Professional Documents
Culture Documents
CMA
Professional Level –I
102: Cost Accounting
-Productivity and Labor Costs;
Class 102.04 -Costs included in Labor;
No. 5 Costing and Control of -Accounting for Labor;
Labor -Time Keeping,
-Computation of total payroll and Allocation of Payroll costs;
-Journalizing Labor Costs;
-Special Problems Relating to Accounting for Labor;
-Labor cost Control,
-Labor Turnover and Control of Labor Turnover;
-Learning Curve Theory.
Productivity and Labor Costs
Productivity: Productivity in economics refers to measures of output from production processes, per
unit of input
Total productivity = Output quantity / Input quantity
Output Total productivity = Output quality and quantity / Input quality and quantity
Productivity = ----------------
Input
Labor Costs
Wages paid to workers during an accounting period on daily,
weekly, monthly basis. Labor cost is the price paid for using
human resources.
Time Keeping,
Most large scale manufactures have a separate timekeeping section within a personnel department
whose function is to collect the hours worked by employees.
Time card (clock card) Provides a records of
total hours worked
Two source documents are used in timekeeping
each day by an
employee.
Page -61
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
Method of Remuneration:
1) Time Rate system Merit Rating is the comparative evaluation and analysis of individual merits of the employees.
a) Flat time Rate c) Combination of Time and Piece rate
b) High wage system i) Gantt task and Bonus scheme
c) Graduated time rate ii) Emerson Efficiency system
2) Payment by Results iii) Point scheme
a) Piece rate system • Bedaux system
i) Straight piece rate • Haynes manit system
ii) Differential piece rate
• Taylor system d) Premium bonus plans
• Merrick system i) Halsey premium plan
b) Group Bonus System ii) Halsey weir premium plan
i) Budgeted Expenses iii) Rowan scheme
ii) Towne gain sharing scheme iv) Barth scheme
iii) Cost efficiency bonus v) Accelerating premium bonus scheme
iv) Priest man system e) Other incentive schemes
i) Indirect monetary incentive
• Profit sharing
• Co-partnership
ii) Non-Monetary Incentive
Page -62
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
1) Time rate system = Hours worked x Rate per hour (Basic wages)
2) Piece rate system: i) Straight piece rate earnings = Number of units produced x Rate per unit
ii) Differential Piece rate
Output Payment
» Below standard » Time rate (guaranteed)
» At standard » 20% Bonus of Time rate
» Above standard » 120% of ordinary piece rate
Efficiency Payment
» Below 66.7% » Hourly Rate
» from 6» Hourly rate (+) increasing bonus according to degree to 100% of efficiency
on the basis of step bonus rates
» Above 100% » Hourly rate (+) 20% Bonus (+) additional bonus of 1% of hourly rate for every 1%
increase in efficiency
v) Halsey Premium Plan = Basic wages + 50% of time saved x Hourly Rate
vi) Halsey Weir Premium Plan = Basic wages + 30% of time saved x Hourly rate
vii) Rowan Plan = Basic wages + Time saved x Basic Wage Time allowed
viii) Bedaus Point system = Basic wages + 75% x Bedaus point/60 x Rate/hr
ix) Barth’s System = Hourly rate x √Std time x Time taken
Labour Turnover:-
1) Separation rate method = Separation during the period
Average No. of worker’s during the period
The price paid for using human resources are called labor
cost.
Page -64
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
Like material control, cost accountant has also genuine interest to control over the labor cost, but he
can not control labor like material control. Both decreasing the number of laborers and wages will
increase the cost of laborers because less no. of worker with fewer wages will produce less output and
its cost will be more. Suppose, you have to make your building, if you appoint only two laborer but it
require for laborer for saving the labor cost, it will be reverse effect be because no. of days will
increase and its is also risk of losing of other stock like cement etc. So, optimum use of workers is the
way to control the cost of labor. There are also many factors which affect labor cost control.
