 1 - P/81/F14/78
007201268A1 3 MANIFOLD Pressure Hydraulic Pump 1 - R
000705520R2 4 NUT 2 - R
007205108B1 5 FERRULE 2 -
000377952R1 6 O' Ring 1 - R P/45/F09/42
001082252R1 7 SCREW Allen 2 - R A/188/F08/42
000706072R1 8 WASHER 2 - R A/188/F08/42
000704336R2 9 COUPLING Male Pressure Pipe 1 - R
007538248B91 10 GUARD Pipe 1 -
007203421B91 * FILTER Suction 1 - R/24/F10/37
000051180D01 16 HEAD Filter 1 - R A/190/F08/45
000051215D01 11 CANISTER (Bottom of filter) 1
007208451B91 * FILTER Suction 10 microns Sythetic 1 A/309/F17/48

000051191D02 12 HOSE Suction Filter 1 - R A/203/F09/26


000051193D01 13 CLIP Hose Suction Filter 2 - R M/19/F05/12
007605965B11 14 PIPE Suction Filter to Strainer - RCRPTO 1 -
007202926B11 14 '
PIPE Suction Filter to Strainer - Non RCRPTO
000051188D01 15 O Ring Suction Manifold Filter 1 - R

182
Pipes - Suction & Pressure For 595 DI Non P/S Dry Brakes

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS

007601975B1 17 BRACKET Filter Mtg. - RCRPTO 1 - R


007201824B1 17 BRACKET Filter Mtg. - NON RCRPTO 1 - R M/19/F05/12
000179883 18 BOLT Filter Bracket Mtg. 1 - R
001082014R2 19 WASHER Spring lock 2 - R
000050961D99 20 WASHER 1 -
001099817R1 21 WASHER Plain 1 - R
008000631B1 22 STUD 1 - R
000120378 23 NUT for Filter Mtg. 1 - R
007202236B91 24 PIPE Suction Assembly Filter to Pump 1 - R
001082253R1 25 SCREW Allen 3 - R A/188/F08/42
003047325R1 26 WASHER 3 - R
000051187D01 27 O' Ring Suction Manifold Hyd. Pump 1 - R A/188/F08/42
000179840 28 BOLT Filter Mtg. 3 - R
001082012R2 29 WASHER Spring lock 3 - R
000120394 30 WASHER Plain 3 - R
000051256D01 31 CLAMP Hydraulics pipes 2 - R
000179800 32 BOLT 2 - R
001082010R2 33 WASHER 2 - R
000120375 34 NUT 2 - R
001121115R91 * KIT Seal For Hydraulic Pump (DOWTY) Comprising of 1 - R
001121098R91 * SEAL Body 2 - R
001121099R1 * RING Backing 2 - R
001121100R1 * RING Backing 2 - R
001121101R91 * SEAL Lobe 2 - R
001121111R91 * OIL Seal Shaft 2 - R

* Parts Not Illustrated

183
Pipes - Suction & Pressure For Non P/S OIB
17 1819 20 24

30
29 1
31
39 42
35 41 36
34 38
21 18 22 16 25 23
37
41 35
43 34
14 44
13 2
3 27
6 28
12
7
4 26
11
10 5
9 8

40
5b 15
5a 35 33 31
5 34

32
For Double Piece Pressure Pipe

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS

001121094R91 1 ASSY. Pump 12 cc - Make - DOWTY 1 1 R A/192/F08/51


007202501B91 ◆ ASSY. Pump 12 cc - Make - MICO 1 1 R PA/47/F10/25
007206873B91 1 ASSY. Pump 10.9 cc - Make Indra 1 1 A/295/F16/21
007207045B1 * SEAL Kit 10.9 cc - Make Indra 1 1 A/295/F16/21
006510383C1 2 BOX Strainer 1 1 A/261/F13/51
007201350C1 3 GASKET Suction Strainer 1 1 R R/24/F10/37
007202131B2 4 STRAINER Suction 1 1 R AA/199/F09/20
007207071B1 4 STRAINER Suction OIB 1 1 R A/289/F15/40
P/79/F14/76
007207422B11 4 STRAINER Suction OIB Assy. 1 1 R K/115/F15/12
K/124/F16/36
007205483B91 5 PIPE Suction - Filter To Strainer - All Except 475 BP RCRPTO 1 1 P/62/F12/35
007207101B91 5 PIPE Suction Strainer To Filter (295 OIB Non Power steering) 1 1 P/62/F12/35
007207104B91 5 PIPE Suction Strainer To Filter(All OIB Non Power Steering except 295 DI) 1 1 P/62/F12/35
007606415B91 5 PIPE Suction - Filter To Strainer - 475 ,595 BP RCRPTO 1 1
007201807B91 5 PIPE Suction Filter to Strainer - 255 DI - 1
007205913B1 5 PIPE Suction - Hose to Filter - 255 DI - 1 P/58/F11/57
007207458B11 5 PIPE Suction Strainer to Filter - 255 DI - 1 A/289/F15/40
007205912B1 5a PIPE Suction - Strainer to Hose - 255 DI - 1 P/58/F11/57
A/289/F15/40

◆ Alternate Part Number / * Parts Not Illustrated

184
Pipes - Suction & Pressure For Non P/S OIB

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
000051191D02 5b HOSE Suction-255 DI - 1 P/58/F11/57
A/289/F15/40
000051193D01 * CLIP Hose 2 2 R A/289/F15/40
007200618C1 6 SCREW Allen 4 4 R M/19/F05/12
000706072R1 7 WASHER 4 4 R
007203421B91 8 ASSY. Suction Filter - All Except 475 BP RCRPTO 1 1 R/24/F10/37
007206701B91 8 ASSY. Suction Filter - All Except 475 BP RCRPTO 1 1 J/26/F15/43
007207428B91 8 ASSY. Suction Filter - All Except 475 BP RCRPTO 1 1 J/26/F15/43
000013231P04 8 ASSY. Suction Filter - 475 BP RCRPTO,595 BP RCRPRO 1 1
000022271RD 9 BOLT 3 3 R M/19/F05/12
000020307E05 9 BOLT Flanged Hex. Head 3 3 R A/300/F16/40
000179817 9 BOLT - Integrated Strainer Box 3 3 R K/115/F15/12
K/124/F16/36
001233808R1 10 WASHER Spring Lock 3 3 R
000751472R1 11 WASHER Plain 3 3 R A/229/F11/06
000704348R1 12 ‘O‘ Ring Strainer 1 1 R R/24/F10/37
000179838 13 BOLT Strainer Box Mtg. 4 4 R M/19/F05/12
001082012R2 14 WASHER 4 4 R M/19/F05/12
40.252 * GASKET Liquid for Strainer Box Mtg. A/R A/R R M/19/F05/12
000051188D01 15 ‘O’ Ring Suction Manifold - Filter 1 1 R
007202179D1 15 'O' Ring Suction Filter 595 BP RCRPTO 1 R
007201824B1 16 BRACKET Filter Mounting 1 1 R M/19/F05/12
J/26/F15/43
000179883 17 BOLT Filter Bracket Mtg. 1 1 R M/19/F05-12
J/26/F15/43
001082014R2 18 WASHER Spring Lock 2 2 R
000050961D99 19 WASHER Spring Lock 1 1
001099817R1 20 WASHER Plain 1 1 R
008000631B1 21 STUD Filter Bracket Mtg. 1 1 R M/19/F05/12
005554737R1 21 BOLT Hex. 1 1 J/26/F15/43
000120378 22 NUT 1 1 R J/26/F15/43
000179840 23 BOLT Filter Mtg. 3 3 R J/26/F15/43
001082012R2 24 WASHER Spring lock 3 3 R J/26/F15/43
000120394 25 WASHER Plain 3 3 R J/26/F15/43
000051180D01 26 HEAD Filter 1 1 R A/190/F08/45
007206711B1 26 HEAD Filter 1 1 R J/26/F15/43
007207455B1 26 HEAD Filter 1 1 R J/26/F15/43
000051191D02 27 HOSE Suction Filter 1 1 R A/203/F09/26
000051193D01 28 CLIP Hose Suction Filter 2 2 R M/19/F05/12
007204024B91 29 PIPE Suction (Pump End) - All 3 DI - 1
007201805B91 29 PIPE Suction Filter to Pump - All 4 DI Except 595 BP RCRPTO 1 1 R M/19/F05/12
007606417B1 29 PIPE Suction Filter to Pump - 595 BP RCRPTO 1
000051187D01 30 'O' Ring Suction Manifold - HYD Pump 1 1 R M/19/F05/12
007205914B1 31 PIPE Pressure - 255 DI - 1 R P/58/F11/57

