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OFFSHORE SERVICE SPECIFICATION

DNV-OSS-121

CLASSIFICATION BASED ON
PERFORMANCE CRITERIA DETER-
MINED FROM RISK ASSESSMENT
METHODOLOGY
MAY 2001

DET NORSKE VERITAS


FOREWORD
DET NORSKE VERITAS (DNV) is an autonomous and independent foundation with the objectives of safeguarding life, prop-
erty and the environment, at sea and onshore. DNV undertakes classification, certification, and other verification and consultancy
services relating to quality of ships, offshore units and installations, and onshore industries worldwide, and carries out research
in relation to these functions.
DNV Offshore Codes consist of a three level hierarchy of documents:
— Offshore Service Specifications. Provide principles and procedures of DNV classification, certification, verification and con-
sultancy services.
— Offshore Standards. Provide technical provisions and acceptance criteria for general use by the offshore industry as well as
the technical basis for DNV offshore services.
— Recommended Practices. Provide proven technology and sound engineering practice as well as guidance for the higher level
Offshore Service Specifications and Offshore Standards.
DNV Offshore Codes are offered within the following areas:
A) Qualification, Quality and Safety Methodology
B) Materials Technology
C) Structures
D) Systems
E) Special Facilities
F) Pipelines and Risers
G) Asset Operation

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Offshore Service Specification DNV-OSS-121, May 2001
Contents – Page 3

CONTENTS

Sec. 1 Introduction........................................................... 5 E. Performance Standards ...........................................................8


E 100 General.............................................................................. 8
A. General.................................................................................... 5
A 100 Introduction....................................................................... 5 F. Risk Reduction........................................................................8
A 200 Application........................................................................ 5 F 100 General.............................................................................. 8
A 300 Scope................................................................................. 5
A 400 Class notation.................................................................... 5 Sec. 3 Verification, Class Entry ..................................... 9
A 500 Terms and conditions........................................................ 5
B. Definitions .............................................................................. 5 A. General....................................................................................9
B 100 Terms ................................................................................ 5 A 100 Introduction....................................................................... 9

Sec. 2 Design Principles and Risk Assessment B. New Installations ....................................................................9


Methodology .......................................................... 7 B 100 Verification scheme for design, construction and
commissioning.................................................................. 9
A. General.................................................................................... 7
A 100 Introduction....................................................................... 7 C. Existing Installations ..............................................................9
C 100 General.............................................................................. 9
B. Design Principles.................................................................... 7
B 100 General.............................................................................. 7 Sec. 4 Verification, Maintenance of Class................... 10
C. Risk Assessment ..................................................................... 7 A. General..................................................................................10
C 100 Hazard identification......................................................... 7 A 100 Introduction..................................................................... 10
C 200 Risk analysis ..................................................................... 7
C 300 Risk assessment ................................................................ 7
C 400 Acceptance criteria ........................................................... 8 B. In-Service Verification Scheme for Maintenance of Class ..10
B 100 General............................................................................ 10
D. Safety-Critical Elements......................................................... 8 B 200 Review of safety-critical elements.................................. 10
D 100 General.............................................................................. 8 B 300 Verification scheme ........................................................ 10

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Offshore Service Specification DNV-OSS-121, May 2001
Page 4 – Contents

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Offshore Service Specification DNV-OSS-121, May 2001
Sec.1 – Page 5

