INGERSOLL#AND~

AIR COMPRESSORS

XLE
NONmLUBRICATED
PARTS LIST

Form AP-0260-D
June 1990
Supersedes June 1981
 ORDERING INSTRUCTIONS
BY GIVING COMPLETE INFORMATION. YOU WILL ENABLE US TO FILL YOUR
ORDER CORRECTLY AND AVOID UNNECESSARY DELAYS.

HOW TO ORDER REPLACEMENT PARTS

When ordering replacement parts, please specify:

1. The SERIAL NUMBER as stamped on Compressor Nameplate.

2. The QUANTITY.
3. The PART NUMBER, ILLUSTRATION NUMBER and NAME OF
PART exactly as listed.

The Serial Number for the unit will be found on the Nameplate.

A special feature of this parts list is the system of Identifying parts which are included with an
assembly or other part. These included items are denoted by being indented from the previous
I~ne. Example:

ILL NBR NAME OF PART PART NUMBER

62 1 CROSSHEAD COMPLETE W86668
63 Crosshead F6666Pl
64 Dowel-Piston Rod Xl 007Tl
65 Shoe-Crosshead F10273
66 Shim W31596
67 Stud w33790
68 Nut 68A4C7

When ordering a part having an indented line or lines following the part, the Indented items are
always included with the part Indented items may also be ordered separately.

Explanation of symbols: N.S.S.-NOT SOLD SEPARATELY

X-NOT ILLUSTRATED

All parts tn which studs are normally set always include such studs with nuts. If studs only are
required, specify the diameter of the stud. the length of projection and the part number of the
ptece inlo which the stud is to be set.

When orderang parts for accessory equipment not manufactured by Ingersoll-Rand Company.
always give the Serial Number and/orType Number of the part as well as the Compressor Serial
Number.

Do not use such terms as “Complete” and “Sets” unless these words a’ppear specifically in the
parts list. State exactly what is wanted and gave the exact number of parts required. If returning
parts for Inspection or repair, be sure to include the serial number of the compressor from which
the parts were removed.

Refer ail communications lo the nearest Ingersoll-Rand Company Branch.

 CONTENTS
- - - - - -_ - - -

NAME OF GROUP PAGE NUMBER

LIST OF
ILLUSTRATION PARTS

Frame and Cover Parts 4 5

Crankshaft and Main Bearing Parts 6 6
Connecting Rod and Crosshead Parts 7 7
L.P. Vertical Cylinder Parts - 7” Stroke Units with Free Air Unloading 8 9
H.P. Horizontal Cylinder Parts - 7” Stroke Units with Free Air Unloading 10 11
L.P. Venical Cylinder Parts 8%’ Stroke Units with Clearance Control _. 12 13
H.P. Horizontal Cylinder Parts - 8%” Stroke Units with Clearance Control 14 15
L.P. Vertical Cylinder Parts - lo” Stroke Units with Clearance Control 16 17
H.P. Horizontal Cylinder Parts - 10” Stroke Units with Clearance Control 16 19
Type “C” Oil Pump and Lubricator Parts 20 21
l”tercOOler Parts 22 22
Moisture Trap Drain Valve Parts 23 23
Free Air Unloader Parts 7” Stroke Units 24 25
UL-31C Clearance Valve Parts 6%” Et lo” Stroke Units 24 25
Type -A”ChannelValve Parts 26 26-27
VFD-3 Free Air Regulator Parts - 7” Stroke Units 26 29
UCD-5 Clearance Control Regulator Parts - 6%” Stroke Units 28 29
UCDA-5 Clearance Control Regulator Parts - 10” Stroke Units 30 30-31
L.P. Cylinder Automatic By-Pass Valve Parts 8%” b 10” Stroke Units 32 32
UL-32 Cylinder Relief Valve Parts 6%” b 10” Stroke Units 32 32
UL-48Three-Way Valve Parts - 6%” Et lo” Stroke Full Automatic Starting Units 33 33
Miscellaneous Gauge Board. Starting and Regulation Parts 33
Recommended Spare Parts 34-43

