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A Literature Review: Contactless Power Transfer

Systems For Electric Vehicle Charging

Abstract— For the past several years, the possibility of contactless difference between ordinary transformers and a charger
power transfer (CPT) as a future solution for charging electric
vehicles has been actively investigated (EVs). According to studies, the is that the second one has a decoupled magnetic core.
key challenges in CPT are low power efficiency, misalignment The distance of the separated core may vary in range
tolerance, cost, range, and concern about charging time. This research from millimeters to meters. Thus, for a bigger distance,
gives an overview of CPT systems for EV charging based on available
literature. Different types of CPT technologies are examined, as well the transformer has bigger leakage inductance as well as
as their principles of operation and corresponding circuit-based increased proximity-effect winding losses. The large air
analyses. Compensation options are evaluated and discussed, as well gap requires a huge magnetizing current. To decrease
as their success. In general, the design of coil systems for some city
electric automobiles has been mentioned. the leakage inductance, one can incorporate different
converter topologies as well as a capacitor for
Keywords— Contactless power transfer (CPT), Inductive Charging, compensation. These devices are included in the
Electric vehicles (EVs), Mutual flux, Efficiency, transmitter and the receiver part of the system.
Compensation Topologies The transmitter, in general, has a rectifier and a
converter to change supplied frequency. Also, it
I. INTRODUCTION includes a compensator connected to the prime winding
There are two main ways to charge batteries in a car: wound on a core. The receiver comprises elements such
conductive and wireless. This literature review is fully as a second compensator coupled with a second
dedicated to wireless electrical energy transmission winding, rectifier, and a dc-dc converter to keep the
(WEET) in the vehicle industry. The WEET is mainly desired voltage on a battery.
used in environments where the risk of safety cannot be The charging process can be controlled either or both
established by conventional means, for example, from the transmitting or receiving end. When we
underwater or places with humidity, gas, dust. Some control from the transmitting end, the DC-DC converter
applications need the power to be supplied without can be excluded, which makes the charger lighter.
mechanical contact or to a moving object. So, the first When it is inappropriate, control from the receiving end
obvious advantages of WEET are the absence of extra is utilized.
wires, sockets, plugs which makes the charger lighter
II. DIFFERENT TECHNOLOGIES IN CONTACTLESS
and less in size adding to the aforementioned safety. In POWER TRANSFER
spite of all advantages, some issues do not allow
contactless charging to be dominant on the market. For We can mention three main technologies for
instance, design of magnetic core in receiver and pick- transferring power from a transmitter to a pick-up
up device (couplers) to achieve high performance in device through an electric, magnetic or electromagnetic
efficiency and maximum power supply. Introducing field [1].
simple control techniques and leakage flux regulation So, the first mentioned technology utilizes coupling
makes the competition with wired chargers difficult. We capacitors, figure 1. Structure of the charger is the same
can mention several variables to take into account when as for inductive technology. The power transmittance
designing contactless systems: distance between here depends on frequency, because while increasing it
windings is not constant, the voltage of the battery pack the capacitor loses its resistance. The advantages of
dependent on the state of charge, and others. capacitive CPT are low electromagnetic emission,
The general structure of a WEET system is based on power losses are negligible and power is transferred
using a magnetic induction transformer. The main without inducing eddy currents. But, the energy density
stored in a capacitor does not allow transfer of energy Figure 1: Basic Compensation Topologies
fast.
The radiant CPT technology that transfers energy In the compensation circuit design, the capacitance
over great distances due to electromagnetic waves. value in the secondary is first selected. A capacitance
Since the receiver and transmitter are proportional in value is used to compensate for the self-inductance of

