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1 s2.0 S002203020075106X Main
1 s2.0 S002203020075106X Main
most foods having rheological properties somewhere in fat plus a carbohydrate-based fat replacer (CFR), con-
between; thus, they are termed “viscoelastic” (Stanley taining microcrystalline cellulose and guar gum. For-
et al., 1996). Viscoelastic refers to the simultaneous mulas for the mixes are shown in Table 1. During mix
existence of solid and fluid behaviors. Generally, to preparation, stabilizers (Danisco Ingredients USA, Inc.,
measure viscoelastic properties an input wave is admin- New Century, KS) and fat replacers (PFR, Dairy-Lo,
istered to a sample in the form of sinusoidally varying Cultor, Terre Haute, IN; CFR, Novagel, FMC Corpora-
stress or strain while the corresponding stress or strain tion, Newark, DE) were blended with cane sugar (Impe-
is computed. If the stress and strain are in phase, i.e., rial Sugar Company, Sugar Land, TX), 36 DE corn
δ = 0°, the sample is considered an ideal solid and if syrup solids (Roquette America, Keokuk, IA), and
the stress and strain are out of phase, i.e., δ = 90°, added to milk ingredients (milk and cream, KSU Dairy
the sample is considered an ideal liquid. The in-phase Plant, Manhattan, KS; nonfat dry milk, Farmers Coop-
component of the response curve is called the storage erative Creamery, McMinnville, OR) at 35°C. Ice cream
modulus (G′, elastic) and the out-of-phase component mixes (35 L) were batch pasteurized at 74°C for 30 min
of the response curve is called the loss modulus (G″, (Groen Manufacturing Company, Chicago, IL) and then
viscous). homogenized in a single-stage homogenizer (Multi-Flo
Traditionally, the firmness of frozen dairy products homogenizer, model 3DD3, Creamery Packaging Com-
was determined by a penetrometer test, which is a one- pany, Chicago, IL) at 10.4 MPa. Homogenized mixes
dimensional approach. With the advent of rheometers, were cooled to 4°C and stored at that temperature for
measuring the complex nature of viscoelasticity has 1 d before tests were performed. The remaining product
become easier. Goff et al. (1995) measured the rheologi- was frozen.
cal properties of ice cream mixes made with and without
stabilizers and found that stabilized mixes exhibited Whipping Ability
significantly greater storage and loss moduli at temper-
atures of less than −8°C. The unstabilized samples also Whipping ability was estimated by the overrun
had greater tan δ values at all temperatures than stabi- method (Phillips et al., 1987) at −28°C (air temperature)
lized samples. They reported that as overrun in the in a walk-in freezer. A 280-ml sample (4°C) was
frozen product increased from 20 to 60%, tan δ de- whipped in a mixer (Classic Kitchen Aid, model K45SS,
creased significantly, confirming that air contributes to Kitchen Aid, St. Joseph, MI) at speed 10. Overrun val-
the elasticity of the final product. The way air bubbles ues were calculated at 4-min intervals. After weighing,
interact with fat in the surrounding medium may be a the foam was returned to the mixer for further whipping
way to manipulate the elasticity component in low-fat within 60 s. The test was stopped after overrun values
ice creams and produce a more desirable product. peaked. Whipping ability was expressed as the percent-
The primary objective of this project was to determine age of overrun and calculated as follows:
the effect of milk fat and fat replacers on the viscoelastic
properties of ice cream mixes and frozen ice creams. % overrun = (weight of unit volume of mix
Fat replacers should have characteristics, like shear − weight of unit volume foam)/weight
thinning, associated with creamy foods (Clark, 1994). of unit volume of foam × 100.