185
Pipes - Suction & Pressure For Non P/S OIB

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
007605330B92 31 PIPE Pressure (Single Piece) -All 3 DI Except 295 DI - 1 P/52/F11/19
007204036B2 31 PIPE Pressure (Single Piece) - 295 DI - 1 A/220/F10/34
007604168B2 31 PIPE Pressure (Single Piece) - 595 DI NST Dlx Dry Brake 1 - P/81/F14/78
007608991B91 31 PIPE Pressure Pump To C.V Single Pice- 475, 575,595 DI Non RCRPTO 1 1 P/69/F13/55
007606292B92 31 PIPE Pressure (Pump End) - All 4DI Except 595 DI 1 1 P/55/F11/37
007607269B91 31 PIPE Pressure (Pump End) - 595 BP RCRPTO 1
005559498B1 32 CONNECTOR 1 1 P/69/F13/55
007606293B92 33 PIPE Pressure (C.V. End) - All 4DI Except 595 DI 1 1 P/55/F11/37
007606139B2 33 PIPE Pressure - 2 C. V. End - 595 BP RCRPTO 1
005553133R1 34 NUT 2 2
007205110B1 35 FERRULE 2 2
000051565D01 36 MANIFOLD Pressure Hydraulic Pump - All Except 295 595 DI 1 1 R
007201268A1 36 MANIFOLD Pressure Hydraulic Pump - 295 595 DI 1 1
007202474C1 37 COUPLING Male Stud 1 1
000704337R1 38 WASHER 1 1 R
000704336R2 39 COUPLING Male Pressure Pipe 1 1
007202476C1 40 ADAPTER Pressure Pipe 1 1
000051256D01 41 CLAMP Hyd Suction / Pressure Pipe - BP NBP MKM & DLX & 595 DI 2 2 R M/19/F05/12
000179800 42 BOLT 2 2 R
001082010R2 43 WASHER 2 2 R
000120375 44 NUT 2 2 R
007603214B1 * WASHER Plain 1 1 J/26/F15/43

186
Pipes - Suction For Power Steering Model

3
1

4 2
6

11
5

12 7
16
15 10
13 29
14
28 9

23
28 29
25 22 8
24
17
21
18 20
19
27
26

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
007205701B91 1 PUMP Tandem - 265, 275, 595 DI, 475 NBP DLX & 295 RCRPTO P/S 1 1
Make - DOWTY
007205281B91 1 PUMP Tandem - 295 Non RCRPTO P/S Make - DOWTY - 1
007201885C92 1 PUMP Tandem - 475, 575 DI P/S Make - EATON 1 1
000013499P04 2 Hose clip for suction Pipe 1 1 R/24/F10/37
007205924B1 2 Hose clip for suction Pipe-395,595 DI 1
007201889C1 3 Hose Suction for Dia 35 Pipe 1 1 R/24/F10/37
007205665B1 3 HOSE Reducer 50mm-35mm 1
007606086B1 4 Hose Spring of Suction Pipe 1 1
007606879B11 5 PIPE Suction Pump To Filter - 295 RCRPTO P/S - 1
007606160B11 5 PIPE Suction Pump To Filter - 295 P/S, 475 NBP DLX & 275 RCRPTO P/S - 1
007607192B11 5 PIPE Suction Pump To Filter - 575 BP,595 P/S Non RCRPTO 1 -
007607194B11 5 PIPE Suction Pump To Filter - 295 DI Non RCRPTO (With Bracket) - 1
007207269B91 5 PIPE Suction Pump To Filter - 295 DI Non RCRPTO (With Filter Mtg.) - 1 J/28/F16/41
007207189B91 5 PIPE Suction Pump to Filter 575 BP, 595 PS Non RCRPTO with filter Mtg. 1 1 J/28/F16/41
007608528B11 5 PIPE Suction Pump To Filter -595 PS RCRPTO 1
007607402B91 5 PIPE Suction Pump To Filter - 265, 275 P/S Non RCRPTO - 1
007207261B91 5 PIPE Suction Pump to Filter 265,275 PS Non RCRPTO (With Filter Mtg.) 1 1 J/28/F16/41
007606223B11 5 PIPE Suction Pump To Filter - 475, 575 NST RCRPTO P/S 1 1
007607475B91 5 PIPE Suction Pump To Filter - 575 Northstar 1 -
007204840B1 5 PIPE Suction Pump To Filter - 475, 575 NBP MKM P/S 1 1 R/24/F10/37

187
Pipes - Suction For Power Steering Model

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
007606090B11 5 PIPE Suction PumpTo Filter - 475 NST DLX P/S 1 1
007207104B91 5 PIPE Suction - Filter To Strainer - All Except 475 BP RCRPTO 1 1 P/71/F13/72
007607423B91 5 PIPE Suction Pump To Filter-395 DI 1 1
000020309E05 6 BOLT 2 2 R
000179840 6 BOLT (Filter Mtg) 1 1 J/28/F16/41
000020256E05 7 BOLT Flanged Hex Head 6 6
007606415B91 8 PIPE Suction Filter To Strainer - 275, 475, 575 RCRPTO P/S 1 1
007606878B11 8 PIPE Suction Filter To Strainer - 295 RCRPTO P/S - 1
007204839B1 8 PIPE Suction Filter To Strainer - 265, 275, 295, 595 & (475, 575 BP MKM) 1 1 R/24/F10/37
007606091B11 8 PIPE Suction Filter To Strainer - 475, 575 NST DLX P/S 1 1
007207103B91 8 PIPE Suction Filter To Strainer - 265, 275, 295, 595 & (475, 575 BP MKM) 1 1 P/71/F13/72
007606415B91 8 PIPE Suction Filter To Strainer-395 PS 1 R
007207102B91 8 PIPE Suction Filter To Strainer - 275,475,575 RCRPTO PS 1 1 P/71/F13/72
007202697C91 9 FILTER Suction Assembly 1 1
007202702C1 * CANNISTER Filter Suction - Ahsra 1 1 R/24/F10/37
007203045C1 * HEAD Filter Suction - Ashra 1 1
007203046C1 10 O-Ring For Suction Filter ASHRA 1 1 R/24/F10/37
007206723B1 * CANNISTER Filter Suction - Donaldson 1 1 A/296/F16/28
007206722B1 * HEAD Filter Suction - Donaldson 1 1 A/296/F16/28
007202179D1 10 O-Ring For Suction Filter 1 1
007606188B1 11 BRACKET Filter Mtg - P/S RCRPTO 1 1
007604723B11 11 BRACKET Filter Mtg - P/S Non RCRPTO 1 1
008000631B1 12 STUD For Filter Mtg. Bkt. 1 1 R M/19/F05/12
001082014R2 13 WASHER Spring Lock 1 1 R
000120378 14 NUT For Filter Mtg. Bkt. 1 1
000179883 15 BOLT Filter - Bracket Mtg. 1 1 R M/19/F05/12
000120396 16 WASHER Plain 1 1 R
000704348R1 17 O-Ring Suction Strainer 1 1 R R/24/F10/37
007202131B2 18 STRAINER Suction 1 1 R
007207071B1 18 STRAINER Suction OIB Assy. - Non PS 1 1 P/71/F13/72
007207422B11 18 STRAINER Suction OIB Assy. - PS 1 1 K/122/F16/31
K/131/F17/13
K/134/F17/28
000022271RD 19 BOLT 3 3 R
000179817 19 BOLT 3 3 K/122/F16/31
K/134/F17/28
000934309R1 20 WASHER Spring Lock 3 3 R
000060686M01 21 WASHER Plain 3 3 R
007201350C1 22 GASKET Suction Strainer 1 1 R R/24/F10/37
006511858B1 23 BOX Strainer - All Except 575 NST DLX P/S Non RCRPTO 1 1 A/295/F16/21
007201355C1 23 BOX Strainer - 575 NST DLX P/S Non RCRPTO 1 - R
000179838 24 BOLT Strainer Box Mounting 4 4 R
001082012R2 25 WASHER 4 4 R
007201373C1 26 NUT 1 1
* Parts Not Illustrated

188
Pipes - Suction For Power Steering Model

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
007205112B1 27 FERRULE 1 1
007200618C1 28 SCREW Allen 4 4
000706072R1 29 WASHER 4 4
007201407C1 * KIT Seal Tandem Pump (EATON) 1 1
007206391B1 * KIT Seal Tandem Pump (DOWTY) 1 1
000051191D02 * HOSE Suction 1 1 P/71/F13/72
000051193D01 * CLIP Hose P/79/F14/76
1 1 P/71/F13/72

* Parts Not Illustrated

189
Pipes - Pressure For Power Steering Model
25
24

23
26
5
22 4

37
38
3 2
39
32
41 40
31
21
42
43

6
30
10 8 12 19 29

7
20 15
17

9 11
1
23

17 20 16 14 10 13
35

18
36
27
33

34
35

28
44

190
Pipes - Pressure For Power Steering Model

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
007205701B91 1 PUMP Tandem (12+8 cc) - 265, 275, 595 DI, 475 NBP DLX & 1 1
295 RCRPTO P/S ,575 (NST MKM,NST DLX, NBP DLX ) Make - DOWTY
007205281B91 1 PUMP Tandem (12+8 cc) - 295 Non RCRPTO P/S Make - DOWTY - 1
007201885C92 1 PUMP Tandem (18+8 cc) - 475, 575 DI P/S Make - EATON 1 1
000051410D01 2 ADAPTOR LR Port 1 1 R/24/F10/37
007200811C1 3 ADAPTOR PT Port 1 1 R/24/F10/37
000051411D01 4 O - Ring 4 4 R/24/F10/37
007205101B91 5 HYD STEERING UNIT - 295 P/S, 575 BP P/S & 575 NST RCRPTO P/S 1 1
007205647B92 5 HYD STEERING UNIT (For MKM model - 90 Bar) Make M/s Eaton 1 1 P/96/F15/49
007206971C91 * KIT Seal HSU Make M/s Eaton 1 1 P/96/F15/49
007207252B91 5 HYD. Steering Unit (M/s Danfoss) 1 1 A/291/F15/57
007205314C1 * KIT Seal HSU (M/s Danfoss) 1 1 A/291/F15/57
005559323B92 6 BRACKET Steering Mtg. 63 Degree - All Except 1 1 P/72/F14/07
265, 475 BP P/S & 275 P/S RCRPTO
007605920B12 6 BRACKET Steering Mtg 51 Degree - 265, 475 BP P/S & 1 1 P/72/F14/07
275 P/S RCRPTO

