Section 9007 HOOD, GRILLE AND SIDE PANELS Removal, Installation and Adjustement RADIATOR AND SUPPORT ASSEMBLY Removal and Installation 7200 Pro and 8900 Series TractorsTABLE OF CONTENTS ‘SPECIAL TORQUES HOOD, GRILLE AND SIDE PANEL REMOVAL, HOOD, GRILLE AND SIDE PANEL INSTALLATION HOOD, GRILLE AND SIDE PANEL ADJUSTEMENT LOCATIONS AND DIMENSIONS RADIATOR REMOVAL, RADIATOR AND ATTACHING PARTS RADIATOR INSTALLATION SPECIAL TORQUES Fan Shroud Mounting Bolts sn 24 10.23 Nm (18 to 17 Ib ft) Hood Hinge Mounting & itech 195 to 151 Nm (100 to 112 Ib ft) Radiator Mounting Nuts, Lower 71 to 80 Nm (34 to 38 lb ft) Radiator Mounting Nuts, Side... sw 12.10 13.5 Nm (8 to 10 Ib ft) Radiator Support Mounting Bolts. mecstties - 46 to 52 Nm (84 to 38 lb ft) NOTE: Caee Corporation reserves tha right to make improvements in design or ‘changes in specifications at any ime without incurting aay obligation to install them on units previously sole Rac 7.87740 Issued 2-98 Printed in U.S.AHOOD, GRILLE AND SIDE PANEL REMOVAL \ ‘Open the service door to release the hood latch. STEP 2 Pull the hood latch lever forward to release the hood, Lift the hood up until the front hinge locks. NOTE: When opening the hood in windy conditions ut the front of the tractor toward the wind. Rac 7.87740 STEP 3 Pull out on the bottom rear corner and remove the two side panels. STEP 4 Scratch lines as shown to mark the location of the lower grille, to ald in location during assembly. Mark both sides of the tractor. Issued 2.98 Pritod in U.S.A,Remove the two bolts, washers and nuts on each ‘Safely suppor the hood and remove the retaining nut side that hold the lower gfille to the tractor. from each ball socket on the bottom of the two hood Itt cylinders. NOTE: The lower grille does not have to be removed to remove the hood. STEP 9 STEP 6 Remove the retaining clip from the balll socket on the top of the two hood lift cylinders. STEP 10 Disconnect the two hood lift cylinders from the ball Disconnect the two wiring harness plugs from the studs on the hood. headlamps. Rac 787740 Issuec298 Printed inUS.ASTEP 11 a STEP 13 Measure the mounting height and scratch a line at Grille, hood and side panels removed from the ‘the location of the mounting nuts on the hood mount tractor. bracket to aid in location during assembly. Mark both sides of the tractor. STEP 12 With the hood safely support for removal, remove the two mounting nuts from each hood mount bracket Remove the hood from the tractor. NOTE: The hood cylinders are no longer supporting the hood. Rac 7.87740 Iesued 2.98 Prine in USA,9007-6 HOOD, GRILLE AND SIDE PANEL INSTALLATION STEP 14 With the hood properly supported, install the hood on the tractor. Install the four hood mounting nuts loosely onto the mounting brackets, STEP 16 4. LATCH 2. 18 mm (0.59 IN) FROM CAB WINDOW STEP 15 Install the lower grille assembly. Loosely install the four bolts and washers and nuts and align the grille, assembly with the lines made in Step 4, Tighten the four grille assembly bolts. — Or 3, HOOD ADJUSTMENT MOUNTING NUTS 4. 13mm (051 IN) FROM CAB WINDOW ‘The hood must be lowered and the latch engaged on both sides of the hood. Align the hood mount brackets with the scratch lines made in Step 11, i the hood was properly aligned before removal. Tighten the four mounting bolts To adjust the hood, pull the hood assembly as far forward as possible. With a minimum of 19 mm (0.51 in) clearance from the lower rear comer of the hood to the cab window, tighten the four mounting nus Rac 7.87740 Issued298 Pied in USA.STEP 17 Tighten the four hinge mounting nuts to a torque of 59 to 106 Nm (43 to 78 Ib ft. STEP 18 1. 1.5mm (08: ‘The hood stop bolts should be set at 15.5 mm (0.61 In) from the weldnut surface as shown. If hood will rot latch, screw stop bolts upward until the hood will latch. If unlatching effort is excessive, screw stop bolts downward until unlatching effort is reduced. NOTE: The hood latch will be difficult to release when not properly adjusted. 