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Rheological Properties of Ice Cream Mixes and Frozen Ice Creams

Containing Fat and Fat Replacers


S. Adapa,* H. Dingeldein,† K. A. Schmidt,*
and T. J. Herald*
*Dept. of Animal Sciences and Industry
Kansas State University, Manhattan 66506
†Kerry Foods, Inc., Jackson, WI 53037

ABSTRACT Milk fat interacts with other ingredients to develop the


texture, mouthfeel, creaminess, and overall sensation
Ice cream mixes and frozen ice creams at milk fat of lubricity (Giese, 1996; Akoh, 1998). The type and
levels of 12%, 8%, 6%, 6% plus a protein-based fat re- amount of fat influence the characteristics of the resul-
placer, and 6% plus a carbohydrate-based fat replacer tant ice creams by affecting their rheological properties.
were evaluated for viscoelastic properties by dynamic Typically, ice cream contains 10 to 16% fat. But in re-
testing with sinusoidal oscillatory tests at various fre- cent years, some ice cream manufacturers have reduced
quencies. The storage modulus (G′), loss modulus (G″), the amount of fat and replaced those fat solids with
and tan δ (G″/G′) were calculated for all the treatments carbohydrates or proteins (LaBarge, 1988; Giese, 1996).
to determine changes in the viscous and elastic proper- During the freezing of ice cream, the whipping action
ties of the mixes and frozen ice creams due to fat con- and ice crystallization destabilizes the fat emulsion in
tent. In ice cream mixes, G′ and G″ exhibited a strong the mix. The destabilized fat acts as a cementing agent
frequency dependence. The G″ was higher than G′ and provides support to the air bubbles primarily lined
throughout the frequency range (1 to 8 Hz) examined, by proteins. The combination of milk proteins and par-
without any crossover, except for the 12% mix. Elastic tially coalesced fat provides strength and structure to
properties of the ice cream mixes decreased as fat con- the ice cream (Goff and Jordan, 1989; Hegenbart, 1996;
tent decreased. Tan δ values indicated that fat replacers
Marshall and Arbuckle, 1996). Thus, creating and sta-
did not enhance the elastic properties of the ice cream
bilizing the desired structure in low-fat frozen dessert
mixes. In all frozen ice creams, G′ and G″ again showed
products is difficult, because the coalesced fat fraction is
a frequency dependence throughout the range tested
lowered, whereas the protein fraction may be increased.
(0.5 to 10 Hz). The amount of fat in ice creams and the
These structural changes can be detected by evaluating
degree of fat destabilization affected the elasticity in
physical and sensory properties of the frozen dairy
the frozen product. Even though the ice creams did not
desserts.
have significant elastic properties, when compared as
Stampanoni Koeferli et al. (1996) found that addition
a group the samples with higher fat content had higher
of fat increased the buttery and creamy notes as well
elastic properties. The addition of protein-based and
as mouth coating in ice creams. Guinard et al. (1996)
carbohydrate-based fat replacers did not enhance the
reported that ice creams with higher fat content had
elastic properties of the ice creams but did increase the
better flavor and texture ratings as determined by a
viscous properties.
sensory panel. Specter and Setser (1994) reported that
(Key words: ice cream, viscoelastic, fat replacer)
replacing milk fat in ice cream with tapioca or potato
Abbreviation key: CFR = carbohydrate-based fat re- dextrin increased coarseness and decreased creaminess
placer, PFR = protein-based fat replacer. relative to dairy fat. Schmidt et al. (1993) found that
the use of carbohydrate-based fat replacers in reduced-
INTRODUCTION fat ice creams resulted in mixes with higher viscosities.
These mixes incorporated less air than a control mix or
Structure development in ice cream often is attrib- protein-based fat replacer mix. All of the above studies
uted to the macromolecules present in the ice cream focused on the effects of fat content on the sensory and
mix—milk fat, protein, and complex carbohydrates. physical properties of the ice cream. No conclusive stud-
ies were found on the influence of fat reduction and use
of fat replacers on the dynamic rheological properties
of ice cream mixes and frozen ice creams.
Received February 10, 2000.
Accepted May 4, 2000. Rheology begins with a consideration of two ideal
Corresponding author: K. A. Schmidt; e-mail: kschmid@ksu.edu. materials—an elastic solid and a viscous liquid—with

