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PARTS MANUAL

GC 070 LG, GC 080 LG, GC 100 MG,


GC 120 MG, GLC 070 LG, GLC 080 LG,
GLC 100 MG, GLC 120 MG
(B818)

Yale Materials Corp.


1400 Sullivan Drive P/N 520365885
Caller No. 12011 © Yale Corp.
Greenville, NC 27834-2011 02/2002
MODEL NOMENCLATURE

NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page xiii for further information.
SECTIONS

1 GENERAL TRUCK

2 ENGINE ASSEMBLY

3 EXHAUST SYSTEM

4 COOLING SYSTEM

5 FUEL SYSTEM

6 ELECTRICAL SYSTEM

7 TRANSMISSION

8 DRIVE AXLE

9 STEERING SYSTEM

10 BRAKE SYSTEM

11 HYDRAULIC SYSTEM

12 LIFTING MECHANISM

13 ATTACHMENTS AND HEADER HOSE GROUP

14 OPTIONS

15 FIELD CONVERSION KITS

16 NUMERICAL INDEX

17 USER SUPPORT INFORMATION

This Parts Manual is divided into 17 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION

ALPHABETICAL INDEX

DESCRIPTION PAGE NO.

A
ABBREVIATIONS QUICK REFERENCE SHEET .................................................................................................... x
ACCELERATOR PEDAL LINKAGE .................................................................................................................... 5-12
ACCUMULATOR INSTALLATION
⇒S/N B818D-3302 ....................................................................................................................................... 14-18
S/N B818D-3303⇒ ....................................................................................................................................... 14-20
AIR CLEANER AND MOUNTING
GC 070/080 LG, GC 100/120 MG..................................................................................................................... 5-8
ALPHABETICAL INDEX............................................................................................................................................ i
ALTERNATOR ASSEMBLY
TYPE G AND LP
⇒S/N B818D-22795.................................................................................................................................... 6-24
S/N B818D-22796⇒.................................................................................................................................... 6-26
TYPE GS AND LPS ........................................................................................................................................ 6-20

B
BACK-UP ALARM ............................................................................................................................................ 14-26
BACK-UP LIGHT ................................................................................................................................................ 14-4
BATTERY AND MOUNTING .............................................................................................................................. 6-28
BATTERY CABLES
TYPE G AND LP............................................................................................................................................. 6-29
TYPE GS AND LPS ........................................................................................................................................ 6-30
BRAKE PEDAL, POWER BRAKE BOOSTER, HOSES AND FITTINGS........................................................... 10-8

C
CAMSHAFT AND OIL PAN
S/N B813D-2043⇔S/N PENDING PER ECN 73476...................................................................................... 2-10
⇒S/N B818D-2042 ........................................................................................................................................... 2-8
S/N PENDING PER ECN 76476⇒ ................................................................................................................. 2-28
CARBURETOR
LPG................................................................................................................................................................. 5-32
CHAINS, PINS AND ANCHORS
6-7/8 INCH HIGH, TWO STAGE FULL FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 12-60
6-7/8 INCH, TWO STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-18
6-7/8 INCH, TWO STAGE LIMITED FREE-LIFT
GC 070/080 LG ........................................................................................................................................... 12-8
GC 100/120 MG ........................................................................................................................................ 12-44
6-7/8 INCH, TWO STAGE LMITED FREE-LIFT
GC 120 MG ............................................................................................................................................... 12-98
CHAINS, PINS, AND ANCHORS
6-7/8 INCH, THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-32
GC 100/120 MG ........................................................................................................................................ 12-82
GC 120 MG ............................................................................................................................................. 12-110
CONTROL VALVE AND LINKAGE

i
GENERAL INFORMATION

DESCRIPTION PAGE NO.

C (continued)

FOUR SPOOL/FOUR LEVER, THREE AND FOUR FUNCTION


GC 070/080 LG, GC 100/120 MG ............................................................................................................. 11-14
FOUR SPOOL/THREE LEVER, THREE AND FOUR FUNCTION "H" PATTERN
GC 070/080 LG, GC 100/120 MG ............................................................................................................. 11-16
THREE SPOOL AND THREE FUNCTION
GC 070-080 LG, GC 100/120 MG............................................................................................................. 11-12
CONTROL VALVE ASSEMBLY
FOUR SPOOL ................................................................................................................................................ 11-8
THREE SPOOL .............................................................................................................................................. 11-4
CONVERTER AND LOCKOFF ASSEMBLY
DUAL FUEL
BOX CAR SPECIAL .................................................................................................................................... 5-50
CONVERTER ASSEMBLY
LPG
⇒S/N B818D-2276...................................................................................................................................... 5-36
S/N B818D-2277⇒...................................................................................................................................... 5-38
COOLING SYSTEM
⇒S/N B818D-2042 ........................................................................................................................................... 4-2
S/N B818D-2243⇒ ........................................................................................................................................... 4-4
COVER, ENGINE, SIDE DOORS, FLOOR PLATE AND STEP MATS................................................................. 1-8
CRANKSHAFT AND PISTONS
S/N B813D-2043⇔S/N PENDING PER ECN 76476...................................................................................... 2-18
CYLINDER BLOCK
⇒S/N B818D-2042 ........................................................................................................................................... 2-6
S/N PENDING PER ECN 76476⇒ ................................................................................................................. 2-24
CYLINDER HEAD
S/N B813D-2043⇔S/N PENDING PER ECN 76476...................................................................................... 2-22
S/N PENDING PER ECN 76476⇒ ................................................................................................................. 2-26
CYLINDER HEAD AND COMPONENTS
⇒S/N B818D-2042 ........................................................................................................................................... 2-4

D
DIFFERENTIAL ASSEMBLY .............................................................................................................................. 7-28
DIRECTIONAL CONTROL PEDAL .................................................................................................................... 5-20
DISTRIBUTOR ASSEMBLY
⇒S/N B818D-2042 ......................................................................................................................................... 6-14
S/N B818D-2043⇒ ......................................................................................................................................... 6-16
DRIVE AXLE ASSEMBLY
GC/GLC 070/080 LG ........................................................................................................................................ 8-2
GC/GLC 100/120 MG ....................................................................................................................................... 8-4
DRIVE WHEEL AND TIRE
GC/GLC 070/080 LG ........................................................................................................................................ 8-6
GC/GLC 100/120 MG ....................................................................................................................................... 8-7
DUAL FUEL........................................................................................................................................................ 15-8

ii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

E
ECS MUFFLER .................................................................................................................................................. 15-9
ELECTRICAL SYSTEM
TYPE G AND GS ENGINE ............................................................................................................................... 6-8
TYPE G, GS, LP, LPS ....................................................................................................................................... 6-4
TYPE LP AND LPS ENGINE .......................................................................................................................... 6-12
ELECTRONIC CONTROL MODULE ................................................................................................................. 15-9
ENGINE MOUNTING GROUP ........................................................................................................................... 2-34
ENGINE PROTECTION SYSTEM
ULTRA GUARD............................................................................................................................................. 14-24
EXHAUST SYSTEM, MUFFLER AND PIPES
⇒S/N B818D-2042 ........................................................................................................................................... 3-2

F
FLASHING LIGHT
AMBER ......................................................................................................................................................... 14-12
FORK
GC/GLC 070/080 LG ...................................................................................................................................... 1-14
GC/GLC 100/120 LG ...................................................................................................................................... 1-15
FORK CARRIAGE
6-7/8 INCH, THREE STAGE FULL FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 12-92
GC 120 MG ............................................................................................................................................. 12-116
TWO AND THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-38
TWO STAGE FULL FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 12-68
TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-24
TWO STAGE LIMITED FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-12
GC 120 MG ............................................................................................................................................... 12-52
TWO STAGE LIMITED FREE-LIFT AND THREE STAGE FULL FREE-LIFT
GC 100 MG ............................................................................................................................................... 12-50
TWO STAGE LMITED FREE-LIFT
GC 120 MG ............................................................................................................................................. 12-102
FRAME MOUNTING
UPPER AND LOWER....................................................................................................................................... 1-6
FREE LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE-LIFT
GC 120 MG ............................................................................................................................................. 12-114
TWO AND THREE STAGE FULL FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 12-66
FREE-LIFT CYLINDER ASSEMBLY
TWO AND THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-36
GC 100/120 MG ........................................................................................................................................ 12-90
TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-22
FUEL INDICATOR

iii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

F (continued)

LOW LPG...................................................................................................................................................... 14-22


FUEL INJECTOR ................................................................................................................................................. 5-6
FUEL LINES
GASOLINE...................................................................................................................................................... 5-10
FUEL LOCK FILTER ASSEMBLY
LPG................................................................................................................................................................. 5-40
FUEL SYSTEM
GASOLINE
⇒S/N B818D-2042........................................................................................................................................ 5-2
S/N B818D-2043⇒........................................................................................................................................ 5-4
LPG
⇒S/N B818D-2042...................................................................................................................................... 5-24
S/N B818D-2043⇒...................................................................................................................................... 5-28
FUEL TANK ASSEMBLY .................................................................................................................................... 5-22

G
GENERAL TRUCK ............................................................................................................................................... 1-2
GOVERNOR....................................................................................................................................................... 5-34

H
HEADLIGHTS
MAST MOUNTED........................................................................................................................................... 14-6
OVERHEAD GUARD MOUNTED................................................................................................................... 14-8
HOSE TAKE-UP
FOUR FUNCTION AND FOUR HOSE, THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 13-24
FOUR FUNCTION AND FOUR HOSE, TWO STAGE LIMITED FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 13-28
FOUR FUNCTION, THREE STAGE FULL FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 13-40
FOUR FUNCTION, TWO STAGE LIMITED FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 13-18
INTERNAL FOUR FUNCTION, TWO STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 13-36
INTERNAL THREE FUNCTION, TWO STAGE FULL FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 13-44
THREE FUNCTION, THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 13-22
GC 100/120 MG ........................................................................................................................................ 13-34
THREE FUNCTION, TWO STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 13-20
GC 100/120 MG ........................................................................................................................................ 13-30
THREE FUNCTION, TWO STAGE LIMITED FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 13-16
GC 100/120 MG ........................................................................................................................................ 13-26
HOSE TAKE-UP CONVERSION KITS THREE STAGE FULL FREE-LIFT ........................................................ 15-7
HOSE TAKE-UP CONVERSION KITS TWO STAGE FULL FREE-LIFT ............................................................ 15-5
HOSE TAKE-UP CONVERSION KITS TWO STAGE LIMITED FREE-LIFT....................................................... 15-3

iv
GENERAL INFORMATION

DESCRIPTION PAGE NO.

H (continued)

HOSE-TAKE-UP
EXTERNAL FOUR FUNCTION, TWO STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 13-38
EXTERNAL THREE FUNCTION, TWO STAGE FULL FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 13-48
HOW TO FIND THE DESIRED PART NUMBER.................................................................................................... xii
HOW TO USE THE ILLUSTRATED PARTS MANUAL ........................................................................................... xii
HYDRAULIC BRAKE ASSEMBLY
GC 070/080 LG............................................................................................................................................... 10-2
GC 100/120 MG.............................................................................................................................................. 10-4
HYDRAULIC CLUTCH ASSEMBLY
FORWARD AND REVERSE ONE SPEED TRANSMISSION ........................................................................ 7-14
FORWARD AND REVERSE TWO SPEED TRANSMISSION ........................................................................ 7-16
SECOND SPEED ........................................................................................................................................... 7-18
HYDRAULIC CONNECTING GROUP
SIDE-SHIFT (SHEET 1 OF 2)
GC 070/080 LG ........................................................................................................................................... 13-7
GC 100/120 MG ........................................................................................................................................ 13-14
SIDE-SHIFT (SHEET 2 OF 2)
GC 070/080 LG ........................................................................................................................................... 13-8
GC 100/120 MG ........................................................................................................................................ 13-15
HYDRAULIC LINKAGE, LIFT AND TILT ............................................................................................................ 11-2
HYDRAULIC OIL TANK AND FILTERS ............................................................................................................ 11-24
HYDRAULIC PUMP ASSEMBLY...................................................................................................................... 11-20
HYDRAULIC PUMP MOUNTING AND DRIVE GROUP .................................................................................. 11-18
HYDRAULIC SYSTEM
MAIN
SHEET 1 OF 2 .......................................................................................................................................... 11-27
SHEET 2 OF 2 .......................................................................................................................................... 11-30

I
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS................................... xv
IDENTIFICATION OF MAST SERIAL NUMBER ................................................................................................... xiv
IDENTIFICATION OF TRUCK SERIAL NUMBER................................................................................................. xiii
INSTRUMENT PANEL ASSEMBLY
GC 070/080 LG, GC 100/120 MG
⇒S/N B818D-2790...................................................................................................................................... 6-33
S/N B818D-2971⇒...................................................................................................................................... 6-34
GLC 070/080 LG, GLC 100/120 MG
⇒S/N B818-3226 ........................................................................................................................................ 6-36
S/N B818D-2791⇒...................................................................................................................................... 6-37
S/N B818D-2791⇔S/N B818D-3226 .......................................................................................................... 6-35

L
LABEL AND PLATE LOCATION......................................................................................................................... 1-24
LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-34

v
GENERAL INFORMATION

DESCRIPTION PAGE NO.

L (continued)

GC 100 MG ............................................................................................................................................... 12-84


THREE STAGE FULL FREE-LIFT (TYPE 1)
GC 120 MG ............................................................................................................................................... 12-86
THREE STAGE FULL FREE-LIFT (TYPE 2)
GC 120 MG ............................................................................................................................................. 12-112
TWO STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-20
GC 100 MG ............................................................................................................................................... 12-62
GC 120 MG ............................................................................................................................................... 12-64
TWO STAGE LIMITED FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-10
GC 100 MG ............................................................................................................................................... 12-46
GC 120 MG ............................................................................................................................................... 12-48
TWO STAGE LMITED FREE-LIFT
GC 120 MG ............................................................................................................................................. 12-100
LIFT CYLINDER GROUP
6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-28
GC 120 MG ............................................................................................................................................. 12-106
6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT (SHEET 1 0F 2)
GC 100/120 MG ........................................................................................................................................ 12-74
6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT (SHEET 2 OF 2)
GC 100/120 MG ........................................................................................................................................ 12-78
6-7/8 INCH HIGH VISIBILITY, TWO STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-16
6-7/8 INCH HIGH VISIBILITY, TWO STAGE LIMITED FREE-LIFT
GC 070/080 LG ........................................................................................................................................... 12-6
6-7/8 INCH, TWO STAGE FULL FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 12-56
6-7/8 INCH, TWO STAGE LIMITED FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 12-42
6-7/8 INCH, TWO STAGE LMITED FREE-LIFT
GC 120 MG ............................................................................................................................................... 12-96
LOAD BACKREST WELDMENT
GC/GLC 070/080 LG ...................................................................................................................................... 1-16
GC/GLC 100/120 MG ..................................................................................................................................... 1-18
LPG .................................................................................................................................................................... 15-8

M
MAST ASSEMBLY
6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-26
GC 100 MG ............................................................................................................................................... 12-70
GC 120 MG ............................................................................................................................................... 12-72
6-7/8 INCH HIGH VISIBILITY, TWO STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-14
GC 100/120 MG ........................................................................................................................................ 12-54
6-7/8 INCH HIGH VISIBILITY, TWO STAGE LIMITED FREE-LIFT

vi
GENERAL INFORMATION

DESCRIPTION PAGE NO.

M (continued)

GC 070/080 LG ........................................................................................................................................... 12-4


GC 100/120 MG ........................................................................................................................................ 12-40
MASTER PART SHEET CROSS-REFERENCE .................................................................................................. xvii
MIXER ASSEMBLY
LPG
DUAL FUEL
S/N B818D-2043⇒ .................................................................................................................................. 5-48
MUFFLER AND EXHAUST PIPES
TYPE G/LP AND GS/LPS
S/N B818D-2043⇒........................................................................................................................................ 3-4

O
OIL PUMP
S/N B818D-2043⇒ ......................................................................................................................................... 2-38
OIL PUMP ASSEMBLY
⇒S/N B818D-2043 ......................................................................................................................................... 2-36
OPERATOR SEAT
SUSPENSION ................................................................................................................................................ 1-22
OPERATOR SEAT AND RESTRAINT SYSTEM
NON-SUSPENSION ....................................................................................................................................... 1-20
ORBITROL UNIT.................................................................................................................................................. 9-6

P
PAPER ROLL ASSEMBLY
6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT
GC 120 MG ............................................................................................................................................. 12-104
6-7/8 INCH HIGH VISIBILITY, TWO STAGE LMITED FREE-LIFT
GC 120 MG ............................................................................................................................................... 12-94
PARKING BRAKE AND CABLES
GC 070/080 LG, GC 100/120 MG................................................................................................................. 10-12
POWER BRAKE BOOSTER
GC 070/080 LG, GC 100/120 MG................................................................................................................. 10-10
POWER STEER AND TILT WHEEL SYSTEM..................................................................................................... 9-4
POWER STEER CYLINDER................................................................................................................................ 9-8
PREMIUM MONITORING SYSTEM .................................................................................................................. 15-9
PRESSURE REGULATOR
THREE DETENT DUAL FUNCTION ............................................................................................................ 14-16
THREE DETENT SINGLE FUNCTION......................................................................................................... 14-14

R
RADIATOR AND HOSES
GC 070/080 LG, GC 100/120 MG..................................................................................................................... 4-6

S
SHIFT LINKAGE
ONE SPEED AUTOMATIC TRANSMISSION ................................................................................................. 7-30
TWO SPEED AUTOMATIC TRANSMISSION................................................................................................. 7-32

vii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

S (continued)

SIDE-SHIFT ASSEMBLY
GC 070/080 LG
SHEET 1 OF 2 ............................................................................................................................................ 13-2
SHEET 2 OF 2 ............................................................................................................................................ 13-4
GC 100/120 MG............................................................................................................................................ 13-10
SIDE-SHIFT CYLINDER ASSEMBLY ................................................................................................................ 13-6
GC/GLC 100/120 MG ................................................................................................................................... 13-12
SIDE-SHIFT GC/GLC 070/080 LG ..................................................................................................................... 15-7
SIDE-SHIFT GC/GLC 100/120 MG .................................................................................................................... 15-8
SIDE-SHIFT TUBE GC/GLC 070/080 LG .......................................................................................................... 15-8
SIDE-SHIFT TUBE GC/GLC 100/120 MG ......................................................................................................... 15-8
SOLENOID VALVE ............................................................................................................................................. 7-20
SOLENOID VALVE ASSEMBLY
SECOND SPEED ........................................................................................................................................... 7-22
SOUND ABATEMENT INSTALLATION .............................................................................................................. 1-12
SPARK PLUGS AND IGNITION WIRES ............................................................................................................ 6-38
STARTER MOTOR ASSEMBLY ......................................................................................................................... 6-18
STEER AXLE ASSEMBLY ................................................................................................................................... 9-2
STROBE LIGHT ................................................................................................................................................. 14-2

T
TAIL LIGHTS
D/B 01/1997⇒ ................................................................................................................................................ 6-32
⇒D/B 01/1997 ................................................................................................................................................ 6-31
TANK AND MOUNTING BRACKETS
LPG
⇒S/N B818D-2042...................................................................................................................................... 5-42
TANK MOUNT AND FUEL HOSE
LPG
DUAL FUEL AND BOX CAR SPECIAL ....................................................................................................... 5-46
S/N B818D-2043⇒...................................................................................................................................... 5-44
THROTTLE LINKAGE
WITH DIRECTIONAL CONTROL PEDAL ...................................................................................................... 5-16
THROTTLE PEDAL ASSEMBLY
WITH DIRECTIONAL CONTROL PEDAL ...................................................................................................... 5-18
TILT CYLINDER
ROD END AND PINS ................................................................................................................................... 11-21
TILT CYLINDER ASSEMBLY LIST
GC 070/080 LG, GC 100/120 MG................................................................................................................. 11-22
TORQUE CONVERTER ASSEMBLY ................................................................................................................. 7-27
TRANSMISSION ASSEMBLY
ONE SPEED AUTOMATIC
STANDARD ................................................................................................................................................... 7-2
ONE SPEED AUTOMATIC STANDARD
GC 070/080 LG, GC 100/120 MG ................................................................................................................. 7-6
TWO SPEED AUTOMATIC ............................................................................................................................... 7-8
GC 070-080 LG, GC/GP 100-120 MG ........................................................................................................ 7-12
TRANSMISSION CONTROL VALVE.................................................................................................................. 7-24

viii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

T (continued)

TRANSMISSION GEAR PUMP ASSEMBLY...................................................................................................... 7-26


TRANSMISSION HYDRAULIC LINES ............................................................................................................... 7-34

U
ULTRA GUARD ENGINE PROTECTION SYSTEM ........................................................................................... 15-9

V
VALVE AND LINKAGE........................................................................................................................................ 15-7
VALVE COVER AND INLET MANIFOLD
S/N PENDING PER ECN 76476⇒ ................................................................................................................. 2-32
VALVE COVERS AND INLET MANIFOLD
S/N B813D-2043⇔S/N PENDING PER ECN 76476...................................................................................... 2-14
VALVE COVERS AND MANIFOLD
⇒S/N B818-2042.............................................................................................................................................. 2-2

W
WIRE HARNESS
COWL
WITH DIRECTIONAL CONTROL PEDAL................................................................................................... 6-64
GASOLINE CHASSIS
S/N B818-3226⇒ ........................................................................................................................................ 6-62
GASOLINE ENGINE
SHEET 1 OF 2
⇒S/N B818-2672..................................................................................................................................... 6-40
S/N B818D-2673⇔S/N PENDING PER ECN 76091 .............................................................................. 6-44
S/N PENDING PER ECN 76091⇒.......................................................................................................... 6-50
SHEET 2 OF 2
⇒S/N B818-2673..................................................................................................................................... 6-42
S/N B818D-2673⇔S/N PENDING PER ECN 76091 .............................................................................. 6-46
S/N PENDING PER ECN 76091⇒.......................................................................................................... 6-52
LPG CHASSIS
S/N B818-3226⇒ ........................................................................................................................................ 6-60
LPG ENGINE
S/N B818-3226⇒ ........................................................................................................................................ 6-58
⇒S/N B818U-2600...................................................................................................................................... 6-54
S/N B818U-2601⇒...................................................................................................................................... 6-56
WORK LIGHTS
REAR ............................................................................................................................................................ 14-10

ix
GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes MSTS Microprocessor Spark Timing System
AR As Required NPT National Pipe Threads
BDI Battery Discharge Indicators O/S Oversize
BWI Brush Wear Indicator PTO Power Take Off
CE Communicator End RPM Revolutions per Minute
CRE Corrosive Environment S/N Serial Number
D/B Date Break TMM Truck Management Module
dbA Decibel "A" Scale UL Type D Diesel-Powered Safety Rating
DE Drive End UL Type DS Diesel-Powered Safety Rating
ECM Electronic Control Module UL Type E Battery-Powered Safety Rating
ECN Engineering Change Notice UL Type EE Battery-Powered Safety Rating
EEPROM Electrically Erasable Programmable UL Type ES Battery-Powered Safety Rating
Read Only Memory
UL Type G Gasoline-Powered Safety Rating
EPROM Electrically Programmable Read Only
UL Type GS Gasoline-Powered Safety Rating
Memory
UL Type LP Gas-Powered Safety Rating
FRE Freezer Environment
UL Type LPS LP Gas-Powered Safety Rating
in. inches
U/S Undersize
LPG Liquefied Petroleum Gas
UL Underwriters Laboratory
MAP Manifold Absolute Pressure
V Volts
mm millimeters

x
GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

xi
GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT 9. Quantities shown are for one assembly. The
HIGHER ASSEMBLY IS NOT KNOWN: quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
1. Determine the function and application of the part CASE assembly.
required. Turn to the Sections Page. Choose the
general area of reference most likely to include 10. Serial number breaks identify the most current
the part. parts information and are shown as follows:
⇒ S/N A810N-2639
2. Turn to the section you chose. Use the Section Indicates last serial number affected.
Table of Contents to determine the assembly which S/N A810N-2640 ⇒
would normally contain the part required. Then Indicates the first serial number affected.
locate the part on the assembly breakdown page. S/N A810N-1553 ⇔ S/N A810N-3291
WHEN THE PART NUMBER IS NOT KNOWN Indicates a range of serial numbers affected.
AND THE NEXT HIGHER ASSEMBLY IS ECN numbers for pending serial numbers are
KNOWN: shown to allow for the inclusion of the most current
3. Determine the assembly the required part is used parts information and are identified as follows:
on. Turn to the Alphabetical Index on Page i. ⇒ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
4. Locate the assembly the required part is used on affected.
and turn to the page indicated for that assembly. S/N Pending Per ECN 63243 ⇒
Then locate the part on the assembly breakdown Indicates a pending serial number for first unit
page. affected.
WHEN THE PART NUMBER IS KNOWN: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
5. Use the Numerical Index on Page 16-1 to find the
was not recorded. This is an arbitrary date usually
part number. Turn to the page listed and locate the
based on the ECN release and are identified as
part as indicated by the item number.
follows:
GENERAL: ⇒ D/B 3/00
Indicates that a change occurred sometime
The assembly breakdowns include part numbers, within that month for the item affected.
descriptions, quantities required, keys and D/B 3/00 ⇒
footnotes to help in selecting correct parts. Indicates that a change occurred sometime
within that month for the item affected.
6. Five periods in the PART NO. column (. . . . .)
D/B 3/00 ⇔ D/B 4/00
indicate that the part is either Not Serviced
Indicates a range of production dates of the
Separately or there is a reference to another
item affected.
figure. A figure reference is denoted by a pointing
hand followed by a parts page number in the Contact your local dealer for Yale lift trucks for
DESCRIPTION column (☞7A56) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the When ordering replacement parts, give the unit serial
required parts. Two periods in the QTY column (..) number, part number, name of part and quantity
indicate that the part is not used for that assembly. required.
8. Indented descriptions under the DESCRIPTION
For any further information on parts, service, or
column are used to indicate assemblies and
ordering, consult your local dealer for Yale lift trucks.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.

xii
GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBER

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xiii
GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBER

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Yale lift trucks
for information on these assemblies.

xiv
GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.

xv
GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of
the parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY


31 505965530 Steering Cylinder (☞ 6E67)..................................................................................... 1
32 504224261 Pin ............................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.

1A76 ..................................... 1-2 3D232 ............................... 12-38 4H6Q .................................. 5-34


1B46 ..................................... 1-8 3D233 ............................. 12-102 4H7BE ................................ 5-22
2A53 ................................... 10-2 3D236 ............................. 12-116 4K44 ................................... 2-34
2A58 ................................... 10-4 3D94 ................................. 12-50 4L1DU ................................ 5-24
2D76 ................................. 10-12 3D95 ................................. 12-68 4L1DZ................................. 5-28
2E97 ................................... 10-8 3D96 ................................. 12-52 4L1EE................................. 5-48
2F7 ................................... 10-10 4A6G .................................... 2-2 4L2AZ ................................. 5-32
3A257 ............................... 12-40 4A6G .................................... 2-4 4L3Q................................... 5-36
3A257 ............................... 12-42 4A6G .................................... 2-6 4L3T ................................... 5-50
3A257 ............................... 12-44 4A6G .................................... 2-8 4L4L.................................... 5-40
3A280 ................................. 12-4 4A6H................................... 2-10 4L5AA................................. 5-42
3A280 ................................. 12-6 4A6H................................... 2-14 4L5AC................................. 5-46
3A280 ................................. 12-8 4A6H................................... 2-18 4L5AE................................. 5-44
3A281 ............................... 12-94 4A6H................................... 2-22 5Z172 ................................. 6-30
3A281 ............................... 12-96 4D1U .................................... 4-2 5Z174 ................................. 6-31
3A281 ............................... 12-98 4D3BV .................................. 4-6 5Z216 ................................. 14-2
3B117 ............................... 12-54 4D3BX .................................. 4-4 5Z217 ................................. 14-4
3B117 ............................... 12-56 4E2AF................................. 6-14 5Z218 ................................. 14-6
3B117 ............................... 12-60 4E2AG ................................ 6-16 5Z219 ................................. 14-8
3B136 ............................... 12-14 4E3BK ................................ 6-20 5Z220 ............................... 14-12
3B136 ............................... 12-16 4E3BL................................. 6-24 5Z221 ............................... 14-10
3B136 ............................... 12-18 4E4AS ................................ 6-18 5Z231 ................................. 6-38
3C249 ............................... 12-70 4E5W.................................. 6-28 5Z2766 ............................. 14-26
3C249 ............................... 12-72 4E6EY .................................. 6-4 5Z282 ................................. 6-40
3C249 ............................... 12-74 4E6EZ................................... 6-8 5Z282 ................................. 6-42
3C249 ............................... 12-78 4E6FG ................................ 6-12 5Z283 ................................. 6-54
3C249 ............................... 12-82 4E6FH .............................. 14-24 5Z285 ................................. 6-29
3C272 ............................... 12-26 4F3DR .................................. 3-2 5Z290 ................................. 6-44
3C272 ............................... 12-28 4F3DV................................... 3-4 5Z290 ................................. 6-46
3C272 ............................... 12-32 4G2AD................................ 2-36 5Z291 ................................. 6-56
3C275 ............................. 12-104 4G2AF ................................ 2-38 5Z293 ................................. 6-32
3C275 ............................. 12-106 4H1BT .................................. 5-2 6A129 ............................... 12-48
3C275 ............................. 12-110 4H1BU ................................ 5-10 6A135 ............................. 12-100
3D176 ............................... 12-92 4H1BY .................................. 5-4 6A136 ............................. 12-114
3D231 ............................... 12-12 4H4AJ................................... 5-6 6A142 ............................... 12-46
3D232 ............................... 12-24 4H5BH .................................. 5-8 6A143 ............................... 12-10

xvi
GENERAL INFORMATION

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.
6B37 ................................. 12-64 7A51 ................................... 6-33 13K268 ............................. 13-30
6B38 ................................. 12-62 7A59 ................................... 6-34 13K270 ............................. 13-34
6B55 ................................. 12-20 7A60 ................................... 6-37 13K292 ............................. 13-36
6C45 ................................. 12-86 7E1DE ................................ 11-2 13K292 ............................. 13-38
6C60 ................................. 12-66 7E1DJ............................... 11-16 13K293 ............................. 13-40
6C60 ................................. 12-90 7E1DT .............................. 11-12 13K294 ............................. 13-44
6C61 ................................. 12-84 7E1DU .............................. 11-14 13K294 ............................. 13-48
6C62 ................................. 12-22 7F51 ................................... 7-32 13R28 ................................. 1-18
6C62 ................................. 12-36 7F52 ................................... 7-30 13R35 ................................. 1-16
6C63 ................................. 12-34 7G72................................... 5-12 13R46 ................................. 1-14
6C64 ............................... 12-112 8A1CB .................................. 8-2 13R46 ................................. 1-15
6D109 ............................... 11-21 8A1CC .................................. 8-4 14A115 ................................. 1-6
6D114 ............................... 11-22 8B2BL................................... 7-8 14B50 ................................. 1-20
6E73 ..................................... 9-8 8B2BL................................. 7-12 14B51 ................................. 1-22
6G13................................. 13-12 8B2BM.................................. 7-2 14G101............................... 1-12
6G43................................... 13-6 8B2BM.................................. 7-6 14G97................................. 1-24
6H141 ................................. 11-4 8C41 ................................... 7-28 15A123 ............................. 14-22
6H149 ................................. 11-8 8D43 ................................... 7-27 P10005 ............................... 5-38
6J248.................................. 7-26 8E2AY................................. 7-14 P10008 ............................... 6-26
6J255................................ 11-20 8E2AZ................................. 7-16 P10494 ............................. 14-20
6J269................................ 11-18 8E2BB ................................ 7-18 P10925 ............................... 6-36
6K46 ................................. 11-24 9B2BA .................................. 9-6 P10931 ............................... 6-58
6L1CW.............................. 11-26 9D77 ..................................... 9-4 P10932 ............................... 6-62
6L1CW.............................. 11-30 10A69 ................................... 9-2 P10933 ............................... 6-60
6L4AX................................. 7-34 11A47 ................................... 8-7 P11066 ............................... 6-50
6L6CV................................. 13-7 11A47 ................................... 8-6 P11066 ............................... 6-52
6L6CV................................. 13-8 13B18 ............................... 13-10 P11108 ............................... 5-20
6L6CW.............................. 13-14 13B25 ................................. 13-2 P11128 ............................... 5-16
6L6CW.............................. 13-15 13B25 ................................. 13-4 P11130 ............................... 5-18
6M29................................. 14-18 13K245 ............................. 13-16 P11136 ............................... 6-64
6Q27................................... 7-24 13K259 ............................. 13-18 P11434 ............................... 2-24
6Z3E ................................. 14-14 13K260 ............................. 13-20 P11435 ............................... 2-26
6Z3F ................................. 14-16 13K262 ............................. 13-22 P11436 ............................... 2-28
6Z5X ................................... 7-20 13K264 ............................. 13-24 P11437 ............................... 2-32
6Z5Y ................................... 7-22 13K265 ............................. 13-26
7A50 ................................... 6-35 13K267 ............................. 13-28

xvii
NOTES

xviii
SECTION 1

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

COVER, ENGINE, SIDE DOORS, FLOOR PLATE AND STEP MATS................................................................. 1-8
FORK
GC/GLC 070/080 LG ...................................................................................................................................... 1-14
GC/GLC 100/120 LG ...................................................................................................................................... 1-15
FRAME MOUNTING
UPPER AND LOWER....................................................................................................................................... 1-6
GENERAL TRUCK ............................................................................................................................................... 1-2
LABEL AND PLATE LOCATION......................................................................................................................... 1-24
LOAD BACKREST WELDMENT
GC/GLC 070/080 LG ...................................................................................................................................... 1-16
GC/GLC 100/120 MG ..................................................................................................................................... 1-18
OPERATOR SEAT
SUSPENSION ................................................................................................................................................ 1-22
OPERATOR SEAT AND RESTRAINT SYSTEM
NON-SUSPENSION ....................................................................................................................................... 1-20
SOUND ABATEMENT INSTALLATION .............................................................................................................. 1-12

1-1
1A76 02-96

GENERAL TRUCK

1-2
1A76 02-96

GENERAL TRUCK

KEY:
A: GC/GLC 070 LG
B: GC/GLC 080 LG
C: GC/GLC 100 MG
D: GC/GLC 120 MG

QTY
ITEM PART NO. DESCRIPTION A B C D

1 .. . . . Load Fork Assembly (☞ 13R46) ................................................ 2 2 .. ..


1 .. . . . Load Fork Assembly (☞ 13R46) ................................................ .. .. 2 2
2 .. . . . Load Backrest (☞ 13R35) ......................................................... 1 1 .. ..
2 .. . . . Load Backrest (☞ 13R28) ......................................................... .. .. 1 1
3 .. . . . Mast Assembly (Two Stage Limited Free-Lift) (☞ 3A280) ......... 1 1 .. ..
3 .. . . . Mast Assembly (Two Stage Full Free-Lift) (☞ 3B136) ............... 1 1 .. ..
3 .. . . . Mast Assembly (Three Stage Full Free-Lift) (☞ 3C272) ............ 1 1 .. ..
3 .. . . . Mast Assembly (Two Stage Limited Free-Lift) (☞ 3A257) ......... .. .. 1 ..
3 .. . . . Mast Assembly (Two Stage Full Free-Lift) (☞ 3B117) ............... .. .. 1 ..
3 .. . . . Mast Assembly (Three Stage Full Free-Lift) (☞ 3C249) ............ .. .. 1 ..
3 .. . . . Mast Assembly (Two Stage Limited Free-Lift) (☞ 3A257) ......... .. .. .. 1
3 .. . . . Mast Assembly (Two Stage Limited Free-Lift) (☞ 3A281) ......... .. .. .. 1
3 .. . . . Mast Assembly (Two Stage Full Free-Lift) (☞ 3A281) ............... .. .. .. 1
3 .. . . . Mast Assembly (Three Stage Full Free-Lift) (☞ 3C249) ............ .. .. .. 1
3 .. . . . Mast Assembly (Three Stage Full Free-Lift) (☞ 3C275) ............ .. .. .. 1
4 a 907155602 Wheel Assembly (☞ 9D77) ........................................................ 1 1 1 1
4 b 915304603 Wheel Assembly (☞ 9D77) ........................................................ 1 1 1 1
5 926381303 Seat Assembly (Vinyl) (☞ 14B51) ............................................. 1 1 1 1
5 926381304 Seat Assembly (Fabric) (☞ 14B51) ........................................... 1 1 1 1
6 .. . . . Overhead Guard.......................................................................... 1 1 1 1
7 504241782 Plug ............................................................................................. 2 2 2 2
7 504241783 Plug ............................................................................................. 2 2 2 2
8 900001242 Handle ......................................................................................... 1 1 1 1
8 504060774 Screw (Thread Cutting) ............................................................... 2 2 2 2
9 932731905 Bolt .............................................................................................. 8 8 8 8
9 904310409 Washer ........................................................................................ 8 8 8 8
9 449022017 Lockwasher ................................................................................. 8 8 8 8
10 904858701 Counterweight ............................................................................. 1 .. .. ..
10 904858702 Counterweight ............................................................................. .. 1 .. ..
10 904859701 Counterweight ............................................................................. .. .. 1 ..
10 904859702 Counterweight ............................................................................. .. .. .. 1
10 752297701 Counterweight (Boxcar Special) .................................................. .. 1 .. ..
10 931011919 Capscrew..................................................................................... 2 .. .. ..
10 931011905 Capscrew..................................................................................... .. 2 .. ..
10 931011909 Capscrew (Boxcar Special) ......................................................... 2 2 2 2
11 930179002 Steer Axle Assembly (☞ 10A69) ............................................... 1 1 1 1
12 .. . . . Engine Cover and Side Doors (☞ 1B46) ................................... 1 1 1 1
13 909472307 Mat .............................................................................................. 1 1 1 1
14 909472302 Mat .............................................................................................. 1 1 1 1

1-3
1A76 02-96

GENERAL TRUCK

QTY
ITEM PART NO. DESCRIPTION A B C D

15 920785003 Drive Axle Assembly (☞ 8A1CB) ............................................... 1 .. .. ..


15 920785006 Drive Axle Assembly (☞ 8A1CC) .............................................. .. .. 1 1

FOOTNOTES:
a ⇒ S/N B818D-2534
b S/N B818D-2535 ⇒

1-4
NOTES

1-5
14A115 03-99

FRAME MOUNTING
(UPPER AND LOWER)

1-6
14A115 03-99

FRAME MOUNTING
(UPPER AND LOWER)

ITEM PART NO. DESCRIPTION QTY

1 909903402 Washer ...................................................................................................................... 4


2 907968405 Nut ............................................................................................................................. 4
3 919970403 Cover (RH) (Without Foot Directional Control) .......................................................... 1
3 928014402 Cover (RH) (With Foot Directional Control) ............................................................... 1
4 904184103 Screw......................................................................................................................... 6
5 912291315 Trim (RH Cover)......................................................................................................... 1
6 912394600 Cover (Center) ........................................................................................................... 1
7 920481301 Cover (LH) ................................................................................................................. 1
8 915483402 Cover Assembly......................................................................................................... 1
9 909904403 Screw......................................................................................................................... 5
10 921698300 Boot (Shift Lever)....................................................................................................... 1
10 934592300 Boot (With Foot Directional Control).......................................................................... 1
11 a 921119300 Mount ........................................................................................................................ 4
11 b 929055300 Mount ........................................................................................................................ 2
12 900291822 Gasket ....................................................................................................................... 1
13 914892301 Plug ........................................................................................................................... 1
14 502566903 Washer ...................................................................................................................... 4
15 449001127 Capscrew................................................................................................................... 4
16 919067401 Plate .......................................................................................................................... 1
17 909903401 Washer ...................................................................................................................... 6
18 930904903 Capscrew................................................................................................................... 6
19 b 929055300 Mount ........................................................................................................................ 2

FOOTNOTES:
a ⇒ S/N B818D-2482
b S/N B818D-2483 ⇒

1-7
1B46 11-99

COVER, ENGINE, SIDE DOORS, FLOOR PLATE AND STEP MATS

1-8
1B46 11-99

COVER, ENGINE, SIDE DOORS, FLOOR PLATE AND STEP MATS

ITEM PART NO. DESCRIPTION QTY

1 916622300 Hinge ......................................................................................................................... 1


2 908594715 Cover ......................................................................................................................... 1
3 900063101 Washer ...................................................................................................................... 4
4 923045300 Cushion ..................................................................................................................... 2
5 449021001 Washer ...................................................................................................................... 6
6 932729907 Capscrew................................................................................................................... 4
7 449022016 Lockwasher ............................................................................................................... 4
8 023604600 Washer ...................................................................................................................... 2
9 912630306 Bushing ..................................................................................................................... 1
10 .. . . . Engine Cover Lock Assembly.................................................................................... 1
11 923532400 Arm ...................................................................................................................... 1
12 923533400 Hook Assembly .................................................................................................... 1
13 502566901 Washer ...................................................................................................................... 2
14 449001013 Capscrew................................................................................................................... 2
15 919091411 Cover ......................................................................................................................... 1
16 909951401 Capscrew (Special) ................................................................................................... 2
17 917319300 Rod ............................................................................................................................ 1
18 449001024 Capscrew................................................................................................................... 4
19 449022017 Lockwasher ............................................................................................................... 4
20 904310404 Washer ...................................................................................................................... 4
21 918489401 Hinge (LH) ................................................................................................................. 1
22 940102909 Washer ...................................................................................................................... 2
23 449021006 Washer ...................................................................................................................... 4
24 912291310 Trim............................................................................................................................ 2
25 912375612 Door (LH)................................................................................................................... 1
26 965801908 Cotter Pin .................................................................................................................. 6
27 930113916 Capscrew................................................................................................................... 1
28 937400908 Nut ............................................................................................................................. 2
29 909472307 Mat ............................................................................................................................ 2
30 922729301 Mat (LH)..................................................................................................................... 1
30 922729302 Mat (LH) (Double Tire Option) ................................................................................... 1
30 922729303 Mat (RH) .................................................................................................................... 1
30 922729304 Mat (RH) (Double Tire Option) .................................................................................. 1
31 909472302 Mat ............................................................................................................................ 1
32 904061701 Floormat .................................................................................................................... 1
32 917936600 Floormat (With Foot Directional Control) ................................................................... 1
33 924043401 FloorPlate .................................................................................................................. 1
33 917988600 Plate (With Foot Directional Control) ......................................................................... 1
34 904310402 Lockwasher ............................................................................................................... 4
35 932729905 Screw......................................................................................................................... 4
36 909835601 Plate .......................................................................................................................... 1
37 930113910 Capscrew................................................................................................................... 1
38 912326300 Pin ............................................................................................................................. 2
39 918489402 Hinge (RH)................................................................................................................. 1
40 911886611 Door (RH) .................................................................................................................. 1
41 922450401 Spring ........................................................................................................................ 1
42 930113904 Screw......................................................................................................................... 4
43 449022016 Lockwasher ............................................................................................................... 4
44 904310402 Lockwasher ............................................................................................................... 4
45 a 752545600 Vent ........................................................................................................................... 1

1-9
1B46 11-99

COVER, ENGINE, SIDE DOORS, FLOOR PLATE AND STEP MATS

ITEM PART NO. DESCRIPTION QTY

46 932728901 Capscrew................................................................................................................... 6
47 449022018 Lockwasher ............................................................................................................... 6
48 937100905 Nut ............................................................................................................................. 6
49 a 909835611 Plate .......................................................................................................................... 1
50 933302300 Hinge ......................................................................................................................... 1

FOOTNOTES:
a Optional

1-10
NOTES

1-11
14G101 12-95

SOUND ABATEMENT INSTALLATION

1-12
14G101 12-95

SOUND ABATEMENT INSTALLATION

ITEM PART NO. DESCRIPTION QTY

1 921268301 Pad (RH) (Without Foot Directional Control) ............................................................. 1


1 919381410 Pad (RH) (With Foot Directional Control) .................................................................. 1
2 921780301 Pad (Without Foot Directional Control) ...................................................................... 1
2 925992301 Pad (With Foot Directional Control) ........................................................................... 1
3 916313301 Pad (LH) .................................................................................................................... 1
4 925992301 Pad ............................................................................................................................ 1
5 916971301 Clip ............................................................................................................................ 8
6 905030703 Pad ............................................................................................................................ 1
6 912895602 Pad ............................................................................................................................ 1
7 923179401 Strip ........................................................................................................................... 1
7 919661401 Moulding (LH) ............................................................................................................ 1
8 923179404 Strip ........................................................................................................................... 2
9 923253401 Pad ............................................................................................................................ 1
10 917595300 Cap ............................................................................................................................ 2
11 921548301 Pad (RH).................................................................................................................... 1
12 921549301 Pad ............................................................................................................................ 2
13 910543108 Cap ............................................................................................................................ 1
14 916748313 Seal ........................................................................................................................... 2
15 920600400 Cap ............................................................................................................................ 2
16 926816301 Pad ............................................................................................................................ 2
17 920053402 Pad (GC/GLC 100/120 MG) ...................................................................................... 2
18 926887301 Plug ........................................................................................................................... 10
19 919381417 Pad (RH).................................................................................................................... 1
20 919381420 Pad (LH) .................................................................................................................... 1
21 916748329 Seal ........................................................................................................................... 1

1-13
13R46 10-96

FORK
(GC/GLC 070/080 LG)

KEY:
A: Standard Taper (5 x 2)
B: Full Bottom Taper (5 x 2)
C: Full Top Taper (5 x 2)