Page -65
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
Units
It was first observed in aircraft assembly industry. In general, as workers become more familiar with
their tasks, their efficiency improves. It helps the managers learn to improve their scheduling of work
Page -66
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
among the shifts in the plant , as a result of efficiency & productivity increases, unit costs decrease on
a non-linear cost function basis
Experience curves : Experience curves are very similar to learning curves. Learning curves deal only
with labor hours and therefore labor cost reducing by a predetermined percentage. But experience
curves cover all costs and yet they are very similar in percentage terms to learning curves. All costs
reduce with experience to some extent. Material costs may decrease slightly with quantity discounts
better utilization, etc., but will not decrease by a large amount. Variable overheads in general is a
labor base cost and so decrease in a similar way. Fixed overheads will decrease per unit as more units
are produced following Absorption costing.
Technique :
1. Learning Equation
Example 1 :If the learning rate is 80% , find the learning co-efficient?
at 80% learning
Example 2
Find Average Labor time & cost for producing 1,2,3,4 & 8 units when the time for first unit = 300 hours
learning rate is at 80%. Wage rate is Tk. 30 per hour.
Page -67
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
Log y = Log 300 –0.3219 Log 4 Solution: If reducible labor cost falls by 20% then
= 2.4771 –0.3219 = 0.6021 learning create reduces by 80%
= 2.2833
X % (after reduction)
∴Y = Antilog (2.2833) 1 100
= 192.0 2 80
4 64
8 51.2
16 40.96
Just-In-Time Purchasing Just-in-time (JIT) purchasing is the purchase of goods or materials such that a
delivery immediately precedes demand or use. Companies moving toward JIT purchasing argue that
the cost of carrying inventories (parameter C in the EOQ model) has been dramatically
underestimated in the past.
Just-In-Time Production Systems Just-in-time (JIT) production systems take a “demand pull” approach
in which goods are only manufactured to satisfy customer orders.
Major Features of a JIT System
1. Organizing production in manufacturing cells
2. Hiring and retaining multi-skilled workers
3. Emphasizing total quality management
4. Reducing manufacturing lead time and setup time
5. Building strong supplier relationships
Supply-Chain Analysis Supply-chain analysis describes the flow of goods, services, and information
from cradle to grave, regardless of whether those activities occur in the same organization or other
organizations.
Materials Requirement Planning (MRP) - Materials requirements planning (MRP) systems take a “push-
through” approach that manufactures finished goods for inventory on the basis of demand forecasts.
MRP predetermines the necessary outputs at each stage of production. Cost and management
accountants play key roles in an MRP system, including...
– maintaining accurate and timely information pertaining to materials, work in process,
and finished goods, and...
– providing estimates of the setup costs for each production run, the downtime costs, and carrying
costs of inventory.
Page -68
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
Gross pay Hours worked x rate per hour or number of units produced x rate per unit
Rowan scheme (time taken/time allowed x time saved) x rate per hour
Page -69
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
Ans.
(a) Mercantile Housing Ltd.
Deduction
Total
Overtime
weekly Regular Total Group Total
Employees Name Premium Provident Take home
clock Pay (Tk.) Payroll Insurance deduction
(Tk.) Fund (Tk.) Pay (Tk.)
hours (Tk.) (Tk.) (Tk.)
a b c d E f g h = (f+g) i= ( e – h )
= (c + d) = (e x 10%) = (e x 1%)
A 40 596.00 - 596.00 59.60 5.96 65.56 530.44
B (Supervisor) 42 844.20 40.20 884.40 88.44 8.84 97.28 787.12
C 45 715.20 29.80 745.00 74.50 7.45 81.95 663.05
D 40 596.00 - 596.00 59.60 5.96 65.56 530.44
E ( Indirect Labor) 40 596.00 - 596.00 59.60 5.96 65.56 530.44
Total 3,347.40 70.00 3,417.40 341.74 34.17 375.91 3,041.49
Page -70
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
Problem :24
Bonus paid under the Halsey Plan with Bonus at 50% for the time saved equals the bonus paid under
the Rowan System. When will this statement hold good? Justify your answer.
