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Australia Industry Roadmap
Australia Industry Roadmap
This roadmap is the result The Plastics and Chemicals The chemicals and plastics
of extensive independent Industries Association is the industry vision is:
consultation and analysis, pre-eminent national body
which led to two significant representing Australia’s
CSIRO reports. chemicals and plastics
industry. It is the second
The first, Elements in Everything, “A vibrant and
largest manufacturing
examines the Australian sustainable industry
industry in Australia, and
chemicals and plastics in Australia, providing
provides industry value-add
industry’s current profile and the building blocks of a
of $11.6 billion.
future trends. modern economy and
PACIA members include central to the country’s
chemicals manufacturers, economic, environmental
importers and distributors, and social wellbeing.”
logistics and supply chain
partners, raw material suppliers,
plastics fabricators and
compounders, plastics and
chemicals recyclers and service
providers to the sector.
For more information visit:
The second, Strategic www.pacia.org.au
Directions, discusses how
the industry can achieve
sustained growth by taking
advantage of major global and
domestic economic, social and Critical Industry Enabler
environmental shifts known The chemicals and plastics industry supplies
as Megatrends (see page 4). inputs to 109 of Australia’s 111 industries
Defence
and Environmental
aerospace conservation
Pipes and
Food
Australian sheeting
Public health
Chemicals Building,
construction
and water
treatment
and Plastics and
infrastructure
Industry
Furniture and Adhesives,
textiles Cosmetics, glues and
Medical soaps and sealants
ware cleaners
PACIA has taken all care in preparing the information contained in this document. Persons or organisations referring to this document should conduct their own assessment
of content suitability for any intended use. PACIA does not accept any liability whatsoever in relation to any reliance on the contents of this document. All statutory or implied
terms, conditions or warranties concerning any information supplied by PACIA through this document is limited to the fullest extent permitted by law.
© Plastics and Chemicals Industries Association 2013.
This Roadmap and Why
Australia Needs It
Chemicals and plastics are As growing populations seek But the industry has reached a critical
essential for our continued higher living standards from limited tipping point that requires urgent action.
health, safety and quality of resources, chemistry will continue to The nation’s traditional ‘below ground’
life. Evidence of this invaluable deliver sustainable solutions. These advantages of abundant natural
solutions include more productive and
contribution is around all of us, resources, allied with ‘above ground’
nutritious crops to feed a hungry world, advantages of a skilled and capable
every day.
and insulation materials, lightweight workforce; a good health, safety and
Fresh, safely packaged food vehicles and renewable energy environmental performance; and stable
from productive farmland; safe technologies that reduce reliance financial and political systems are being
drinking water delivered into our on fossil fuels. offset by several significant roadblocks
homes; disease and infection
This roadmap plots a course for to the flow of global capital required to
controlled by hygiene and cleaning
the short, medium and longer term sustain and grow the industry.
products, medical equipment and
to achieve the industry’s vision This roadmap is a strategic plan that
pharmaceuticals – all delivered by
and secure long-term benefits for outlines how the industry can work with
modern chemistry and built into the
Australia’s economy, society governments and other stakeholders
products and services we rely on.
and environment. to remove these roadblocks so that it
The Australian chemicals and plastics
At the heart of the document is the can take advantage of opportunities,
industry can help meet the demands
belief that Australia will benefit from a especially in Asia and the developing
of global and domestic growth while
balanced economy that adds value world, to achieve sustainable growth.
continuing to add significant value
to its resources through a healthy The chemicals and plastics industry
to the national economy by enabling
manufacturing sector in which the welcomes the significant opportunities
companies and supply chains to
chemicals and plastics industry drives this roadmap presents. We look forward
manufacture essential products
innovation and sustainable growth. to working with other leaders to add
and services.
The Australian chemicals and plastics value to the Australian economy.
industry has been described as the
‘anchor’ of the modern economy.