Ingredients that develop extensively networked gel
structures, so that their structural units cannot move
Ice Cream Mix Freezing
independently, cannot promote creaminess even
though they may bind water very effectively (Clark, After overnight refrigeration at 4°C, the mixes were
1994). Thus, measurement of the viscoelastic behavior stirred thoroughly and frozen in a Cherry-Burrell Vogt
of frozen products containing different fat replacers VS-85 continuous ice cream freezer (Cherry-Burrell
should elucidate structural changes that occur as a re- Corporation, Cedar Rapids, IA) to −5°C temperature
sult of differences among ingredients present during and 80 ± 2% overrun. The overrun values were calcu-
freezing and frozen storage and lead to a better under- lated as follows:
standing of frozen dessert systems.
% overrun = (weight of unit volume of mix
MATERIALS AND METHODS − weight of unit volume of ice cream)/weight
of unit volume of ice cream × 100.
Ice Cream Mix Preparation
Ice cream mixes were formulated to contain 12%, When appropriate freezing conditions were reached, ice
8%, 6% milk fat; 6% milk fat plus a protein-based fat cream was filled immediately into sample containers—
replacer (PFR), containing whey proteins, and 6% milk plastic petri dishes of 100 mm diameter (Fisher Scien-
tific, Pittsburgh, PA). Frozen product was drawn into Fat Destabilization Measurements
the bottom dish, leveled off with a spatula and covered
with the lid. Filled petri dishes were placed immedi- Fat destabilization measurements were done as de-
ately in the hardening room (−30°C) for 24 h before scribed by Keeney and Josephson (1958). Turbidity
further testing was done. measurements were made with a Klett-Summerson col-
orimeter (model # 800-3, Klett Manufacturing Co., Inc.,
New York, NY) set at 540 nm. Fat destabilization was
Sample Preparation calculated as the percentage of turbidity in frozen ice
All ice cream samples for rheological testing were cream samples compared with turbidity in ice cream
mixes. The formula used to determine the percent fat
prepared inside the hardening room to avoid any melt-
ing. Ice cream was taken out of the petri dishes and destabilization was:
smaller samples were prepared. A precooled (−30°C)
metallic, hollow cylinder (30 mm i.d.) was used to cut Turbidity of the ice cream/turbidity of the mix × 100.
smaller cylindrical samples. These samples were loaded
onto the rheometer stage for rheological measurements. The smaller the percent fat destabilization values,
the greater is the fat destabilization in the ice cream.
Viscoelastic Measurements
Statistical Analysis
Ice cream mixes. Measurements were made using a
The experiment was replicated with three mixes
Rheometer (Bohlin Rheometer, VOR, Bohlin Rheology,
made on different days, and the data were analyzed
Lund, Sweden). For ice cream mixes, a double gap cylin-
with SAS software program (SAS Institute, 1996). One-
drical measuring system was used with a torque ele-
way analyses of variance (ANOVA) were conducted; ice
ment of 1.43 gⴢcm. The measurement interval was set
cream mixes or frozen ice creams were the treatments,
at 10 s with a strain of 0.02%. A preliminary strain
and means were compared using least significant differ-
sweep was performed to determine the linear viscoelas-
ences generated by the general linear procedure (PROC
tic region of the ice cream mixes. This region is the zone
GLM). Results were considered significant for P < 0.05.
where the stress-to-strain modulus is constant, and
generally this is the region where viscoelastic proper-
ties are measured. The frequency range used for the RESULTS AND DISCUSSION
mixes was 1 to 8 Hz.
Ice Cream Mixes
Frozen ice creams. For frozen ice creams, parallel
plate geometry was used (top plate 30 mm diameter), Overrun values compared at 4 min showed that ice
and plates were allowed to equilibrate (−8°C) with sam- cream mix with 6% fat produced significantly higher
ples before testing to avoid problems associated with air incorporation than any other mix, followed by the
melting at the surface of the geometry. The measure- 12% mix. But at 8 min, there was no statistical differ-
ments were made at −8°C. A gap of 11.5 mm and a ence between the 6 and 12% mixes. The mix with 6%
torque bar of 92 gⴢcm were used in this study. Before milk fat had a mean overrun of 156% at 8 min (Figure
making the measurements, we conducted a strain 1). At 12 min, the overrun decreased to 118%. Mixes
sweep to determine the linear viscoelastic region (0.25% containing 8 and 12% milk fat followed the same pat-
strain). Storage modulus (G′) and loss modulus (G″) tern. Overrun for the mix containing PFR peaked in 4
were measured by using sinusoidal oscillatory tests at min, decreased at 8 min, and then leveled off. The CFR
frequencies of 0.5 to 10 Hz. mix incorporated the least amount of air (82% at 4 min),
Table 2. Mean loss modulus (G″) of ice cream mixes measured at a frequency of 1, 4, and 8 Hz.
