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COLOR TV
SERVICE MANUAL
CHASSIS : CW81B
MODEL : 21SA1RL/RG/RLX
MODEL : 21SA1RL/RG/RLX-L4
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
Aug., 2009
P/NO : MFL42466416 Printed in China
SPECIFICATIONS
POWER INPUT ....................................................................................................................................................... AC100-240V~50/60Hz
POWER CONSUMPTION ....................................................................................................................................................................85W
ANTENNA INPUT IMPEDANCE .....................................................................................................................VHF/UHF 75 ohm Balanced
CHANNEL RANGE
VHF .................................................................................................................................................................................................. 2-13
UHF ................................................................................................................................................................................................. 14-69
CATV(125) .................................................................................................................................................................01, 02¡›13, 14¡›125
INTERMEDIATE FREQUENCIES
Picture I-F carrier frequency........................................................................................................................................................45.75MHz
Sound I-F carrier frequency ......................................................................................................................................................41.25 MHz
Color Sub-carrier frequency ..................................................................................................................................................... 42.17 MHz
Center frequency ............................................................................................................................................................................44 MHz
CHASSIS CONSTRUCTION ..................................................................................................................................... IC-Solid state chassis
PICTURE TUBE ....................................................................................................................................... Type No. : A51QGV991X001(D)
SOUND OUTPUT .................................................................................................................................................................... 7W or 10W
CABINET ........................................................................................................................................................................................... Plastic
Copyright©2009 LG Electronics.Inc. All right reserved. -2- LGE Internal Use Only
Only for training and service purposes.
c. Antenna Cold Check-With the instrument AC plug removed from any 4. Picture Tube Implosion Protection Warning-The picture tube in this
AC source, connect an electrical jumper across the two AC plug prongs. receiver employs integral implosion protection. For continued implosion
Place the instrument AC switch in the on position. Connect one lead of protection, replace the picture tube only with one of the same type and
an ohmmeter to the AC plug prongs tied together and touch the other number. Do not remove, install, or otherwise handle the picture tube in
ohmmeter lead in turn to each tuner antenna input exposed terminal any manner without first putting on shatterproof goggles equipped with
screw and, if applicable, to the coaxial connector. If the measured side shields. People not so equipped must be kept safely away while
resistance is less than 1.0 megohm or greater than 5.2 megohm, an picture tubes are handled. Keep the picture tube away from your body.
abnormality exists that must be corrected before the instrument is Do not handle the picture tube by its neck. Some "in-line" picture tubes
returned to the customer. Repeat this test with the instrument AC are equipped with a permanently attached deflection yoke; because of
switch in the off position. potential hazard, do not try to remove such "permanently attached"
yokes from the picture tube.
d. Leakage Current Hot Check-With the instrument completely
reassembled, plug the AC line cord directly into a 120 V AC outlet. 5. Hot Chassis Warning-a. Some TV receiver chassis are electrically
(Do not use an isolation transformer during this test.) Use a leakage connected directly to one conductor of the AC power cord and may be
current tester or a metering system that complies with American safely serviced without an isolation transformer only if the AC power
National Standards Institute (ANSI) C101.1 Leakage Current for plug is inserted so that the chassis is connected to the ground side of
Appliances and Underwriters Laboratories (UL) 1410, (50.7). With the the AC power source. To confirm that the AC power plug is inserted
instrument AC switch first in the on position and then in the off position, correctly, with an AC voltmeter measure between the chassis and a
measure from a known earth ground (metal waterpipe, conduit, etc.) to known earth ground. If a voltage reading in excess of 1.0 V is obtained,
all exposed metal parts of the instrument (antennas, handle bracket, remove and reinsert the AC power plug in the opposite polarity and
metal cabinet, screwheads, metallic overlays, control shafts, etc.), again measure the voltage potential between the chassis and a known
especially any exposed metal parts that offer an electrical return path to earth ground. b. Some TV receiver chassis normally have 85 V AC (RMS)
the chassis. Any current measured must not exceed 0.5 milliamp. between chassis and earth ground regardless of the AC plug polarity.