2000 J Dairy Sci 83:2224–2229 2224


RHEOLOGICAL PROPERTIES OF ICE CREAM 2225

most foods having rheological properties somewhere in fat plus a carbohydrate-based fat replacer (CFR), con-
between; thus, they are termed “viscoelastic” (Stanley taining microcrystalline cellulose and guar gum. For-
et al., 1996). Viscoelastic refers to the simultaneous mulas for the mixes are shown in Table 1. During mix
existence of solid and fluid behaviors. Generally, to preparation, stabilizers (Danisco Ingredients USA, Inc.,
measure viscoelastic properties an input wave is admin- New Century, KS) and fat replacers (PFR, Dairy-Lo,
istered to a sample in the form of sinusoidally varying Cultor, Terre Haute, IN; CFR, Novagel, FMC Corpora-
stress or strain while the corresponding stress or strain tion, Newark, DE) were blended with cane sugar (Impe-
is computed. If the stress and strain are in phase, i.e., rial Sugar Company, Sugar Land, TX), 36 DE corn
δ = 0°, the sample is considered an ideal solid and if syrup solids (Roquette America, Keokuk, IA), and
the stress and strain are out of phase, i.e., δ = 90°, added to milk ingredients (milk and cream, KSU Dairy
the sample is considered an ideal liquid. The in-phase Plant, Manhattan, KS; nonfat dry milk, Farmers Coop-
component of the response curve is called the storage erative Creamery, McMinnville, OR) at 35°C. Ice cream
modulus (G′, elastic) and the out-of-phase component mixes (35 L) were batch pasteurized at 74°C for 30 min
of the response curve is called the loss modulus (G″, (Groen Manufacturing Company, Chicago, IL) and then
viscous). homogenized in a single-stage homogenizer (Multi-Flo
Traditionally, the firmness of frozen dairy products homogenizer, model 3DD3, Creamery Packaging Com-
was determined by a penetrometer test, which is a one- pany, Chicago, IL) at 10.4 MPa. Homogenized mixes
dimensional approach. With the advent of rheometers, were cooled to 4°C and stored at that temperature for
measuring the complex nature of viscoelasticity has 1 d before tests were performed. The remaining product
become easier. Goff et al. (1995) measured the rheologi- was frozen.
cal properties of ice cream mixes made with and without
stabilizers and found that stabilized mixes exhibited Whipping Ability
significantly greater storage and loss moduli at temper-
atures of less than −8°C. The unstabilized samples also Whipping ability was estimated by the overrun
had greater tan δ values at all temperatures than stabi- method (Phillips et al., 1987) at −28°C (air temperature)
lized samples. They reported that as overrun in the in a walk-in freezer. A 280-ml sample (4°C) was
frozen product increased from 20 to 60%, tan δ de- whipped in a mixer (Classic Kitchen Aid, model K45SS,
creased significantly, confirming that air contributes to Kitchen Aid, St. Joseph, MI) at speed 10. Overrun val-
the elasticity of the final product. The way air bubbles ues were calculated at 4-min intervals. After weighing,
interact with fat in the surrounding medium may be a the foam was returned to the mixer for further whipping
way to manipulate the elasticity component in low-fat within 60 s. The test was stopped after overrun values
ice creams and produce a more desirable product. peaked. Whipping ability was expressed as the percent-
The primary objective of this project was to determine age of overrun and calculated as follows:
the effect of milk fat and fat replacers on the viscoelastic
properties of ice cream mixes and frozen ice creams. % overrun = (weight of unit volume of mix
Fat replacers should have characteristics, like shear − weight of unit volume foam)/weight
thinning, associated with creamy foods (Clark, 1994). of unit volume of foam × 100.
Ingredients that develop extensively networked gel
structures, so that their structural units cannot move
Ice Cream Mix Freezing
independently, cannot promote creaminess even
though they may bind water very effectively (Clark, After overnight refrigeration at 4°C, the mixes were
1994). Thus, measurement of the viscoelastic behavior stirred thoroughly and frozen in a Cherry-Burrell Vogt
of frozen products containing different fat replacers VS-85 continuous ice cream freezer (Cherry-Burrell
should elucidate structural changes that occur as a re- Corporation, Cedar Rapids, IA) to −5°C temperature
sult of differences among ingredients present during and 80 ± 2% overrun. The overrun values were calcu-
freezing and frozen storage and lead to a better under- lated as follows:
standing of frozen dessert systems.
% overrun = (weight of unit volume of mix
MATERIALS AND METHODS − weight of unit volume of ice cream)/weight
of unit volume of ice cream × 100.
Ice Cream Mix Preparation
Ice cream mixes were formulated to contain 12%, When appropriate freezing conditions were reached, ice
8%, 6% milk fat; 6% milk fat plus a protein-based fat cream was filled immediately into sample containers—
replacer (PFR), containing whey proteins, and 6% milk plastic petri dishes of 100 mm diameter (Fisher Scien-