005559323B92 6 BRACKET Steering Mtg. 63 Degree - 265, 275 P/S RCRPTO BP Ergo 1 1 C/04/F14/67
007607407B91 7 PIPE HSU To Power Steering Cyl LH - 265 DI - 1
007606155B91 7 PIPE HSU To Power Steering Cylinder LH - 265 DI BP Ergo - 1 C/04/F14/67
007607409B91 7 PIPE HSU To Power Steering Cyl LH - 275 Non RCRPTO - 1
007606155B91 7 PIPE HSU To Power Steering Cyl LH - 275 RCRPTO & 295 DI - 1
007606045B91 7 PIPE HSU To Power Steering Cyl LH - 475, 575 NST, 575 Northstar 1 1
007606799B91 7 PIPE HSU To Power Steering Cyl LH - 475 BP NBP, 575 BP, 595 DI 1 1
007536258B1 8 BRACKET for L port pipe 1 1
007201589D1 9 PLATE Top Clamp 1 1 P/86/F14/105
007201304C1 10 RUBBER 1 1 P/86/F14/105
007201584D1 11 PLATE Bottom Clamp 1 1 P/86/F14/105
000020312E05 * BOLT HEX. M6 X 1.00 X 20.5 X 8.8 1 1 P/86/F14/105
001121502R1 12 SCREW 2 2
007607406B91 13 PIPE HSU To Power Steering Cyl RH - 265, 275 Non RCRPTO - 1
007606156B91 13 PIPE HSU To Power Steering Cyl RH - 295 DI & 275 RCRPTO - 1
007607426B91 13 PIPE HSU To Power Steering Cyl RH 1
007606326B1 13 PIPE HSU To Power Steering Cyl RH - 475, 575 BP MKM, 475 NBP DLX 1 1
007606044B91 13 PIPE HSU To Power Steering Cyl RH - 475, 575 NST DLX & 1 1
575 Northstar
007606252B91 13 PIPE HSU To Power Steering Cyl RH - 595 DI 1 -
007609032B91 13 PIPE HSU To Power Steering Cyl RH -595 BP 1
007201579D1 14 CLAMP For Pipe 1 1
007201589D1 15 CLAMP Plate 1 1
000020311E05 16 BOLT Clamp 1 1
000704337R1 17 WASHER 3 3 R
007607404B91 18 PIPE Cpte Pump To HSU - (Pump End) - 265, 275 P/S Non RCRPTO - 1
007606158B91 18 PIPE Cpte Pump To HSU - (Pump End) - 295 DI & 275 RCRPTO P/S - 1

191
Pipes - Pressure For Power Steering Model

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
007606088B91 18 PIPE Cpte Pump To HSU - (Pump End) - 475, 575 NST DLX & 1 1
575 Northstar
007204836B1 18 PIPE Cpte Pump To HSU - (Pump End) - 475 BP, NBP DLX ,595 BP 1 R/24/F10/37
007606239B91 18 PIPE Cpte Pump To HSU - (Pump End) - 595 DI 1 -
007204836B1 18 PIPE Cpte Pump To HSU - (Pump End) - 475, 575 NST DLX 1 1
RCRPTO P/S
007203739B91 19 VALVE Check 1 1 R/24F10/37
000051686D01 20 COUPLING Male stud 1 1 A/188/F08/42
007607405B91 21 PIPE Cpte Pump To HSU - (HSU End) - 265 P/S - 1
007607408B91 21 PIPE CPTE. Pump To HSU - (HSU End) - 265 P/S Ergo - 1 C/04/F14/67
007607408B91 21 PIPE Cpte Pump To HSU - (HSU End) - 275 P/S Non RCRPTO - 1
007606157B91 21 PIPE Cpte Pump To HSU - (HSU End) - 275 RCRPTO P/S & 295 P/S - 1
007607404B91 21 PIPE CPTE. Pump To HSU - (HSU End) - 275 RCRPTO P/S Ergo,395DI - 1 C/04/F14/67
007606862B91 21 PIPE Cpte Pump To HSU - (HSU End) - 295 RCRPTO P/S - 1
007204939B1 21 PIPE Cpte Pump To HSU - (HSU End) - 475 BP - 1 R/24/F10/37
007607456B91 21 PIPE Cpte Pump To HSU - (HSU End) - 475 NBP - 1
007606087B91 21 PIPE Cpte Pump To HSU - (HSU End) - 475, 575 NST DLX & 1 1
575 BP & Northstar
007607456B91 21 PIPE Cpte Pump To HSU - (HSU End) - 595 DI 1 -
007607678B91 21 PIPE Pump To HSU- (HSU End)- 475, 575 NST DLX RCRPTO P/S ,595 DI 1 -
007606768B91 22 PIPE Return From HSU To Transcase - 265, 475 BP & 275 RCRPTO P/S - 1 R/24/F10/37
007607424B91 21 PIPE Cpte Pump To HSU (HSU End) -395 DI 1
007606767B91 22 PIPE Return From HSU To Transcase - 275, 475 NBP DLX & 575 BP 1 1 R/24/F10/37
395 DI,595 BP
007606767B92 22 PIPE Return From HSU To Transcase - 275, 475 NBP DLX & 575 BP 1 1 P/80/F14/77
595 BP, 265, 475,275 RCRPTO PS Ergo C/04/F14/67
007607107B91 22 PIPE Return From HSU To Transcase - 1 -
007606046B91 22 PIPE Return From HSU To Transcase 1 of 2 - 295, 475, 575 NST DLX & 1 1
575 Northstar
006513995B91 22 PIPE Return From HSU To Transcase(Integrated Strainer) 1Of 1 1 1 K/131/F17/13
K/134/F17/28
006514651B91 22 PIPE Return From HSU To Transcase (Integrated strainer) 1 of 2 1 1 K/131/F17/13
K/122/F16/31
K/134/F17/28
000051685D01 23 COUPLING Staright 1 1 R/24/F10/37
007606821B91 24 PIPE Return From HSU To Transcase 2 of 2 - 295, 475 NST DLX - 1
008001117B91 24 PIPE Return From HSU To Transcase 2 of 2 - 575 NST DLX & 575 Northstar 1 - R/24/F10/37
008000766G1 25 ELBOW 1 1 R/24/F10/37
000051687D01 26 COUPLING Male stud 1 1
000377952R1 27 O-Ring for Tandem Pump 1 1 R P/45/F09/42
007606096B1 28 ADAPTOR Pressure Pipe 1 1
007607364B91 29 PIPE Pressure Pump To C. V. End - 265 275 P/S Non RCRPTO,395 - 1
007606159B1 29 PIPE Pressure Pump To C. V. End - 295 NST DLX P/S - 1
007606182B1 29 PIPE Pressure Pump To C. V. End - 595 NST DLX P/S 1 -

192
Pipes - Pressure For Power Steering Model

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
007606138B91 29 PIPE Pressure - 1 Pump End - 475, 575,595 NST DLX P/S Non RCRPTO 1 1
007607269B91 29 PIPE Pressure - 1 Pump End - 475 BP RCRPTO P/S - 1
007204837B1 29 PIPE Pressure - 1 Pump End - All Except Above Mention 1 1 R/24/F10/37
005559498B1 30 CONNECTOR For Pressure Pipe 1 1
007606077B91 31 PIPE Pressure - 2 C. V. End - 475, 575 NST DLX P/S Non RCRPTO 1 1
& 595 DI
007606139B1 31 PIPE Pressure - 2 C. V. End - All Except Above Mention 1 1 R/24/F10/37
005558325R94 32 GUARD Pipe 1 1 R A/155/F06/37
007207287B91 33 CYLINDER Power Steering - All Except 295, 595 DI (Wipro) 1 1 O/32/F14/107
007206757B91 ◆ CYLINDER Power Steering -All Except 295,595 DI (Ognibene) Red 1 1 O/31/F14/47
007207453B91 33 CYLINDER Power Steering - 295,595 DI (Ognibene) - Grey 1 1 O/31/F14/47
007207765B91 ◆ CYLINDER Power Steering - 295, 595 DI (Make Wipro) 1 1 O/32/F14/107
007207134B91 * KIT Seal Power Steering Cylinder (Make Ognibene) 1 1 O/31/F14/47
000051461D01 * KIT Seal Power Steering Cylinder (For WIPRO Make) 1 1 O/32/F14/107
000020305E05 34 BOLT Power Cylinder 4 4
008003351B91 35 HOSE Flexible 2 2 A/266/F14/16
001082252R1 36 SCREW Allen 2 2 R A/188/F08/42
007200736C91 37 KIT Steering Column-265 BP,275 NBP,595 BP 1 1 R
007208300B92 37 KIT Steering Column - All BP 1 1 O/36/F18/06
007207456C92 37 KIT Steering Column - All NBP 1 1 O/36/F18/06
007208302B92 37 KIT Steering Column - All NST 1 1 O/36/F18/06
000051420D01 38 BOLT For HSU Mtg 3 3 R
005555988R1 39 WASHER Spring 3 3 R
000179860 40 WASHER 4 4
000115550 41 BOLT 4 4
005553133R1 42 NUT For 18 mm Dia. Pipe A/R A/R
000705520R2 42 NUT For 12.7 mm Dia. Pipe A/R A/R
007205110B1 43 FERRULE For 18 mm Dia. Pipe A/R A/R
007205108B1 43 FERRULE For 12.7 mm Dia. Pipe A/R A/R
007607041B91 44 LINK Connecting 2 2
007603354D91 44 Link Connecting - 475,575 NST Dlx 2
007605805B92 44 Link Connecting - 595 NST Dlx 2
007201407C1 * KIT Seal Tandem Pump (EATON) 1 1
007206391B1 * KIT Seal Tandem Pump (DOWTY) 1 1
007201641C1 * KIT Seal HSU Series 5 (EATON) 1 1
005555976R1 * WASHER - Spring Lock M5 1 1 P/85/F14/90
007606819B1 * 'U' Clamp For HSU To Cyl LH Pipe 1
007606820B1 * Clamp Bottom Plate For Pipe 1
007602491C1 * Lock Plate Power Steering 2
007607849B1 * PLATE Deflector for 3DI PS 1

