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1 s2.0 S1474667017554336 Main - 2
1 s2.0 S1474667017554336 Main - 2
MI N ERA L AND
Mun ich . FRG. 1987 T\! ETAL PROCESS I NG: SPEC IA L
APPLICATI ONS
15 7
the expert system. decimols will be displayed) . Two forms of
3. CAI specified the har~re and basic softwore representation ore used: tabular and graphic. In
requirements with special regard to data graphic mode .....e distinguish the representation
hand ling, mon-mcch i ne cClfllrun i cat i on and of variables (functions) and schemes. The latter
graphic 1/0. one means a graphic scheme of the technology by
4. The system design of CEMEXPERT wos the result indicating the measured/calculated values (e.g.
of a team work, which contained the mot er i 0 I f IO'w'). Most 0 f the resu Its are given in
subsystems, the algorittmical blocks and graph i c represent at ion, at first appearance of
their connection with data bases, console the functions the type of axes (linear or
communication and graphic representation Iogar i t tm i c) i s fixed and the sca ling is
(cant rary tot he usua I syst em des i gns in the automctic . Then the user con change types and
field of process control, which contain all scales of both axes by interactive cClfllrunication
the detai Is in bit-/evel::». on the graphical screen.
5. The syst em was acc~ I i shed by t he end 0 f
1985. The first t .....o systems were ilTl' Iemented From any displayed result (including drO'w'ings) a
in t he CA I and CRD I SI. In spr i ng 1986 dat a hard copy can be mode whose size (f ormot Ai)
measured in the Hejocsaba Cement Factory he Ips t he easy document at ion. The a I phanumer i c
(Hungary) .....ere evaluated, then the system was tables as well os the graphic pictures can be
implemented on the spot. stored for further processing ( to display later
or to edit into a report). A more detailed
descr i pt ion 0 f the conso Ie corrfT~.m i cat i on con be
HARDWARE CONFIGURATION found in Almasy and co.....orkers (1986).
The fo11oo.'ing data fi le exist in the CEI'EXPERT Fig. 3.) Then using the above values and having
system: only one measured material floo.' the all
o factory specific constant data rerne i n i ng ones can be comput ed from the ba lance
o measured plant operation data equat ions. Spec i a I eQu i pment s (granu Iomet el's)
o data enabling the communication bet~en the based on d i ff ract i on met hod are more and more
prograns widely used for determination of the particle
o stored console communication data size distribution.(In our tests the laser
o output data of a program stored for graphic granulometer CILAS 715 wos used.) Their
presentation advantage against sieving is that they work
o data measured for identification purposes . automotically and makes possible to measure
part i c Ie sizes under 30 mi cromet el's wh i ch
Certain part of this data fi les does not occur practically determine the qual ity of the cement.
for the user, they are only auxi I iary fi les for
the convenient appl ication. Actually three kinds In these tests, however, a serious problem
of data have to be dealt ~ith. These are: arises, nOOlely that the sample is not
representative enough. The quasi-stationary
o plant operation data base state of the mi 1I system lasts only for a short
o plant specific constant data time, so to reduce the distort ion effect caused
o technological data base by the particle size distribution analysis, a
correct ion can be calculated from the material
1. Plant operation data base means the balance equations.
co II ect ion 0 f measurement s (approx. 40 dot a
per mil I) in regular intervals (e.g. by every A typical technological analysis includes the
hour).Since there are no data loggers folloo.'ing items :
i nst all ed an i nt ell i gent screen commun i cat ion o The analyt ic relat ionship between the Blaine
is elaborated for typing the data into files and the particle size distribution values has
(I.e. this is not a real- time system).One to be determined for the rni II product. By
record of the fi le contains the data means of this funct ion, the part icle size of
belonging to the SOOle time. The appl ied data the ideal separat ion can be calculated from
handl ing system ensures very safe data the specific surface reference value.
collection and possibi I ity for data selection o The outlet rate, the efficiency and the TROMP
for different purposes. curve can be computed from the analysis of
2. The plant specific constant data base gathers the air-classifier. The TROMP curve gives the
the data of the grinding system invariable in probabi I ity of the particle size getting into
time and the characteristics of the plant the reject (Beke, 1964).
(e.g. the size of the mill). These data can o The mi I1 diagram shows the effiCiency of the
also be modified by wish . grinding in different rnil I sections (particle
3. The technological data base includes the size distribution and specific surface along
measured data (e.g. the specific surface, the mill axis).
particle size distribution values) necessary o The optimal ball content of the mill (ball
to the technological computations (e.g . charges in each compartment) can be
material flws in the closed-circuit mi II - determined from the prescribed conditions
separator system, rni II diagram, ball charge given for the fractions (equal number or
charoct er i st i cs) . It i nc Iudes not on Iy equal surface of balls are required in each
primari Iy measured but computed data, too compartment) (Clemonn, 1964).
(e.g. moterial flws). The analysis of the
technology is occasional. Considering the The above ment i oned ana Iyses are va lid for the
large Quant it Y 0 f dot a each ser ies 0 f steady-state behaviour of the grinding system.
measures are to be placed i nt 0 independent
fi les. The structure of the fi les is fixed. The dolo logged in quasi-stat ionary state are
Oedicated programs help typing, modifying and not enough to accompl ish the analysis necessary
displaying these data. for the determination of an optimal separation .
