Installation Manual

Installation Manual
Uniflair™ LE
Uniflair LE DX Air-Cooled, Water-Cooled, and
Energy-Saving Air Conditioners
208–230/460/575 V, 3 Ph, 60 Hz
990-4482D-001
Publication Date: July 2018
Schneider Electric IT Corporation Legal Disclaimer
The information presented in this manual is not warranted by the Schneider Electric IT Corporation to be
authoritative, error free, or complete. This publication is not meant to be a substitute for a detailed operational
and site specific development plan. Therefore, Schneider Electric IT Corporation assumes no liability for
damages, violations of codes, improper installation, system failures, or any other problems that could arise
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The information contained in this Publication is provided as is and has been prepared solely for the purpose of
evaluating data center design and construction. This Publication has been compiled in good faith by Schneider
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Table of Contents
Safety................................................................................. 7
Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety Guidelines During Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Symbols on Unit or Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Warning for Lifting and Transportation . . . . . . . . . . . . . . . . . . . . . . . . . 10
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
General Information .........................................................12

Document Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cross-reference symbol used in this manual . . . . . . . . . . . . . 12
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Save these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Receiving and Inspecting the Cooling unit . . . . . . . . . . . . . . . . . . . . . . 12

Inspecting the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Inspecting for missing components . . . . . . . . . . . . . . . . . . . . . 13
Filing a claim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Storing the Cooling Unit Before Installation . . . . . . . . . . . . . . . . . . . . . 13
Waste Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Recycle materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Waste Electrical and Electronic Equipment (WEEE) disposal 13
Equipment Guidelines......................................................14
Working Conditions and Environmental Limits . . . . . . . . . . . . . . . . . . . 14
Glycol correction factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Unit Overview ..................................................................15

Types of Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Airflow Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Upflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Downflow/Underfloor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Uniflair LE Direct Expansion Installation Manual 3

Model Number Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Name Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Component Identification .................................................19

External Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Display Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Internal Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Downflow units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Upflow units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Cooling circuit (downflow units) . . . . . . . . . . . . . . . . . . . . . . . . 27
Cooling circuit (upflow units) . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Electrical panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Brazed plate heat exchanger . . . . . . . . . . . . . . . . . . . . . . . . . 34
Dimensions and Weight ...................................................35

Overall Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Access and clearance requirements . . . . . . . . . . . . . . . . . . . . 36
Installation........................................................................37
Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Power supply requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Humidifier and drain requirements . . . . . . . . . . . . . . . . . . . . . 37
Installation Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Installation on non-raised flooring . . . . . . . . . . . . . . . . . . . . . . 37
Installation on raised access flooring . . . . . . . . . . . . . . . . . . . 38
Floor stand installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Installation on Sub-Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Opening the Door and Removing the Front Panels . . . . . . . . . . . . . . . 40

................................................ 40
Main disconnect switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Opening the door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Internal Protection and Rear Panels . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4 Uniflair LE Direct Expansion Installation Manual

Unit Connections .............................................................43
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Connecting power to the unit . . . . . . . . . . . . . . . . . . . . . . . . . 43
Setting the unit power supply voltage . . . . . . . . . . . . . . . . . . . 45
Network Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Connecting to building drains (without humidifier) . . . . . . . . . 47
Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Refrigerant Piping Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

General guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Equivalent line length of fittings . . . . . . . . . . . . . . . . . . . . . . . . 49
Filter drier installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Discharge line sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Calculating total discharge line size . . . . . . . . . . . . . . . . . . . . 51
Discharge line size—vertical . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Discharge line size—horizontal . . . . . . . . . . . . . . . . . . . . . . . . 51
Liquid line sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Refrigeration circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Gross pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
System evacuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Refrigerant charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Water Piping Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Filling the chilled water circuit . . . . . . . . . . . . . . . . . . . . . . . . . 55
Energy Saving Units ........................................................56

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Accessories .....................................................................58
Humidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Humidifier connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Connecting to the drainage and water supply lines . . . . . . . . 60
Supply water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Temperature and Humidity Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Safety
Important Safety Information

Read the instructions carefully to become familiar with the equipment before trying to install, operate, service,
or maintain it. The following special messages may appear throughout this manual or on the equipment to warn
of potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard
exists which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, can result in death
or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor
or moderate injury.
NOTICE
NOTICE addresses practices not related to physical injury including certain environmental
hazards, potential damage or loss of data.

Safety Guidelines During Installation
WARNING
VIOLATION OF SAFETY STANDARDS
Removal of or tampering with safety devices is a violation of safety standards and will
void all warranties.
Failure to follow these instructions can result in death, serious injury, or

equipment damage.
WARNING
PERSONAL PROTECTIVE EQUIPMENT REQUIRED
During installation, authorized personnel must wear approved personal protective

equipment (PPE).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
WARNING
HAZARD FROM MOVING PARTS
Keep hands, clothing, and jewelry away from moving parts. Check the equipment for
foreign objects before closing the doors and starting the equipment.

equipment damage.
Carefully read this manual before performing any maintenance or work on the units. Installation, maintenance,
and usage must meet all work safety standards. The operator responsible for the mentioned services must
possess expert knowledge of the devices. Schneider Electric refuses all responsibility for damage resulting
from the failure to follow safety standards.
Schneider Electric will only consider itself responsible for the safety, reliability, and performance of the unit if
• Maintenance and servicing work have only been carried out by qualified personnel.
• The appliance shall be installed in accordance with applicable industry guidelines and national and local
codes and regulations.
• Devices are used in conformity with the appropriate instructions.
All electrical and mechanical installations must be carried out by qualified personnel only. Qualified personnel
must use appropriate equipment when checking the grounding of devices. Installation locations should be
secure and limited to site authorized personnel or trained service technicians.

Symbols on Unit or Packaging
Symbol Meaning Symbol Meaning
Danger Moving parts
Important notice Sharp surfaces
This side up: Shows the correct

High voltage: Risk of electric shock
orientation of the packed unit
Temperature limits: The packed unit

Fragile: Handle with care must be stored in a place within the
indicated temperature limits.
Keep dry: The packed unit must be Do not use hooks: Do not lift the
stored in a dry place. packed unit with hooks.
Center of gravity: Shows the center Do not stack: The packed units must
of gravity of the packed unit. not be stacked.
Keep away from heat: The unit must

be stored away from heat sources.

Electrical Safety
Read and adhere to the following important safety considerations when working with this cooling unit.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe electrical work
practices.
• This equipment must be installed and serviced by qualified personnel only.
• Turn off all power supplying this equipment before working on or inside the equipment.
• Always use a properly rated voltage sensing device to confirm power is off.
• Replace all devices, doors, and covers before turning on power to this equipment.
• If the power supply cord is damaged, it must be replaced by an equivalent cord or
assembly available from the manufacturer or its service agent.
Failure to follow these instructions will result in death or serious injury.
DANGER
Turn off all power supplying this equipment before working on the equipment. All electrical
work must be performed by qualified personnel. Practice Lockout/Tagout procedures. Do
not wear jewelry when working with electrical equipment.
Warning for Lifting and Transportation

Lifting and transporting the units must be carried out by qualified personnel as described in this manual.
WARNING
DAMAGE TO EQUIPMENT OR PERSONNEL
• The equipment is heavy. For safety purposes, adequate personnel must be present
when moving this equipment.
• The load must always be solidly anchored to the bearing element of the lifting equipment
and means of transport.
• No one should be near the suspended load, nor in the working area of the crane, forklift,
truck, or any other lifting equipment or means of transport.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Use all relevant safety standards to prevent any possible damage to people or objects.