* Parts Not Illustrated

193
Lift Housing For Hy-Tec Hydraulics
11 29
12
13
9
10
14 15 16 20 19 18
25

26
17
27 17A 1
28 7

22
6
5
4
21
22 3
24 2
Plate Bottom Cover Hyd. Hsg. - OIB 23

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS

007204042B91 1 ASSY. HY-TEC Hydraulics - 595 DI NST DLX OIB 1 -

007203555B91 1 ASSY. HY-TEC Hydraulics - 595 DI NST DLX Dry Brakes 1 -


007204041B91 1 ASSY. HY-TEC Hydraulics - 575 DI NST DLX OIB 1 -
007203679B91 1 ASSY. HY-TEC Hydraulics - 575 DI NST DLX Dry Brakes 1 -
007212046B91 1 ASSY. Hy-Tec Hydraulics - 3 DI & 4 DI OIB Ergo 1 1 P/108/F18/12
007204040B91 1 ASSY. HY-TEC Hydraulics - 475 NST DLX OIB - 1
007203680B91 1 ASSY. HY-TEC Hydraulics - 475 DI NST DLX Dry Brake - 1
007203025B91 1 ASSY. HY-TEC Hydraulics - 265, 275, 475 OIB Except NST DLX - 1
007203026B91 1 ASSY. HY-TEC Hydraulics - 255, 265, 275, 295, 475 Dry Brakes - 1 R A/214/F10/15
Except NST DLX
007203024C91 1 ASSY. HY-TEC Hydraulics - 595 BP 1 -
007212044B91 1 ASSY. Hy-Tec hydraulics - 3 DI & 4 DI Dry Brake 1 1 P/108/F18/12
A/302/F16/47
007212041B91 1 ASSY. Hy-Tec Hydraulics - 3DI & 4 DI OIB 1 1 P/108/F18/12
A/302/F16/47
007207318B91 1 Assy. Hy-Tec Hydraulic - 40HP OIB Precision - 1 C/04/F14/67
C/06/F14/99
007203024C91 1 ASSY. HY-TEC Hydraulics - 595 BP 1 -

* Parts Not Illustrated

194
Lift Housing For Hy-Tec Hydraulics

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
007207320C91 1 ASSY. HY-TEC Hydraulics - 595 DI BP OIB Ergo 1 - C/05/F14/96
007212045B91 1 ASSY. Hy-Tec Hydraulics - 3 DI & 4 DI Dry Brake Ergo 1 1 P/108/F18/12
007207315B91 1 ASSY. HY-TEC Hydraulics - 255, 265, 275, 295, 475 Dry Brakes - 1 R C/04/F14/67
Except NST DLX NON Precision C/06/F14/99
007206146B91 1 ASSY. HY-TEC Hydraulics - 265,275,295,475 Dry Brakes - 1 P/63/F13/04
007207319B91 1 ASSY. HY-TEC Hydraulics - 265,275,295,475 Dry Brakes Precision - 1 C/04/F14/67
C/06/F14/99
007203025B91 1 ASSY. HY-TEC Hydraulics - 265,275,295,475 OIB - 1 P/63/F13/04
007207314B91 1 ASSY. HY-TEC Hydraulics - 265,275,295,475 OIB BP NON Precision - 1 C/04/F14/67
C/06/F14/99
007203701B91 1 ASSY. HY-TEC Hydraulics - 295 OIB - 1
007202107B1 * PLUG Expansion 1 1
000704741R2 2 HOSE Suction Filter 1 1 R A/203/F09/26
005558383R91 3 CLIP Hose 1 1 R
003044368R96 4 STRAINER Suction Pipe short 1 1 R
000704348R1 5 O' Ring Suction Strainer 1 1 R R/24/F10/37
001232555R1 6 STOPPER Suction Filter 1 1 R M/17/F10/29
007208975B1 7 HOUSING Hydraulic Assy - Dry Brake Except 595 DI 1 1 P/103/F17/16
007208389B1 7 HOUSING Hydraulics Assy - OIB Except 595 DI 1 1 P/102/F17/15
007201276C1 7 HOUSING Hydraulics Assy - 595 DI Dry Brakes 1 - R
007206880C1 7 Housing Hydraulic Lift - 595 DI OIB 1 - PA/99/F16/22
003045118R1 * WASHER Dowty 1 - PA/99/F16/22
001233550R2 8 GASKET Transmission Cover 1 1 A/224/F10/49
007201523A11 9 PLATE Top Cover Hydraulic Lift Housing - Dry Brakes 1 1 R
007202183A1 9 PLATE Top Cover Hydraulic Lift Housing - OIB Except NST DLX OIB 1 1 R
007205076B1 9 PLATE Top Cover Hydraulic Lift Housing - NST DLX OIB 1 1 K/94/F13/23
007202183A1 9 PLATE Top Cover - without Breather 595 DI 1 - A/289/F15/40
007207579B1 9 PLATE Top Cover Hydraulic Lift Housing - NST DLX OIB 1 1 P/91/F15/26
003044367R4 10 GASKET Top Cover plate 1 1 A/232/F11/12
006507427B1 10 SILICON Sealant Top Cover plate A/R A/R P/67/F13/40
005554657R91 11 ASSY. Air Breather - All Except NST DLX OIB 1 1 R
006512487C1 11 ASSY. Air Breather - OIB Except 595 DI 1 1 P/78/F14/48
007205248C1 * WASHER Dowty 1 1 R P/78/F14/48
A/289/F15/40
006512151C1 11 ASSY. Air Breather - 595 DI 1 - A/289/F15/40
000179814 12 BOLT 8 8 R
001082011R2 13 WASHER Spring Lock 8 8 R
000377952R1 14 O' Ring 1 1 R P/45/F09/42
007202745B1 15 CONNECTOR Valve Return 1 1 A/184/F08/30

* Parts Not Illustrated

195
Lift Housing For Hy-Tec Hydraulics

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
001081753R2 16 GASKET Oil Filter 1 1 AA/233/F11/16
007201929A91 17 ASSY. Filter With Adaptor 1 1
005556039R91 18 FILTER 1 1
000179841 19 BOLT 2 2 R
001082011R2 20 WASHER 2 2 R
000751499R3 21 GASKET Cover Plate Hydraulic Lift Housing 1 1 R
000050852D01 22 PLATE Bottom Cover Hydraulic Hsg Cpte - All Except OIB 1 1 R
007201622C11 22 PLATE Bottom Cover 1 1
007201621B11 22 PLATE Bottom Cover Hydraulic Hsg Cpte - OIB 1 1 PA/99/F16/22
000179814 23 BOLT 8 8 R
001082011R2 24 WASHER Spring Lock 8 8 R
005551716R1 25 DIPSTICK Hydraulic Oil - All Except 595 DI 1 1 R
000051381D01 25 DIPSTICK Hydraulic Oil - 595 DI 1 - R
005557656R1 * O' Ring For Dipstick 1 1 R
001099900R2 26 PLUG Magnetic Drain 1 1 R
000179842 27 BOLT Hydraulic Hsg Mtg 10 10 R
001082012R2 28 WASHER 1 1 R
007536359B12 29 GUARD Return Line Filter - Dry Brakes Wetland 1 1 R A/169/F07/37
003070930R1 * CLIP Wire 4 4 R
000032954B12 * SILICON Sealant A/R A/R R
007201930A1 17A BODY Oil Filter 1 1

* Parts Not Illustrated

196
Pipes Lubritech Brakes - (OIB)
12 16
17

1 11 2
3 3
4 15 4
8 14 8
18 18

13

9
10 8
18

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
007605414B91 1 PIPE Pressure RH - All Except 595 DI 1 1 R/24/F10/37
007201851C1 1 PIPE Pressure RH - 595 DI 1 - R A/206/F09/45
007209195B91 1 PIPE Pressure RH - All Except 595 DI 1 K/135/F17/29
007201613B91 2 PIPE Pressure LH - All Except 595 DI & 295 DI DLX 1 1 M/19/F05/12
007605383B91 2 PIPE Pressure LH - 295 DLX - 1 M/17/F10/29
007201852C1 2 PIPE Pressure LH - 595 DI 1 - R A/206/F09/45
007209196B91 2 PIPE Pressure LH - All Except 595 DI & 295 DI DLX 1 K/135/F17/29
000051409D01 3 NUT 2 2
000051567D01 4 FERRULE 2 2
007201658B91 5 PIPE Return Line To Connector 1 1 R A/190/F08/45
001081753R2 6 GASKET Oil Filter 1 1 AA/233/F11/16
007200720C1 7 ADAPTOR RLF 1 1 R M/19/F05/12
007200595C1 8 STUD Male Coupling 1 1 R M/19/F05/12
000179838 9 BOLT For RLF Adaptor 2 2 R M/19/F05/12
001082012R2 10 WASHER 6 6 R M/19/F05/12
007202182A91 11 CONNECTOR 4 Way - 595 DI 1 - A/212/F10/07
007206769B1 11 CONNECTOR 4 Way - All Except 595 DI 1 1 P/87/F15/04
007207578B1 11 CONNECTOR 4 Way - All Except 595 DI 1 1 P/91/F15/26
007200674C12 12 PIPE Lift Housing Lubrication 1 1 R P/60/F12/30
P/91/F15/26
007206876B1 * SPLASHER 1 1 A/312/F18/13
000103374 13 PIN Cotter 1 1 A/312/F18/13