Reverse the instrument power cord plug in the outlet and repeat the These chassis can be safely serviced only with an isolation transformer
test. inserted in the power line between the receiver and the AC power
ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN source, for both personnel and test equipment protection. c. Some TV
INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE receiver chassis have a secondary ground system in addition to the main
ELIMINATED BEFORE RETURNING THE INSTRUMENT TO THE chassis ground. This secondary ground system is isolated from the AC
CUSTOMER. power line. The two ground systems are electrically separated by
insulating material that must not be defeated or altered.
AC Leakage Test (READING SHOULD
NOT BE ABOVE 6. Observe original lead dress. Take extra care to assure correct lead
0.5mA) dress in the following areas: a. near sharp edges, b. near thermally hot
LEAKAGE parts- be sure that leads and components do not touch, c. the AC
DEVICE CURRENT
UNDER TESTER supply, d. high voltage, and e.antenna wiring. Always inspect in all areas
TEST for pinched, out-of-place, or frayed wiring. Do not change spacing
+ -
between components, and between components and the printed circuit
TEST ALL board. Check the AC power cord for damage.
EXPOSED METAL
SURFACES
7. Components, parts, and/or wiring that appear to have overheated or are
2-WIRE CORD otherwise damaged should be replaced with components, parts, or
wiring that meet original specifications. Additionally, determine the
ALSO TEST WITH EARTH cause of overheating and/or damage and, if necessary, take corrective
PLUG REVERSED GROUND
(USING AC ADAPTER action to remove any potential safety hazard.
PLUG AS REQUIRED)
8. PRODUCT SAFETY NOTICE
e. X-Radiation and High Voltage Limits-Because the picture tube is the Some electrical and mechanical parts have special safety related
primary potential source of X-radiation in solid-state TV receivers, it is characteristics which are often not evident from visual inspection, nor can
specially constructed to prohibit X-radiation emissions. For continued X- the protection they give necessarily be obtained by replacing them with
radiation protection, the replacement picture tube must be the same components rated for higher voltage, wattage, etc. Parts that have
type as the original. Also, because the picture tube shields and mounting special safety characteristics are identified by shading, by a ¡ , or by
hardware perform an X-radiation protection function, they must be on schematics and parts lists. Use of a substitute replacement that does
correctly in place. not have the same safety characteristics as the recommended
High voltage must be measured each time servicing is done that replacement parts might create shock, fire, and/or other hazards. Product
involves B+, horizontal deflection, or high voltage. Correct operation of safety is under review continuously and new instructions are issued
the X-radiation protection circuits also must be reconfirmed each time whenever appropriate.
Copyright©2009 LG Electronics.Inc. All right reserved. -3- LGE Internal Use Only
Only for training and service purposes.
Copyright©2009 LG Electronics.Inc. All right reserved. -4- LGE Internal Use Only
Only for training and service purposes.
Copyright©2009 LG Electronics.Inc. All right reserved. -5- LGE Internal Use Only
Only for training and service purposes.
screen of CPT.
Copyright©2009 LG Electronics.Inc. All right reserved. -6- LGE Internal Use Only
Only for training and service purposes.
SYNC KiI 0/1 1: SYNC KILL=1(no signal); 0: SYNC KILL=0 (no signal) 1
2 2: FARSI (ENG/FARSI)
SND MODE 0/1/2 0: MONO; 1: AV STEREO; 2: RF STEREO 2
<Table 1>
Copyright©2009 LG Electronics.Inc. All right reserved. -7- LGE Internal Use Only
Only for training and service purposes.
Copyright©2009 LG Electronics.Inc. All right reserved. -8- LGE Internal Use Only
Only for training and service purposes.
Copyright©2009 LG Electronics.Inc. All right reserved. -9- LGE Internal Use Only
Only for training and service purposes.