Food, energy and resource waste reduced by: preservatives, additives, smart packaging, refrigeration, insulation and composting of final residuals
The industry has identified In this roadmap, these fundamental needs are grouped into:
fundamental needs (key settings) • Urgent (short term, in red)
that must be in place to put it on a • Strengthen (medium term, yellow)
path to sustainable growth. • Maintain (long term, green).
readiness –– Working with industry to remove roadblocks and improve investment incentives
–– Recognising the unique, strategic and transformational capability of the chemicals
and plastics sector in investment and planning decisions
Skilled and • C ontinually update workforce skills to remain ahead of challenges and opportunities
productive talent • Collaborate to attract, train and retain skilled technical professionals
Access to long term and The National Institute of Economic What’s in place
competitively priced natural and Industry Research has found that
• All governments have failed to
gas supply as a feedstock to for every $1 gained in gas exports, $21
recognise the strategic importance
be transformed into usable to $24 is forgone in domestic industrial
of the chemicals and plastics
products is the most important production. That means that Australia
industry to the Australian economy
issue facing the chemicals gives up $255 million in lost industrial
• A failed gas market has seen
and plastics industry. output for every $12 million gained in
significant lost opportunity in job
Australia’s abundant energy export output. The industry believes
creation, innovation and value
this is simply unwise.
resources, such as gas, added by the private sector
With gas reserves of more than
should be a major competitive • The cost of production in Australia
430,000 petajoules – equivalent to
advantage and enable a may be so high that there is a flight
about 184 years’ production (Prime
competitive chemicals and Minister’s Manufacturing Taskforce,
of capital, leading to significant job
plastics industry to underpin losses and a deteriorating balance
2012) – it is policy settings that are
a vibrant, resilient and of trade
broken not reality – policy settings are
• Security of supply and price is
balanced economy. skewed towards LNG exports with
However, the present regime for the needed in the gas market to maintain
no value add.
regulation of the gas market is broken existing plant at current levels, let
Australia’s proximity to Asia has
and without reform, poses a serious alone convince owners of capital
attracted foreign investment in LNG
risk to the viability of the domestic to invest additional amounts to
which has distorted the domestic
chemicals and plastics sector and continue to operate or even expand
gas market. Shortages domestically
the industries that depend on it. existing plant
have pushed up prices while exports
• Opportunities are being lost for
With reliable and secure supplies take apparent priority for supply
of feedstock at competitive prices, new investment as capital seeks
into the competitive Asian market.
the chemicals and plastics sector security of supply and price for
This has clearly been an unintended
will enable Australian industry to new investments
consequence of current policy settings
• Too many reviews of the industry
take advantage of the opportunities and means that long-term supply
described in the Megatrends (see without any concrete action
beyond 2016 to local industry is almost
page 4). Without these supplies, for reform.
impossible to negotiate, creating a
the chemicals and plastics sector so-called ‘gas cliff’. Natural gas prices
will not exist in its current state and in eastern Australia have already
Australian industry will be increasingly increased by more than 70 per cent and
dependent on imports. are likely to go higher (Prime Minister’s
By creating a competitive, Manufacturing Taskforce, 2012).
internationally viable gas market, New LNG plants coming on stream
governments can create long-term, on the eastern seaboard and an
high-value jobs, secure economic immature domestic gas market mean
growth, maintain vital supply chains the chemicals and plastics industry
for industry and increase taxation has become the victim of a perceived
revenue. It is equally possible to shortage of gas and increasing
have long-term supply and pricing prices. There are limited sources of
of gas for the chemicals and plastics
Without these
gas for domestic use and supply
industry and a competitive supplies, the
and joint marketing arrangements
upstream market. from the available gas basins make
chemicals and
competition almost impossible plastics sector will
Why this is important not exist in its
to achieve.