QTY
ITEM PART NO. DESCRIPTION A B C
1 518688601 Fork (36 in.) ............................................................................................ 2 .. ..
1 a 505862501 Fork (36 in.) ............................................................................................ .. 2 ..
1 518650601 Fork (36 in.) ............................................................................................ .. .. 2
1 518688602 Fork (42 in.) ............................................................................................ 2 .. ..
1 a 505862502 Fork (42 in.) ............................................................................................ .. 2 ..
1 518650602 Fork (42 in.) ............................................................................................ .. .. 2
1 518688603 Fork (48 in.) ............................................................................................ 2 .. ..
1 a 505862503 Fork (48 in.) ............................................................................................ .. 2 ..
1 518650603 Fork (48 in.) ............................................................................................ .. .. 2
1 518688604 Fork (54 in.) ............................................................................................ 2 .. ..
1 a 505862504 Fork (54 in.) ............................................................................................ .. 2 ..
1 518650604 Fork (54 in.) ............................................................................................ .. .. 2
1 518688605 Fork (60 in.) ............................................................................................ 2 .. ..
1 505862505 Fork (60 in.) ............................................................................................ .. 2 ..
1 518650605 Fork (60 in.) ............................................................................................ .. .. 2
1 520365865 Fork (66 in.) ............................................................................................ 2 .. ..
1 520365867 Fork (66 in.) ............................................................................................ .. 2 ..
1 518650606 Fork (66 in.) ............................................................................................ .. .. 2
1 518688607 Fork (72 in.) ............................................................................................ 2 .. ..
1 520365869 Fork (72 in.) ............................................................................................ .. 2 ..
1 518650607 Fork (72 in.) ............................................................................................ .. .. 2
2 a 522520002 Latch Kit ................................................................................................. 1 1 1

FOOTNOTES:
a Polished Fork

1-14
13R46 10-96

FORK
(GC/GLC 100/120 LG)

KEY:
A: Standard Taper
B: Full Bottom Taper
C: Full Top Taper

QTY
ITEM PART NO. DESCRIPTION A B C
1 518718601 Fork (36 in.) ............................................................................................ 2 .. ..
1 520366885 Fork (36 in.) ............................................................................................ .. 2 ..
1 752249601 Fork (36 in.) ............................................................................................ .. .. 2
1 518718602 Fork (42 in.) ............................................................................................ 2 .. ..
1 752780456 Fork (42 in.) ............................................................................................ .. 2 ..
1 752249602 Fork (42 in.) ............................................................................................ .. .. 2
1 518718603 Fork (48 in.) ............................................................................................ 2 .. ..
1 752780433 Fork (48 in.) ............................................................................................ .. 2 ..
1 752249603 Fork (48 in.) ............................................................................................ .. .. 2
1 518718604 Fork (54 in.) ............................................................................................ 2 .. ..
1 752780445 Fork (54 in.) ............................................................................................ .. 2 ..
1 752249604 Fork (54 in.) ............................................................................................ .. .. 2
1 518718605 Fork (60 in.) ............................................................................................ 2 .. ..
1 752780446 Fork (60 in.) ............................................................................................ .. 2 ..
1 752249605 Fork (60 in.) ............................................................................................ .. .. 2
1 518718608 Fork (66 in.) ............................................................................................ 2 .. ..
1 520366891 Fork (66 in.) ............................................................................................ .. 2 ..
1 752249606 Fork (66 in.) ............................................................................................ .. .. 2
1 518718607 Fork (72 in.) ............................................................................................ 2 .. ..
1 752780448 Fork (72 in.) ............................................................................................ .. 2 ..
1 752249607 Fork (72 in.) ............................................................................................ .. .. 2
2 522520003 Latch Kit ................................................................................................. 1 1 1

1-15
13R35 06-95

LOAD BACKREST WELDMENT


(GC/GLC 070/080 LG)

1-16
13R35 06-95

LOAD BACKREST WELDMENT


(GC/GLC 070/080 LG)

ITEM PART NO. DESCRIPTION QTY

a 504246718 Load Backrest............................................................................................................ 1


b 504246719 Load Backrest............................................................................................................ 1
c 504246720 Load Backrest............................................................................................................ 1
d 504246721 Load Backrest............................................................................................................ 1
1 909882405 Nut........................................................................................................................ 4
2 061278200 Washer ................................................................................................................. 4
3 505960578 Capscrew (Without Side-Shift) ............................................................................. 4
3 505960567 Capscrew (With Side-Shift) .................................................................................. 4

FOOTNOTES:
a 42 in. Fork Carriage Width, 48 in. Fork Carriage Height
b 48 in. Fork Carriage Width, 48 in. Fork Carriage Height
c 54 in. Fork Carriage Width, 48 in. Fork Carriage Height
d 60 in. Fork Carriage Width, 48 in. Fork Carriage Height

1-17
13R28 06-96

LOAD BACKREST WELDMENT


(GC/GLC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

a 517612606 Load Backrest............................................................................................................ 1


b 517612611 Load Backrest............................................................................................................ 1
c 517612616 Load Backrest............................................................................................................ 1
1 449001366 Capscrew ............................................................................................................. 4
2 061278300 Washer ................................................................................................................. 4

FOOTNOTES:
a 48 in. Fork Carriage Width, 48 in. Fork Carriage Height
b 54 in. Fork Carriage Width, 48 in. Fork Carriage Height
c 60 in. Fork Carriage Width, 48 in. Fork Carriage Height

1-18
NOTES

1-19
14B50 02-96

OPERATOR SEAT AND RESTRAINT SYSTEM


(NON-SUSPENSION)

1-20
14B50 02-96

OPERATOR SEAT AND RESTRAINT SYSTEM


(NON-SUSPENSION)

ITEM PART NO. DESCRIPTION QTY

1 062232800 Capscrew................................................................................................................... 4
2 023604600 Washer ...................................................................................................................... 4
3 504238298 Nut ............................................................................................................................. 4
4 518796683 Seat Belt .................................................................................................................... 1
5 504223249 Capscrew................................................................................................................... 2
6 504223217 Washer ...................................................................................................................... 4
7 504223224 Nut ............................................................................................................................. 2
8 504268740 Seat (Vinyl) ................................................................................................................ 1
8 504268741 Seat (Fabric).............................................................................................................. 1
9 504804730 Seat Rail (LH) ............................................................................................................ 1
10 504804731 Seat Rail .................................................................................................................... 1
11 504804732 Capscrew................................................................................................................... 4
12 504233299 Spacer ....................................................................................................................... 4
13 504233267 Washer ...................................................................................................................... 4
14 752821400 Spacer ....................................................................................................................... 2
15 518793606 Switch ........................................................................................................................ 1
16 504804733 Rod ............................................................................................................................ 1
17 504268730 Hip Restraint (RH) ..................................................................................................... 1
18 504268729 Hip Restraint (LH)...................................................................................................... 1
19 501753902 Capscrew................................................................................................................... 4
20 016103700 Washer ...................................................................................................................... 4
21 504239208 Capscrew................................................................................................................... 2
22 504239228 Washer ...................................................................................................................... 2
23 504226209 Plug ........................................................................................................................... 2
24 519996801 Base (Information Case)............................................................................................ 1
25 519996803 Cover (Information Case) .......................................................................................... 1
26 501904909 Rivet .......................................................................................................................... 4

1-21
14B51 11-98

OPERATOR SEAT
(SUSPENSION)

1-22
14B51 11-98

OPERATOR SEAT
(SUSPENSION)

ITEM PART NO. DESCRIPTION QTY

926381303 Seat Assembly (Vinyl) ............................................................................................... 1


926381304 Seat Assembly (Fabric) ............................................................................................. 1
1 504289704 Back Cushion (Vinyl) ............................................................................................ 1
1 504289706 Back Cushion (Fabric).......................................................................................... 1
2 504289705 Seat Cushion (Vinyl) ............................................................................................ 1
2 504289707 Seat Cushion (Fabric) .......................................................................................... 1
3 520041836 Shock Absorber Kit .............................................................................................. 1
4 518793606 Switch................................................................................................................... 1
5 520041870 Block .................................................................................................................... 1
6 520041896 Shaft and Bearing Kit ........................................................................................... 1
7 580000245 Cover (RH) ........................................................................................................... 1
8 580000246 Cover (LH)............................................................................................................ 1
9 504259768 Cover Kit (Upper) ................................................................................................. 1
10 520041852 Holder Kit ............................................................................................................. 1
11 520041822 Cover.................................................................................................................... 1
12 504259770 Cover (Rear)......................................................................................................... 1
13 520041829 Knob Kit................................................................................................................ 1
14 520041849 Tape Kit ................................................................................................................ 1
15 504259771 Hip Restraint (LH) ................................................................................................ 1
16 504259772 Hip Restraint (RH)................................................................................................ 1
17 580010586 Seat Rail Kit ......................................................................................................... 1
18 520041644 Suspension Spring Kit.......................................................................................... 1
19 520041883 Suspension Cable Kit........................................................................................... 1
20 520041844 Hardware Kit ........................................................................................................ 1
21 062232800 Capscrew................................................................................................................... 4
22 504223217 Washer ...................................................................................................................... 4
23 518796683 Seat Belt .................................................................................................................... 1
24 504223249 Capscrew................................................................................................................... 2
25 504223217 Washer ...................................................................................................................... 4
26 752821400 Spacer ....................................................................................................................... 2
27 023604600 Washer ...................................................................................................................... 4
28 504238298 Nut ............................................................................................................................. 4

1-23
14G97 10-96

LABEL AND PLATE LOCATION

1-24
14G97 10-96

LABEL AND PLATE LOCATION

ITEM PART NO. DESCRIPTION QTY

1 910813300 Label (Oil Level Check) ............................................................................................. 1


2 912333300 Label (Yale) (Diesel Engine Only).............................................................................. 1
3 505588500 Label (Operator Warning).......................................................................................... 1
4 503988500 Plate (Capacity) ......................................................................................................... 1
4 501904907 Rivet .......................................................................................................................... 6
5 063618800 Label (Hydraulic Oil) .................................................................................................. 1
6 913197300 Label (Fan Warning) .................................................................................................. 2
7 514179100 Label (Cooling System) ............................................................................................. 1
8 502157204 Label (Yale) (White) ................................................................................................... 2
9 504247500 Label (Mast Warning) ................................................................................................ 1
10 518965800 Label (Hand Brake) ................................................................................................... 1
11 921786301 Plate (Shift Lever) ...................................................................................................... 1
11 905049101 Rivet .......................................................................................................................... 2
12 504231296 Label (Operator Restraint) (Inside Overhead Guard Legs) ....................................... 2
13 505589500 Label (Operator Warning) (Inside Overhead Guard LH)............................................ 1
14 .. . . . Label (Overhead Guard Warning) ............................................................................. 1
15 502790205 Label (UL Approved LPG Tank) (LP and LPS Only).................................................. 1
16 519438800 Label (No Riders) ...................................................................................................... 3
17 519996801 Base (Information Case)............................................................................................ 1
17 519996803 Cover (Information Case) .......................................................................................... 1
17 501904909 Rivet .......................................................................................................................... 4
17 519247812 Operator and Service Manual ................................................................................... 1
18 516794300 Label (LPG Warning)................................................................................................. 1
19 912845301 Label (Yale) (Black) ................................................................................................... 2
20 505977525 Label (Type GS) (Spark Protected) ........................................................................... 2
20 507630100 Label (Type LPS, LPG Spark Protected) ................................................................... 2
21 500962500 Label (Fork Warning)................................................................................................. 2
22 519373800 Plate (Manufacturing Location).................................................................................. 1
23 517031802 Plate (Safety Standard) ............................................................................................. 1
24 .. . . . UL Plate (Part Number Embossed on Plate)............................................................. 1
25 b 922912400 Label (Maintenance).................................................................................................. 1
25 c 923713400 Label (Maintenance).................................................................................................. 1
26 030058101 Paint (Aerosol Can) (Gold) ........................................................................................ 1
27 030058102 Paint (Aerosol Can) (Parchment)............................................................................... 1

a 517146064 Label Kit (Includes Items 5, 7-10, 12-13, 15-21) ....................................................... 1

FOOTNOTES:
a Kit Contains Labels not Applicable to Your Truck, either Discard or put in Stock.
b ⇒ S/N B813D-2213
c S/N B813D-2214 ⇒

1-25
NOTES

1-26
SECTION 2

2 ENGINE ASSEMBLY
CONTENTS

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

CAMSHAFT AND OIL PAN


S/N B813D-2043⇔S/N PENDING PER ECN 73476...................................................................................... 2-10
⇒S/N B818D-2042 ........................................................................................................................................... 2-8
S/N PENDING PER ECN 76476⇒ ................................................................................................................. 2-28
CRANKSHAFT AND PISTONS
S/N B813D-2043⇔S/N PENDING PER ECN 76476...................................................................................... 2-18
CYLINDER BLOCK
⇒S/N B818D-2042 ........................................................................................................................................... 2-6
S/N PENDING PER ECN 76476⇒ ................................................................................................................. 2-24
CYLINDER HEAD
S/N B813D-2043⇔S/N PENDING PER ECN 76476...................................................................................... 2-22
S/N PENDING PER ECN 76476⇒ ................................................................................................................. 2-26
CYLINDER HEAD AND COMPONENTS
⇒S/N B818D-2042 ........................................................................................................................................... 2-4
ENGINE MOUNTING GROUP ........................................................................................................................... 2-34
OIL PUMP
S/N B818D-2043⇒ ......................................................................................................................................... 2-38
OIL PUMP ASSEMBLY
⇒S/N B818D-2043 ......................................................................................................................................... 2-36
VALVE COVER AND INLET MANIFOLD
S/N PENDING PER ECN 76476⇒ ................................................................................................................. 2-32
VALVE COVERS AND INLET MANIFOLD
S/N B813D-2043⇔S/N PENDING PER ECN 76476...................................................................................... 2-14
VALVE COVERS AND MANIFOLD
⇒S/N B818-2042.............................................................................................................................................. 2-2

2-1
4A6G 10-96

VALVE COVERS AND MANIFOLD


(⇒S/N B818-2042)

2-2
4A6G 10-96

VALVE COVERS AND MANIFOLD


(⇒S/N B818-2042)

ITEM PART NO. DESCRIPTION QTY

1 900011254 Dipstick ...................................................................................................................... 1


2 900011247 Clamp ........................................................................................................................ 1
3 900011255 Tube........................................................................................................................... 1
4 900011248 Fitting......................................................................................................................... 1
5 900006264 Bolt ............................................................................................................................ 2
6 900006267 Outlet ......................................................................................................................... 1
7 900006268 Seal ........................................................................................................................... 1
8 900006269 Thermostat ................................................................................................................ 1
9 900006270 Coolant Temperature Sensor..................................................................................... 1
10 900006273 Cover ......................................................................................................................... 1
11 900006271 Stud ........................................................................................................................... 2
12 520042871 Plug ........................................................................................................................... 1
13 900006252 Plug ........................................................................................................................... 1
14 900006254 Bolt ............................................................................................................................ 1
15 900006255 Manifold ..................................................................................................................... 1
16 .. . . . Gasket ....................................................................................................................... 1
17 900011243 Hose .......................................................................................................................... 1
18 900011244 Clamp ........................................................................................................................ 2
19 900006276 Valve.......................................................................................................................... 1
20 900006250 Grommet.................................................................................................................... 3
21 900006247 Cap ............................................................................................................................ 1
22 900006256 Bolt ............................................................................................................................ 6
23 900006245 Cover (RH) ................................................................................................................ 1
24 900006246 Cover (LH) ................................................................................................................. 1
25 900006257 Gasket ....................................................................................................................... 2
26 900006281 Support...................................................................................................................... 1
27 900006277 Support...................................................................................................................... 1
28 900006243 Screw......................................................................................................................... 2
29 922518400 Cover (LH) ................................................................................................................. 1
29 922708400 Cover (RH) ................................................................................................................ 1
30 900011251 Shield ........................................................................................................................ 2
31 900011253 Shield ........................................................................................................................ 2
32 900012206 Lock ........................................................................................................................... 6
33 062236300 Capscrew................................................................................................................... 12
34 900012205 Washer ...................................................................................................................... 12
35 900006283 Spark Plug ................................................................................................................. 6
36 900011279 Stud ........................................................................................................................... 6
37 900006284 Manifold ..................................................................................................................... 2
38 900006259 Bolt ............................................................................................................................ 12
39 900006272 Bolt ............................................................................................................................ 4
40 520042867 Bolt ............................................................................................................................ 10
41 520042856 Cylinder Head............................................................................................................ 2
42 900006263 Gasket ....................................................................................................................... 2
43 900006262 Push Rod................................................................................................................... 12
44 900006261 Guide ......................................................................................................................... 2
45 520042873 Bolt ............................................................................................................................ 4
46 900006260 Valve Lifter ................................................................................................................. 12

520048812 Gasket Kit (Includes Items 7, 16, 25, 42) .................................................................. 1

2-3
4A6G 10-96

CYLINDER HEAD AND COMPONENTS


(⇒S/N B818D-2042)

2-4
4A6G 10-96

CYLINDER HEAD AND COMPONENTS


(⇒S/N B818D-2042)

ITEM PART NO. DESCRIPTION QTY

1 520042852 Rocker Arm Kit .......................................................................................................... 12


2 520042853 Nut........................................................................................................................ 1
3 .. . . . Ball ....................................................................................................................... 1
4 520042857 Stud ........................................................................................................................... 12
5 520042863 Key............................................................................................................................. 24
6 520042862 Rotator....................................................................................................................... 12
7 520042864 Cap ............................................................................................................................ 12
8 520042861 Seal (Valve) ............................................................................................................... 12
9 520042860 Oil Shield ................................................................................................................... 12
10 520042859 Spring ........................................................................................................................ 12
11 520042858 Seal ........................................................................................................................... 6
12 520042856 Cylinder Head............................................................................................................ 2
13 520042871 Plug ........................................................................................................................... 1
14 520042854 Exhaust Valve (Standard) .......................................................................................... 6
14 504804722 Exhaust Valve (0.0035 in. O/S) ................................................................................. 6
14 504804721 Exhaust Valve (0.0155 in. O/S) ................................................................................. 6
15 520042855 Inlet Valve (Standard) ................................................................................................ 6
15 504804719 Inlet Valve (0.0035 in. O/S) ....................................................................................... 6
15 504804720 Inlet Valve (0.0155 in. O/S) ....................................................................................... 6

520048812 Gasket Kit (Includes Items 8, 11) .............................................................................. 1

2-5
4A6G 03-00

CYLINDER BLOCK
(⇒S/N B818D-2042)

2-6
4A6G 03-00

CYLINDER BLOCK
(⇒S/N B818D-2042)

ITEM PART NO. DESCRIPTION QTY

900005232 Short Block Assembly................................................................................................ 1


1 900005233 Piston Assembly (Standard)................................................................................. 6
1 900005234 Piston Assembly (0.030 in. O/S) .......................................................................... 6
2 900005235 Piston Ring (Standard) .................................................................................... 1
2 900005236 Piston Ring (0.030 in. O/S).............................................................................. 1
3 900005237 Connecting Rod ................................................................................................... 6
4 900005238 Bolt................................................................................................................... 2
5 900005239 Nut ................................................................................................................... 2
6 900005240 Bearing (Standard)............................................................................................... 6
6 900005241 Bearing (0.010 in. U/S) ........................................................................................ 6
6 900005242 Bearing (0.020 in. U/S) ........................................................................................ 6
6 900005243 Bearing (0.030 in. U/S) ........................................................................................ 6
6 900005244 Bearing (0.040 in. U/S) ........................................................................................ 6
7 900005245 Valve..................................................................................................................... 1
8 520042870 Key ....................................................................................................................... 2
9 900005246 Crankshaft............................................................................................................ 1
10 900005247 Pin.................................................................................................................... 1
11 900005248 Bearing (Standard)............................................................................................... 1
11 900005249 Bearing (0.010 in. U/S) ........................................................................................ 1
11 900005250 Bearing (0.020 in. U/S) ........................................................................................ 1
11 900005251 Bearing (0.030 in. U/S) ........................................................................................ 1
11 900005252 Bearing (0.040 in. U/S) ........................................................................................ 1
12 900005253 Crankshaft Bearing (Standard) ............................................................................ 1
13 900005254 Bolt ....................................................................................................................... 8
14 900005255 Plug ...................................................................................................................... 1
15 900005256 Pin ........................................................................................................................ 4
16 900005257 Pin ........................................................................................................................ 2
17 900005258 Gasket.................................................................................................................. 1
18 900005278 Pin ............................................................................................................................. 1
19 900006221 Retainer Assembly .................................................................................................... 1
20 900006218 Stud...................................................................................................................... 2
21 900006222 Seal ...................................................................................................................... 1
22 900006220 Bolt ............................................................................................................................ 2
23 900006232 Nut ............................................................................................................................. 2
24 900006219 Bolt ............................................................................................................................ 2
25 520043812 Plug ........................................................................................................................... 8
26 900006251 Plug ........................................................................................................................... 1
27 900006244 Plug ........................................................................................................................... 4
28 900005280 Plug (RH)................................................................................................................... 1
29 900005277 Plug (LH) ................................................................................................................... 2
30 900005298 Pin ............................................................................................................................. 2
31 900006239 Bearing ...................................................................................................................... 1

2-7
4A6G 10-96

CAMSHAFT AND OIL PAN


(⇒S/N B818D-2042)

2-8
4A6G 10-96

CAMSHAFT AND OIL PAN


(⇒S/N B818D-2042)

ITEM PART NO. DESCRIPTION QTY

1 900005294 Stud ........................................................................................................................... 1


2 900005293 Bolt ............................................................................................................................ 2
3 900005295 Bolt ............................................................................................................................ 2
4 014932500 Fitting......................................................................................................................... 1
5 900005296 Water Pump............................................................................................................... 1
6 900005292 Gasket ....................................................................................................................... 2
7 520042865 Gasket ....................................................................................................................... 1
8 900006242 Washer ...................................................................................................................... 1
9 900006243 Screw......................................................................................................................... 6
10 900006233 Bolt ............................................................................................................................ 1
11 900006234 Gear Kit ..................................................................................................................... 1
12 900006240 Bolt ............................................................................................................................ 2
13 900006236 Shaft .......................................................................................................................... 1
14 900006237 Shaft .......................................................................................................................... 1
15 900006239 Bearing ...................................................................................................................... 1
16 900005255 Plug ........................................................................................................................... 1
17 520046843 Damper...................................................................................................................... 1
18 900006231 Seal ........................................................................................................................... 1
19 .. . . . Timing Marker............................................................................................................ 1
20 900006214 Cover ......................................................................................................................... 1
21 900006213 Bolt ............................................................................................................................ 10
22 .. . . . Gasket ....................................................................................................................... 1
23 900005283 Chain ......................................................................................................................... 1
24 900005286 Bolt ............................................................................................................................ 1
25 900005284 Sprocket .................................................................................................................... 1
26 900005285 Sprocket .................................................................................................................... 1
27 900005287 Bolt ............................................................................................................................ 2
28 900005288 Retainer ..................................................................................................................... 1
29 900005281 Camshaft ................................................................................................................... 1
30 900005282 Pin ........................................................................................................................ 1
31 900005290 Camshaft Bearing...................................................................................................... 2
32 900005289 Camshaft Bearing...................................................................................................... 1
33 900005291 Camshaft Bearing...................................................................................................... 1
34 900006218 Stud ........................................................................................................................... 2
35 520042866 Nut ............................................................................................................................. 4
36 900006229 Bolt ............................................................................................................................ 16
37 900006224 Brace (RH)................................................................................................................. 1
37 900006225 Brace (LH) ................................................................................................................. 1
38 520046848 Oil Pan....................................................................................................................... 1
39 900006227 Screw ................................................................................................................... 1
40 900006228 Gasket.................................................................................................................. 1
41 900006223 Gasket ....................................................................................................................... 1
42 900006202 Oil Pump (☞ 4G2AD) .............................................................................................. 1
43 900006282 Oil Filter ..................................................................................................................... 1
44 900006211 Fitting......................................................................................................................... 1

2-9
4A6H 07-00

CAMSHAFT AND OIL PAN


(S/N B813D-2043⇔S/N PENDING PER ECN 73476)

2-10
4A6H 07-00

CAMSHAFT AND OIL PAN


(S/N B813D-2043⇔S/N PENDING PER ECN 73476)

ITEM PART NO. DESCRIPTION QTY

a 900015228 Engine ....................................................................................................................... 1


d 580000024 Engine ....................................................................................................................... 1
f 580001180 Engine ....................................................................................................................... 1
h 580007149 Engine ....................................................................................................................... 1
1 g 900005281 Camshaft.............................................................................................................. 1
1 h 580002328 Camshaft.............................................................................................................. 1
2 900005282 Pin ........................................................................................................................ 1
3 a 900005283 Chain.................................................................................................................... 1
3 c 580000311 Chain.................................................................................................................... 1
4 900005284 Sprocket ............................................................................................................... 1
5 900005285 Sprocket ............................................................................................................... 1
6 900005286 Bolt ....................................................................................................................... 3
7 900005287 Bolt ....................................................................................................................... 2
8 900005288 Retainer................................................................................................................ 1
9 a 900005289 Camshaft Bearing ................................................................................................ 2
9 e 580001627 Bearing Kit............................................................................................................ 1
9 e 580001628 Wire Harness ................................................................................................... 2
10 b 900005290 Camshaft Bearing ................................................................................................ 1
10 e .. . . . Bearing ............................................................................................................ 1
11 b 900005291 Camshaft Bearing ................................................................................................ 1
11 e 580001619 Bearing ............................................................................................................ 1
12 a 900005293 Bolt ....................................................................................................................... 1
12 c 900015229 Bolt ....................................................................................................................... 4
13 a 900005294 Stud...................................................................................................................... 1
14 a 900005295 Bolt ....................................................................................................................... 1
15 a 520046839 Water Pump ......................................................................................................... 1
15 c 580000312 Pump.................................................................................................................... 1
16 900005292 Gasket.................................................................................................................. 2
17 900005256 Pin ........................................................................................................................ 6
18 520046841 Oil Pump (☞ 4G2AF) ......................................................................................... 1
19 900006211 Fitting ................................................................................................................... 1
20 520046843 Damper ................................................................................................................ 1
21 520046845 Cover.................................................................................................................... 1
22 520046844 Bolt ....................................................................................................................... 3
23 900006213 Bolt ....................................................................................................................... 2
24 520046847 Gasket.................................................................................................................. 1
25 520046848 Oil Pan.................................................................................................................. 1
26 520046850 Screw ............................................................................................................... 1
26 900006228 Gasket ......................................................................................................... 1
27 520046851 Bolt ....................................................................................................................... 10
28 520042866 Nut........................................................................................................................ 2
29 900006231 Seal ...................................................................................................................... 1
30 900006233 Bolt ....................................................................................................................... 6
31 900006234 Gear Kit ................................................................................................................ 1
32 520046852 Retainer................................................................................................................ 1
33 900006236 Shaft..................................................................................................................... 1
34 520046854 Grommet .............................................................................................................. 6
35 900006239 Bearing................................................................................................................. 1
36 900006240 Bolt ....................................................................................................................... 2
37 520042865 Gasket.................................................................................................................. 1

2-11
4A6H 07-00

CAMSHAFT AND OIL PAN


(S/N B813D-2043⇔S/N PENDING PER ECN 73476)

ITEM PART NO. DESCRIPTION QTY

38 900006242 Washer ................................................................................................................. 10


39 520046840 Bolt ....................................................................................................................... 10
40 900006282 Oil Filter................................................................................................................ 1
41 900015240 Cap....................................................................................................................... 1
42 062159500 Clamp................................................................................................................... 1
43 520053861 Hose..................................................................................................................... 1
44 520053862 Clamp................................................................................................................... 2
45 520053863 Nipple ................................................................................................................... 1

FOOTNOTES:
a S/N B818D-2043⇔S/N B818D-2084
b ⇒ S/N B818D-2085
c S/N B818D-2085 ⇒
d S/N B818D-2085⇔S/N B818D-2606
e S/N B818D-2086 ⇒
f S/N B818D-2607⇔D/B Month/1999
g ⇒ D/B Month/1999
h D/B Month/1999 ⇒

2-12
NOTES

2-13
4A6H 07-00

VALVE COVERS AND INLET MANIFOLD


(S/N B813D-2043⇔S/N PENDING PER ECN 76476)

2-14
4A6H 07-00

VALVE COVERS AND INLET MANIFOLD


(S/N B813D-2043⇔S/N PENDING PER ECN 76476)

ITEM PART NO. DESCRIPTION QTY

a 580000380 Engine ....................................................................................................................... 1


f 900015228 Engine ....................................................................................................................... 1
g 580001180 Engine ....................................................................................................................... 1
h 580007149 Engine ....................................................................................................................... 1
1 520046855 Valve Cover (RH) ................................................................................................. 1
2 520046856 Valve Cover (LH) .................................................................................................. 1
3 900006247 Cap....................................................................................................................... 1
4 b 900005259 Distributor (☞ 4E2AF) ........................................................................................ 1
4 c 580000306 Distributor (☞ 4E2AG) ........................................................................................ 1
5 900006248 Gasket.................................................................................................................. 1
6 900006250 Grommet .............................................................................................................. 2
7 900006251 Plug ...................................................................................................................... 2
8 900006252 Plug ...................................................................................................................... 1
9 520046858 Bolt ....................................................................................................................... 8
10 520046857 Grommet .............................................................................................................. 6
11 900006256 Bolt ....................................................................................................................... 6
12 520046859 Manifold................................................................................................................ 1
13 520046860 Gasket.............................................................................................................. 2
14 900006257 Gasket.................................................................................................................. 2
15 520042867 Bolt (Long)............................................................................................................ 10
16 900006272 Bolt (Meduim)....................................................................................................... 4
17 900006259 Bolt (Short) ........................................................................................................... 10
18 520046861 Valve Lifter............................................................................................................ 1
19 520046862 Guide.................................................................................................................... 2
20 520046863 Bolt ....................................................................................................................... 4
21 520046864 Rod....................................................................................................................... 12
22 520046865 Gasket.................................................................................................................. 2
23 520046866 Ignition Coil .......................................................................................................... 1
23 900006264 Bolt................................................................................................................... 2
24 520046867 Bracket ................................................................................................................. 1
24 520046868 Bracket ................................................................................................................. 1
25 900006284 Manifold................................................................................................................ 1
26 922708400 Cover (RH) ........................................................................................................... 1
27 900011253 Shield ................................................................................................................... 2
28 900015232 Wire Harness (Spark Plug) .................................................................................. 1
29 520052867 Stud...................................................................................................................... 6
30 900015229 Bolt ....................................................................................................................... 12
31 900015233 Support ................................................................................................................ 2
32 449022018 Lockwasher .......................................................................................................... 4
33 062151100 Capscrew ............................................................................................................. 4
34 900011248 Fitting ................................................................................................................... 1
35 900011254 Dipstick................................................................................................................. 1
36 900011255 Tube ..................................................................................................................... 1
37 900011247 Clamp................................................................................................................... 1
38 900015234 Gasket.................................................................................................................. 1
39 900015235 Plate ..................................................................................................................... 1
40 900015236 Gasket.................................................................................................................. 1
41 900015219 Spacer.................................................................................................................. 1
42 900011223 Gasket.................................................................................................................. 1
43 059716300 Capscrew ............................................................................................................. 7

2-15
4A6H 07-00

VALVE COVERS AND INLET MANIFOLD


(S/N B813D-2043⇔S/N PENDING PER ECN 76476)

ITEM PART NO. DESCRIPTION QTY

44 449022016 Lockwasher .......................................................................................................... 8


45 059863600 Capscrew ............................................................................................................. 1
46 900006267 Outlet.................................................................................................................... 1
47 d 900015221 Thermostat ........................................................................................................... 1
47 e 580000381 Thermostat ........................................................................................................... 1
48 900015222 Gasket.................................................................................................................. 1
49 057048200 Capscrew ............................................................................................................. 2
50 502566904 Washer ................................................................................................................. 2
51 900015293 Spark Plug............................................................................................................ 6
51 580000864 Spark Plug (Optional)........................................................................................... 6

FOOTNOTES:
a S/N B818-2043⇔S/N B818-2084
b ⇒ S/N B818D-2042
c S/N B818D-2043 ⇒
d S/N B818D-2043⇔S/N B818D-2084
e S/N B818D-2085 ⇒
f S/N B818D-2085⇔S/N B818D-2606
g S/N B818D-2607⇔D/B Month/1999
h D/B Month/1999 ⇒

2-16
NOTES

2-17
4A6H 07-00

CRANKSHAFT AND PISTONS


(S/N B813D-2043⇔S/N PENDING PER ECN 76476)

2-18
4A6H 07-00

CRANKSHAFT AND PISTONS


(S/N B813D-2043⇔S/N PENDING PER ECN 76476)

ITEM PART NO. DESCRIPTION QTY

a 580000380 Engine ....................................................................................................................... 1


c 900015228 Engine ....................................................................................................................... 1
d 580001180 Engine ....................................................................................................................... 1
e 580007149 Engine ....................................................................................................................... 1
1 580008776 Short Block Assembly .......................................................................................... 1
2 520047875 Piston and Pin Kit (Standard) (Standard)............................................................. 6
2 520047876 Piston and Pin Kit (0.020 in.)................................................................................ 6
3 520047877 Piston Ring Kit (Standard) ............................................................................... 6
3 520047878 Piston Ring Kit (0.020 in.) ................................................................................ 6
4 900005237 Connecting Rod ................................................................................................... 6
5 900005238 Bolt................................................................................................................... 2
6 900005239 Nut ................................................................................................................... 2
7 520047880 Bearing (Standard)............................................................................................... 1
7 520047881 Bearing (0.014 in.)................................................................................................ 1
8 900005246 Crankshaft............................................................................................................ 1
9 900005247 Pin ........................................................................................................................ 1
10 900005248 Bearing (Standard)............................................................................................... 3
11 520047882 Crankshaft Bearing (0.001 in. U/S) ...................................................................... 3
11 520047883 Crankshaft Bearing (0.002 in. U/S) ...................................................................... 3
11 520047884 Crankshaft Bearing (0.010 in. U/S) ...................................................................... 3
11 520047885 Crankshaft Bearing (0.020 in. U/S) ...................................................................... 3
12 900005253 Crankshaft Bearing (Rear) (Standard) ................................................................. 1
12 520047886 Bearing Set (0.001 in.) (Rear) (U/S) .................................................................... 1
12 520047887 Crankshaft Bearing Kit (Rear) (0.002 in. U/S) ..................................................... 1
12 520047888 Crankshaft Bearing (Rear) (0.010 in. U/S)........................................................... 1
13 900005245 Valve..................................................................................................................... 1
14 900005256 Pin ........................................................................................................................ 6
15 900005255 Plug ...................................................................................................................... 1
16 900005257 Pin ........................................................................................................................ 2
17 a 520042870 Key ....................................................................................................................... 2
17 b 580000316 Key ....................................................................................................................... 2
18 900005254 Bolt ............................................................................................................................ 10
19 a 900005298 Pin ............................................................................................................................. 1
19 b 580000322 Pin ............................................................................................................................. 1
20 900005278 Pin ............................................................................................................................. 2
21 a 900005244 Bearing ...................................................................................................................... 1
21 b 580000308 Retainer ..................................................................................................................... 1
22 a 900006218 Stud...................................................................................................................... 2
22 b 580000309 Stud...................................................................................................................... 2
23 a 520047879 Seal ...................................................................................................................... 1
23 b 580000310 Seal ...................................................................................................................... 1
24 900006219 Bolt ............................................................................................................................ 1
25 900006220 Bolt ............................................................................................................................ 1
26 900006232 Nut ............................................................................................................................. 1
27 900006244 Plug (RH)................................................................................................................... 1
27 900006251 Plug (LH) ................................................................................................................... 1
28 520043812 Plug ........................................................................................................................... 8
29 900005277 Plug (LH) ................................................................................................................... 1
29 900005280 Plug (RH)................................................................................................................... 1
30 900006251 Plug ........................................................................................................................... 1

2-19
4A6H 07-00

CRANKSHAFT AND PISTONS


(S/N B813D-2043⇔S/N PENDING PER ECN 76476)

ITEM PART NO. DESCRIPTION QTY

31 900006244 Plug ........................................................................................................................... 3


32 900006222 Seal ........................................................................................................................... 1
33 580000382 Plug ........................................................................................................................... 5

FOOTNOTES:
a S/N B818D-2043⇔S/N B818D-2084
b S/N B818D-2085 ⇒
c S/N B818D-2085⇔S/N B818D-2606
d S/N B818D-2607⇔D/B Month/1999
e D/B Month/1999 ⇒

2-20
NOTES

2-21
4A6H 07-00

CYLINDER HEAD
(S/N B813D-2043⇔S/N PENDING PER ECN 76476)

2-22
4A6H 07-00

CYLINDER HEAD
(S/N B813D-2043⇔S/N PENDING PER ECN 76476)

ITEM PART NO. DESCRIPTION QTY

c 580000380 Engine ....................................................................................................................... 1


a 900015228 Engine ....................................................................................................................... 1
d 580001180 Engine ....................................................................................................................... 1
e 580007149 Engine ....................................................................................................................... 1
1 b 580000319 Cylinder Head ...................................................................................................... 2
2 520042852 Rocker Arm Kit................................................................................................. 12
2 520042853 Nut ............................................................................................................... 1
3 520042871 Plug ...................................................................................................................... 1
4 520046832 Exhaust Valve (Standard)..................................................................................... 6
5 520046833 Inlet Valve (Standard)........................................................................................... 6
6 520042857 Stud...................................................................................................................... 12
7 520046835 Seal ...................................................................................................................... 12
8 520046836 Spring................................................................................................................... 12
9 520046837 Key (Valve) ........................................................................................................... 24
10 520053823 Cap....................................................................................................................... 12
11 520046863 Bolt ....................................................................................................................... 4

FOOTNOTES:
a S/N B818D-2043⇔S/N B818D-2084
b S/N B818D-2085 ⇒
c S/N B818D-2085⇔S/N B818D-2606
d S/N B818D-2607⇔D/B Month/1999
e D/B Month/1999 ⇒

2-23
P11434 07-00

CYLINDER BLOCK
(S/N PENDING PER ECN 76476⇒)

2-24
P11434 07-00

CYLINDER BLOCK
(S/N PENDING PER ECN 76476⇒)

KEY:
A: 0LX 2000 Series Engine
B: 1LX 2001 Series Engine

QTY
ITEM PART NO. DESCRIPTION A B

580013451 Engine ............................................................................................................... 1 ..


580019401 Engine ............................................................................................................... .. 1
1 580008776 Short Block Assembly ................................................................................... 1 1
2 520047875 Piston and Pin Kit (Standard) ................................................................... 6 6
2 520047876 Piston and Pin Kit (0.020 in.) .................................................................... 6 6
3 520047877 Piston Ring Kit .......................................................................................... 6 6
3 520047878 Piston Ring Kit (0.020 in.) ......................................................................... 6 6
4 900005237 Connecting Rod ........................................................................................ 6 6
5 580001744 Bolt ....................................................................................................... 2 2
6 580015148 Nut ........................................................................................................ 2 2
7 520047880 Bearing (Standard) ................................................................................... 6 6
7 520047881 Bearing (0.014 in.) .................................................................................... 6 6
8 580008777 Crankshaft................................................................................................. 1 1
9 580000382 Plug........................................................................................................... 5 5
10 900005254 Bolt............................................................................................................ 10 10
11 580009265 Bearing Set (Crankshaft) (Standard) ........................................................ 1 1
11 580009266 Bearing Set (0.020 in.) (Crankshaft)......................................................... 3 3
12 520047886 Bearing Set (0.001 in.) (Crankshaft)......................................................... 1 1
13 900005245 Valve ......................................................................................................... 1 1
14 900005256 Pin............................................................................................................. 4 4
15 900005255 Plug........................................................................................................... 1 1
16 900005257 Pin............................................................................................................. 2 2
17 580000316 Key..................................................................................................................... 2 2
18 900005258 Gasket ............................................................................................................... 1 1
19 900006244 Plug ................................................................................................................... 5 5
20 900005278 Pin ..................................................................................................................... 1 1
21 580008599 Retainer Assembly ............................................................................................ 1 1
22 580000309 Stud............................................................................................................... 2 2
23 580008600 Seal ............................................................................................................... 1 1
24 900006219 Bolt .................................................................................................................... 2 2
25 900006220 Bolt .................................................................................................................... 1 1
26 900006232 Nut ..................................................................................................................... 1 1
27 900006251 Plug ................................................................................................................... 3 3
28 520005277 Plug (LH) ........................................................................................................... 3 3
28 520005280 Plug (RH)........................................................................................................... 2 2

2-25
P11435 07-00

CYLINDER HEAD
(S/N PENDING PER ECN 76476⇒)

2-26
P11435 07-00

CYLINDER HEAD
(S/N PENDING PER ECN 76476⇒)

KEY:
A: 0LX 2000 Series Engine
B: 1LX 2001 Series Engine

QTY
ITEM PART NO. DESCRIPTION A B

580013451 Engine ............................................................................................................... 1 ..


580019401 Engine ............................................................................................................... .. 1
1 580014838 Cylinder Head ............................................................................................... 2 2
2 580014836 Rocker Arm ................................................................................................... 12 12
2 520042853 Nut ............................................................................................................ 1 1
3 520046837 Key (Valve) .................................................................................................... 24 24
4 520046832 Exhaust Valve................................................................................................ 6 6
5 520046833 Inlet Valve...................................................................................................... 6 6
6 520046863 Bolt ................................................................................................................ 4 4
7 520046835 Seal ............................................................................................................... 12 12
8 520046836 Spring............................................................................................................ 12 12
9 580008775 Seal ............................................................................................................... 12 12
10 520053823 Cap................................................................................................................ 12 12

2-27
P11436 07-00

CAMSHAFT AND OIL PAN


(S/N PENDING PER ECN 76476⇒)

2-28
P11436 07-00

CAMSHAFT AND OIL PAN


(S/N PENDING PER ECN 76476⇒)

KEY:
A: 0LX 2000 Series Engine
B: 1LX 2001 Series Engine

QTY
ITEM PART NO. DESCRIPTION A B

580013451 Engine ............................................................................................................... 1 ..


580019401 Engine ............................................................................................................... .. 1
1 580002328 Camshaft....................................................................................................... 1 1
2 900005282 Pin............................................................................................................. 2 2
3 580014837 Chain Kit........................................................................................................ 1 1
4 900005284 Sprocket ........................................................................................................ 1 1
5 900005285 Sprocket ........................................................................................................ 1 1
6 900005286 Bolt ................................................................................................................ 3 3
7 900005287 Bolt ................................................................................................................ 2 2
8 900005288 Retainer......................................................................................................... 1 1
9 a 580001617 Bearing (Position A, D).................................................................................. 2 2
9 b 580001617 Bearing (Position A) ...................................................................................... 1 1
10 a 580001618 Bearing (Position C) ...................................................................................... 1 1
10 b 580001618 Bearing (Position B, D).................................................................................. 2 2
11 a 580001619 Bearing (Position B) ...................................................................................... 1 1
11 b 580001619 Bearing (Position C) ...................................................................................... 1 1
12 900015229 Bolt ................................................................................................................ 4 4
13 520046854 Grommet ....................................................................................................... 1 1
14 580000318 Bearing.......................................................................................................... 1 1
15 520046839 Water Pump .................................................................................................. 1 1
16 900005292 Gasket....................................................................................................... 2 2
17 520053863 Nipple ............................................................................................................ 1 1
18 520046841 Oil Pump (☞ 4G2AF) .................................................................................. 1 1
19 900006211 Fitting ............................................................................................................ 1 1
20 520046843 Damper ......................................................................................................... 1 1
21 520046845 Cover............................................................................................................. 1 1
22 520046844 Bolt ................................................................................................................ 3 3
23 900006213 Bolt ................................................................................................................ 2 2
24 520046847 Gasket........................................................................................................... 1 1
25 580014839 Oil Pan........................................................................................................... 1 1
26 580009275 Screw ........................................................................................................ 1 1
26 580009276 Seal........................................................................................................... 1 1
27 520046851 Bolt ................................................................................................................ 10 10
28 520042866 Nut................................................................................................................. 2 2
29 900006231 Seal ............................................................................................................... 1 1
30 900006233 Bolt ................................................................................................................ 6 6
31 900006234 Gear Kit ......................................................................................................... 1 1
32 520046852 Retainer......................................................................................................... 1 1
33 900006236 Shaft.............................................................................................................. 1 1
34 900005255 Plug ............................................................................................................... 1 1
35 900006239 Bearing.......................................................................................................... 1 1
36 900006240 Bolt ................................................................................................................ 2 2
37 580008575 Gasket........................................................................................................... 1 1
38 900006242 Washer .......................................................................................................... 10 10
39 520046840 Bolt ................................................................................................................ 10 10
40 580013977 Oil Filter......................................................................................................... 1 1

2-29
P11436 07-00

CAMSHAFT AND OIL PAN


(S/N PENDING PER ECN 76476⇒)

QTY
ITEM PART NO. DESCRIPTION A B

40 900006282 Oil Filter (Optional) ........................................................................................ 1 1


41 900015240 Cap................................................................................................................ 1 1
42 062159500 Clamp............................................................................................................ 1 1
43 580008601 Hose.............................................................................................................. 1 1

580009286 Bearing Kit (Includes Items 9-11) ...................................................................... 1 1


580001627 Bearing Kit (Includes Items 9-11) ...................................................................... 1 1

FOOTNOTES:
a GM Identification Number on Left Side of Rear Transmission Housing is 8 Digits
b GM Identification Number on Left Side of Rear Transmission Housing Starts with "A" Followed by 8 Digits

2-30
NOTES

2-31
P11437 07-00

VALVE COVER AND INLET MANIFOLD


(S/N PENDING PER ECN 76476⇒)

2-32
P11437 07-00

VALVE COVER AND INLET MANIFOLD


(S/N PENDING PER ECN 76476⇒)

KEY:
A: 0LX 2000 Series Engine
B: 1LX 2001 Series Engine

QTY
ITEM PART NO. DESCRIPTION A B

580013451 Engine ............................................................................................................... 1 ..