The cooling unit is packaged in a wooden crate or anchored to a pallet and covered with transparent film. The
recommended tools for moving and installing the equipment include the following:
FORKLIFT PALLET JACK
The following graphic provides an example of equipment used to move the unit safely.
na5171a
Intended Use
The cooling units provide air conditioning within the limits and methods described in this manual. The air
conditioners must be used exclusively indoors. No modifications may be made to the units or their parts without
explicit written consent from Schneider Electric. Any mechanical or electrical modification voids factory
warranty.

General Information
Document Overview
Uniflair™ LE Direct Expansion and Energy Saving cooling units are precision air conditioners used to control
environments for telecom rooms, Internet hubs, and data processing centers.
This manual describes the cooling units with 208–230/460/575-V, 3-Ph, 60-Hz power supplies. It supplies
general information, safety instructions, unit transportation, installation information, and necessary information
about how to use the units.
Schneider Electric™ policy is one of continuous technological innovation and the company reserves the right to
amend any data herein without prior notice. The images shown in this manual are for descriptive purposes only
and they may differ from specific models that are selected.
NOTE: Unit images and component identification information are examples only. The final configuration of the
unit may change according to the different options.
Cross-reference symbol used in this manual

See another section of this document or another document for more information on this subject.
Abbreviations
T*AV—Air-Cooled
T*WV—Water-Cooled
T*EV—Energy Saving
*Upflow (U)/Downflow (D)
Save these instructions

This manual contains important instructions that must be followed during the installation of this equipment.
Receiving and Inspecting the Cooling unit

Inspecting the equipment
The cooling unit is packaged in a wooden crate or anchored to a pallet and covered with transparent film.
Upon delivery, check to make sure the unit is intact and immediately notify the carrier in writing of any damage
that can be attributed to careless or improper transportation. Check for any damage on the area upon which the
display interface is mounted.
In case of shipping damage, do not operate the cooling unit. Keep all packaging for inspection used by the
shipping company and contact Schneider Electric Corporation.
Verify that all parts ordered were received as specified and that the equipment is the correct type, size, and
voltage.

Inspecting for missing components
All shipped loose components are identified by part number and description on the bill of lading. Ensure each
item is present before accepting delivery of the unit.
Filing a claim
If damage has occurred, or if shipped loose parts are missing, report it immediately to the delivering carrier and
note the problem on the receiving copy of the bill of lading. Failure to do so will result in replacement parts and
repairs being billed to the customer.
NOTE: In case of shipping damage, do not operate the equipment. Keep all packaging for inspection by the
shipping company and contact Schneider Electric.
Storing the Cooling Unit Before Installation
NOTICE
WEATHER DAMAGE
Leaving the cooling unit uncovered and exposed to possible damage from the environment will void
the factory warranty.
Failure to follow these instructions can result in equipment damage.
If storing the unit for a period of time, the following procedures must be followed:
• The storage area must be dry (<85% R.H.) and protected against minimum storage temperatures –20°C
(–4°F) and extreme storage temperatures 50°C (122°F).
• The unit should remain in its original packaging if stored for long periods of time.
Waste Disposal
Recycle materials
The shipping materials are recyclable. Save them for later use, or dispose of them appropriately. The
unit consists of mostly recyclable materials; separate materials before disposal.
Waste Electrical and Electronic Equipment (WEEE) disposal

Schneider Electric products comply with international directives on the Restriction of
Hazardous Substances (RoHS) in electronic and electrical equipment and the disposal of
Waste Electrical and Electronic Equipment (WEEE). Dispose of any waste electronic or
electrical equipment with the appropriate recycling center. Contact Schneider Electric for
assistance.

Equipment Guidelines
Working Conditions and Environmental Limits

Models T*CV T*EV T*WV
Cold Water Circuit
Maximum inlet cold water temperature 25°C (77°F) for 25°C (77°F) for 40.5°C (105°F)
chilled water circuit Energy Saving
mode
43.3°C (110°F) for
condensing water 43.3°C (110°F) for
circuit DX mode
Minimum inlet cold water temperature 6°C (42°F) for 6°C (42°F) for 18.3°C (65°F)
chilled water circuit Energy Saving
mode
18.3°C (65°F) for
condensing water 18.3°C (65°F) for
circuit DX mode
Maximum operating pressure cold water circuit 2068 kPa (300 psig)
Air
Maximum inlet air temperature 35°C (95°F)
Minimum inlet air temperature 17.8°C (64°F)
Maximum inlet relative humidity 70%
Minimum inlet air relative humidity 20%
Maximum inlet dew point 15°C (59°F)
Storage Conditions
Temperature 0–50°C (32–122°F)
Humidity <85% R.H.
Glycol correction factor

The units with brazed-plate heat exchangers operate with a pure-water condensing loop. If glycol is added to
this loop for freeze protection, refer to the following tables.
Percent Volume of Solution

Performance Criteria Glycol Solution
0 10% 20% 30% 40% 50%
Ethylene 1.00 0.96 0.94 0.91 0.87 0.84
Capacity*
Propylene 1.00 0.98 0.97 0.94 0.91 0.88
Ethylene 1.00 1.04 1.14 1.24 1.36 1.50
Pressure Drop**
Propylene 1.00 1.10 1.23 1.43 1.67 1.92
Values are derived using the Darcy-Weisbach pressure drop equation at 50°F and 1 atmosphere and Type L copper pipe.
All correction factors are based on the unit entering the following conditions:
29.4°C (85°F) DB/18.1°C (64.5°F) WB, 2832 l/s (6000 CFM), 1.72 l/s (27.3 GPM), and 7.2°C (45°F) EFT.
*Multiply capacity of device or system by factor above for % solution.
**Multiply pressure drop of system by factor above for % solution.

Unit Overview
Types of Cooling
A precision air conditioner is designed to control environments for telecom rooms, Internet hubs, and data
processing centers. The Uniflair LE DX series is available in the following types of cooling configurations:
• Air-Cooled Direct Expansion—Air-cooled LE DX units extract heat from the room and transfer it to the
outside using air cooled refrigerant heat exchangers (condensers). The room unit and external
condenser form an autonomous sealed circuit once installed. Each refrigeration circuit must be
connected to its remote air-cooled condenser with copper pipe.
• Water-Cooled Direct Expansion—In water-cooled LE DX units, the heat extracted from the room is
transferred to water via a stainless steel brazed plate heat exchanger within the unit. The cooling water
may be supplied from the mains supply, a cooling tower or a well (open circuit), or recycled in a closed
loop cooled by external coolers. The water cooled units have refrigerant circuits that are charged and
sealed in the factory and do not require site-installed refrigerant piping.
• Energy Saving with Economizer Cooling and Water-Cooled Direct Expansion—Energy-Saving
units provide an energy-efficient solution in cool or temperate climates. They are designed to provide
significant reductions in operating costs and payback periods.The operating principle exploits the
free-cooling effect available when the outside temperature is lower than the inside temperature: the
lower the outside temperature, the greater the energy saving. The microprocessor controller manages
the operation of the unit automatically in three different situations:
– Typical operation—In summer, the unit operates as a typical closed circuit, water-cooled system.
– Partial Economization—As the external temperature decreases, the coolant can be used directly for
the free-cooling of the air. In this application, the coolant is circulated in the coil inside the unit, and
both the refrigerant circuit and the water-cooled circuit contribute to cooling, thus reducing the energy
used by the compressor.
– Total Economization—If the outside temperature decreases further to where the coolant can
dissipate the entire heat load from the room, then the refrigerant circuit is shut down completely, and
the unit functions as a traditional chilled water unit with a modulating valve.