SECTION 1
INTRODUCTION

A. General Whilst classification is maintained, DNV will retain the verifi-


cation scheme under review based on findings of verification
A 100 Introduction activities. DNV will issue an annual verification status report,
which may be used as documentation with other regulatory re-
101 This document presents the DNV service specification view requirements.
for classification of offshore installations based on risk assess-
ment techniques. This means that the acceptability of design 304 Classification in accordance with this specification indi-
and the extent of verification are based on risk assessment rath- cates that the installation has been verified as attaining, and
er than reliance upon prescriptive rules. should foreseeably continue to attain, an acceptable level of
safety and integrity as specified by agreed risk criteria. The
102 The objective of this approach is to provide an alterna- owner or operator is responsible for ensuring compliance with
tive route for classification of individual and novel designs requirements of maritime administrations or conventions, and
whilst maintaining an acceptable level of safety and integrity for seeking concessions where any such requirements are not
equivalent to that achieved under more traditional classifica- fulfilled.
tion rules. Although not mentioned specifically through this
service specification, avoidance of adverse environmental con- A 400 Class notation
sequences shall also be taken into account as far as covered by
traditional classification rules. 401 Offshore installations classed in accordance with the
provisions of this service specification (DNV-OSS-121) will
A 200 Application be assigned the class notation RA.
201 The requirements are applicable for fixed offshore in- A 500 Terms and conditions
stallations, including floating installations designed for use at
a fixed location. 501 The general terms and conditions for classification shall
be as stated in the relevant OSS for the unit type, for example
202 The service is alternative or complementary to classifi- DNV-OSS-102 for floating production units.
cation based on other DNV service specifications (DNV-OSS
series) for such installations. Where classification based on 502 DNV will manage and document approval and verifica-
risk assessment is applied only to a part of an installation, the tion activities for class entry and maintenance of class. DNV
remainder of the installation shall meet the requirements of will also interface with and direct the risk assessment activities
other applicable DNV rules. as necessary to ensure acceptability for classification. The
owner or operator is expected to co-operate with DNV as nec-
In such cases, it is important to ensure a safe interface between essary to establish and undertake the approval and verification
the two classification methods i.e. that design based on risk as- process.
sessment does not have a negative effect upon safety or integ-
rity under classification rules and vice versa.
A 300 Scope B. Definitions
301 Under this service specification, risk assessment means
the systematic identification and evaluation of hazards to per- B 100 Terms
sonnel and plant (see 102). 101 Consequences are the expected effects of an event oc-
Risk assessment is the overall process of risk (hazard) identifi- curring.
cation, risk analysis and risk evaluation. The results of the as- 102 Frequency is the number of occurrences of an event per
sessment identify areas of most significant risk and enable risk unit time. In risk assessment, it is usually expressed as the fre-
reduction measures to be targeted where most effective. quency per year.
The use of risk assessment for classification shall include: 103 Hazard is a source of potential harm or a situation with
a potential to cause loss (any negative consequence).
a) Hazard identification and evaluation of hazards and the
risks they pose to safety and integrity on the installation. 104 An inspection and maintenance plan or schedule is a
programme of scheduled inspection and maintenance activities
b) Demonstrating that the risks are acceptable, i.e. meet that ensure the safety-critical elements continue to meet the
agreed risk acceptance criteria and or target risk reduction. identified performance standards to maintain the safety and in-
c) Identifying the safety-critical elements and their required tegrity of the installation.
performance standards that are required in order to meet 105 Major hazards are hazards with a potential for causing
the acceptance criteria. major accidents, i.e. involving fatality due to fire or explosion,
302 In order to assign classification, DNV will review and multiple fatalities, or severe damage to the installation. Major
approve the selection of safety-critical elements and perform- pollution should be covered as indicated in A102.
ance standards, and verify their design, construction, installa- 106 A performance standard is a statement, which can be ex-
tion and commissioning. pressed, in qualitative or quantitative terms as appropriate, of
DNV will establish an installation-specific verification scheme the performance required of a safety-critical element in order
for initial class entry as well as maintenance of class. The DNV to ensure the safety and integrity of the installation.
scope for approval and verification is detailed further in Sec.2 107 Risk is the combination of likelihood and consequence
to Sec.4. of hazards being realised, i.e. the chance of a specific event oc-
303 Maintenance of class shall be through ongoing verifica- curring within a specific period of time.
tion that the safety-critical elements remain in adequate condi- 108 Risk analysis is the quantification of risks without mak-
tion and repair to foreseeably meet their performance ing judgements about their significance. It involves identifying
standards. hazards and estimating their frequencies and consequences, so