580019401 Engine ............................................................................................................... .. 1
1 520046855 Valve Cover (RH) .......................................................................................... 1 1
2 520046856 Valve Cover (LH) ........................................................................................... 1 1
3 900006247 Cap................................................................................................................ 1 1
4 b 580000306 Distributor (☞ 4E2AG) ................................................................................. 1 1
4 a 900005259 Distributor (☞ 4E2AF) ................................................................................. 1 1
5 900006248 Gasket........................................................................................................... 1 1
6 900006250 Grommet ....................................................................................................... 3 3
7 900006278 Bolt ................................................................................................................ 1 1
8 580012858 Clamp............................................................................................................ 1 1
9 520046858 Bolt ................................................................................................................ 8 8
10 520046857 Grommet ....................................................................................................... 6 6
11 900006256 Bolt ................................................................................................................ 6 6
12 520046859 Manifold......................................................................................................... 1 1
13 520046860 Gasket........................................................................................................... 2 2
14 900006257 Gasket........................................................................................................... 2 2
15 520042867 Bolt ................................................................................................................ 10 10
16 900006272 Bolt ................................................................................................................ 4 4
17 900006259 Bolt ................................................................................................................ 10 10
18 580014840 Lifter Assembly.............................................................................................. 12 12
19 520046862 Guide............................................................................................................. 2 2
20 520046863 Bolt ................................................................................................................ 4 4
21 520046864 Rod................................................................................................................ 12 12
22 520046865 Gasket........................................................................................................... 2 2
23 520046866 Ignition Coil ................................................................................................... 1 1
24 900015293 Spark Plug..................................................................................................... 6 6
24 580000864 Spark Plug (Optional).................................................................................... 6 6

FOOTNOTES:
a ⇒ S/N B818D-2042
b S/N B818D-2043 ⇒

2-33
4K44 09-95

ENGINE MOUNTING GROUP

2-34
4K44 09-95

ENGINE MOUNTING GROUP

ITEM PART NO. DESCRIPTION QTY

1 449025013 Pin ............................................................................................................................. 2


2 449017003 Nut ............................................................................................................................. 2
3 905660301 Washer ...................................................................................................................... 2
4 905661300 Cushion ..................................................................................................................... 2
5 905660302 Washer ...................................................................................................................... 4
5 905660303 Washer ...................................................................................................................... AR
6 905662300 Cushion ..................................................................................................................... 2
7 904310406 Washer ...................................................................................................................... 2
8 502566903 Washer ...................................................................................................................... 2
9 921008300 Capsrew .................................................................................................................... 2
10 922430400 Plate .......................................................................................................................... 2
11 449001058 Capscrew................................................................................................................... 4
12 502566902 Washer ...................................................................................................................... 4
13 449015029 Nut ............................................................................................................................. 2
14 922431401 Bracket (RH) .............................................................................................................. 1
15 922431402 Bracket (LH) .............................................................................................................. 1
16 a 057048200 Capscrew................................................................................................................... 12
16 b 057048200 Capscrew................................................................................................................... 6
16 b 449001023 Capscrew................................................................................................................... 6
17 502566904 Washer ...................................................................................................................... 10
18 a 909965300 Capscrew................................................................................................................... 8
18 b 909965300 Capscrew................................................................................................................... 2
18 b 449001040 Capscrew................................................................................................................... 6
19 502566904 Washer ...................................................................................................................... 6
20 905972700 Plate .......................................................................................................................... 1

FOOTNOTES:
a ⇒ D/B Month/1999
b D/B Month/1999 ⇒

2-35
4G2AD 10-96

OIL PUMP ASSEMBLY


(⇒S/N B818D-2043)

ITEM PART NO. DESCRIPTION QTY

900006202 Oil Pump.................................................................................................................... 1


1 900005297 Shaft..................................................................................................................... 1
2 900006204 Cover.................................................................................................................... 1
3 900006205 Stop ................................................................................................................. 1
4 900006206 Regulator Valve................................................................................................ 1
5 900006207 Spring .............................................................................................................. 1
6 520042869 Pin.................................................................................................................... 1
7 520042872 Bolt ....................................................................................................................... 4
8 900006208 Screw and Lockwasher ........................................................................................ 4
9 900006210 Screen ....................................................................................................................... 1
10 900006209 Bolt ............................................................................................................................ 1
11 900005298 Pin ............................................................................................................................. 1
12 900006201 Retainer ..................................................................................................................... 1

2-36
NOTES

2-37
4G2AF 01-97

OIL PUMP
(S/N B818D-2043⇒)

2-38
4G2AF 01-97

OIL PUMP
(S/N B818D-2043⇒)

ITEM PART NO. DESCRIPTION QTY

520046841 Oil Pump.................................................................................................................... 1


1 900005298 Pin ........................................................................................................................ 2
2 900006201 Retainer................................................................................................................ 1
3 900005297 Shaft..................................................................................................................... 1
4 900006204 Cover.................................................................................................................... 1
5 900006205 Stop ................................................................................................................. 1
6 900006206 Regulator Valve................................................................................................ 1
7 900006207 Spring .............................................................................................................. 1
8 520042869 Pin.................................................................................................................... 1
9 900006208 Screw and Lockwasher ........................................................................................ 2
10 900006209 Bolt ....................................................................................................................... 1
11 a 520046842 Screen.................................................................................................................. 1
11 b 580000317 Screen.................................................................................................................. 1

FOOTNOTES:
a S/N B818D-2043⇔S/N B818D-2084
b S/N B818D-2085 ⇒

2-39
NOTES

2-40
SECTION 3

3 EXHAUST SYSTEM
CONTENTS

SECTION 3
EXHAUST SYSTEM

DESCRIPTION PAGE

EXHAUST SYSTEM, MUFFLER AND PIPES


⇒S/N B818D-2042 ........................................................................................................................................... 3-2
MUFFLER AND EXHAUST PIPES
TYPE G/LP AND GS/LPS
S/N B818D-2043⇒........................................................................................................................................ 3-4

3-1
4F3DR 10-96

EXHAUST SYSTEM, MUFFLER AND PIPES


(⇒S/N B818D-2042)

3-2
4F3DR 10-96

EXHAUST SYSTEM, MUFFLER AND PIPES


(⇒S/N B818D-2042)

ITEM PART NO. DESCRIPTION QTY

1 057092500 Clamp ........................................................................................................................ 1


2 907968404 Nut ............................................................................................................................. 2
3 900063101 Washer ...................................................................................................................... 2
4 905733100 Cushion ..................................................................................................................... 4
5 912261600 Muffler (Standard)...................................................................................................... 1
5 912219600 Muffler (Type GS) (Sparkproof) ................................................................................. 1
6 910855300 Clamp (Used with Standard Muffler) ......................................................................... 2
6 910855300 Clamp (Used with GS Muffler)................................................................................... 1
7 914388600 Pipe ........................................................................................................................... 1
8 a 921443300 Pipe ........................................................................................................................... 1
9 930114910 Capscrew................................................................................................................... 2
10 904310404 Washer ...................................................................................................................... 2
11 014994200 Nut ............................................................................................................................. 6
12 900011208 Lockplate ................................................................................................................... 6
13 914389600 Pipe ........................................................................................................................... 1
14 913608100 Clamp ........................................................................................................................ 1
15 900011205 Fitting......................................................................................................................... 1
16 900011207 Gasket ....................................................................................................................... 2
17 a 922207300 Cover ......................................................................................................................... 1
18 a 937300908 Nut ............................................................................................................................. 2
19 a 449022016 Lockwasher ............................................................................................................... 2
20 a 449021001 Washer ...................................................................................................................... 2
21 923028401 Cover (RH) ................................................................................................................ 1
22 923028402 Cover (LH) ................................................................................................................. 1

FOOTNOTES:
a Not Used with GS Muffler

3-3
4F3DV 07-97

MUFFLER AND EXHAUST PIPES


(TYPE G/LP AND GS/LPS)
(S/N B818D-2043⇒)

3-4
4F3DV 07-97

MUFFLER AND EXHAUST PIPES


(TYPE G/LP AND GS/LPS)
(S/N B818D-2043⇒)

ITEM PART NO. DESCRIPTION QTY

1 900014294 Seal ........................................................................................................................... 2


2 900014296 Flange ....................................................................................................................... 1
3 900012212 Nut ............................................................................................................................. 6
4 900014295 Spring ........................................................................................................................ 6
5 900014297 Exhaust Pipe ............................................................................................................. 1
6 057092500 Clamp ........................................................................................................................ 1
7 900014298 Exhaust Pipe ............................................................................................................. 1
8 913608100 Clamp ........................................................................................................................ 3
9 914389600 Pipe ........................................................................................................................... 1
10 a 910855300 Clamp ........................................................................................................................ 2
10 b 910855300 Clamp ........................................................................................................................ 1
11 a 912261600 Muffler ....................................................................................................................... 1
11 b 912818600 Muffler ....................................................................................................................... 1
12 930114910 Capscrew................................................................................................................... 2
13 904310404 Washer ...................................................................................................................... 2
14 905733100 Cushion ..................................................................................................................... 4
15 900063101 Washer ...................................................................................................................... 2
16 907968404 Nut ............................................................................................................................. 2
17 a 921443300 Pipe ........................................................................................................................... 1
18 a 922207300 Cover ......................................................................................................................... 1
19 a 937300908 Nut ............................................................................................................................. 2
20 a 449022016 Lockwasher ............................................................................................................... 4
21 a 449021001 Washer ...................................................................................................................... 2
22 923028401 Cover (RH) ................................................................................................................ 1
23 923028402 Cover (LH) ................................................................................................................. 1
24 930113903 Bolt ............................................................................................................................ 2

FOOTNOTES:
a Type G/LP
b Type GS/LPS

3-5
NOTES

3-6
SECTION 4

4 COOLING SYSTEM
CONTENTS

SECTION 4
COOLING SYSTEM

DESCRIPTION PAGE

COOLING SYSTEM
⇒S/N B818D-2042 ........................................................................................................................................... 4-2
S/N B818D-2243⇒ ........................................................................................................................................... 4-4
RADIATOR AND HOSES
GC 070/080 LG, GC 100/120 MG..................................................................................................................... 4-6

4-1
4D1U 06-99

COOLING SYSTEM
(⇒S/N B818D-2042)

4-2
4D1U 06-99

COOLING SYSTEM
(⇒S/N B818D-2042)

ITEM PART NO. DESCRIPTION QTY

1 203078200 Capscrew................................................................................................................... 4
2 449022016 Lockwasher ............................................................................................................... 4
3 900012207 Fan ............................................................................................................................ 1
4 900011297 Spacer ....................................................................................................................... 1
5 900011296 Spacer ....................................................................................................................... 1
6 900011263 Spacer ....................................................................................................................... 1
7 900011264 Belt (Group No. 8500498) ......................................................................................... 1
8 900011262 Pulley......................................................................................................................... 1
9 900011261 Fan Mount Assembly ................................................................................................. 1
10 520083819 Spacer.................................................................................................................. 1
11 520083820 Shaft..................................................................................................................... 1
12 640046901 Snap Ring ............................................................................................................ 1
13 015120100 Bearing................................................................................................................. 2
14 520083821 Snap Ring ............................................................................................................ 2
15 520083822 Hub....................................................................................................................... 1
16 931005906 Bolt ............................................................................................................................ 4
17 900011271 Washer ...................................................................................................................... 4
18 900011269 Tensioner ................................................................................................................... 1
19 449001029 Capscrew................................................................................................................... 1
20 502566904 Washer ...................................................................................................................... 1
21 909882404 Nut ............................................................................................................................. 1
22 900011265 Strap .......................................................................................................................... 1
23 449001014 Capscrew (Type G).................................................................................................... 1
23 062143700 Capscrew (Type GS) ................................................................................................. 1
24 449022016 Lockwasher ............................................................................................................... 1
25 900011266 Bracket ...................................................................................................................... 1
26 055486800 Capscrew................................................................................................................... 3
27 203149000 Capscrew................................................................................................................... 1
28 203149100 Capscrew................................................................................................................... 1
29 502566904 Washer ...................................................................................................................... 5
30 03776310W Capscrew................................................................................................................... 3
31 900012211 Lockwasher ............................................................................................................... 3
32 900012210 Capscrew................................................................................................................... 1
33 449022017 Lockwasher ............................................................................................................... 1
34 922527400 Plate .......................................................................................................................... 1
35 019327000 O-Ring ....................................................................................................................... 1
36 900011268 Pulley......................................................................................................................... 1
37 449001013 Capscrew................................................................................................................... 4
38 449022016 Lockwasher ............................................................................................................... 4
39 900011267 Pulley......................................................................................................................... 1

4-3
4D3BX 03-00

COOLING SYSTEM
(S/N B818D-2243⇒)

4-4
4D3BX 03-00

COOLING SYSTEM
(S/N B818D-2243⇒)

ITEM PART NO. DESCRIPTION QTY

1 900015224 Plate .......................................................................................................................... 1


2 900011268 Pulley......................................................................................................................... 1
3 900015226 Pulley (Water Pump).................................................................................................. 1
4 900011269 Tensioner ................................................................................................................... 1
5 900011263 Spacer ....................................................................................................................... 1
6 449001013 Capscrew................................................................................................................... 4
7 449022016 Lockwasher ............................................................................................................... 8
8 449001015 Capscrew................................................................................................................... 4
9 900012211 Lockwasher ............................................................................................................... 8
10 d 203078200 Capscrew................................................................................................................... 4
10 e 203078300 Capscrew................................................................................................................... 4
11 203149000 Capscrew................................................................................................................... 1
12 449001067 Capscrew................................................................................................................... 1
13 909882404 Nut ............................................................................................................................. 1
14 502566904 Washer ...................................................................................................................... 6
15 03776310W Capscrew................................................................................................................... 3
16 909965300 Capscrew................................................................................................................... 3
17 900012207 Fan ............................................................................................................................ 1
18 d 900011296 Spacer ....................................................................................................................... 1
18 e 900016204 Spacer ....................................................................................................................... 2
19 d 900011297 Spacer ....................................................................................................................... 1
20 900011262 Pulley......................................................................................................................... 1
21 900011264 Belt ............................................................................................................................ 1
22 b 900011261 Fan Mount Assembly ................................................................................................. 1
22 a 504261794 Fan Mount Assembly ................................................................................................. 1
23 520083822 Hub....................................................................................................................... 1
24 b 520083820 Shaft..................................................................................................................... 1
24 a 504261793 Shaft..................................................................................................................... 1
25 015120100 Bearing................................................................................................................. 1
26 640046901 Snap Ring ............................................................................................................ 1
27 520083819 Spacer.................................................................................................................. 1
28 500227904 Snap Ring ............................................................................................................ 2
29 203149100 Capscrew................................................................................................................... 1
30 900012210 Capscrew................................................................................................................... 1
31 061278100 Washer ...................................................................................................................... 1
32 900015223 Plate .......................................................................................................................... 1
33 b 900015225 Bracket ...................................................................................................................... 1
33 c 504261795 Bracket ...................................................................................................................... 1
34 931005906 Bolt ............................................................................................................................ 3
35 449015044 Nut ............................................................................................................................. 3
36 922527400 Plate .......................................................................................................................... 1
37 019327000 O-Ring ....................................................................................................................... 1
38 580000735 Bearing ...................................................................................................................... 1

FOOTNOTES:
a S/N B818-1914 ⇒
b ⇒ S/N B818D-1913
c S/N B818D-1914 ⇒
d ⇒ D/B 08/1996
e D/B 08/1996 ⇒

4-5
4D3BV 07-98

RADIATOR AND HOSES


(GC 070/080 LG, GC 100/120 MG)

4-6
4D3BV 07-98

RADIATOR AND HOSES


(GC 070/080 LG, GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

1 903259101 Tie-Down ................................................................................................................... 1


2 902449410 Tank ........................................................................................................................... 1
2 912722600 Tank (Premium Monitor Option)................................................................................. 1
3 937300908 Nut ............................................................................................................................. 2
4 920611300 Bracket ...................................................................................................................... 1
4 922912300 Bracket (Premium Monitor Option) ............................................................................ 1
5 449021001 Washer ...................................................................................................................... 8
6 449022016 Lockwasher ............................................................................................................... 8
7 930113903 Bolt ............................................................................................................................ 8
8 922474400 Hose (Lower) (GC 070/080 LG) ................................................................................ 1
8 922475400 Hose (Lower) (GC 100/120 MG) ............................................................................... 1
9 960100922 Clamp ........................................................................................................................ 2
10 960100920 Clamp ........................................................................................................................ 1
11 960100919 Clamp ........................................................................................................................ 1
12 c 921685400 Hose (Upper) (GC 070/080 LG, GC 100/120 MG) .................................................... 1
12 d 923271400 Hose (Upper) (GC 070/080 LG, GC 100/120 MG) .................................................... 1
13 e 914363600 Shroud (GC 070/080 LG, GC 100/120 MG) .............................................................. 1
13 f 916572600 Shroud (GC 070/080 LG, GC 100/120 MG) .............................................................. 1
13 bg 914692600 Shroud (GC 070/080 LG, GC 100/120 MG) .............................................................. 1
13 bh 917459600 Shroud (GC 070/080 LG, GC 100/120 MG) .............................................................. 1
14 911875600 Radiator ..................................................................................................................... 1
14 a 912528600 Radiator ..................................................................................................................... 1
15 901893802 Cap....................................................................................................................... 1
15 a 901893802 Cap....................................................................................................................... 1
15 916341301 Label (Cap Caution) ............................................................................................. 1
16 900093804 Plug ...................................................................................................................... 1
17 918509402 Bracket (RH) .............................................................................................................. 1
18 903123100 Washer ...................................................................................................................... 2
19 449022013 Lockwasher ............................................................................................................... 6
20 930114904 Capscrew................................................................................................................... 6
21 909145100 Cushion (Rubber) ...................................................................................................... 2
22 918509401 Bracket (LH) .............................................................................................................. 1
23 449021006 Washer ...................................................................................................................... 4
24 a 912669600 Screen ....................................................................................................................... 1
25 a 901893801 Cushion ..................................................................................................................... 2

FOOTNOTES:
a Optional
b With Lint Screen
c ⇒ S/N B818D-2042
d S/N B818D-2243⇔S/N B818D-2427
e ⇒ S/N B818D-2693
f S/N B818D-2694 ⇒
g ⇒ S/N B818D-3297
h S/N B818D-3298 ⇒

NOTE:
See Part Sheet 4H5BH for Wire Harness (Option-Premium Monitor)

4-7
NOTES

4-8
SECTION 5

5 FUEL SYSTEM
CONTENTS

SECTION 5
FUEL SYSTEM

DESCRIPTION PAGE

ACCELERATOR PEDAL LINKAGE .................................................................................................................... 5-12


AIR CLEANER AND MOUNTING
GC 070/080 LG, GC 100/120 MG..................................................................................................................... 5-8
CARBURETOR
LPG................................................................................................................................................................. 5-32
CONVERTER AND LOCKOFF ASSEMBLY
DUAL FUEL
BOX CAR SPECIAL .................................................................................................................................... 5-50
CONVERTER ASSEMBLY
LPG
⇒S/N B818D-2276...................................................................................................................................... 5-36
S/N B818D-2277⇒...................................................................................................................................... 5-38
DIRECTIONAL CONTROL PEDAL .................................................................................................................... 5-20
FUEL INJECTOR ................................................................................................................................................. 5-6
FUEL LINES
GASOLINE...................................................................................................................................................... 5-10
FUEL LOCK FILTER ASSEMBLY
LPG................................................................................................................................................................. 5-40
FUEL SYSTEM
GASOLINE
⇒S/N B818D-2042........................................................................................................................................ 5-2
S/N B818D-2043⇒........................................................................................................................................ 5-4
LPG
⇒S/N B818D-2042...................................................................................................................................... 5-24
S/N B818D-2043⇒...................................................................................................................................... 5-28
FUEL TANK ASSEMBLY .................................................................................................................................... 5-22
GOVERNOR....................................................................................................................................................... 5-34
MIXER ASSEMBLY
LPG
DUAL FUEL
S/N B818D-2043⇒ .................................................................................................................................. 5-48
TANK AND MOUNTING BRACKETS
LPG
⇒S/N B818D-2042...................................................................................................................................... 5-42
TANK MOUNT AND FUEL HOSE
LPG
DUAL FUEL AND BOX CAR SPECIAL ....................................................................................................... 5-46
S/N B818D-2043⇒...................................................................................................................................... 5-44
THROTTLE LINKAGE
WITH DIRECTIONAL CONTROL PEDAL ...................................................................................................... 5-16
THROTTLE PEDAL ASSEMBLY
WITH DIRECTIONAL CONTROL PEDAL ...................................................................................................... 5-18

5-1
4H1BT 10-96

FUEL SYSTEM
(GASOLINE)
(⇒S/N B818D-2042)

5-2
4H1BT 10-96

FUEL SYSTEM
(GASOLINE)
(⇒S/N B818D-2042)

ITEM PART NO. DESCRIPTION QTY

1 900011222 Throttle Body Injector (☞ 4H4AJ) ............................................................................ 1


2 900011224 Stud ........................................................................................................................... 2
3 900011225 Seal ........................................................................................................................... 3
4 059716400 Capscrew................................................................................................................... 1
5 900011227 Tube........................................................................................................................... 1
6 900011232 Filter .......................................................................................................................... 1
7 900011233 Clamp ........................................................................................................................ 1
8 937300908 Nut ............................................................................................................................. 1
9 449022016 Lockwasher ............................................................................................................... 1
10 904310402 Lockwasher ............................................................................................................... 1
11 900011234 Tube........................................................................................................................... 1
12 900011235 Tube........................................................................................................................... 1
13 900003231 Clamp ........................................................................................................................ 2
14 900011236 Spacer ....................................................................................................................... 1
15 060305300 Capscrew................................................................................................................... 1
16 449022013 Lockwasher ............................................................................................................... 1
17 900011237 Spacer ....................................................................................................................... 1
18 055486800 Capscrew................................................................................................................... 1
19 900011239 Hose .......................................................................................................................... 1
20 900007270 Clamp ........................................................................................................................ 1
21 900011226 Plug ........................................................................................................................... 2
22 900011231 Tube........................................................................................................................... 1
23 900011228 Fitting......................................................................................................................... 1
24 900011229 Pressure Valve .......................................................................................................... 1
25 900011230 Seal ........................................................................................................................... 1
26 502600902 Hose .......................................................................................................................... 1
27 960100906 Clamp ........................................................................................................................ 2
28 900011238 Hose .......................................................................................................................... 1
29 500160907 Fitting......................................................................................................................... 1
30 900011223 Gasket ....................................................................................................................... 1
31 900011245 Fitting......................................................................................................................... 1
32 900011244 Clamp ........................................................................................................................ 2
33 900011243 Hose .......................................................................................................................... 1
34 014936600 Nut ............................................................................................................................. 2
35 900011242 Seal ........................................................................................................................... 2
36 449021001 Washer ...................................................................................................................... 2
37 922788400 Bonnet ....................................................................................................................... 1
38 900011240 Ring...................................................................................................................... 1
39 900011241 Gasket ....................................................................................................................... 1

5-3
4H1BY 09-98

FUEL SYSTEM
(GASOLINE)
(S/N B818D-2043⇒)

5-4
4H1BY 09-98

FUEL SYSTEM
(GASOLINE)
(S/N B818D-2043⇒)

ITEM PART NO. DESCRIPTION QTY

1 900015204 Tube........................................................................................................................... 1
2 900011232 Filter .......................................................................................................................... 1
3 900011233 Clamp ........................................................................................................................ 1
4 937300908 Nut ............................................................................................................................. 1
5 904310402 Lockwasher ............................................................................................................... 1
6 449022016 Lockwasher ............................................................................................................... 1
7 900015202 Tube........................................................................................................................... 1
8 900011228 Fitting......................................................................................................................... 1
9 900011229 Pressure Valve .......................................................................................................... 1
10 900011230 Seal ........................................................................................................................... 1
11 900011227 Tube........................................................................................................................... 1
12 900011222 Throttle Body Injector (☞ 4H4AJ) ............................................................................ 1
13 900011225 Seal ........................................................................................................................... 3
14 059716400 Capscrew................................................................................................................... 1
15 900015203 Tube........................................................................................................................... 1
16 900007270 Clamp ........................................................................................................................ 3
17 900011239 Hose .......................................................................................................................... 1
18 900003231 Clamp ........................................................................................................................ 2
19 900011236 Spacer ....................................................................................................................... 1
20 a 909965300 Capscrew................................................................................................................... 1
21 a 449022013 Lockwasher ............................................................................................................... 1
22 900011237 Spacer ....................................................................................................................... 1
23 a 057048200 Capscrew................................................................................................................... 1
24 900011224 Stud ........................................................................................................................... 2
25 900011223 Gasket ....................................................................................................................... 1
26 900011226 Plug ........................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N B818D-3225

5-5
4H4AJ 09-95

FUEL INJECTOR

5-6
4H4AJ 09-95

FUEL INJECTOR

ITEM PART NO. DESCRIPTION QTY

900011222 Throttle Body Injector ................................................................................................ 1


1 .. . . . O-Ring (Upper)..................................................................................................... 2
2 .. . . . O-Ring (Lower)..................................................................................................... 2
3 .. . . . O-Ring (Fuel Inlet Nut) ......................................................................................... 2
4 .. . . . Gasket (Fuel Outlet) ............................................................................................. 1
5 .. . . . Gasket (Air Cleaner) ............................................................................................ 1
6 .. . . . Gasket (Fuel Meter) ............................................................................................. 1
7 .. . . . Pressure Regulator Diaphragm............................................................................ 1
8 .. . . . O-Ring (IAC Valve) ............................................................................................... 1
9 .. . . . Fuel Meter Assembly ........................................................................................... 1
10 .. . . . Gasket (Fuel Meter Body) .................................................................................... 1
11 .. . . . O-Ring (Fuel Inlet Nut) ......................................................................................... 2
12 .. . . . Gasket (Fuel Outlet) ............................................................................................. 1
13 .. . . . Cover (Fuel Meter Body) ...................................................................................... 1
14 .. . . . Block (Fuel Vapor)................................................................................................ 1
15 .. . . . Injector Assembly ................................................................................................. 1
16 .. . . . O-Ring (Lower)..................................................................................................... 2
17 .. . . . Throttle Body Kit................................................................................................... 1
18 .. . . . Sensor.................................................................................................................. 1
19 .. . . . Control Valve ........................................................................................................ 1
20 .. . . . Screw (Fuel Meter Body) ..................................................................................... 3
21 .. . . . Screw (Regulator Cover)...................................................................................... 4
22 .. . . . Screw (Fuel Meter Cover) .................................................................................... 4
23 .. . . . Screw (Throttle Position Sensor Mount)............................................................... 2
24 .. . . . Screw (Drive Motor Mount) .................................................................................. 4
25 .. . . . Screw (Motor Plate Mount) .................................................................................. 4
26 .. . . . O-Ring (Fuel Inlet Nut) ......................................................................................... 2
27 .. . . . Nut (Fuel Inlet) ..................................................................................................... 1
28 .. . . . Gasket (Fuel Outlet Fitting) .................................................................................. 1
29 .. . . . Fitting (Fuel Outlet) .............................................................................................. 1
30 580010563 Drive Motor........................................................................................................... 1
30 .. . . . Spring .............................................................................................................. 1
31 .. . . . Drive Assembly .................................................................................................... 1
32 520083818 Governor Kit ......................................................................................................... 1

580000562 Injector Kit (Includes Item 37).................................................................................... 1


520082894 Injector Kit (Includes Items 1-8)................................................................................. 1
520082895 Meter Kit (Includes Items 9-12) ................................................................................. 1
520082896 Meter Body Kit (Includes Items 13-14) ...................................................................... 1
520082897 Injector Kit (Includes Items 15-16)............................................................................. 1
520082898 Throttle Body Kit (Includes Item 17) .......................................................................... 1
520082899 Sensor Kit (Includes Item 18) .................................................................................... 1
520083813 Air Control Kit (Includes Item 19)............................................................................... 1
520083814 Screw Kit (Includes Items 20-25)............................................................................... 1
520083815 Inlet and Outlet Kit (Includes Items 26-29) ................................................................ 1
520083816 Drive Motor Kit (Includes Item 30) ............................................................................. 1
520083817 Throttle Drive Kit (Includes Item 31) .......................................................................... 1

5-7
4H5BH 03-00

AIR CLEANER AND MOUNTING


(GC 070/080 LG, GC 100/120 MG)

5-8
4H5BH 03-00

AIR CLEANER AND MOUNTING


(GC 070/080 LG, GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

1 514023305 Hose .......................................................................................................................... 1


2 918791600 Filter .......................................................................................................................... 1
3 901870801 Element ................................................................................................................ 1
4 901870802 Nut........................................................................................................................ 1
5 901870804 Cup....................................................................................................................... 1
6 901870803 Cover.................................................................................................................... 1
7 901870805 Nut........................................................................................................................ 1
8 922914901 Plug (Standard) .................................................................................................... 1
8 920427400 Indicator (Premium Monitor Option) ..................................................................... 1
9 960100931 Clamp ........................................................................................................................ 1
10 920689300 Hose .......................................................................................................................... 1
11 960100934 Clamp ........................................................................................................................ 1
12 919316400 Duct ........................................................................................................................... 1
13 919334400 Grill ............................................................................................................................ 1
14 909904402 Screw......................................................................................................................... 4
15 515454800 Bushing ..................................................................................................................... 1
16 902236107 Clamp ........................................................................................................................ 2
17 903259104 Strap Clamp............................................................................................................... 2
18 516013118 Hose .......................................................................................................................... 1
18 933940300 Guard ........................................................................................................................ 1
19 918591400 Bracket ...................................................................................................................... 1
20 449021001 Washer ...................................................................................................................... 8
21 449022016 Lockwasher ............................................................................................................... 8
22 930113903 Bolt ............................................................................................................................ 8
23 960100909 Clamp ........................................................................................................................ 1
24 925749300 Pipe ........................................................................................................................... 1
25 960100914 Clamp ........................................................................................................................ 1
26 500172905 Hose .......................................................................................................................... 1
27 920091400 Wire Harness (Premium Monitor Option) .................................................................. 1

5-9
4H1BU 01-96

FUEL LINES
(GASOLINE)

5-10
4H1BU 01-96

FUEL LINES
(GASOLINE)

ITEM PART NO. DESCRIPTION QTY

1 903259102 Strap Clamp............................................................................................................... 2


2 312823020 Clamp ........................................................................................................................ 1
3 930113903 Bolt ............................................................................................................................ 1
4 449022016 Lockwasher ............................................................................................................... 1
5 449021001 Washer ...................................................................................................................... 1
6 922787401 Hose .......................................................................................................................... 1
7 080611300 Fitting......................................................................................................................... 1
8 900011215 Hose .......................................................................................................................... 1
9 900011214 Valve.......................................................................................................................... 1
10 015760400 Fitting......................................................................................................................... 1
11 056902600 Fitting......................................................................................................................... 1
12 a 927191301 Pipe ........................................................................................................................... 1
13 a 922500400 Cover ......................................................................................................................... 1
14 a 901177109 Hose .......................................................................................................................... 1
15 a 960100957 Clamp ........................................................................................................................ 2
16 a 922453300 Bracket ...................................................................................................................... 1
17 a 904330100 Breather..................................................................................................................... 1
18 a 930113905 Capscrew................................................................................................................... 1
19 a 449022016 Lockwasher ............................................................................................................... 1
20 a 937300908 Nut ............................................................................................................................. 1

FOOTNOTES:
a Optional

5-11
7G72 05-97

ACCELERATOR PEDAL LINKAGE

5-12
7G72 05-97

ACCELERATOR PEDAL LINKAGE

ITEM PART NO. DESCRIPTION QTY

1 926561300 Bellcrank Assembly ................................................................................................... 1


2 916615300 Bracket ................................................................................................................. 1
3 449021006 Washer ................................................................................................................. 2
4 900839101 Pin ........................................................................................................................ 1
5 951704904 Pin ........................................................................................................................ 3
6 922519400 Bellcrank .............................................................................................................. 1
7 900588100 Spring................................................................................................................... 1
8 951704904 Pin ............................................................................................................................. 1
9 449021003 Washer ...................................................................................................................... 1
10 917767300 Rod ............................................................................................................................ 1
11 915356400 Pedal ......................................................................................................................... 1
12 932728903 Bolt ............................................................................................................................ 2
13 449021003 Washer ...................................................................................................................... 2
14 449022018 Lockwasher ............................................................................................................... 2
15 937100905 Nut ............................................................................................................................. 2
16 e 930113905 Capscrew (Pedal Stop).............................................................................................. 1
16 f 930113904 Screw (Pedal Stop).................................................................................................... 1
17 e 937300908 Nut ............................................................................................................................. 1
17 f 937400908 Nut ............................................................................................................................. 1
18 a 504804799 Ball Stud .................................................................................................................... 1
19 926446300 Joint ........................................................................................................................... 1
20 937501903 Nut ............................................................................................................................. 1
21 900378314 Cable ......................................................................................................................... 1
22 ac 922525400 Bracket ...................................................................................................................... 1
22 ad 923274400 Bracket ...................................................................................................................... 1
22 bc 922526400 Bracket ...................................................................................................................... 1
22 bd 923273400 Bracket ...................................................................................................................... 1
23 058941300 Capscrew................................................................................................................... 2
24 502566904 Washer ...................................................................................................................... 2
25 911732100 Pin ............................................................................................................................. 1
26 449021002 Washer ...................................................................................................................... 1
27 a 909959403 Pin ............................................................................................................................. 1
28 449022016 Lockwasher ............................................................................................................... 2
29 932729903 Capscrew................................................................................................................... 2
30 b 900011210 Rod End .................................................................................................................... 1
31 b 909959403 Pin ............................................................................................................................. 2
32 b 900011212 Rod End Pin .............................................................................................................. 1
33 b 900014241 Link ............................................................................................................................ 1
34 bc 926862300 Spring ........................................................................................................................ 1
34 bd 900015242 Spring ........................................................................................................................ 1
35 bc 926863300 Spring ........................................................................................................................ 1

5-13
7G72 05-97

ACCELERATOR PEDAL LINKAGE

ITEM PART NO. DESCRIPTION QTY

35 bd 900015243 Spring ........................................................................................................................ 1


36 bc 900011213 Bracket ...................................................................................................................... 1

FOOTNOTES:
a Gasoline
b LPG
c ⇒ S/N B818D-2042
d S/N B818D-2043 ⇒
e ⇒ S/N B818D-2157
f S/N B818D-2158 ⇒

5-14
NOTES

5-15
P11128 04-99

THROTTLE LINKAGE
(WITH DIRECTIONAL CONTROL PEDAL)

5-16
P11128 04-99

THROTTLE LINKAGE
(WITH DIRECTIONAL CONTROL PEDAL)

ITEM PART NO. DESCRIPTION QTY

1 900376314 Cable ......................................................................................................................... 1


2 449021003 Washer ...................................................................................................................... 1
3 911732100 Pin ............................................................................................................................. 1
4 b 909959403 Pin ............................................................................................................................. 2
4 a 909959403 Pin ............................................................................................................................. 1
5 b 923273400 Bracket ...................................................................................................................... 1
6 a 923274400 Bracket ...................................................................................................................... 1
7 058941300 Capscrew................................................................................................................... 2
8 502566904 Washer ...................................................................................................................... 2
9 937501903 Nut ............................................................................................................................. 1
10 926446300 Joint ........................................................................................................................... 1
11 b 900011210 Rod End .................................................................................................................... 1
12 a 504804799 Ball Stud .................................................................................................................... 1
13 b 900014241 Link ............................................................................................................................ 1
14 b 900011212 Rod End Pin .............................................................................................................. 1
15 b 900015242 Spring ........................................................................................................................ 1
16 b 900015243 Spring ........................................................................................................................ 1
17 914305101 Tie Down ................................................................................................................... 1
18 918018601 Pedal (☞ P11130) ................................................................................................... 1
19 505972532 Pressure Switch......................................................................................................... 1
20 937300910 Nut ............................................................................................................................. 3
21 449001023 Capscrew................................................................................................................... 3
22 449002013 Lockwasher ............................................................................................................... 3
23 449021006 Washer ...................................................................................................................... 1
24 927958400 Guage........................................................................................................................ 1
25 934392300 Label (Shift) ............................................................................................................... 1

FOOTNOTES:
a Gasoline
b LPG

5-17
P11130 04-99

THROTTLE PEDAL ASSEMBLY


(WITH DIRECTIONAL CONTROL PEDAL)

5-18
P11130 04-99

THROTTLE PEDAL ASSEMBLY


(WITH DIRECTIONAL CONTROL PEDAL)

ITEM PART NO. DESCRIPTION QTY

918018601 Pedal ......................................................................................................................... 1


1 927938400 Bracket ................................................................................................................. 1
2 504315732 Directional Control Pedal (☞ P11108) ................................................................ 1
3 580005854 Tube ..................................................................................................................... 1
4 449015044 Nut........................................................................................................................ 1
5 449022013 Lockwasher .......................................................................................................... 1
6 504071785 Washer ................................................................................................................. 3
7 934366300 Crank.................................................................................................................... 1
8 912630303 Bushing ................................................................................................................ 2
9 449029038 Snap Ring ............................................................................................................ 1
10 934372300 Rod....................................................................................................................... 1
11 449021003 Washer ................................................................................................................. 1
12 015414700 Cotter Pin ............................................................................................................. 1
13 934371300 Bracket ................................................................................................................. 1
14 580005858 Mount ................................................................................................................... 1
15 580000984 Bumper................................................................................................................. 1
16 504226242 Washer ................................................................................................................. 1
17 449022016 Lockwasher .......................................................................................................... 2
18 449001415 Capscrew ............................................................................................................. 1
19 449015014 Nut........................................................................................................................ 1
20 580005857 Cap....................................................................................................................... 1
21 504237211 Pin ........................................................................................................................ 1
22 580005856 Spring................................................................................................................... 1
23 015416200 Cotter Pin ............................................................................................................. 1
24 580000985 Spring................................................................................................................... 1
25 580000986 Spring................................................................................................................... 1
26 931005916 Capscrew ............................................................................................................. 1

5-19
P11108 03-99

DIRECTIONAL CONTROL PEDAL

5-20
P11108 03-99

DIRECTIONAL CONTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

504315732 Directional Control Pedal ........................................................................................... 1


1 580003819 Pedal .................................................................................................................... 1
2 580003820 Bushing............................................................................................................ 2
3 501702901 Sealant ................................................................................................................. AR
3 504449749 Screw ................................................................................................................... 2
4 580003821 Pin ........................................................................................................................ 1
5 312850042 Strap Clamp ......................................................................................................... 3
6 580003822 Spring................................................................................................................... 1
7 580003823 Magnet ................................................................................................................. 2
7 580003824 Nut........................................................................................................................ 2
8 580003829 Screw ................................................................................................................... 6
9 580003825 Washer ................................................................................................................. 4
10 012823200 O-Ring.................................................................................................................. 8
11 580003826 Plate ..................................................................................................................... 2
12 504315733 Pad ....................................................................................................................... 1
13 580003827 Switch Assembly .................................................................................................. 1
14 500552902 Lockwasher .......................................................................................................... 2
14 032643500 Nut........................................................................................................................ 2
15 580003830 Retainer................................................................................................................ 1
16 580003828 Screw ................................................................................................................... 2

5-21
4H7BE 09-97

FUEL TANK ASSEMBLY

5-22
4H7BE 09-97

FUEL TANK ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 b 930113903 Bolt ............................................................................................................................ 4


2 b 449022016 Lockwasher ............................................................................................................... 4
3 b 912399300 Cover ......................................................................................................................... 1
4 b 930102901 Capscrew................................................................................................................... 2
5 b 955400904 Lockwasher ............................................................................................................... 2
6 b 910242300 Cover ......................................................................................................................... 1
7 909900401 Bolt ............................................................................................................................ 5
8 449021002 Washer ...................................................................................................................... 5
9 900377600 Fuel Sender ............................................................................................................... 1
10 900266802 Gasket.................................................................................................................. 1
11 919891401 Cap (Standard) .......................................................................................................... 1
11 901904801 Cap (Standard) .......................................................................................................... 1
11 b 920281400 Cap ............................................................................................................................ 1
11 a 911458400 Fuel Cap (Type GS)................................................................................................... 1
12 912207300 Gasket (Standard) ..................................................................................................... 1
12 a 911851100 Gasket (Type GS) ...................................................................................................... 1
13 914892301 Plug ........................................................................................................................... 1
14 900291822 Gasket ....................................................................................................................... 1
15 449001415 Capscrew................................................................................................................... 10
16 911459100 Washer ...................................................................................................................... 10
17 920959300 Gasket ....................................................................................................................... 1
17 914434603 Cover (GC 070/080 LG) ............................................................................................ 1
17 914434604 Cover (GC 100/120 MG) ........................................................................................... 1
18 900011221 Wire Harness (Fuel Tank) .................................................................................... 1
19 900011220 O-Ring.................................................................................................................. 1
20 900011219 Nut........................................................................................................................ 1
21 900011218 Wire Harness (Fuel Pump)................................................................................... 1
22 900011216 Fuel Pump Kit....................................................................................................... 1
23 900011217 Strainer................................................................................................................. 1
24 922517403 Pipe (GC 070/080 LG) ......................................................................................... 1
24 922517404 Pipe (GC 100/120 MG) ........................................................................................ 1
25 922516403 Pipe (GC 070/080 LG) ......................................................................................... 1
25 922516404 Pipe (GC 100/120 MG) ........................................................................................ 1
26 505970506 Fitting ................................................................................................................... 2
27 922500400 Cover.................................................................................................................... 1

FOOTNOTES:
a Also Box Car Special Dual Fuel Conversion Kit
b LPG

5-23
4L1DU 10-96

FUEL SYSTEM
(LPG)
(⇒S/N B818D-2042)

5-24
4L1DU 10-96

FUEL SYSTEM
(LPG)
(⇒S/N B818D-2042)

ITEM PART NO. DESCRIPTION QTY

1 062151300 Capscrew................................................................................................................... 1
2 449021001 Washer ...................................................................................................................... 1
3 900011225 Seal ........................................................................................................................... 1
4 135523102 Fitting......................................................................................................................... 1
5 505966545 Hose .......................................................................................................................... 2
5 505966595 Clamp ........................................................................................................................ 2
5 900011244 Clamp ........................................................................................................................ 2
5 900011294 Hose .......................................................................................................................... 2
5 900012202 Fitting......................................................................................................................... 1
6 520037829 Hose .......................................................................................................................... 1
7 900011280 Bonnet ....................................................................................................................... 1
8 900011241 Gasket ....................................................................................................................... 1
9 505969508 Tube........................................................................................................................... 1
10 909265300 Fitting......................................................................................................................... 2
11 903259102 Strap Clamp............................................................................................................... 1
12 900011293 Hose .......................................................................................................................... 1
13 900011292 Hose .......................................................................................................................... 1
14 505966507 Clamp ........................................................................................................................ 13
15 505966529 Fitting......................................................................................................................... 2
16 900011291 Fitting......................................................................................................................... 1
17 900014257 Hose .......................................................................................................................... 1
18 960100910 Clamp ........................................................................................................................ 2
19 030532100 Fitting......................................................................................................................... 1
20 023084700 Fitting......................................................................................................................... 1
21 057851800 Fitting......................................................................................................................... 1
22 903259103 Strap Clamp............................................................................................................... 3
23 900011290 Hose .......................................................................................................................... 1
24 960100907 Clamp ........................................................................................................................ 4
25 013393900 Fitting......................................................................................................................... 2
26 900011245 Fitting......................................................................................................................... 1
27 502600903 Fitting......................................................................................................................... 1
28 013393700 Fitting......................................................................................................................... 1
29 900014258 Hose .......................................................................................................................... 1
30 015762100 Fitting......................................................................................................................... 1
31 015763200 Fitting......................................................................................................................... 1
32 900012204 Fitting......................................................................................................................... 1
33 911730300 Fitting......................................................................................................................... 1
34 a 900011287 Converter Assembly (LPG) (☞ 4L3Q) ..................................................................... 1
34 b 580001212 Converter Assembly (LPG) (☞ P10005) .................................................................. 1
35 505966558 Filter and Lock-Off Valve (☞ 4L4L) .......................................................................... 1
36 062151200 Capscrew................................................................................................................... 4
37 449022018 Lockwasher ............................................................................................................... 4
38 449021003 Washer ...................................................................................................................... 4
39 923138400 Bracket ...................................................................................................................... 1
40 909202314 Hose .......................................................................................................................... 1
41 910271102 Clamp ........................................................................................................................ 1
42 449001343 Capscrew................................................................................................................... 1
43 449022016 Lockwasher ............................................................................................................... 1
44 937300908 Nut ............................................................................................................................. 1
45 912463300 Relief Valve................................................................................................................ 1

5-25
4L1DU 10-96

FUEL SYSTEM
(LPG)
(⇒S/N B818D-2042)

ITEM PART NO. DESCRIPTION QTY

46 914111300 Plug ........................................................................................................................... 1


47 930113904 Screw......................................................................................................................... 2
48 921496300 Adapter ...................................................................................................................... 1
49 916932300 Grommet.................................................................................................................... 1
50 900011286 Clamp ........................................................................................................................ 2
51 900011285 Hose (Silicone) .......................................................................................................... 1
52 030036900 Fitting......................................................................................................................... 1
53 900011243 Hose .......................................................................................................................... 1
58 505966525 Valve.......................................................................................................................... 1
59 505966521 Actuator ..................................................................................................................... 1
60 930102905 Screw......................................................................................................................... 2
61 937100904 Nut ............................................................................................................................. 2
62 900012203 Fitting......................................................................................................................... 1
63 900011283 Hose .......................................................................................................................... 1
64 505966595 Clamp ........................................................................................................................ 3
65 900011281 Valve (Solenoid) ........................................................................................................ 1
66 900011282 Bracket ...................................................................................................................... 1
67 c 014936600 Nut ............................................................................................................................. 3
68 449022016 Lockwasher ............................................................................................................... 4
69 c 900008245 Stud ........................................................................................................................... 3
69 d 062232800 Capscrew................................................................................................................... 3
70 900012201 Carburetor (LPG) (☞ 4L2AZ) ................................................................................... 1
71 900011223 Gasket ....................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B818D-2276
b S/N B818D-2277 ⇒
c ⇒ D/B 08/1996
d D/B 08/1996 ⇒

