Electrical Wiring Diagram – Caterpillar Model C4.4 S/No.

Prefix 440

Terminal Fuel lift pump

Supply B
Fuel injection pump
Standard electric fuel lift pump
A with supply from Aux (2)
terminal on ignition switch

Cold start Fuse

Advance Cold start Temperature switch
A
- Fuel lift
Electric shut-off switch pump relay
energise to run Optional voltage Glowplug busbar connector
Battery dropper 24 volt only Deutsch DTHD series

Fuse
+
Fuse
B
current rating Start aid relay Glowplugs
depends on 12v and 24v versions
30 auxiliary load Ignition
50 switch
Starter motor
G Resistors optional
100W (12v) Instrument light
Starter relay switch Tachometer
C 300W (24v)
Water temperature gauge
B + 12v 2.2W Ignition
24v 2W warning light
D +
W- + G + -
W

Alternator

Glow plug fuse rating

12v system - 50A slow burn fuse
24v system - 30A slow burn fuse Warning light Warning light

Oil pressure switch Water temperature switch Water

(break on increase of oil pressure) (make on increase of water temperature) temperature
sender

Starter motors

Solenoid current Max volts drop in

Model Voltage solenoid circuit
Max pull-in amps Max hold-in amps
3.0 kW 12 68 20 0.65
4.5 kW 24 45 15 1.0

Note: Resistance of battery cables A, B, and C not to exceed 0.0017 ohm.

Alternators

Max circuit
Model Rating Min cable size
Voltage drop
14V 65A 8.50 mm2
A115i 14V 75A 16.00 mm2
14V 85A 16.00 mm2 0.5V
14V 100A 25.00 mm2
A217iR
14V 120A 25.00 mm2
28V 55A 8.50 mm2
A217iM 1.0V
28V 75A 16.00 mm2