197
Pipes Lubritech Brakes - (OIB)

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS

000103361 13 PIN Cotter 1 1 R


005550753R1 14 NUT 1 1 R M/15/F10/10
000709840R2 15 WASHER Dowty 4 Way Connector 1 1 R P/58/F12/24
007200824C1 16 BOLT Banjo 4 4 R M/17/F10/29
P/91/F15/26
007202321C1 17 WASHER Copper 4 4 R A/169/F07/37
P/91/F15/26
000061056M01 18 WASHER Copper 4 4 R M/19/F05/12

* Parts Not Illustrated

198
Control Levers - For Hy-Tec Hydraulics

5 32 15 14 1316 17 8 25 29 6 11 10 31 26 2 10 27

20 24

30 33

28 21 9 3 4 12 7 22 23 18 19

1
QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
007203425B91 1 ASSY. Quadrant Consist of - NST DLX 1 1
U/65/F14/27
1 C/05/F14/96
007206745B91 1 ASSY. Quadrant - BP Ergo
C/04/F14/67
C/06/F14/99
007204859B92 1 ASSY. Quadrant Consist of - All Except NST DLX 1 1
007202827B2 2 STOPPER Control Lever 1 1 P/57/F11/55
003044397R1 3 DISC Friction Draft Lever 1 1 R
003044402R1 4 PLATE Friction 1 1 R
007200672B91 5 CRANKSHAFT Draft Control Assy. - All Except NST DLX C/O 1 1 R
007203424B11 5 CRANKSHAFT Draft Control Assy. - NST DLX C/O 1 1
001231334R91 6 NUT Cpte. Control 2 2 R
007202826B11 7 LEVER Draft Control With Hub 1 1 P/40/F08/37
007207267B11 7 LEVER Draft Control with Hub - BP Ergo 1 1
007205403B1 8 BRACKET Control Lever - All Except NST DLX 1 1
007203410B1 8 BRACKET Control Lever - NST DLX 1 1
007202824B11 9 BRACKET Quadrant Mtg. Assembly 1 1 P/40/F08/37
007206742B11 9 BRACKET Quadrant Mtg. Assy - BP Ergo 1 1
005556032R1 10 SCREW Allen 1 1 R
000012904P04 10 SCREW Allen M6 BP Ergo 2 2 R C/05/F14/96
C/04/F14/67
007202924C91 11 SLIDER Draft Control 1 1 P/40/F08/37
007202562B1 12 DISC Friction Outer Position 1 1

199
Control Levers - For Hy-Tec Hydraulics

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
003044886R1 13 WASHER Tab 1 1 R
003044408R96 14 SLEEVE Complete Position Control - All Except NST DLX 1 1 R
007203408B11 14 SLEEVE Complete Position Control - NST DLX 1 1
005557653R1 15 SPRING Draft Control Crankshaft 1 1 R
000377952R1 16 O' Ring 2 2 R P/45/F09/42
000350818R1 17 O' Ring 2 2 R
000179840 18 BOLT 4 4 R
000124589 19 NUT 1 1 R
000120394 20 WASHER Pin 1 1 R
000120377 21 NUT 2 2 R
000022194R1 22 WASHER 1 1 R
000019242R1 23 PIN Dowel 1 1 R
007202828B1 24 STOPER Postion Control Lever 1 1 P/40/F08/37
001231009R2 25 BOLT Lock Position Control 1 1 R
007202825B92 26 LEVER Position Control Cpte.with Hub 1 1 P/101/F17/02
007207266B92 26 LEVER Position Control Cpte. with Hub - Ergo 1 1 P/101/F17/02
005556899R1 27 KNOB Draft Control 1 1 R
C/05/F14/96
007600257D2 27 KNOB Draft Control - BP Ergo 1 1 U/65/F14/27
C/04/F14/67
C/06/F14/99
000704589R1 28 CIRCLIP 1 1 R
001082360R2 29 WASHER Spring Lock - Plated 1 1 R
001099853R1 30 CIRCLIP External 1 1 R
005556901R1 31 KNOB Position Control 1 1 R
007600256D2 31 KNOB Position Control - BP Ergo 1 1 U/65/F14/27
C/04/F14/67
C/05/F14/96
C/06/F14/99
000615167R1 32 WASHER 2 2 R
000050822D02 33 LINK Actuating Position Control Complete 1 1 P/51/F10/57
007205160B2 * NUT Dome Nylon for PC Lever 1 1 P/51/F10/57
005556032R1 * SCREW Allen M6 1 1 R P/57/F11/55
000012904P04 * SCREW Allen - 475 & 575 BP Ergo 1 1 U/65/F14/27
C/06/F14/99
007205720B1 * WASHER PC Lever Dome Nut 1 1 P/51/F10/57
000060808M01 * WASHER Plain-All MKM Ergo 2 2 A/292/F16/02
001233808R1 * WASHER Spring M6 - BP Ergo 2 2

* Parts Not Illustrated

200
Control Valve Assembly For Hy-Tec Hydraulics

3 4

6
8

5 7 2 4 9

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
007203553B91 1 VALVE Control Assy. For HY-TEC 60HP - 575, 595 NST DLX 1 -
007212042B91 1 VALVE Control Assy. For HY-TEC 60HP - 575 & 295 Potato Special 1 1 R P/108/F18/12
395,405,595 NST Center Shift
007203717B91 1 VALVE Control Assy. For HY-TEC 40HP - 295, 475 NST DLX - 1
007203021B91 1 VALVE Control Assy. For HY-TEC 40HP - 255, 265, 275, 295, 475 - 1 R P/40/F08/37
All Except NST DLX
000179891 2 BOLT 6 6 R
000179890 3 BOLT 2 2 R
001082014R2 4 WASHER Spring Lock 6 6 R
005558124R1 5 PLUG BSP Tapping Auxillary 1 1 R
000704337R1 6 WASHER Sealing 1 1 R
000751580R3 7 BOLT Needle Valve Cover 1 1 R
003045118R1 8 WASHER 1 1 R
000050818D01 9 LINK Roller 1 1
007200784C1 * SEAL KIT FOR STACK AUX. VALVE 1 1

201
Control Valve - Cylinder Head (O-Rings) For Hy-Tec Hydraulics

6 1 2 3

4 5

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
005554404R1 1 O' Ring Cylinder Head Face Ring 60 HP 1 - R
001232895R1 1 O' Ring Cylinder Head Face Ring 40 HP - 1 R P/108/F18/12
005554405R1 2 O' Ring - Spigot 60 HP 1 - R
000381871R1 2 O' Ring - Spigot 40 HP - 1 R P/108/F18/12
000021433R1 3 O' Ring Pressure Outlet 2 2 R
000350667R1 ◆ 2 2 R
000377952R1 4 O' Ring 2 2 R P/45/F09/42
001127542R2 ◆ 2 2
000352221R1 ◆ 2 2 R
003067183R1 5 O' Ring Pressure Inlet 1 1 R
000355966R1 ◆ 1 1 R
001127546R1 ◆ 1 1 R
000379365R1 6 O' Ring 1 1 R
007208388B1 * SEALANT CV body interaface A/R A/R A/289/F15/40

◆ Alternate Part Number

202
Control Valve - Cylinder Head For Hy-Tec Hydraulics

4
3
27
16
17
5

6
7
8
10
9
11

12
13 1 22 23
2
26

24
15
14
19
18
20
21
25
26

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
000051347D02 * ASSY. Cylinder Head 40 HP - 1 P/44/F09/38
000051243D02 * ASSY. Cylinder Head 60 HP Comprising of 1 - P/44/F09/38
000050943D02 1 SLEEVE Compensator 1 1 R
000050859D02 2 HEAD Cylinder 60HP 1 - R
000051315D02 2 HEAD Cylinder 40HP - 1 R P/108/F18/12
003045102R21 * ASSY. Isolating Valve Comprising of 1 1 R
003045113R1 3 KNOB Isolating Valve Shut / Open 1 1
000017047R1 4 PIN Slotted Spring 1 1 R
003045104R1 5 PLATE Stop 1 1 R
003045107R1 6 SHAFT Isolator Valve Knob 1 1 R
000023524R1 7 O' Ring 1 1 R
003045116R1 8 O' Ring 1 1 R
003045106R1 9 BUSH Isolator Valve 1 1 R
000443137 10 PIN Groove 1 1 R
003045102R2 11 VALVE Isolator 1 1 R
003067146R1 12 SEAT Isolator Valve 1 1 R
000050925D01 13 SPACER Compensator 1 1
005558124R1 14 PLUG 1 1 R
000704337R1 15 WASHER 1 1 R
000179793 16 BOLT 2 2 R
001082010R2 17 WASHER Spring Lock 2 2 R