CAUTION

STATEMENT CONCERNING THE USE OF THIS EOUIPMENT FOR BREATHING AIR AND/OR
AOUA LUNG SERVICE

IF THE MODEL NUMBER ON THIS AIR COMPRESSOR CONTAINS THE LETTERS “BAP”, THE
COMPRESSOR IS SUITABLE FOR USE IN BREATHING AIR SERVICES. IN THE ABSENCE OF
SUCH A DESIGNATION THE COMPRESSOR IS NOTCONSIDERED AS CAPABLE OF PRODUCING
AIR OF BREATHING OUALITY. FOR A COMPRESSOR TO BE CAPABLE OF USE IN BREATHING
AIR SERVICES, IT MUST BE FllTED WITH ADDITIONAL SPECIALIZED EOUIPMENT TO
PROPERLYFILTERAND/ORPURIFYTHEAIRTOMEETALLAPPLlCABLEFEDERAL,STATEAND
LOCAL LAWS, RULES, REGULATIONS AND CODES, SUCH AS, BUT NOT LIMITED TO, OSHA 29
CFR 1910.134, COMPRESSEDGASASSOCIATION COMMODITY SPECIFICATION G-7.1-1966,
GRADE D BREATHING AIR, AND/OR CANADIAN STANDARDS ASSOCIATION. SHOULD THE
PURCHASERAND/OR USER FAIL TO ADD SUCH SPECIALIZED EQUIPMENT AND PROCEEDS
TO USE THE COMPRESSOR FOR BREATHING AIR SERVICk, THE PURCHASER/USER ASSUMES
ALL LIABILITY RESULTING THEREFROM WITHOUT ANY RESPONSIBILITY OR LIABILITY
BEING ASSUMED BY INGERSOLL.RAND COMPANY.

THE PURCHASER IS URGEDTO INCLUDE THE ABOVE PROVISION IN ANY AGREEMENT FOR
ANY RESALE OF THIS COMPRESSOR.

3
 2 3

FRAME AND COVER

4
FRAME AND COVER PARTS

5
 CRANKSHAFT AND MAIN BEARING PARTS
-

6
 r

CONNECTING ROD AND CROSSHEAD PARTS

= -

No It”
-
55
56 2
57 4
58 4
59 4
2
61 2
52
63 2
64 2
65 4
66 2
4
58 4
69 2
x 4
x 6
14
- -

7
 L. P. TEFLON “NL” AIR CYLINDER-VERTICAL (WITH FREE AIR UNLOADING)

I
AIR CYLINDER PARTS
(7” Stroke Unit: *I

9
 H. P. TEFLON “NL”AIR CYLINDER-HORIZONTAL (WITH FREE AIR UNLOADING)

10
 AIR CYLINDER PARTS
(7” Stroke Units)

147
I

32
31
x
33

11
 .

L. P. TEFLON “NL” AIR CYLINDER-VERTICAL (WITH CLEARANCE CONTROL)

12
 AIR CYLINDER PARTS
(8%” Stroke Units)

I
 H. P. TEFLON “NL” AIR CYLINDER-HORIZONTAL (WITH CLEARANCE CONTROL)

14
 AIR CYLINDER PARTS
(8%” Stroke Units)

15
 L. P. TEFLON “NL” AIR CYLINDER-VERTICAL (WITH CLEARANCE CONTROL)

28” TEFLON “NL” AIR CYLINDER-VERTICAL (WITH CLEARANCE CONTROL)

16
 AIR CYLINDER PARTS
(1CI” Stroke Units)

17
 Ii. P. TEFLON “NL” AIR CYLINDER-HORIZONTAL (WITH CLEARANCE CONTROL)

I.,

16” H. P. TEFLON “NL” AIR CYLINDER-HORIZONTAL (WITH FREE AIR UNLOADING)