size to EM waves it allows to make devices small. But the secondary winding at the operating frequency value.
the vehicle industry cannot afford it because of high The value of the compensation capacity for all
cost and potential health hazards. topologies is calculated as follows. (1) In this equation,
The inductive CPT comprises structure mentioned in “ω 0” is obtained with the operating (resonance)
the introduction. The block diagram of it is shown in frequency of the system. Similarly, the primary
figure 2. When an alternating voltage is induced on the capacitance value is chosen so that the input power
first coil, then current creates magnetic flux and power factor is one.
is transmitted to a second coil if load is connected. This 1
C s= (1)
voltage is rectified and supplied to the battery load. The ω 0 Ls
inductive device can store more energy in a magnetic
field than a capacitive device in an electric field. That is Compensation topologies have their advantages and
why the vehicle industry focuses on this technology. disadvantages. Which topology to use can be
The main drawbacks of inductive CPT are losses in determined by the application. For example, since
resistance of coils and possible electromagnetic constant current and constant voltage are required in
interference on other devices. This paper will discover battery charging applications, it is necessary to use the
only advancements of researchers that worked with topology that can provide this. In applications requiring
inductive Technology. on-the-go charging, since the primary winding is laid as
a long line, the voltage drop across the leakage
reactance is high and the source voltage needs to be
high enough. In these applications, series compensation
III. COMPENSATION TOPOLOGIES is more attractive. Thus, it is possible to reduce the
CPT systems, by their nature, are inductive structures. input voltage to appropriate levels. On the secondary
And since the operating frequency is going to be very side, series compensation is required to provide a
high, the power factor on the source side will become constant voltage to the load, and parallel compensation
very low. To prevent the loss of efficiency caused by is required to provide a constant current. While the
this situation, it may be necessary to place capacitors in primary voltage is decreased with the series capacitor in
series or parallel to the windings. Basic compensation the primary, the primary current is increased with the
structures are given in Figure 1 and below are the parallel capacitor.
explanations for each basic topology according to a 1- S/S compensation model
research done by Zeng vd. [3]
The primary compensating capacitor of a S/S is of Table 1 by ignoring the coil resistance from [4].
simply determined by the system frequency and the Table 1 shows that the transmitter side capacitance
primary coil inductance, according to Zeng vd. The should be chosen so that it can cancel out the
primary compensation capacitance value is simple to corresponding inductance seen from the source,
calculate and is unaffected by the contactless charging lowering the source volt-ampere (VA) rating. To
load or the coil's mutual inductance. In principle, if the achieve optimal power transmission to load and
compensation capacitor is chosen appropriately and the efficiency, this zero phase angle frequency should be
primary and secondary coil resistances are ignored, the equal to the secondary resonant frequency. In the
system efficiency can approach 100% and the power second column of the diagram, the primary capacitance
factor can be maintained at 1. for the fundamental topologies [5] is shown.
2- S/P compensation model
According to Zeng vd. System frequency, main and
secondary coil inductance, and mutual inductance all
influence the primary compensation capacitor in S/P.
Assuming that the electric vehicle parking mode and
position are fixed at all times, and that the mutual
inductance of the best matching capacitor compensation
requirements are met, the system efficiency could reach
100% and the power factor could be maintained at 1 in
theory, as long as the compensation capacitor is
properly selected. However, maintaining the state is
difficult.
3- P/S and P/P compensation models
In P/S and P/P compensation models, the primary
compensation capacitor is determined by system
frequency, the inductance, and the electric vehicle
equivalent load as well. In each electric vehicle Table 1: Expressions for primary capacitor, reflected
charging process, the charge equivalent load and the resistance and reactance.
mutual inductance of the coil are not the same which
makes the optimal matching of the change of the
capacitor. In these two kinds of compensation modes, a
higher requirement for power stress is necessary, and
the power factor cannot be avoided to be lower.
Meanwhile, even if the above conditions are met, the
system efficiency cannot reach 100% according to Zeng
vd. paper.
4- Calculation of Compensation Capacitor for the
Basic Topologies
Equation (13) shows that wL2 must be compensated
with a capacitor for maximum power transmission, and
the operating frequency under this circumstance is
known as the resonant frequency (w0). The receiver
side capacitance at the resonance frequency for the
fundamental topologies is given by:
C 2=1/(w ¿ ¿ 0 . w0 . L2)(2)¿
The reflected impedance (Zro) to the primary at this
resonance frequency is shown in the last two columns
5- S/P/S compensation A parallel capacitor supplies the whole transmitter
coil reactive current in the PS topology. The parallel
Villa et al. introduced the series-parallel series capacitor and inverter switches are under a lot of stress
compensation architecture,[6] which is a hybrid of the as a result of this voltage. The voltage stress on the
SS and PS topologies, as seen in figure 2. They inverter switches is reduced by
proposed a selection factor Kc for selection of C3 such
that Kc<=1 and C3 is given by (3):
C 3=K c .C 3 ps( 3) the (C), (LC), and (LC) compensation topologies, as
the required reactive power of the transmitting coil is
where C3ps is the transmitter side capacitance in a P- supplied by capacitors. Figure 4 shows an LCC
S topology, and C1 denotes the overall input compensation network developed by Li et al. on the
impedance, which should be resistive. They transmitter and receiver sides [8].
demonstrated that power transferred and supplied by the Fixed resonant frequency operation is achievable
source are substantially identical to the rated values under varying coupling and load situations since this
when Kc=0,85, 40 % misalignment, and a 15 cm air gap compensation is independent of mutual inductance and
are used. They also demonstrated that the source is safe load. The complexity of managing the inductive CPT is
from misalignment of more than 40 %. For a 2 kW minimized due to the set frequency. For an air gap of 20
power transfer, they tested the SPS and SS topologies cm, the authors demonstrated 7.7 kW inductive CPT
and found that the SPS topology was 92 percent with LCC adjustment on both sides, with a 96 percent
efficient and the S-S topology was 89 percent efficient. efficiency between output power and input DC supply.