The most useful method is to make computer
simulations with di fferent static and dynamiC
APPLICATION AREAS OF CEMEXPERT models. Its precondition rei ies upon the
expel" iment a I i dent i f icat ion 0 f mode I parOOlet el's
A typical appl ication is a technological of the technology (mi 11, separator, batch
ana Iys is. Since t he we i ghs are very expens i ve grinding system, etc . ) . These tasks can be
for the determination of moss fl~ in a performed most efficient Iy ~ith the
closed-circuit rni II system, other m<:>t.hods have techno Iogy-spec if i c i dent i f i cat ion subsyst em of
widely been appl ied which are based upon the CEt£XPERT. The st at i c and dynam i c behav i our 0 f
mass f Ia'*' somp Ies taken in a QUos i -st at i onary the mil I system can be investigated by
state and then either sieving the samples or technology-specific simulation using
measuring their specific surface or particle mat hemat i ca I mode Is based on i dent i f i ed
size distribut ion the received values are parOO'leters, so the opt imol input (fresh) feed,
analysed.(The places of sompling are shwn in as wel I as the regulator parOO'leters can be
Cemexpen I (j I
cm2/gr. The produced cement was PCS 350/20 ( .... ith IIQSS floes (e.9 . in feeding), particle size
min. 2800 cm2/gr according to the Hungarian di tributions, etc.
parotleters which
TI-oe !IOdels include technological
can be det_ined by the
st andards) . As it ....as ment i oned ear I i er the techno I ogy-spec i f i c i dent if i cat i on prograIIS.
we i ghs are very expens i ve , there fore t hey are
The expert systell - which is bel ieved to be tr.e first
not placed in every measuring pOint, but to get one in tr.e caent grinding technology - di ffers frOll tr.e
opt ima I operat ion it is necessary to knO'ff the usua I exper t sys t...,. . I t con ta i ns and """"*"
I a tes the
internal material flO'ffs of the mi I I system. knOllledge of experts in this field, but instead of
logical rules, arithlletic operations. diagralls are used
Measur i ng on Iy t he fresh mat er i a I f IO'ff all the to coapute t~ decision supporting results displayed
other material flows can be calculated from the lIQinly graphically. CEI'EXPERT is bui It in hierarchical
IICIY, dividood into three I""""",:
particle size distributions measured on the
numbered places. Further technological values o Plant operator layer
are given in Fig. 4. o Industrial expert layer
o Acadellical expert layer.
Example 2. Steady-state and dynamiC simulation C£I'EXPERT is installed at HejOcsaba CeIoent Factory in
of material flows in the closed- Hungary and .arks efficiently.
The s.ysteta indalled at the CADISI has considaNlbly
circuit ball mill system increased ~ knoeledge about tl-oese cetllent industrial
gr i nd i ng techno I og i ca I un i ts by rurYI i ng CEMEXPERT for
The dynamiC made I of the material flows which exploratory invest i gat ions.
The project .i II be continued to develop tr.e COIIpletely
approximates the operat ion of the mi II is used IX>rt~le version of the systetll for IBM AT cCMRpOtible
in the technology-specific simulation subsystem. professional PC-s.
The static characterist ic of the total feed -
fine product relationship can be seen in Fig. 5.
The explanation of the static characteristics is
that increasing the total teed over a certain It is t:Ar pleasure to express the appreciation of
limit the mi I I gets clogged. The step responses efforts and contributions !lOde by our colleagues G.
AI.a"Y, K. Hangos and F.Sipos (1986) in the preparation
of the fine material flO'ff for the increase of of CEMEXPERT. Tr.e authors are grateful for the valuable
fresh feed from 110 t/h to 120 t/h and CI"Id useful technological advices of J . Kolostori (1984).
thereafter to 125 t/h is shown in Fig. 6. The
F£FEF£tn:S
phys i ca I exp Ianat ion 0f the osc i I Iat ions
appear i ng in the st ep response is in the A I oosy, G., Cs. B6nyQsz, R. Haber, K. Hangos and F .
Si IX>s ( 1986 ) 4 FfR1ES So ftware f raIIe for
feedback loop. technological expert syst_s in
Hungar ion), Aut08lOt i zo las i Konferenc i a , Ny i regyh6za
(H), 49-58.
Beke, B . (1964) . Principles of COIIIItinution, Publ . House
Example 3. Identification of the TROHP curve of of tr.e HlIlgaI" i an AcadeIIy of Se i ences, Budapes t, 163.
the separator Bristol, E .H. (1985). Ihlt is AI? And should we
care?, Instrunoentation Technology, 32,4,37-41.
Clella\fl, J. (1984). Einfluss der RoIrIMi1lenbeluftung auf
The TAOMP curve shows the probabi I ity of getting die MahI.irkung,Zeaent-Kalk-Gi~,37,62B-635 .
a particle into the grit, by definition Keviczky, L . , M. Hilger and J. Kolostori (1985). Control
engineering theory of grinding,~t SZIKKTI.
Kr i gaoan, A . (1985 ). Expel" t sytees : I«Ju I d 'P.J trus t one?
T(i) = (G/I1) G(i)/I1(i) } Flleggi, R. (1967). fbsche i de-Effek te unci ~ i rksaaIke it von
Stre is i ch tarn f lA" Zeaen t.ato I cri I agen , Schooe i zer i sche
Bauzeitung, 85 , 70-74 .
where G is the grit flO'ff, M is the mil I product Seebach, H. M. (1972). IJerfciY'enstechnische Opti.ien.rog
flO'ff and G(i) and M(i) denote the corresponding ""'" Z--.tllClhlan- lagen,Ze.ent-l(alk-Gi~,25, 2,71-73 .
rooss flows of the i-th part icle size .... indO'olo'S. Slegten, P. and J . Mattan (1973). Cesent lIIill liners
segregate grinding lledia, Rock Products.76,3,68-71.
There are various analyt ical approximat ions of Tra.inski, M. (1976). Die IIOthetlatische Fonoul ierung der
the TAOMP curve (T rO'ff insk i, 1976), here that 0 f T~KLrVe, Aufbereit~tedYlik, 17, 248-254,
LYHCH is used for the separator Ho.l in the 449-459.
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