18
AIR CYLINDER PARTS
(10” Stroke Units)
 I

579

576.4
254
30

68’ La
SECTION B-8
SECTION C-C

258

SECTION A-A

J
TYPE “C” OIL PUMP
20
 TYPE “C” OIL PUMP AND LUBRICATOR DRIVE PARTS

111. Nmm 0‘ Part

NO. Parts indented After an ,tam ma Incl”d.3d with the km Pan NO. atv.
OILP”MPCOMPLETE LESSFlLTER ........................................................ W8741S
. *rrembl”-0ilP”mpHo”slng.......................................~~ .................. VW!414
575 . . Housing-oil Pump .................. .... ............. ......... ....... ..... NSS I
22 .. B”rhi”~l-5/16LG..............................~..~.....................~ ........ w34523 1
22A .. s”rhing.l-l3,16 LG..........~.........~ .......................................... w34524 1
x .. Pipe Plug ........................................................................ 34.4754 2
x .. PipePlug..........................~...................~...~~ .................... 31A7S5 2
6D .. Gar~et.Ho”si”g.............~......................................~ .............. W3143OP1 1
68 . ~~SBmbly-ShaffBGear.......................~ ....................................... W87.415 1
x .. Gear-oil........................~..............~.....~...~ ...................... NSS .?
x .. 5hatt-GearDrl”e.........~.........~..........................~~.~~ ............... NSS 1
x .. Shaft-GearDriven....................................................~ ............ NSS 1
x ... Key-OilGear......~.........................~..~...~....~............~ ........ NSS *
. ASs.mlbly-Dri”e End tksd .... ..... ......... ~, .... .... ~, ... .. .. ~, ........ WS7416
580 .. Head-DrlveEnd........~...........~~...................~~ ....................... NSS I
22A .. B”rhi”g-1-l3,16 LG............~............~......................~ .............. w34524 2
25 .. ROllPl”.........................~ ............................................... 25A13CZ49 2
6A .. tarret..~. .................................................................... w297*1P1 1
I
IA . Caprcrew.Drlve End Head.......................~~ .................................. 35Am,W 6
17, . Co”ar-P”mpHo”ri”g.......~~~~ ................................................ I?45407 1
6 .. Gas~el-Caver......~~ ........................................................... WB7288 I
7s . Caprcrew-Cover ......................................................... .,,,,.~~ 35A2D109 4
. Arrembly-L”br,cator Drive ... ......... ..... .. .. .. ... ..... ... ., ......... W87.417
576 .. Gear-worm ..................... ..... ..................................... W40,29A 1
576A .. Gear-L”bricalor cl,ive .. ....... ..... ..... .. ...... ...... ..... W46287 I
579 . . Shafl-Lubricatoi Driver .. ..... .... ... ...... ........... ... ... NSS I
40 . .. Key .... ... ..... ............. ., ..... ., ..... ., ...... ., ....... ~, ... 23A$C404 I
25.T .. Roll-Pln........................~..~..........~~..~ ............................. 25A,?c,72 1
323 .. N”,.............~~.........~~ ................................ ~, ... ... 82A4C13 1
x . Connector~ube.....~~....~ .................................................... *42A,o8, 1
x . Nut-Tube .................................................... ~~~, ,,,,.~~~.,, 24,/\,06, I
x . T”twOil...~...........~.~~~.~ ......................... ~~~~~,,~,,,,.,,~~~~ ,.,,, X,6,TTlX6 1
. ~srembly-Reilef”al”e.......~~.~.........~~ ....... .. .......... ~~~~~, ... ........ W&9308
583 .. sody-Rel,ef”al”e.,.~., ........................................... ~~~.,,,,,, 4,0,9&$5 1
584 .. Pirlo”-Rel,e, Valve ........ .... ~, ... .. .. .... ~, ~, .... ..... w355,,pz 1
585 .. Sprlng-Relief.............~~ ............................................. ... R,370, 1
586 .. Seat-spring..~....~~~........~~~~.........~..~~..~~.~.~ ......................... W35f,,8 1
677 . screw-Adjusting .... .... ~, ..... .......... ... .... ....................... ,,J9+,@,62 1
323.4 l l Nut-Adjusting Screw Jam .......... ~, .. ... ... ......... .qo~dCs 1
576 .. Cap-Valve sod” ............................................. ,~ ,.,,,,.,.~ ..... a3p450 1
66 .. Gasket-Valve B.ad”..........................~ .................................... X,*,aT,s 1
lOTA .. O-Ring-ValveBody.....~ ..... ............................................... POA,,CMP,, 1
6C .. Gar~et-BodyCap..........~~...........~~..................~~.~~~~ .............. $5**58,3 I
107 . O.RingP”m~Shaf,...~............~~~........~~...~.~~ .............................. *oA,,CMp,4 1
582 . hg.NO” Extr”slon.......~~ ....................................................... wsm, 1
31 . F,,fer-O,,.................... .................................................... 64586, 1
30 . S,“d~Fil,er Adapter..~ .............. .............................................. 4,656, 1
IC . Caprcrew-O,lP”mp ................................................................. 35A20,,( 7
581 . Driver-OilP”mp..............~.....~........~..~.~.................~~~ ..... ...... W&$,6 t
25s . Pin-C,, Pump Drwer......~............~.~ ....................... ..... ...... ... W36649 I
7 . Capscrew-Dr,ver.. .... ... ., ...... ............................ .............. ,,gA*A,gsE 4
589 Plug NL 011 Pump ...... ... ..... ..... .... ....... .... W100646 1
Y”. 111.._.._._ 2

21
 1
22
34 1312 : 14
7\
\\ -\ _ n
/

INTERCOOLER (LONG) PARTS FOR SERIAL NUMBERS JH-8300 & UP

 J

- Pan No.
II=

(I,“.