9007-7 STEP 19 Connect the two hood lift cylinders to the ball studs ‘on the hood and install the retaining clips. STEP 20 Install the retaining nuts on each ball socket on the bottom of the two hood ltt cylinders, Connect the two wiring harness plugs to the two head lamps. Issued 2.98 Prntedin USA.Install the side panels. If alignment is necessary see the following section. Ree 7.97740 Push the hinge lock up to release. Pull the hood down until the hood locks in place. Ieaved 2-96 Prntedin USA x y9007-9 HOOD, GRILLE AND SIDE PANEL ADJUSTMENT LOCATIONS AND DIMENSIONS ‘Make any necessary adjustments as required as per the below dimensions and adjustment locations 1. TOP OF HOOD TO CAB WINDOW 15 mm (0.59 IN) Minium 2, BOTTOM OF HOOD TO CAB WINDOW 13 rm (0:51 IN) ‘Minion 13, EDGE OF SIDE PANEL TO CAB WINDOW 19 mm (0.5 IN} MINIMUM REAR SIDE PANEL DEPTH ADJUSTMENT FRONT SIDE PANEL DEPTH ADJUSTMENT EDGE OF SIDE PANEL TO GRILLE 88 mm (35 IN) EAR SIDE PANEL HORIZONTAL AND VERTICAL ADJUSTMENT Rac 7-740 8 10. 1" 12. 13, FRONT SIDE PANEL HORIZONTAL AND VERTICAL ADJUSTMENT ‘SCREEN LATCH VERTICAL ADJUSTMENT [SCREEN LATCH HORIZONTAL ADJUSTMENT ‘TOP OF SIDE PANEL TO SOTTOM OF HOOD 33 mm (12 ") HOOD FORWARD AND REAAWARD ADJUSTMENT HOOD UP AND DOWN ADJUSTMENT Issued 2-08 Printed in USA.9007-10 RADIATOR REMOVAL STEP 24 STEP 27 Remove the hood, grille and side panels from the tractor. See Hood, Grille and Side Panel Removal in this section. STEP 25 Remove the three screws between the air cleaner assembly and the air intake duct. STEP 26 Remove the air intake duct. ac 7-87740 Install a drain hose on the radiator drain vaive. Remove the radiator cap and drain the coolant from the radiator. Close the drain valve when the system is empty. Disconnect the lower radiator hose and the heater return line, fecued 208 Printed in USASTEP 29 Disconnect the upper radiator hose and the radiator to deaeration tank hose. STEP 30 Mark the location of the transmission tubes for assembly. Remove the transmission tubes trom the oll cooler. Cap the lines to prevent contamination from entering the system. STEP 31 Mark the location of the fuel cooler lines for assembly. Disconnect the fuel cooler lines. Cap the lines to prevent contamination from entering the system, Rac 7-€7740 9007-11 STEP 32 Unbott the recelver-drier from the front frame. STEP 33 Unbolt both sides of the condenser/oil cooler assembly. Lift the condenser/oil cooler assembly, with receiver-drier attached, straight up and out of the front frame, Place the complete assembly at the side of the tractor near the air conditioner compressor. Hose lengths will restrict further movement. lesued 298 Printed in U.S.A,9007-12 STEP 34 Loosen the air conditioner compressor and remove the compressor belt. STEP 35 Romove the radiator fan by removing the four mounting bolts. Rac 7.87740) STEP 36 Remove the two frame retaining bolts on each side of the radiator. Remove the radiator assembly with fan shroud and lower radiator hoses attached by lifting straight up. leoued2.98 Pinte in USA,Rac7-87740 9007-13, RADIATOR AND ATTACHING PARTS FAN SHROUD. ADHESIVE BAOK SEAL RADIATOR ASSEMELY RADIATOA TO DEAERATION TANK HOSE UPPER RADIATOR HOSE LOWER RADIATOR HOSE HEATER RETURN HOSE 10. " 2 13, 14, RUBBER SEAL GASKET DRAIN VALVE. RADIATOR SUPPORT BRACKET RADIATOR PLATE RIGHT HAND RADIATOR BRACKET LEFT HAND RADIATOR BRACKET UPPER RADIATOR BRACKET Issued2-98 —PrintedinUSA.9007-14 RADIATOR INSTALLATION STEP 37 STEP 39 1 the radiator with fan shroud and lower radiator Install the air conditioner compressor belt. Refer to hed into the frame support. Section 9004 for belt tichtening procedure. two frame retaining bolts on each side of STEP 40 Lower the condenserioil cooler assembly down into the frame support. Secure the assembly to the radiator with four mounting bolts on each side. Install tre radiator fan with the four mounting bolts. sued 2498 Pontes in USA.9007-15 STEP 45 Install the fuel cooler lines, Connect the lower radiator hose end the heater retum hose, STEP 43 STEP 46 Close the radiator drain valve STEP 47 tion tank hose. Issued 298 Printed inUSA9007-16 STEP 48 Secure the air intake duct to the air cleaner with three retaining screws. STEP 49 install the hood, grille and side panels. See Hood, Grille and Side Pane! Installation in this section, Rao 7-67740 STEP 50 Fill the coolant system through the deaeration tank as per the instructions in the Operators Man STEP 51 Check the transmission oil level and add as required. Pinted in USA.