Airflow Configurations
Upflow
Upflow units distribute air directly to the environment, into a drop ceiling or through an optional supply air
plenum. Return air can enter the unit via the front, rear, or bottom of the unit based on configuration. A
sub-base is required to allow access for power, water, and refrigerant connections on non-raised floor
installations.
na4934a
FRONT RETURN BOTTOM RETURN FRONT RETURN WITH REAR RETURN
WITH TOP SUPPLY WITH TOP SUPPLY FRONT SUPPLY WITH TOP SUPPLY
(PLENUM AND GRILLE)
Downflow/Underfloor
Downflow units distribute air through a void under a raised access floor or a front supply sub-base plenum
when a raised floor is not available. Return air enters the top of the unit directly from the environment.
na4933a
TOP RETURN WITH TOP RETURN WITH

BOTTOM SUPPLY BOTTOM SUPPLY
(PLENUM AND GRILLE (FLOOR STAND)

Model Number Nomenclature
T D A V X X X X
IDENTIFYING PREFIX
AIRFLOW PATTERN
U = UPFLOW
D = DOWNFLOW
HEAT REJECTION TYPE

A = AIR-COOLED DIRECT EXPANSION UNITS
W = WATER-COOLED DIRECT EXPANSION UNITS
E = ENERGY-SAVING DIRECT EXPANSION UNITS
FAN TYPE
V = CENTRIFUGAL FANS WITH BACKWARD-CURVED
BLADES WITH ELECTRONIC COMMUTATION (EC)
NOMINAL COOLING CAPACITY

05 = 17kW; 11 = 35kW; 18 = 53 kW;
22 = 70 kW; 25 = 72 kW; 28 = 76 kW
NUMBER OF COMPRESSORS INSTALLED
NUMBER OF REFRIGERATION CIRCUITS
na4117b
POWER SUPPLY VOLTAGE
D = 208–230 V/3 Ph/60 Hz
G = 460 V/3 Ph/60 Hz
L = 575 V/3 Ph/60 Hz

Name Plate
Units can be identified by the name plate in the electrical panel of the unit. The model and any additionally
installed accessories are indicated by an X in the corresponding box.
The name plate provides the following data:
• Model and serial number

• Type of power supply
• Overall electrical rating
• Individual load electrical ratings
• Full load amps (FLA)
• Minimum circuit ampacity (MCA)
• Maximum overcurrent protection (MOP)
• Maximum inlet hot water temperature (if present)
• Maximum fan static pressure at max fan speed (ESP MAX)
• Efficiency rating of the unit (SCOP)
j&$m Serial Number: C000000000000
937-9962_REV06
1660 Scenic Ave Model Number: TDAV2242D
Costa Mesa, CA 92626 USA Digit Code: 4LJDBA1F2A5EAA
j7'$9'/-'%$)$($$Sm
Supply Voltage: 208-230V/3Ph/60Hz Electrical Diagram:
0S-0695
4009332
No. Voltage Jan-2000

Compressor 4 230V/3 19.2 RLA 170.0 LRA
Fan 3 230V/3 9.2 A 2.9 HP
EXAMPLE
Condensate Pump (OPT)
P T) 1 230V/2
230 2 2.3 A 0.5 HP
HP
Unit
Uni
nitt (208
(20
(208V)
V) w// C
w Cond
ond Pu
Pump
ump
p Unit (230V)
Unit
U (230
23 V) w/ Cond Pump
MCA 112
112.66 A 114 9 A
114.9 112
112.22 A 114.5 A
MOP 125 A 125 A 125 A 125 A
MINIMUM DISCONNECT 124.9 A 127.5 A 124.5 A 127.2 A
Refrigerant Pressure Relief Valve (OPEN): 45 / 652.7 bar / psi

High Head Pressure Cutout Switch (Manual Reset): 38 / 551.1 bar / psi
Short Circuit Current: 5 kA rms sym, 600V Max Remote Air Cooled Condenser
Design Pressure: 23 bar (Low Side)
45 bar (High Side) Pre-Charge (Dry Nitrogen N2)
Max Hot Water Inlet Temp: 77 / 170.6 C / F
SCOP: 2.16 Max Hot Water Inlet Pressure: 10.35 / 150 bar / psi
j&$m Serial Number: C000000000000

937-9962_REV06
1660 Scenic Ave Model

M odel Number:
Num
mbe TDAV2242D
b r: T DAV2242
2242D
EXAMPLE
Costa Mesa, CA 92626 U
USA
SA Digitt Code
D
Digi
j7'$9'/-'%$)$($$Sm
'$9'/-'%$)$($$
Code::
Conforms
C f to
4LJDBA1F2A5EAA
4
t ANSI/UL
ANSI/
LJDB
JDBA
S UL std.
A1F
F2A5EAA
td 1995
5
EAA
Cert. to CAN/CSA Std. C22.2 No 236-11

4009332
na6318a
See Nameplate inside door Jan-2000

Component Identification
External Components
na4627a
Item Description
 Cover panels
 Display interface
 Electric panel door
 Main disconnect

Display Interface
Display
Reset 10/100
Micro
SD
Service
Port
USB
Console
na4820a
Item Description Function
 LCD display 7-inch touch-screen color display.
 Power LED The display is powered when the LED is illuminated.
 Check Log LED When this LED is illuminated, a new entry has been made to the
event log.
 Alarm LED When illuminated, the system has an active alarm.
 Status LED Displays current network management card status.
 Display Reset button Resets the display microprocessor. This has no effect on the air
conditioner controller.
 Link-RX/TX (10/100) LED Displays current network link status.
 Micro SD card slot Memory card expansion slot.
 Service port USB-B port used only by service personnel.
 USB-A port Supports firmware upgrades and data extraction.
 Serial Configuration port Connects the display to a local computer to configure initial network
settings or access the command line interface (CLI).

Internal Components
Downflow units
Air-cooled units (TDAV1121 shown)
NOTE: The following figure is shown as an example and may not represent the customer model.
na6475a
Item Description
 Air filters
 Cooling coil
 Condensate drain pan
 Electronically commutated (EC) fans
 Compressor 1
 Compressor 2
 Junction box
 Humidifier (optional)
 Electric heaters (optional)

Water-cooled units (TDWV1121 shown)
na6477a
Item Description
 Air filters
 Cooling coil
 Brazed plate heat exchanger
 Compressor 1
 Compressor 2
 Junction box
 Humidifier (optional)
 Chilled water valve and actuator
 Electric heaters (optional)

Energy-saving units (TDEV1121 shown)
na6476a
Item Description
 Air filters
 Cooling coil
 Brazed plate heat exchanger
 Compressor 1
 Compressor 2
 Junction box
 Chilled water valve and actuator
 Electric heaters (optional)

Upflow units
Air-cooled units (TUAV1121 shown)
na6481a
Item Description
 Electric heaters (optional)
 Electronically commutated (EC) fans
 Cooling coil
 Air filters
 Condensate drain pan
 Compressor 1
 Compressor 2
 Junction box
 Condensate pump junction box
 Humidifier (optional)
 Transformer (Optional, for 575 V units)