* Parts Not Illustrated

203
Control Valve - Cylinder Head For Hy-Tec Hydraulics

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
000751580R3 18 BOLT Valve Needle Cover 1 1 R
003045118R1 19 WASHER Dowty 1 1 R
003047294R95 20 ORIFICE Assembly 1 1 R
000384937R1 21 O' Ring 1 1 R
000050857D01 22 SPOOL Compensator 1 1 R
000051165D01 23 SPRING Compensator 1 1 R
000179890 24 BOLT 2 2 R
000179891 25 BOLT 6 6 R
001082014R2 26 WASHER Spring Lock 7 7 R
001231204R1 27 LOCK Isolating Valve 1 1 R

204
Control Valve - Valve Body For Hy-Tec Hydraulics

11
40 23
39 22
32 24 31
38 21
8 30
1 10 37 20
29
36
9 35 28 19
8 34 27
33 26
7 25 18

6 17
5
4 16
3 14
2 41 15

6 12
5
4
3
2
13
43
51
50 A
49
48
47 42
46
45
44

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
007203022C91 A ASSY. Valve Body with sleeve 60 HP Comprising of 1 - R P/40/F08/37
007203020B91 A ASSY. Valve Body with sleeve 40 HP Comprising of - 1 R P/108/F18/12
000051526D01 1 ASSY. Piston 40 HP - 1 R P/108/F18/12
000051525D02 1 ASSY. Piston 60 HP Comprising of 1 - R P/43/F09/27
000051521D01 2 PLUG Relief Valve 2 1 R P/43/F09/27
000051524D01 3 BALL 2 1 R P/43/F09/27
000379365R1 4 O' Ring 2 1 R P/43/F09/27
000051523D01 5 RIDER Relief Valve Ball 2 1 R P/43/F09/27
000051519D01 * SHIM Rider Relief Valve 2 1 R
003066410R1 6 SPRING Unloader Valve 40 HP - 1 R P/43/F09/27
003066410R2 6 SPRING Unloader Valve 60 HP 2 -
‡ 7 PISTON 1 1 R
005554403R1 8 RING Cylinder Bearing 60 HP 2 - R
000387374R1 8 RING Cylinder Bearing 40 HP - 2 R
005554401R1 9 SEAL Ring Retangular Section 60 HP 1 - R
000025205R1 9 SEAL Ring Retangular Section 40 HP - 1 R
005554402R1 10 RING Outer Seal 60 HP 1 - R
000545813R2 10 RING Outer Seal 40 HP - 1 R
005554399R1 11 CYLIDER Lift Hydraulic 60 HP 1 - R
003044434R1 11 CYLIDER Lift Hydraulic 40 HP - 1 R P/108/F18/12
005555283R3 12 GASKET Valve Body 1 1

* Parts Not Illustrated / ‡ Not Serviceable Separately

205
Control Valve - Valve Body For Hy-Tec Hydraulics

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
000444687 13 PLUG 4 4 R
003049088R91 14 ASSY. Spool & Sleeve With Circlip - - R
000385713R1 15 O' Ring 1 1 R
000051166D01 16 PLUG Main Sleeve 1 1 R
000050936D01 17 SPRING Main Valve 1 1 R
‡ 18 SLEEVE Control Valve 1 1 R
003040910R1 19 CIRCLIP 1 1 R
000051152D01 20 SPOOL Control Valve 1 1 R
007200443A1 20 SPOOL Control Valve for 40/60 HP Size ‘0’ 1 1
007200444A1 20 SPOOL Control Valve for 40/60 HP Size ‘1’ 1 1
007200445A1 20 SPOOL Control Valve for 40/60 HP Size ‘2’ 1 1
007202704C1 21 CAP Main Valve End For - All NST DLX Models 1 1
000051227D01 21 CAP Main Valve End For - All Except NST DLX Models 1 1 R
000051695D01 22 WASHER Spring Lock 1 1 R
000051038D01 23 SCREW Allen 1 1 R
‡ 24 ASSY. Valve Relief Bore Comprising of 1 1 R
007200832C1 25 SEAT Relief Valve Integrated 1 1 R
000377952R1 26 O' Ring 1 1 R P/45/F09/42
003072883R1 27 BALL 3/8” Relief Valve 2 2 R
003108946R3 28 BALL Rider Non Return Valve 1 1 R
000751557R2 29 SPRING Relief Valve 1 1 R
007202852C1 30 SHIMS Steel 2 2 R P/108/F18/12
003108947R3 31 VALVE Relief Spring Housing 1 1
007202850C1 31 VALVE Relief Spring Housing 1 1 P/108/F18/12
‡ 32 ASSY. Valve Regulating Bore Comprising of 1 1 R
000352026R2 33 SPRING Flow Control Valve Ball 1 1 R
000350084R2 34 RIDER Ball 1 1 R
003072912R1 35 BALL Flow Conrol Valve 1 1 R
000050993D01 36 SEAT Ball Valve 1 1 R
000704378R1 37 O' Ring 1 1 R
007201178A92 38 PISTON Regulating Assembly 1 1 P/53/F11/25
007201180A1 39 RING Bearing 1 1 R
000751567R1 40 CIRCLIP (Internal) 1 1 R
000444697 41 PLUG 1 1 R
000051228D01 42 ORIFICE 1 1 R
‡ 43 ASSY. Valve Check Bore Comprising of 1 1 R
007200369C1 44 SPRING Check Valve Retainer 1 1 R
000051157D01 45 RETAINER Check Valve 1 1 R
000051155D01 46 SLEEVE Check Valve Ball 1 1 R
003074227R2 47 SPRING Non Return Valve 1 1 R
003063495R1 48 RIDER Ball Non Return Valve 1 1 R
003072883R1 49 BALL Non Return Valve 1 1 R
000051182D01 50 SEAT Check Valve 1 1 R
000051181D01 51 O' Ring 1 1 R

‡ Not Serviceable Separately / * Parts Not Illustrated

206
Control Valve - Valve Body For Hy-Tec Hydraulics

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
007202286B91 * KIT Seal Ring - Regulating piston - Reduced Width 1 1 R
000051300D01 * KIT 'O' Ring For 60 HP 1 - R
000051365D01 * KIT 'O' Ring For 40 HP - 1 R
007206253B1 * KIT Service Piston Ring 40 HP - 1
007206252B1 * KIT Service Piston Ring 60 HP 1 -
007206250B1 * KIT Service Piston Thermal Relief Valve 1 1
007206145B91 * ASSY. Control Valve - 1 P/63/F13/04
007206145B92 * ASSY. Control Valve - 1 P/89/F15/14
007205424B1 20 SPOOL Control Valve - 1 P/63/F13/04
007205424B2 20 SPOOL Control Valve - 1 P/89/F15/14
007202853C1 * SCREW Grub Sk M8X1X29Xst P/108/F18/12
007202851C1 * NUT Hex M8X1.0X5 P/108/F18/12
007203775C1 * NUT Dome Cap M8X1X23.1 P/108/F18/12

* Parts Not Illustrated

207
Lift Arms For Hy-Tec Hydraulics

9 11 13 9 8 6 5 4 19 20

1 2 3 4 5 6 8 7 10
15
12
17
14

18

7 3 2 1

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
000340340R1 1 BOLT 2 2 R
001082014R2 2 WASHER Spring Lock 2 2 R
000708922R3 3 PLATE Lift Arm Retaining 2 2 R A/261/F13/51
007202938C1 3 PLATE Lift Arm Retaining With Hole For Quick Lift 2 2
007201423B1 4 ARM Lift - Casting (upto 1500KG) 2 2 R A/186/F08/35
A/273/F14/70
A/300/F16/40
001127628R2 4 ARM Lift - Forging 1 1 A/273/F14/70
007207489C1 5 SEAL Oil Rockshaft 2 2 P/98/F15/56
003044372R1 6 WASHER Rockshaft 2 2 R
007207488C1 7 'O' Ring Rockshaft 2 2 P/98/F15/56
001121176R1 8 SPACER Lift Arm 2 2 R
001231718R1 9 BUSH Rockshaft 4 4 R
007202718C1 10 SHAFT Rock 1 1
007200412A2 11 ARM Rocker 1 1
001231563R1 12 BOLT Hydraulic Rocker Arm 1 1 R
007202486B1 13 CAM Rock Shaft 1 1 R A/157/F07/01
007200413A1 14 ROD Connecting 1 1 R
007200217B1 15 PIN Std. 1 1 R
000103384 16 PIN Cotter 1 1 R
003046977R2 17 BUSH Connecting Rod 1 1
007200414A92 18 CHAIN Safety Complete. 1 1

◆ Alternate Part Number

208
Lift Arms For Hy-Tec Hydraulics

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
007207637B1 18 CABLE Safety DC 1 1 P/102/F17/15
P/103/F17/16
007207759B1 19 PIN Lift Arm 2 2
003044309R1 19 PIN Lift Arm - Forging 2 - R A/273/F14/70
A/291/F15/57
A/302/F16/47
007201424B1 19 PIN Lift Arm - Casting 2 - A/250/F12/19
A/273/F14/70
A/300/F16/40
000050620D02 20 CLIP Spring 2 2 R