current state
6 | Adding Value: The critical, enabling role of the chemicals and plastics industry for Australia’s future
What needs to improve Actions PACIA is calling for
Governments need to: • Governments must recognise the strategic value of the chemicals
• Implement the recommendations and plastics sector to a strong, balanced national economy and for the
of the 2002 COAG report, improvement of Australian living standards
Towards a truly national and • Government must place an immediate moratorium on the approval
efficient energy market, of any new export LNG plants on the east coast of Australia while a
including a review of the comprehensive solution is sought for sustainable domestic gas supply
Trade Practices Act to allow and pricing
the ACCC to examine joint • Governments must facilitate gas supply to transformational industries
gas marketing agreements to such as chemicals and plastics by using the tax system, for example
improve upstream competition using a rebate of the Petroleum Resource Rent Tax and where
and supply applicable, state-based royalty regimes and accelerated depreciation
• Review the regulation of gas allowances for new investments. Any revenue forgone in the short term
pipelines to remove uncertainty would be recouped via increased employment, profitability and taxation
and where necessary reserve revenue in the downstream market as well as the maintenance and
appropriate routes enhancement of an integrated and developed Australian economy.
• Promote competition in gas
markets when awarding
exploration leases and examine
the use or non-use of existing
exploration and production
leases – the so-called ‘use it
or lose it’ provisions
Industry needs to:
• Invest in and maintain
existing plant over time as
a consequence of certainty
of supply and price
• Strategically invest in
the scale of the industry
when renewing and
improving investment
• Work with international
chemicals and plastics industry
participants to secure scarce
investment capital for Australia.
Governments
For every $1 gained must recognise the
in gas exports, strategic importance
$21 to $24 is forgone of the chemicals and
in domestic industrial plastics industry to the
production Australian economy
The Australian chemicals Why this is important Actions PACIA is calling for
and plastics industry seeks
effective and balanced The challenge for Australia is o achieve a balanced
T
regulation that protects maintaining first world regulatory regulatory environment,
workers, public health, standards at a cost to government, governments need to:
the community and the industry and the community • Be
smarter in the design
environment while delivering that facilitates: and implementation of
a business operating • Access to chemicals for current chemical regulation to
environment that stimulates needs and to deliver solutions to support innovation,
growth, innovation and trade. major challenges facing society investment and Australia’s
including climate change, water competitive advantage
A balanced regulatory system delivers
shortage, population increases • Focus on delivering outcomes
economic, social and environmental
and resource constraints rather than processes
benefits whereas an unbalanced
• Innovation and competition • Facilitate
innovation rather
system may not achieve its intended
outcomes, imposes unnecessary costs • Trade – both imports and exports than frustrate it
and can reduce the economy’s adaptive of chemicals and products • Ensure ‘minimum effective
capacity. Unbalanced regulation can • A skilled workforce and technology regulation’: the most effective
deliver perverse outcomes such as transfer to other sectors way of addressing an identified
delaying introduction of safer and better problem, impose the least
• Security of supply through an
technologies to protect workers. possible burden on those
active, integrated chemicals
regulated and the broader
In the chemicals and plastics industry, manufacturing sector
community, and deliver a
regulation has been recognised as • Positive contribution to the
business operating environment
inconsistent, complex and costly, and economy and community. that stimulates growth,
this is causing businesses to reconsider
innovation and trade.
investing in Australia. What’s in place
Industry’s highest priorities are:
Guiding principles The chemicals and plastics • Reforming the National
industry has a legacy of regulation Industrial Chemicals
‘Good regulation’ intends to set that has evolved independently Notification and Assessment
behaviours and standards that over a long period. Scheme (NICNAS)
serve to meet the public and • Ensuring
national
The current Australian regulatory
national interest. regulatory consistency.
environment:
Gary Banks, then Chairman of • Has endemic complexity that
the Productivity Commission frustrates compliance
stated in 2003:
• Hampers the introduction of newer,
“To be good, regulation must better, safer chemicals, products
not only bring net benefits to and technologies
society, it must also: • Adds costs that do not contribute
The current
• Be the most effective way to benefits in public health, worker
Australian regulatory
of addressing an identified safety or the environment
environment makes
problem; and • Makes Australian industry
Australian industry
Impose the least possible uncompetitive with major
• uncompetitive
burden on those trading partners.
with major trading
regulated and on the Despite a wide range of regulatory partners
broader community.” reviews since 1996, little meaningful
reform progress has been made.