Water-cooled units (TUWV1121 shown)
na6483a
Item Description
 Cooling coil
 Air filters
 Compressor 1
 Compressor 2
 Junction box

Energy-saving units (TUEV1121 shown)
na6482a
Item Description
 Cooling coil
 Air filters
 Compressor 1
 Compressor 2
 Junction box

Cooling circuit (downflow units)
Air-cooled units (TDAV1121 shown)
na6478a
Item Description
 High pressure switch
 Electronic expansion valve (EEV)
 Check valve
 Isolation valve
 Sight glass
 Filter drier
 Liquid line solenoid valve
 Liquid receiver
 Refrigerant liquid line connection
 Refrigerant hot gas discharge connection
 Compressor 1
 Compressor 2

Water-cooled units (TDWV1121 shown)
na6480a
Item Description
 Chilled water valve and actuator
 High pressure switch
 Brazed plate heat exchanger
 Sight glass
 Filter drier
 Liquid receiver
 Compressor 1
 Compressor 2
 Water outlet
 Water inlet

Energy-saving units (TDEV1121 shown)
na6479a
Item Description
 High pressure switch
 Brazed plate heat exchanger
 Sight glass
 Filter drier
 Liquid receiver
 Condenser pressure regulation valve
 Compressor 1
 Compressor 2
 Water outlet
 Water inlet

Cooling circuit (upflow units)
Air-cooled units (TUAV1121 shown)
na6484a
Item Description
 Check valve
 Isolation valve
 Sight glass
 Filter drier
 Liquid line solenoid valve
 Liquid receiver
 Refrigerant liquid line connection
 Refrigerant hot gas discharge connection
 Compressor 1
 Compressor 2

Water-cooled units (TUWV1121 shown)
na6486a
Item Description
 Brazed plate heat exchanger
 Electronic expansion valve (EEV)
 Sight glass
 Filter drier
 Liquid receiver
 Compressor 1
 Compressor 2
 Water outlet
 Water inlet

Energy-saving units (TUEV1121 shown)
na6485a
Item Description
 Brazed plate heat exchanger
 Electronic expansion valve (EEV)
 Sight glass
 Filter drier
 Liquid receiver
 Compressor 1
 Compressor 2
 Water outlet
 Water inlet

Electrical panel
NOTE: The location of components in the electrical panel depends on the unit type and configuration.
na4734a
Item Description Item Description

 Main disconnect switch  Compressor contactor
 Clogged filter switch  Transformer
 Air-flow switch  Display interface module
 Circuit protectors (overload cutouts,  Terminal block
fans, and compressors)
 Circuit relays (fan, compressor,  Humidifier controller module
humidifier, and heater)
 Voltage setting switch  Microprocessor controller
 Terminal block

Brazed plate heat exchanger


na3916a
Item Description
 Brazed plate heat exchanger (water-cooled and energy-saving units only)
 Input water circuit
 Output water circuit

Dimensions and Weight
Overall Unit
C B
Dimensions – mm (in.) Net Weight‡ –

Model
A B C kg (lb)
TU*V0511† 1960 (77.17) 1010 (39.76) 750 (29.53) 280 (617)

TD*V0511†
TUAV0511 1960 (77.17) 1010 (39.76) 750 (29.53) 430 (948)
TDAV0511
TU*V1121 1960 (77.17) 1720 (67.72) 865 (34.06) 548 (1208)
TD*V1121
TU*V1822 1960 (77.17) 2159 (85.00) 865 (34.06) 714 (1574)
TD*V1822
TU*V2242 1960 (77.17) 2580 (101.57) 865 (34.06) 910 (2006)
TD*V2242 2175 (85.63)
TU*V2542 1960 (77.17) 2580 (101.57) 865 (34.06) 930 (2050)
TD*V2542 2175 (85.63)
TU*V2842 1960 (77.17) 2580 (101.57) 865 (34.06) 1098 (2421)
TD*V2842 2175 (85.63)
*The asterisk represents “A,” “W,” or “E” for the configuration type.
†Excluding TDAV/TUAV models
‡Shipping weight
Note: Motorized damper option adds 152 mm (6 in.) in height.

Access and clearance requirements
The area of installation must follow these requirements:
• Minimum floor stand height requirement is 203.2 mm (8 in.) for downflow units.
• Front of unit must have a minimum of 914.0 mm (36 in.) service clearance.
• Air intake and discharge connections must not be blocked.
• Unit must be installed on a flat, level surface.
914 mm
(36 in.)
na4685a

Installation
Site Preparation
NOTICE
EQUIPMENT DAMAGE RISK
Install the unit in an area that is protected from adverse conditions.
NOTICE
RISK OF SPILLAGE
Installing the unit on an uneven surface may result in overflow spilling from the
condensate tray.
Power supply requirements

Review the electrical rating label on the equipment to determine the maximum current draw of the equipment.
WARNING
ALL EQUIPMENT MUST BE GROUNDED
• Verify all equipment is grounded.

• Electrical service must conform to national and local electrical codes and regulations.

equipment damage.
Humidifier and drain requirements

If a humidifier is installed, the unit requires a potable cold water supply. Condensate must be removed by a
gravity drain using proper P-traps, or by an optional condensate pump.
For inlet water requirements for proper operation, see “Humidifier connections” on page 60.
Installation Types
Downflow units are designed for installation on raised access flooring using appropriate floor stands—or in
non-raised floor environments on a provided sub-base discharge plenum supplied by Schneider Electric.
NOTE: Upflow units with air intake through the rear or front can also be installed on floors that are not raised
(these systems require a sub-base or floor-stand).
Installation on non-raised flooring

Installation on non-raised flooring without using floorstands is only allowable on upflow models with rear or front
air return. For installations without raised floors, a sub-base is required for routing piping and electrical wiring to
the unit.

Installation on raised access flooring
Installation on raised access flooring requires the support of a floor stand beneath the unit. The floor stand
allows installation of the unit before the raised floor is installed, increases absorption of noise and vibrations,
and facilitates connection of pipes and cables. Use a vibration pad under each leg to reduce vibration.
Floor stand installation

1. Using the floor stand, position the unit on the mounting frame and secure it using the M8 screw inserts
found on the base of the unit.
For details about floor stand installation, see Uniflair LE Accessories Manual.
NOTE: Install a flexible seal (field supplied) at least 5 mm (0.2 in.) thick between the raised floor panels and the
mounting frame, which should also be isolated from the metallic floor structure.
NOTE: The minimum raised floor height is 305 mm (12 in.). For maximum efficiency, all airflow requirements
must be met regardless of the floor height. Any external obstructions to the return or supply will reduce airflow
and cooling efficiency.
na6229b
Item Description
 Cooling unit
 Flexible seal (field supplied)
 Raised floor
 Floor stand

Installation on Sub-Base
WARNING
TIPPING HAZARD
The equipment is heavy and can easily be tipped. For safety purposes, adequate
personnel must be present when moving this equipment.

equipment damage.
NOTE: Sub-base installations can be performed in non-raised and raised floor environments.
1. Install the sub-base.