5-26
NOTES

5-27
4L1DZ 10-96

FUEL SYSTEM
(LPG)
(S/N B818D-2043⇒)

5-28
4L1DZ 10-96

FUEL SYSTEM
(LPG)
(S/N B818D-2043⇒)

ITEM PART NO. DESCRIPTION QTY

1 135523102 Fitting......................................................................................................................... 1
2 900012202 Fitting......................................................................................................................... 2
3 937100904 Nut ............................................................................................................................. 2
4 030036900 Fitting......................................................................................................................... 1
5 900011223 Gasket ....................................................................................................................... 1
6 062232800 Capscrew................................................................................................................... 3
7 505966525 Valve.......................................................................................................................... 1
8 900011281 Valve (Solenoid) ........................................................................................................ 1
9 900011282 Bracket ...................................................................................................................... 1
10 900011283 Hose .......................................................................................................................... 1
11 505966507 Clamp ........................................................................................................................ 13
12 900011294 Hose .......................................................................................................................... 4
13 505966595 Clamp ........................................................................................................................ 1
14 900011285 Hose (Silicone) .......................................................................................................... 1
15 900011286 Clamp ........................................................................................................................ 2
16 900011243 Hose .......................................................................................................................... 1
17 900011244 Clamp ........................................................................................................................ 2
18 c 900011287 Converter Assembly (LPG) (☞ 4L3Q) ..................................................................... 1
18 d 580001212 Converter Assembly (LPG) (☞ P10005) .................................................................. 1
19 900005223 Hose .......................................................................................................................... 1
20 960100910 Clamp ........................................................................................................................ 2
21 g 900015218 Fitting......................................................................................................................... 1
22 g 013393900 Fitting......................................................................................................................... 1
23 h 520035805 Hose .......................................................................................................................... 1
23 g 900011289 Hose .......................................................................................................................... 1
24 960100907 Clamp ........................................................................................................................ 4
25 g 504575225 Hose .......................................................................................................................... 1
25 h 504575226 Hose .......................................................................................................................... 1
26 g 505966545 Hose .......................................................................................................................... 2
26 h 505966545 Hose .......................................................................................................................... 1
27 911730300 Fitting......................................................................................................................... 1
28 449022016 Lockwasher ............................................................................................................... 5
29 916932300 Grommet.................................................................................................................... 1
30 900011293 Hose .......................................................................................................................... 1
31 900011292 Hose .......................................................................................................................... 1
32 060023500 Clamp ........................................................................................................................ 1
33 912463300 Relief Valve................................................................................................................ 1
34 900012203 Fitting......................................................................................................................... 1
35 505966521 Actuator ..................................................................................................................... 1
36 909202322 Hose .......................................................................................................................... 1
37 921496300 Adapter ...................................................................................................................... 1
38 505966558 Filter and Lock-Off Valve (☞ 4L4L) .......................................................................... 1
39 900012201 Carburetor (☞ 4L2AZ) ............................................................................................. 1
39 be 520388830 Fuel Mixer Assembly (☞ 4L1EE) ............................................................................. 1
39 af 923145400 Fuel Mixer Assembly (☞ 4L1EE) ............................................................................. 1
40 927441300 Tube........................................................................................................................... 1
41 909265300 Fitting......................................................................................................................... 2
42 g 505966529 Fitting......................................................................................................................... 2
42 h 505966529 Fitting......................................................................................................................... 3
43 900011291 Fitting......................................................................................................................... 1

5-29
4L1DZ 10-96

FUEL SYSTEM
(LPG)
(S/N B818D-2043⇒)

ITEM PART NO. DESCRIPTION QTY

44 013393700 Fitting......................................................................................................................... 1
45 502600903 Fitting......................................................................................................................... 1
46 057851800 Fitting......................................................................................................................... 1
47 900012204 Fitting......................................................................................................................... 1
48 923337400 Bracket ...................................................................................................................... 1
49 909267300 Fitting......................................................................................................................... 1
50 930113904 Screw......................................................................................................................... 2
51 912463300 Relief Valve................................................................................................................ 1
52 449001343 Capscrew................................................................................................................... 1
53 937300908 Nut ............................................................................................................................. 2
54 h 015759400 Fitting......................................................................................................................... 1
55 h 015756900 Fitting......................................................................................................................... 1
56 h 502600903 Fitting......................................................................................................................... 1
57 h 924704400 Valve.......................................................................................................................... 1
58 h 504804779 Hose .......................................................................................................................... 1
59 h 580000083 Hose .......................................................................................................................... 1
60 910271102 Clamp ........................................................................................................................ 1
61 916932300 Grommet.................................................................................................................... 1

FOOTNOTES:
a Box Car Special Dual Fuel Conversion Kit Only
b Box Car Special LPG Conversion Kit Only
c ⇒ S/N B818D-2276
d S/N B818D-2277 ⇒
e ⇒ S/N B818D-2432
f S/N B818D-2433 ⇒
g ⇒ D/B 12/1996
h D/B 12/1996 ⇒

5-30
NOTES

5-31
4L2AZ 06-96

CARBURETOR
(LPG)

5-32
4L2AZ 06-96

CARBURETOR
(LPG)

ITEM PART NO. DESCRIPTION QTY

900012201 Carburetor ................................................................................................................. 1


1 520045105 Mixer Assembly .................................................................................................... 1
2 520045894 Valve and Diaphragm Kit ................................................................................. 1
3 .. . . . Screw........................................................................................................... 4
4 .. . . . Back-Up Plate.............................................................................................. 1
5 .. . . . Diaphragm ................................................................................................... 1
6 .. . . . Ring (Air Valve)............................................................................................ 1
7 .. . . . Valve ............................................................................................................ 1
8 900971803 Spring .......................................................................................................... 1
9 909939100 Fitting ............................................................................................................... 1
10 516987808 Gasket.............................................................................................................. 1
11 520045108 Spring .............................................................................................................. 1
12 900971803 Spring .............................................................................................................. 1
13 .. . . . Adapter................................................................................................................. 1
14 516987808 Gasket.................................................................................................................. 1
15 520045109 Gasket.................................................................................................................. 2
16 .. . . . Bolt ....................................................................................................................... 4
17 520045110 Governor (☞ 4H6Q) ........................................................................................... 1
18 520045116 Bracket............................................................................................................. 1
19 520045118 Shaft ................................................................................................................ 1
20 520045114 Clamp .............................................................................................................. 1
21 505963550 Lever ................................................................................................................ 1
22 .. . . . Lever Assembly................................................................................................ 1
23 520045113 Bearing ............................................................................................................ 2
24 .. . . . Floating Lever .................................................................................................. 1
25 .. . . . Throttle Plate ................................................................................................... 2
26 .. . . . Roll Pin ............................................................................................................ 1
27 516987809 Screw ............................................................................................................... 3
28 518801674 Screw ............................................................................................................... 1
29 516987822 Spring .............................................................................................................. 1
30 014920400 Screw ................................................................................................................... 4
31 505963547 Screw ................................................................................................................... 2
32 .. . . . Bolt and Washer................................................................................................... 4
33 580000001 Screw ................................................................................................................... 4

5-33
4H6Q 10-96

GOVERNOR

ITEM PART NO. DESCRIPTION QTY

520045110 Governor.................................................................................................................... 1
1 520045111 Diaphragm............................................................................................................ 1
2 520045114 Clamp................................................................................................................... 1
3 520045113 Bearing................................................................................................................. 1
4 520054801 Lever .................................................................................................................... 1
5 520045117 Spring................................................................................................................... 1
6 .. . . . Spring Return Pin................................................................................................. 1
7 516987809 Screw ................................................................................................................... 2

5-34
NOTES

5-35
4L3Q 07-97

CONVERTER ASSEMBLY
(LPG)
(⇒S/N B818D-2276)

5-36
4L3Q 07-97

CONVERTER ASSEMBLY
(LPG)
(⇒S/N B818D-2276)

ITEM PART NO. DESCRIPTION QTY

900011287 Converter Assembly .................................................................................................. 1


1 .. . . . Screw and Washer ............................................................................................... 6
2 900969801 Screen.................................................................................................................. 1
3 .. . . . Cover Assembly (Secondary)............................................................................... 1
4 .. . . . Diaphragm Assembly (Secondary) ...................................................................... 1
5 .. . . . Screw (Lever) ....................................................................................................... 1
6 900969807 Lever Assembly .................................................................................................... 1
7 .. . . . Seat (Secondary Fulcrum)............................................................................... 1
8 900969808 Pin ........................................................................................................................ 1
9 900969811 Spring (Blue) ........................................................................................................ 1
10 518807672 Body ..................................................................................................................... 1
11 900969813 Screw and Washer ............................................................................................... 2
12 .. . . . Seat (Primary Regulator) ..................................................................................... 1
13 .. . . . Gasket (Body to Plate) ......................................................................................... 1
14 518807627 Cover Plate........................................................................................................... 1
15 900969817 Plug ...................................................................................................................... 1
16 518807645 Spring................................................................................................................... 1
17 .. . . . Pin (Primary Valve) .............................................................................................. 1
18 .. . . . Diaphragm Assembly (Primary) ........................................................................... 1
19 518807665 Cover.................................................................................................................... 1
20 .. . . . Screw (Cover) ...................................................................................................... 1

518807650 Repair Kit (Includes Items 1, 3, 8-11, 13-14, 16)....................................................... 1

5-37
P10005 06-98

CONVERTER ASSEMBLY
(LPG)
(S/N B818D-2277⇒)

5-38
P10005 06-98

CONVERTER ASSEMBLY
(LPG)
(S/N B818D-2277⇒)

ITEM PART NO. DESCRIPTION QTY

580001212 Converter Assembly .................................................................................................. 1


1 580001740 Body ..................................................................................................................... 1
2 580001739 Cover Assembly ................................................................................................... 1
3 .. . . . Diaphragm (Secondary) ....................................................................................... 1
4 .. . . . Diaphragm (Primary)............................................................................................ 1
5 518807665 Cover (Primary).................................................................................................... 1
6 .. . . . Gasket.................................................................................................................. 1
7 505959534 Lever (Secondary)................................................................................................ 1
8 .. . . . Pin ........................................................................................................................ 1
9 900969808 Pin ........................................................................................................................ 1
10 518807627 Cover Plate........................................................................................................... 1
11 900969817 Plug ...................................................................................................................... 1
12 505963606 Plug ...................................................................................................................... 1
13 900969813 Screw and Washer ............................................................................................... 2
14 580001737 Capscrew ............................................................................................................. 7
15 580001736 Screw ................................................................................................................... 1
16 580000052 Screw ................................................................................................................... 6
17 580001735 Spring................................................................................................................... 1
18 900969811 Spring................................................................................................................... 1
19 .. . . . E-Ring .................................................................................................................. 1
20 .. . . . Seat...................................................................................................................... 1

580007732 Repair Kit (Includes Items 3-4, 6, 8, 19-20)............................................................... 1

5-39
4L4L 09-97

FUEL LOCK FILTER ASSEMBLY


(LPG)

5-40
4L4L 09-97

FUEL LOCK FILTER ASSEMBLY


(LPG)

ITEM PART NO. DESCRIPTION QTY

505966558 Filter and Lock-Off Valve ........................................................................................... 1


1 .. . . . Screw ................................................................................................................... 6
2 900970802 Cover.................................................................................................................... 1
3 .. . . . Diaphragm Assembly ........................................................................................... 1
4 900970804 Screw ................................................................................................................... 2
5 .. . . . Fulcrum ................................................................................................................ 1
6 900970806 Lever .................................................................................................................... 1
7 900970807 Body Assembly .................................................................................................... 1
8 .. . . . Washer ................................................................................................................. 1
9 .. . . . Seal ...................................................................................................................... 1
10 .. . . . Pin ........................................................................................................................ 1
11 .. . . . Seat...................................................................................................................... 1
12 900970813 Spring................................................................................................................... 1
13 900004281 Filter ..................................................................................................................... 1
14 .. . . . Gasket.................................................................................................................. 1
15 900970818 Cover.................................................................................................................... 1
16 .. . . . Screw ................................................................................................................... 10
17 900970814 Screw ................................................................................................................... 1
18 900969813 Screw and Washer ............................................................................................... 2

505970572 Repair Kit (Includes Items 1, 3, 8-11, 13-14, 16)....................................................... 1

5-41
4L5AA 11-96

TANK AND MOUNTING BRACKETS


(LPG)
(⇒S/N B818D-2042)

5-42
4L5AA 11-96

TANK AND MOUNTING BRACKETS


(LPG)
(⇒S/N B818D-2042)

ITEM PART NO. DESCRIPTION QTY

1 911730300 Fitting......................................................................................................................... 1
2 909202313 Hose .......................................................................................................................... 1
3 909265300 Fitting......................................................................................................................... 1
4 912514300 Disconnect................................................................................................................. 1
5 a 510683602 Tank (LPG) (33.5 lb. Steel)........................................................................................ 1
5 510683603 Tank (LPG) (43.5 lb. Steel)........................................................................................ 1
5 a 510683605 Tank (LPG) (33.5 lb. Aluminum) ................................................................................ 1
5 510683606 Tank (LPG) (43.5 lb. Aluminum) ................................................................................ 1
6 918350300 Bracket ...................................................................................................................... 1
7 930113904 Screw......................................................................................................................... 2
8 937300908 Nut ............................................................................................................................. 2
9 449022016 Lockwasher ............................................................................................................... 2
10 918349302 Hook .......................................................................................................................... 2
11 910882100 Shaft .......................................................................................................................... 1
12 930114905 Capscrew................................................................................................................... 3
13 449022013 Lockwasher ............................................................................................................... 3
14 449021006 Washer ...................................................................................................................... 3
15 918973400 Belt ............................................................................................................................ 1

FOOTNOTES:
a Universal

5-43
4L5AE 09-96

TANK MOUNT AND FUEL HOSE


(LPG)
(S/N B818D-2043⇒)

5-44
4L5AE 09-96

TANK MOUNT AND FUEL HOSE


(LPG)
(S/N B818D-2043⇒)

ITEM PART NO. DESCRIPTION QTY

1 517532400 Bracket ...................................................................................................................... 2


2 751312100 Cushion ..................................................................................................................... 4
3 449001014 Capscrew................................................................................................................... 3
4 519766808 Lockwasher ............................................................................................................... 5
5 449001134 Capscrew................................................................................................................... 2
6 516673300 Plate .......................................................................................................................... 1
7 750915102 Hose .......................................................................................................................... 1
8 520368805 Valve.......................................................................................................................... 1
9 520365881 Bracket (Dual Fuel).................................................................................................... 1
10 520045037 Connector (Dual Fuel) ............................................................................................... 1
11 520035855 Cap (Dual Fuel) ......................................................................................................... 1
12 510683602 Tank (LPG) (33.5 lb. Steel)........................................................................................ 1
12 510683603 Tank (LPG) (43.5 lb. Steel)........................................................................................ 1
12 510683605 Tank (LPG) (33.5 lb. Aluminum) ................................................................................ 1
12 510683606 Tank (LPG) (43.5 lb. Aluminum) ................................................................................ 1

5-45
4L5AC 09-96

TANK MOUNT AND FUEL HOSE


(LPG) (DUAL FUEL AND BOX CAR SPECIAL)

5-46
4L5AC 09-96

TANK MOUNT AND FUEL HOSE


(LPG) (DUAL FUEL AND BOX CAR SPECIAL)

ITEM PART NO. DESCRIPTION QTY

1 517532400 Bracket ...................................................................................................................... 2


2 751312100 Cushion ..................................................................................................................... 4
3 449001014 Capscrew................................................................................................................... 3
4 519766808 Lockwasher ............................................................................................................... 5
5 449001134 Capscrew................................................................................................................... 2
6 516673300 Plate .......................................................................................................................... 1
7 520368806 Bracket ...................................................................................................................... 1
8 449001013 Capscrew................................................................................................................... 2
9 449022016 Lockwasher ............................................................................................................... 2
10 520368805 Valve.......................................................................................................................... 1
11 750915102 Hose .......................................................................................................................... 1
12 937300908 Nut ............................................................................................................................. 2
13 054966400 Coupling .................................................................................................................... 1
14 912514300 Disconnect................................................................................................................. 1
15 909267300 Fitting......................................................................................................................... 2
16 058441000 Hose .......................................................................................................................... 1
17 500204901 Fitting......................................................................................................................... 1
18 520045038 Fitting......................................................................................................................... 1
19 015765400 Fitting......................................................................................................................... 1
20 015760400 Fitting......................................................................................................................... 1
21 019299600 Relief Valve................................................................................................................ 1
22 050030900 Nut ............................................................................................................................. 1
23 930113903 Bolt ............................................................................................................................ 1
24 909202308 Hose (Fuel) (Box Car Special)................................................................................... 1
24 a 909202323 Hose (Fuel) (Dual) ..................................................................................................... 1
25 910271102 Clamp ........................................................................................................................ 1
26 060023500 Clamp ........................................................................................................................ 2
27 449001343 Capscrew................................................................................................................... 1
28 a 520365881 Bracket (Dual)............................................................................................................ 1
29 a 520045037 Connector (Dual) ....................................................................................................... 1
30 a 520035855 Cap (Dual) ................................................................................................................. 1
31 062159500 Clamp ........................................................................................................................ 1

FOOTNOTES:
a S/N B818D-2043 ⇒

5-47
4L1EE 01-97

MIXER ASSEMBLY
(LPG) (DUAL FUEL)
(S/N B818D-2043⇒)

5-48
4L1EE 01-97

MIXER ASSEMBLY
(LPG) (DUAL FUEL)
(S/N B818D-2043⇒)

ITEM PART NO. DESCRIPTION QTY

a 520388830 Fuel Mixer Assembly ................................................................................................. 1


b 923145400 Fuel Mixer Assembly ................................................................................................. 1
1 923844400 Bracket ................................................................................................................. 1
2 909939100 Fitting ................................................................................................................... 1
3 900014263 Capscrew ............................................................................................................. 4
4 449022018 Lockwasher .......................................................................................................... 4
5 057851800 Fitting ................................................................................................................... 1
6 900011291 Fitting ................................................................................................................... 1
7 900014262 Fuel Mixer ............................................................................................................ 1
8 927435300 Bracket ...................................................................................................................... 1
9 900014269 Switch ........................................................................................................................ 1
10 900014268 Plate .......................................................................................................................... 1
11 900014270 Boot ........................................................................................................................... 1
12 923109400 Wire Harness............................................................................................................. 1
13 900014264 Hose .......................................................................................................................... 1
14 903259102 Strap Clamp............................................................................................................... 4
15 902236107 Clamp ........................................................................................................................ 3
16 960100910 Clamp ........................................................................................................................ 1
17 903259104 Strap Clamp............................................................................................................... 2
18 927438300 Stud ........................................................................................................................... 2
19 520082894 Injector Kit (☞ 4H4AJ) ............................................................................................. 1
20 900014265 Hose .......................................................................................................................... 1
21 900005224 Hose .......................................................................................................................... 1
22 927445301 Hose .......................................................................................................................... 1
23 927445303 Hose .......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B818D-2432
b S/N B818D-2433 ⇒

5-49
4L3T 10-96

CONVERTER AND LOCKOFF ASSEMBLY


(DUAL FUEL) (BOX CAR SPECIAL)

5-50
4L3T 10-96

CONVERTER AND LOCKOFF ASSEMBLY


(DUAL FUEL) (BOX CAR SPECIAL)

ITEM PART NO. DESCRIPTION QTY

1 505966558 Filter and Lock-Off Valve (☞ 4L4L) .......................................................................... 1


2 909265300 Fitting......................................................................................................................... 1
3 909266300 Fitting......................................................................................................................... 1
4 bc 927441300 Tube........................................................................................................................... 1
4 150040756 Tube (LPG Conversion Kit) ........................................................................................ 1
5 d 900011287 Converter Assembly (☞ 4L3Q) ................................................................................ 1
5 e 580001212 Converter Assembly (☞ P10005) ............................................................................ 1
6 900012204 Fitting......................................................................................................................... 1
7 013393700 Fitting......................................................................................................................... 1
8 a 502600903 Fitting......................................................................................................................... 1
8 bc 520058433 Fitting......................................................................................................................... 1
9 057851800 Fitting......................................................................................................................... 1
10 505966529 Fitting......................................................................................................................... 1
11 923044400 Bracket ...................................................................................................................... 1
12 449022018 Lockwasher ............................................................................................................... 4
13 bc 013387500 Fitting......................................................................................................................... 1
14 bc 900014267 Valve.......................................................................................................................... 1
15 bc 909267300 Fitting......................................................................................................................... 2
16 a 900014260 Hose .......................................................................................................................... 1
16 bc 900011238 Hose .......................................................................................................................... 2
17 502056904 Clamp ........................................................................................................................ 3
18 900014261 Hose .......................................................................................................................... 1
19 502056906 Clamp ........................................................................................................................ 1
20 511405800 Clamp ........................................................................................................................ 1
21 a 056623800 Fitting......................................................................................................................... 2
22 a 504804778 Hose .......................................................................................................................... 1
22 bc 900016206 Hose .......................................................................................................................... 1
23 a 504804779 Hose .......................................................................................................................... 1
23 bc 900014265 Hose .......................................................................................................................... 1
24 a 504804777 Hose .......................................................................................................................... 1
24 bc 900014265 Hose .......................................................................................................................... 1

FOOTNOTES:
a Box Car Special
b Dual Fuel
c S/N B818D-2043 ⇒
d ⇒ S/N B818D-2276
e S/N B818D-2277 ⇒

5-51
NOTES

5-52
SECTION 6

6 ELECTRICAL SYSTEM
CONTENTS

SECTION 6
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR ASSEMBLY
TYPE G AND LP
⇒S/N B818D-22795.................................................................................................................................... 6-24
S/N B818D-22796⇒.................................................................................................................................... 6-26
TYPE GS AND LPS ........................................................................................................................................ 6-20
BATTERY AND MOUNTING .............................................................................................................................. 6-28
BATTERY CABLES
TYPE G AND LP............................................................................................................................................. 6-29
TYPE GS AND LPS ........................................................................................................................................ 6-30
DISTRIBUTOR ASSEMBLY
⇒S/N B818D-2042 ......................................................................................................................................... 6-14
S/N B818D-2043⇒ ......................................................................................................................................... 6-16
ELECTRICAL SYSTEM
TYPE G AND GS ENGINE ............................................................................................................................... 6-8
TYPE G, GS, LP, LPS ....................................................................................................................................... 6-4
TYPE LP AND LPS ENGINE .......................................................................................................................... 6-12
INSTRUMENT PANEL ASSEMBLY
GC 070/080 LG, GC 100/120 MG
⇒S/N B818D-2790...................................................................................................................................... 6-33
S/N B818D-2971⇒...................................................................................................................................... 6-34
GLC 070/080 LG, GLC 100/120 MG
⇒S/N B818-3226 ........................................................................................................................................ 6-36
S/N B818D-2791⇒...................................................................................................................................... 6-37
S/N B818D-2791⇔S/N B818D-3226 .......................................................................................................... 6-35
SPARK PLUGS AND IGNITION WIRES ............................................................................................................ 6-38
STARTER MOTOR ASSEMBLY ......................................................................................................................... 6-18
TAIL LIGHTS
D/B 01/1997⇒ ................................................................................................................................................ 6-32
⇒D/B 01/1997 ................................................................................................................................................ 6-31
WIRE HARNESS
COWL
WITH DIRECTIONAL CONTROL PEDAL................................................................................................... 6-64
GASOLINE CHASSIS
S/N B818-3226⇒ ........................................................................................................................................ 6-62
GASOLINE ENGINE
SHEET 1 OF 2
⇒S/N B818-2672..................................................................................................................................... 6-40
S/N B818D-2673⇔S/N PENDING PER ECN 76091 .............................................................................. 6-44
S/N PENDING PER ECN 76091⇒.......................................................................................................... 6-50
SHEET 2 OF 2
⇒S/N B818-2673..................................................................................................................................... 6-42
S/N B818D-2673⇔S/N PENDING PER ECN 76091 .............................................................................. 6-46
S/N PENDING PER ECN 76091⇒.......................................................................................................... 6-52
LPG CHASSIS
S/N B818-3226⇒ ........................................................................................................................................ 6-60
LPG ENGINE
S/N B818-3226⇒ ........................................................................................................................................ 6-58

6-1
CONTENTS

DESCRIPTION PAGE

⇒S/N B818U-2600...................................................................................................................................... 6-54


S/N B818U-2601⇒...................................................................................................................................... 6-56

6-2
NOTES

6-3
4E6EY 03-99

ELECTRICAL SYSTEM
(TYPE G, GS, LP, LPS)

6-4
4E6EY 03-99

ELECTRICAL SYSTEM
(TYPE G, GS, LP, LPS)

ITEM PART NO. DESCRIPTION QTY

1 937300908 Nut ............................................................................................................................. AR


2 449022016 Lockwasher ............................................................................................................... AR
3 b 902303400 Horn........................................................................................................................... 1
4 449021001 Washer ...................................................................................................................... 6
5 902334300 Fuse Box ................................................................................................................... 1
6 931110904 Screw......................................................................................................................... 2
7 955400904 Lockwasher ............................................................................................................... 2
8 923546400 Switch ........................................................................................................................ 1
9 504240838 Key Switch ................................................................................................................. 1
10 911587100 Fuse (10 Amp)........................................................................................................... 1
11 917314401 Relay ......................................................................................................................... 3
12 916004300 Switch ........................................................................................................................ 1
13 500903104 Fuse (20 Amp)........................................................................................................... 1
14 911536400 Flasher Unit ............................................................................................................... 1
15 937100905 Nut ............................................................................................................................. 4
16 449022018 Lockwasher ............................................................................................................... 6
17 918933400 Bracket ...................................................................................................................... 1
18 932729905 Screw......................................................................................................................... 2
19 916843300 Cover ......................................................................................................................... 1
20 b 909453400 Buzzer ....................................................................................................................... 1
21 c 909981100 Horn........................................................................................................................... 1
22 915463400 Controller (Safety) ..................................................................................................... 1
23 910543111 Cap ............................................................................................................................ 1
24 919707400 Relay ......................................................................................................................... 1
25 911137400 Switch ........................................................................................................................ 1
26 931108903 Screw......................................................................................................................... 2
27 449022022 Lockwasher ............................................................................................................... 2
28 940004902 Washer ...................................................................................................................... 2
29 917314401 Relay ......................................................................................................................... 1
30 d 930113903 Bolt ............................................................................................................................ 3
31 d 449022016 Lockwasher ............................................................................................................... 6
32 d 449021001 Washer ...................................................................................................................... 6
33 d 504261763 Controller (Governor)................................................................................................. 1
34 d 930102905 Screw......................................................................................................................... 2
35 d 449022021 Lockwasher ............................................................................................................... 2
36 d 449021002 Washer ...................................................................................................................... 2
37 d 926820300 Plate .......................................................................................................................... 1
38 ad 910271102 Clamp ........................................................................................................................ AR
39 af 504261756 ECM .......................................................................................................................... 1
39 ag 504261733 ECM .......................................................................................................................... 1
39 i 524142834 Electronic Control Module ......................................................................................... 1
39 i 580006577 ECM ..................................................................................................................... 1
39 i 449001272 Capscrew................................................................................................................... 3
39 i 449001170 Capscrew................................................................................................................... 1
40 h 900010264 Carrier .................................................................................................................. 1
41 f 504261758 EPROM ................................................................................................................ 1
41 g 504261736 EPROM ................................................................................................................ 1
42 ah 900010266 Housing ..................................................................................................................... 1
43 ah 900010267 Cover ......................................................................................................................... 1
44 ah 900010268 Isolator....................................................................................................................... 2

6-5
4E6EY 03-99

ELECTRICAL SYSTEM
(TYPE G, GS, LP, LPS)

ITEM PART NO. DESCRIPTION QTY

45 ah 900010269 Isolator....................................................................................................................... 6
46 ah 900010270 Isolator....................................................................................................................... 1
47 a 900010271 Grommet.................................................................................................................... 1
48 ah 900010272 Pad ............................................................................................................................ 1
49 ah 900010273 Bumper ...................................................................................................................... 6
50 ah 900010274 Washer ...................................................................................................................... 2
51 a 449021010 Washer ...................................................................................................................... 2
52 ah 909894303 Nut ............................................................................................................................. 4
53 ah 922461400 Bracket ...................................................................................................................... 1
54 e 928103400 Timer ......................................................................................................................... 1
55 e 937100905 Nut ............................................................................................................................. 1
56 e 449022018 Lockwasher ............................................................................................................... 1
57 e 449021003 Washer ...................................................................................................................... 1
58 e 580006351 Muffler ....................................................................................................................... 1
59 e 580006530 Spacer ....................................................................................................................... 1
60 e 900003264 Boot ........................................................................................................................... 1
61 e 909955403 Capscrew................................................................................................................... 2

FOOTNOTES:
a Type G, GS
b Type G, LP
c Type GS, LPS
d Type LP, LPS
e With Directional Control Pedal
f ⇒ S/N B813D-2213
g S/N B813D-2214⇔S/N PENDING PER ECN 76091
h ⇒ S/N PENDING PER ECN 76091
i S/N PENDING PER ECN 76091 ⇒

6-6
NOTES

6-7
4E6EZ 02-99

ELECTRICAL SYSTEM
(TYPE G AND GS ENGINE)

6-8
4E6EZ 02-99

ELECTRICAL SYSTEM
(TYPE G AND GS ENGINE)

ITEM PART NO. DESCRIPTION QTY

1 930113903 Bolt ............................................................................................................................ 4


2 449022016 Lockwasher ............................................................................................................... 4
3 449021001 Washer ...................................................................................................................... 4
4 900010275 Module....................................................................................................................... 1
5 930103905 Bolt ............................................................................................................................ 2
6 449022018 Lockwasher ............................................................................................................... 5
7 449021003 Washer ...................................................................................................................... 5
8 a 922534400 Bracket ...................................................................................................................... 1
8 c 923338400 Bracket ...................................................................................................................... 1
8 e 927993400 Bracket ...................................................................................................................... 1
9 d 900010276 Relay ......................................................................................................................... 1
9 e 580010544 Relay ......................................................................................................................... 1
10 d 930103907 Bolt ............................................................................................................................ 2
10 e 930103906 Screw......................................................................................................................... 1
11 d 937100905 Nut ............................................................................................................................. 2
11 e 909894307 U-Nut ......................................................................................................................... 1
12 900010277 Fuse (7.5 Amp).......................................................................................................... 1
13 505972555 Fuse (10 Amp)........................................................................................................... 3
14 d 505966599 Fuse (3 Amp)............................................................................................................. 1
15 900010278 Cover ......................................................................................................................... 4
16 900010279 Clip ............................................................................................................................ 5
17 930102901 Capscrew................................................................................................................... 1
18 449022021 Lockwasher ............................................................................................................... 5
19 449021002 Washer ...................................................................................................................... 10
20 930102902 Screw......................................................................................................................... 2
21 449015112 Nut ............................................................................................................................. 2
22 930102902 Screw......................................................................................................................... 4
23 d 900010283 Cover ......................................................................................................................... 1
24 d 900010284 Connector .................................................................................................................. 1
25 d 900010285 Grommet.................................................................................................................... 1
26 d 909894307 U-Nut ......................................................................................................................... 1
27 900010287 Sender (Water Temperature) ..................................................................................... 1
28 a 900010288 Fitting......................................................................................................................... 1
28 b 900016205 Fitting......................................................................................................................... 1
29 900010289 Fitting......................................................................................................................... 1
30 500370902 Fitting......................................................................................................................... 1
31 926461300 Plate .......................................................................................................................... 1
32 918772401 Cover ......................................................................................................................... 1
33 930103902 Screw......................................................................................................................... 4
34 900010293 Pressure Switch......................................................................................................... 1
35 909329400 Sensor ....................................................................................................................... 1
36 058640300 Fitting......................................................................................................................... 1
37 923022400 Starter........................................................................................................................ 1
38 501120200 Switch (Type GS)....................................................................................................... 1
39 518750800 Plate (Type GS) ......................................................................................................... 1
40 930113903 Bolt ............................................................................................................................ 2
41 449022016 Lockwasher ............................................................................................................... 2
42 449021001 Washer ...................................................................................................................... 2
43 923048400 Cover ......................................................................................................................... 1
44 900011260 MAP Sensor .............................................................................................................. 1

6-9
4E6EZ 02-99

ELECTRICAL SYSTEM
(TYPE G AND GS ENGINE)

ITEM PART NO. DESCRIPTION QTY

45 a 900011259 Bracket ...................................................................................................................... 1


45 c 580006424 Bracket ...................................................................................................................... 1
45 e 580009447 Bracket ...................................................................................................................... 1
46 930102909 Screw......................................................................................................................... 2
47 449021002 Washer ...................................................................................................................... 2
48 449022021 Lockwasher ............................................................................................................... 2
49 937100904 Nut ............................................................................................................................. 2
50 058941300 Capscrew................................................................................................................... 2
51 449022016 Lockwasher ............................................................................................................... 2
52 900006270 Coolant Temperature Sensor..................................................................................... 1
53 015759300 Fitting......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B818D-2042
b S/N B818D-2043 ⇒
c S/N B818D-2043⇔S/N PENDING PER ECN 76091
d ⇒ S/N PENDING PER ECN 76091
e S/N PENDING PER ECN 76091 ⇒

6-10
NOTES

6-11
4E6FG 09-98

ELECTRICAL SYSTEM
(TYPE LP AND LPS ENGINE)

6-12
4E6FG 09-98

ELECTRICAL SYSTEM
(TYPE LP AND LPS ENGINE)

ITEM PART NO. DESCRIPTION QTY

1 a 900010290 Controller ................................................................................................................... 1


1 b 504286750 Controller ................................................................................................................... 1
1 d 580005948 Controller Assembly (MSTS) ..................................................................................... 1
1 b 504286751 Label (MSTS) ............................................................................................................ 1
1 d 580008370 Label (MSTS) ............................................................................................................ 1
2 930103906 Screw......................................................................................................................... 3
3 449022016 Lockwasher ............................................................................................................... 1
4 449021003 Washer ...................................................................................................................... 3
5 937100905 Nut ............................................................................................................................. 3
6 930113903 Bolt ............................................................................................................................ 4
7 449022018 Lockwasher ............................................................................................................... 1
8 900010293 Pressure Switch......................................................................................................... 1
9 909329400 Sensor ....................................................................................................................... 1
10 058640300 Fitting......................................................................................................................... 1
11 923022400 Starter........................................................................................................................ 1
12 501120200 Switch (LPS).............................................................................................................. 1
13 518750800 Plate (LPS) ................................................................................................................ 1
14 930113903 Bolt ............................................................................................................................ 1
15 449022016 Lockwasher ............................................................................................................... 6
16 923048400 Cover ......................................................................................................................... 1
17 449021001 Washer ...................................................................................................................... 6
18 900011260 MAP Sensor .............................................................................................................. 1
19 c 900011259 Bracket ...................................................................................................................... 1
19 d 580006424 Bracket ...................................................................................................................... 1
20 930102909 Screw......................................................................................................................... 2
21 449021002 Washer ...................................................................................................................... 3
22 449022021 Lockwasher ............................................................................................................... 3
23 937100904 Nut ............................................................................................................................. 2
24 058941300 Capscrew................................................................................................................... 2
25 449022013 Lockwasher ............................................................................................................... 2
26 e 924704400 Valve.......................................................................................................................... 1
27 930113901 Bolt ............................................................................................................................ 1
28 900006270 Coolant Temperature Sensor..................................................................................... 1
29 015759300 Fitting......................................................................................................................... 1

524137788 MSTS Conversion Kit (Includes Item 1) .................................................................... 1


524137787 MSTS Conversion Kit (Includes Item 1) .................................................................... 1

FOOTNOTES:
a ⇒ S/N B818D-2042
b S/N B818D-2043⇔S/N PENDING PER ECN 73001
c ⇒ S/N PENDING PER ECN 73001
d S/N PENDING PER ECN 73001 ⇒
e D/B 12/1996 ⇒

6-13
4E2AF 01-97

DISTRIBUTOR ASSEMBLY
(⇒S/N B818D-2042)

6-14
4E2AF 01-97

DISTRIBUTOR ASSEMBLY
(⇒S/N B818D-2042)

ITEM PART NO. DESCRIPTION QTY

900005259 Distributor .................................................................................................................. 1


1 900005263 Screw ................................................................................................................... 2
2 900005261 Cap....................................................................................................................... 1
3 900005266 Rotor .................................................................................................................... 1
4 900005264 Shaft..................................................................................................................... 1
5 900005271 Retainer................................................................................................................ 1
6 900005276 Shield ................................................................................................................... 1
7 900005270 Ignition Coil .......................................................................................................... 1
8 900005269 Pole Piece (Stationary) ........................................................................................ 1
9 900005268 Screw ................................................................................................................... 2
10 900005267 Module ................................................................................................................. 2
11 900005265 Pin ........................................................................................................................ 1
12 900005262 Housing ................................................................................................................ 1
13 900005275 Washer ................................................................................................................. 1
14 900005274 Washer ................................................................................................................. 1
15 900005272 Gear ..................................................................................................................... 1
16 900005273 Pin ........................................................................................................................ 1
17 900006248 Gasket ....................................................................................................................... 1
18 900006249 Clamp ........................................................................................................................ 1
19 900006278 Bolt ............................................................................................................................ 1

520048812 Gasket Kit (Includes Item 17) .................................................................................... 1

6-15
4E2AG 02-97

DISTRIBUTOR ASSEMBLY
(S/N B818D-2043⇒)

6-16
4E2AG 02-97

DISTRIBUTOR ASSEMBLY
(S/N B818D-2043⇒)

ITEM PART NO. DESCRIPTION QTY

580000306 Distributor .................................................................................................................. 1


1 900005263 Screw ................................................................................................................... 2
2 580000314 Cap....................................................................................................................... 1
3 580000384 Rotor .................................................................................................................... 1
4 580000385 Shaft Assembly .................................................................................................... 1
5 580000386 Retainer................................................................................................................ 1
6 900005276 Shield ................................................................................................................... 1
7 580000387 Coil ....................................................................................................................... 1
8 580000388 Pole Piece (Stationary) ........................................................................................ 1
9 580000389 Bolt ....................................................................................................................... 2
10 580000390 Module ................................................................................................................. 2
11 520042868 Pin ........................................................................................................................ 1
12 580000391 Housing ................................................................................................................ 1
13 900005275 Washer ................................................................................................................. 1
14 900005274 Washer ................................................................................................................. 1
15 580000315 Gear ..................................................................................................................... 1
16 900005273 Pin ........................................................................................................................ 1
17 900006248 Gasket ....................................................................................................................... 1
18 900006249 Clamp ........................................................................................................................ 1
19 900006278 Bolt ............................................................................................................................ 1

6-17
4E4AS 09-95

STARTER MOTOR ASSEMBLY

6-18
4E4AS 09-95

STARTER MOTOR ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

914320600 Starter........................................................................................................................ 1
1 901966801 O-Ring.................................................................................................................. 2
2 901966802 Armature .............................................................................................................. 1
3 901966803 Ball Bearing (Front).......................................................................................... 1
4 901966804 Ball Bearing (Rear) .......................................................................................... 1
5 902137801 Yoke...................................................................................................................... 1
6 901966806 Holder................................................................................................................... 1
7 901377810 Spring .............................................................................................................. 4
8 902137802 Bushing ................................................................................................................ 1
9 902137803 Frame ................................................................................................................... 1
10 901966809 Screw ................................................................................................................... 2
11 901966810 Capscrew ............................................................................................................. 2
12 902137804 Cover.................................................................................................................... 1
13 901966812 Capscrew ............................................................................................................. 2
14 901966813 Housing ................................................................................................................ 1
15 901966814 Clutch ................................................................................................................... 1
16 901377815 Ball ....................................................................................................................... 1
17 901966815 Spring................................................................................................................... 1
18 901966816 Retainer................................................................................................................ 1
19 901377813 Bearing................................................................................................................. 5
20 901966817 Pinion ................................................................................................................... 1
21 901377821 Nut........................................................................................................................ 1
22 902137805 Switch (Starter Solenoid) ..................................................................................... 1
23 901966819 Nut........................................................................................................................ 1

6-19
4E3BK 09-95

ALTERNATOR ASSEMBLY
(TYPE GS AND LPS)

6-20
4E3BK 09-95

ALTERNATOR ASSEMBLY
(TYPE GS AND LPS)

ITEM PART NO. DESCRIPTION QTY

505976591 Alternator................................................................................................................... 1
1 518794628 Nut........................................................................................................................ 1
2 518794688 Lockwasher .......................................................................................................... 1
3 518794664 Fan ....................................................................................................................... 1
4 518794661 Spacer.................................................................................................................. 1
5 518794651 Nut........................................................................................................................ 3
6 .. . . . Housing............................................................................................................ 1
7 520024807 Bearing................................................................................................................. 2
8 518794639 Retainer................................................................................................................ 1
9 518794610 Stator.................................................................................................................... 1
10 518794672 Bolt ....................................................................................................................... 1
11 518794630 Insulator ............................................................................................................... 1
12 518794601 Cable.................................................................................................................... 1
13 518794689 Diode (Negative) .................................................................................................. 1
14 014936200 Nut........................................................................................................................ 4
15 518794608 Sleeve .................................................................................................................. 1
16 518794680 Washer ................................................................................................................. 5
17 520024814 Key ....................................................................................................................... 1
18 518794694 Rotor .................................................................................................................... 1
19 518794642 Slip Ring............................................................................................................... 1
20 518794669 Washer ................................................................................................................. 3
21 518794605 Screw ................................................................................................................... 1
22 518794673 Sleeve .................................................................................................................. 1
23 518794626 Sleeve .................................................................................................................. 1
24 015025600 Lockwasher .......................................................................................................... 3
25 518794695 Nut........................................................................................................................ 2
26 518794662 Diode (Positive) .................................................................................................... 1
27 518794619 Diode (Field)......................................................................................................... 1
28 518794692 Retainer................................................................................................................ 1
29 518794604 Washer ................................................................................................................. 2
30 518794693 Bolt ....................................................................................................................... 4
31 518794614 Brush Assembly ................................................................................................... 1
32 518794607 Screw ................................................................................................................... 4
33 518794611 Gasket.................................................................................................................. 1
34 518794672 Bolt ....................................................................................................................... 1
35 518794629 Capacitor.............................................................................................................. 1
36 518794686 Nut........................................................................................................................ 3
37 518794637 Nut........................................................................................................................ 2
38 518794645 Lockwasher .......................................................................................................... 2
39 518794604 Washer ................................................................................................................. 1
40 .. . . . Housing............................................................................................................ 1
41 518794625 Capscrew ............................................................................................................. 2
42 518794647 Regulator.............................................................................................................. 1
43 504450741 Connector .................................................................................................................. 1
44 504236265 Electrical Connector .................................................................................................. 1
45 900011278 Pulley......................................................................................................................... 1
46 502566904 Washer ...................................................................................................................... 2
47 502097911 Nut ............................................................................................................................. 1
48 900012209 Spacer ....................................................................................................................... 1
49 063021100 Capscrew................................................................................................................... 1

6-21
4E3BK 09-95

ALTERNATOR ASSEMBLY
(TYPE GS AND LPS)

ITEM PART NO. DESCRIPTION QTY

50 203149000 Capscrew................................................................................................................... 2
51 502566904 Washer ...................................................................................................................... 2
52 900012209 Spacer ....................................................................................................................... 1
53 449001015 Capscrew................................................................................................................... 4
54 449022013 Lockwasher ............................................................................................................... 4
55 900011265 Strap .......................................................................................................................... 1
56 900011275 Brace ......................................................................................................................... 1
57 449001013 Capscrew................................................................................................................... 1
58 449022016 Lockwasher ............................................................................................................... 1
59 904310402 Lockwasher ............................................................................................................... 1
60 900012212 Nut ............................................................................................................................. 1
61 904310403 Washer ...................................................................................................................... 1

6-22
NOTES

6-23
4E3BL 10-97

ALTERNATOR ASSEMBLY
(TYPE G AND LP)
(⇒S/N B818D-22795)

6-24
4E3BL 10-97

ALTERNATOR ASSEMBLY
(TYPE G AND LP)
(⇒S/N B818D-22795)

ITEM PART NO. DESCRIPTION QTY

900011272 Alternator................................................................................................................... 1
1 517813822 Terminal Kit .......................................................................................................... 1
2 520083890 Frame ................................................................................................................... 1
3 520083894 Bearing ............................................................................................................ 1
4 508043800 Bolt ....................................................................................................................... 4
5 517813832 Rectifier Bridge..................................................................................................... 1
6 517813831 Screw and Washer ............................................................................................... 1
7 520083895 Collar.................................................................................................................... 1
8 517813820 Screw ................................................................................................................... 2
9 517813828 Capacitor.............................................................................................................. 2
10 014936000 Nut........................................................................................................................ 3
11 517813834 Diode.................................................................................................................... 1
12 517813803 Regulator.............................................................................................................. 1
13 520083893 Screw ................................................................................................................... 1
14 517813836 Brush Assembly ................................................................................................... 1
14 517813837 Brush Spring .................................................................................................... 2
15 517813818 Screw ................................................................................................................... 2
16 508041800 Lockwasher .......................................................................................................... 1
17 1125110KL Nut........................................................................................................................ 1
18 517813833 Rotor .................................................................................................................... 1
19 517813841 Collar ............................................................................................................... 1
20 517813835 Stator.................................................................................................................... 1
21 520083892 Retainer................................................................................................................ 1
22 517813830 Screw ................................................................................................................... 3
23 517813840 Bearing................................................................................................................. 1
24 520083891 Frame ................................................................................................................... 1
25 504805700 Fan ............................................................................................................................ 1
26 900011273 Pulley......................................................................................................................... 1
27 900011274 Spacer ....................................................................................................................... 1
28 449001015 Capscrew................................................................................................................... 4
29 449022013 Lockwasher ............................................................................................................... 4
30 a 900011265 Strap .......................................................................................................................... 1
30 b 504261792 Strap .......................................................................................................................... 1
31 502097911 Nut ............................................................................................................................. 1
32 502566904 Washer ...................................................................................................................... 2
33 900012209 Spacer ....................................................................................................................... 1
34 502566904 Washer ...................................................................................................................... 2
35 900011276 Sleeve........................................................................................................................ 1
36 063021100 Capscrew................................................................................................................... 1
37 900011270 Mount ........................................................................................................................ 1
38 502566904 Washer ...................................................................................................................... 2
39 203149100 Capscrew................................................................................................................... 2
40 449022018 Lockwasher ............................................................................................................... 1
41 937100905 Nut ............................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N B818D-1913
b S/N B818D-1914 ⇒