Time saved
= Standard wage rate × ---------------- × Time taken ……………………….. (ii)
Time allowed
Bonus under Halsey Plan will be equal to the
Bonus under Rowan Plan when the following condition holds good
50 Time saved
Standard wage rate × -------- × Time saved = Standard wage rate x ------------------ x Time taken
100 Time allowed
1 Time taken
Or, ------- = ----------------------
2 Time allowed
1
Or, Time taken = ------- of Time allowed
2
Hence, when the time taken is 50% of the time allowed the bonus under Halsey and Rowan Plans is
equal.
Page -71
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
Problem no. 26: (Management Information for Labor Turnover by different methods)
During October 2014, the following information is obtained from the HR Department of a manufacturing
company:
During the month 280 workers were engaged out of which only 30 were appointed in the vacancy
created by the number of workers separated and the rest on account of expansion scheme.
Required:
Calculate the Labor Turnover by different methods (Additions Method, Separation Method, Replacement
Method and Flux Method).
Solution of problem no. 26: (Management Information for Labor Turnover by different methods)
Separation Method:
Number of Separations / Number of average workers during the period = (25+40) / 2000 × 100 = 3.25%
Replacement Method:
Number of Replacements / Number of average workers during the period=30 / 2000 X 100 = 1.5%
Flux Method:
= ½ [Number of Additions + Number of Separations] / Number of average workers during the period
= [½ (280 + 65) / 2000]×100 = 173/2000 X 100 = 8.63%
Note: Average number of workers in all the above methods is computed by taking
Opening number of workers + Closing number of workers / 2 = 1900 +2100 / 2 =2000
Page -72
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
Calculate the earnings of a worker under Rowan Plan from the following particulars:
a. Hourly rate of wages guaranteed 0.50 paisa per hour.
b. Standard time for producing one dozen articles – 3 hours.
c. Actual time taken by the workers to produce 20 dozen articles – 48 hours.
The two workers were employed on jobs A, B and C in the following proportions:
Job-A Job-B Jon- C
Worker X 80 60 60
Worker Y 100 40 60
Overtime was done on Job-B.
ଵ ଵହ
Labour cost per hour …………………………… =Tk. 0.80 =Tk. 0.825
ଶ ଶ
Page -74
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
Worker-Y
Ordinary wages………………….. 165.00 82.50 33.00 49.50
--------- -------- -------- ---------
340.00 146.50 96.00 97.50
===== ===== ===== =====
Note: Calculation of overtime wages
Basic wages per month………Tk.100 Therefore, overtime rate is Tk.1.50 because overtime
Dearness allowance………… 50 is paid at double the normal rate.
------
150 Overtime wages for 10 hours @ Tk. 1.50 = Tk.15.
===
Normal working hours per month 200 hours
Normal rate per hour = =Tk. 0.75
Problem – 30
Muttakeen Ltd. is working by employing 50 skilled workers it is considered the introduction of incentive
scheme-either Halsey scheme (with 50% bonus) or Rowan scheme of wage payment for increasing
the labour productivity to cope up the increasing demand for the product by 40%. It is believed that
proposed incentive scheme could bring about an average 20% increase over the present earnings of
the workers; it could act as sufficient incentive for them to produce more.
Because of assurance, the increase in productivity has been observed as revealed by the figures for
the month of August, 2014.
Hourly rate of wages (guaranteed) …………………………………………………………….… Tk.30
Average time for producing one unit by one worker at the previous …………………….. 1.975 hours
Performance (This may be taken as time allowed)
Number of working days in the month ………………………………………………………………. 24
Number of working hours per day of each worker …………………………………………………. 8
Actual production during the month ………………………………………………………………. 6,120 units
Required:(i) Calculate the effective rate of earnings under the Halsey scheme and the Rowan
scheme.
(ii) Calculate the savings to the Muttakeen Ltd. in terms of direct labour cost per piece.
(iii)Which incentive scheme will be better?
= (Standard production time of 6,120 units – Actual time taken by the workers)
= (6,120 units × 1.975 hours – 24 days × 8 hrs per day × 50 skilled workers)
= (12,087 hours – 9,600 hours) = 2,487 hours
Page -75
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
Note (b). Computation of bonus for time saved hours under Halsey and Rowan schemes:
Note (c).