NOTE: Install a field-supplied, 5-mm (0.2-in.) thick (minimum) flexible rubber seal between the cooling
unit and the sub-base.
2. Secure the cooling unit to the sub-base with M8 screws.
na4720c
NOTE: 200-mm sub-bases are installed above floor. 500-mm sub-bases can be installed above or below the
floor.
Item Description
 Cooling unit
 Flexible seal (field supplied)
 M8 screws
 Sub-base
 Raised floor

Opening the Door and Removing the Front Panels
DANGER
To avoid possible personal injury or death, the access door locking mechanism must be
re-engaged after access to a compartment for inspection or service requirements.
WARNING
ELECTRCIAL HAZARD
Before servicing, disconnect the power supply.

equipment damage.
WARNING
HEAVY EQUIPMENT
The panels are heavy. Use extreme caution when moving.

equipment damage.
Main disconnect switch

Each unit is provided with an external pistol handle main switch with an interlocking door. The main switch is
positioned below the display interface.
na4686a

Opening the door
1. Turn the unit disconnect handle to the OFF position before opening the front panel.
2. Push the button and pull the handle gently outwards.
3. Turn the handle downwards until the door opens.
na4717a
Removal
1. Firmly hold the panel at the top and pull straight out.
2. Lift and incline the panel outwards until it is completely removed.
PANEL
MOUNTING
na4725a
NOTE: After removing the side panels, a protective internal panel blocks access to the inside of the unit.

Internal Protection and Rear Panels
The mechanical compartment, the electric heaters (if present), and the humidifier (if present) are protected by
internal protection panels for safety reasons and to allow the opening of the external panels without triggering
the safety alarms.
WARNING
ELECTRICAL HAZARD
Do not remove rear panels if the equipment is operating.

equipment damage.
NOTE: Both the internal and the rear panels are fastened to the unit by screws.
NOTE: For rear return units, the rear panels are removed like the front panels.
Removal
1. Loosen the screws securing the panel.
2. Firmly hold the panel.
3. Incline the panel outwards until it is completely removed.
na4724a

Unit Connections
Electrical Connections
DANGER
work must be performed by licensed electricians. Practice Lockout/Tagout procedures.
Do not wear jewelry when working with electrical equipment.
WARNING
QUALIFIED PERSONNEL ONLY
• Electrical connections from the unit to the power supply must ONLY be made by a
licensed electrician.
• Electrical lines must be installed in compliance with all local and national codes.

equipment damage.
NOTE: Air-cooled units are pressure activated. Low voltage connections between the indoor unit and
condenser are not required.
Connecting power to the unit

1. Use suitable equipment to check the grounding system efficiency.
2. Ensure that the facility voltage and frequency correspond to those of the unit name plate.
3. Ensure the main disconnect switch is in the OFF position. See “Main disconnect switch” on page 40.
4. If locked, press the button on the door latch and rotate the handle downward to open the door.

5. Remove the cover from the main field wiring junction box.
NOTE: Some units are ordered with short circuit current rating (SCCR) junction boxes.
GND
L1 L2 L3
STANDARD WIRING CONNECTIONS
JUNCTION
BOX
CUSTOMER POWER SOURCE
na6496a
GND FACTORY-WIRED
L1 L2 L3
SCCR WIRING CONNECTIONS
See “Internal Components” on page 21 for more information on component locations.
6. See the wiring diagram attached to the equipment and connect the building power supply line to the
terminal block inside the junction box.

Setting the unit power supply voltage
WARNING
MOVING PARTS
Do not operate unit with panels removed.

equipment damage.
1. Verify that the appropriate voltage is set according to the nominal line voltage of the main input power
supply.
208V 230V 460V 480V 575V 600V

na4764a
2. If necessary, modify the voltage on the selector.

Network Connections
The microprocessor controller connects through the interface module to the Network Management Card
(NMC), which is embedded in the display interface. The following connections are established at installation.
TOP VIEW
A-LINK
(NOT USED)
SIGNAL
(FACTORY WIRED)
POWER
(FACTORY WIRED) 24VAC A-Link Com D1+D0-
Modbus
Display Interface
INTERFACE MODULE
LOCATION
na4843a
HDMI PORT Network Display

FOR DISPLAY CABLE
(FACTORY WIRED)
RJ-45 PORT
FOR CUSTOMER NETWORK CABLE
na4831a
BOTTOM VIEW
NOTE: Location of the interface module depends on type and model.

Drain Connections
The condensate water drains from the tray through a 32-mm (1 1/4-in.) flexible tube fitted in the unit.
If the unit is equipped with a humidifier, ensure the humidifier connection is connected to the building drain.
See “Humidifier connections” on page 60 for information about connecting to building drains on units
with a humidifier.
Connecting to building drains (without humidifier)
2.5 cm PER 2.1 m

(1 in. PER 10 ft)
na4737a
Item Description
 Drain
 Trap
 Minimum slope
NOTICE
COMPLIANCE REQUIREMENT
The installation must comply with local plumbing codes.
1. Connect the unit drainage tube to the building drains using a rubber or plastic tube with a 1-in. (25.4-cm)
internal diameter.
2. Use a trap on the external drainage tube in order to avoid unpleasant odors and to allow the condensate
pan to drain properly. Consult local building codes for drain requirements.
3. Once the connections have been made, pour water into the condensate drain until the trap inside the
unit is full.

Pressure Relief Valve
All Uniflair LE DX units have a factory-installed pressure relief valve on the receiver. The pressure relief valve
allows refrigerant to discharge during a fire or any situation that would result in the refrigerant system pressure
exceeding the pressure rating of the relief valve. The pressure relief valve must be piped to the outside ambient
air. When piping the valve, use Type L grade copper tubing (not supplied) and leave the exterior end open to
the atmosphere and pointed away from any people or equipment. For details, consult local and national codes.
PRESSURE
OUTLET RELIEF VALVE
na5013a
UNIT FLOOR
CUT-OUTS
FOR
ROUTING
LIQUID
RECEIVER

Refrigerant Piping Connections
Air-cooled LE DX units must be connected to a remote outdoor condenser. Systems with remote outdoor
condensers must have discharge and liquid lines from the equipment to the condenser.
NOTE: Install all refrigerant lines in accordance with applicable industry guidelines as well as local and national
codes and regulations.
General guidelines
• All refrigerant piping is type L ACR hard drawn copper pipes (soft copper is unacceptable).
• All refrigerant lines/chilled water piping are free from debris.
• All refrigerant lines should be as short and direct as possible.
• All refrigerant piping joints must be made by brazing only; do not solder.
NOTE: The recommended brazing alloy is AWS A5.8 BCuP-5.
• All refrigerant pipes are installed with proper supports and approved refrigerant line clamps.
NOTICE
• The laying the lines and the refrigerant connections must be performed by a qualified
technician.
• All lines must be properly supported, insulated and isolated to avoid premature joint
failures due to system vibrations.
NOTE: Isolate piping from structural surfaces using proper refrigeration/AC vibration clamps.
NOTE: When brazing field-installed copper refrigeration lines, use a nitrogen purge to minimize contamination
of the refrigeration system during the brazing process.
Equivalent line length of fittings

Use the following table for reference when determining the total equivalent length of a pipe route.
Type of Fitting/Valve—Equivalent Length of Pipe – m (ft)
Standard Standard Long Radius Reduced Side Outlet

ACR Tubing Size – mm (in.) Elbow 45° Elbow 90° Elbow 90° Coupling T
15.88 (5/8) 0.24 (0.8) 0.49 (1.6) 0.30 (1.0) 0.49 (1.6) 0.91 (3.0)
19.06 (3/4) 0.26 (0.9) 0.55 (1.8) 0.36 (1.2) 0.55 (1.8) 1.07 (3.5)
22.23 (7/8) 0.27 (0.9) 0.61 (2.0) 0.42 (1.4) 0.61 (2.0) 1.22 (4.0)
28.58 (1 1/8) 0.39 (1.3) 0.79 (2.6) 0.51 (1.7) 0.79 (2.6) 1.52 (5.0)
Filter drier installation

Install filter drier external to unit, in the liquid line, observing correct flow direction, and as close to the unit as
possible.

