201AU12

Saravonon E

&AU 306
Manufactuwig p r o a T

AD

en:
Spirdle SPd (U) =00 pm
aial pee (u) 45 m m/nin

Fe
4SO

Fead = 0.s

DGiuen
Cutkhopeed (N) = 1200 rPpm
Diamee D = 6o mm

wttivaaped (v) TTDN x lo0o mn)n

60

3.14 x 6 x 1269

Cutir Spead 3.168 mm/min

IS/o2/ 2022
of IS
 201Au
Corauonon E
18AU 306
Manufe t Prot

Dept eg ut (O : ISmm
Diamee

Dapth u D-mn
i 50 -d
2

30 so - d

d So-30

d 20 mm

AD
i Ehd
uirg edge orgle a utable
ale
l e t aUid rubbira
of i r o d and oork jab
Reoson:
-T4 on anae etweern tRe end uthirg ede od a une
horna to ta tool tank
TR ahala abat 8 - 1s wiA preuet rubbi o5 uth n

too arodwork pieco.

Bae raae Side rake ang

Tt s H arge between raa Tt tRa ang betoeon t
ate and a aol swate. round top fate te tool
ahd too

Il02/ 20 22
2 of IS
 201Pu12

Sarauonan E

1&AUZob
Manufauhusivg protos T

I t Aaciütes te remoual Codraole te dinetian a te

and dlupoal oz (Aip and
CRip ard Re amou ob edi9
aseradutes tta uti *
Pres wa
CRip

TRUalua o ac rake
Tta value sida re arga
aravnd 5 to 20
arola &s-8

in sirae Pai ulHi v tool

Impor tante 6Gde reiel argle
Soetuween + naior fank
Sdo relie anole itornd
bae tool
c8 tRa too
uwlate avd plare hornal to tka
ard Hank wtam
aUoids beroeon oorpiete
tRrubbiro
hool fed lonaihudinadly
fol
tupical tool ighature aAiale pai k tia
u side eliel anale
Single poit utika tool Mulhi point utti too
-Sirale paint utina tool fas TtROsmuti utihg edgg.
single paid uttinq ed
Haue to be repated evth T t Can wotk ui oAn

ingle oamagg owa esohon a i age

donagad
Fabri cadi om Produ i ea Fabricahio a produst i Ra
More Roat geharae
las Aaat qenaak
Low produ thion rade. HaA produtim rete
IS/o 2/ 2o2l
3 0f 1s
 20|AU 12
Saraanan E
Au 306
MahuttwNg proo

le epenaioe -tiq produetian rse.

ekpehai u
Move
phote time i
Ra Pro e tie o la

Ea:Gla utia, tool S:Prill ed. Mili foolo.

or tunng ad fatig
B
twnet ate sunble sen autmahit ladka to matline
robust
worpletoTue latta aru reutively more
ano auy dudy atinoo. tye Jobo -Raldd
in e
Raay quic
wot an

achir Ruck. Ta Paat twn leia mauhded ah

CRuci n

e adola uRin diretty slidas un ta langt atoke le nat oh

T*e hhain. ohe oddi hionuide rod pro tdod on tRo Rasdstok a
T te ladRa tosua rigid axial trouel o turret

Road

n Turni a and aOTUia ana boe m a n palorhd wit

ture ad Copstan latte ha Rios
turet aa Capstan latAa

Tt on y duty naRi . - Tt a ügt dury nalAhe

tuwe
Tturet Rd o dirrectly To aoa Raad mauhded on
hourde on tRo >addlle ad tRa ram a d * ram naunted

H adde sidos o a bo. on 4R addle.

- hort ootk piele Cah bo matik
lOruoorepiete can be natai k

Totume Rod cannot ke moUd TCe turve Poad Cannst e hoed

Crom y e
in CroA>eu ure

ISo / 2022 of IS
 201A12
Sara uanan E
AU2o6
i) A latea is i c Manutnhig Proos I
te
emad LoOrt piee audomadically ard
wio eue b an Opehato.
Tt
re ër les atenion aten netikup
Turret lata
-

Turret l tH
a DC
odaptation C6 te eraie
replated by a ture ida.
Tool Pot
wtica eai ad
t
rrla(ed by a
Cros sude
Can eld numben o o
Cpslan latRa
Ttose ane tohur ladfa wit tRe differahe
tatuet not id but motes n anauni i a lide
TRAse used for last prodution sall
Produt

TRa
produchi on rade igf in CUC matAinao cose tfe
Copuen numerical (trol ofou a feto tpe o fincnual and
Produ thon adur daggs ouen t Conuentioal method. Th mdhual
latta man p ailld tabaws ane raaurad
to Ra humbe 0b n a t h s sed Bud in Case
accordir o NU

One pe 2:lelabau io ona in ordo fo run Ame fibe

ha (-Rinas O> CNC aua (onpledely audanaic. Rona as

manual ltte raqui red Ore a:lld aboy pe ha cAi.