6-25
P10008 01-98

ALTERNATOR ASSEMBLY
(TYPE G AND LP)
(S/N B818D-22796⇒)

6-26
P10008 01-98

ALTERNATOR ASSEMBLY
(TYPE G AND LP)
(S/N B818D-22796⇒)

ITEM PART NO. DESCRIPTION QTY

580001848 Alternator................................................................................................................... 1
1 517813803 Regulator.............................................................................................................. 1
2 580002316 Resistor ................................................................................................................ 1
3 580002317 Boot...................................................................................................................... 1
4 580002318 Rotor .................................................................................................................... 1
5 517813841 Collar.................................................................................................................... 1
6 580002319 Stator.................................................................................................................... 1
7 580002320 Cover (CE) ........................................................................................................... 1
8 517813824 Bearing (CE) .................................................................................................... 1
9 517813804 Diode.................................................................................................................... 1
10 517813832 Rectifier Bridge..................................................................................................... 1
11 580002321 Nut........................................................................................................................ 1
12 517813831 Screw and Washer ............................................................................................... 1
13 517813836 Brush Assembly ................................................................................................... 1
13 580002322 Spring .............................................................................................................. 2
14 517813818 Screw (Brush) ...................................................................................................... 2
15 517813817 Screw (Brush Holder)........................................................................................... 1
16 517813819 Screw (Brush Holder)........................................................................................... 1
17 517813822 Terminal Kit .......................................................................................................... 1
18 517813825 Terminal Relay ..................................................................................................... 1
19 580002323 Capacitor.............................................................................................................. 1
20 517813820 Screw ................................................................................................................... 1
21 580002324 Frame (DE)........................................................................................................... 1
22 517813840 Bearing ............................................................................................................ 1
23 580002325 Plate ..................................................................................................................... 1
24 517813830 Screw ................................................................................................................... 3
25 517813823 Collar (DE) ........................................................................................................... 1
26 1125110KL Nut........................................................................................................................ 1
27 508041800 Lockwasher .......................................................................................................... 1
28 508043800 Bolt ....................................................................................................................... 4
29 580002326 Fan ....................................................................................................................... 1
30 449001015 Capscrew................................................................................................................... 4
31 449022013 Lockwasher ............................................................................................................... 2
32 504261792 Strap .......................................................................................................................... 1
33 502097911 Nut ............................................................................................................................. 1
34 502566904 Washer ...................................................................................................................... 2
35 900012209 Spacer ....................................................................................................................... 1
36 502566904 Washer ...................................................................................................................... 2
37 900011276 Sleeve........................................................................................................................ 1
38 063021100 Capscrew................................................................................................................... 1
39 900011270 Mount ........................................................................................................................ 1
40 203149100 Capscrew................................................................................................................... 2

6-27
4E5W 06-96

BATTERY AND MOUNTING

ITEM PART NO. DESCRIPTION QTY


1 918685400 Battery (12 Volt) (55AH) ............................................................................................ 1
2 937100905 Nut ............................................................................................................................. 2
3 449021003 Washer ...................................................................................................................... 2
4 917136302 Clamp ........................................................................................................................ 1
5 927145403 Rod ............................................................................................................................ 2
6 918903400 Cover ......................................................................................................................... 1
7 449021001 Washer ...................................................................................................................... 3
8 449022016 Lockwasher ............................................................................................................... 3
9 937300908 Nut ............................................................................................................................. 2
10 930113902 Capscrew................................................................................................................... 1

6-28
5Z285 06-96

BATTERY CABLES
(TYPE G AND LP)

ITEM PART NO. DESCRIPTION QTY

1 907154641 Cable (Ground).......................................................................................................... 1


2 907154629 Cable (-)..................................................................................................................... 1
3 907154635 Cable (+).................................................................................................................... 1

6-29
5Z172 12-95

BATTERY CABLES
(TYPE GS AND LPS)

ITEM PART NO. DESCRIPTION QTY


1 907154641 Cable (Ground).......................................................................................................... 1
2 907154629 Cable (-)..................................................................................................................... 1
3 907154635 Cable (+).................................................................................................................... 1
4 907154664 Cable (Disconnect Switch to Starter) ........................................................................ 1

6-30
5Z174 02-97

TAIL LIGHTS
(⇒D/B 01/1997)

ITEM PART NO. DESCRIPTION QTY

1 915747400 Light Assembly .......................................................................................................... 2


2 518801629 Shield ................................................................................................................... 1
2 901162817 Lens ..................................................................................................................... 1
3 900109816 Bulb (12 Volt)........................................................................................................ 1
4 900112808 Bulb ...................................................................................................................... 1
5 901162828 Screw ................................................................................................................... 2
6 901162818 Bulb (12 Volt)........................................................................................................ 1
7 900001241 Cover ......................................................................................................................... 2
8 900001258 Capscrew................................................................................................................... 4
9 504230231 Screw......................................................................................................................... 4
10 505976544 Grommet.................................................................................................................... 2
11 900001240 Bracket ...................................................................................................................... 2
12 913470101 Wire Harness............................................................................................................. 1

6-31
5Z293 02-97

TAIL LIGHTS
(D/B 01/1997⇒)

ITEM PART NO. DESCRIPTION QTY

1 915747400 Light Assembly .......................................................................................................... 2


2 901162817 Lens ..................................................................................................................... 1
3 900109816 Bulb (12 Volt)........................................................................................................ 1
4 900112808 Bulb ...................................................................................................................... 1
5 901162828 Screw ................................................................................................................... 2
6 901162818 Bulb (12 Volt)........................................................................................................ 1
7 580000119 Plug ........................................................................................................................... 4
8 504230231 Screw......................................................................................................................... 5
9 505976544 Grommet.................................................................................................................... 2
10 580000118 Bracket ...................................................................................................................... 2
11 518801629 Shield ........................................................................................................................ 1

6-32
7A51 07-97

INSTRUMENT PANEL ASSEMBLY


(GC 070/080 LG, GC 100/120 MG)
(⇒S/N B818D-2790)

ITEM PART NO. DESCRIPTION QTY

905061705 Instrument Panel ....................................................................................................... 1


1 901506801 Hourmeter ............................................................................................................ 1
2 901506804 Temperature Gauge ............................................................................................. 1
3 901506803 Fuel Gauge .......................................................................................................... 1
4 901506841 Hood..................................................................................................................... 1
5 901506860 Case Kit................................................................................................................ 1
6 901506817 Glass .................................................................................................................... 1
7 901506833 Plate ..................................................................................................................... 1
8 900411802 Bulb ...................................................................................................................... 9
9 901506856 Plate ..................................................................................................................... 1
10 901506840 Socket .................................................................................................................. 9
11 901506839 Bracket ................................................................................................................. 1
12 901506859 Case (Lower)........................................................................................................ 1
13 a 449021001 Washer ................................................................................................................. 5
14 a 449022016 Lockwasher .......................................................................................................... 6
15 a 930113904 Screw ................................................................................................................... 2

FOOTNOTES:
a Not Included in Instrument Panel Assembly

6-33
7A59 07-97

INSTRUMENT PANEL ASSEMBLY


(GC 070/080 LG, GC 100/120 MG)
(S/N B818D-2971⇒)

ITEM PART NO. DESCRIPTION QTY

907077705 Instrument Panel ....................................................................................................... 1


1 901506861 Hourmeter ............................................................................................................ 1
2 901506863 Temperature Gauge ............................................................................................. 1
3 901506862 Gauge .................................................................................................................. 1
4 901506841 Hood..................................................................................................................... 1
5 901506865 Case..................................................................................................................... 1
6 901506817 Glass .................................................................................................................... 1
7 901506870 Plate ..................................................................................................................... 1
8 900411802 Bulb ...................................................................................................................... 1
9 901506868 Plate ..................................................................................................................... 1
10 901506840 Socket .................................................................................................................. 1
11 901506839 Bracket ................................................................................................................. 1
12 901506872 Case (Lower)........................................................................................................ 1
13 900411803 Bulb ...................................................................................................................... 9
14 901506873 Socket .................................................................................................................. 9
15 a 449021001 Washer ................................................................................................................. 5
16 a 449022016 Lockwasher .......................................................................................................... 6
17 a 930113904 Screw ................................................................................................................... 2

FOOTNOTES:
a Not Included in Instrument Panel Assembly

6-34
7A50 05-99

INSTRUMENT PANEL ASSEMBLY


(GLC 070/080 LG, GLC 100/120 MG)
(S/N B818D-2791⇔S/N B818D-3226)

ITEM PART NO. DESCRIPTION QTY

905061704 Instrument Panel ....................................................................................................... 1


1 901506801 Hourmeter ............................................................................................................ 1
2 901506805 Water Temperature Gauge................................................................................... 1
3 901506841 Hood..................................................................................................................... 1
4 901506853 Case..................................................................................................................... 1
5 901506817 Glass .................................................................................................................... 1
6 901506834 Plate ..................................................................................................................... 1
7 900411802 Bulb ...................................................................................................................... 7
8 901506857 Plate ..................................................................................................................... 1
9 901506840 Socket .................................................................................................................. 7
10 901506839 Bracket ................................................................................................................. 1
11 901506859 Case (Lower)........................................................................................................ 1
12 a 449021001 Washer ................................................................................................................. 5
13 a 449022016 Lockwasher .......................................................................................................... 6
14 a 930113904 Screw ................................................................................................................... 2

FOOTNOTES:
a Not Included in Instrument Panel Assembly

6-35
P10925 05-99

INSTRUMENT PANEL ASSEMBLY


(GLC 070/080 LG, GLC 100/120 MG)
(⇒S/N B818-3226)

ITEM PART NO. DESCRIPTION QTY

905061704 Instrument Panel ....................................................................................................... 1


1 901506861 Hourmeter ............................................................................................................ 1
2 901506863 Temperature Gauge ............................................................................................. 1
3 901506841 Hood..................................................................................................................... 1
4 901506865 Case..................................................................................................................... 1
5 901506817 Glass .................................................................................................................... 1
6 901506871 Plate ..................................................................................................................... 1
7 900411803 Bulb ...................................................................................................................... 7
8 901506869 Plate ..................................................................................................................... 1
9 901506823 Socket .................................................................................................................. 7
10 901506839 Bracket ................................................................................................................. 1
11 901506872 Case (Lower)........................................................................................................ 1
12 a 449021001 Washer ................................................................................................................. 5
13 a 449022016 Lockwasher .......................................................................................................... 6
14 a 930113904 Screw ................................................................................................................... 2

FOOTNOTES:
a Not Included in Instrument Panel Assembly

6-36
7A60 07-97

INSTRUMENT PANEL ASSEMBLY


(GLC 070/080 LG, GLC 100/120 MG)
(S/N B818D-2791⇒)

ITEM PART NO. DESCRIPTION QTY

905061704 Instrument Panel ....................................................................................................... 1


1 901506861 Hourmeter ............................................................................................................ 1
2 901506863 Temperature Gauge ............................................................................................. 1
3 901506841 Hood..................................................................................................................... 1
4 901506865 Case..................................................................................................................... 1
5 901506817 Glass .................................................................................................................... 1
6 901506871 Plate ..................................................................................................................... 1
7 900411802 Bulb ...................................................................................................................... 1
8 901506869 Plate ..................................................................................................................... 1
9 901506840 Socket .................................................................................................................. 1
10 901506839 Bracket ................................................................................................................. 1
11 901506872 Case (Lower)........................................................................................................ 1
12 900411803 Bulb ...................................................................................................................... 8
13 901506873 Socket .................................................................................................................. 8
14 a 449021001 Washer ................................................................................................................. 5
15 a 449022016 Lockwasher .......................................................................................................... 6
16 a 930113904 Screw ................................................................................................................... 2

FOOTNOTES:
a Not Included in Instrument Panel Assembly

6-37
5Z231 01-99

SPARK PLUGS AND IGNITION WIRES

6-38
5Z231 01-99

SPARK PLUGS AND IGNITION WIRES

ITEM PART NO. DESCRIPTION QTY

1 900006265 Ignition Coil................................................................................................................ 1


2 a 900011257 Wire Harness (Spark Plug) (LH)................................................................................ 1
2 c 900015232 Wire Harness (Spark Plug) (LH)................................................................................ 1
2 f 580000978 Wire Harness (LH)..................................................................................................... 1
3 a 900011256 Wire Harness (Spark Plug) (RH) ............................................................................... 1
3 b 900015231 Wire Harness (Spark Plug) (RH) ............................................................................... 1
3 c 915272600 Wire Harness (RH) .................................................................................................... 1
3 e 916408600 Wire Harness (RH) .................................................................................................... 1
4 900006283 Spark Plug ................................................................................................................. 6
5 d 900006266 Wire Harness............................................................................................................. 1
5 f 580000981 Wire Harness............................................................................................................. 1
6 g 917535600 Wire Harness............................................................................................................. 1

FOOTNOTES:
a ⇒ S/N B818D-2042
b S/N B818D-2043 ⇒
c S/N B818D-2043⇔S/N B818D-2667
d ⇒ S/N B818D-2667
e S/N B818D-2668 ⇒
f S/N B818D-2668⇔S/N PENDING PER ECN 87981
g S/N PENDING PER ECN 87981 ⇒

6-39
5Z282 07-98

WIRE HARNESS
(GASOLINE ENGINE) (SHEET 1 OF 2)
(⇒S/N B818-2672)

6-40
5Z282 07-98

WIRE HARNESS
(GASOLINE ENGINE) (SHEET 1 OF 2)
(⇒S/N B818-2672)

ITEM PART NO. DESCRIPTION QTY

906576700 Wire Harness............................................................................................................. 1


1 504288730 Plug ...................................................................................................................... 2
2 520045073 Terminal................................................................................................................ 6
3 505968522 Seal ...................................................................................................................... 6
4 504288738 Plug ...................................................................................................................... 1
5 504288739 Secondary Lock ................................................................................................... 1
6 520045865 Terminal................................................................................................................ 2
7 504288735 Terminal................................................................................................................ 3
8 520045808 Terminal................................................................................................................ 1
9 520045807 Connector............................................................................................................. 1
10 520045809 Terminal................................................................................................................ 1
11 504288731 Connector............................................................................................................. 1
12 504288732 Secondary Lock ................................................................................................... 1
13 504288733 Terminal................................................................................................................ 3
14 505968505 Seal ...................................................................................................................... 3
15 504236265 Electrical Connector ............................................................................................. 4
16 504288745 Connector Body ................................................................................................... 1
17 504288741 Terminal................................................................................................................ 2
18 504288740 Connector............................................................................................................. 1
19 504288744 Connector............................................................................................................. 2
20 504288743 Terminal................................................................................................................ 4
21 504288742 Grommet .............................................................................................................. 1
22 520045874 Terminal................................................................................................................ 1
23 504070720 Terminal................................................................................................................ 1
24 504450739 Terminal................................................................................................................ 1
25 504450741 Connector............................................................................................................. 2
26 520044937 Terminal................................................................................................................ 6
27 520044938 Connector Body ................................................................................................... 3
28 505968522 Seal ...................................................................................................................... 2
29 504288747 Terminal................................................................................................................ 2
30 504288746 Connector............................................................................................................. 1
31 504288748 Secondary Lock ................................................................................................... 1
32 504288734 Electrical Connector ............................................................................................. 1
33 504288736 Secondary Lock ................................................................................................... 1

6-41
5Z282 07-98

WIRE HARNESS
(GASOLINE ENGINE) (SHEET 2 OF 2)
(⇒S/N B818-2673)

6-42
5Z282 07-98

WIRE HARNESS
(GASOLINE ENGINE) (SHEET 2 OF 2)
(⇒S/N B818-2673)

ITEM PART NO. DESCRIPTION QTY

906576700 Wire Harness............................................................................................................. 1


1 504288741 Terminal................................................................................................................ 11
2 504288749 Connector............................................................................................................. 1
3 520045800 Connector............................................................................................................. 2
4 505968505 Seal ...................................................................................................................... 6
5 520038875 Terminal................................................................................................................ 4
6 520045801 Connector............................................................................................................. 1
7 952408901 Sleeve .................................................................................................................. 1
8 952405902 Sleeve (Type E) .................................................................................................... 1
9 505968548 Loom .................................................................................................................... 1
10 520045802 Plug ...................................................................................................................... 1
11 504450741 Connector............................................................................................................. 2
12 504236265 Electrical Connector ............................................................................................. 1
13 505968562 Terminal................................................................................................................ 1
14 520045804 Terminal................................................................................................................ 2
15 520045805 Seal ...................................................................................................................... 2
16 520045803 Connector............................................................................................................. 1
17 520045806 Secondary Lock ................................................................................................... 1
18 520045818 Terminal................................................................................................................ 2
19 520045823 Lock...................................................................................................................... 1
20 520045810 Connector............................................................................................................. 1
21 505968551 Terminal................................................................................................................ 4
22 505968522 Seal ...................................................................................................................... 3
23 505968576 Connector............................................................................................................. 1
24 505968572 Terminal................................................................................................................ 1
25 505968506 Fitting ................................................................................................................... 1
26 505968589 Connector (Type F) .............................................................................................. 1
27 505968563 Terminal................................................................................................................ 3
28 505968555 Connector............................................................................................................. 1
29 505972593 Electrical Connector ............................................................................................. 1
30 505972507 Secondary Lock ................................................................................................... 1
31 505972554 Pin ........................................................................................................................ 8
32 504288747 Terminal................................................................................................................ 2
33 520044940 Seal ...................................................................................................................... 2
34 520045819 Terminal................................................................................................................ 1
35 520045820 Seal ...................................................................................................................... 1
36 520044931 Secondary Lock ................................................................................................... 1
37 520044938 Connector Body ................................................................................................... 1
38 520044937 Terminal................................................................................................................ 2
39 520045812 Secondary Lock ................................................................................................... 1
40 520045813 Secondary Lock ................................................................................................... 1
41 520045814 Terminal................................................................................................................ 28
42 520045811 Connector (24 Pin) ............................................................................................... 1
43 520045815 Connector (32 Pin) ............................................................................................... 1
44 520045816 Secondary Lock ................................................................................................... 1
45 520045817 Secondary Lock ................................................................................................... 1

6-43
5Z290 07-98

WIRE HARNESS
(GASOLINE ENGINE) (SHEET 1 OF 2)
(S/N B818D-2673⇔S/N PENDING PER ECN 76091)

6-44
5Z290 07-98

WIRE HARNESS
(GASOLINE ENGINE) (SHEET 1 OF 2)
(S/N B818D-2673⇔S/N PENDING PER ECN 76091)

ITEM PART NO. DESCRIPTION QTY

a 906980700 Wire Harness............................................................................................................. 1


b 907898700 Wire Harness............................................................................................................. 1
1 504288730 Plug ...................................................................................................................... 2
2 520045073 Terminal................................................................................................................ 6
3 505968522 Seal ...................................................................................................................... 6
4 504288738 Plug ...................................................................................................................... 1
5 504288739 Secondary Lock ................................................................................................... 1
6 520045865 Terminal................................................................................................................ 2
7 504288735 Terminal................................................................................................................ 3
8 520045808 Terminal................................................................................................................ 1
9 520045807 Connector............................................................................................................. 1
10 520045809 Terminal................................................................................................................ 1
11 504288731 Connector............................................................................................................. 1
12 504288732 Secondary Lock ................................................................................................... 1
13 504288733 Terminal................................................................................................................ 3
14 505968505 Seal ...................................................................................................................... 3
15 504236265 Electrical Connector ............................................................................................. 4
16 504288745 Connector Body ................................................................................................... 1
17 504288741 Terminal................................................................................................................ 2
18 504288740 Connector............................................................................................................. 1
19 504288744 Connector............................................................................................................. 2
20 504288743 Terminal................................................................................................................ 4
21 504288742 Grommet .............................................................................................................. 1
22 520045874 Terminal................................................................................................................ 1
23 504070720 Terminal................................................................................................................ 1
24 504450739 Terminal................................................................................................................ 1
25 504450741 Connector............................................................................................................. 2
26 520044937 Terminal................................................................................................................ 6
27 520044938 Connector Body ................................................................................................... 3
28 505968522 Seal ...................................................................................................................... 2
29 504288747 Terminal................................................................................................................ 2
30 504288746 Connector............................................................................................................. 1
31 504288748 Secondary Lock ................................................................................................... 1
32 504288734 Electrical Connector ............................................................................................. 1
33 504288736 Secondary Lock ................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B818D-3225
b S/N B818D-3226 ⇒

6-45
5Z290 07-98

WIRE HARNESS
(GASOLINE ENGINE) (SHEET 2 OF 2)
(S/N B818D-2673⇔S/N PENDING PER ECN 76091)

6-46
5Z290 07-98

WIRE HARNESS
(GASOLINE ENGINE) (SHEET 2 OF 2)
(S/N B818D-2673⇔S/N PENDING PER ECN 76091)

ITEM PART NO. DESCRIPTION QTY

a 906980700 Wire Harness............................................................................................................. 1


b 907898700 Wire Harness............................................................................................................. 1
1 504288741 Terminal................................................................................................................ 11
2 504288749 Connector............................................................................................................. 1
3 520045800 Connector............................................................................................................. 2
4 505968505 Seal ...................................................................................................................... 6
5 520038875 Terminal................................................................................................................ 4
6 520045801 Connector............................................................................................................. 1
7 952408901 Sleeve .................................................................................................................. 1
8 952405902 Sleeve (Type E) .................................................................................................... 1
9 505968548 Loom .................................................................................................................... 1
10 520045802 Plug ...................................................................................................................... 1
11 504450741 Connector............................................................................................................. 2
12 504236265 Electrical Connector ............................................................................................. 1
13 505968562 Terminal................................................................................................................ 1
14 520045804 Terminal................................................................................................................ 2
15 520045805 Seal ...................................................................................................................... 2
16 520045803 Connector............................................................................................................. 1
17 520045806 Secondary Lock ................................................................................................... 1
18 520045818 Terminal................................................................................................................ 2
19 520045823 Lock...................................................................................................................... 1
20 520045810 Connector............................................................................................................. 1
21 505968551 Terminal................................................................................................................ 4
22 505968522 Seal ...................................................................................................................... 3
23 505968576 Connector............................................................................................................. 1
24 505968572 Terminal................................................................................................................ 1
25 505968506 Fitting ................................................................................................................... 1
26 505968589 Connector (Type F) .............................................................................................. 1
27 504450742 Connector............................................................................................................. 1
28 505968555 Connector............................................................................................................. 1
29 505972593 Electrical Connector ............................................................................................. 1
30 505972507 Secondary Lock ................................................................................................... 1
31 505972554 Pin ........................................................................................................................ 8
32 504288747 Terminal................................................................................................................ 2
33 520044940 Seal ...................................................................................................................... 2
34 520045819 Terminal................................................................................................................ 1
35 520045820 Seal ...................................................................................................................... 1
36 520044931 Secondary Lock ................................................................................................... 1
37 520044938 Connector Body ................................................................................................... 1
38 520044937 Terminal................................................................................................................ 2
39 520045812 Secondary Lock ................................................................................................... 1
40 520045813 Secondary Lock ................................................................................................... 1
41 520045814 Terminal................................................................................................................ 28
42 520045811 Connector (24 Pin) ............................................................................................... 1
43 520045815 Connector (32 Pin) ............................................................................................... 1
44 520045816 Secondary Lock ................................................................................................... 1
45 520045817 Secondary Lock ................................................................................................... 1
46 580000293 Terminal................................................................................................................ 2
47 929072300 Wire...................................................................................................................... 1

6-47
5Z290 07-98

WIRE HARNESS
(GASOLINE ENGINE) (SHEET 2 OF 2)
(S/N B818D-2673⇔S/N PENDING PER ECN 76091)

ITEM PART NO. DESCRIPTION QTY

48 520045875 Terminal ........................................................................................................... 1


49 504236265 Electrical Connector......................................................................................... 1

FOOTNOTES:
a ⇒ S/N B818D-3225
b S/N B818D-3226 ⇒

6-48
NOTES

6-49
P11066 02-99

WIRE HARNESS
(GASOLINE ENGINE) (SHEET 1 OF 2)
(S/N PENDING PER ECN 76091⇒)

6-50
P11066 02-99

WIRE HARNESS
(GASOLINE ENGINE) (SHEET 1 OF 2)
(S/N PENDING PER ECN 76091⇒)

ITEM PART NO. DESCRIPTION QTY

908220700 Wire Harness............................................................................................................. 1


1 504288739 Secondary Lock ................................................................................................... 1
2 504288738 Plug ...................................................................................................................... 1
3 504288730 Plug ...................................................................................................................... 1
4 504288731 Connector............................................................................................................. 1
5 504288732 Secondary Lock ................................................................................................... 1
6 504450741 Connector............................................................................................................. 2
7 520045876 Connector............................................................................................................. 1
8 520045876 Connector............................................................................................................. 1
9 580000545 Plug ...................................................................................................................... 1
10 580000552 Secondary Lock ................................................................................................... 2
11 580000553 Receptacle ........................................................................................................... 1
12 580000554 Cavity Plug ........................................................................................................... 8
13 580000548 Connector............................................................................................................. 2
14 580000549 Seal ...................................................................................................................... 2
15 580000555 Terminal................................................................................................................ 27
16 580000556 Plug ...................................................................................................................... 37
17 504288749 Connector............................................................................................................. 1
18 504288741 Terminal................................................................................................................ 17
19 520045800 Connector............................................................................................................. 2
20 520045801 Connector............................................................................................................. 1
21 505968505 Seal ...................................................................................................................... 3
22 580010545 Connector Body ................................................................................................... 1
23 504288745 Connector Body ................................................................................................... 1
24 504288742 Grommet .............................................................................................................. 1
25 580000219 Connector............................................................................................................. 2
26 504288740 Connector............................................................................................................. 1

6-51
P11066 02-99

WIRE HARNESS
(GASOLINE ENGINE) (SHEET 2 OF 2)
(S/N PENDING PER ECN 76091⇒)

6-52
P11066 02-99

WIRE HARNESS
(GASOLINE ENGINE) (SHEET 2 OF 2)
(S/N PENDING PER ECN 76091⇒)

ITEM PART NO. DESCRIPTION QTY

908220700 Wire Harness............................................................................................................. 1


1 504450741 Connector............................................................................................................. 1
2 520045802 Plug ...................................................................................................................... 1
3 520045810 Connector............................................................................................................. 1
4 520045823 Lock...................................................................................................................... 1
5 504450742 Connector............................................................................................................. 1
6 505968506 Fitting ................................................................................................................... 1
7 505972593 Electrical Connector ............................................................................................. 1
8 505972507 Secondary Lock ................................................................................................... 1
9 505968514 Pin ........................................................................................................................ 8
10 520045876 Connector............................................................................................................. 1
11 520045077 Connector............................................................................................................. 1
12 520044931 Secondary Lock ................................................................................................... 1
13 520045803 Connector............................................................................................................. 1
14 520045806 Secondary Lock ................................................................................................... 1
15 520045800 Connector............................................................................................................. 1

6-53
5Z283 07-98

WIRE HARNESS
(LPG ENGINE)
(⇒S/N B818U-2600)

6-54
5Z283 07-98

WIRE HARNESS
(LPG ENGINE)
(⇒S/N B818U-2600)

ITEM PART NO. DESCRIPTION QTY

906577700 Wire Harness............................................................................................................. 1


1 504450739 Terminal................................................................................................................ 2
2 520039880 Terminal................................................................................................................ 3
3 505968506 Fitting ................................................................................................................... 1
4 520045855 Connector............................................................................................................. 1
5 520038875 Terminal................................................................................................................ 6
6 505968505 Seal ...................................................................................................................... 7
7 520045865 Terminal................................................................................................................ 1
8 952405902 Sleeve (Type E) .................................................................................................... 1
9 504236265 Electrical Connector ............................................................................................. 4
10 520045872 Connector............................................................................................................. 1
11 504288741 Terminal................................................................................................................ 17
12 520045873 Plug ...................................................................................................................... 3
13 520045874 Terminal................................................................................................................ 1
14 504070720 Terminal................................................................................................................ 1
15 504288740 Connector............................................................................................................. 1
16 504288745 Connector Body ................................................................................................... 1
17 520045801 Connector............................................................................................................. 1
18 505968555 Connector............................................................................................................. 1
19 505968523 Terminal................................................................................................................ 1
20 520045800 Connector............................................................................................................. 1
21 504450741 Connector............................................................................................................. 3
22 520045875 Terminal................................................................................................................ 1
23 505972593 Electrical Connector ............................................................................................. 1
24 505972507 Secondary Lock ................................................................................................... 1
25 505968514 Pin ........................................................................................................................ 4
26 505968566 Plug ...................................................................................................................... 4
27 520045876 Connector............................................................................................................. 1
28 520044937 Terminal................................................................................................................ 2
29 520045077 Connector............................................................................................................. 1
30 520044931 Secondary Lock ................................................................................................... 1
31 520044940 Seal ...................................................................................................................... 2
32 520045877 Seal ...................................................................................................................... 1
33 504288747 Terminal................................................................................................................ 2
34 520045819 Terminal................................................................................................................ 1
35 520045865 Terminal................................................................................................................ 1
36 505968589 Connector (Type F) .............................................................................................. 1
37 505968548 Loom .................................................................................................................... 1
38 952408901 Sleeve .................................................................................................................. 1

6-55
5Z291 07-98

WIRE HARNESS
(LPG ENGINE)
(S/N B818U-2601⇒)

6-56
5Z291 07-98

WIRE HARNESS
(LPG ENGINE)
(S/N B818U-2601⇒)

ITEM PART NO. DESCRIPTION QTY

a 906982700 Wire Harness............................................................................................................. 1


b 907899700 Wire Harness............................................................................................................. 1
1 504450742 Connector............................................................................................................. 1
2 580000293 Terminal................................................................................................................ 2
3 505968506 Fitting ................................................................................................................... 1
4 520045855 Connector............................................................................................................. 1
5 520038875 Terminal................................................................................................................ 6
6 505968505 Seal ...................................................................................................................... 7
7 520045865 Terminal................................................................................................................ 1
8 952405902 Sleeve (Type E) .................................................................................................... 1
9 504236265 Electrical Connector ............................................................................................. 4
10 520045872 Connector............................................................................................................. 1
11 504288741 Terminal................................................................................................................ 17
12 520045873 Plug ...................................................................................................................... 3
13 520045874 Terminal................................................................................................................ 1
14 504070720 Terminal................................................................................................................ 1
15 504288740 Connector............................................................................................................. 1
16 504288745 Connector Body ................................................................................................... 1
17 520045801 Connector............................................................................................................. 1
18 505968555 Connector............................................................................................................. 1
19 505968523 Terminal................................................................................................................ 1
20 520045800 Connector............................................................................................................. 1
21 504450741 Connector............................................................................................................. 3
22 520045875 Terminal................................................................................................................ 1
23 505972593 Electrical Connector ............................................................................................. 1
24 505972507 Secondary Lock ................................................................................................... 1
25 505968514 Pin ........................................................................................................................ 4
26 505968566 Plug ...................................................................................................................... 4
27 520045876 Connector............................................................................................................. 1
28 520044937 Terminal................................................................................................................ 2
29 520045077 Connector............................................................................................................. 1
30 520044931 Secondary Lock ................................................................................................... 1
31 520044940 Seal ...................................................................................................................... 2
32 520045877 Seal ...................................................................................................................... 1
33 504288747 Terminal................................................................................................................ 2
34 520045819 Terminal................................................................................................................ 1
35 520045865 Terminal................................................................................................................ 1
36 505968589 Connector (Type F) .............................................................................................. 1
37 505968548 Loom .................................................................................................................... 1
38 952408901 Sleeve .................................................................................................................. 1
39 a 929072300 Wire...................................................................................................................... 1
40 a 520045875 Terminal ........................................................................................................... 1
41 a 504236265 Electrical Connector......................................................................................... 1

FOOTNOTES:
a ⇒ S/N B818D-3225
b S/N B818D-3226 ⇒

6-57
P10931 05-99

WIRE HARNESS
(LPG ENGINE)
(S/N B818-3226⇒)

6-58
P10931 05-99

WIRE HARNESS
(LPG ENGINE)
(S/N B818-3226⇒)

ITEM PART NO. DESCRIPTION QTY

907944700 Wire Harness............................................................................................................. 1


1 504450742 Connector (Chassis Harness) .............................................................................. 1
2 505972507 Secondary Lock ................................................................................................... 1
3 505968566 Plug ...................................................................................................................... 3
4 505968514 Pin ........................................................................................................................ 5
5 520038876 Slide Strip Tray (Chassis Harness) ...................................................................... 6
6 580000534 Terminal................................................................................................................ 2
7 520045077 Connector (Chassis Harness) .............................................................................. 1
8 520044931 Secondary Lock ................................................................................................... 1
9 520045800 Connector (Distributor)......................................................................................... 1
10 504288741 Terminal................................................................................................................ 17
11 505968555 Connector............................................................................................................. 1
12 505968523 Terminal................................................................................................................ 1
13 505968505 Seal ...................................................................................................................... 4
14 520045801 Connector (MAP Sensor) ..................................................................................... 1
15 520038875 Terminal................................................................................................................ 3
16 504288745 Connector Body ................................................................................................... 1
17 504288740 Connector............................................................................................................. 1
18 520044938 Connector Body (H-MSTS B+ Fuse).................................................................... 1
19 580000554 Cavity Plug ........................................................................................................... 10
20 580000553 Receptacle (Diagostic Connector) ....................................................................... 1
21 580000545 Plug (Diagostic Connector) .................................................................................. 1
22 580000552 Secondary Lock ................................................................................................... 2
23 580006234 Connector (H-MSTS Controller)........................................................................... 1
24 580006235 Connector (H-MSTS Controller)........................................................................... 1
25 580010083 Connector (H-MSTS Controller)........................................................................... 1
26 520045878 Plug ...................................................................................................................... 1

6-59
P10933 05-99

WIRE HARNESS
(LPG CHASSIS)
(S/N B818-3226⇒)

6-60
P10933 05-99

WIRE HARNESS
(LPG CHASSIS)
(S/N B818-3226⇒)

ITEM PART NO. DESCRIPTION QTY

917486600 Wire Harness............................................................................................................. 1


1 907953313 Connector (Cowl Harness)................................................................................... 1
2 908769102 Terminal................................................................................................................ 6
3 907952302 Housing ................................................................................................................ 1
4 505968519 Electrical Connector (Engine Harness) ................................................................ 1
5 505968558 Secondary Lock ................................................................................................... 1
6 505968593 Electrical Fitting.................................................................................................... 5
7 505968566 Plug ...................................................................................................................... 3
8 520044934 Connector (Engine Harness)................................................................................ 1
9 520044935 Seal ...................................................................................................................... 1
10 520044936 Secondary Lock ................................................................................................... 1
11 520044930 Connector (Engine Harness)................................................................................ 1
12 520044931 Secondary Lock ................................................................................................... 1
13 923014131 Housing (Starter Relay)........................................................................................ 1
14 923041401 Terminal................................................................................................................ 2
15 923041411 Seal ...................................................................................................................... 2
16 923041402 Terminal................................................................................................................ 2
17 923041412 Seal ...................................................................................................................... 2

6-61
P10932 05-99

WIRE HARNESS
(GASOLINE CHASSIS)
(S/N B818-3226⇒)

6-62
P10932 05-99

WIRE HARNESS
(GASOLINE CHASSIS)
(S/N B818-3226⇒)

ITEM PART NO. DESCRIPTION QTY

917382600 Wire Harness (GAS).................................................................................................. 1


1 520044938 Connector Body (ECM/Injector Fuse) .................................................................. 2
2 520044937 Terminal................................................................................................................ 2
3 923014131 Housing (Starter Relay)........................................................................................ 1
4 923041401 Terminal................................................................................................................ 2
5 923041411 Seal ...................................................................................................................... 2
6 923041402 Terminal................................................................................................................ 2
7 923041412 Seal ...................................................................................................................... 2
8 907953313 Connector (Cowl Harness)................................................................................... 1
9 908769102 Terminal................................................................................................................ 7
10 907952302 Housing ................................................................................................................ 1
11 505968519 Electrical Connector (Engine Harness) ................................................................ 1
12 505968558 Secondary Lock ................................................................................................... 1
13 505968593 Electrical Fitting.................................................................................................... 1
14 505968566 Plug ...................................................................................................................... 1
15 520044936 Secondary Lock ................................................................................................... 1
16 520044935 Seal ...................................................................................................................... 1
17 520044934 Connector (Engine Harness)................................................................................ 1
18 520044930 Connector (Engine Harness)................................................................................ 1
19 520044931 Secondary Lock ................................................................................................... 1

6-63
P11136 04-99

WIRE HARNESS
(COWL) (WITH DIRECTIONAL CONTROL PEDAL)

6-64
P11136 04-99

WIRE HARNESS
(COWL) (WITH DIRECTIONAL CONTROL PEDAL)

ITEM PART NO. DESCRIPTION QTY

908200700 Wire Harness (Gasoline and LPG)............................................................................ 1


908201700 Wire Harness (Type GS/LPS).................................................................................... 1
1 913213404 Connector............................................................................................................. 1
2 907953306 Connector............................................................................................................. 1
3 907953310 Connector (To Timer Unit).................................................................................... 1
4 506395549 Connector............................................................................................................. 1
5 924130412 Connector (Instrument Panel) .............................................................................. 1
6 907953308 Connector (Seat Belt Timer) ................................................................................ 1
7 520045064 Connector Body (Service Brake).......................................................................... 1
8 504064720 Connector (Directional Control Switch) ................................................................ 1
9 505064754 Lock (Directional Control Switch) ......................................................................... 1
10 919340400 Diode.................................................................................................................... 3
11 907953308 Connector............................................................................................................. 1
12 907953304 Connector............................................................................................................. 1
13 520045064 Connector Body ................................................................................................... 1
14 913213410 Connector Body ................................................................................................... 1
15 900228806 Fuse ..................................................................................................................... 1
16 909534101 Holder................................................................................................................... 1
17 907953314 Connector (Frame Harness)................................................................................. 1

6-65
NOTES

6-66
SECTION 7

7 TRANSMISSION
CONTENTS

SECTION 7
TRANSMISSION

DESCRIPTION PAGE

DIFFERENTIAL ASSEMBLY .............................................................................................................................. 7-28


HYDRAULIC CLUTCH ASSEMBLY
FORWARD AND REVERSE ONE SPEED TRANSMISSION ........................................................................ 7-14
FORWARD AND REVERSE TWO SPEED TRANSMISSION ........................................................................ 7-16
SECOND SPEED ........................................................................................................................................... 7-18
SHIFT LINKAGE
ONE SPEED AUTOMATIC TRANSMISSION ................................................................................................. 7-30
TWO SPEED AUTOMATIC TRANSMISSION................................................................................................. 7-32
SOLENOID VALVE ............................................................................................................................................. 7-20
SOLENOID VALVE ASSEMBLY
SECOND SPEED ........................................................................................................................................... 7-22
TORQUE CONVERTER ASSEMBLY ................................................................................................................. 7-27
TRANSMISSION ASSEMBLY
ONE SPEED AUTOMATIC
STANDARD ................................................................................................................................................... 7-2
ONE SPEED AUTOMATIC STANDARD
GC 070/080 LG, GC 100/120 MG ................................................................................................................. 7-6
TWO SPEED AUTOMATIC ............................................................................................................................... 7-8
GC 070-080 LG, GC/GP 100-120 MG ........................................................................................................ 7-12
TRANSMISSION CONTROL VALVE.................................................................................................................. 7-24
TRANSMISSION GEAR PUMP ASSEMBLY...................................................................................................... 7-26
TRANSMISSION HYDRAULIC LINES ............................................................................................................... 7-34

7-1
8B2BM 04-97

TRANSMISSION ASSEMBLY
(ONE SPEED AUTOMATIC) (STANDARD)

7-2
8B2BM 04-97

TRANSMISSION ASSEMBLY
(ONE SPEED AUTOMATIC) (STANDARD)

ITEM PART NO. DESCRIPTION QTY

920773003 Transmission.............................................................................................................. 1
1 919060301 Case..................................................................................................................... 1
2 931018913 Capscrew ......................................................................................................... 4
3 940102911 Washer............................................................................................................. 4
4 449025003 Pin ........................................................................................................................ 2
5 901583103 Rivet ..................................................................................................................... 2
6 918800400 Nameplate............................................................................................................ 1
7 922904901 Plug ...................................................................................................................... 6
8 912367600 Gasket.................................................................................................................. 1
9 904330100 Breather ............................................................................................................... 1
10 913840401 Dipstick................................................................................................................. 1
11 909004600 Solenoid Valve (Forward/Reverse) (☞ 6Z5X) ..................................................... 1
12 909918403 Capscrew ............................................................................................................. 4
13 502566904 Washer ................................................................................................................. 9
14 931014914 Capscrew ............................................................................................................. 4
15 909918407 Capscrew ............................................................................................................. 4
16 918566300 Cover.................................................................................................................... 1
17 918581300 Gasket.................................................................................................................. 1
18 904924700 Valve (☞ 6Q27) .................................................................................................. 1
19 912452100 O-Ring.................................................................................................................. 2
20 919050302 Hose..................................................................................................................... 1
21 960100915 Clamp................................................................................................................... 2
22 e 916693300 Fitting ................................................................................................................... 1
22 f 923682402 Fitting ................................................................................................................... 1
22 f 909980401 O-Ring ............................................................................................................. 1
23 449022013 Lockwasher .......................................................................................................... 29
24 449001302 Capscrew ............................................................................................................. 21
25 922904903 Plug ...................................................................................................................... 2
26 ae 507200500 Housing Kit........................................................................................................... 1
26 f 906729700 Housing ................................................................................................................ 1
27 912134300 Cover.................................................................................................................... 1
28 449022017 Lockwasher .......................................................................................................... 15
29 931006905 Capscrew ............................................................................................................. 2
30 908524100 Pin ........................................................................................................................ 4
31 919049300 Tube ..................................................................................................................... 2
32 913395400 Filter ..................................................................................................................... 1
33 911358400 Temperature Switch ............................................................................................. 1
34 909919401 Plug ...................................................................................................................... 1
35 937501912 Nut........................................................................................................................ 1
36 920845300 Bolt ....................................................................................................................... 1
37 449001058 Capscrew ............................................................................................................. 13
38 918121400 Gasket.................................................................................................................. 1
39 911154600 Pump (☞ 6J248) ................................................................................................ 1
40 449001138 Capscrew ............................................................................................................. 5
41 918914600 Convertor (☞ 8D43) ........................................................................................... 1
42 449001016 Capscrew ............................................................................................................. 8
43 c 921687400 Flywheel ............................................................................................................... 1
43 d 925335400 Flywheel ............................................................................................................... 1
44 c 921687401 Flywheel........................................................................................................... 1
44 d 925335401 Flywheel........................................................................................................... 1

7-3
8B2BM 04-97

TRANSMISSION ASSEMBLY
(ONE SPEED AUTOMATIC) (STANDARD)

ITEM PART NO. DESCRIPTION QTY

45 500353901 Ball Bearing ..................................................................................................... 1


46 520082877 Capscrew ............................................................................................................. 6
47 900524831 Washer ................................................................................................................. 6
48 b 905972700 Plate ..................................................................................................................... 1

FOOTNOTES:
a Includes Fitting 923682402
b Not Included in Transmission Assembly
c ⇒ S/N B818D-2382
d S/N B818D-3283 ⇒
e ⇒ D/B 04/1996
f D/B 04/1996 ⇒

7-4
NOTES

7-5
8B2BM 03-97

TRANSMISSION ASSEMBLY
(ONE SPEED AUTOMATIC STANDARD) (GC 070/080 LG, GC 100/120 MG)

7-6
8B2BM 03-97

TRANSMISSION ASSEMBLY
(ONE SPEED AUTOMATIC STANDARD) (GC 070/080 LG, GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

920773003 Transmission.............................................................................................................. 1
1 904851700 Differential (☞ 8C41) .......................................................................................... 1
2 900802300 Bearing................................................................................................................. 2
3 950517913 Bearing................................................................................................................. 2
4 918972300 Gear Set............................................................................................................... 1
5 907568100 Capscrew ............................................................................................................. 14
6 906477300 Bearing................................................................................................................. 1
7 908667302 Shim (0.008 in.).................................................................................................... AR
8 908667303 Shim (0.012 in.).................................................................................................... AR
9 908667305 Shim (0.020 in.).................................................................................................... AR
10 449002070 Capscrew ............................................................................................................. 4
11 940101906 Washer ................................................................................................................. 6
12 449029003 Snap Ring ............................................................................................................ 4
13 909930415 Ball Bearing.......................................................................................................... 2
14 914748300 Plate ..................................................................................................................... 2
15 917288401 Gear ..................................................................................................................... 1
16 956401948 Snap Ring ............................................................................................................ 1
17 911150600 Shaft..................................................................................................................... 1
18 a 912368600 Clutch Assembly (Forward/Reverse) (One Speed) (☞ 8E2AY) .......................... 1
18 b 915981600 Clutch Assembly (Forward/Reverse) (One Speed) (☞ 8E2AY) .......................... 1
19 449002106 Capscrew ............................................................................................................. 2
20 909930414 Ball Bearing.......................................................................................................... 1
21 .. . . . Locknut................................................................................................................. 1
22 924872401 Washer ................................................................................................................. 1
23 929917300 Nut........................................................................................................................ 1
24 929961300 Washer ................................................................................................................. 1
25 911148603 Gear (49 Teeth) .................................................................................................... 1
26 909932423 Bearing................................................................................................................. 1
27 909961401 Seal ...................................................................................................................... 1
28 909932422 Bearing................................................................................................................. 1
29 911149603 Shaft (25 Teeth).................................................................................................... 1
30 917287400 Gear ..................................................................................................................... 1
31 909930413 Ball Bearing.......................................................................................................... 1