Time saved
Bonus under Rowan Scheme = ---------------- × Time taken x rate per hour
Time allowed
2,487 hours
= ---------------- × 9,600 hours x Tk. 30/- = Tk. 59,258.38
12,087
(i) Computation of effective rate of earnings under the Halsey and Rowan schemes:
Total earnings (under Halsey scheme) [note-(b)] = Time wages + Bonus
= 24 days × 8 hours + 50 skilled workers × Tk. 30 + Tk 37,305
= Tk. 2,88,000/- + Tk. 37,305/- = Tk. 3,25,305/-
Total earnings (under Rowan scheme) [note-(b)] = Time wages + Bonus = Tk. 2,88,000 + Tk. 59,258.38
= Tk. 3,47,258.38
Tk. 3,25,305/-
Effective rate of earnings per hour under Halsey Plan = ------------------- = Tk.33.89
9,600 hrs
Tk. 3,47,258.38
Effective rate of earnings per hour under Rowan Plan = --------------------- = Tk. 36.17
9,600 hrs
(ii) Savings to the Muttakeen Ltd., in terms of direct labor cost per piece:
Tk.
Direct labor cost (per unit) under time wages system, (1,975 time per unit × Tk.30) = 59.25
Direct labor cost (per unit) under Halsey Plan, (Tk. 3,25,305 / 6,120 units) = 53.15
Direct labor cost (per unit) under Rowan Plan, (Tk. 3,47,258.38/6,120 units) = 56.74
Halsey scheme brings more savings to the management of Muttakeen Ltd., over the present earnings
of Tk. 2,88,000 but the other scheme viz Rowan fulfils the promise of 20% increase over the present
earnings of Tk. 2,88,000 by paying 20.58% in the form of bonus.
Page -76
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
The management of MMH Ltd. is worried about the increasing Labor Turnover in the factory and
before analyzing the causes and taking remedial steps; they want to have an idea of the profit
foregone as a result of Labor Turnover during the last year.
Last year’s sales amounted to Tk. 83,03,300 and the profit/volume ratio was 20%. The total number of
actual hours worked by the direct Labor force was 4.45 lakhs. As a result of the delays by the
Personnel department in filling vacancies due to Labor Turnover, 1,00,000 potentially productive hours
were lost.
The Actual Direct Labor hours included 30,000 hours attributable to training new recruits, out of which,
half of the hours were unproductive. The cost incurred consequent on Labor turnover revealed, on
analysis the following.
Assuming that the potential production lost as a consequence of Labor Turnover could have been
sold at prevailing prices, find the profit foregone last year on account of Labor Turnover.
We will have to calculate the profit foregone by calculating the amount of contribution lost and the
additional cost that was incurred as a result of the Labor Turnover. This is done in the following manner.
I. Actual productive hours = (Actual hours worked – Unproductive training hours)
= 4,45,000 – 15,000 [50% of 30, 000]
= 4,30,000 actual productive hours.
[Tk.83,03,300 × 1,00,000]
Sales lost = ______________________ = Tk.19,31,000
4,30,000
Page -77
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
Problem – 32:(Calculation of the total earnings and labor cost per unit under Taylor, Merrick and Gantt
Task Bonus Plan)
X, Y and Z are three workers working in a manufacturing company and their output during a particular
40 hours week was 96, 111 and 126 units respectively. The guaranteed rate per hour is Tk.10 per hour,
low piece rate is Tk. 4 per unit, and high piece rate is Tk. 6 per unit. High task is 100 units per week.
Compute the total earnings and labor cost per unit under :
a. Taylor,
b. Merrick and
c. Gantt Task Bonus Plan.
Solution of problem no. 32:(Calculation of the total earnings and labour cost per unit under Taylor,
Merrick and Gantt Task Bonus Plan)
a) Taylor Plan:
Worker Y = Actual output is 111 units which is more than the standard.
This means he is efficient and will get 120% of the normal piece rate i.e. Tk.7.20 per unit.
Worker Y wages will be = Tk.7.20 × 111 units
= Tk.799.20
Worker X = High task is 100 units, actual output is 96, this means that the efficiency level is 96%.