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Offshore Service Specification DNV-OSS-121, May 2001
Page 6 – Sec.1

that the results can be presented as risks. Risk analysis is some- — if they failed, could cause or contribute substantially to a
times known as risk estimation or risk quantification. major hazard affecting safety or integrity of the installa-
tion; or
109 Risk assessment is a systematic analysis of the risks from — are intended to prevent or limit the effect of a major haz-
hazardous activities and making a rational evaluation of their ard.
significance by comparison against predetermined standards,
target risk levels or other risk acceptance criteria. Risk assess- Safety-critical elements include measures for prevention, de-
ment is used to determine risk management priorities. tection, control, mitigation (including personnel protection) of
hazards.
110 Risk acceptance criteria are standards by which the re-
sults of the risk assessment can be measured. The acceptance 112 Verification is examination, testing, audit or review to
criteria represent the acceptable level of safety and integrity of confirm that an activity, a product, or a service, is in accord-
ance with specified requirements.
the installation. They relate quantitative risk estimates to qual-
itative value judgements about the significance of the risks. For DNV classification, this normally includes verification of
the design, manufacturing, construction, installation, commis-
111 Safety-critical elements are parts of the installation, or sioning and in-service condition of safety-critical elements
plant, which are essential to maintain the safety and integrity such that they fulfil the requirements of the performance stand-
of the installation. This includes any items which: ards.

DET NORSKE VERITAS


Offshore Service Specification DNV-OSS-121, May 2001
Sec.2 – Page 7

SECTION 2
DESIGN PRINCIPLES AND RISK ASSESSMENT METHODOLOGY

A. General — mooring, propulsion, and station keeping.

A 100 Introduction 103 The results of the hazard identification and any relevant
assumptions shall be documented.
101 This section states the design principles and require-
ments for risk assessment that are to be applied for award of C 200 Risk analysis
DNV classification.
201 The identified hazards can be ranked based on combina-
102 Risks shall be assessed in accordance with recognised tion of likely frequency and consequence. Insignificant risks
methods and shall be performed by qualified and competent may be eliminated from further evaluation provided that rele-
persons with the necessary understanding of risk, and the risk vant assumptions are documented.
assessment process.
Guidance note:
103 The risk assessment methodology and tools, assump- Risks shall not be subdivided such that individual risk elements
tions, and system boundary limits shall be clearly documented. appear trivial, whereas collectively still representing a substan-
Sensitivity analysis to examine how the results may vary as tial risk.
significant individual assumptions are changed shall be used to
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
document the uncertainties of the identified risks. This docu-
mentation shall be subject to DNV approval. Consideration of frequency includes identification of initiating
events, and combinations of events, which could lead to a haz-
ard. The likelihood of occurrence of such events can be found
from historical or other appropriate data.
B. Design Principles
The consequences of the hazards shall include analysis of the
B 100 General effects of accidents or accidental events on the safety of per-
101 The following principles shall apply in addition to the sonnel and integrity of the installation.
identified requirements from risk assessment: 202 The availability and vulnerability of key prevention and
protection systems shall be assessed with respect to required
1) The installation shall be designed and constructed with functionality against each of the identified hazards. Any signif-
sufficient integrity to withstand operational and environ- icant findings shall be consistent with assumptions made in
mental loading throughout the installation lifecycle. other parts of the risk analysis and assessment.
2) Systems and structures shall be designed with suitable 203 The hazards remaining after the screening exercise are
functionality and survivability for prevention, detection, termed significant major hazards. The selection of significant
control and mitigation of foreseeable accident events af- major hazards, including assumptions made as part of the rank-
fecting the installation. ing process, shall be documented.
3) Escalation to plant and areas, which are not affected by the Guidance note:
initiating event, shall be avoided. Tools such as HAZOPs, fault trees and engineering judgement
4) Effective escape, shelter and evacuation facilities shall be may be effectively applied to screen out hazards that are trivial or
provided to safeguard all personnel, as far as practicable, of minor significance. This includes hazards and escalations
at all times when the installation is manned. which are extremely unlikely to occur (e.g. due to the effective-
ness of prevention measures in place), or which will have minor
consequence to personnel or property.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
C. Risk Assessment
Guidance note:
C 100 Hazard identification Note that the screening exercise can also be useful for early opti-
misation of prevention and protection measures against major
101 Hazards with the potential to threaten safety of person- hazards prior to performing the risk assessment.
nel or integrity of the installation shall be identified. The haz-
ard identification should include all normal expected states of ---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
the installation, such as operation, maintenance, and shutdown.
204 The basis for the risk ranking, including assumptions re-
Guidance note: lated to functioning of safety systems and exclusion of low sig-
Typical hazard identification techniques include e.g. HAZOPs, nificance risks shall be subject to DNV approval.
FMEA, safety reviews, etc.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
C 300 Risk assessment
301 The risks from significant major hazards shall be as-
102 A typical, but not necessarily exhaustive, list of hazards sessed and considered together in order to show:
includes:
— the annual safety risk for typical personnel groups on the
— loss of well containment (blowout etc.) installation (individual risk)
— hydrocarbon releases with potential to result in fires, ex- — the annual loss of integrity risk for the installation
plosions, or toxic hazards — the relative contribution of different hazards to the total
— release of other toxic or hazardous substances calculated risks.
— collisions
— helicopter crash 302 The annual risks shall be assessed against predefined
— structural and or foundation failure risk acceptance criteria (see 400). If necessary, risk reduction
— stability and buoyancy measures shall be applied in order to meet the acceptance cri-
— dropped objects teria.