Discharge line sizing
WARNING
HIGH TEMPERATURE RISK
Discharge lines must be insulated where contact could be made to avoid a contact burn.

equipment damage.
Discharge lines must be sized such that refrigerant velocity in vertical lines is between 5 m/s (1000 ft/min) and
15 m/s (3000 ft/min). Refrigerant velocity in horizontal lines should be a minimum of 2.5 m/s (500 ft/min).
Refrigerant velocity must be high enough to keep oil entrained to ensure the proper flow of oil throughout the
system, in particular when operating at a partial load. If refrigerant velocity is too low, oil will not return to the
compressor. If the refrigerant velocity is too high, both the noise level and pressure drop will increase. The
acceptable pressure drops in discharge lines are up to 68.9 kPa (10 psi).
NOTE: Give consideration to the full and half load (or tandem) of the compressor to ensure that the operational
range stays within these limits.
Horizontal discharge lines must be pitched downward at a minimum of 25.4 mm per 3048 m (1 in. per 10 ft) to
ensure proper oil return.Trap the discharge line at the base of the vertical riser to prevent oil from returning back
to the compressor during shutdown periods.
25.4 mm
25.4 mm PER 3048 m PER 3048 m
(1 in. PER 10 ft) (1 in. PER 10 ft)
5 m (16 ft)
MAXIMUM
25.4 mm PER 3048 m

(1 in. PER 10 ft)
15 m (50 ft)
5 m (16 ft)
MAXIMUM
MAXIMUM
5 m (16 ft)
MAXIMUM
na3925a

Calculating total discharge line size
NOTICE
MAXIMUM DISTANCE REQUIREMENT
• Total equivalent length should not exceed 40 m (130 ft).

• For line lengths greater than 40 m (130 ft), contact Schneider Electric.
Use the following guidelines to determine the diameter of pipe:
• Use this formula:

Total equivalent length = Vertical line length + Horizontal line length + Equivalent length of fittings
• For pipes running in a downward vertical direction, select pipe size from the
horizontal sizing table.
Discharge line size—vertical
• Calculate equivalent discharge line length in vertical direction.
• Use the table below to determine pipe diameter for vertical pipes.
Model
1822
Equivalent length – m (ft) 0511 1121 2242 2542
8 (25) 5/8 in. 5/8 in. 5/8 in. 5/8 in.

15 (50) 5/8 in. 3/4 in. 5/8 in. 3/4 in.
NOTE: Equivalent length in vertical direction cannot exceed 15 m (50 ft).
Discharge line size—horizontal

• Calculate equivalent discharge line length in horizontal direction.
• Use the table below to determine pipe diameter for horizontal pipes.
Model
1822
Equivalent length – m (ft) 0511 1121 2242 2542
15 (50) 7/8 in. 7/8 in. 7/8 in. 7/8 in.
30 (100) 7/8 in. 7/8 in. 7/8 in. 7/8 in.
40 (130) 7/8 in. 7/8 in. 7/8 in. 7/8 in.
NOTE: Equivalent length in horizontal direction cannot exceed 40 m (130 ft).

Liquid line sizing
Liquid lines must be sized to ensure sufficient refrigerant flow to the expansion device and to minimize pressure
drop.
NOTE: Excessively long liquid lines should be insulated from high ambient temperatures.
Model
1822
Equivalent Length – m (ft) 0511 1121 2242 2542
15 (50) 5/8 in. 5/8 in. 5/8 in. 5/8 in.

30 (100) 5/8 in. 5/8 in. 5/8 in. 7/8 in.
40 (130) 5/8 in. 7/8 in. 5/8 in. 7/8 in.
Refrigeration circuits
WARNING
Charging and maintaining the refrigeration circuit must only be performed by qualified
personnel.

equipment damage.
The refrigeration circuit from the factory is pre-charged with nitrogen. Prior to evacuation, a gross pressure test
should be performed to identify any leaks.
Gross pressure test

1. Open any shut-off valves present in the system to ensure that all of the components will be tested.
2. Pressurize the system to 17.2 bar (250 psi) with nitrogen.
3. Leave the system pressurized for 24 hours.
4. After 24 hours, verify that no drop in pressure has occurred.
5. After verifying the absence of leaks from the system, perform the system evacuation.
System evacuation
1. Open any shut-off valves present in the system to ensure that all of the components will be evacuated.
2. Connect a vacuum pump to the service ports on the system piping. Using a core removal tool may
reduce the time of the evacuation.
3. Pull the first vacuum down to 750 microns, then isolate the system from the vacuum pump.
4. Wait for an hour and check vacuum level. The vacuum should not rise above 1500 microns; if vacuum
level exceeds this level, check system for leaks.
5. Break the vacuum with nitrogen.
6. Pull a final vacuum to below 500 microns. With the system isolated from the vacuum pump the system
should not rise above 500 micron for a minimum of 2 hours.
NOTE: Install a ball valve before the micron gauge to prevent damage to the micron gauge during
charging.
7. After completing the vacuum seal, charge the system with refrigerant.