Figure 2: (C) (LC) transmitter and (LC) receiver.


As shown in Figure 3, Samanta and Rathore Figure 3. (C) (LC) transmitter and (LC) receiver.
presented a (C) (LC) type compensation in which a
capacitor is linked in parallel with a series (LC) at the For an EV CPT charging system with a four-coil
transmitter for current-fed inversion and (LC) type structure, Zhu et al. presented compensating capacitor
compensation at the receiver. [7] optimization [9]. An optimization search algorithm with
measured coil parameters L, M at the given frequency Figure 5. Hybrid series-series (SS) and parallel-series
achieves optimal compensation. In this scenario, the (PS) compensation topology.
frequency should be chosen so that system losses are
minimal. With four coil configurations, the authors For designing the coil the first step is doing the
showed a 3.3 kW CPT prototype. At a 21 cm air gap, preliminary sizing of the coil based on the chassis to
they reached 92 percent efficiency, while at a 36 cm air ground clearance (air gap), dimensions of the chassis,
gap, they achieved 88.5 percent efficiency. space available for placing a coil system and technical
For load independent constant-current (CC) and requirements of the vehicle [13]. From Table 1 it is
constant voltage (CV) charging profiles for lithium-ion observed that in S-S topology C2, C1 is independent of
batteries used in EVs, Qu et al. developed a hybrid load resistance and mutual inductance between the coils
design depicted in figure 4. The S-S topology produces and there is no imaginary part in the reflected
load-independent output current and a zero phase angle impedance, so this topology is best suited for EVs
(ZPA) between the input voltage and current at resonant where the load and coupling coefficient are variable [2].
frequency [10]. Similarly, criteria for load-independent By considering the advantages of the S-S topology, the
output voltage and ZPA between input voltage and approach of coil system design is presented considering
current are given in P-S topology in [11]. this topology.
In the end, we can say that there are 4 different ways
to compensate for the CPT model. The S/S
compensation mode is the most efficient and easily
controlled in the traditional four kinds of compensation
model.
The output power and the efficiency cannot get to the
maximum at the same time in an electromagnetic
inductive contactless charging system, which is
Figure 4. Double-sided LCC compensation. supposed to reach a compromise.
Efficiency-preferred strategy is put forward to solve
Figure 4 shows a combination of S-S and P-S the problem about the contradiction between system
topologies that produce load-independent CC,CV, and efficiency and output power. Maintain a relatively high
ZPA between the input current and voltage, even at efficiency output power by system working frequency
fixed frequency. Fixed frequency control can be selection and adjusting.
implemented at the input side with this topology,
making it less complicated. When S1 is ON and S2, S3
are OFF, it behaves as an S-S topology, and when S1 is IV. STRATEGIES TO IMPROVE EFFICIENCY
OFF and S2, S3 are ON, it behaves as a P-S topology. An important study to analyse the circuits of WEET
Hou proposed a S/S-P compensation topology with conducted in 2009. Stanimir Valtchev with a group of
good output voltage controllability, high efficiency, and colleagues introduced a new method for modelling and
low misalignment sensitivity [12]. analysis of series loaded series resonant SLSR
converter.
The Series Loaded Series Resonant (SLSR) power
converter is widely used in contactless technologies.
The main issue with SLSR is complex control strategy
based on calculation of normalized phase-plane
trajectories. It requires high speed sampling of many
variables in the same (real) time.
Since real circuit is problematic to analyze the
simplified circuit is derived which is equivalent but
easier to read. The model consists of two separate
equivalent circuits derived from the complete (i.e., more It was shown in [17] that coupling coefficient is highly
complex) equivalent circuit. In [14] it was shown how dependent on length of wires, the area of surface
converter is described by high order differential defined by winding configuration or volume occupied