2. TU / IF SECTION
11100 TUNER
11100
2 7 8 10
6 TUNER/IF
(TU101) 11
9
4 5 1
3. VIDEO PROCESSING
12511
PA01,R82,C30,C28,
R154,C101,Z111
12509 KEY I/P Section NO SOUND
DEFLECTION SECTION
LV762XX 17~22
R404,R512,R532,C512,C513
1~13
12502 C515,C516,C517,C523,C544
04,09,35,4
REAR A/V DVD Deflection Problem
12 41 9,62
Vertical/Horizontal Line
AUDIO L/R L IN: L221,C215
R IN: L222,C222 12505
VIDEO IN: L225,R226 12503 12504
POWER SUPPLY SECTION
DVD-Y,Pb,Pr IN: C210,C211,C212
OSC SECTION (4.43MHz) RESET SECTION
DVD-R IN: L221,C215 POWER
DVD-L IN: L222,C222 X501, R22,C15 ST-5V(C521,R528)
R537 RGB 9V(C510,C511,R515)
AUDIO/VIDEO No I/P, O/P IF VCC(C528,C526,L528,C547)
SET Maneuver SET Maneuver
VCC(C518,L503)
defectiveness defectiveness
Clock Error MENU Picture Error SET Maneuver defectiveness
OSD Not Working SET LATCH-UP KEY Not Working No Sound
MENU Picture Error
(S-Vcc)
LA42101 (#7,Vcc) IC 601 (SOUND-amp) 5W MONO
17V 14V / 25mA
20V-(10W) D824 C831
(330u/25V) LA42102 (#7,Vcc) IC 601 (SOUND-amp) 5W+5 W ST
(SFAF504G)
17V LA42102N (#7,Vcc) IC 601 (SOUND-amp) 10W+10W ST
(st-by 5V)
ST-5V
11V KIA78L05BP D-Coil Relay
D813 R873 IC04 T/X Pre-Amp
(RU3AMV) (47/0.5W)
C826
MAIN IC (#24, Vcc)
(1000u/16V) IC806
ST-5V EEPROM (#8, Vcc)
ST_BY 1W KIA78R05API
Option D806
R620
(TVR06J) IC804
(RS 5.6/2W) IC803 5V_1 5.0V / 231mA
KIA78R09API KIA7805API LV76213(#62,#4 Vcc) IC 501 (Main IC)
C838 5.0V / 14mA
(2200u/25V) NT: 398mA
PAL:503mA NT: 360mA LA72730 (#8 Vcc) IC 751 (S/W IC )
PAL:465mA 5.0V / 40mA
SMPS LA72702N (#19 Vcc) IC 661 (RF STEREO NT)
Trans
FBT LA42102 (#5,St-by) IC 601 (SOUND-amp)
85mA
Trans 184.47V / 18mA 3.3V LC75024E (3.3V Vcc) IC 807 (NICAM)
180V CPT Board 3.3V Reg. 5V
1.8V 145mA.
LC75024E (1.5V Vcc)
1.5V Reg.
D505 C540 60mA
(RGP10J)) (4.7u/250V) R520 FM TX, Game, USB OPT
9V (RS 620) 3.3V / 10mA
LV76213(#9, Vcc) IC 501 (Main IC 3.3V Vcc)
28.2V / 320mA R513
LA78040N 9V (RS 300)
5.0V / 13mA
26V (#2,Vcc) LV76213(#20, Vcc) IC 501 (Main IC Hor Vcc)
R529
8.0V / 15mA
D301 9V (RS 68)
(RGP15J)) LV76213(#49,Vcc) IC 501 (Main IC RGB Vcc)
R132
9V 5V /75mA.
C309 (RS 68)
(470u/35V) TUNER(Vcc)
110V FBT B+
D826 R833 L802 FR403
29.97V / 10mA (28V~32V)
(RU3AMV) (RS 0.47/2W) (82uH) (RF 1.2/2W)
Tuner 30V
C831 R107
(220u/160V) (RS 12K/2W)
15300
VERTICAL IC(IC301)
LA78141
15305
O/STAGE
V-IN
PUMP V-
VCC -UP GND OUT
VERTICAL O/P DAMPING V
V-REF & FILTER E
R310,R315,C314,C305,C310 R
15301 T
VERTICAL FOLDING
VERTICAL I/P VERTICAL ROLLING NOISE D
R305,R309,R311,C322 (HORZ LINE MOVING UP/DOWN) Y
15303 15308
VCC SECTION (24V) 15304 OUTPUT STAGE VCC SECTION
FR301,D301,C303,C309,C306 PUMP UP VCC
C307
FBT SEC O/P VCC C307,D302
FULL RASTER
RETRACE LINE
VCT VERT. PROTECTION
VERT. PROTECTION ENABLE ENABLE
CAUSES NO POWER POWER OFF
POWER OFF
7. HORIZONTAL SECTION
COLLECTOR
14410
HEATER
VOLTAGE
.FR401
X-RAY WORKING
SAFETY PROB
ROLLING PICT
180V VOLTAGE
FR501,D505,C540
NO RETRACE
T402
26V VOL
ANODE
FOCUS
SCREEN
ANT.