Refrigerant charging
1. Calculate the total charge needed, using the reference table and formula:
Indoor Unit Charge + Liquid Line Charge + Condenser Charge = Total Charge
Air-Cooled DX Indoor Unit Charge per Circuit – kg Twin-Cool with Air Cooled DX Indoor Unit Charge per Circuit – kg (lb)
(lb)
DX
Model
Circuit 1 Circuit 1 Circuit 1 Circuit 1
(No Hot Gas Reheat), (with Hot Gas Reheat), (No Hot Gas Reheat) (No Hot Gas Reheat),
Circuit 2 Circuit 2 Circuit 2 Circuit 2
0511 3 (6.6) 3.1 (6.8) 2.9 (6.4) 3.0 (6.6)
1121 3.3 (7.3) 3.5 (7.7) 3.2 (7.0) 3.4 (7.5)
1822 3.1 (6.8) 3.3 (7.3) 3.1 (6.8) 3.3 (7.3)
2242 6.4 (14.1) 6.7 (14.7) 6.1 (13.4 6.5 (14.3)
2542 6.3 (13.9) 6.7 (14.7) 6.1 (13.4) 6.5 (14.3)
Liquid Line Refrigerant Charge
Size – in. Amount – kg/m (lb/ft)
5/8 0.16 (0.11)
7/8 0.33 (0.22)
Condenser Charge = Summer Charge + Additional Flooded Charge (if Low Ambient Kit is Installed)
Schneider Summer Additional Flooded Charge per Circuit – kg (lb)
Luvata
Electric Charge per Different Minimum Ambient Temperatures if Low Ambient Kit is Installed
Condenser
Condenser Circuit
Model 4°C (40°F) –7°C (20°F) –18°C (0°F) –29°C (–20°F) –40°C (–40°F)
Model kg (lb)
ACCD76050 LCS5011-024-2C
ACCD76061 LCS5011-024-4C 1.24 (3.1) 0.8 (1.7) 0.8 (1.7) 1.0 (2.1) 1.0 (2.2) 1.1 (2.4)
ACCD76072 LCS5011-024-4C-575
ACCD76051 LCS5011-032-2C
ACCD76062 LCS5011-032-4C 2.0 (4.5) 1.3 (2.8) 1.3 (2.8) 1.5 (3.2) 1.5 (3.3) 1.6 (3.6)
ACCD76073 LCS5011-032-4C-575
ACCD76052 LCS5011-039-2C
ACCD76063 LCS5011-039-4C 2.8 (6.1) 0.9 (1.9) 0.9 (1.9) 1.0 (2.1) 1.0 (2.2) 1.1 (2.4)
ACCD76074 LCS5011-039-4C-575
ACCD76053 LCS5012-051-2C
ACCD76064 LCS5012-051-4C 3.0 (6.6) 1.0 (2.2) 1.0 (2.2) 1.2 (2.6) 1.2 (2.6) 1.3 (2.8)
ACCD76075 LCS5012-051-4C-575
ACCD76054 LCS5212-067-2C
ACCD76065 LCS5212-067-4C 2.1 (4.7) 1.3 (2.9) 1.3 (2.9) 1.6 (3.4) 1.6 (3.4) 1.7 (3.7)
ACCD76076 LCS5012-051-4C-575
ACCD76055 LCS5012-079-2C
ACCD76066 LCS5012-079-4C 2.9 (6.3) 1.7 (3.8) 1.7 (3.8) 2.0 (4.4) 2.0 (4.5) 2.2 (4.9)
ACCD76077 LCS5012-051-4C-575
ACCD76056 LCS5213-099-2C
ACCD76067 LCS5213-099-4C 3.0 (6.7) 1.9 (4.1) 1.9 (4.1) 2.1 (4.7) 2.1 (4.7) 2.4 (5.3)
ACCD76078 LCS5012-051-4C-575
ACCD76057 LCS5213-113-2C
ACCD76068 LCS5213-113-4C 4.1 (9.0) 2.4 (5.4) 2.4 (5.4) 2.9 (6.3) 2.9 (6.4) 3.2 (7.0)
ACCD76079 LCS5012-051-4C-575
ACCD76058 LCS8212-015-2C
ACCD76069 LCS8212-015-4C 4.2 (9.3) 2.6 (5.7) 2.6 (5.7) 3.0 (6.7) 3.0 (6.7) 3.3 (7.2)
ACCD76080 LCS5012-051-4C-575
ACCD76059 LCS8012-018-2C
ACCD76070 LCS8012-018-4C 5.4 (11.8) 3.7 (8.2) 3.7 (8.2) 4.2 (9.3) 4.2 (9.3) 4.7 (10.3)
ACCD76081 LCS5012-051-4C-575
ACCD76060 LCS8013-022-2C
ACCD76071 LCS8013-022-4C 7.4 (16.4) 8.2 (18.0) 8.2 (18.0) 9.1 (20.0) 9.6 (21.1) 10.5 (23.1)
ACCD76082 LCS5012-051-4C-575
2. Connect the refrigerant cylinder to the service ports.

3. Break the vacuum by charging with liquid R410A.
NOTE: Charge R410A as a liquid only.

4. Charge to 80% of the calculated total.
NOTE: If the system is not ready for commissioning, then apply only a holding charge and record the
amount charged.
5. Start the compressor, and complete the charging process.
NOTE: Perform a slow charge to avoid compressor damage.
Water Piping Connections

For all water connections (except for the condensate drain):
1. Use shutoff valves (not supplied) to isolate the unit from the water circuit. If possible, use full-port ball
valves to minimize the pressure drop.
2. Check that the water pipe sizes and the circulating pump quality are adequate; insufficient water flow
affects unit performance.
3. Check that the water flow directions are verified and connected properly between the unit and building.
NOTE: Assure that all pipes are free of debris and assure all system strainers are in place and oriented
in the correct direction.
4. Insulate all water pipes with closed cell insulating material avoiding air gaps (for example: Armaflex™ or
equivalent) to avoid condensation. The insulation must allow accessibility to the valves and three-piece
joints.
5. Check that the water circuits are supplied with a maximum water pressure of 2068 kPa (300 psi). Install
a safety valve with a setpoint of no more than 2068 kPa (300 psi).
NOTICE
DRAINAGE REQUIREMENT
Draining the unit is recommended after prolonged inactivity.

na4761a
IN OUT

Filling the chilled water circuit
NOTE: The water used to fill the chilled water circuit must be filtered with a minimum 20 mesh stainless steel
screen.
NOTICE
CHILLED WATER CIRCUIT REQUIREMENT
Filling the chilled water circuit must be done by a qualified personnel.
1. Before use, disconnect the power supply.

2. Clean the primary circuits before filling the units (a particulate strainer should be installed in the supply
water piping within close proximity to the unit).
3. Check that all unit bleed valves are closed.
BLEED
VALVES
na4984a
NOTE: The location of bleed valves depends on the unit type and frame size.
4. Open the isolation valves (field installed).
5. Open the bleed valve and wait for the water to come out.
6. Close the valve once all air is removed.
7. Repeat step 5 and step 6, if necessary, to remove all air.

Energy Saving Units
Setup
DANGER
work must be performed by licensed electricians. Practice Lockout/Tagout procedures.
Do not wear jewelry when working with electrical equipment.
Energy Saving units are connected to an outside fluid cooler and a pump. If the ambient temperature reaches
the established setpoint, energy saving mode is activated. Whenever the difference between the room
temperature and the ambient temperature is at least a 9°C (16°F), the fluid cooler will operate in winter mode
with a 7.2°C (45°F) setpoint.
FIELD-SUPPLIED WIRING
na4750a
Item Description
 Pump package
 Fluid cooler
 Ambient temperature sensor
 Electrical panel
NOTE: Use only fluid-coolers and pump packages supported by Schneider Electric.
NOTE: Use only #18 AWG for electrical connections from the unit to the fluid cooler and pump package.
NOTE: Maximum recommended distance to electrical connections from the unit to the fluid cooler and pump
package is 152.4 m (500 ft).
NOTE: For cooling applications with multiple units and fluid coolers in a common loop, contact Schneider
Electric for the appropriate interconnection wiring diagram.

Installation
1. Install the outside ambient temperature sensor (stored inside the electrical panel) to an appropriate
location, carefully routing the shielded cable.
NOTE: Maximum distance between the unit and the outdoor sensor is 30.5 m (100 ft).
2. Install water piping to the cooler and pump.
3. Connect the wires from the fluid cooler the terminal block on the unit.
INSIDE
INDOOR 970
960
UNIT
LEAVING
WATER
TEMPERATURE
SENSOR
C450RCN-1C
Sn2
960 24V
C
R2 C
Sn3
Sn1
5V
C
R1
LNO1
LNC1
LNO2
970 LNC2
LC1
LC2
MASTER
na4751a
SENSOR
4. Secure the leaving water temperature sensor to the pipe with clamps, and wrap the sensor with
ultraviolet resistant insulation.
5. Connect the wires from the pump package to the terminal block on the unit.
INSIDE
INDOOR
53
63
UNIT
TO TERMINAL
BLOCK 53
INDOOR UNIT
TO TERMINAL
20
BLOCK 63 CR5
INDOOR UNIT
na4756a
21

Accessories
Humidifier
DANGER
• Apply appropriate personal protective equipment (PPE) and follow safe electrical work
practices.
• This equipment must be installed and serviced by qualified personnel only.
• Turn off all power supplying this equipment before working on or inside the equipment.
• Always use a properly rated voltage sensing device to confirm power is off.
• Replace all devices, doors, and covers before turning on power to this equipment.
• If the power supply cord is damaged, it must be replaced by an equivalent cord or
assembly available from the manufacturer or its service agent.
WARNING
HOT WATER HAZARD
• Use caution when servicing the humidifier. The water discharged from the humidifier is at
a very high temperature.
• Use a drainage tube designed to withstand temperatures of at least 100°C (212°F).
• Keep the drainage tube away from all electrical cables and refrigerant lines.

equipment damage.

