CALCULATION PIGGING

Pipe Outside Diameter (D) = 20.00 inch 0.508 meter

Pipeline Length (L) = 24810.000 meter
Wall Thickness (T) = 12.70 milimeter 0.013 meter
ID Pipeline 0.483 0.241 meter
Pipe Radius ( r ) = 0.241 meter
Area (A) = 0.183 meter square
Pipe Volume (Vpipe) = 4538.280 meter cubic

Compressor Capacity = 1000 cubic feet minute

= 28.32 meter cubic per minute

Pipe Volume (Vair) = 23312.49 meter cubic Pipe Volume (Vair) = 32699.59 meter cubic

Pressure Needed To Push Pig (Assumed)

Pressure (p) = 60.00 psi Pressure (p) = 90.00 psi
= 4.14 bar = 6.21 bar

Estimaton Traveling Time Pig Arrived

Duration (t) = 13.72 second Duration (t) = 19.24 second
= 823.18 minutes = 1154.65 minutes
= 13.72 hours = 19.24 hours

Velocity Pig
Velocity (Vpig) = 0.50 meter per second Velocity (Vpig) = 0.36 meter per second
= 30.14 meter per minute = 21.49 meter per minute
= 1808.35 meter per hour = 1289.23 meter per hour
 FLOODING, CEANING, GAUGING CALCULATION

OD Pipeline (inchi) 20 0.508 meter

Pipeline Length (L) 24,810 meter
Wall Thickness 12.70 0.0127 meter
ID Pipeline 0.483 0.2413 meter
Area (A) 0.18 meter²
Pipe Volume (Vp) 4538.28 meter³ 4538280 litre

Pump Capacity 1500 liter/minute

Duration (t) = 3026 minutes

= 50.43 hours
= 2.10 day
Velocity (Vpig) = 0.14 meter/second
= 8.20 meter/minute
= 492.01 meter/hour
 NITROGEN PURGING & PACKING CALCULATION

OD Pipeline (inch) 20 0.508 meter

Pipeline Length (L) 24810 meter
Wall Thickness 12.70 0.013 meter
ID Pipeline 0.483 0.241 meter
Area (A) 0.183 meter²
Pipe Volume (Vp) 4538.28 meter³

Nitrogen Volume need (Vn) achieved dew point and O2 content 31767.96 meter³
(assumed; 7 x pipe volume)

1 meter³ = 1.16 kilogram liquid nitrogen

31767.96 meter³ = 36850.83 kilogram liquid nitrogen
= 36.85 ton liquid nitrogen

10% spares liquid nitrogen = 3.69 ton liquid nitrogen

Total liquid nitrogen needed 40.54 ton liquid nitrogen

Capacity of road tank = 13 ton

Road tank needed = 3.12 road tank

Nitrogen Volume (Vn) 9075.380 meter³

Pressure Atmosphere 1 Bar 14.504
Pressure 1.000 Bar 14.504 15 PSI
Evaporator Capacity 1300 Cubic feet minute 1300
= 36.816 meter³/minute
Duration (t) = 246.506 minutes
= 4.108 hours
= 0.171 day
Velocity (Vpig) = 1.677 meter/second
= 100.646 meter/minute
= 6038.788 meter/hour

reff : Appendix G, Cryogenic Fluids - Weght and Volume Equivalents

 FILLING WATER

Pipe Outside Diameter (D) = 20.00 inch 0.51 meter

Pipeline Length (L) = 24810.00 meter
Wall Thickness (T) = 12.70 milimeter 0.01 meter
Pipe Radius ( r ) = 0.24 meter
Area (A) = 0.18 meter square
Pipe Volume (Vpipe) = 4538.28 meter cubic ### liter

Pump Capacity = 650 liter per minute

Duration (t) = 116.37 second

= 6981.97 minutes
= 116.37 hours
 CALCULATION CALIPER PIG DURATION & VELOCITY

OD Pipeline (inch) 20.00 0.508 meter

Pipeline Length (L) 24810 meter
Wall Thickness 12.70 0.013 meter
ID Pipeline 0.483 0.241 meter
Area (A) 0.183 meter²
Pipe Volume (Vp) 4538.280 meter³

Air Volume (Va) 22686.681 meter³

Pressure Atmosphere 1 Bar 14.504
Pressure Needed To Push Pig (Assumed) 4 Bar 14.504 58.0 PSI
Compressor Capacity (Cap) 1300 cfm = 1300 cubic feet minute
= 36.816 meter³/minute
Duration (t) = 616.218 minutes
= 10.270 hours
= 0.428 day
Velocity (Vpig) = 0.7 meter/second
= 40.262 meter/minute
= 2415.704 meter/hour

Note : Backpressure 3 Bar (43.5 PSI)

 CALCULATION DEWATERING (POSITION OF PIG)

Compressor Capacity (Cap) 1000 feet³/minute

1699 meter³/hour
Duration 22 hour
Total Air Volume in Line 37378 meter³
Pressure in Line 150 Psi
10.34 Bar
14.504
Air Volume vs Pressure in Line 3614.15 meter³

OD Pipeline (inchi) 20 0.508 meter

Wall Thickness 9.53 0.010 meter
ID Pipeline 0.489 0.244 meter
Area (A) 0.188 meter²
Air Volume (Va) 19249 meter

Start Point/End Point 23000

Position of Pig (Assumed) 3751
 CALCULATION DEWATERING (POSITION OF PIG)

Compressor Capacity (Cap) 1000 feet³/minute

1699 meter³/hour
Duration 22 hour
Total Air Volume in Line 37378 meter³
Pressure in Line 150 Psi
10.34 Bar
14.504
Air Volume vs Pressure in Line 3614.15 meter³

OD Pipeline (inchi) 20 0.508 meter

Wall Thickness 9.53 0.010 meter
ID Pipeline 0.489 0.244 meter
Area (A) 0.188 meter²
Air Volume (Va) 19249 meter

Start Point/End Point 72000 meter

Position of Pig (Assumed) 52751 meter
 VOLUME, VELOCITY & DURATION CALCULATION

Flooding, Cleaning, Gauging

OD Pipeline (D) = #REF! meter

Wall Thickness (WT) = #REF! meter
Internal Pipe Radius (r) = #REF! meter
Length (L) = 207000 meter
Area (A) = #REF! meter²
Volume (V) = #REF! meter³
Flow Rate (Q) = 5000 ltr/min
Velocity (v) = #REF! m/min
= #REF! m/s
= #REF! m/h

Duration (t) = #REF! hour

= #REF! day

CHEMICAL INHIBITOR CALCULATION

1 ppm = 1/1 million = 0.000001

300 ppm = 0.0003

Volume Pipeline = #REF! m3

#REF! liter

Corrosion Inhibitor Need = 17726147.74 x 0.0003

= #REF! liter
= #REF! m3
= #REF! drum per pipeline

Filling Pump Capacity = 5000 ltr/min

Injection Rated for Corrosion Inhibitor = #REF!
x 5000 ltr/min
#REF!
= #REF! ltr/min