equations. By applying new approach it is possible to by coil. These variables should be tuned in terms of best
reduce this order. Approach is to divide model into two performance for different applications.
submodels: primary side circuit model and secondary
side circuit model. To prove the theory the 1 kW SLSR In this paper researchers have compared three coil
converter was specially prepared for testing [15]. configurations: spiral planar, spiral globe and solenoid.
The highest coupling factor is achieved for the Spiral
This approach allows evaluation of the converter Globe configuration. However, solenoid configuration
variables for large variations of the operation regimes. proved to be with lower EMI and high circuit
Consequently, it becomes easier to find the areas of the performance.
highest efficiency and to apply this knowledge in the
design of efficient contactless converters. The simplified Separation between primary and secondary winding
analysis is also applicable to the implementation of constituted 20mm and 17.5W output power was
efficient, faster and secure control strategies. Real achieved at all load operation with efficiency about 70%
performance they managed to reach however was [17].
around 80% [15.]. As it was discussed before, most common
In 2010 the same group of researchers compensation technology like parallel tuning makes
implemented new control strategy for resonant SLSR receiver behave like constant current-source while if
converter. capacitor is connected in series that tuning it gives a
constant voltage-source property.
Classical methods of regulation like Continuous Current
Mode (CCM) lack the reaction of a circuit, which is not Series-tuned device is difficult to control voltage to a
fast under changing load. This paper [16] introduced desired value [19]. There are technics for parallel-tuned
new method for converter control, which is called pickups such as decoupling or LCL topology than allow
“instantaneous” control. to reduce reactive power back, which improves
efficiency, but do not allow to control voltage output.
The most convenient variable which instantaneous [20]. THIS Voltage can be tuned from primary circuit
value can serve as the indicator for the energy either establishing frequency or current control. But for
transferred each half period in the SLSR converter is multiple pick-ups primal regulation is it would affect
resonant capacitor voltage. The value of this variable other receivers. Good solution is implementation of a
corresponds to the amount of the energy circulating in buck-converter to a second circuit. But dc-dc converter
the resonant tank. This method will permit the SLSR is accompanied by huge drawbacks as extra losses,
converter to be controlled faster and with higher inability to deal with inrush currents, large dc
precision. In fact, method is similar to Current Mode capacitance that handles voltage ripples may cause
Control but as a measured variable here is the voltage overstress and failure of components. In [19] peak
rather than the current. current can be higher than 200% of nominal. If one
reduce a dc capacitance it only leads to higher voltage
In most contactless systems, the distance ripple, which is unsuitable for battery applications. In
between the primary and secondary windings is that paper was introduced series ac-processing pickup
usually much less then the dimensions of the method than let control output voltage and decrease
cores/coils to ensure effective transmission. If this losses of overall system in the same time. In a receiver
distance exceeds a desined limit, the coupling device instead of dc-dc converter ac-converted is used
coefficient may be excessively low. before a rectifier.
In contactless power transmission systems coupling
coefficient is also dependent on layout of coils.
Peak system efficiencies of 98% and 96.6% are
achieved with 4- and 8-cm air gap conditions, which are
above 90% during most of the charging period. This
efficiency is comparable with the conventional plug-in
type or wired charging systems for EVs.
However, all the results have been achieved with
perfect alignment and maximum distance of 80mm,
which in real conditions is not the case.

(a) (b)

Fig. 5 Receiver topologies: (a)


conventional, (b) improved

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