Components
na4736a
Item Description Item Description

 Steam outlet  Water supply connections
 Supply water fill cup  Water drain connection
 Humidifier cylinder  Cylinder drain solenoid valve
 Water supply solenoid valve  Condensate drain pan hose

Humidifier connections
The humidifier installation requires connection to the water supply and drain lines.
NOTE: A factory-supplied threaded adapter and rubber hose are used to connect the humidifier to the piping on
site.
5°
na4749a
MINIMUM
Item Description
 Drain line
 Trap
 Replaceable water cartridge filter (recommended)
 Isolation valve
Connecting to the drainage and water supply lines

1. Route the humidifier drainage line to the building drains using a rubber or plastic tube with a 1 1/4-in.
internal diameter.
2. Use a trap on the external drainage tube to avoid unpleasant odors and water overflow from the
humidifier tray. Consult local building codes for drain requirements.
3. Connect humidifier 3/4-in. hose bib connection to water supply line.
4. Once the connections have been made, pour water into the unit condensate collection tray and in the
humidifier condensate collection tray until the trap is full.

Supply water
Use the values in the following table to determine the conductibility of the humidifier supply water.
NOTE: The recommended supply water pressure should be between 30–90 psig.
Limits
Description Units
Minimum Maximum
Hydrogen ion activity pH 7 8.5
Specific conductibility at 20°C (68°F) σ R, 20°C (68°F) μS/cm 300 1250
Total dissolved solids TDS mg/l * *
Residual fixed at 180°C (356°F) R180 mg/l * *
Total hardness TH mg/l 100† 400
Temporary hardness mg/l 60‡ 300
Iron + manganese mg/l Fe + Mn 0 0.2
Chlorides ppm Cl 0 30
Silica mg/l 0 20
Residual chloride mg/l 0 .2
Calcium sulphate mg/l 0 100
Metallic impurities mg/l 0 0
Solvents, diluents, soaps, lubricants mg/l 0 0
* Values dependent on the specific conductibility; in general: TDS @ 0.93 * s20; R180 @ 0.65 * s20
† Not lower than 200% of the Chloride content in mg/l di Cl–
‡ Not lower than 300% of the Chloride content in mg/l di Cl–

Temperature and Humidity Sensor
Installation
NOTICE
ELECTRIC STATIC DISCHARGE (ESD)
Apply ESD protection when handling the installed sensor.
1. Insert a screwdriver in the slot and release the front cover of the sensor.
2. Remove the lid and fasten the screws inside the sensor to the mounting location on the unit.
3. Connect the shielded cable to the appropriate terminals on the sensor, using the electrical diagram in
the unit as reference.
na4730a
NOTE: Some cooling applications may require the sensor be mounted in the room apart from the unit. The
recommended maximum distance between the sensor and the unit is 3 m (10 ft). Use only #18 AWG.

Worldwide Customer Support
Customer support for this or any other product is available at no charge in any of the following ways:
• Visit the Schneider Electric Web site to access documents in the Schneider Electric Knowledge Base
and to submit customer support requests.
– www.schneiderelectric.com (Corporate Headquarters)
Connect to localized Schneider Electric Web sites for specific countries, each of which provides
customer support information.
– www.schneiderelectric.com/support/
Global support searching Schneider Electric Knowledge Base and using e-support.
• Contact the Schneider Electric Customer Support Center by telephone or e-mail.
– Local, country-specific centers: go to www.schneiderelectric.com > Support > Operations
around the world for contact information.
For information on how to obtain local customer support, contact the representative or other distributors
from whom you purchased your product.
As standards, specifications, and designs change from time to time, please ask for confirmation of the information given in this publication.
© 2018 Schneider Electric. All Rights Reserved.
Uniflair and the Schneider Electric logo are trademarks owned by Schneider Electric Industries SAS S.A.S., or its affiliated companies. All other
trademarks are the property of their respective owners.
990-4482D-001 7/23/18

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Installation Manual

Safety Guidelines During Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Symbols on Unit or Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Warning for Lifting and Transportation . . . . . . . . . . . . . . . . . . . . . . . . . 10

General Information .........................................................12

Receiving and Inspecting the Cooling unit . . . . . . . . . . . . . . . . . . . . . . 12

Storing the Cooling Unit Before Installation . . . . . . . . . . . . . . . . . . . . . 13

Unit Overview ..................................................................15

Uniflair LE Direct Expansion Installation Manual 3

Component Identification .................................................19

Dimensions and Weight ...................................................35

Opening the Door and Removing the Front Panels . . . . . . . . . . . . . . . 40

Internal Protection and Rear Panels . . . . . . . . . . . . . . . . . . . . . . . . . . 42

4 Uniflair LE Direct Expansion Installation Manual

Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Refrigerant Piping Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Water Piping Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Energy Saving Units ........................................................56

Temperature and Humidity Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Uniflair LE Direct Expansion Installation Manual 5

Important Safety Information

Uniflair LE Direct Expansion Installation Manual 7

Failure to follow these instructions can result in death, serious injury, or

During installation, authorized personnel must wear approved personal protective

Failure to follow these instructions can result in death, serious injury, or

8 Uniflair LE Direct Expansion Installation Manual

Danger Moving parts

Important notice Sharp surfaces

This side up: Shows the correct

Temperature limits: The packed unit

Keep away from heat: The unit must

Uniflair LE Direct Expansion Installation Manual 9

Failure to follow these instructions will result in death or serious injury.

Failure to follow these instructions will result in death or serious injury.

Warning for Lifting and Transportation

10 Uniflair LE Direct Expansion Installation Manual

FORKLIFT PALLET JACK

Uniflair LE Direct Expansion Installation Manual 11

Cross-reference symbol used in this manual

*Upflow (U)/Downflow (D)

Save these instructions

Receiving and Inspecting the Cooling unit

12 Uniflair LE Direct Expansion Installation Manual

Storing the Cooling Unit Before Installation

Failure to follow these instructions can result in equipment damage.

Waste Electrical and Electronic Equipment (WEEE) disposal

Uniflair LE Direct Expansion Installation Manual 13

Working Conditions and Environmental Limits

Glycol correction factor

Percent Volume of Solution

14 Uniflair LE Direct Expansion Installation Manual

Uniflair LE Direct Expansion Installation Manual 15

TOP RETURN WITH TOP RETURN WITH

16 Uniflair LE Direct Expansion Installation Manual

HEAT REJECTION TYPE

NOMINAL COOLING CAPACITY

NUMBER OF COMPRESSORS INSTALLED

NUMBER OF REFRIGERATION CIRCUITS

Uniflair LE Direct Expansion Installation Manual 17

The name plate provides the following data:

• Model and serial number

j&$m Serial Number: C000000000000

No. Voltage Jan-2000

j&$m Serial Number: C000000000000

j&$m Serial Number: C000000000000