* Parts Not Illustrated

209
Bell Crank Assembly

2 17
12
3 11

4 13

5
14
6 15
16
7

10

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
007201284A1 1 NUT 2 2 R
007201283A1 2 TRUNION Top Link 1 1 R
000050934D01 3 SPACER Top Link Spindle 1 1 R
000751506R4 4 SPRING Toplink Small 1 1 R
007201302A1 5 SEAT Spring Small 1 1 R
007201185A92 6 SEAL Oil Mudblock 1 1
005557971R91 7 SEAL Oil Top Link Spindle - Doule Lip 1 1 R
003064871R1 8 SEAT Spring 1 1 R
000751505R1 9 SPRING Top Link (Big) 1 1 R
007207270B1 9 SPRING Top Link (Big) - 1 R P/89/F15/14
007207519B91 10 SPINDLE Top Link - All Except 595 DI 1 1 A/303/F17/03
007201597C1 10 SPINDLE Toplink with Collar - 595 DI 1 -
005557652R1 11 CRANK Top Link 1 1 R
007205438B1 11 CRANK Top Link For ROBOLIFT. - 1 P/63/F13/04
001121584R1 12 NIPPLE Grease 1 1 R
001121062R2 13 SHAFT Top Link Crank 1 1 R
005554106R1 14 PLATE Top Link Crank Shaft Lock 1 1 R
001121792R1 15 WASHER Tab 2 2 R
000179814 16 BOLT 2 2 R
007200350B3 17 RUBBER Bellow Top Link Spindle 1 1 R
000704194R2 * BUSH Top Link 1 1

210
Linkage Three Point For Hy-Tec Hydraulics

41

6 8
5
25
29
23 26 12 11
1 10
24 9
27
4 40

3 28
2 9
7 8 40
13
37
39 8
38
14
34 17 8
33 15 13
32 21 36
31 20
30
16
35 18
22
19

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
007200630B91 1 LINK Top Complete - 275, 295, 475, 575 DI C/O 1 1 R
007200835B1 2 EYEBOLT Top Link (Cat I) 1 1 R
007200838B1 3 PLATE Lock - Top Link 1 1 R
007200837B11 4 TURNBUCKLE Top Link With Handle 1 1 R
007200836B1 5 EYEBOLT Top Link Cpte. (Cat II) 1 1 R
003044339R93 1 LINK Top Complete - 255, 265 DI C/O - 1
000704178R21 2 EYEBOLT Top Link (Cat I) - 1 R
000426899 3 NUT - 1 R
003044340R2 4 TURNBUCKLE Top Link With Handle - 1 R
000704177R21 5 EYEBOLT Top Link (Cat II) - 1 R
007201940C92 1 LINK Top Complete - 595 DI C/O 1 -
007201943C12 2 EYEBOLT Top Link (Cat I) 1 -
007200367C1 3 PLATE Lock - Top Link 1 -
007201946C12 4 TURNBUCKLE Top Link With Handle 1 -
007201944C12 5 EYEBOLT Top Link (Cat II) 1 -
007207074C91 1 LINK Top Cpte. - 595 DI 1 - P/93/F15/46
007208680C11 2 EYEBOLT Top Link (Cat I) 1 - P/93/F15/46
007208691C1 3 PLATE Lock - Top Link 1 - P/93/F15/46
007208689C11 4 TURNBUCKLE Top Link With Handle 1 - P/93/F15/46
007208684C11 5 EYEBOLT Top Link (Cat II) 1 - P/93/F15/46
005557693R2 6 PIN Top Link Cat - 1 1 1 R PA/39/F08/19

211
Linkage Three Point For Hy-Tec Hydraulics

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
007200458A91 7 PIN Top Link Cat - 2 - All Except 475, 575 NST MKM Wetland 1 1
005557694R1 7 PIN Top Link Cat - 2 - 475, 575 NST MKM Wetland 1 1 R
007200598C91 8 PIN Lynch Assy. 2 2 R
007603100B91 9 LINK Lower LH Cpte. (Telescopic) - 595 DI 1 -
007603102B91 9 LINK Lower RH Cpte. (Telescopic) - 595 DI 1 -
007202583B91 9 LINK Lower LH/RH Cpte. - 3DI - 2 R
007200387A91 9 LINK Lower LH/RH Cpte. - 3DI & 4DI 2 2 R A/302/F16/47
007604533B11 9 LINK Lower LH Cpte. (Telescopic) - 295, 475, 575 NST DLX 1 1
007604532B11 9 LINK Lower RH Cpte.(telescopic) - 295, 475, 575 NST DLX 1 1
007207109C91 10 BRACKET Lower Link Mtg LH - 595 DI 1 1 P/82/F14/79
007207111C91 10 BRACKET Lower Link Mtg RH - 595 DI 1 1 P/82/F14/79
007201412B92 10 BRACKET Lower Link Mtg LH - All Except 595 DI 1 1 A/192/F08/51
007201413B92 10 BRACKET Lower Link Mtg RH - All Except 595 DI 1 1 A/192/F08/51
007600866A1 11 BOLT - Drawbar Plate Mounting 1 1 A/155/F06/37
000114606 12 WASHER 1 1
007201458A91 13 ASSY. Check Chain Cpte. - 2
007202769B92 13 ASSY. Check Chain - 255, 265, 275 & 295 D/W C/O - 2 R A/256/F12/51
A/258/F12/56
005556384R1 14 NUT Nylock - 2 R
007202621B1 15 WASHER Lock - LH - 2
007202623B1 16 WASHER Lock - RH - 2
007202894B1 17 BOLT Adjustment Lower Link End - 2
007202892B1 18 BOLT Adjustment Check Chain Bkt.End - 2
007202624B2 19 PIN Standard Head - 2
000103386 20 PIN Cotter - 2
007202893B1 21 KNUCKLE Check Chain - 2
007201949B91 13 ASSY. Check Chain - Potato Special - 295 ,395,405 - 2 R
007202582B91 13 ASSY. Check Chain - All - M20 Thread - 295 OIB, 475, 575 DI C/O 2 2 A/160/F07/08
005556384R1 14 NUT Nylock 2 2 R
005556377R1 15 WASHER Lock - LH 2 2 R
005556376R1 16 WASHER Lock - RH 2 2 R
007201459A91 17 BOLT Adjustment Lower Link End 2 2
007201456A1 18 BOLT Adjustment Check Chain Bkt. End 2 2
005556380R1 19 PIN Standard Head 2 2 R
000103386 20 PIN Cotter 2 2
007201457A1 21 KNUCKLE Check Chain 2 2
005556379R1 22 SHACKLE Check Chain 2 2 R
007205968C91 13 Assy. Check Chain Cpte. - 595 DI 2 - PA/92/F15/39
007202147B91 24 LIFT Rod RH Cpte.- 255, 265, 275, 295 DI C/O - 1 R
007201707C11 25 EYEBOLT RH Lift Link 1 -
007201708C12 26 TUBE Cpte. RH Lift Link 1 -
007201714C11 27 HANDLE Assy Turnbuckle 1 - R
007202251B91 28 FORK End Turnbuckle 1 -
005558877R1 29 NIPPLE Grease 1 1 -

212
Linkage Three Point For Hy-Tec Hydraulics

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
007603461B11 23 LIFT Rod LH - 595 DI 1 -
007208903B11 23 LIFT Rod LH - 3 DI & 4 DI Except 595 DI 1 1 A/313/F18/17
007603464B11 24 LIFT Rod RH Cpte. - 595 DI 1
007200833B93 24 LIFT Rod RH Cpte. - 475, 575 DI C/O 1 1 R
007201119B11 25 EYEBOLT RH Lift Link 1 1
007204912B1 26 TUBE Cpte. RH Lift Link 1 1
007201520B1 27 HANDLE Assy Turnbuckle 1 1
007201521B91 28 FORK End Turnbuckle - 475, 575 DI 1 1
007207090B91 24 LIFT ROd RH - 3 DI & 4 DI Except 595 DI 1 1 P/95/F15/48
007209088B91 25 EYEBOLT RH Lift Link 1 1 P/95/F15/48
007209091B91 26 TUBE Cpte. RH Lift Link 1 1 P/95/F15/48
007209090B91 27 HANDLE Assy Turnbuckle 1 1 P/95/F15/48
007209089B91 28 FORK End Turnbuckle 1 1 P/95/F15/48
007200360C92 30 ASSY. Stabilizer Strut Tube - 595 DI 2 - A/169/F07/37
007200280C2 31 TUBE Stabilizer 2 - R A/169/F07/37
007200281C1 32 EYEBOLT Link End 2 - R
007200282C1 32 EYEBOLT RAC End 2 - R
007201089C2 33 FORK Link End 2 -
007200432C1 34 NUT Nylock 2 - R
000050807D99 * PIN Stabilizer Shorter 2 - R
007200283C1 35 FORK RAC End 2 - R
007200429C1 * PIN Headed Link End 2 -
007200642C1 * PIN Headed RAC End 2 -
007200431C1 * PIN Strut Stabilizer 2 -
003071482R1 * PIN Std - Pin Standard Headed Lift Rod 4 4 R AA/193/F08/52
007203207B11 36 BRACKET Stabilizer Mtg LH - 595 DI 1 - PA/46/F09/51
007203208B11 36 BRACKET Stabilizer Mtg RH - 595 DI 1 - PA/46/F09/51
007206878C1 36 Bracket Check Chain Mounting LH - 595 DI 1 - PA/92/F15/39
007206879C1 36 Bracket Check Chain Mounting RH - 595 DI 1 - PA/92/F15/39
007601841B91 36 BRACKET Check Chain LH. - 295 Potato Special ,395,405 - 1 R
007601842B91 36 BRACKET Check Chain RH - 295 Potato Special ,395,405 - 1 R
007202115B1 36 BRACKET Check chain Mtg. - LH 1 1 R
007202627B1 36 BRACKET Check Chain LH - 295 OIB, 475, 575 DI 1 1 R A/153/F06/34
007202116B1 36 BRACKET Check chain Mtg. - RH 1 1 R
007202626B1 36 BRACKET Check Chain RH - 295 OIB, 475, 575 DI 1 1 R A/258/F12/56
001231707R1 37 BOLT Check Chain Mounting Bracket - All Except NST Models 4 4 R
007600479C1 37 BOLT Check Chain Mounting Bracket - For NST Models 4 4 R
000124589 38 NUT Check Chain Mounting Bracket 4 4 R
001082015R2 39 WASHER Check Chain Mounting Bracket 4 4 R
000050620D02 40 CLIP Spring 8 8 R
005556928R1 41 HANGER Top Link - All Except 595 DI 1 1 R
007200530C91 41 HANGER Top Link - 595 DI 1 -
000010800P03 * Washer Check Chain - 595 DI 1 - PA/92/F15/39