As per Merrick Plan, wages of X will be 110% of normal piece rate which is Tk.6.60 per unit
= Tk. 6.60 × 96 units
= Tk. 633.60
Worker Y = High task is 100 units, actual output is 111 units, efficiency level is 111%.
Y will be entitled for wages @ 120% of normal piece rate i.e. @ Tk. 7.20 per unit.
His wages will be = Tk. 7.20 × 111 units
= Tk. 799.20
Worker Z = High task is 100 units, actual output is 126 units, efficiency level is 126%.
Z will get at higher piece rate @ Tk. 7.20 per unit.
His wages will be = Tk. 7.20 × 126 units
= Tk. 907.20
Page -78
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
Worker X = Tk.10 × 40 hours = Tk. 400 [X will get guaranteed time rate as his output is below the high
task]
Worker Y = Tk. 6 × 111 units = Tk. 666 [High piece rate as output is above standard]
Worker Z = Tk. 6 × 126 units = Tk. 756 [High piece rate as output is above standard]
Problem–33:(Calculation of Time Rate, Piece Rate with a guaranteed weekly wage, Halsey premium
Bonus, Rowan Premium Bonus)
In MMH factory guaranteed wages at the rate of Tk.1.80 per hour are paid in a 48 hour week. By time
and motion study it is estimated that to manufacture one unit of a particular product 20 minutes are
taken, the time allowed is increased by 25% . During the week ‘A’ produced 180 units of the product.
Solution of problem no. 33:(Calculation of Time Rate, Piece Rate with a guaranteed weekly wage,
Halsey premium Bonus, Rowan Premium Bonus)
(b) Calculation of wages under Piece Rate with a Guaranteed Wage Rate
Earnings under Halsey Plan = (48 x 1.8) + [(50 ÷ 100) x (75-48)] x 1.8
= 86.4 + 24.3
= Tk.110.70
Page -79
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
Earnings under Rowan Plan = (48 x 1.8) + (75-48 / 75) x (48 x 1.8)
= 86.4 + 31.104
= Tk.117.50
Problem–34:
The following inventory data relate to FARHANA Ltd.
Inventories
Opening Closing
Finish goods Tk. 1,100 Tk. 950
Work in progress Tk. 700 Tk. 800
Raw materials Tk. 900 Tk. 950
Additional information:-
Cost of goods available for sales = Tk. 6,840
Total goods processed during the period = Tk. 6,540
Factory on cost = Tk. 1,670
Direct material used = Tk. 1,930
Requirements:-
(i) determine raw material purchase
(ii) determine the direct labour and cost incurred
(iii) determine the cost of goods sold
Solution of problem no. 34:
(i) Raw material purchased:-
Raw material consumed = opening stock + purchases – closing stock
OR Tk. 1,930 = Tk. 900 + Purchases – Tk. 950
OR Tk. 1,930 + Tk. 50 = purchases
Tk. 1,980 = Raw material purchased
Page -80
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
Problem–35:
YEASMINE LTD. is undecided as to what kind of wage scheme should be introduced. The following
particulars have been compiled in respect of three systems, which are under consideration of
management:
A B C
For the purpose of piece rate, each minute is valued at Tk. 0.10.
(i) Computation of wages of each worker under guaranteed hourly rate basis
(ii) Computation of wages if each worker under piece work earnings basis.
Page -81
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com
Class note for
CMA Professional Level –I
102:COA (Cost Accounting)
Since each worker has been guaranteed at 75% of basic pay, if his earnings are less than 50% of basic
pay, therefore, workers A and C will be paid the wages as computed viz, Tk.228 and Tk. 315
respectively.
The computed wage of worker B is Tk. 75, which is less than 50% of basic, pay viz. Tk.100, therefore he
would be paid 75% x Tk.200 or Tk.150.
Working Notes:
1. Piece rate/ per unit
(iii) Computation of wages of each worker under Premium bonus basis (where each worker
receives bonus based on Rowan Scheme)
Page -82
Saturday, March 21, 2015
Md.Monowar Hossain FCMA,CPA,FCS, ACA
GM & Head of ICC, Agarani Bank Limited.
eMail: md.monowar@gmail.com