8 | Adding Value: The critical, enabling role of the chemicals and plastics industry for Australia’s future
PRIORITY: PRIORITY: The issues
NICNAS REFORM NATIONAL REGULATORY • A disconnect between COAG-
Balanced regulation
should protect
workers, public health,
the community and
environment as well
as stimulate growth,
innovation and trade
10 | Adding Value: The critical, enabling role of the chemicals and plastics industry for Australia’s future
Social Licence
to Operate
licence to operate has to be drives continuous improvement in HSE performance and community
earned and maintained. in environmental performance, and workforce engagement.
workplace health and safety, and
Why this is important product stewardship. Actions PACIA is calling for
In 2008, PACIA developed the
Communities and other stakeholders Sustainability Leadership Framework, • Companies that work with
are better able to accept and support which helps companies improve chemicals and plastics
the chemicals and plastics industry their performance in 11 priority areas to commit to the PACIA
if they understand its crucial role in including energy and greenhouse, Sustainability Leadership
improving Australia’s living standards water, community and stakeholders, Framework and Responsible
and its work in protecting public and and product management. The Care® programs
worker health and the environment. framework is designed to help • Targeted education, awareness
The industry can and does do this companies respond, adapt and and stakeholder engagement
by building relationships and trust transform to remain successful, campaigns to increase
with communities, government and competitive and profitable. understanding of the industry
other stakeholders through open and improve recognition of its
and transparent engagement, which The industry engages with
strategic value and reputation
strengthens its reputation as an communities around its plants
to attract young, skilled talent
important part of the economy through consultative groups,
typically comprising representatives • Government to ensure sound
and community, and as an
of companies, residents, local land use planning controls
innovative employer.
government and regulatory around chemicals and plastics
authorities. These groups ensure plants to enable industry to
constructive dialogue on business operate effectively.
activities and developments,
HSE performance and provide
opportunities for residents and
industry to better understand each
other’s perspectives and concerns.
including polymer banknotes, advantage. The chemicals and plastics R&D as a professional service to add
smart packaging and round- industry is uniquely placed to help business value and strengthen its
109 Australian industries improve their innovation and intellectual property
bale silage systems.
own intellectual property position to • Industrial R&D must be outcome
Because of its pivotal position customers and end consumers. and business focused
in the Australian economy, • Sector-to-sector research that better
An innovative chemicals and plastics
innovation and productivity uses chemistry to meet demands
industry can help downstream industries
improvements in the industry adapt to change, helping to create a identified in the Megatrends (see page 4)
can deliver magnified benefits more balanced and resilient economy
throughout supply chains. and take advantage of the opportunities Actions PACIA is calling for
Improved product formulations, identified in the Megatrends (see page 4).
• Align and match industry needs to
process improvements such as
flow chemistry and intensification, What’s in place R&D capacity to take advantage
improved resource use, and of opportunities described in the
efficiency through lightweighting
• Existing collaboration in valuable and Megatrends (see page 4)
and insulation are examples of effective partnerships that match • Identify research, development
increasing the competiveness industry need and R&D capability and technology priority areas
of downstream industries. including Cooperative Research to enable efficient use of
Centres, Monash Green Chemical R&D resources and improve
In order to meet the demands
Futures, the Victorian Centre for opportunities to attract
of growing markets globally and
Sustainable Chemicals Manufacturing collaboration in demand-driven
domestically, the chemicals and
and CSIRO partnerships R&D projects
plastics industry and the downstream
• Companies and sectors conduct • Focus on specific market-
industries they enable, need to have
a competitive advantage based their own foresighting and publish based technologies to improve
on innovation of new materials and R&D priorities Australia’s competitive advantage
products and strong intellectual • A strong R&D capability within in agriculture and food, mining,
property protection. governments, universities and the building and construction,
private sector materials recycling and
• Company-based R&D programs
healthcare and wellbeing
that help to deliver the outcomes • Governments to take a national
12 | Adding Value: The critical, enabling role of the chemicals and plastics industry for Australia’s future
Strong Customer
Base
along supply chains meet the advantage of a growing customer customers by applying the principles
demands of rapid population base. This includes global-scale, and practices of whole-of lifecycle
and economic growth in areas leading technology plants to meet and supply chain sustainability
local and export demand.