FOOTNOTES:
a ⇒ D/B 02/1997
b D/B 02/1997 ⇒

7-7
8B2BL 04-97

TRANSMISSION ASSEMBLY
(TWO SPEED AUTOMATIC)

7-8
8B2BL 04-97

TRANSMISSION ASSEMBLY
(TWO SPEED AUTOMATIC)

ITEM PART NO. DESCRIPTION QTY

920773014 Transmission.............................................................................................................. 1
1 919060302 Case..................................................................................................................... 1
2 931018913 Capscrew ......................................................................................................... 4
3 940102911 Washer............................................................................................................. 4
4 449025003 Pin ........................................................................................................................ 2
5 901583103 Rivet ..................................................................................................................... 2
6 918800400 Nameplate............................................................................................................ 1
7 922904901 Plug ...................................................................................................................... 10
8 912367600 Gasket.................................................................................................................. 1
9 904330100 Breather ............................................................................................................... 1
10 913840401 Dipstick................................................................................................................. 1
11 909004600 Solenoid Valve (Forward/Reverse) (☞ 6Z5X) ..................................................... 1
12 909918403 Capscrew ............................................................................................................. 8
13 502566904 Washer ................................................................................................................. 9
14 931014914 Capscrew ............................................................................................................. 4
15 910918600 Valve (2nd Speed) (☞ 6Z5Y) ............................................................................. 1
16 904924700 Valve (☞ 6Q27) .................................................................................................. 1
17 912452100 O-Ring.................................................................................................................. 2
18 919050302 Hose..................................................................................................................... 1
19 960100915 Clamp................................................................................................................... 2
20 d 916693300 Fitting ................................................................................................................... 1
20 e 923682402 Fitting ................................................................................................................... 1
20 e 909980401 O-Ring ............................................................................................................. 1
21 449022013 Lockwasher .......................................................................................................... 29
22 449001302 Capscrew ............................................................................................................. 21
23 922904903 Plug ...................................................................................................................... 3
24 d 507200500 Housing Kit........................................................................................................... 1
24 e 906729700 Housing ................................................................................................................ 1
25 912134300 Cover.................................................................................................................... 1
26 449022017 Lockwasher .......................................................................................................... 15
27 931006905 Capscrew ............................................................................................................. 2
28 908524100 Pin ........................................................................................................................ 4
29 919049300 Tube ..................................................................................................................... 2
30 913395400 Filter ..................................................................................................................... 1
31 911358400 Temperature Switch ............................................................................................. 1
32 909919401 Plug ...................................................................................................................... 1
33 937501912 Nut........................................................................................................................ 1
34 920845300 Bolt ....................................................................................................................... 1
35 449001058 Capscrew ............................................................................................................. 13
36 918121400 Gasket.................................................................................................................. 1
37 911154600 Pump (☞ 6J248) ................................................................................................ 1
38 449001138 Capscrew ............................................................................................................. 5
39 918914600 Convertor (☞ 8D43) ........................................................................................... 1
40 449001016 Capscrew ............................................................................................................. 8
41 b 921687400 Flywheel ............................................................................................................... 1
41 c 925335400 Flywheel ............................................................................................................... 1
42 b 921687401 Flywheel........................................................................................................... 1
42 c 925335401 Flywheel........................................................................................................... 1
42 c 913767400 Gear............................................................................................................. 1
42 c 916324600 Flywheel ...................................................................................................... 1

7-9
8B2BL 04-97

TRANSMISSION ASSEMBLY
(TWO SPEED AUTOMATIC)

ITEM PART NO. DESCRIPTION QTY

42 580007465 Shim (0.118 in.) ............................................................................................... 1


43 500353901 Ball Bearing ..................................................................................................... 1
44 014716300 Capscrew ............................................................................................................. 6
45 900524831 Washer ................................................................................................................. 6
46 a 905972700 Plate ..................................................................................................................... 1

FOOTNOTES:
a Not Included in Transmission Assembly
b ⇒ S/N B818D-2382
c S/N B818D-3283 ⇒
d ⇒ D/B 04/1996
e D/B 04/1996 ⇒

7-10
NOTES

7-11
8B2BL 10-97

TRANSMISSION ASSEMBLY
(TWO SPEED AUTOMATIC) (GC 070-080 LG, GC/GP 100-120 MG)

7-12
8B2BL 10-97

TRANSMISSION ASSEMBLY
(TWO SPEED AUTOMATIC) (GC 070-080 LG, GC/GP 100-120 MG)

KEY:
A: GC 070-080 LG
B: GC 100-120 MG

QTY
ITEM PART NO. DESCRIPTION A B

920773014 Transmission...................................................................................................... 1 1
920773013 Transmission...................................................................................................... .. 1
1 904851700 Differential (☞ 8C41) ................................................................................... 1 1
2 900802300 Bearing.......................................................................................................... 2 2
3 950517913 Bearing.......................................................................................................... 2 2
4 918972300 Gear Set (SE-1818) ...................................................................................... 1 1
5 907568100 Capscrew ...................................................................................................... 14 14
6 906477300 Bearing.......................................................................................................... 1 1
7 908667302 Shim (0.008 in.)............................................................................................. AR AR
8 908667303 Shim (0.012 in.)............................................................................................. AR AR
9 908667305 Shim (0.020 in.)............................................................................................. AR AR
10 449002070 Capscrew ...................................................................................................... 4 4
11 940101906 Washer .......................................................................................................... 6 6
12 449029003 Snap Ring ..................................................................................................... 2 2
13 909930415 Ball Bearing................................................................................................... 2 2
14 914748300 Plate .............................................................................................................. 2 2
15 917288402 Gear .............................................................................................................. 1 1
16 956401948 Snap Ring ..................................................................................................... 1 1
17 911150600 Shaft.............................................................................................................. 1 1
18 a 912369600 Clutch Assembly (Forward/Reverse) (☞ 8E2AZ) ........................................ 1 1
18 b 915982600 Clutch Assembly (Forward/Reverse) (☞ 8E2AZ) ........................................ 1 1
19 a 911902600 Clutch Assembly (2nd Speed) (☞ 8E2BB) .................................................. 1 1
19 b 915980600 Clutch Assembly (2nd Speed) (☞ 8E2BB) .................................................. 1 1
20 449002106 Capscrew ...................................................................................................... 2 2
21 909930414 Ball Bearing................................................................................................... 1 1
22 .. . . . Locknut.......................................................................................................... 1 1
23 924872401 Washer .......................................................................................................... 1 1
24 929917300 Nut................................................................................................................. 1 1
25 929961300 Washer .......................................................................................................... 1 1
26 911148602 Gear (52 Teeth) ............................................................................................. 1 ..
26 911148601 Gear (53 Teeth) ............................................................................................. .. 1
27 909932423 Bearing.......................................................................................................... 1 1
28 909961401 Seal ............................................................................................................... 1 1

FOOTNOTES:
a ⇒ D/B 02/1997
b D/B 02/1997 ⇒

7-13
8E2AY 05-97

HYDRAULIC CLUTCH ASSEMBLY


(FORWARD AND REVERSE ONE SPEED TRANSMISSION)

7-14
8E2AY 05-97

HYDRAULIC CLUTCH ASSEMBLY


(FORWARD AND REVERSE ONE SPEED TRANSMISSION)

ITEM PART NO. DESCRIPTION QTY

a 912368600 Clutch Assembly........................................................................................................ 1


b 915981600 Clutch Assembly........................................................................................................ 1
1 .. . . . Seal Ring.............................................................................................................. 1
2 449029033 Snap Ring ............................................................................................................ 2
3 909930406 Ball Bearing.......................................................................................................... 2
4 914748300 Plate ..................................................................................................................... 1
5 901830813 Washer ................................................................................................................. 2
6 901830822 Bearing................................................................................................................. 1
7 901831819 Gear ..................................................................................................................... 1
8 .. . . . Retaining Ring...................................................................................................... 2
9 .. . . . Plate (Conical)...................................................................................................... 2
10 .. . . . Plate (Brake) ........................................................................................................ 2
11 .. . . . Clutch Disc ........................................................................................................... 11
12 .. . . . Plate (Clutch Drive) .............................................................................................. 11
13 901830812 Washer ................................................................................................................. 2
14 449029009 Snap Ring ............................................................................................................ 3
15 901830807 Washer ................................................................................................................. 4
16 901830805 Spring................................................................................................................... 2
17 .. . . . Seal Ring.............................................................................................................. 2
18 901830802 Piston ................................................................................................................... 2
19 .. . . . Seal Ring.............................................................................................................. 1
20 901831820 Gear ..................................................................................................................... 1
21 901830821 Bearing................................................................................................................. 1
22 .. . . . Seal Ring.............................................................................................................. 1
23 .. . . . Shaft Assembly .................................................................................................... 1

901830860 Seal Kit (Includes Items 1, 7, 19, 22)......................................................................... 1


a 901830851 Disc and Plate Kit (Includes Items 8-12) ................................................................... 1
b 901830852 Disc and Plate Kit (Includes Items 8-12) ................................................................... 1
a 901830871 Repair Kit (Includes Items 24-25) .............................................................................. 1
b 901830872 Repair Kit (Includes Items 24, 26) ............................................................................. 1

FOOTNOTES:
a ⇒ D/B 02/1997
b D/B 02/1997 ⇒

7-15
8E2AZ 05-97

HYDRAULIC CLUTCH ASSEMBLY


(FORWARD AND REVERSE TWO SPEED TRANSMISSION)

7-16
8E2AZ 05-97

HYDRAULIC CLUTCH ASSEMBLY


(FORWARD AND REVERSE TWO SPEED TRANSMISSION)

ITEM PART NO. DESCRIPTION QTY

a 912369600 Clutch Assembly........................................................................................................ 1


b 915982600 Clutch Assembly........................................................................................................ 1
1 .. . . . Seal Ring.............................................................................................................. 1
2 449029033 Snap Ring ............................................................................................................ 2
3 909930406 Ball Bearing.......................................................................................................... 2
4 914748300 Plate ..................................................................................................................... 1
5 901830813 Washer ................................................................................................................. 2
6 901830822 Bearing................................................................................................................. 1
7 901831819 Gear ..................................................................................................................... 1
8 .. . . . Retaining Ring...................................................................................................... 2
9 .. . . . Plate (Conical)...................................................................................................... 2
10 .. . . . Plate (Brake) ........................................................................................................ 2
11 .. . . . Clutch Disc ........................................................................................................... 11
12 .. . . . Plate (Clutch Drive) .............................................................................................. 11
13 901830812 Washer ................................................................................................................. 2
14 449029009 Snap Ring ............................................................................................................ 3
15 901830807 Washer ................................................................................................................. 4
16 901830805 Spring................................................................................................................... 2
17 .. . . . Seal Ring.............................................................................................................. 2
18 901830802 Piston ................................................................................................................... 2
19 .. . . . Seal Ring.............................................................................................................. 1
20 901831820 Gear ..................................................................................................................... 1
21 901830821 Bearing................................................................................................................. 1
22 .. . . . Seal Ring.............................................................................................................. 1
23 .. . . . Shaft Assembly .................................................................................................... 1

901830860 Seal Kit (Includes Items 1, 7, 19, 22)......................................................................... 1


a 901830851 Disc and Plate Kit (Includes Items 8-12) ................................................................... 1
b 901830852 Disc and Plate Kit (Includes Items 8-12) ................................................................... 1
a 901830871 Repair Kit (Includes Items 24-25) .............................................................................. 1
b 901830872 Repair Kit (Includes Items 24, 26) ............................................................................. 1

FOOTNOTES:
a ⇒ D/B 02/1997
b D/B 02/1997 ⇒

7-17
8E2BB 05-97

HYDRAULIC CLUTCH ASSEMBLY


(SECOND SPEED)

7-18
8E2BB 05-97

HYDRAULIC CLUTCH ASSEMBLY


(SECOND SPEED)

ITEM PART NO. DESCRIPTION QTY

a 911902600 Clutch Assembly........................................................................................................ 1


b 915980600 Clutch Assembly........................................................................................................ 1
1 449029003 Snap Ring ............................................................................................................ 2
2 901828816 Ball Bearing.......................................................................................................... 1
3 914748300 Plate ..................................................................................................................... 1
4 901828824 Pin ........................................................................................................................ 1
5 .. . . . Shaft Assembly .................................................................................................... 1
6 .. . . . Seal Ring.............................................................................................................. 1
7 901830802 Piston ................................................................................................................... 1
8 .. . . . Seal Ring.............................................................................................................. 1
9 901830807 Washer ................................................................................................................. 2
10 901830805 Spring................................................................................................................... 1
11 449029009 Snap Ring ............................................................................................................ 3
12 901830812 Washer ................................................................................................................. 1
13 .. . . . Drive Plate............................................................................................................ 5
14 .. . . . Disc Assembly...................................................................................................... 5
15 .. . . . Back Plate ............................................................................................................ 1
16 .. . . . Plate (Conical)...................................................................................................... 1
17 .. . . . Retaining Ring...................................................................................................... 1
18 901828820 Gear ..................................................................................................................... 1
19 901830822 Bearing................................................................................................................. 1
20 901828823 Washer ................................................................................................................. 1
21 901829821 Gear ..................................................................................................................... 1
22 901828813 Collar.................................................................................................................... 1
23 909932422 Bearing................................................................................................................. 1
24 .. . . . Seal Ring.............................................................................................................. 2

901828860 Seal Kit (Includes Items 6, 8, 24)............................................................................... 1


a 901828851 Disc and Plate Kit (Includes Items 13-17) ................................................................. 1
b 901830852 Disc and Plate Kit (Includes Items 13-17) ................................................................. 1
a 901830871 Repair Kit (Includes Items 25-26) .............................................................................. 1
b 901830872 Repair Kit (Includes Items 25, 27) ............................................................................. 1

FOOTNOTES:
a ⇒ D/B 02/1997
b D/B 02/1997 ⇒

7-19
6Z5X 04-95

SOLENOID VALVE

7-20
6Z5X 04-95

SOLENOID VALVE

ITEM PART NO. DESCRIPTION QTY

909004600 Solenoid Valve........................................................................................................... 1


1 901462803 Bolt ....................................................................................................................... 4
2 .. . . . Retaining Ring...................................................................................................... 1
3 901462802 Coil ....................................................................................................................... 1
4 909918403 Capscrew ............................................................................................................. 4
5 901462810 Tube ..................................................................................................................... 1
6 .. . . . Plug ...................................................................................................................... 1
7 .. . . . Plug ...................................................................................................................... 1
8 .. . . . Plug ...................................................................................................................... 1
9 901462806 O-Ring.................................................................................................................. 4
10 901462808 O-Ring.................................................................................................................. 2
11 901462805 O-Ring.................................................................................................................. 1
12 901462807 O-Ring.................................................................................................................. 2
13 901462811 O-Ring.................................................................................................................. 2

901462850 Seal Kit (Includes Items 9-13) ................................................................................... 1

7-21
6Z5Y 06-93

SOLENOID VALVE ASSEMBLY


(SECOND SPEED)

ITEM PART NO. DESCRIPTION QTY

910918600 Valve.......................................................................................................................... 4
1 .. . . . O-Ring.................................................................................................................. 4
2 .. . . . O-Ring.................................................................................................................. 2
3 .. . . . O-Ring.................................................................................................................. 2
4 .. . . . O-Ring.................................................................................................................. 2
5 .. . . . O-Ring.................................................................................................................. 1
6 901462803 Bolt ....................................................................................................................... 4
7 901840802 Coil ....................................................................................................................... 1
8 901462810 Tube ..................................................................................................................... 1

901462850 Seal Kit (Includes Items 1-5) ..................................................................................... 1

7-22
NOTES

7-23
6Q27 07-96

TRANSMISSION CONTROL VALVE

7-24
6Q27 07-96

TRANSMISSION CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY

904924700 Valve.......................................................................................................................... 1
1 901882814 Piston ................................................................................................................... 1
2 901882804 Spring (Inner) ....................................................................................................... 1
3 901882805 Spring (Outer) ...................................................................................................... 1
4 901882828 Stop...................................................................................................................... 1
5 .. . . . Gasket.................................................................................................................. 1
6 901882803 Cover.................................................................................................................... 1
7 901882802 Bolt ....................................................................................................................... 10
8 922904901 Plug ...................................................................................................................... 1
9 .. . . . Valve Body ........................................................................................................... 1
10 .. . . . Ball (Steel)............................................................................................................ 2
11 901882827 Choke................................................................................................................... 1
12 900950825 Piston ................................................................................................................... 1
13 900950827 Spring (Inner) ....................................................................................................... 1
14 900950829 Piston ................................................................................................................... 1
15 900950826 Spring (Outer) ...................................................................................................... 1
16 901074808 Spring................................................................................................................... 1
17 .. . . . Gasket.................................................................................................................. 1
18 901882813 Cover.................................................................................................................... 1
19 901882815 Piston ................................................................................................................... 1
20 a 901882860 Seal Kit................................................................................................................. 1
21 901882818 Plug ...................................................................................................................... 1
22 901882820 Valve..................................................................................................................... 1
23 900950809 Piston ................................................................................................................... 1
24 900950810 Spring................................................................................................................... 1
25 901882824 Stop...................................................................................................................... 1
26 901882823 Pin ........................................................................................................................ 1
27 900950812 Spring................................................................................................................... 1

901882870 Repair Kit (Includes Items 5, 17, 20) ......................................................................... 1

FOOTNOTES:
a Includes 2 O-Rings and 1 Packing

7-25
6J248 06-93

TRANSMISSION GEAR PUMP ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

911154600 Pump ......................................................................................................................... 1


1 449004072 Capscrew ............................................................................................................. 1
2 901832806 O-Ring.................................................................................................................. 1
3 901832805 Seal ...................................................................................................................... 1
4 .. . . . Drive Gear............................................................................................................ 1
5 .. . . . Driven Gear .......................................................................................................... 1
6 .. . . . Support ................................................................................................................ 1
7 .. . . . Case Assembly .................................................................................................... 1

7-26
8D43 02-00

TORQUE CONVERTER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY


1 918914600 Convertor................................................................................................................... 1
2 .. . . . Torque Converter ................................................................................................. 1
3 902437802 Plate ..................................................................................................................... 1
4 502566904 Washer ................................................................................................................. 8
5 449001016 Capscrew ............................................................................................................. 8

7-27
8C41 03-97

DIFFERENTIAL ASSEMBLY

7-28
8C41 03-97

DIFFERENTIAL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 904851700 Differential ................................................................................................................. 1


2 901763801 Case..................................................................................................................... 1
3 900956806 Washer ................................................................................................................. 2
4 900956802 Gear ..................................................................................................................... 2
5 900956804 Washer ................................................................................................................. 4
6 900956803 Pinion ................................................................................................................... 4
7 900956805 Bearing................................................................................................................. 1
8 900956807 Capscrew ............................................................................................................. 12
9 950517913 Bearing ...................................................................................................................... 2
10 930246300 Gear Set .................................................................................................................... 1
11 907568100 Capscrew................................................................................................................... 14

7-29
7F52 01-98

SHIFT LINKAGE
(ONE SPEED AUTOMATIC TRANSMISSION)

7-30
7F52 01-98

SHIFT LINKAGE
(ONE SPEED AUTOMATIC TRANSMISSION)

ITEM PART NO. DESCRIPTION QTY

1 930103903 Bolt ............................................................................................................................ 2


2 449022018 Lockwasher ............................................................................................................... 2
3 924250300 Support (Shift Lever) ................................................................................................. 1
4 912630304 Bushing (Shift Lever) ................................................................................................. 1
5 950400920 Ball ............................................................................................................................ 1
6 916680300 Spring ........................................................................................................................ 1
7 913875601 Shift Lever ................................................................................................................. 1
8 912630302 Bushing (Shift Lever) ................................................................................................. 1
9 909567300 Knob (Shift Lever)...................................................................................................... 1
10 926888300 Switch ........................................................................................................................ 2
11 940002905 Washer ...................................................................................................................... 2
12 449025001 Cotter Pin .................................................................................................................. 4
13 920852300 Switch (Forward/Reverse) ......................................................................................... 2
14 449007050 Screw......................................................................................................................... 2
15 937100905 Nut ............................................................................................................................. 2
16 449001023 Capscrew................................................................................................................... 2
17 449022013 Lockwasher ............................................................................................................... 2
18 914413600 Support...................................................................................................................... 1
19 937501907 Nut ............................................................................................................................. 2
20 914649100 Collar ......................................................................................................................... 2
21 914329101 Pin ............................................................................................................................. 2
22 925180301 Snap Ring.................................................................................................................. 1
23 931487301 Bearing ...................................................................................................................... 1

7-31
7F51 02-99

SHIFT LINKAGE
(TWO SPEED AUTOMATIC TRANSMISSION)

7-32
7F51 02-99

SHIFT LINKAGE
(TWO SPEED AUTOMATIC TRANSMISSION)

ITEM PART NO. DESCRIPTION QTY

906410704 Linkage (Assembly without Foot Directional Control) ................................................ 1


908252701 Linkage (Assembly with Foot Directional Control) ..................................................... 1
1 930103903 Bolt ....................................................................................................................... 2
2 449022018 Lockwasher .......................................................................................................... 2
3 924250300 Support (Shift Lever) ............................................................................................ 1
4 912630304 Bushing (Shift Lever)............................................................................................ 1
5 950400920 Ball ....................................................................................................................... 1
6 916680300 Spring................................................................................................................... 1
7 913875601 Shift Lever ............................................................................................................ 1
8 912630302 Bushing (Shift Lever)............................................................................................ 1
9 909567300 Knob (Shift Lever) ................................................................................................ 1
10 926888300 Switch................................................................................................................... 3
11 940002905 Washer ................................................................................................................. 2
12 449025001 Cotter Pin ............................................................................................................. 4
13 920852300 Switch (Forward/Reverse and 2nd Speed)........................................................... 3
14 449007050 Screw ................................................................................................................... 1
15 937100905 Nut........................................................................................................................ 2
16 449001016 Capscrew ............................................................................................................. 2
17 449022013 Lockwasher .......................................................................................................... 2
18 914413600 Support ................................................................................................................ 1
19 937501907 Nut........................................................................................................................ 3
20 914649100 Collar.................................................................................................................... 1
21 914329101 Pin ........................................................................................................................ 2
22 925180301 Snap Ring ............................................................................................................ 1
23 931487301 Bearing................................................................................................................. 1
24 a 926724401 Cover.................................................................................................................... 1
25 449007021 Screw ................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

7-33
6L4AX 03-99

TRANSMISSION HYDRAULIC LINES

7-34
6L4AX 03-99

TRANSMISSION HYDRAULIC LINES

ITEM PART NO. DESCRIPTION QTY

1 960100906 Clamp ........................................................................................................................ 8


2 909468302 Clamp (GC 070/080 LG)............................................................................................ 2
2 909468302 Clamp (GC 100/120 MG)........................................................................................... 3
3 449022016 Lockwasher ............................................................................................................... 5
4 930113901 Bolt ............................................................................................................................ 5
5 927788400 Filter .......................................................................................................................... 1
6 912057400 Bracket ...................................................................................................................... 1
7 908311320 Hose .......................................................................................................................... 1
8 908311305 Hose .......................................................................................................................... 1
9 908311304 Hose .......................................................................................................................... 1
10 903259103 Strap Clamp............................................................................................................... 2
11 910615303 Clamp ........................................................................................................................ 2

7-35
NOTES

7-36
SECTION 8

8 DRIVE AXLE
CONTENTS

SECTION 8
DRIVE AXLE

DESCRIPTION PAGE

DRIVE AXLE ASSEMBLY


GC/GLC 070/080 LG ........................................................................................................................................ 8-2
GC/GLC 100/120 MG ....................................................................................................................................... 8-4
DRIVE WHEEL AND TIRE
GC/GLC 070/080 LG ........................................................................................................................................ 8-6
GC/GLC 100/120 MG ....................................................................................................................................... 8-7

8-1
8A1CB 09-00

DRIVE AXLE ASSEMBLY


(GC/GLC 070/080 LG)

8-2
8A1CB 09-00

DRIVE AXLE ASSEMBLY


(GC/GLC 070/080 LG)

ITEM PART NO. DESCRIPTION QTY

920785003 Drive Axle Assembly.................................................................................................. 1


1 907568100 Capscrew ............................................................................................................. 16
2 918448602 Brake Assembly (RH) (☞ 2A53) ......................................................................... 1
3 906269100 Capscrew ............................................................................................................. 20
4 502566902 Washer ................................................................................................................. 20
5 922904904 Plug (0.50 in.)....................................................................................................... 3
6 900320100 Breather ............................................................................................................... 1
7 911962603 Shaft (RH) ............................................................................................................ 1
8 911880602 Housing ................................................................................................................ 1
9 908618300 Spacer ............................................................................................................. 2
10 908689300 Seal ...................................................................................................................... 2
11 902392891 Brake Assembly (☞ 2A53) ................................................................................. 1
12 911962604 Shaft (LH)............................................................................................................. 1
13 940800912 Nut........................................................................................................................ 2
14 909367300 Bearing................................................................................................................. 2
15 900126307 Nut........................................................................................................................ 16
16 917332400 Hub....................................................................................................................... 2
16 904840700 Hub .................................................................................................................. 1
17 903758300 Bolt................................................................................................................... 8
18 909368300 Seal.................................................................................................................. 1
19 909932414 Bearing ............................................................................................................ 1
20 908524100 Pin.................................................................................................................... 2
21 909932413 Bearing ............................................................................................................ 1

8-3
8A1CC 09-00

DRIVE AXLE ASSEMBLY


(GC/GLC 100/120 MG)

8-4
8A1CC 09-00

DRIVE AXLE ASSEMBLY


(GC/GLC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

920785006 Drive Axle Assembly.................................................................................................. 1


1 907568100 Capscrew ............................................................................................................. 16
2 918449602 Brake Assembly (RH) (☞ 2A58) ......................................................................... 1
2 917104602 Brake Assembly (RH) (☞ 2A58) ......................................................................... 1
3 940101908 Washer ................................................................................................................. 2
4 937200903 Nut........................................................................................................................ 2
5 940101910 Washer ................................................................................................................. 4
6 937200905 Nut........................................................................................................................ 4
7 906269100 Capscrew ............................................................................................................. 20
8 502566902 Washer ................................................................................................................. 20
9 911962601 Shaft (RH) ............................................................................................................ 1
10 922904904 Plug (0.50 in.)....................................................................................................... 3
11 900320100 Breather ............................................................................................................... 1
12 911881600 Housing ................................................................................................................ 1
13 908618300 Spacer ............................................................................................................. 2
14 908689300 Seal ...................................................................................................................... 2
15 913543601 Brake Assembly (LH) (☞ 2A58) ......................................................................... 1
15 917104601 Brake Assembly (LH) (☞ 2A58) ......................................................................... 1
16 911962602 Shaft (LH)............................................................................................................. 1
17 940800912 Nut........................................................................................................................ 2
18 909367300 Bearing................................................................................................................. 2
19 900126307 Nut........................................................................................................................ 16
20 917762400 Hub....................................................................................................................... 2
20 904534700 Hub .................................................................................................................. 1
21 921788300 Stud ................................................................................................................. 8
22 940101911 Washer............................................................................................................. 8
23 937200906 Nut ................................................................................................................... 8
24 909368300 Seal.................................................................................................................. 1
25 909932414 Bearing ............................................................................................................ 1
26 908524100 Pin.................................................................................................................... 2
27 909932413 Bearing ............................................................................................................ 1

8-5
11A47 09-95

DRIVE WHEEL AND TIRE


(GC/GLC 070/080 LG)

KEY:
A: Rubber Smooth
B: Rubber Lug
C: Lug
D: Non-Marking
E: Polyurethane

QTY
ITEM PART NO. DESCRIPTION A B C D E
a 751351415 Wheel and Tire ................................................................. 1 .. .. .. ..
c 751351446 Wheel and Tire ................................................................. 1 .. .. .. ..
c 751351402 Wheel and Tire ................................................................. .. 1 .. .. ..
c 751351406 Wheel and Tire ................................................................. .. .. 1 .. ..
a 751351428 Wheel and Tire ................................................................. .. .. .. 1 ..
c 751351449 Wheel and Tire ................................................................. .. .. .. 1 ..
b 909215403 Wheel and Tire ................................................................. .. .. .. .. 1
c 751351407 Wheel and Tire ................................................................. .. .. .. .. 1
905680600 Wheel ........................................................................... 1 1 .. 1 1
c 751079600 Wheel ........................................................................... 1 .. 1 1 1
ac 516971862 Tire ............................................................................... 1 .. .. .. ..
c 516974862 Tire ............................................................................... .. 1 1 .. ..
ac 502701939 Tire ............................................................................... .. .. .. 1 ..
bc 501788979 Tire ............................................................................... .. .. .. .. 1

FOOTNOTES:
a 48 in. Overall Width
b 49.5 in. Overall Width
c 50 in. Overall Width

8-6
11A47 09-95

DRIVE WHEEL AND TIRE


(GC/GLC 100/120 MG)

KEY:
A: Rubber Smooth 54 in.
B: Rubber Lug 54 in.
C: Non-Marking 54 in.
D: Polyurethane 54 in.

QTY
ITEM PART NO. DESCRIPTION A B C D
753318401 Wheel and Tire ............................................................................ 1 .. .. ..
921481301 Wheel and Tire ............................................................................ .. 1 .. ..
753318405 Wheel and Tire ............................................................................ .. .. 1 ..
921481302 Wheel and Tire ............................................................................ .. .. .. 1
911527600 Wheel ...................................................................................... 1 1 1 1
a 520364853 Wheel ...................................................................................... 1 1 1 1
516971864 Tire .......................................................................................... 1 .. .. ..
516974864 Tire .......................................................................................... .. 1 .. ..
502702937 Tire .......................................................................................... .. .. 1 ..
501788981 Tire .......................................................................................... .. .. .. 1

FOOTNOTES:
a Optional

8-7
NOTES

8-8
SECTION 9

9 STEERING SYSTEM
CONTENTS

SECTION 9
STEERING SYSTEM

DESCRIPTION PAGE

ORBITROL UNIT.................................................................................................................................................. 9-6


POWER STEER AND TILT WHEEL SYSTEM..................................................................................................... 9-4
POWER STEER CYLINDER................................................................................................................................ 9-8
STEER AXLE ASSEMBLY ................................................................................................................................... 9-2

9-1
10A69 06-00

STEER AXLE ASSEMBLY

9-2
10A69 06-00

STEER AXLE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

930179002 Steer Axle Assembly ................................................................................................. 1


1 503137700 Housing ................................................................................................................ 1
2 502566903 Washer ................................................................................................................. 4
3 931017906 Capscrew ............................................................................................................. 4
4 926381400 Mount ................................................................................................................... 2
5 502376902 Plug ...................................................................................................................... 4
6 502797500 Pin ........................................................................................................................ 2
7 501296200 Bushing ................................................................................................................ 4
8 449076020 Fitting ................................................................................................................... 4
9 502796500 Pin ........................................................................................................................ 4
10 516087600 Link....................................................................................................................... 2
11 501295200 Bushing ................................................................................................................ 2
12 640197902 Bearing................................................................................................................. 2
13 449076005 Lube Fitting .......................................................................................................... 4
14 912758300 Hub Cap ............................................................................................................... 2
15 940800904 Nut........................................................................................................................ 2
16 905589100 Lockwasher .......................................................................................................... 2
17 910764100 Washer ................................................................................................................. 2
18 a 909932407 Bearing (Outer) .................................................................................................... 2
19 a 907318600 Wheel (GC 070/080 LG and GC 100/120 MG) .................................................... 1
20 ac 516971845 Tire (GC 070/080 LG) .......................................................................................... 1
20 ab 504223218 Tire (GC 070/080 LG) .......................................................................................... 1
20 ad 501788958 Tire (GC 070/080 LG) .......................................................................................... 1
20 ac 516971846 Tire (GC 100/120 LG) .......................................................................................... 1
20 ab 516974846 Tire (GC 100/120 LG) .......................................................................................... 1
20 ad 501788959 Tire (GC 100/120 LG) .......................................................................................... 1
21 907128600 Knuckle (RH) ........................................................................................................ 1
22 a 906197100 Bearing (Inner) ..................................................................................................... 2
23 920802300 Oil Seal................................................................................................................. 2
24 910214101 Shim (0.004 in.).................................................................................................... 2
24 910214102 Shim (0.008 in.).................................................................................................... 2
25 449034047 Pin ........................................................................................................................ 2
26 907129600 Knuckle (LH) ........................................................................................................ 1
27 052642200 Fitting ................................................................................................................... 2
27 052645200 O-Ring ............................................................................................................. 1
28 912951601 Cylinder (☞ 6E73) .............................................................................................. 1
29 910451101 Shim (0.004 in.).................................................................................................... 4
29 910451102 Shim (0.012 in.).................................................................................................... 4
30 449034001 Pin ........................................................................................................................ 4

518482006 Pin Kit (For 1 Steer Knuckle) (Includes Items 5-7, 24-25) ......................................... 2

FOOTNOTES:
a Not Included in Steer Axle Assembly
b Rubber Non-Marking (18 in. x 7 in. x 12-1/8 in.)
c Rubber Smooth (18 in. x 7 in. x 12-1/8 in.)
d Smooth Polyurethane (18 in. x 7 in. x 12-1/8 in.)

NOTE:
Refer to Maintenance Manual for proper adjustment of King Pins.

9-3
9D77 03-99

POWER STEER AND TILT WHEEL SYSTEM

9-4
9D77 03-99

POWER STEER AND TILT WHEEL SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 a 907155602 Wheel Assembly........................................................................................................ 1


1 b 915304603 Wheel Assembly........................................................................................................ 1
1 b 902173801 Pad ....................................................................................................................... 1
2 a 901240810 Horn Kit ................................................................................................................ 1
2 a 902173801 Pad ....................................................................................................................... 1
2 b 902173802 Horn Swtich.......................................................................................................... 1
3 a 912469300 Plug ...................................................................................................................... 1
3 b 902173813 Cap....................................................................................................................... 1
4 937501909 Nut ............................................................................................................................. 1
5 449022020 Lockwasher ............................................................................................................... 1
6 904100100 Capscrew................................................................................................................... 4
7 449022013 Lockwasher ............................................................................................................... 8
8 502566904 Washer ...................................................................................................................... 4
9 912372600 Support...................................................................................................................... 1
10 449021010 Washer ...................................................................................................................... 4
11 930115905 Bolt ............................................................................................................................ 2
12 052642200 Fitting (Included with Steer Axle)............................................................................... 2
12 052645200 O-Ring ....................................................................................................................... 1
13 904080471 Hose Assembly (GC 070/080 LG) ............................................................................. 1
13 904080467 Hose Assembly (GC 100/120 MG) ............................................................................ 1
14 904080455 Hose Assembly (GC 070/080 LG) ............................................................................. 1
14 904080456 Hose Assembly (GC 100/120 MG) ............................................................................ 1
15 911204600 Steering Column Assembly ....................................................................................... 1
16 901769803 Wire Assembly ..................................................................................................... 1
17 905604602 Steering Unit (☞ 9B2BA) ......................................................................................... 1
18 055746400 Fitting......................................................................................................................... 2
18 052645300 O-Ring.................................................................................................................. 1
19 937300910 Nut ............................................................................................................................. 4
20 449021006 Washer ...................................................................................................................... 4
21 932730905 Bolt ............................................................................................................................ 4
22 907968405 Nut ............................................................................................................................. 2
23 912371600 Bracket ...................................................................................................................... 1
24 937300908 Nut ............................................................................................................................. 1
25 449022016 Lockwasher ............................................................................................................... 2
26 449021001 Washer ...................................................................................................................... 1
27 449002029 Screw......................................................................................................................... 1
28 904310402 Lockwasher ............................................................................................................... 3
29 931004906 Bolt ............................................................................................................................ 1
30 916658300 Spring ........................................................................................................................ 1
31 921652300 Lever.......................................................................................................................... 1
32 916644300 Spacer ....................................................................................................................... 1
33 449015014 Nut ............................................................................................................................. 1
34 904080405 Hose .......................................................................................................................... 1
35 909086300 Valve.......................................................................................................................... 1
36 908311321 Hose .......................................................................................................................... 1
37 909945401 Connector .................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N B818D-2534
b S/N B818D-2535 ⇒

9-5
9B2BA 04-97

ORBITROL UNIT

9-6
9B2BA 04-97

ORBITROL UNIT

ITEM PART NO. DESCRIPTION QTY

905604602 Steering Unit.............................................................................................................. 1


1 517812801 Screw ................................................................................................................... 7
2 517812816 Cap....................................................................................................................... 7
3 517812805 Gear Set............................................................................................................... 1
4 517812809 Bushing ................................................................................................................ 1
5 517812802 Spacer.................................................................................................................. 1
6 517812815 Plate ..................................................................................................................... 1
7 504214800 Drive..................................................................................................................... 1
8 a 902201821 Control Kit ............................................................................................................ 1
9 517812810 Bearing Kit............................................................................................................ 1
10 517812808 Snap Ring ............................................................................................................ 1
11 901001803 Spring................................................................................................................... 2
11 063447900 Spring................................................................................................................... 4
12 .. . . . O-Ring.................................................................................................................. 2
13 .. . . . O-Ring.................................................................................................................. 1
14 .. . . . Oil Seal................................................................................................................. 1
15 .. . . . Seal ...................................................................................................................... 1
16 902201811 Screw ................................................................................................................... 1
17 .. . . . O-Ring.................................................................................................................. 1
18 902201801 Screw ................................................................................................................... 1
19 902201802 Ball ....................................................................................................................... 1

902201850 Seal Kit (Includes Items 12-15, 17) ........................................................................... 1

FOOTNOTES:
a (Includes Item 11)

9-7
6E73 07-96

POWER STEER CYLINDER

9-8
6E73 07-96

POWER STEER CYLINDER

ITEM PART NO. DESCRIPTION QTY

912951601 Cylinder ..................................................................................................................... 1


1 .. . . . Snap Ring ............................................................................................................ 2
2 .. . . . Wiper Ring ........................................................................................................... 2
3 901982804 Guide.................................................................................................................... 2
4 .. . . . O-Ring.................................................................................................................. 2
5 .. . . . O-Ring.................................................................................................................. 2
6 .. . . . Back-Up Ring ....................................................................................................... 2
7 .. . . . U-Ring .................................................................................................................. 2
8 901982802 Rod....................................................................................................................... 1
9 901982805 Bushing ................................................................................................................ 2
10 .. . . . O-Ring.................................................................................................................. 1
11 901982801 Cylinder ................................................................................................................ 1

901982851 Seal Kit (Includes Items 1-2, 4-7, 10) ........................................................................ 1

9-9
NOTES

9-10
SECTION 10

10 BRAKE SYSTEM
CONTENTS

SECTION 10
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE PEDAL, POWER BRAKE BOOSTER, HOSES AND FITTINGS........................................................... 10-8


HYDRAULIC BRAKE ASSEMBLY
GC 070/080 LG............................................................................................................................................... 10-2
GC 100/120 MG.............................................................................................................................................. 10-4
PARKING BRAKE AND CABLES
GC 070/080 LG, GC 100/120 MG................................................................................................................. 10-12
POWER BRAKE BOOSTER
GC 070/080 LG, GC 100/120 MG................................................................................................................. 10-10

10-1
2A53 09-00

HYDRAULIC BRAKE ASSEMBLY


(GC 070/080 LG)

10-2
2A53 09-00

HYDRAULIC BRAKE ASSEMBLY


(GC 070/080 LG)

ITEM PART NO. DESCRIPTION QTY

902392891 Brake Assembly (LH)................................................................................................. 1


902392892 Brake Assembly (RH) ................................................................................................ 1
1 908621400 Cylinder ................................................................................................................ 1
2 908621405 Screw ............................................................................................................... 1
3 900488835 Cap .................................................................................................................. 1
4 909376300 Cylinder Kit ...................................................................................................... 1
5 900955809 Plate ..................................................................................................................... 1
6 900955825 Parking Lever (LH) ............................................................................................... 1
6 900955826 Parking Lever (RH)............................................................................................... 1
7 900955815 Strut (LH).............................................................................................................. 1
7 900955816 Strut (RH) ............................................................................................................. 1
8 900955817 Spring................................................................................................................... 1
9 900955801 Plate (LH) ............................................................................................................. 1
9 900955802 Plate (RH) ............................................................................................................ 1
10 900955823 Bolt Kit.................................................................................................................. 2
11 909377300 Shoe Hold Down Kit ............................................................................................. 1
12 900488827 Cover.................................................................................................................... 1
13 a 900488826 Snap Ring ............................................................................................................ 1
14 902392850 Shoe and Lining Kit (LH) ...................................................................................... 1
14 902392860 Shoe and Lining Kit (RH) ..................................................................................... 1
15 900955806 Adjuster (LH) ........................................................................................................ 1
15 900955807 Adjuster (RH) ....................................................................................................... 1
16 900955813 Spring (LH)........................................................................................................... 1
16 900955814 Spring (RH) .......................................................................................................... 1
17 900955811 Lever (LH) ............................................................................................................ 1
17 900955812 Lever (RH)............................................................................................................ 1
18 901836870 Spring Kit.............................................................................................................. 1
19 901836860 Adjuster Kit........................................................................................................... 1
20 919139450 Sheave Kit........................................................................................................ 1
21 900488824 Retainer................................................................................................................ 1
22 900488823 Washer ................................................................................................................. 1

FOOTNOTES:
a Not Included in Brake Assembly

10-3
2A58 05-98

HYDRAULIC BRAKE ASSEMBLY


(GC 100/120 MG)

10-4
2A58 05-98

HYDRAULIC BRAKE ASSEMBLY


(GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

a 913543601 Brake Assembly (LH)................................................................................................. 1


b 917104601 Brake Assembly (LH)................................................................................................. 1
a 913543602 Brake Assembly (RH) ................................................................................................ 1
b 917104602 Brake Assembly (RH) ................................................................................................ 1
1 901837803 Cylinder (LH) ........................................................................................................ 1
1 901837804 Cylinder (RH) ....................................................................................................... 1
2 900750856 Screw ............................................................................................................... 1
3 900488835 Cap .................................................................................................................. 1
4 901837870 Cylinder Kit ...................................................................................................... 1
5 901323801 Plate (LH) ............................................................................................................. 1
5 901323802 Plate (RH) ............................................................................................................ 1
6 905838400 Retainer Kit .......................................................................................................... 1
7 900750854 Washer ................................................................................................................. 2
8 900750855 Washer ................................................................................................................. 2
9 900750839 Capscrew ............................................................................................................. 2
10 900750850 Capscrew ............................................................................................................. 2
11 905837400 Retainer Kit .......................................................................................................... 1
12 900750848 Cover.................................................................................................................... 1
13 900750835 Nut........................................................................................................................ 1
14 900750834 Washer ................................................................................................................. 1
15 900750833 Capscrew ............................................................................................................. 1
16 900750832 Snap Ring ............................................................................................................ 4
17 900750837 Nut........................................................................................................................ 1
18 900750836 Capscrew ............................................................................................................. 1
19 900750828 Lever (LH) ............................................................................................................ 1
19 900750829 Lever (RH)............................................................................................................ 1
20 900750830 Spring (LH)........................................................................................................... 1
20 900750831 Spring (RH) .......................................................................................................... 1
21 905839400 Retainer Kit .......................................................................................................... 1
22 a 924322300 Shoe and Lining Kit .............................................................................................. 1
22 b 931991301 Brake Kit............................................................................................................... 1
23 900750809 Adjuster (LH) ........................................................................................................ 1
23 900750810 Adjuster (RH) ....................................................................................................... 1
24 900750824 Cable Assembly ................................................................................................... 1
25 900750811 Link (Upper) (LH) ................................................................................................. 1
25 900750812 Link (Upper) (RH)................................................................................................. 1
26 900750860 Lever Kit (Lower) .................................................................................................. 1
27 900750815 Washer ................................................................................................................. 1
28 900750816 Cotter Pin ............................................................................................................. 1
29 900750817 Adjuster (LH) ........................................................................................................ 1
29 900750818 Adjuster (RH) ....................................................................................................... 1
30 905836400 Spring Kit.............................................................................................................. 1
31 900750819 Bolt ....................................................................................................................... 1
32 900750823 Lever .................................................................................................................... 2
33 900750826 Sheave ................................................................................................................. 1

10-5
2A58 05-98

HYDRAULIC BRAKE ASSEMBLY


(GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

34 900750827 Retainer................................................................................................................ 1
35 900750825 Lever .................................................................................................................... 1

FOOTNOTES:
a ⇒ D/B 03/1998
b D/B 03/1998 ⇒

10-6
NOTES

10-7
2E97 10-98

BRAKE PEDAL, POWER BRAKE BOOSTER, HOSES AND FITTINGS

10-8
2E97 10-98

BRAKE PEDAL, POWER BRAKE BOOSTER, HOSES AND FITTINGS

ITEM PART NO. DESCRIPTION QTY

1 449029025 Snap Ring.................................................................................................................. 1