L I
23
 W-47822

FREE AIR UNLOADER

7” STROKE UNITS

(L

24
I
UL-31C CLEARANCE VALVE PARTS
(S’h” & 10” Stroke Units)

25
26
 TYPE “A” CHANNEL VALVE COMPLEMENT

4
4
4
4
4
4
4
4
4
4
4
4

TYPE “A” CHANNEL VALVE PARTS

‘AR 8SERS

27
 TYPE UFD-3 FREE AIR REGULATOR PARTS
7” STROKE UNITS

48

TYPE UCD-5 CLEARANCE CONTROL REGULATOR PARTS

8%” STROKE UNITS
28
 REGULATOR PARTS
(7” and 8%” Stroke Units)
30
TYPEUCDA-5CLEARANCECONTROLREGULATORPARTS-88%”&1O”STROKEUNITS(CONT’D)

31
L.P. CYLINDER AUTOMATIC BY-PASS VALVE PARTS
8%” AND 10” STROKE UNITS

my,

5
2

4
I

UL-32 CYLINDER RELIEF VALVE PARTS

8%” & 10” STROKE UNIT

-6
 UL-48 THREE-WAY VALVE PARTS
8%” AND IO” STROKE FULL AUTOMATIC STARTING UNITS

HOW TO SELECT RECOMMENDED SPARES

This catalog contains a listing of the parts which are included in each of the following
classes of recommended spares.

CLASS I - MINIMUM - Suggested for Domestic Service where interruptions in

service are not important.
CLASS II -AVERAGE - Suggested for Domestic Service where some interruptions
I” continuity of service are not objectionable.
CLASS III - MAXIMUM - Suggested for Expon or for Domestic Service where
Interruptions in service are objectionable.
When ordering recommended spares. please follow the procedure as outlined for
compressor parts.

33
 RECOMMENDED SPARE PARTS
,4%” - 9” x ,“, 16” - 9” )( 7”. 18” _ 10” )( ,“, 1,” - 10” )( 7”

2,

t
1

2,

,
1
t

34
 RECOMMENDED SPARE PARTS (Cont.)
,4%” _ CJ” )( 7.7, 16” _ 9” x 7”. ,6” _ 10” x 7”. 17” _ 10” x 7”
-

35
 RECOMMENDED SPARE PARTS (Cont.)
14%” _ 9” )( ,“, 18” _ 9” )( ,“, 16” _ 10” )( ,“, 17” - 10” )( 7”
= - -
is 111. Part
NO. N”rnbe4

36
 RECOMMENDED SPARE PARTS
18%” - 1 1%” X 8%“. 19” - 11%” X 8%”
2095” - 1 1%” X S’h”. 2O’h” - 12%” X 8%“. 21%” - 12%” X S’h”

37
 RECOMMENDED SPARE PARTS (Cont.)
18%” - 11%” X 8%“. 19” - 11%” X 8%”
20%” - 1 I’/,” X 8%“. 20%” - 12%” X 8%“. 21%” - 12%” X 8%”
-
Pari
Number 0

1
I

1
1

36
 RECOMMENDED SPARE PARTS (Cont.)
18%” - 11%” X 8%“. IS” - 11 Vi” X 8%”
20%” - 1 1 ‘A” X 8%“. 20%” - 12%” X 8%“. 21%” - 12%” X 8%”

39
 RECOMMENDED SPARE PARTS
22” - 13%” X IO”, 24%” - 13%” X lo”, 24%” - 14%” X IO”,
25” * 14%” x IO”, 26” * 14’/,” X IO”, 28” - 18” X 10” XLE-2

40
 RECOMMENDED SPARE’ PARTS (Cont.)
22” - 13%” X 10”. 24%” - 13%” X 10”. 24%” - 14%” X 10”.
25” - 14%” X 10”. 26” - 14%” X 10”. 28” - 16” X 10” XLE-2
=
N,. Pan
No. Number

41
42
 RECOMMENDED SPARE PARTS (Cont.)
22” - 13%” X IO”, 24%” - 13%” X IO”, 24%” - 14%- X IO”,
26” - 14%” X 10”. 26” - 14%” X 10”. 28” - 16” X IO” XLE-2

Part
Number

43
Special Fast Efficient
Engineering Service Field Service
we can help you with your We maintain a staff of trained
compressed air problems by mechanics and service trucks
surveying your needs and rec- to provide you with preventive
ommending the proper com- mal”tena”Ce or meet any em-
~ressor and air Dlplng system ergencles you may have.
tar maxlm”m etflclency~

A world of
experience
at your
service!

ce
Complete
-
Em
Complete
z
Exchange
Service Plan
Stock of Equipment Repair Service
Our stock of complete ma- Traned mechanics will repa~i We maintain sI0ck.s of mm-
chlnes,wh,ch canusuallyfake or ‘werha~l compressors by pressers that can be substilu-
care 01 any need. IS backed ul, factory recommended methods. :ed for your comp,ressot while
by Ingersoll~Rand prompt fat- using Only genuine parts, repairs are being made~ This
tory shipment to assure you means no IO51prod”ctio” t,me
on-time dellvery, lor you

INGERSOLLRAND;;.
AIR COMPRESSORS