Journal of Dairy Science Vol. 83, No. 10, 2000


2226 ADAPA, ET AL.

Table 1. Composition (percent weight) of five ice cream mixes.

Nonfat milk Corn syrup


Mix Fat solids Sugar solids Stabilizer Fat replacer Total solids
12% 12 11.0 12 4 0.35 *** 39.35
8% 8 15.0 12 4 0.35 *** 39.35
6% 6 15.5 12 4 0.35 *** 37.85
6% + PFR1 6 11.5 12 4 0.35 3.5 37.35
6% + CFR2 6 11.5 12 4 0.35 2.0 35.85
1
Protein-based fat replacer, Cultor, Terre Haute, IN.
2
Carbohydrate-based fat replacer, FMC Corporation, Newark, DE.

tific, Pittsburgh, PA). Frozen product was drawn into Fat Destabilization Measurements
the bottom dish, leveled off with a spatula and covered
with the lid. Filled petri dishes were placed immedi- Fat destabilization measurements were done as de-
ately in the hardening room (−30°C) for 24 h before scribed by Keeney and Josephson (1958). Turbidity
further testing was done. measurements were made with a Klett-Summerson col-
orimeter (model # 800-3, Klett Manufacturing Co., Inc.,
New York, NY) set at 540 nm. Fat destabilization was
Sample Preparation calculated as the percentage of turbidity in frozen ice
All ice cream samples for rheological testing were cream samples compared with turbidity in ice cream
mixes. The formula used to determine the percent fat
prepared inside the hardening room to avoid any melt-
ing. Ice cream was taken out of the petri dishes and destabilization was:
smaller samples were prepared. A precooled (−30°C)
metallic, hollow cylinder (30 mm i.d.) was used to cut Turbidity of the ice cream/turbidity of the mix × 100.
smaller cylindrical samples. These samples were loaded
onto the rheometer stage for rheological measurements. The smaller the percent fat destabilization values,
the greater is the fat destabilization in the ice cream.