2 449021042 Washer ...................................................................................................................... 1
3 900001201 Pad ............................................................................................................................ 1
4 927164400 Pedal ......................................................................................................................... 1
5 909950408 Bushing ..................................................................................................................... 2
6 913944300 Spring ........................................................................................................................ 1
7 449022013 Lockwasher ............................................................................................................... 5
8 930908904 Capscrew................................................................................................................... 2
9 903845300 Switch ........................................................................................................................ 1
10 449001023 Capscrew................................................................................................................... 3
11 911966600 Bracket ...................................................................................................................... 1
12 904871300 Connector .................................................................................................................. 1
13 059803100 Fitting......................................................................................................................... 1
14 904080405 Hose (To Steer Orbitrol Unit) ..................................................................................... 1
15 911988600 Booster (☞ 2F7) ...................................................................................................... 1
16 919194300 Tube........................................................................................................................... 1
17 937501905 Nut ............................................................................................................................. 1
18 900881100 Block.......................................................................................................................... 1
19 922904901 Plug ........................................................................................................................... 1
20 921203300 Bracket ...................................................................................................................... 1
21 449022018 Lockwasher ............................................................................................................... 1
22 930103908 Screw......................................................................................................................... 1
23 919179400 Tube (Inching)............................................................................................................ 1
24 918989400 Tube (RH) (GC 070/080 LG, GC 100 MG) ................................................................ 1
24 918991400 Tube (RH) (GC 120 MG)............................................................................................ 1
25 918988400 Tube (LH) (GC 070/080 LG, GC 100 MG) ................................................................. 1
25 918990400 Tube (LH) (GC 120 MG) ............................................................................................ 1
26 917599404 Hose .......................................................................................................................... 1
27 900874100 Plug ........................................................................................................................... 1
28 921052300 Bolt ............................................................................................................................ 1
29 913670100 Gasket ....................................................................................................................... 2
30 921053300 Connector .................................................................................................................. 1
31 902236102 Clamp ........................................................................................................................ 2
32 908311324 Hose (Drain Back to Tee) .......................................................................................... 1
33 052642300 Fitting......................................................................................................................... 1
34 918957402 Hose (From Control Valve) ........................................................................................ 1
35 905825100 Bolt ............................................................................................................................ 1
36 937400908 Nut ............................................................................................................................. 1
37 908713100 Pin ............................................................................................................................. 1
38 909959405 Cotter Pin .................................................................................................................. 1

10-9
2F7 07-96

POWER BRAKE BOOSTER


(GC 070/080 LG, GC 100/120 MG)

10-10
2F7 07-96

POWER BRAKE BOOSTER


(GC 070/080 LG, GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

911988600 Booster ...................................................................................................................... 1


1 901842815 Bolt ....................................................................................................................... 1
2 .. . . . Gasket.................................................................................................................. 3
3 901842816 Bolt ....................................................................................................................... 1
4 901842817 Plug ...................................................................................................................... 1
5 .. . . . Valve (Outlet Check) ............................................................................................ 1
6 901842818 Spring................................................................................................................... 1
7 .. . . . Gasket.............................................................................................................. 1
8 .. . . . Body (Booster) ..................................................................................................... 1
9 901842813 Sleeve .................................................................................................................. 1
10 901842801 Spool .................................................................................................................... 1
11 901842802 Spring................................................................................................................... 1
12 .. . . . O-Ring.................................................................................................................. 1
13 901842803 Plug ...................................................................................................................... 1
14 .. . . . Snap Ring ............................................................................................................ 1
15 .. . . . Ball ....................................................................................................................... 1
16 .. . . . Snap Ring ............................................................................................................ 1
17 .. . . . O-Ring.................................................................................................................. 1
18 .. . . . Ball ....................................................................................................................... 1
19 901842804 Plug ...................................................................................................................... 2
20 .. . . . Pin ........................................................................................................................ 1
21 .. . . . Gasket.................................................................................................................. 2
22 901842814 Plug ...................................................................................................................... 2
23 901842812 Spring................................................................................................................... 1
24 901842852 Piston ................................................................................................................... 1
25 .. . . . Snap Ring ............................................................................................................ 1
26 901842806 Plug ...................................................................................................................... 1
27 .. . . . O-Ring.................................................................................................................. 1
28 901842805 Spring................................................................................................................... 1
29 901842854 Valve..................................................................................................................... 1
30 901842851 Piston ................................................................................................................... 1
31 .. . . . O-Ring.................................................................................................................. 1
32 901842809 Piston ................................................................................................................... 1
33 901842811 Spring................................................................................................................... 1
34 901842810 Washer ................................................................................................................. 1
35 .. . . . Snap Ring ............................................................................................................ 1
36 901842855 Sleeve .................................................................................................................. 1
37 901842808 Spring................................................................................................................... 1
38 .. . . . O-Ring.................................................................................................................. 1
39 .. . . . Pin ........................................................................................................................ 1
40 901842807 Piston ................................................................................................................... 1
41 901842856 Guide.................................................................................................................... 1
42 .. . . . Snap Ring ............................................................................................................ 1
43 .. . . . Snap Ring ............................................................................................................ 1
44 .. . . . Boot...................................................................................................................... 1
45 901842853 Rod....................................................................................................................... 1

901842860 Booster Kit (Includes Items 2, 5, 7, 12, 14-18, 20-21, 24-25, 30-31, 35, 38-39,
41-44) ........................................................................................................................ 1

10-11
2D76 03-99

PARKING BRAKE AND CABLES


(GC 070/080 LG, GC 100/120 MG)

10-12
2D76 03-99

PARKING BRAKE AND CABLES


(GC 070/080 LG, GC 100/120 MG)

KEY:
A: GC 070/080 LG
B: GC 100/120 MG

QTY
ITEM PART NO. DESCRIPTION A B

1 a 449015044 Nut ..................................................................................................................... 2 2


2 a 449022013 Lockwasher ....................................................................................................... 2 2
3 932730903 Screw................................................................................................................. 2 2
4 930840300 Bracket .............................................................................................................. 1 1
5 449022013 Lockwasher ....................................................................................................... 2 2
6 903259102 Strap Clamp....................................................................................................... 2 2
7 914141600 Parking Brake Assembly (Without Foot Directional Control) ............................. 1 1
7 916611600 Parking Brake Assembly (With Foot Directional Control) .................................. 1 1
8 923908400 Cover (Without Foot Directional Control)........................................................... 1 1
8 925745400 Cover (With Foot Directional Control)................................................................ 1 1
9 937300908 Nut ..................................................................................................................... 1 1
10 449022016 Lockwasher ....................................................................................................... 1 1
11 500412906 Clamp ................................................................................................................ 1 1
12 901836839 Cable Assembly (LH)......................................................................................... 1 ..
13 919383401 Cable Assembly (LH)......................................................................................... .. 1
14 937501907 Nut ..................................................................................................................... .. 2
15 903823101 Yoke ................................................................................................................... .. 2
16 903732100 Pin ..................................................................................................................... .. 2
17 449025042 Pin ..................................................................................................................... .. 2
18 901836840 Cable Assembly (RH) ........................................................................................ 1 ..
19 919383402 Cable Assembly (RH) ........................................................................................ .. 1
20 910849101 Tube................................................................................................................... 1 1

FOOTNOTES:
a Included in Item 7

10-13
NOTES

10-14
SECTION 11

11 HYDRAULIC SYSTEM
CONTENTS

SECTION 11
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CONTROL VALVE AND LINKAGE


FOUR SPOOL/FOUR LEVER, THREE AND FOUR FUNCTION
GC 070/080 LG, GC 100/120 MG ............................................................................................................. 11-14
FOUR SPOOL/THREE LEVER, THREE AND FOUR FUNCTION "H" PATTERN
GC 070/080 LG, GC 100/120 MG ............................................................................................................. 11-16
THREE SPOOL AND THREE FUNCTION
GC 070-080 LG, GC 100/120 MG............................................................................................................. 11-12
CONTROL VALVE ASSEMBLY
FOUR SPOOL ................................................................................................................................................ 11-8
THREE SPOOL .............................................................................................................................................. 11-4
HYDRAULIC LINKAGE, LIFT AND TILT ............................................................................................................ 11-2
HYDRAULIC OIL TANK AND FILTERS ............................................................................................................ 11-24
HYDRAULIC PUMP ASSEMBLY...................................................................................................................... 11-20
HYDRAULIC PUMP MOUNTING AND DRIVE GROUP .................................................................................. 11-18
HYDRAULIC SYSTEM
MAIN
SHEET 1 OF 2 .......................................................................................................................................... 11-27
SHEET 2 OF 2 .......................................................................................................................................... 11-30
TILT CYLINDER
ROD END AND PINS ................................................................................................................................... 11-21
TILT CYLINDER ASSEMBLY LIST
GC 070/080 LG, GC 100/120 MG................................................................................................................. 11-22

11-1
7E1DE 10-98

HYDRAULIC LINKAGE, LIFT AND TILT

11-2
7E1DE 10-98

HYDRAULIC LINKAGE, LIFT AND TILT

ITEM PART NO. DESCRIPTION QTY

1 920065400 Cap ............................................................................................................................ 1


2 910543112 Cap ............................................................................................................................ 1
3 912291315 Trim............................................................................................................................ 1
4 912881600 Cover ......................................................................................................................... 1
5 912630305 Bushing ..................................................................................................................... 4
6 910853300 Spacer ....................................................................................................................... 1
7 908650304 Pin ............................................................................................................................. 1
7 951705902 Cotter Pin .................................................................................................................. 2
8 920329302 Link ............................................................................................................................ 2
9 920330300 Pin ............................................................................................................................. 4
9 449021002 Washer ...................................................................................................................... 4
9 909959401 Cotter Pin .................................................................................................................. 4
10 054820000 Fitting (Auxiliary Section)........................................................................................... 2
10 052645300 O-Ring.................................................................................................................. 1
11 912051611 Valve (Three Spool) (☞ 6H141) ............................................................................... 1
11 912052611 Valve (Four Spool) (☞ 6H149) ................................................................................. 1
12 930114907 Screw......................................................................................................................... 2
13 449022013 Lockwasher ............................................................................................................... 3
14 904310404 Washer ...................................................................................................................... 3
15 937300910 Nut ............................................................................................................................. 2
16 930908904 Capscrew................................................................................................................... 1
17 449015014 Nut ............................................................................................................................. 2
18 919178400 Bracket (RH) .............................................................................................................. 1
19 933308300 Bracket (LH) .............................................................................................................. 1
20 932729903 Capscrew................................................................................................................... 4
20 904310402 Lockwasher ............................................................................................................... 8
20 449022016 Lockwasher ............................................................................................................... 4
21 912876600 Boot ........................................................................................................................... 2
22 912892600 Lever.......................................................................................................................... 1
23 916054402 Knob .......................................................................................................................... 1
24 912891600 Lever.......................................................................................................................... 1
25 916054401 Knob .......................................................................................................................... 1

11-3
6H141 07-99

CONTROL VALVE ASSEMBLY


(THREE SPOOL)

11-4
6H141 07-99

CONTROL VALVE ASSEMBLY


(THREE SPOOL)

ITEM PART NO. DESCRIPTION QTY

901875850 Cover ......................................................................................................................... 1


912051611 Valve.......................................................................................................................... 1
1 901875801 Plug ...................................................................................................................... 1
2 901875804 O-Ring.................................................................................................................. 2
3 .. . . . Piston ................................................................................................................... 1
4 .. . . . Spring (Piston) ..................................................................................................... 1
5 900103804 Plug ...................................................................................................................... 2
6 901167800 Relief Valve .......................................................................................................... 1
6 901167850 Seal Kit ............................................................................................................ 1
6 901167802 Back-Up Ring................................................................................................... 1
6 901167803 O-Ring ............................................................................................................. 1
6 901167804 O-Ring ............................................................................................................. 1
6 901167805 O-Ring ............................................................................................................. 1
7 900103813 Nut........................................................................................................................ 1
8 900103812 Gasket.................................................................................................................. 2
9 900103814 Nut........................................................................................................................ 1
10 901513804 Screw ................................................................................................................... 1
11 901513805 Spring................................................................................................................... 1
12 901875803 Poppet .................................................................................................................. 1
13 .. . . . Valve Seat ............................................................................................................ 1
14 901875802 Plug ...................................................................................................................... 1
15 921801907 O-Ring.................................................................................................................. 1
16 .. . . . Inlet Cover ............................................................................................................ 1
17 914358120 Block Assembly ......................................................................................................... 1
17 902376800 Valve Section (Lift)..................................................................................................... 1
18 901167800 Relief Valve .......................................................................................................... 1
19 900320847 O-Ring.................................................................................................................. 2
20 900103803 Plug ...................................................................................................................... 2
21 900320805 Plug ...................................................................................................................... 1
22 921800912 O-Ring.................................................................................................................. 1
23 900320807 Spring................................................................................................................... 1
24 900320806 Check Valve ......................................................................................................... 1
25 921801907 O-Ring.................................................................................................................. 1
26 900320845 Cap....................................................................................................................... 1
27 932107903 Bolt ....................................................................................................................... 2
28 932201903 Capscrew ............................................................................................................. 1
29 901516801 Washer ................................................................................................................. 1
30 900103820 Collar.................................................................................................................... 2
31 900320810 Spring................................................................................................................... 1
32 900103822 Retainer................................................................................................................ 1
33 .. . . . Spool .................................................................................................................... 1
34 .. . . . Valve Body ........................................................................................................... 1
35 900320820 Retainer ..................................................................................................................... 1
35 901873800 Valve Section (Tilt)..................................................................................................... 1
36 900320847 O-Ring.................................................................................................................. 2
37 900320805 Plug ...................................................................................................................... 2
38 921800912 O-Ring.................................................................................................................. 2
39 900320807 Spring................................................................................................................... 2
40 900320806 Check Valve ......................................................................................................... 2
41 900320845 Cap....................................................................................................................... 1

11-5
6H141 07-99

CONTROL VALVE ASSEMBLY


(THREE SPOOL)

ITEM PART NO. DESCRIPTION QTY

42 932107903 Bolt ....................................................................................................................... 2


43 932107904 Capscrew ............................................................................................................. 1
44 900103836 Washer ................................................................................................................. 1
45 900103820 Collar.................................................................................................................... 2
46 900320810 Spring................................................................................................................... 1
47 900103822 Retainer................................................................................................................ 1
48 900320811 Plug ...................................................................................................................... 1
49 921800908 O-Ring.................................................................................................................. 1
50 900320848 Spring................................................................................................................... 1
51 900320809 Valve (Tilt) ............................................................................................................ 1
52 921801907 O-Ring.................................................................................................................. 1
53 .. . . . Spool .................................................................................................................... 1
54 .. . . . Valve Body ........................................................................................................... 1
55 914358110 Block Assembly ......................................................................................................... 1
55 901874800 Valve Section (Auxiliary) ............................................................................................ 1
56 900869804 Plug ........................................................................................................................... 2
57 921800919 O-Ring.................................................................................................................. 2
58 900869802 Back-Up Ring ....................................................................................................... 2
59 900869803 O-Ring.................................................................................................................. 2
60 900320847 O-Ring.................................................................................................................. 2
61 900320805 Plug ...................................................................................................................... 2
62 921800912 O-Ring.................................................................................................................. 2
63 900320807 Spring................................................................................................................... 2
64 900320806 Check Valve ......................................................................................................... 2
65 900320845 Cap....................................................................................................................... 1
66 932107903 Bolt ....................................................................................................................... 2
67 932201903 Capscrew ............................................................................................................. 1
68 901516801 Washer ................................................................................................................. 1
69 900103820 Collar.................................................................................................................... 2
70 900320810 Spring................................................................................................................... 1
71 900103822 Retainer................................................................................................................ 1
72 921801907 O-Ring.................................................................................................................. 2
73 .. . . . Spool .................................................................................................................... 1
74 .. . . . Valve Body ........................................................................................................... 1
75 900103839 Nut ............................................................................................................................. 3
76 449022013 Lockwasher ............................................................................................................... 3
77 901867802 Rod ............................................................................................................................ 3
78 900320816 Cover ......................................................................................................................... 1

921330321 Seal Kit (Includes Items 2, 8, 15, 19, 21-25, 36-40, 49, 52, 57-64, 72) ..................... 1
901167850 Seal Kit (Includes Item 6) .......................................................................................... 1

11-6
NOTES

11-7
6H149 07-99

CONTROL VALVE ASSEMBLY


(FOUR SPOOL)

11-8
6H149 07-99

CONTROL VALVE ASSEMBLY


(FOUR SPOOL)

ITEM PART NO. DESCRIPTION QTY

901875850 Cover ......................................................................................................................... 1


912052611 Valve.......................................................................................................................... 1
1 901875801 Plug ...................................................................................................................... 1
2 901875804 O-Ring.................................................................................................................. 2
3 .. . . . Piston ................................................................................................................... 1
4 .. . . . Spring (Piston) ..................................................................................................... 1
5 900103804 Plug ...................................................................................................................... 2
6 901875850 Cover.................................................................................................................... 1
7 b 901167800 Relief Valve .......................................................................................................... 2
7 901167850 Seal Kit ............................................................................................................ 1
7 901167802 Back-Up Ring................................................................................................... 1
7 901167803 O-Ring ............................................................................................................. 1
7 901167804 O-Ring ............................................................................................................. 1
7 901167805 O-Ring ............................................................................................................. 1
8 900103813 Nut........................................................................................................................ 1
9 900103812 Gasket.................................................................................................................. 2
10 900103814 Nut........................................................................................................................ 1
11 901513804 Screw ................................................................................................................... 1
12 901513805 Spring................................................................................................................... 1
13 901875803 Poppet .................................................................................................................. 1
14 .. . . . Valve Seat ............................................................................................................ 1
15 901875804 O-Ring.................................................................................................................. 1
16 901875802 Plug ...................................................................................................................... 1
17 932107904 Capscrew ............................................................................................................. 8
18 449022018 Lockwasher .......................................................................................................... 4
19 914358102 Bracket (RH) .............................................................................................................. 1
20 900103824 Wiper.................................................................................................................... 3
21 900103822 Retainer................................................................................................................ 4
22 900320847 O-Ring.................................................................................................................. 8
23 a 902376800 Valve Section (Lift)..................................................................................................... 1
24 921801907 O-Ring.................................................................................................................. 5
25 910521320 Seal ...................................................................................................................... 2
26 901873800 Valve Section (Tilt)..................................................................................................... 1
27 900869803 O-Ring.................................................................................................................. 2
28 900869802 Back-Up Ring ....................................................................................................... 2
29 921800919 O-Ring.................................................................................................................. 2
30 900869804 Plug ...................................................................................................................... 2
31 914358101 Bracket (LH) .............................................................................................................. 1
32 901874800 Valve Section (Auxiliary) ............................................................................................ 2
33 900320816 Cover ......................................................................................................................... 1
34 901867803 Rod ............................................................................................................................ 3
35 449022013 Lockwasher ............................................................................................................... 3
36 900103839 Nut ............................................................................................................................. 3
37 .. . . . Valve Spool (Auxiliary Section) ............................................................................ 2
38 900103820 Collar.................................................................................................................... 8
39 900320810 Spring................................................................................................................... 4
40 901516801 Washer ................................................................................................................. 4
41 932201903 Capscrew ............................................................................................................. 4
42 900320845 Cap....................................................................................................................... 4
43 932107903 Bolt ....................................................................................................................... 8

11-9
6H149 07-99

CONTROL VALVE ASSEMBLY


(FOUR SPOOL)

ITEM PART NO. DESCRIPTION QTY

44 900320811 Plug ...................................................................................................................... 1


45 921800908 O-Ring.................................................................................................................. 1
46 900320848 Spring................................................................................................................... 1
47 .. . . . Tilt Valve............................................................................................................... 1
48 900320805 Plug ...................................................................................................................... 7
49 921800912 O-Ring.................................................................................................................. 7
50 900320807 Spring................................................................................................................... 7
51 900320806 Check Valve ......................................................................................................... 7
52 .. . . . Valve Spool (Tilt Section) ..................................................................................... 1
53 .. . . . Valve Spool (Hoist Section).................................................................................. 1
54 900103804 Plug ...................................................................................................................... 2

921330331 Seal Kit (Includes Items 2, 9, 15, 20, 22, 24, 27-29, 45, 49) ..................................... 1

FOOTNOTES:
a Included (1) of item 7
b Overload (1) in Cover and (1) in Hoist Section

11-10
NOTES

11-11
7E1DT 02-99

CONTROL VALVE AND LINKAGE


(THREE SPOOL AND THREE FUNCTION) (GC 070-080 LG, GC 100/120 MG)

11-12
7E1DT 02-99

CONTROL VALVE AND LINKAGE


(THREE SPOOL AND THREE FUNCTION) (GC 070-080 LG, GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

1 916054403 Knob .......................................................................................................................... 1


2 912893600 Lever.......................................................................................................................... 1
3 912877600 Boot ........................................................................................................................... 1
4 912630305 Bushing ..................................................................................................................... 2
5 920329302 Link ............................................................................................................................ 1
6 920330300 Pin ............................................................................................................................. 6
6 449021002 Washer ...................................................................................................................... 6
6 909959401 Cotter Pin .................................................................................................................. 6
7 500111911 Fitting (Upper Port) (Auxiliary Section) ...................................................................... 1
7 052645300 O-Ring.................................................................................................................. 1
8 055729800 Fitting (Lower Port) (Auxiliary Section) ...................................................................... 1
8 052645300 O-Ring.................................................................................................................. 1
9 912051611 Valve (☞ 6H141) ...................................................................................................... 1

NOTE:
See Part Sheet 7E1DE for Standard Lift and Tilt Linkage

11-13
7E1DU 02-99

CONTROL VALVE AND LINKAGE


(FOUR SPOOL/FOUR LEVER, THREE AND FOUR FUNCTION)
(GC 070/080 LG, GC 100/120 MG)

11-14
7E1DU 02-99

CONTROL VALVE AND LINKAGE


(FOUR SPOOL/FOUR LEVER, THREE AND FOUR FUNCTION)
(GC 070/080 LG, GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

1 912052611 Valve (☞ 6H149) ...................................................................................................... 1


2 912630305 Bushing ..................................................................................................................... 8
3 916054403 Knob .......................................................................................................................... 2
4 908650301 Pin ............................................................................................................................. 1
5 920330300 Pin ............................................................................................................................. 8
5 951705902 Cotter Pin .................................................................................................................. 2
5 909959401 Cotter Pin .................................................................................................................. 8
5 449021002 Washer ...................................................................................................................... 8
6 920329302 Link ............................................................................................................................ 4
7 920402400 Lever (Lever Control) ................................................................................................. 1
8 920403400 Lever (Lever Control) ................................................................................................. 1
9 920404400 Lever (Auxiliary)......................................................................................................... 1
10 920405400 Lever (Auxiliary)......................................................................................................... 1
11 912633600 Cover ......................................................................................................................... 1
12 912876600 Boot ........................................................................................................................... 4
13 500111911 Fitting (Upper Port) (Auxiliary Section) ...................................................................... 1
13 052645300 O-Ring.................................................................................................................. 1
14 055729800 Fitting (Lower Port) (Auxiliary Section) ...................................................................... 1
14 052645300 O-Ring.................................................................................................................. 1

11-15
7E1DJ 02-99

CONTROL VALVE AND LINKAGE


(FOUR SPOOL/THREE LEVER, THREE AND FOUR FUNCTION "H" PATTERN)
(GC 070/080 LG, GC 100/120 MG)

11-16
7E1DJ 02-99

CONTROL VALVE AND LINKAGE


(FOUR SPOOL/THREE LEVER, THREE AND FOUR FUNCTION "H" PATTERN)
(GC 070/080 LG, GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

1 916054403 Knob .......................................................................................................................... 1


2 913540600 Lever.......................................................................................................................... 1
3 449021006 Washer ...................................................................................................................... 1
4 921134400 Yoke ........................................................................................................................... 2
5 921256301 Pin ............................................................................................................................. 1
6 921257300 Link ............................................................................................................................ 2
7 912052611 Valve (☞ 6H149) ...................................................................................................... 1
8 055729800 Fitting (Lower Port) (Auxiliary Section) ...................................................................... 1
8 052645300 O-Ring.................................................................................................................. 1
9 500111911 Fitting (Upper Port) (Auxiliary Section) ...................................................................... 1
9 052645300 O-Ring.................................................................................................................. 1
10 504230239 Spring ........................................................................................................................ 1
11 909086103 Shim (0.015 in.) ......................................................................................................... 2
12 920908300 Pin ............................................................................................................................. 1
13 920330300 Pin ............................................................................................................................. 4
13 909959401 Cotter Pin .................................................................................................................. 4
13 449021002 Washer ...................................................................................................................... 4
14 912630301 Bushing ..................................................................................................................... 6
15 912877600 Boot ........................................................................................................................... 1
16 912630303 Bushing ..................................................................................................................... 1
17 449034033 Pin ............................................................................................................................. 1
18 937400910 Nut ............................................................................................................................. 2
19 910561101 Shim .......................................................................................................................... 2

11-17
6J269 09-00

HYDRAULIC PUMP MOUNTING AND DRIVE GROUP

11-18
6J269 09-00

HYDRAULIC PUMP MOUNTING AND DRIVE GROUP

ITEM PART NO. DESCRIPTION QTY

1 449015014 Nut ............................................................................................................................. 4


2 918797400 Joint ........................................................................................................................... 2
3 922960411 Coupling (GC 070/080 LG)........................................................................................ 1
3 922960412 Coupling (GC 100/120 MG)....................................................................................... 1
4 502566901 Washer ...................................................................................................................... 16
5 918791400 Coupling .................................................................................................................... 1
6 953701905 Lube Fitting................................................................................................................ 1
7 931013905 Capscrew................................................................................................................... 16
8 449002012 Capscrew................................................................................................................... 8
9 902973101 Lockwasher ............................................................................................................... 8
10 919508400 Connector .................................................................................................................. 1
11 012825300 O-Ring ....................................................................................................................... 1
12 911960610 Pump (☞ 6J255) ...................................................................................................... 1
13 080560100 O-Ring ....................................................................................................................... 1
14 917918300 Connector .................................................................................................................. 1
15 052642500 Fitting......................................................................................................................... 1
15 052645500 O-Ring.................................................................................................................. 1
16 449001296 Capscrew................................................................................................................... 2
17 449022017 Lockwasher ............................................................................................................... 2
18 502566902 Washer ...................................................................................................................... 2

11-19
6J255 09-93

HYDRAULIC PUMP ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

911960610 Pump ......................................................................................................................... 1


1 .. . . . Drive Gear............................................................................................................ 1
2 901505802 Snap Ring ............................................................................................................ 1
3 901505806 Oil Seal................................................................................................................. 1
4 .. . . . Cover (Front) ........................................................................................................ 1
5 .. . . . Bushing ................................................................................................................ 4
6 .. . . . Body (Pump) ........................................................................................................ 1
7 .. . . . Plate (Side) .......................................................................................................... 2
8 .. . . . Cover (Rear)......................................................................................................... 1
9 901505812 Bolt ....................................................................................................................... 4
10 901505801 Washer ................................................................................................................. 4
11 .. . . . Driven Gear .......................................................................................................... 1
12 901505805 Gasket.................................................................................................................. 2
13 901505804 Gasket.................................................................................................................. 2
14 901505803 Ring...................................................................................................................... 2

901505850 Seal Kit (Includes Items 3, 12-14) ............................................................................. 1

11-20
6D109 02-97

TILT CYLINDER
(ROD END AND PINS)

ITEM PART NO. DESCRIPTION QTY

1 520219601 Tilt Cylinder (8 Back/5 Forward) (☞ 6D114) ......................................................... 2


1 520219602 Tilt Cylinder (5 Back/5 Forward) (☞ 6D114) ......................................................... 2
2 919045300 Pin ............................................................................................................................. 4
3 953700901 Fitting......................................................................................................................... 4
4 910530100 Retaining Plate .......................................................................................................... 4
5 449022013 Lockwasher ............................................................................................................... 4
6 449001016 Capscrew................................................................................................................... 4
7 449001395 Capscrew................................................................................................................... 2
8 940102911 Washer ...................................................................................................................... 4
9 918602400 Rod End .................................................................................................................... 2
10 449015018 Nut ............................................................................................................................. 2
11 922007300 Boot (Optional) .......................................................................................................... 1
12 902236110 Clamp ........................................................................................................................ 1

11-21
6D114 10-98

TILT CYLINDER ASSEMBLY LIST


(GC 070/080 LG, GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

b 520219601 Tilt Cylinder................................................................................................................ 1


a 520219602 Tilt Cylinder................................................................................................................ 1
1 505199200 Gland.................................................................................................................... 1
2 .. . . . Wiper Ring ........................................................................................................... 1
3 .. . . . Rod Packing ......................................................................................................... 1
4 .. . . . O-Ring.................................................................................................................. 1
4 .. . . . Back-Up Ring ....................................................................................................... 1
5 .. . . . Piston Packing...................................................................................................... 1
6 .. . . . O-Ring.................................................................................................................. 1
7 032660800 Locknut................................................................................................................. 1
8 505198200 Piston ................................................................................................................... 1
9 501519100 Washer ................................................................................................................. 1
10 .. . . . O-Ring.................................................................................................................. 1
11 500564901 Washer ................................................................................................................. 1
12 ab 518764602 Tube ..................................................................................................................... 1
13 b 517770606 Piston Rod............................................................................................................ 1
13 a 517770607 Piston Rod............................................................................................................ 1

507016006 Seal Kit (Includes Items 2-6, 10) ............................................................................... 1

FOOTNOTES:
a 5 Back Tilt/5 Forward Tilt
b 8 Back Tilt/5 Forward Tilt

11-22
NOTES

11-23
6K46 02-99

HYDRAULIC OIL TANK AND FILTERS

11-24
6K46 02-99

HYDRAULIC OIL TANK AND FILTERS

ITEM PART NO. DESCRIPTION QTY

1 960100909 Clamp (GC 070/080 LG)............................................................................................ 3


2 906842113 Hose (GC 070/080 LG, GC 100/120 MG) ................................................................. 1
2 906842105 Hose (GC 100/120 MG)............................................................................................. 1
3 a 909986103 Cap ............................................................................................................................ 1
4 a 960100905 Clamp ........................................................................................................................ 1
5 920959300 Gasket ....................................................................................................................... 1
6 912874600 Cover ......................................................................................................................... 1
7 900396803 Cap ............................................................................................................................ 1
8 960100905 Clamp (GC 070/080 LG)............................................................................................ 1
9 909986103 Cap (GC 070/080 LG) ............................................................................................... 1
10 906317300 Dipstick ...................................................................................................................... 1
11 932729903 Capscrew................................................................................................................... 10
12 911459100 Washer ...................................................................................................................... 10
13 a 502056901 Clamp ........................................................................................................................ 1
14 a 906842105 Hose .......................................................................................................................... 1
15 917380400 Filter .......................................................................................................................... 1
16 910545403 Filter .......................................................................................................................... 1
17 912957400 Cap (Optional) ........................................................................................................... 1
18 913027600 Cover (Optional) ........................................................................................................ 1

FOOTNOTES:
a Two Stage Limited Full-Lift and Three Stage Full Free-Lift

11-25
6L1CW 02-99

HYDRAULIC SYSTEM
(MAIN) (SHEET 1 OF 2)

11-26
6L1CW 02-99

HYDRAULIC SYSTEM
(MAIN) (SHEET 1 OF 2)

11-27
6L1CW 02-99

HYDRAULIC SYSTEM
(MAIN) (SHEET 1 OF 2)

KEY:
A: GC 070/080 LG
B: GC 100/120 MG

QTY
ITEM PART NO. DESCRIPTION A B

1 903259103 Strap Clamp....................................................................................................... 9 9


2 918994403 Hose Assembly.................................................................................................. 1 1
3 906531159 Hose Assembly.................................................................................................. 1 1
4 059803100 Fitting................................................................................................................. 3 3
5 052642200 Fitting................................................................................................................. 3 3
5 052645200 O-Ring........................................................................................................... 1 1
6 055485700 Fitting................................................................................................................. 1 1
6 052645200 O-Ring........................................................................................................... 1 1
7 904124103 Hose .................................................................................................................. 2 2
8 918994404 Hose Assembly.................................................................................................. 1 1
9 906531113 Hose Assembly.................................................................................................. 1 1
10 960100922 Clamp ................................................................................................................ 1 1
11 910615304 Clamp ................................................................................................................ 1 ..
11 937300908 Nut ..................................................................................................................... 1 ..
11 449021001 Washer .............................................................................................................. 1 ..
12 922444400 Hose .................................................................................................................. 1 ..
12 920045400 Hose .................................................................................................................. .. 1
13 902236106 Clamp ................................................................................................................ 1 1
14 922963400 Tube................................................................................................................... 1 ..
14 918756400 Tube................................................................................................................... .. 1
15 904080471 Hose Assembly.................................................................................................. 1 ..
15 904080467 Hose Assembly.................................................................................................. .. 1
16 904080455 Hose Assembly.................................................................................................. 1 ..
16 904080456 Hose Assembly.................................................................................................. .. 1
17 960100906 Clamp ................................................................................................................ 3 3
18 908311324 Hose .................................................................................................................. 1 1
19 902236102 Clamp ................................................................................................................ 1 1
20 920842300 Fitting................................................................................................................. 1 1
21 904080405 Hose .................................................................................................................. 1 1
22 908311315 Hose .................................................................................................................. 1 1
23 500412904 Clamp ................................................................................................................ 2 2
24 909468302 Clamp ................................................................................................................ 1 1
25 904080481 Clamp ................................................................................................................ 1 1
25 930113903 Bolt .................................................................................................................... 3 3
25 449022016 Lockwasher ....................................................................................................... 3 3
26 920050400 Tube................................................................................................................... 2 2
26 930113903 Bolt .................................................................................................................... 2 2
26 449022016 Lockwasher ....................................................................................................... 2 2
27 904080481 Clamp ................................................................................................................ 2 2

11-28
NOTES

11-29
6L1CW 02-99

HYDRAULIC SYSTEM
(MAIN) (SHEET 2 OF 2)

11-30
6L1CW 02-99

HYDRAULIC SYSTEM
(MAIN) (SHEET 2 OF 2)

ITEM PART NO. DESCRIPTION QTY

28 908311321 Hose .......................................................................................................................... 1


29 909086300 Valve.......................................................................................................................... 1
30 909945401 Connector .................................................................................................................. 1
31 055746400 Fitting......................................................................................................................... 2
31 052645300 O-Ring.................................................................................................................. 1
32 902485445 Hose (GC 070/080 LG).............................................................................................. 1
32 902485444 Hose (GC 100/120 MG)............................................................................................. 1
33 058414900 Fitting......................................................................................................................... 1
33 052645500 O-Ring.................................................................................................................. 1
34 902059105 Clamp ........................................................................................................................ 2
34 902234103 Guard ........................................................................................................................ 2
34 930113903 Bolt ............................................................................................................................ 1
34 449022016 Lockwasher ............................................................................................................... 2
35 b 502805902 Hose Assembly.......................................................................................................... 1
35 a 502805901 Hose Assembly.......................................................................................................... 1
36 910875300 Fitting......................................................................................................................... 1
37 960100914 Clamp ........................................................................................................................ 3
38 501921901 Clamp ........................................................................................................................ 1
39 919009400 Hose .......................................................................................................................... 1
40 918737400 O-Ring ....................................................................................................................... 1
40 921800923 O-Ring ....................................................................................................................... 1
40 449002029 Screw......................................................................................................................... 2
40 902973100 Lockwasher ............................................................................................................... 2
41 903794100 Clamp ........................................................................................................................ 1
41 930113905 Capscrew................................................................................................................... 1
41 449022016 Lockwasher ............................................................................................................... 1
42 920038400 Tube........................................................................................................................... 1
43 920037400 Tube........................................................................................................................... 1
44 923000903 Fitting......................................................................................................................... 1
45 923001903 Fitting......................................................................................................................... 1
46 918957402 Hose .......................................................................................................................... 1
47 052643300 Fitting......................................................................................................................... 1
47 052645300 O-Ring.................................................................................................................. 1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Limited Free-Lift and Two Stage Full Free-Lift

11-31
NOTES

11-32
SECTION 12

12 LIFTING MECHANISM
CONTENTS

SECTION 12
LIFTING MECHANISM

DESCRIPTION PAGE

CHAINS, PINS AND ANCHORS


6-7/8 INCH HIGH, TWO STAGE FULL FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 12-60
6-7/8 INCH, TWO STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-18
6-7/8 INCH, TWO STAGE LIMITED FREE-LIFT
GC 070/080 LG ........................................................................................................................................... 12-8
GC 100/120 MG ........................................................................................................................................ 12-44
6-7/8 INCH, TWO STAGE LMITED FREE-LIFT
GC 120 MG ............................................................................................................................................... 12-98
CHAINS, PINS, AND ANCHORS
6-7/8 INCH, THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-32
GC 100/120 MG ........................................................................................................................................ 12-82
GC 120 MG ............................................................................................................................................. 12-110
FORK CARRIAGE
6-7/8 INCH, THREE STAGE FULL FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 12-92
GC 120 MG ............................................................................................................................................. 12-116
TWO AND THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-38
TWO STAGE FULL FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 12-68
TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-24
TWO STAGE LIMITED FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-12
GC 120 MG ............................................................................................................................................... 12-52
TWO STAGE LIMITED FREE-LIFT AND THREE STAGE FULL FREE-LIFT
GC 100 MG ............................................................................................................................................... 12-50
TWO STAGE LMITED FREE-LIFT
GC 120 MG ............................................................................................................................................. 12-102
FREE LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE-LIFT
GC 120 MG ............................................................................................................................................. 12-114
TWO AND THREE STAGE FULL FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 12-66
FREE-LIFT CYLINDER ASSEMBLY
TWO AND THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-36
GC 100/120 MG ........................................................................................................................................ 12-90
TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-22
LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-34
GC 100 MG ............................................................................................................................................... 12-84

12-1
CONTENTS

DESCRIPTION PAGE

THREE STAGE FULL FREE-LIFT (TYPE 1)


GC 120 MG ............................................................................................................................................... 12-86
THREE STAGE FULL FREE-LIFT (TYPE 2)
GC 120 MG ............................................................................................................................................. 12-112
TWO STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-20
GC 100 MG ............................................................................................................................................... 12-62
GC 120 MG ............................................................................................................................................... 12-64
TWO STAGE LIMITED FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-10
GC 100 MG ............................................................................................................................................... 12-46
GC 120 MG ............................................................................................................................................... 12-48
TWO STAGE LMITED FREE-LIFT
GC 120 MG ............................................................................................................................................. 12-100
LIFT CYLINDER GROUP
6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-28
GC 120 MG ............................................................................................................................................. 12-106
6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT (SHEET 1 0F 2)
GC 100/120 MG ........................................................................................................................................ 12-74
6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT (SHEET 2 OF 2)
GC 100/120 MG ........................................................................................................................................ 12-78
6-7/8 INCH HIGH VISIBILITY, TWO STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-16
6-7/8 INCH HIGH VISIBILITY, TWO STAGE LIMITED FREE-LIFT
GC 070/080 LG ........................................................................................................................................... 12-6
6-7/8 INCH, TWO STAGE FULL FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 12-56
6-7/8 INCH, TWO STAGE LIMITED FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 12-42
6-7/8 INCH, TWO STAGE LMITED FREE-LIFT
GC 120 MG ............................................................................................................................................... 12-96
MAST ASSEMBLY
6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-26
GC 100 MG ............................................................................................................................................... 12-70
GC 120 MG ............................................................................................................................................... 12-72
6-7/8 INCH HIGH VISIBILITY, TWO STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 12-14
GC 100/120 MG ........................................................................................................................................ 12-54
6-7/8 INCH HIGH VISIBILITY, TWO STAGE LIMITED FREE-LIFT
GC 070/080 LG ........................................................................................................................................... 12-4
GC 100/120 MG ........................................................................................................................................ 12-40
PAPER ROLL ASSEMBLY
6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT
GC 120 MG ............................................................................................................................................. 12-104
6-7/8 INCH HIGH VISIBILITY, TWO STAGE LMITED FREE-LIFT
GC 120 MG ............................................................................................................................................... 12-94

12-2
NOTES

12-3
3A280 10-96

MAST ASSEMBLY
(6-7/8 INCH HIGH VISIBILITY, TWO STAGE LIMITED FREE-LIFT) (GC 070/080 LG)

12-4
3A280 10-96

MAST ASSEMBLY
(6-7/8 INCH HIGH VISIBILITY, TWO STAGE LIMITED FREE-LIFT) (GC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A720 A720 A720 A720 A720
Group Number 2489 2743 2997 3251 3505
Mast Assembly 523527002 523527003 523527004 523527005 523527006
1 Inner Mast 519629602 519629603 519629604 519629605 519629606
7 Outer Mast 519487602 519487603 519487604 519487605 519487606

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 932120906 Screw ................................................................................................................... 4
3 937501910 Nut........................................................................................................................ 4
4 907595300 Load Roller........................................................................................................... 4
5 449029027 Retaining Ring...................................................................................................... 4
6 503185100 Plug ...................................................................................................................... 4
7 a .. . . . Outer Mast ........................................................................................................... 1
8 919046300 Bushing ................................................................................................................ 2
9 015627900 Lube Fitting .......................................................................................................... 2
10 061278400 Washer ................................................................................................................. 4
11 449001395 Capscrew ............................................................................................................. 4
12 518998014 Bushing Kit (4 Halves).......................................................................................... 1
13 449001418 Capscrew ............................................................................................................. 2
14 502566904 Washer ................................................................................................................. 2
15 502314100 Shim ..................................................................................................................... 2
16 502313100 Wear Plate ........................................................................................................... 2
17 .. . . . Lift Cylinder (RH) (☞ 6A143) .............................................................................. 1
18 .. . . . Lift Cylinder (LH) (☞ 6A143) .............................................................................. 1
19 520128601 Carriage (☞ 3D231) ........................................................................................... 1

FOOTNOTES:
a Refer to Table

12-5
3A280 09-98

LIFT CYLINDER GROUP


(6-7/8 INCH HIGH VISIBILITY, TWO STAGE LIMITED FREE-LIFT) (GC 070/080 LG)

12-6
3A280 09-98

LIFT CYLINDER GROUP


(6-7/8 INCH HIGH VISIBILITY, TWO STAGE LIMITED FREE-LIFT) (GC 070/080 LG)

ITEM PART NO. DESCRIPTION QTY

1 449001016 Capscrew................................................................................................................... 2
2 506611100 Washer ...................................................................................................................... 2
3 502785100 Washer ...................................................................................................................... 2
4 503837202 Washer ...................................................................................................................... AR
5 449001227 Capscrew................................................................................................................... 2
6 503466500 Retainer (RH) ............................................................................................................ 1
6 503467500 Retainer (LH) ............................................................................................................. 1
7 449022013 Lockwasher ............................................................................................................... 4
8 449001023 Capscrew................................................................................................................... 4
9 052229600 Fitting......................................................................................................................... 1
9 052645400 O-Ring.................................................................................................................. 1
10 502690901 Hose Assembly.......................................................................................................... 1
11 .. . . . Lift Cylinder (RH) (☞ 6A143) ................................................................................... 1
12 .. . . . Lift Cylinder (LH) (☞ 6A143) ................................................................................... 1
13 503446500 Bracket (RH) .............................................................................................................. 1
14 503445500 Bracket (LH) .............................................................................................................. 1
15 449001415 Capscrew................................................................................................................... 4
16 449022004 Lockwasher ............................................................................................................... 8
17 502805902 Hose Assembly (To Control Valve) ............................................................................ 1
18 580009443 Fitting......................................................................................................................... 1
18 052645700 O-Ring.................................................................................................................. 1
19 500252114 Regulator (30 G.P.M.) ................................................................................................ 1
20 503260502 Housing ..................................................................................................................... 1
21 052643400 Fitting......................................................................................................................... 1
21 052645400 O-Ring.................................................................................................................. 1
22 502690908 Hose Assembly.......................................................................................................... 1
23 003338700 Hose (Order by Length)............................................................................................. AR
24 312850032 Strap Clamp............................................................................................................... 6
25 514835800 Fitting......................................................................................................................... 1
26 500154904 Fitting......................................................................................................................... 2
27 062159400 Clamp ........................................................................................................................ 5

12-7
3A280 09-98

CHAINS, PINS AND ANCHORS


(6-7/8 INCH, TWO STAGE LIMITED FREE-LIFT) (GC 070/080 LG)

12-8
3A280 09-98

CHAINS, PINS AND ANCHORS


(6-7/8 INCH, TWO STAGE LIMITED FREE-LIFT) (GC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A720 A720 A720 A720 A720
Group Number 2489 2743 2997 3251 3505
5 Chain 503511515 503511503 503511535 503511516 503511517

ITEM PART NO. DESCRIPTION QTY

1 907768400 Sheave ...................................................................................................................... 2


2 500352901 Bearing ...................................................................................................................... 2
3 449030041 Snap Ring.................................................................................................................. 2
4 449029010 Snap Ring.................................................................................................................. 2
5 b .. . . . Chain ......................................................................................................................... 2
6 015416200 Cotter Pin .................................................................................................................. 6
7 500401200 Pin ............................................................................................................................. 4
8 503431501 Anchor ....................................................................................................................... 2
9 449015087 Nut ............................................................................................................................. 4
10 a 502688906 Lockwasher (Vibration Proof) .................................................................................... 4

FOOTNOTES:
a Must Be Used In Pairs
b Refer to Table

12-9
6A143 09-96

LIFT CYLINDER ASSEMBLY


(TWO STAGE LIMITED FREE-LIFT) (GC 070/080 LG)

12-10
6A143 09-96

LIFT CYLINDER ASSEMBLY


(TWO STAGE LIMITED FREE-LIFT) (GC 070/080 LG)

LEFT HAND

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A720 A720 A720 A720 A720
Group Number 2489 2743 2997 3251 3505
Lift Cylinder 504463709 504463714 504463719 504463724 504463729
5 Rod 519478609 519478614 519478619 519478624 519478629
6 Tube 519472609 519472614 519472619 519472624 519472629