such as Asia, the Middle East • Infrastructure needs to keep pace
technical professionals and falling since 2002, as well as the update the skills of its workforce
a diverse skill set to operate number of companies to ensure it remains ahead
plant, drive productivity • Every job in chemistry creates about of the changing market
improvements and develop five along the supply chain opportunities as identified in
and support market the Megatrends (see page 4)
• Industry trains employees and
• Industry, universities and
expansion and diversity. provides professional development
to apprentices, trades and government need to
technicians, plant operators, collaborate to attract, train
Why this is important and retain more highly skilled
engineers and executives
technical employees
Accessing and retaining skilled and • Governments provide a
• Develop an industry education,
productive talent is essential if the comprehensive range of education
and skill support programs, awareness and engagement
Australian chemicals and plastics
opportunities and policy settings campaign and deliver it to
industry is to compete with lower-
secondary and tertiary science
cost producers and take advantage • Industry engages with research
students to attract young,
of the opportunities identified in agencies and academia to promote
skilled talent.
the Megatrends (see page 4). and attract graduates, including
The Australian industry has to be through doctoral research.
smarter by identifying and leveraging
competitive advantages that are What needs to improve
ahead of the opportunities rather
than behind. • Match future skill requirements
with current and planned training
Rising education and skill levels in
priorities, including allowing for an
India, China, Singapore, South Korea
ageing workforce
and other countries is increasing
the competition for the best skilled • Certainty about the industry’s future
Every job in
technical workers, which can result (and manufacturing in Australia
generally) to attract and retain
chemistry creates
in recruitment problems and add
young, skilled talent and replace an about five along the
further costs.
ageing workforce in coming years supply chain
If and when skilled jobs remain
• Timely and collaborative action by
unfilled for long periods (that is,
industry stakeholders to update the
skills gaps), companies may delay
skills of existing workers to better
or abandon investment or growth
equip them in a changing industry
plans, stalling economic progress.
Sometimes overqualified or • Training programs that equip young
imported labour may need to be workers with the skills necessary for
hired to fill these gaps, leading to entry-level positions
cost increases. • Employment flexibility that
engages employees, recognises
high performance, and draws on
their skills and knowledge to
improve productivity and agility
in the workplace
• Collaboration with supply chains to
deliver productivity improvements.
14 | Adding Value: The critical, enabling role of the chemicals and plastics industry for Australia’s future
Stable Political and
Financial Systems
Call to Action
The chemicals and plastics The industry welcomes the significant opportunities this
industry vision is: roadmap presents for the industry to achieve its vision,
and to add significant value to the Australian economy.
The roadmap needs collaborative and coordinated actions to achieve
the fundamental needs of a sustainable industry. These actions must be
“A vibrant and carried out strategically and cooperatively between industry and federal,
sustainable industry state and local governments, along supply chains and in research
in Australia, providing agencies, workplaces and communities.
the building blocks of a
modern economy and Change brings with it opportunity. The Megatrends (see page 4) set out
central to the country’s the opportunities from major global and domestic changes, and this
economic, environmental roadmap describes how the Australian chemicals and plastics sector
and social wellbeing” can enable the nation’s industry to take advantage of these changes.
We look forward to working with leaders in governments,
industries, trade unions, research organisations and academia,
communities and other key stakeholders to ensure these
opportunities are realised for future generations.
8
3 5
4
7 6
1
9
Fundamental Needs
for a Sustainable
Chemicals and
Plastics Industry
1&2
Access to Natural Gas for Feedstock and Energy
4 Competitive Capital