Viscoelastic Measurements
Statistical Analysis
Ice cream mixes. Measurements were made using a
The experiment was replicated with three mixes
Rheometer (Bohlin Rheometer, VOR, Bohlin Rheology,
made on different days, and the data were analyzed
Lund, Sweden). For ice cream mixes, a double gap cylin-
with SAS software program (SAS Institute, 1996). One-
drical measuring system was used with a torque ele-
way analyses of variance (ANOVA) were conducted; ice
ment of 1.43 gⴢcm. The measurement interval was set
cream mixes or frozen ice creams were the treatments,
at 10 s with a strain of 0.02%. A preliminary strain
and means were compared using least significant differ-
sweep was performed to determine the linear viscoelas-
ences generated by the general linear procedure (PROC
tic region of the ice cream mixes. This region is the zone
GLM). Results were considered significant for P < 0.05.
where the stress-to-strain modulus is constant, and
generally this is the region where viscoelastic proper-
ties are measured. The frequency range used for the RESULTS AND DISCUSSION
mixes was 1 to 8 Hz.
Ice Cream Mixes
Frozen ice creams. For frozen ice creams, parallel
plate geometry was used (top plate 30 mm diameter), Overrun values compared at 4 min showed that ice
and plates were allowed to equilibrate (−8°C) with sam- cream mix with 6% fat produced significantly higher
ples before testing to avoid problems associated with air incorporation than any other mix, followed by the
melting at the surface of the geometry. The measure- 12% mix. But at 8 min, there was no statistical differ-
ments were made at −8°C. A gap of 11.5 mm and a ence between the 6 and 12% mixes. The mix with 6%
torque bar of 92 gⴢcm were used in this study. Before milk fat had a mean overrun of 156% at 8 min (Figure
making the measurements, we conducted a strain 1). At 12 min, the overrun decreased to 118%. Mixes
sweep to determine the linear viscoelastic region (0.25% containing 8 and 12% milk fat followed the same pat-
strain). Storage modulus (G′) and loss modulus (G″) tern. Overrun for the mix containing PFR peaked in 4
were measured by using sinusoidal oscillatory tests at min, decreased at 8 min, and then leveled off. The CFR
frequencies of 0.5 to 10 Hz. mix incorporated the least amount of air (82% at 4 min),

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RHEOLOGICAL PROPERTIES OF ICE CREAM 2227

fat, G′ was greater than G″ at frequencies 1, 1.5, and


2 Hz but, from 3 Hz onwards, the G″ was greater than
G′, indicating that a crossover point occurred at a fre-
quency of 2 Hz. This crossover point represents the
transition of the mix from a more elastic behavior (G″
< G′) at lower frequencies to that of a more viscous
behavior (G″ > G′) at higher frequencies and also shows
that G″ increased at a faster rate than G′. The other four
mixes had greater G″ than G′ throughout the frequency
range tested (1 to 8 Hz) without any crossover points.
This frequency dependence of the G′ and G″ allows these
samples to be categorized as “physical gels” (Telis and
Kieckbusch, 1997). The network formed in physical gels
Figure 1. Mean percent overrun values (two replications) of five is of linkages that are more susceptible to disruption
ice cream mixes measured at −28°C air temperature and 4-min inter-
vals. (◆ = 12% mix; 䊏 = 8% mix; ▲ = 6% mix; × = 6% + PFR mix; ● when force is applied. The G′ values of the 12% mix
= 6% + CFR mix). were significantly higher (P ≤ 0.05) than G′ values of
all other mixes at 1 Hz. But, at 4 Hz frequency (Table
4), the G′ values of 12% mix were only different from
but overrun remained unchanged during the next 8 min the 6% + PFR mix. The CFR mix had a higher G″ than
of whipping. the PFR mix because of the increase in viscosity brought
The CFR mix could have such low overruns at 4 min about by the carbohydrates. This was expected, because
because of the higher viscous component, which could carbohydrates are known to be good water binding
have prevented air incorporation. High viscous systems agents, sometimes better than proteins (Clark, 1994;
do not favor foaming capacity but do favor foam stability Akoh, 1998).
(Stanley et al., 1996). Despite the similar fat content, Tan δ values (Table 4) increased as milk fat content
the PFR mix had lower foam overrun values at 4, 8, decreased, verifying that the mixes with higher milk
and 12 min than the 6% milk fat mix (P ≤ 0.05). There- fat content resulted in a system that responded more
fore the protein-based fat replacer did not enhance the elastically than the mixes having lower levels of fat
whipping ability. Ice cream mixes containing carbohy- content. As can be seen in Table 4, the 8 and 6% mixes
drate-based fat replacers exhibit a viscous behavior be- were not significantly different from each other but
cause of the capability for imbibing water, which would differed from the 12% mix, which indicates that a varia-
increase the viscosity of the system (Cottrell et al., 1979; tion in fat content or fat: protein ratio could alter the
Schmidt et al., 1993). This increased viscosity could elastic properties significantly. The two mixes con-
have been the primary reason for decreased whipping taining the fat replacers had similar elasticities, but
abilities. Previous research in whipped creams (Stanley the mix containing CFR had lower elastic properties
et al., 1996) has shown that use of stabilizers in whipped compared with 6, 8, and 12% mixes. This indicates that
creams led to increased viscosities which in turn re- as fat is replaced by a complex carbohydrate or addi-
sulted in lower overruns but a more stable foam than tional protein, the viscous component becomes the pre-
foam from creams that were unstabilized. dominant characteristic.
The G′ and G″ of all mixes increased as the frequency
increased (Tables 2 and 3). This strong frequency de- Frozen Ice Creams
pendence of G′ and G″ is an indication of the typical The average G′ values of 12% milk fat ice cream were
viscoelastic behavior. In the mix containing 12% milk significantly higher than the 6% milk fat ice cream not