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Offshore Service Specification DNV-OSS-121, May 2001
Page 8 – Sec.2

303 The results of the risk analysis and evaluation shall be 103 The performance standards shall reflect any relevant li-
documented and subject to DNV approval. fecycle requirements of the critical element.
C 400 Acceptance criteria 104 The performance standard shall also reflect any interac-
tion or dependence between safety-critical elements for a par-
401 DNV Rules for Classification have been developed over ticular major accident scenario.
many years in order to give an acceptable level of safety and
integrity for design, construction and ongoing condition of the 105 Performance standards shall be documented and ap-
installation. Classification based on risk assessment tech- proved by DNV.
niques is expected to achieve at least the equivalent level of
safety as class based on prescriptive DNV rules.
In cases where deviations from the rules are justified on the ba- F. Risk Reduction
sis of risk assessment, this must be shown as resulting in an ac-
ceptable level of safety on the installation. This shall be F 100 General
demonstrated through fulfilment of agreed acceptance criteria.
101 The results of hazard identification and evaluation
402 The owner or operator shall define the acceptance crite-
present a good opportunity for targeted risk reduction. In as-
ria before performing the risk analysis. The criteria should take signing classification, DNV expects that such risk reduction
into account both the probability and consequences of signifi- will be undertaken wherever significant and practicable oppor-
cant major accident events. Meeting the acceptance criteria
tunities are identified.
will establish the basis for identification of safety-critical ele-
ments and selection of performance standards. 102 Hazard identification and evaluation is most effectively
403 Acceptance criteria shall be approved by DNV. initiated at concept design stage where risks can be avoided or
reduced.
For existing installations where this is not possible, hazard
identification and evaluation should be used to address hazards
D. Safety-Critical Elements and optimising the protection measures to manage them. In or-
der of importance, this means measures to prevent, detect, con-
D 100 General trol and mitigate against hazards.
101 Once the acceptance criteria have been fulfilled, the Guidance note:
safety-critical elements and performance standards shall be re-
Identified hazards can be avoided through e.g.:
corded for input to classification.
- removal of the source of a hazard (without introducing new
102 Safety-critical elements are defined in Sec.1 B111, and sources of hazard)
include all components or systems upon which the safety of the - breaking the sequence of events leading to realisation of a
installation depends. This includes all means for the preven- hazard.
tion, detection, control and mitigation of risk from major haz-
ards. Where hazards cannot be avoided, installation design and opera-
tion should aim to reduce the likelihood of hazards occurring
103 Safety-critical elements should be identified from, and where practicable, e.g. by:
shall be fully consistent with, the major hazard scenarios con- - reduction in number of leak sources (flanges, instruments,
sidered in the assessment. Identification of elements should valves, etc.)
also include input from good engineering judgement. - removal or relocation of ignition sources
The selection of items as safety-critical shall be based on con- - simplifying operations, avoiding complex or illogical proce-
sequence of failure. dures and inter-relationships between systems
- selection of better materials
104 The safety-critical elements shall be recorded and shall - mechanical integrity/protection
be subject to DNV approval. - reducing the probability of external initiating events, e.g. lift-
ing operations, etc.
- reduction in inventory, pressure, temperature
- use of less hazardous materials, process or technology.
E. Performance Standards
The consequences of hazards should be controlled and mitigated
E 100 General with the aim of reducing risk to personnel where practicable, e.g.
through:
101 Performance standards shall be established for the safe-
ty-critical elements. The performance standards shall be such - relocation of equipment, improved layout
that the safety-critical elements are suitable for fulfilment of - provision of physical barriers, distance separation, fire walls,
etc.
the acceptance criteria as demonstrated in the assessment.
- provision of detection and protection systems
102 The performance standards shall be suitably described, - provision of means to escape and evacuate.
normally in quantified terms, so as to be verifiable for the safe-
ty-critical elements. ---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---