Speaker
13603
1 CHIP IC NICAM IC
TUNER LA42102L(10W*2))
(LV762XX) (LC75024E)
TUNER : RF signal is feed to TUNER through Antenna. IF output from Tuner is then given to 1 CHIP IC.
1 CHIP IC : 1 CHIP IC processes the input IF. Demodulates Picture and sound information and gives analog R G B
output for Display and SPKL/R as audio output, this sound output is further Amplified and feed to speakers.
Sound Amp : Sound amps(LA42102L) is and Audio Amplifier it amplifies the output sound signal from
L901
180V
Q901
The CPT-BOARD assembly is composed of discrete type RGB
Amplifier. Q903
Amp- Gain is defined by Resistance of R917, R912,R923.
B
L904 R906
R905 R921
C902
9V
R908 C904 R922
D902
VIDEO PROCESSING
11500 SECTION CPT DRIVE
16100 SECTION
L901 16004
180V DISCHARGE
16101 PROTECTION CIRCUIT
R,G,B Signal-IN L902 ONE SIGNAL R/G/B)
L902, L903, L904 MISSING
R NO PICTURE, CPT
ONE SIGNAL (R/G/B) Q901 Dead >
MISSING
G >
L903 R916 CPT / e-GUN
R915 Q902
C907
16002 B >
L904 R906
CPT CIRCUIT VCC / GND R905 R921
1 Vcc 180V 5 GND C902
9V
R908 C904 R922
D902
16005 17006
Spot Killer CIRCUIT Heater Voltage
943
400
174
170
112 510
150 (option)
913
120
300
590 520
311
530
310
540
330
Option Par
t
AC
AUDIO B+
MONO
MONO 9
IC04 (17V/11V)
SOUND
SOUND AMP
AMP L-OUT ST-5V REG
LA42101
SPK1. SMPS
LA42101 9v
SPK2.
From IC803
IC803 R620
R620 TRANS
STEREO,
STEREO, R-OUT IC804 12
Sound IC804 5V
5V 7.5V
7.5V 9V REG MONO
Sound Max
Max
( ~A43K )
SOUND
SOUND AMP.
AMP.
LA42102(N)
LA42102(N) STEREO
Monitor V OUT(ST)
R610 SOUND
SOUND ( ~ A43L)
RIN-TV 18 2 5 9 5V 5V
5V
23 14 SDA 9v 5v 9v 9v ST-5v 10.5V
SDA SCL IC751
IC751 LA72730
LA72730
24 15
SCL From From From From From
(STEREO IC301 B+
LIN-TV (STEREO Opt)
Opt)
IC804 IC803 IC804 IC804 IC04
3,6 11 1 4 7 21 19 20
(110/115V)
9 10 17 18 R/L Out
14
IC701
V_DY
BTSC
12 1 2 5 49 46~48 62 19 9 24
LA72702 Ext R/L RGB
EXT RGB IF H-Vcc VDD Vcc 17 6
H-OUT
51 OUT LA76213
LA76213 2 185V
IC661
SIF IN SIF 10 AFC
Y(G)/Cr(R)/Cb(B) EW-OUT
A2/NICAM 5 54
out
IF IN FBT
57 56 64 61 10 11 13 31 32 16 8 ABL
LC75024E 8 33
M_R/L OUT(ST)
1
V-OUT (Mono)
HEATER
FB
9
AV
ID
27 26
Collector
SDA SCL
3 B+
SDA SCL TV IN(ST) IC02
9V EEPROM
M L-OUT
IF SAW
SAW
(Mono)
From AV1(V/R/L)-IN 24C04/16
HDT
IC804
5V Z102 V-in
Vcc
FBP in Q402
ST-5V MD1803
TUNER Audio(Game)
R,G,
Video(Game)
33V From USOC
5.1V B IC401
JA01 TDA8145
SDA
4,5,6 8 7
EW IN EW OUT
SCL Rear_AV(1) SCART DVD L401
HIC291
HIC291 Rear_AV(1) SCART DVD
Game
Game Pack(Game
Pack(Game Opt)
Opt) (( PHONE)
PHONE) (FLAT
(FLAT OPT.)
OPT.)
CPT(option)
CONTROL
LED & IR
POWER