Loss modulus (Pa)
Frequency (Hz) 12% Mix 8% Mix 6% Mix 6% + PFR Mix1 6% + CFR Mix2
1 2.11 ± 0.38a 2.04 ± 0.08a 2.12 ± 0.57a 1.54 ± 0.05b 2.05 ± 0.52a
4 4.37 ± 0.59ab 4.48 ± 0.11ab 4.65 ± 0.99a 3.65 ± 0.09b 4.77 ± 1.13a
8 5.79 ± 0.75ab 6.02 ± 0.15ab 6.11 ± 1.10a 4.96 ± 0.10b 6.40 ± 1.41a
Means of three replicates in the same row with same superscripts do not differ significantly (P < 0.05).
a,b
1
6% milk fat mix containing the protein-based fat replacer.
2
6% milk fat mix containing the carbohydrate-based fat replacer.
Table 3. Mean storage modulus (G′) of ice cream mixes measured at a frequency of 1, 4, and 8 Hz.
containing any fat replacers (Table 5), indicating the have a high elastic component. Ice cream containing
importance of milk fat content in contributing to the the CFR had the least fat destabilization. This could
elastic component of ice creams. At 1 Hz frequency, G′ have been due to the high mix viscosity that might have
values ranged from 39.42 kPa in 12% ice cream to 6.05 impeded the fat association during freezing. Ice cream
kPa in 6% ice cream. The viscous component (G″) was mixes with high viscosities are known to have limited
significantly higher in samples containing the fat re- whipping ability (Marshall and Arbuckle, 1996). These
placers than in the 8 and 6% milk fat ice creams. The results were in agreement with the data obtained in
G″ values ranged from 47.60 kPa in 6% + PFR ice cream the whipping studies (Figure 1), where ice cream mixes
to 11.85 kPa in 6% ice cream. Samples containing the containing the fat replacers exhibited lower overrun
two replacers did not differ significantly. values. The increased viscous component could have
The tan δ values reported in Table 5 confirm that been due to the increased molecular entanglement in
milk fat plays an important role in determining the the samples containing the fat replacers.
viscoelastic properties. The ice cream with 12% milk In the present study, the influence of ice phase on
fat had slightly more elastic behavior than those with the viscoelastic properties of ice cream was not consid-
8 or 6% fat, even though the difference was not statisti- ered. The main purpose of this study was to compare
cally significant. The 12% milk fat ice cream had sig- the effects of fat and fat replacers on the viscoelastic
nificantly lower (P ≤ 0.05) tan δ values than the treat- properties of the mixes and ice creams.
ments containing the fat replacers. Destabilization of
fat during freezing of ice cream may play a role in CONCLUSIONS
determining the elasticity in the final product, so treat-
ments having a higher degree of destabilization may Milk fat content influenced the elastic component in
have a higher elastic component. The 12% treatment ice cream and mix samples. Besides the amount of milk
had the highest destabilization (Figure 2) and had the fat, factors that influence fat destabilization and whip-
highest elasticity of all treatments. This suggests that
not only the total fat content but also fat association
and the degree of destabilization play important roles
in affecting the viscoelastic properties. Even though the
6% + PFR treatment had high fat destabilization, this
particular treatment, with additional protein, did not
Table 4. Mean storage modulus (G′), loss modulus (G″), and tan δ
values of five ice cream mixes measured at 4 Hz and 4°C.