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Offshore Service Specification DNV-OSS-121, May 2001
Sec.3 – Page 9

SECTION 3
VERIFICATION, CLASS ENTRY

A. General The safety-critical elements shall be installed and commis-


sioned in order to function as required in an emergency.
A 100 Introduction These tasks can include a selective combination of examina-
101 In order to award classification, DNV will verify that the tion, testing, examination of certificates and records etc.
installation is designed and constructed to an acceptable level 103 The content of the DNV verification scheme depends on
of safety. the selection of safety-critical elements and their respective
102 This includes verification of the selection of all safety- performance standards.
critical elements and that they are specified, provided and in- Once this information is identified, DNV will establish a struc-
stalled as suitable for the intended purpose. In this context, tured verification scheme to apply the review, approval and
suitable means appropriate for the intended use and able to per- surveying requirements to the safety-critical elements.
form as intended.
The scheme will:
— record the identified safety-critical elements for the instal-
lation, and the required performance of such elements
B. New Installations — set out the work plan and schedule for the verification
B 100 Verification scheme for design, construction and work at each stage of the project
commissioning — document the results of verification work.
101 The initial verification will include review and approval The scheme will provide a direct link from verification activi-
of: ties back to the risk assessment, and hence a documented basis
for safety and integrity of the installation.
a) Selection of safety-critical elements 104 For new build installations, early DNV involvement is
The safety-critical elements shall be traceable back to ma- strongly recommended to facilitate timely execution of the
jor hazards threatening safety or integrity. The selection verification process.
should be identified via the risk assessment but may also
reflect good engineering judgement.
b) Specified performance standards
The performance standards shall adequately define the
C. Existing Installations
necessary functionality and availability. The performance C 100 General
levels stated should be justified based on the performance
assumed or required in the risk assessment, including that 101 Existing installations without class or classed with a so-
required before, during and immediately following major ciety other than DNV may apply for risk based classification.
accidents. The initial verifications requirements will be determined on a
c) Design and specification of safety-critical elements case by case basis depending upon installation design, novelty,
previous class (if any), age, history etc. As a general rule, the
The safety-critical elements shall be designed as suitable requirements will be similar to those for newbuildings but with
to meet the approved performance standards. the following exceptions:
102 In order to verify that the safety-critical elements are
provided to meet agreed performance requirements, they shall a) Limited design and construction verification depending
be subject to final approval of: upon the extent of original documentation and certifica-
tion available.
a) Manufacture or construction or assembly of safety-critical b) Examination of records pertaining to the operating history
elements of the installation.
The safety-critical elements shall be supplied in accord- c) Comprehensive condition surveys, potentially including
ance with the approved design specification. examination and testing, in order to indicate the actual
b) Installation or operation of the safety-critical elements condition of the installation and its acceptability for class.