Is/o/20 2t
 Sarava nanE
201AUI2
AU 306
Manufacuirg pro(e
-Tfo (NC
stem ao a foed Iack em to moru pr tt
acual dpud ad Corred
a disturbante frorn to prograhrd
input
wRan fad Aack
yslem removd ro ponitio f e tool ad

reloty feud bec prouidd to 1te MCU

Not able to ta position

hroosua e tR süda ad close
Ha (odo loop

And Roa ho wwo -Cordro Oit protma dad

(ommUhi (ahion etween tRe nath tool ard he CPU.

TAR utabe componont to PYepone ta e e oinamuchiona from

given
e n ugune s MCU. TRi MCu toue tuoo t * ay a
digi tal pro COs Unit ad Control loup ut T2 CNC program

adde acto an itruthbn for CNC na Ai

MatRie Conrol Uit Consiso b Aome

reladed Cool Pord oae to tore and ajuenhi all ezoude ta

Program os instuc ona (onuehi eac Commahd ind

heRa i Cal actions C R pro(miho eauperde.

Tto CNC prog ram acts os intruthon for tRe CNC

ma( i r , i wbmito ma ( i Com hahds di rechirg

tpoi a athion ard mavemons t tRe ma lRiras indarded

Canpaton ic operades and trai puates +ke halAi

tbo

Is/0/2022 6 of S
Sa
 201AU12
Sova banan E
18 AU 306
Manutauig procen T
C

Formi r proCees ane hot recommendad to proe britle

madeaiols ecouse infor i process t materials 4ha
eperiento RigA Presweard Raat ui cchno be istandod
by briHMe madeoials

Open die forgir clod die forging

Cost o dis is low. -

(ost o6 die ú igh

Copex prote
eos protes
Poor dine mional
acod olinmehai ana aclwra uy
acturaty
louo produchion rate -Righ produthion rade.

Can be - (omple Components an k

Sinple (npononlo
Produca Producad

produto o cloed de forgi

Aammes
SRalt
wrenh

I5/o 2o22
Tof I
 201 Au 2
Sare banan E
E AU 3o6
Manuf ui Pro

Hot oorino cola oori rg

Above vecoytalligation Below- recryptal iati on
tenperd tepeadure.
Oxidation takas plate -

oxidaiom b e hot takas pate

dua to o tenperaduwe duo to loL tenperatun.

les torte o e u i raod More force is Yaji rd

No raan Rargleni ka Stain ardanad

No interal srem Thtenal stre for nad

c
SRac mahal (arattes ti

cRaa teris tis ab Rect nolel ae

eloreiah, geild
Paid, gran si3e ad anio tepky

Grain si detemines +Ro ulate

roughros on
tretRd maBal. Garain i 2 also detenmu RaRao ras
b to materialTf Ra 8hoin i onall t natal more
strongen aro Rarden. T g n sige u Righ Re Pard ha
stYorRn
wll bo veou tad

o l 2o22
& o f IS
 201AU12
Sara tanan E

Monuto u u r Proco TT
i)
Tte elootion or
yeld s o
bReat notol Can
be
hhoswd bpadon tensile a ardening
Stvain

uttinae thu
test
strenah

Strorgt

strain

DD
i)
Cootir ard formi pYO@
e(ommendad to proe

Ri o* Ceraic Righ
Ceraic Cutti tool. Ta nalli
ad
AallPaso a d dosird
een it noled cant roll od in
So
Cannoh r
with desi ape
sRopro be aoved
not sutable CastiCosti- Ceram
nateruas
a
to e proce
b (orhg l not
pritle in haue Rente pro@s i
r eCommondad

i)Suubble tec iqe to iproued afinal produ

Plasma arC halRihiprfovd. TtOy v e cusd
Gan Can e
for Cudthhg ard jauo bmadeials. Plooma uti
a wi notals o% ickas ph 2 +tick. Tt Gaable o%

Cti wi t Apead twice asast as

oxyfual cutig- i ng

mote par in los tie translaeo diedêy to inptoye oporatiov

avd Producti uit T+ Ras Rig dimandional actwaty ad
eptites PYoO

Is/o2/ 20 22 of Is
Cka
 201AUI2
Sara uahon E

Mahuta thoika proa

Produd uih aa Produ cad b Powderd motall

gtall Proa
y pron
Poraus beau
Mon tres ob a d and sott
Moy haokehit Coporant.
FilHe
- Helial g0a

omer aiked pat.

THecion moldir Pro@r playaad t Praouto

haan ht
apa Ob opanont. First, tRa inietim
ycle i e n begihs w n Ro mold tloseo. TR Raated
Plastic ijeded Trdo tR mold. onte tRo mad
flled t pat allood to Coo1. Tto Paaen band
e e ad dae d maidain ta haadad barrel +
tenponawe for tRa tyre o rosin
wwed. Ard, e moUe
runnen adpacagi
Trgeton modiha wed for iga produ th on
rate.