Table 2. Mean loss modulus (G″) of ice cream mixes measured at a frequency of 1, 4, and 8 Hz.
Loss modulus (Pa)

Frequency (Hz) 12% Mix 8% Mix 6% Mix 6% + PFR Mix1 6% + CFR Mix2
1 2.11 ± 0.38a 2.04 ± 0.08a 2.12 ± 0.57a 1.54 ± 0.05b 2.05 ± 0.52a
4 4.37 ± 0.59ab 4.48 ± 0.11ab 4.65 ± 0.99a 3.65 ± 0.09b 4.77 ± 1.13a
8 5.79 ± 0.75ab 6.02 ± 0.15ab 6.11 ± 1.10a 4.96 ± 0.10b 6.40 ± 1.41a
Means of three replicates in the same row with same superscripts do not differ significantly (P < 0.05).
a,b
1
6% milk fat mix containing the protein-based fat replacer.
2
6% milk fat mix containing the carbohydrate-based fat replacer.

Journal of Dairy Science Vol. 83, No. 10, 2000


2228 ADAPA, ET AL.

Table 3. Mean storage modulus (G′) of ice cream mixes measured at a frequency of 1, 4, and 8 Hz.

Storage modulus (Pa)


Frequency (Hz) 12% Mix 8% Mix 6% Mix 6% + PFR Mix1 6% + CFR Mix2
1 2.23 ± 0.61a 1.66 ± 0.12b 1.61 ± 0.66b 1.08 ± 0.06c 1.33 ± 0.30bc
4 4.13 ± 0.96a 3.58 ± 0.20a 3.68 ± 1.30a 2.56 ± 0.11b 3.28 ± 0.80ab
8 5.31 ± 1.07a 4.91 ± 0.19ab 5.12 ± 1.58a 3.75 ± 0.13b 4.76 ± 1.10ab
Means of three replicates in the same row with same superscripts do not differ significantly (P ≤ 0.05).
a,b,c
1
6% milk fat mix containing the protein-based fat replacer.
2
6% milk fat mix containing the carbohydrate-based fat replacer.

