18MPTI5 usw [afaTe]i [MP First Semester M.Tech. Degree Examination, Dec.2019/Jan.2020 Theory of Metal-Cutting O Time: 3 hrs. Y Max. Marks: 100 as 9 Note: Answer any FIVE full questions, fea ig ONE full question aad ‘each module. . _-{Modute-t i 1 Ca} Illustrate the American System of specifying tool angles. (12 Marks) Discuss any two types of chip breakers. (08 Marks) at v OR & 2 Illustrate the following turning tool designs: ()— Multi-edge clariped tool Y il) Brazed carbide tool _¢ (08 Marks) 2) List any four important qualities expected df'agood cutting tool. (04 Marks) Iustrate the cupi@’boron nitride synthesigelagram. (08 Marks) Médule-2 composite cutting forte tircle drawn for ortkdgonal cutting operation. 3© nas (10 Marks) Mlustrate the forces acting on the chip in orthagonill cutting. Also, sketch a free-body diagram showing the forces acting on the chip. c Vv” (10 Marks) Ww _ Ww YY oR ® ‘ 3 - 4 @ Derive the relationship bétween calling reuid'ahd shear angle ding a suitable diagram, c 7 (08 Marks) B._ Discuss the Lee find’ Shaffer slip-linetmode fo oie n 1 shear plane’afigle (06 Marks) Skeich and expliin the hodographiwhieh shows the three velocities of interest in cutting process + © S (os Mares Oy Motutes 5 Discuss the working prinéigls Of the following ¢ lydraulic dynamometér |p et (10 Marks) Cee omy Y oma 6 6) Discuss the therthoelectric tech OR ud used to measure tool-chip i r ; a neat schematic diagram. P interface temperature, with Mlustrate the temperature distribution along the tool-chip contac, during metal euting ing (06 Marks) Y Module-4 7 Mlustrate the differenvforms of wear on a cutti ing tool. Discuss the varia{iap of crater depth with time for different cutting speeds, (10 Marks) (10 Marks) o 1of2 ©10 18MPTI5 OR With the help of a graph, discuss the effect of cuttiny ‘on crater wear of cutting tools without and with HC TiN, TiC + TiN coating = gD (10 Marks) A mild steel bar 1s turned with HSS tool. Determinghe tool life for a cutting velocity of 50 mimin, if the tool life equation is VT°* =(80 «Also, determine the cutting specd for 70 min tool hfe “a (04 Marks) Compare the tool life m volume of metal removed for ceramic and carbide tools. (06 Marks) & y (04 Marks) List any four functions of cutting fluids \ ¢ Ilustrate the high: jet method of cujting’ fluid application (08 Marks) Discuss the effect of high jet py ul ‘on chip-tool morta ture. (08 Marks) “SS or e Discuss the effect of say speed on the clemefig! costs involved in the component production. mF ® (10 Marks) The following tool Shee equation for carbide 1Se¥-steel work piece pair was obtained experimentally vey = 650 where V 1s innvtiin, and T is in min. A batch of 1000 steel Parts, each 100 mm'in diameter and 250 mig tn length, 1s to be rough turned using a feed of 0.2 mavrev. {the cost per cutting edg@of"the throw-away carbide innert 15 Rs.50, time required 6 re3et the cutting edge 1 | myn,°and the total machine rate (including labour cost) 1s Rs 300¢hr calculate (1) Optimum cutting speed fo Auatmum cost XS (i) Corresponding tool life OY (in) Total production cost. iptume taken to lo: ynload theo ~ nent is 2 min, and the initial setup timéim2 hour gS (iv) Total production we for the given bach ey (10 Marks) a? “oa G