Te wden Je macRi h g POcors not

in ordo to Randa hateial

reCom medao
a nhatenial tRa futRn straam

from tRa nogaa a t oi impat. A

IS/62/ 202 ot IS a
 201AUI221
Sara uaron E

EFU30o6
Pro Cas DT
Manu f a d u i

Conbislent ípat fram saterjat

+ top to
CPareps t uwhh actunay from
rom
Cuten Can u
bo Homn. ustile waje jc
most Ra ame naterials, veu
often +A uth
taleas lohae tRan a taditi on Chen

Non (on veni ona main

Conueniona ma (Ainih

-Madeial remoual nay dwn

ro »Copi
nene ral luy a
wi Aip for natiam.
cRip forraho b
Ran de fornation.
not Rardes
-
(cthiha tool i
Rardan
Te (uthi too tRan workpie le
tRan tRe oorhpiece

T+ doe not aajuire

inuole
inuo ta dired
t a di re & condad
(ordet o3 tbol and
tool ad worpieto.
w o r p i e ce

Lsuoenacway utate HiaDan acura Ate

finis.

owen waste Ob hateia)

oasto naeial ad
-

HigAan
akd hose drerahiom.
houe ore rahi

Iso2 2022 Of
 20 AUI
SarOUanah E
18AU3o6
Manutathuiy Pata
Actumulador
T wed inydraulit circuitto tore ta oil ndo
r
uP e and deGuen it to ta sptem. Ren
e ve) +Rone is
a demond

Tnensi Aien:
4 i e for boostio in te
rcut
prasna erauliic

Meri o6 wJM
waten je aap tRa
Mai nde hente
ddust
Ja clean ono Aree
lola
TRo o no dlanoae foY tenperatsu
waen (Rap non to xic

Demeri
Hard nnatei alb Cannst be u
TR iNtial Cost oig
CoYYOion.

Yos, Pooi ble

pomible to ut Ra ngtab
by i den
waden jet ma t-Rinig (w3M). A wadenje a
in
too we
in
in macine to uut neal pato wiR a
bery a
Preo ue
PYe wJe stream 06 aden. T4 we ge wader fluino
fast enough u com ackually cut nadl. tte tiy nada)
wi t waden o to aer *e p r a y CoRareK

I5/02 2022
12 Ot IS
a
 20lAu12)
Sonvanah E

8AU 306
Manufauuig protat

not ideal protes r o r t producion.

hection mauldi r
Thu betause
in injetion moudir
moudig
TKa Cost 3 t macRira usd
Procew Rig
HigR bol cost
prepae Re molds
Tt taka time

-Tke Cost o motd cration

not idaal
mendionad raos u mouldin protes
Due Produt douelqpad
laqrad
used tRelost a produt odoue
produchion. f produ thn
tor Rort Can be wd for longen
TRoAe
will be exttemalRig
Cost ob R praduct
produt
o cdute
aneas

for Laneen ard

Thjechian moldira procen not retommendad
tRape langpn (onpone nts a n
Complesapes
+Ai ubeause
wit unitoum density
diffiut td Produce

produad by iniecibn mguldir

Pro@
Produts

Agriculhuna produds
Punp impallen
waten 0o len pards
Plastic plades

Is/o2/20 22
3 of IS
Sa
 20AU |21

Saravonon E
EAU 306
Manuauig Proan

iglan prodution rate

1 injechion maoina prote gibes
proawes. TRis
Copaad ut otRn pstic mahufauhu
ceose2,
ploshic uRiCA Ras loroen molthon pait
mostlg
0dPane radu to mahula turi ta.
Simila tRa Colo o tRa produt Can e manad dusirg
+ Craodion itol,

Man differai produs can e manufathuad

Rangi
Hente tR produthion rade o injetion mowldig proa igRan

E
be s to inlate +R
Pre go (omp r e e d a
or
Can

plastic in blou moldir prou.

Products produ cad bblou noudi proce
oatH les
Coau n e s

automobile pas
acleso ries

sinple Ralloo products

an

Is/o2/2022 4 f I
 201A 21
Saravanan E

8AU 3O6
Manufnvwiy Procan

to Pioduule
blo moBiro Poe not re omehdad
7
wsd ain to stage
TRis i hcause. i
solid (onPonehi» .

entes tRa ateial

So wRon ain
maderial t a desira ARape .

a
in Orde to bri
indo a allao Conponeht
made aa
ho
otwRy s o i conponen
debi rad sape So. tR proes
( e . aenR
bloo moui pro e
be proceses in
YeCommardad to a n bu bbles
te un equal denaity,
T4Ray aa wed dapacds anise
imia Poble n s
inFehoeen aod otRen
dia
diahhetes
ete Pipe
pipe
a la
a lgp
produced by usirg
Panison Can be
e Ihs ide
inside
dic
d mete
iam ete plpe
aro a snallon
snalL
haeual
wth
wnh mol tenn motenn nateial.
wit suppies tRe
taen diameBen pipe tRa circaan are)
lon pipes considerine9
Psit ob sRan bnoteh
Ro Cenve
ane
Po
pa*. So nou
So neu

at Re ain
aiy Can
can
plated
pla ted
a diame
dianet pipe
Ppied from tRa
haterial
wi te
smalle diomete ppe p crade paion.
bogat to a
be brouopt molten hateial can e
te rette
ai
wit t
desirdslape

Is/o2/2o 2
I IS