containing any fat replacers (Table 5), indicating the have a high elastic component. Ice cream containing
importance of milk fat content in contributing to the the CFR had the least fat destabilization. This could
elastic component of ice creams. At 1 Hz frequency, G′ have been due to the high mix viscosity that might have
values ranged from 39.42 kPa in 12% ice cream to 6.05 impeded the fat association during freezing. Ice cream
kPa in 6% ice cream. The viscous component (G″) was mixes with high viscosities are known to have limited
significantly higher in samples containing the fat re- whipping ability (Marshall and Arbuckle, 1996). These
placers than in the 8 and 6% milk fat ice creams. The results were in agreement with the data obtained in
G″ values ranged from 47.60 kPa in 6% + PFR ice cream the whipping studies (Figure 1), where ice cream mixes
to 11.85 kPa in 6% ice cream. Samples containing the containing the fat replacers exhibited lower overrun
two replacers did not differ significantly. values. The increased viscous component could have
The tan δ values reported in Table 5 confirm that been due to the increased molecular entanglement in
milk fat plays an important role in determining the the samples containing the fat replacers.
viscoelastic properties. The ice cream with 12% milk In the present study, the influence of ice phase on
fat had slightly more elastic behavior than those with the viscoelastic properties of ice cream was not consid-
8 or 6% fat, even though the difference was not statisti- ered. The main purpose of this study was to compare
cally significant. The 12% milk fat ice cream had sig- the effects of fat and fat replacers on the viscoelastic
nificantly lower (P ≤ 0.05) tan δ values than the treat- properties of the mixes and ice creams.
ments containing the fat replacers. Destabilization of
fat during freezing of ice cream may play a role in CONCLUSIONS
determining the elasticity in the final product, so treat-
ments having a higher degree of destabilization may Milk fat content influenced the elastic component in
have a higher elastic component. The 12% treatment ice cream and mix samples. Besides the amount of milk
had the highest destabilization (Figure 2) and had the fat, factors that influence fat destabilization and whip-
highest elasticity of all treatments. This suggests that
not only the total fat content but also fat association
and the degree of destabilization play important roles
in affecting the viscoelastic properties. Even though the
6% + PFR treatment had high fat destabilization, this
particular treatment, with additional protein, did not

Table 4. Mean storage modulus (G′), loss modulus (G″), and tan δ
values of five ice cream mixes measured at 4 Hz and 4°C.

Mix G′ (Pa) G″ (Pa) Tan δ


a ab
12% 4.13 4.37 1.07d
8% 3.58a 4.48ab 1.25c
6% 3.68a 4.65a 1.31bc
6% + PFR1 2.56b 3.65b 1.42ab
6% + CFR2 3.28ab 4.77a 1.45a
a,b,c,d
Means of three replicates in the same column with different
superscripts differ (P ≤ 0.05). Figure 2. Fat destabilization in frozen ice creams as determined
1
6% milk fat mix containing the protein-based fat replacer. by the turbidity measurements. % designates milk parameter PFR =
2
6% milk fat mix containing the carbohydrate-based fat replacer. protein fat replacer; CFR = carbohydrate fat replacer.

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RHEOLOGICAL PROPERTIES OF ICE CREAM 2229
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Cottrell, J.I.L., G. Pass, and G. O. Phillips. 1979. Assessment of
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a ab 30:1085–1088.
12% 39.42 30.70 1.02b
Giese, J. 1996. Fats, oils, and fat replacers. Food Technol. 50(4):78–83.
8% 22.12ab 25.55bc 1.44ab
Goff, H. D., and W. K. Jordan. 1989. Action of emulsifiers in promoting
6% 6.05b 11.85c 2.01ab
fat destabilization during the manufacture of ice cream. J. Dairy
6% + PFR1 22.25ab 47.60a 2.44a
Sci. 72:18–29.
6% + CFR2 18.65ab 46.15a 2.43a
Goff, H. D., B. Freslon, M. E. Sahagian, T. D. Hauber, A. P. Stone,
a,b,c
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The authors thank the Kansas Agricultural Experi- Stampanoni Koeferli, C. R., P. Piccinali, and S. Sigrist. 1996. The
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