Updated:2007/06/07

SPRL製 2PX-NP2(08Accord-L4) 2ndリングの総合日程計画 Prepared; 2007/01/31

RIKEN Corp. QA Division
Start-Up Master Schedule of 2PX-NP2(08Accord-L4) 2nd Rings (Shriram Piston & Ring Ltd)
approved by checled by prepared by
Part Number; 13131-RAF-S011-M2 RIK Dwg #; Y3-5999-B1(ARC-HAM196) Specifications; 87x1.2x3.4, RIK20A+Int.U/C+Cr
完了項目 仕掛かり項目 計画項目
completed in progress plan to do
品確より SM 素材、インタラプト機を使用
実 施 項 目 担当 2006 SM & Int. Machine to be used from L1 2007 2008
Action Items Resp. 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2

顧客イベント日程 HGT P2 D1-1 D1-2 Final Dwg 段確1 段確2 段確3 P3 品確1 品確2 量確1 量確2
P1 P2 L1 L2 L3 PP 量産 MP MP(SRI) MP(RAP)
Event Schedule AEP
SM評価(HGT)

立上り初期管理 ARC全検 ARC全検 ARC全検 ARC全検 ARC全検 ６ヶ月特別管理 6-months Focused Control ☆
SPRL 100% Sort;ARC
Initial Production Control 100% Sort;ARC 100% Sort;ARC 100% Sort;ARC 100% Sort;ARC Release

イベント品評価・納入 SPRL ★2/7 ★2/28 ★4/10 ★5/9 ★5/30

★1/5 ☆ ☆
Event Sample Check & Delivery P2 P3 L1 L2 L3
RIK P1 (100% Sort) (100% Sort) (100% Sort) (100% Sort) (100% Sort) PP MP
試作＆量産  P3 Trial
Traials & Mass-Production SPRL 1st Trial 2nd Trial 3rd Trial P1 Trial L1 Trial L2 Trial L3 Trial 量産開始 Start-Up of Mass Production
製品品質評価 Quality Inspection SPRL/RIK

Quality Cert-failed
同等性証明失敗
5/30
図面レイアウト検査 Layout Check SPRL 1st 3/14
3/20 L2 L3 PP & MP
測定誤差の検証 Cross Check RIK 2nd 3rd P1 L1
Rep#J3B-30
工程能力評価 Ppk Analysis RIK
a1,Ft,Ovality Ovality Ovality, Taper/Twist Angle
品質不具合項目 Poor Quality Items Twist, Taper Twist, Taper
Ovality,Twist
Taper,Under Cut
Ovality
OD Profile, Light Leak, Cr-
量確2より自動張力測定器にて保証
Under Cut Under Cut (RPK11,Light, Helix)
Taper Angle
Nodule Auto Tension Tester to be used from PP
Quality Check & Improvement

品質改善活動 Improvement SPRL/RIK 4/18

Conditional MP
計画立案&見直し Plan & Revision SPRL Plan Plan Plan Plan Plan 指導メンバー；岸上室長(統括)

量産前提条件
測定値ﾚﾍﾞﾘﾝｸﾞ Measur't Leveling SPRL 測定値ﾚﾍﾞﾘﾝｸﾞ Measurment Leveling 素材加工；外山
品質評価＆対策

表面処理；押見 (武) /押見( 正) 主技、品田

工程系列の最適化 Process Flow SPRL 工程系列の最適化 Optimization of Process Flow 機械加工；大橋次長、保科主技、北島、山田

3/20 同等性証明 Quality Certification

工程管理の適正化 Process Control 工程管理の適正化 Improvement of Process Control 検査；皆川主技、近藤係長、佐藤、伊部

量産移行承認不可 NOT approved for Mass-

SPRL
1/29-2/2
事務局；板羽課長/中村主査
来日技術研修 Training at RIKEN SPRL/RIK 11/6-10
2/14-23 4/18-24
Heat Treatment
Initial & 2nd 量産立上げ監視
現地技術指導 Training at SPRL RIK/SPRL SM SM SM 570C→530C
SV of Initial Production
Cr Pre-chamfer Int.M/C Visit
3/20
母材材質評価 Base Material RIK 6/22 Oohashi 6/11-22

Production
Report SM Mat'l
化学組成、ミクロ組織、硬度 Kishigami Kishigami Minakawa
AG6-683
M. Oshimi Rep#06-K44 Shinada Hoshina Minakawa
Chemical Composition, Structure, Hardness
Kitajima 3/20 Ohashi Hoshina
3/14
製品単体性能評価 Ring Performance RIK 9/4 K. Ibe Kitajima TBD
SM
組付変形性/耐折損性 Assembly Ibe
Report Rep#
疲労/熱ヘタリ特性 Durability W-3496 W-3571

材料性能評価 Mat'l Performance RIK Report

耐摩耗性/耐スカッフ性 Wear & Scuff W-3496
2/2
ＳＭ造型機 金型準備 Accord試作 2/21
RIK/SPRL Shipping, Installation 現地製品の量産立ち上げ Start-Up of Local Products Accord Trial
SM Molding Machine Mold Pattern
2/16
Equipment & Toolings

インタラプト加工機 製作・組み立て・検査 Arrival

Shipping,
設備・治工具

RIK/SPRL
Interrupt Cutting Machine Construction, Assembly & Inspection Installation 5/21
4/17
製作・組み立て・検査 Arrival
Shipping,
自動張力測定器 Auto Tension Tester RIK/SPRL
Construction, Assembly & Inspection Installation
その他測定機器 Inapection Gears SPRL 粗さ計・拡大鏡 SURFCOM-480A & OM

治工具類の整備 Jigs & Toolings SPRL

ゲージ類の整備 Gauges SPRL 5/25
検査基準書/P-FMEA/PQCTの作成&見直し
RIK Revision for Final PQCT,
Preparation of Insp.STD/P-FMEA/PQCT & FMEA PQCT PQCT Revision
SPRL P-FMEA & Inspection STD
Revision
標準類の整備＆作業者教育
SPRL WI for SM WI for Int. M/C WI
Work Instruction & Operators' Training
システム・工程監査 Initial 2/14-17 2nd 4/18-24 3rd Final
Quality Audit
品質監査

RIK
System & Process Audit Audit Audit Audit Audit
顧客監査
HONDA QAVⅡ
本日
Customer's Quality Audit TODAY