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Offshore Service Specification DNV-OSS-121, May 2001
Page 10 – Sec.4

SECTION 4
VERIFICATION, MAINTENANCE OF CLASS

A. General — maintenance and inspection objectives and management


— competency of personnel
A 100 Introduction — planning, scheduling and reporting tasks
101 In order to maintain valid classification in-service, DNV — inspection intervals
will verify the suitability of the safety-critical elements. This — inspection and maintenance methods
includes verification by examination, testing, audit and review, — type, accuracy and condition of equipment used
as necessary to give assurance that all safety-critical elements — systems for planning and recording.
are selected and that they will remain in good repair and con-
dition suitable for the intended purpose. Once the level of maintenance and testing has been reviewed,
the content of the verification scheme will be tailored as nec-
essary to provide assurance that safety-critical elements meet
the performance standards. Activities under the scheme will
B. In-Service Verification Scheme for consist of an appropriate combination of:
Maintenance of Class
— physical examination
B 100 General — testing of systems and or components
101 DNV will establish a verification scheme for the ongo- — audit of activities and procedures
ing review, approval and surveying of safety-critical elements — review of inspection records.
for an installation in service.
The scheme will include: 302 The content of the operator’s maintenance and inspec-
tion plan is a key element in the verification scheme. There-
— review of the selected safety-critical elements and per- fore, any revision to the maintenance and inspection plan shall
formance standards, particularly with respect to: be notified to DNV for review and approval. DNV will update
or revise the verification scheme as necessary to reflect such
— changes in operational requirements changes to the maintenance and inspection plan.
— modifications planned or performed
— knowledge accumulated during operation of the 303 Verification activities shall be undertaken as and when
scheme. appropriate according to the verification scheme. This may be
on a continuous basis dependent upon the actual safety-critical
— continuing and updated work plan and schedule for the elements, and the operator's own maintenance and inspection
verification work plan.
— documented results of verification work including any
304 Based on indications and results, the verification scheme
identified remedial actions or other need for change.
may be modified to include greater or lesser level of activities
B 200 Review of safety-critical elements as necessary to ensure the ongoing performance of safety-crit-
ical elements.
201 The review of safety-critical elements will continue on
from the initial verification during design and construction, 305 Results and status of verification tasks will be docu-
and will take account of: mented within the scheme itself and through annual verifica-
tion reports. The reports may in turn be used as documentation
— changes in operational requirements for other obligatory or regulatory requirements.
— modifications planned or performed
— accumulated knowledge during operation of the scheme. 306 The operator is expected to co-operate with the applica-
tion of the verification scheme, through timely provision of ad-
B 300 Verification scheme equate information and access to all facilities as necessary to
fulfil the verification tasks.
301 The verification scheme will indicate all activities to be
performed for each safety-critical element. The scheme will 307 Necessary remedial measures with associated condi-
take credit for activities performed under the operator's inspec- tions of class and time scales will be notified to the operator or
tion and maintenance plan. owner and recorded within the verification scheme.
The extent of verification work will be determined based on a 308 Failure to effect remedial measures within the given
review of the operator’s own maintenance arrangements, in- time scales or obstruction of execution of the verification
cluding review of: scheme may result in suspension or withdrawal of class.

DET NORSKE VERITAS

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