* Parts Not Illustrated

213
Kits

QUANTITY REVISION /
PART NUMBER REF. DESCRIPTION OF PART TYPE
60HP 40HP REMARKS
000051300D01 * O' Ring Cross Shaft 60HP 1 - R
000051365D01 * O' Ring Cross Shaft 40HP - 1 R
001127224R92 * PACKAGE 'O' Ring 1 1 R
005558382R91 * KIT Gasket for Hydraulic 1 1 R

* Parts Not Illustrated

214
Navjeevan Kits

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY TYPE
REMARKS
006516181B91 * KIT Conversion RCRPTO To Non CRPTO - 595 DI,575DI 1 B/62/F16/32
006513928B1 * KIT Differential Lock - BP/NBP 1 B/62/F16/32
006513925B1 * KIT Differential Lock - NST 1 B/62/F16/32
008008670B91 * KIT Conversion Manual Steering to Power Steering 1 B/65/F16/55
006515779B91 * KIT SM To PCM Conversion H1 MKM 1 B/60/F16/18
007606920B91 * KIT Auxiliary Pipe For Tipping Trolley With Couplers 1 B/60/F16/18
008007201B91 * KIT Auxiliary Pipe For Tipping Trolley Without Couplers 1 B/60/F16/18
005558345R92 * KIT Conversion Regular HYTEC 40 HP 1 B/60/F16/18
005558346R92 * KIT Conversion Regular HYTEC 60 HP 1 B/60/F16/18
006025918B91 * KIT For 575 Rotary To Inline 21000 RPM BSIII 1 B/60/F16/18
008007208B91 * KIT For 575 Rotary To Inline 19000 RPM BSIIIA 1 B/60/F16/18
008007202B91 * KIT Ergonomic Hydraulic Quadrant 1 B/60/F16/18
007207090B91 * KIT Lift Rod Leveling Gear Box Up to Jug & Colour Type 1 B/60/F16/18
006002654A91 * KIT Radiator Recovery Bottle 1 B/60/F16/18
008011649B91 * KIT Conversion Manual to Power Steering 1 B/70/F17/39
007640272B91 * KIT Upgradation of Sheet metal 1 B/72/F17/42
006518132B91 * KIT Conversion Dry Brake To OIB 1 B/73/F17/43
006518803B1 KIT - Conversion Dry Brake to OIB. 1 B/75/F18/05
006518690B91 KIT - Conversion Side Shift to Centre Shift. 1 B/75/F18/05
007212633B91 KIT - Conversion Manual Steering To Power Steering. 1 B/75/F18/05
006033175B91 KIT - Water Separator - 3 DI 1 B/75/F18/05
006033176B91 KIT - Water Separator - 4 DI 1 B/75/F18/05
006519261B91 * Kit-Conversion Dry brake to OIB- 3DI MKM 1 B/81/F18/61
008013362B91 * Kit - Mobile Charger 1 B/78/F18/57
006518940B91 * Kit Rectangular Rail For Constantmesh TC Cover 1 B/78/F18/57
006519642B91 * Kit heavy duty Transcase for H1 Non CRPTO 1 B/79/F18/58
006519268B91 * KIT - Split type seal for rear axle 2 B/82/F18/83

* Parts Not Illustrated

215
Trailer Brake Kits

REVISION /
PART NUMBER REF. DESCRIPTION OF PART QTY TYPE
REMARKS
005560404B91 * KIT Trailer Brake Valve Piping - 2DI 1 Q/07/F16/52
007210696B91 * KIT Trailer Brake Valve Piping - 3DI (Refer Table A for Additional Parts) 1 Q/07/F16/52
007210697B91 * KIT Trailer Brake Valve Piping - 4DI Except 595 DI (Refer table B) 1 Q/07/F16/52
007210698B91 * KIT Trailer Brake Valve Piping - 595 DI (Refer table C) 1 Q/07/F16/52

Table A (Additional Parts Matrix for H1 3DI)


BP
BP & BP &
SHEETMETAL NST NST & NST
NBP NBP
NBP
STEERING PS MECH PS MECH MECH MECH
BRAKE OIB OIB OIB OIB DRY DRY
Ref
DESCRIPTION Part Number Qty/Tractor
No
Pressure Pipe Pump to Union - H1 3DI OIB
007208826B91 - 1 - 1 1 -
NON PS
1 Pressure Pipe Pump to Union - H1 3DI PS 007208934B91 1 - 1 - - -
Pressure Pipe Pump to Union - H1 3DI NST
007209049B91 - - - - - 1
NON PS NON OIB
Pressure Pipe Union to Trailer Brake Bracket -All
007208827B91 1 1 1 1 1 -
3DI except NST NON OIB
2
Pressure Pipe Union to Trailer Brake Bracket -3DI
007209050B91 - - - - - 1
NST NON OIB
Trailer Brake Return Pipe Bracket to Top
007208822B91 1 1 1 1 1 -
Cover - All 3DI except NST NON OIB
3
Trailer Brake Return Pipe Bracket to Top
007209051B91 - - - - - 1
Cover - 3DI NST NON OIB
Plate Top Cover Hydraulic Lift Housing - H1 3DI
007208876B11 - - - - 1 1
NON OIB
4
Plate Top Cover Hydraulic Lift Housing - H1 3DI
007208911B1 1 1 1 1 - -
OIB
Manifold Pressure Hydraulic Pump - 3DI NST
5 000051565D01 - - - - - 1
NON OIB
Adapter Pipe 18MM OD X 1/2” BSP - 3DI NST
6 007202476C1 - - - - - 1
NON OIB
Parallel Male Stud Coupling 18MM OD X 1/ -
* 007202474C1 - - - - - 1
3DI NST NON OIB

* Parts Not Illustrated

216
Trailer Brake Kits
Table B (Additional parts Matrix for H1 4DI Except 595 DI)
BP & BP &
NBP &
SHEETMETAL NBP & NST BP NST NBP &
NST
BIC BIC
STEERING PS PS MECH MECH MECH MECH
BRAKE OIB OIB OIB OIB DRY DRY
Ref
DESCRIPTION Part Number
No
Pressure Pipe Pump to Union - H1
007209019B91 - - - - 1 1
4DI NON P/S NON OIB
1
Pressure Pipe Pump to Union - H1
007607269B91 - - 1 1 - -
4DI NON P/S OIB
Pressure Pipe Union to Trailer
007208827B91 1 1 1 1 - -
Brake Bracket - H1 4DI OIB
2
Pressure Pipe Union to Trailer
007209020B91 - - - - 1 1
Brake Bracket - H1 4DI NON OIB
Plate Top Cover Hydraulic Lift
007208911B1 1 1 1 1 - -
Housing - H1 4DI OIB
3
Plate Top Cover Hydraulic Lift
007208876B11 - - - - 1 1
Housing - H1 4DI NON OIB
UNION BODY (M26 X 1.5)X(M26
4 005559498B1 - - 1 1 1 1
X 1.5) - H1 4DI NON P/S

Table C (Additional parts Matrix for 595 DI)


SHEETMETAL BP NST NST BP NST NST
STEERING Both PS Mech Mech PS Mech
BRAKE OIB OIB OIB OIB OIB Dry
PTO TYPE RCRPTO Both CRPTO NCRPTO NCRPTO RCRPTO
Ref
Part description Part Number
No
Pressure Pipe Pump to Union - 595
007607269B91 - - 1 1 - -
OIB NON P/S
Pressure Pipe Pump to Union - 595
1 007204837B2 - - - - 1 -
NST PS OIB NCRPTO DLX
Pressure Pipe Pump to Union - 595
007209019B91 - - - - - 1
DRY BRAKES
Pressure Pipe Union to Trailer Brake
007208827B91 1 1 1 1 1 -
Bracket - 595 OIB
2
Pressure Pipe Union to Trailer Brake
007209020B91 - - - - - 1
Bracket - 595 DRY BRAKES
Manifold Pressure Hydraulic Pump -
3 000051565D01 - - - - - 1
595 DRY BRAKES
4 Adapter Pipe 18MM OD X 1/2” BSP 007202476C1 - - - - 1 1
Parallel Male Stud Coupling 18MM
* 007202474C1 - - - - - 1
OD X 1/ - 595 DRY BRAKES

217

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