RIGHT HAND

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A720 A720 A720 A720 A720
Group Number 2489 2743 2997 3251 3505
Lift Cylinder 504462709 504462714 504462719 504462724 504462729
5 Rod 519478609 519478614 519478619 519478624 519478629
6 Tube 519471609 519471614 519471619 519471624 519471629

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 519469600 Gland.................................................................................................................... 1
2 .. . . . Wiper Ring ........................................................................................................... 1
3 .. . . . Rod Seal ............................................................................................................. 1
4 .. . . . O-Ring.................................................................................................................. 1
5 a .. . . . Rod....................................................................................................................... 1
6 a .. . . . Tube ..................................................................................................................... 1
7 502978503 Velocity Fuse (23 G.P.M.) ..................................................................................... 1
8 052645400 O-Ring ............................................................................................................. 1
9 .. . . . Wear Ring ............................................................................................................ 1
10 .. . . . Piston Seal ........................................................................................................... 1

505136055 Seal Kit (Includes Items 2-4, 9) ................................................................................. 1

FOOTNOTES:
a Refer to Table

NOTE:
Installation Sleeves are not included with packing kit. Order the following when required: 5064195-01 Sleeve-Piston
Seal, 5064195-02 Sleeve-Piston Rod

12-11
3D231 09-95

FORK CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (GC 070/080 LG)

12-12
3D231 09-95

FORK CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (GC 070/080 LG)

ITEM PART NO. DESCRIPTION QTY

1 520128601 Carriage (42 in. Wide) ............................................................................................... 1


2 932120906 Screw......................................................................................................................... 2
3 937501910 Nut ............................................................................................................................. 2
4 909086103 Shim (0.015 in.) ......................................................................................................... AR
4 909086102 Shim (0.030 in.) ......................................................................................................... AR
4 909086101 Shim (0.047 in.) ......................................................................................................... AR
4 909086104 Shim (0.125 in.) ......................................................................................................... AR
4 909086106 Shim (0.020 in.) ......................................................................................................... AR
4 909086105 Shim (0.31 in.) ........................................................................................................... AR
5 909482300 Roller ......................................................................................................................... 4
6 449022017 Lockwasher ............................................................................................................... 8
7 449001004 Capscrew................................................................................................................... 8
8 503185100 Plug ........................................................................................................................... 2
9 449029027 Retaining Ring ........................................................................................................... 6
10 907595300 Load Roller ................................................................................................................ 6

12-13
3B136 10-96

MAST ASSEMBLY
(6-7/8 INCH HIGH VISIBILITY, TWO STAGE FULL FREE-LIFT) (GC 070/080 LG)

12-14
3B136 10-96

MAST ASSEMBLY
(6-7/8 INCH HIGH VISIBILITY, TWO STAGE FULL FREE-LIFT) (GC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2616 2870 3124 3378 3632
Mast Assembly 523398002 523398003 523398004 523398005 523398006
1 Inner Mast 519547602 519547603 519547604 519547605 519547606
7 Outer Mast 519545602 519545603 519545604 519545605 519545606

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 932120906 Screw ................................................................................................................... 4
3 937501910 Nut........................................................................................................................ 4
4 907595300 Load Roller........................................................................................................... 4
5 449029027 Retaining Ring...................................................................................................... 4
6 503185100 Plug ...................................................................................................................... 4
7 a .. . . . Outer Mast ........................................................................................................... 1
8 919046300 Bushing ................................................................................................................ 2
9 015627900 Lube Fitting .......................................................................................................... 2
10 518998014 Bushing Kit (4 Halves).......................................................................................... 1
11 449001395 Capscrew ............................................................................................................. 4
12 061278400 Washer ................................................................................................................. 4
13 449001418 Capscrew ............................................................................................................. 2
14 502566904 Washer ................................................................................................................. 2
15 502314100 Shim ..................................................................................................................... 2
16 502313100 Wear Plate ........................................................................................................... 2
17 449002001 Capscrew ............................................................................................................. 1
18 .. . . . Lift Cylinder (☞ 6B55) ........................................................................................ 1
19 .. . . . Free-Lift Cylinder (☞ 6C62) ................................................................................ 1
20 519998601 Carriage (☞ 3D232) ........................................................................................... 1

FOOTNOTES:
a Refer to Table

12-15
3B136 09-98

LIFT CYLINDER GROUP


(6-7/8 INCH HIGH VISIBILITY, TWO STAGE FULL FREE-LIFT) (GC 070/080 LG)

12-16
3B136 09-98

LIFT CYLINDER GROUP


(6-7/8 INCH HIGH VISIBILITY, TWO STAGE FULL FREE-LIFT) (GC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2616 2870 3124 3378 3632
24 Hose Assembly 518746617 518746617 518746617 518746622 518746627

ITEM PART NO. DESCRIPTION QTY

1 449001016 Capscrew................................................................................................................... 2
2 506611100 Washer ...................................................................................................................... 2
3 502785100 Washer ...................................................................................................................... 2
4 449015020 Nut ............................................................................................................................. 2
5 449015029 Nut ............................................................................................................................. 2
6 030826300 Fitting......................................................................................................................... 1
7 503531500 Retainer ..................................................................................................................... 2
8 449022013 Lockwasher ............................................................................................................... 4
9 449001023 Capscrew................................................................................................................... 4
10 129991304 Hose Assembly.......................................................................................................... 1
11 .. . . . Lift Cylinder (☞ 6B55) ............................................................................................. 2
12 449001415 Capscrew................................................................................................................... 4
13 449022004 Lockwasher ............................................................................................................... 8
14 503532502 Plate (LH) .................................................................................................................. 1
15 503532501 Plate (RH).................................................................................................................. 1
16 502690914 Hose Assembly.......................................................................................................... 1
17 580009443 Fitting......................................................................................................................... 1
17 052645700 O-Ring.................................................................................................................. 1
18 500252114 Regulator (30 G.P.M.) ................................................................................................ 1
19 449001227 Capscrew................................................................................................................... 2
20 054291200 Fitting......................................................................................................................... 1
20 052645400 O-Ring.................................................................................................................. 1
21 517659609 Housing ..................................................................................................................... 1
22 052643500 Fitting......................................................................................................................... 1
22 052645500 O-Ring.................................................................................................................. 1
23 503907500 Tube........................................................................................................................... 1
24 b .. . . . Hose Assembly.......................................................................................................... 1
25 503512500 Strap .......................................................................................................................... 1
26 .. . . . Free-Lift Cylinder (☞ 6C62) ..................................................................................... 1
27 501817200 Spacer ....................................................................................................................... 1
28 a 502805902 Hose Assembly (Connecting Group) ......................................................................... 1
29 003338700 Hose (Order by Length)............................................................................................. AR
30 312850032 Strap Clamp............................................................................................................... 6
31 514835800 Fitting......................................................................................................................... 1
32 500154904 Fitting......................................................................................................................... 2
33 062159400 Clamp ........................................................................................................................ 5

FOOTNOTES:
a Mast to Control Valve
b Refer to Table

12-17
3B136 09-98

CHAINS, PINS AND ANCHORS


(6-7/8 INCH, TWO STAGE FULL FREE-LIFT) (GC 070/080 LG)

12-18
3B136 09-98

CHAINS, PINS AND ANCHORS


(6-7/8 INCH, TWO STAGE FULL FREE-LIFT) (GC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2616 2870 3124 3378 3632
17 Chain 503511530 503511522 503511523 503511511 503511531

ITEM PART NO. DESCRIPTION QTY

1 449001013 Capscrew................................................................................................................... 2
2 449022004 Lockwasher ............................................................................................................... 2
3 503463500 Retainer ..................................................................................................................... 1
4 506500500 Support...................................................................................................................... 1
5 501791200 Spacer ....................................................................................................................... 2
6 315711214 O-Ring ....................................................................................................................... 1
7 907768400 Sheave ...................................................................................................................... 2
8 500352901 Bearing ...................................................................................................................... 2
9 449030041 Snap Ring.................................................................................................................. 2
10 503464500 Shaft .......................................................................................................................... 2
11 449029010 Snap Ring.................................................................................................................. 2
12 015416200 Cotter Pin .................................................................................................................. 6
13 500401200 Pin ............................................................................................................................. 2
14 503431502 Anchor ....................................................................................................................... 2
15 449015087 Nut ............................................................................................................................. 4
16 a 502688906 Lockwasher (Vibration Proof) .................................................................................... 4
17 b .. . . . Chain ......................................................................................................................... 2
18 449076005 Lube Fitting................................................................................................................ 2
19 503430500 Anchor ....................................................................................................................... 2
20 502605502 Pin ............................................................................................................................. 2

FOOTNOTES:
a Must Be Used In Pairs
b Refer to Table

12-19
6B55 09-96

LIFT CYLINDER ASSEMBLY


(TWO STAGE FULL FREE-LIFT) (GC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2616 2870 3124 3378 3632
Lift Cylinder 503384706 503384711 503384716 503384721 503384726
8 Piston Rod 516171606 516171611 516171616 516171621 516171626
9 Cylinder 516184606 516184611 516184616 516184621 516184626

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 516181601 Gland.................................................................................................................... 1
2 .. . . . Wiper Ring ........................................................................................................... 1
3 .. . . . O-Ring.................................................................................................................. 1
4 .. . . . Rod Seal .............................................................................................................. 1
5 311104011 Screw ................................................................................................................... 1
6 .. . . . O-Ring.................................................................................................................. 1
7 502117902 Plug ...................................................................................................................... 2
8 a .. . . . Piston Rod............................................................................................................ 1
9 a .. . . . Cylinder ................................................................................................................ 1
10 .. . . . Wear Ring ............................................................................................................ 1
11 502978501 Velocity Fuse (10 G.P.M.) ..................................................................................... 1
12 052645400 O-Ring ............................................................................................................. 1

505136010 Packing Kit (Includes Items 2-4, 6, 10) ...................................................................... 1

FOOTNOTES:
a Refer to Table

12-20
NOTES

12-21
6C62 09-96

FREE-LIFT CYLINDER ASSEMBLY


(TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT)
(GC 070/080 LG)

12-22
6C62 09-96

FREE-LIFT CYLINDER ASSEMBLY


(TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT)
(GC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2616 2870 3124 3378 3632
Cylinder 504443710 504443715 504443720 504443725 504443730
7 Tube 516544610 516544615 516544620 516544625 516544630
8 Piston Rod 519418610 519418615 519418620 519418625 519418630

ITEM PART NO. DESCRIPTION QTY

a .. . . . Cylinder ..................................................................................................................... 1
1 516542603 Gland.................................................................................................................... 1
2 .. . . . Wiper Ring ........................................................................................................... 1
3 .. . . . Rod Seal .............................................................................................................. 1
4 .. . . . O-Ring.................................................................................................................. 1
5 .. . . . Back-Up Ring ....................................................................................................... 1
6 .. . . . O-Ring.................................................................................................................. 1
7 a .. . . . Tube ..................................................................................................................... 1
8 a .. . . . Piston Rod............................................................................................................ 1
9 502981502 Fuse (50 G.P.M.) .................................................................................................. 1
10 052645700 O-Ring ............................................................................................................. 1
11 501813201 Adapter................................................................................................................. 1
12 501753904 Screw ................................................................................................................... 1
12 502687901 Seal ...................................................................................................................... 1
13 311104011 Screw ................................................................................................................... 1

505136057 Packing Kit (Includes Items 2-6) ................................................................................ 1

FOOTNOTES:
a Refer to Table

NOTE:
Installation Sleeves are not included with packing kit. Order the following when required: 5064195-01 Sleeve-Piston
Seal, 5064195-02 Sleeve-Piston Rod

12-23
3D232 09-95

FORK CARRIAGE
(TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT)
(GC 070/080 LG)

12-24
3D232 09-95

FORK CARRIAGE
(TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT)
(GC 070/080 LG)

ITEM PART NO. DESCRIPTION QTY

1 519998601 Carriage (42 in. Wide) ............................................................................................... 1


2 932120906 Screw......................................................................................................................... 2
3 937501910 Nut ............................................................................................................................. 2
4 909086101 Shim (0.047 in.) ......................................................................................................... AR
4 909086103 Shim (0.015 in.) ......................................................................................................... AR
4 909086102 Shim (0.030 in.) ......................................................................................................... AR
4 909086104 Shim (0.125 in.) ......................................................................................................... AR
4 909086105 Shim (0.31 in.) ........................................................................................................... AR
4 909086106 Shim (0.020 in.) ......................................................................................................... AR
5 909482300 Roller ......................................................................................................................... 4
6 449022017 Lockwasher ............................................................................................................... 8
7 449001040 Capscrew................................................................................................................... 8
8 907595300 Load Roller ................................................................................................................ 6
9 449029027 Retaining Ring ........................................................................................................... 6
10 503185100 Plug ........................................................................................................................... 2

12-25
3C272 10-96

MAST ASSEMBLY
(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT) (GC 070/080 LG)

12-26
3C272 10-96

MAST ASSEMBLY
(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT) (GC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3886 4267 4648 5029 5410
Mast Assembly 523395002 523395003 523395004 523395005 523395006
1 Inner Mast 519583602 519583603 519583604 519583605 519583606
2 Intermediate Mast 519582602 519582603 519582604 519582605 519582606
3 Outer Mast 519453602 519453603 519453604 519453605 519453606

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 a .. . . . Intermediate Mast ................................................................................................ 1
3 a .. . . . Outer Mast ........................................................................................................... 1
4 932120906 Screw ................................................................................................................... 8
5 937501910 Nut........................................................................................................................ 8
6 907595300 Load Roller........................................................................................................... 8
7 449029027 Retaining Ring...................................................................................................... 8
8 503185100 Plug ...................................................................................................................... 8
9 919046300 Bushing ................................................................................................................ 2
10 015627900 Lube Fitting .......................................................................................................... 2
11 061278400 Washer ................................................................................................................. 4
12 449001395 Capscrew ............................................................................................................. 4
13 518998014 Bushing Kit (4 Halves).......................................................................................... 1
14 449001418 Capscrew ............................................................................................................. 4
15 502566904 Washer ................................................................................................................. 4
16 502314100 Shim ..................................................................................................................... 4
17 502313100 Wear Plate ........................................................................................................... 4
18 449002001 Capscrew ............................................................................................................. 1

FOOTNOTES:
a Refer to Table

12-27
3C272 10-96

LIFT CYLINDER GROUP


(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT) (GC 070/080 LG)

12-28
3C272 10-96

LIFT CYLINDER GROUP


(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT) (GC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3886 4267 4648 5029 5410
20 Hose Assembly 502764975 502764987 502764906 502764911 502764916
29 Hose Assembly 502765901 502765906 502765911 502765916 502765921

ITEM PART NO. DESCRIPTION QTY

1 449001016 Capscrew................................................................................................................... 4
2 506611100 Washer ...................................................................................................................... 2
3 502785100 Washer ...................................................................................................................... 2
4 500154904 Fitting......................................................................................................................... 2
5 503523500 Retainer ..................................................................................................................... 2
6 449022013 Lockwasher ............................................................................................................... 8
7 449001023 Capscrew................................................................................................................... 6
8 .. . . . Lift Cylinder (LH) (☞ 6C63) ..................................................................................... 2
9 .. . . . Lift Cylinder (RH) (☞ 6C63) ..................................................................................... 1
10 503518500 Bracket (LH) .............................................................................................................. 1
11 503517500 Bracket (RH) .............................................................................................................. 1
12 503520500 Bracket ...................................................................................................................... 1
13 449001415 Capscrew................................................................................................................... 2
14 449022004 Lockwasher ............................................................................................................... 8
15 503513500 Guard ........................................................................................................................ 1
16 503514500 Sheave ...................................................................................................................... 1
17 500072902 Washer ...................................................................................................................... 1
18 449029001 Snap Ring.................................................................................................................. 1
19 449001415 Capscrew................................................................................................................... 4
20 b .. . . . Hose Assembly.......................................................................................................... 1
21 501898927 Hose Assembly.......................................................................................................... 1
22 501898928 Hose Assembly.......................................................................................................... 1
23 080134900 Fitting......................................................................................................................... 1
23 052645700 O-Ring.................................................................................................................. 1
24 500252114 Regulator (30 G.P.M.) ................................................................................................ 1
25 449001227 Capscrew................................................................................................................... 2
26 520083823 Fitting......................................................................................................................... 1
27 517659609 Housing ..................................................................................................................... 1
28 052643500 Fitting......................................................................................................................... 1
28 052645500 O-Ring.................................................................................................................. 1
29 b .. . . . Hose Assembly.......................................................................................................... 1
30 501817200 Spacer ....................................................................................................................... 1
31 503512500 Strap .......................................................................................................................... 1
32 .. . . . Free-Lift Cylinder (☞ 6C62) ..................................................................................... 1
33 449015029 Nut ............................................................................................................................. 2
34 449015020 Nut ............................................................................................................................. 2
35 032982300 Fitting......................................................................................................................... 1
36 503516500 Bracket ...................................................................................................................... 1
37 a 502805901 Hose Assembly (Connecting Group) ......................................................................... 1
39 003338700 Hose (Order by Length)............................................................................................. AR
40 312850032 Strap Clamp............................................................................................................... 6

12-29
3C272 10-96

LIFT CYLINDER GROUP


(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT) (GC 070/080 LG)

ITEM PART NO. DESCRIPTION QTY

41 514835800 Fitting......................................................................................................................... 1
42 062159400 Clamp ........................................................................................................................ 5

FOOTNOTES:
a Mast to Control Valve
b Refer to Table

12-30
NOTES

12-31
3C272 10-96

CHAINS, PINS, AND ANCHORS


(6-7/8 INCH, THREE STAGE FULL FREE-LIFT) (GC 070/080 LG)

12-32
3C272 10-96

CHAINS, PINS, AND ANCHORS


(6-7/8 INCH, THREE STAGE FULL FREE-LIFT) (GC 070/080 LG)

FRONT

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3886 4267 4648 5029 5410
18 Chain 503511555 503511556 503511557 503511558 503511502

REAR

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3886 4267 4648 5029 5410
19 Chain 503511512 503511514 503511517 503511519 503511522

ITEM PART NO. DESCRIPTION QTY

1 449001013 Capscrew................................................................................................................... 2
2 449022004 Lockwasher ............................................................................................................... 2
3 503463500 Retainer ..................................................................................................................... 1
4 506500500 Support...................................................................................................................... 1
5 501791200 Spacer ....................................................................................................................... 2
6 315711214 O-Ring ....................................................................................................................... 1
7 503431501 Anchor ....................................................................................................................... 2
8 907768400 Sheave ...................................................................................................................... 4
9 500352901 Bearing ...................................................................................................................... 4
10 449030041 Snap Ring.................................................................................................................. 4
11 449029010 Snap Ring.................................................................................................................. 4
12 503464500 Shaft .......................................................................................................................... 1
13 015416200 Cotter Pin .................................................................................................................. 10
14 500401200 Pin ............................................................................................................................. 6
15 503431502 Anchor ....................................................................................................................... 2
16 449015087 Nut ............................................................................................................................. 8
17 a 502688906 Lockwasher (Vibration Proof) .................................................................................... 8
18 b .. . . . Chain ......................................................................................................................... 2
19 b .. . . . Chain ......................................................................................................................... 2
20 503430500 Anchor ....................................................................................................................... 2
21 449076005 Lube Fitting................................................................................................................ 2
22 502605502 Pin ............................................................................................................................. 2

FOOTNOTES:
a Must Be Used In Pairs
b Refer to Table

12-33
6C63 09-96

LIFT CYLINDER ASSEMBLY


(THREE STAGE FULL FREE-LIFT) (GC 070/080 LG)

12-34
6C63 09-96

LIFT CYLINDER ASSEMBLY


(THREE STAGE FULL FREE-LIFT) (GC 070/080 LG)

LEFT HAND

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3886 4267 4648 5029 5410
Lift Cylinder 504463710 504463715 504463720 504463725 504463730
5 Rod 519478610 519478615 519478620 519478625 519478630
6 Tube 519472610 519472615 519472620 519472625 519472630

RIGHT HAND

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3886 4267 4648 5029 5410
Lift Cylinder 504462710 504462715 504462720 504462725 504462730
5 Rod 519478610 519478615 519478620 519478625 519478630
6 Tube 519471610 519471615 519471620 519471625 519471630

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 519469600 Gland.................................................................................................................... 1
2 .. . . . Wiper Ring ........................................................................................................... 1
3 .. . . . Rod Seal .............................................................................................................. 1
4 .. . . . O-Ring.................................................................................................................. 1
5 a .. . . . Rod....................................................................................................................... 1
6 a .. . . . Tube ..................................................................................................................... 1
7 502978503 Velocity Fuse (23 G.P.M.) ..................................................................................... 1
8 052645400 O-Ring ............................................................................................................. 1
9 .. . . . Wear Ring ............................................................................................................ 1
10 .. . . . Piston Seal ........................................................................................................... 1

505136055 Seal Kit (Includes Items 2-4, 9) ................................................................................. 1

FOOTNOTES:
a Refer to Table

NOTE:
Installation Sleeves are not included with packing kit. Order the following when required: 5064195-01 Sleeve-Piston
Seal, 5064195-02 Sleeve-Piston Rod

12-35
6C62 09-96

FREE-LIFT CYLINDER ASSEMBLY


(TWO AND THREE STAGE FULL FREE-LIFT) (GC 070/080 LG)

12-36
6C62 09-96

FREE-LIFT CYLINDER ASSEMBLY


(TWO AND THREE STAGE FULL FREE-LIFT) (GC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3886 4267 4648 5029 5410
Cylinder 504443710 504443715 504443720 504443725 504443730
7 Tube 516544610 516544615 516544620 516544625 516544630
8 Piston Rod 519418610 519418615 519418620 519418625 519418630

ITEM PART NO. DESCRIPTION QTY

a .. . . . Cylinder ..................................................................................................................... 1
1 516542603 Gland.................................................................................................................... 1
2 .. . . . Wiper Ring ........................................................................................................... 1
3 .. . . . Rod Seal .............................................................................................................. 1
4 .. . . . O-Ring.................................................................................................................. 1
5 .. . . . Back-Up Ring ....................................................................................................... 1
6 .. . . . O-Ring.................................................................................................................. 1
7 a .. . . . Tube ..................................................................................................................... 1
8 a .. . . . Piston Rod............................................................................................................ 1
9 502981502 Fuse (50 G.P.M.) .................................................................................................. 1
10 052645700 O-Ring ............................................................................................................. 1
11 501813201 Adapter................................................................................................................. 1
12 501753904 Screw ................................................................................................................... 1
12 502687901 Seal ...................................................................................................................... 1
13 311104011 Screw ................................................................................................................... 1

505136057 Packing Kit (Includes Items 2-6) ................................................................................ 1

FOOTNOTES:
a Refer to Table

NOTE:
Installation Sleeves are not included with packing kit. Order the following when required: 5064195-01 Sleeve-Piston
Seal, 5064195-02 Sleeve-Piston Rod

12-37
3D232 09-95

FORK CARRIAGE
(TWO AND THREE STAGE FULL FREE-LIFT) (GC 070/080 LG)

12-38
3D232 09-95

FORK CARRIAGE
(TWO AND THREE STAGE FULL FREE-LIFT) (GC 070/080 LG)

ITEM PART NO. DESCRIPTION QTY

1 519998601 Carriage (42 in. Wide) ............................................................................................... 1


2 932120906 Screw......................................................................................................................... 2
3 937501910 Nut ............................................................................................................................. 2
4 909086101 Shim (0.047 in.) ......................................................................................................... AR
4 909086102 Shim (0.030 in.) ......................................................................................................... AR
4 909086103 Shim (0.015 in.) ......................................................................................................... AR
4 909086104 Shim (0.125 in.) ......................................................................................................... AR
4 909086105 Shim (0.31 in.) ........................................................................................................... AR
4 909086106 Shim (0.020 in.) ......................................................................................................... AR
5 909482300 Roller ......................................................................................................................... 4
6 449022017 Lockwasher ............................................................................................................... 8
7 449001040 Capscrew................................................................................................................... 8
8 907595300 Load Roller ................................................................................................................ 6
9 449029027 Retaining Ring ........................................................................................................... 6
10 503185100 Plug ........................................................................................................................... 2

12-39
3A257 10-96

MAST ASSEMBLY
(6-7/8 INCH HIGH VISIBILITY, TWO STAGE LIMITED FREE-LIFT) (GC 100/120 MG)

12-40
3A257 10-96

MAST ASSEMBLY
(6-7/8 INCH HIGH VISIBILITY, TWO STAGE LIMITED FREE-LIFT) (GC 100/120 MG)

GC 100 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A720 A720 A720 A720 A720
Group Number 2388 2642 2896 3150 3404
Mast Assembly 522919002 522919003 522919004 522919005 522919006
1 Inner Mast 519631602 519631603 519631604 519631605 519631606
7 Outer Mast 519488602 519488603 519488604 519488605 519488606

GC 120 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A720 A720 A720 A720 A720
Group Number 2235 2489 2743 2997 3251
Mast Assembly 522920002 522920003 522920004 522920005 522920006
1 Inner Mast 519631602 519631603 519631604 519631605 519631606
7 Outer Mast 519488602 519488603 519488604 519488605 519488606

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 932120906 Screw ................................................................................................................... 4
3 937501910 Nut........................................................................................................................ 4
4 907595300 Load Roller........................................................................................................... 4
5 449029027 Retaining Ring...................................................................................................... 4
6 503185100 Plug ...................................................................................................................... 4
7 a .. . . . Outer Mast ........................................................................................................... 1
8 919046300 Bushing ................................................................................................................ 2
9 015627900 Lube Fitting .......................................................................................................... 2
10 061278400 Washer ................................................................................................................. 4
11 449001395 Capscrew ............................................................................................................. 4
12 518998014 Bushing Kit (4 Halves).......................................................................................... 1
13 449001418 Capscrew ............................................................................................................. 2
14 502566904 Washer ................................................................................................................. 2
15 502314100 Shim ..................................................................................................................... 2
16 502313100 Wear Plate ........................................................................................................... 2
17 .. . . . Lift Cylinder (RH and LH) (☞ 6A142) ................................................................. 2
18 .. . . . Lift Cylinder (RH and LH) (☞ 6A129) ................................................................. 2
19 516713601 Carriage (☞ 3D96) ............................................................................................. 2

FOOTNOTES:
a Refer to Table

12-41
3A257 10-96

LIFT CYLINDER GROUP


(6-7/8 INCH, TWO STAGE LIMITED FREE-LIFT) (GC 100/120 MG)

12-42
3A257 10-96

LIFT CYLINDER GROUP


(6-7/8 INCH, TWO STAGE LIMITED FREE-LIFT) (GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

1 449001016 Capscrew................................................................................................................... 2
2 506611100 Washer ...................................................................................................................... 2
3 502785100 Washer ...................................................................................................................... 2
4 503837202 Washer ...................................................................................................................... AR
5 500154904 Fitting......................................................................................................................... 2
6 062159400 Clamp ........................................................................................................................ 5
7 504406500 Retainer (RH) ............................................................................................................ 1
7 504407500 Retainer (LH) ............................................................................................................. 1
8 449022013 Lockwasher ............................................................................................................... 4
9 449001023 Capscrew................................................................................................................... 4
10 052229600 Fitting......................................................................................................................... 1
11 502690901 Hose Assembly.......................................................................................................... 1
12 514835800 Fitting......................................................................................................................... 1
13 .. . . . Lift Cylinder (LH) (GC 100 MG) (☞ 6A142) ............................................................. 1
13 .. . . . Lift Cylinder (LH) (GC 120 MG) (☞ 6A129) ............................................................. 1
14 .. . . . Lift Cylinder (RH) (GC 100 MG) (☞ 6A142) ............................................................ 1
14 .. . . . Lift Cylinder (RH) (GC 120 MG) (☞ 6A129) ............................................................ 1
15 003338700 Hose (Order by Length)............................................................................................. AR
16 503445500 Bracket (LH) .............................................................................................................. 1
17 502805902 Hose Assembly (Connecting Group) (Mast to Control Valve).................................... 1
18 503446500 Bracket (RH) .............................................................................................................. 1
19 449022004 Lockwasher ............................................................................................................... 6
20 449001415 Capscrew................................................................................................................... 4
21 500111902 Fitting......................................................................................................................... 1
21 052645700 O-Ring.................................................................................................................. 1
22 500252114 Regulator (30 G.P.M.) ................................................................................................ 1
23 503260502 Housing ..................................................................................................................... 1
24 312850032 Strap Clamp............................................................................................................... 6
25 502690908 Hose Assembly.......................................................................................................... 1
26 052643400 Fitting......................................................................................................................... 1
26 052645400 O-Ring.................................................................................................................. 1
27 449001227 Capscrew................................................................................................................... 2

12-43
3A257 10-96

CHAINS, PINS AND ANCHORS


(6-7/8 INCH, TWO STAGE LIMITED FREE-LIFT) (GC 100/120 MG)

12-44
3A257 10-96

CHAINS, PINS AND ANCHORS


(6-7/8 INCH, TWO STAGE LIMITED FREE-LIFT) (GC 100/120 MG)

GC 100 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A720 A720 A720 A720 A720
Group Number 2388 2642 2896 3150 3404
5 Chain 500076511 500076513 500076516 500076518 500076521

GC 120 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A720 A720 A720 A720 A720
Group Number 2235 2489 2743 2997 3251
5 Chain 500076511 500076513 500076516 500076518 500076521

ITEM PART NO. DESCRIPTION QTY

1 503670500 Sheave ...................................................................................................................... 2


2 500352901 Bearing ...................................................................................................................... 2
3 449030041 Snap Ring.................................................................................................................. 2
4 449029010 Snap Ring.................................................................................................................. 2
5 b .. . . . Chain ......................................................................................................................... 2
6 015416200 Cotter Pin .................................................................................................................. 4
7 502605501 Pin ............................................................................................................................. 4
8 503815501 Anchor ....................................................................................................................... 2
9 449015087 Nut ............................................................................................................................. 4
10 a 502688906 Lockwasher (Vibration Proof) .................................................................................... 4

FOOTNOTES:
a Must Be Used In Pairs
b Refer to Table

12-45
6A142 09-96

LIFT CYLINDER ASSEMBLY


(TWO STAGE LIMITED FREE-LIFT) (GC 100 MG)

12-46
6A142 09-96

LIFT CYLINDER ASSEMBLY


(TWO STAGE LIMITED FREE-LIFT) (GC 100 MG)

LEFT HAND

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A720 A720 A720 A720 A720
Group Number 2388 2642 2896 3150 3404
Lift Cylinder 504496709 504496714 504496719 504496724 504496729
5 Piston Rod 519481608 519481613 519481618 519481623 519481628
6 Tube 519476608 519476613 519476618 519476623 519476628
7 Spacer 504362211 504362211 504362211 504362211 504362211

RIGHT HAND

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A720 A720 A720 A720 A720
Group Number 2388 2642 2896 3150 3404
Lift Cylinder 504495709 504495714 504495719 504495724 504495729
5 Piston Rod 519481608 519481613 519481618 519481623 519481628
6 Tube 519475608 519475613 519475618 519475623 519475628
7 Spacer 504362211 504362211 504362211 504362211 504362211

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 519470600 Gland.................................................................................................................... 1
2 .. . . . Wiper Ring ........................................................................................................... 1
3 .. . . . Rod Seal .............................................................................................................. 1
4 .. . . . O-Ring.................................................................................................................. 1
5 a .. . . . Piston Rod............................................................................................................ 1
6 a .. . . . Tube ..................................................................................................................... 1
7 a .. . . . Spacer.................................................................................................................. 1
8 502978503 Velocity Fuse (23 G.P.M.) ..................................................................................... 1
9 052645400 O-Ring ............................................................................................................. 1
10 .. . . . Wear Ring ............................................................................................................ 1
11 .. . . . Piston Seal ........................................................................................................... 1

505136056 Seal Kit (Includes Items 2-4, 10-11) .......................................................................... 1

FOOTNOTES:
a Refer to Table

NOTE:
Installation Sleeves are not included with packing kit. Order the following when required: 5064195-01 Sleeve-Piston
Seal, 5064195-02 Sleeve-Piston Rod

12-47
6A129 07-94

LIFT CYLINDER ASSEMBLY


(TWO STAGE LIMITED FREE-LIFT) (GC 120 MG)

12-48
6A129 07-94

LIFT CYLINDER ASSEMBLY


(TWO STAGE LIMITED FREE-LIFT) (GC 120 MG)

LEFT HAND

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A720 A720 A720 A720 A720
Group Number 2235 2489 2743 2997 3251
Lift Cylinder 504507710 504507715 504507720 504507725 504507730
5 Piston Rod 519481608 519481613 519481618 519481623 519481628
6 Tube 519476608 519476613 519476618 519476623 519476628
7 Spacer 504362203 504362203 504362203 504362203 504362203

RIGHT HAND

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A720 A720 A720 A720 A720
Group Number 2235 2489 2743 2997 3251
Lift Cylinder 504505710 504505715 504505720 504505725 504505730
5 Piston Rod 519481608 519481613 519481618 519481623 519481628
6 Tube 519475608 519475613 519475618 519475623 519475628
7 Spacer 504362203 504362203 504362203 504362203 504362203

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 519470600 Gland.................................................................................................................... 1
2 .. . . . Wiper Ring ........................................................................................................... 1
3 .. . . . Rod Seal .............................................................................................................. 1
4 .. . . . O-Ring.................................................................................................................. 1
5 a .. . . . Piston Rod............................................................................................................ 1
6 a .. . . . Tube ..................................................................................................................... 1
7 a .. . . . Spacer.................................................................................................................. 1
8 502978503 Velocity Fuse (23 G.P.M.) ..................................................................................... 1
9 052645400 O-Ring ............................................................................................................. 1
10 .. . . . Wear Ring ............................................................................................................ 1
11 .. . . . Piston Seal ........................................................................................................... 1

505136056 Seal Kit (Includes Items 2-4, 10-11) .......................................................................... 1

FOOTNOTES:
a Refer to Table

NOTE:
Installation Sleeves are not included with packing kit. Order the following when required: 5064195-01 Sleeve-Piston
Seal, 5064195-02 Sleeve-Piston Rod

12-49
3D94 09-95

FORK CARRIAGE
(TWO STAGE LIMITED FREE-LIFT AND THREE STAGE FULL FREE-LIFT)
(GC 100 MG)

12-50
3D94 09-95

FORK CARRIAGE
(TWO STAGE LIMITED FREE-LIFT AND THREE STAGE FULL FREE-LIFT)
(GC 100 MG)

ITEM PART NO. DESCRIPTION QTY

1 516713601 Carriage (48 in. Wide) ............................................................................................... 1


2 903963500 Stud ........................................................................................................................... 2
3 500022307 Roller (3.243 in.-3.253 in. Dia.) ................................................................................. 2
3 500022306 Roller (3.289 in.-3.301 in. Dia.) ................................................................................. 2
3 500022305 Roller (3.386 in.-3.396 in. Dia.) ................................................................................. 2
3 500022301 Roller (3.433 in.-3.443 in. Dia.) ................................................................................. 2
3 500022302 Roller (3.495 in.-3.505 in. Dia.) ................................................................................. 2
3 500022303 Roller (3.557 in.-3.567 in. Dia.) ................................................................................. 2
3 500022304 Roller (3.620 in.-3.630 in. Dia.) ................................................................................. 2
4 500268100 Washer ...................................................................................................................... 2
5 500227910 Snap Ring.................................................................................................................. 2
6 449076005 Lube Fitting................................................................................................................ 2
7 932120906 Screw......................................................................................................................... 2
8 937501910 Nut ............................................................................................................................. 2
9 909086101 Shim (0.047 in.) ......................................................................................................... AR
9 909086102 Shim (0.030 in.) ......................................................................................................... AR
9 909086103 Shim (0.015 in.) ......................................................................................................... AR
9 909086104 Shim (0.125 in.) ......................................................................................................... AR
9 909086105 Shim (0.31 in.) ........................................................................................................... AR
9 909086106 Shim (0.020 in.) ......................................................................................................... AR
10 909482300 Roller ......................................................................................................................... 2
11 449022017 Lockwasher ............................................................................................................... 4
12 449001004 Capscrew................................................................................................................... 4
13 503185100 Plug ........................................................................................................................... 2
14 449029027 Retaining Ring ........................................................................................................... 6
15 907595300 Load Roller ................................................................................................................ 6

12-51
3D96 09-95

FORK CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (GC 120 MG)

12-52
3D96 09-95

FORK CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (GC 120 MG)

ITEM PART NO. DESCRIPTION QTY

1 516714601 Carriage (48 in. Wide) ............................................................................................... 1


2 932120906 Screw......................................................................................................................... 2
3 937501910 Nut ............................................................................................................................. 2
4 503963500 Stud ........................................................................................................................... 2
5 500022301 Roller (3.433 in.-3.443 in. Dia.) ................................................................................. 2
5 500022302 Roller (3.495 in.-3.505 in. Dia.) ................................................................................. 2
5 500022303 Roller (3.557 in.-3.567 in. Dia.) ................................................................................. 2
5 500022304 Roller (3.620 in.-3.630 in. Dia.) ................................................................................. 2
5 500022305 Roller (3.386 in.-3.396 in. Dia.) ................................................................................. 2
5 500022306 Roller (3.289 in.-3.301 in. Dia.) ................................................................................. 2
5 500022307 Roller (3.243 in.-3.253 in. Dia.) ................................................................................. 2
6 500268100 Washer ...................................................................................................................... 2
7 500227910 Snap Ring.................................................................................................................. 2
8 449076005 Lube Fitting................................................................................................................ 2
9 907595300 Load Roller ................................................................................................................ 6
10 449029027 Retaining Ring ........................................................................................................... 6
11 503185100 Plug ........................................................................................................................... 2
12 909086101 Shim (0.047 in.) ......................................................................................................... AR
12 909086102 Shim (0.030 in.) ......................................................................................................... AR
12 909086103 Shim (0.015 in.) ......................................................................................................... AR
12 909086104 Shim (0.125 in.) ......................................................................................................... AR
12 909086105 Shim (0.31 in.) ........................................................................................................... AR
12 909086106 Shim (0.020 in.) ......................................................................................................... AR
13 909482300 Roller ......................................................................................................................... 2
14 449022017 Lockwasher ............................................................................................................... 4
15 449001004 Capscrew................................................................................................................... 4

12-53
3B117 10-96

MAST ASSEMBLY
(6-7/8 INCH HIGH VISIBILITY, TWO STAGE FULL FREE-LIFT) (GC 100/120 MG)

12-54
3B117 10-96

MAST ASSEMBLY
(6-7/8 INCH HIGH VISIBILITY, TWO STAGE FULL FREE-LIFT) (GC 100/120 MG)

GC 100 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2464 2718 2972 3226 3480
Mast Assembly 522941002 522941003 522941004 522941005 522941006
1 Inner Mast 519548602 519548603 519548604 519548605 519548606
7 Outer Mast 519545602 519545603 519545604 519545605 519545606

GC 120 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2388 2642 2896 3150 3404
Mast Assembly 522942002 522942003 522942004 522942005 522942006
1 Inner Mast 519548602 519548603 519548604 519548605 519548606
7 Outer Mast 519545602 519545603 519545604 519545605 519545606

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 932120906 Screw ................................................................................................................... 4
3 937501910 Nut........................................................................................................................ 4
4 907595300 Load Roller........................................................................................................... 4
5 449029027 Retaining Ring...................................................................................................... 4
6 503185100 Plug ...................................................................................................................... 4
7 a .. . . . Outer Mast ........................................................................................................... 1
8 919046300 Bushing ................................................................................................................ 2
9 015627900 Lube Fitting .......................................................................................................... 2
10 518998014 Bushing Kit (4 Halves).......................................................................................... 1
11 449001395 Capscrew ............................................................................................................. 4
12 061278400 Washer ................................................................................................................. 4
13 449001418 Capscrew ............................................................................................................. 2
14 502566904 Washer ................................................................................................................. 2
15 502314100 Shim ..................................................................................................................... 2
16 502313100 Wear Plate ........................................................................................................... 2
17 449002001 Capscrew ............................................................................................................. 1
18 .. . . . Lift Cylinder (☞ 6B38) ........................................................................................ 1
19 .. . . . Free-Lift Cylinder (☞ 6C60) ................................................................................ 1
20 516715601 Carriage (☞ 3D95) ............................................................................................. 1

FOOTNOTES:
a Refer to Table

12-55
3B117 10-96

LIFT CYLINDER GROUP


(6-7/8 INCH, TWO STAGE FULL FREE-LIFT) (GC 100/120 MG)

12-56
3B117 10-96

LIFT CYLINDER GROUP


(6-7/8 INCH, TWO STAGE FULL FREE-LIFT) (GC 100/120 MG)

GC 100 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2464 2718 2972 3226 3480
24 Hose Assembly 518746617 518746617 518746617 518746622 518746627

GC 120 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2388 2642 2896 3150 3404
24 Hose Assembly 518746617 518746617 518746617 518746622 518746627

ITEM PART NO. DESCRIPTION QTY

1 449001016 Capscrew................................................................................................................... 2
2 506611100 Washer ...................................................................................................................... 2
3 502785100 Washer ...................................................................................................................... 2
4 449015020 Nut ............................................................................................................................. 2
5 449015029 Nut ............................................................................................................................. 2
6 030826300 Fitting......................................................................................................................... 1
7 506517500 Retainer (LH) ............................................................................................................. 2
8 449022013 Lockwasher ............................................................................................................... 4
9 449001023 Capscrew................................................................................................................... 4
10 129991304 Hose Assembly.......................................................................................................... 1
11 .. . . . Lift Cylinder (GC 100 MG) (☞ 6B38) ....................................................................... 2
11 .. . . . Lift Cylinder (GC 120 MG) (☞ 6B37) ....................................................................... 2
12 449001415 Capscrew................................................................................................................... 4
13 449022004 Lockwasher ............................................................................................................... 6
14 503518502 Plate (LH) .................................................................................................................. 1
15 503517501 Plate (RH).................................................................................................................. 1
16 502690914 Hose Assembly.......................................................................................................... 1
17 500111902 Fitting......................................................................................................................... 1
17 052645700 O-Ring.................................................................................................................. 1
18 500252114 Regulator ................................................................................................................... 1
19 449001227 Capscrew................................................................................................................... 2
20 054291200 Fitting......................................................................................................................... 1
20 052645400 O-Ring.................................................................................................................. 1
21 517659609 Housing ..................................................................................................................... 1
22 052643500 Fitting......................................................................................................................... 1
22 052645500 O-Ring.................................................................................................................. 1
23 503907500 Tube........................................................................................................................... 1
24 a .. . . . Hose Assembly.......................................................................................................... 1
25 503512500 Strap .......................................................................................................................... 1
26 .. . . . Free-Lift Cylinder (☞ 6C60) ..................................................................................... 1

12-57
3B117 10-96

LIFT CYLINDER GROUP


(6-7/8 INCH, TWO STAGE FULL FREE-LIFT) (GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

27 501817200 Spacer ....................................................................................................................... 1


28 502805902 Hose Assembly (Connecting Group) (Mast to Control Valve).................................... 1

FOOTNOTES:
a Refer to Table

12-58
NOTES

12-59
3B117 10-96

CHAINS, PINS AND ANCHORS


(6-7/8 INCH HIGH, TWO STAGE FULL FREE-LIFT) (GC 100/120 MG)

12-60
3B117 10-96

CHAINS, PINS AND ANCHORS


(6-7/8 INCH HIGH, TWO STAGE FULL FREE-LIFT) (GC 100/120 MG)

GC 100 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2464 2718 2972 3226 3480
17 Chain 500076555 500076556 500076557 500076558 500076502

GC 120 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2388 2642 2896 3150 3404
17 Chain 500076555 500076556 500076557 500076558 500076502

ITEM PART NO. DESCRIPTION QTY

1 449001013 Capscrew................................................................................................................... 2
2 449022004 Lockwasher ............................................................................................................... 2
3 503463500 Retainer ..................................................................................................................... 1
4 516671600 Sheave ...................................................................................................................... 1
5 501791200 Spacer ....................................................................................................................... 2
6 315711206 O-Ring ....................................................................................................................... 1
7 503670500 Sheave ...................................................................................................................... 2
8 500352901 Bearing ...................................................................................................................... 2
9 449030041 Snap Ring.................................................................................................................. 2
10 503464500 Shaft .......................................................................................................................... 1
11 449029010 Snap Ring.................................................................................................................. 2
12 015416200 Cotter Pin .................................................................................................................. 6
13 502605501 Pin ............................................................................................................................. 2
14 503815502 Anchor ....................................................................................................................... 2
15 449015087 Nut ............................................................................................................................. 4
16 a 502688906 Lockwasher (Vibration Proof) .................................................................................... 4
17 b .. . . . Chain ......................................................................................................................... 2
18 449076005 Lube Fitting................................................................................................................ 2
19 503848500 Anchor ....................................................................................................................... 2
20 502605501 Pin ............................................................................................................................. 2

FOOTNOTES:
a Must Be Used In Pairs
b Refer to Table

12-61
6B38 09-95

LIFT CYLINDER ASSEMBLY


(TWO STAGE FULL FREE-LIFT) (GC 100 MG)

12-62
6B38 09-95

LIFT CYLINDER ASSEMBLY


(TWO STAGE FULL FREE-LIFT) (GC 100 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2464 2718 2972 3226 3480
Lift Cylinder 503389707 503389712 503389717 503389722 503389727
8 Piston Rod 516871606 516871611 516871616 516871621 516871626
9 Tube 516548609 516548614 516548619 516548624 516548629
10 Spacer 506554501 506554501 506554501 506554501 506554501

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 516872600 Gland.................................................................................................................... 1
2 .. . . . Wiper Ring ........................................................................................................... 1
3 .. . . . Rod Seal .............................................................................................................. 1
4 .. . . . O-Ring.................................................................................................................. 1
5 311104011 Screw (Cup Point) ................................................................................................ 1
6 .. . . . O-Ring.................................................................................................................. 1
6 .. . . . Back-Up Ring ....................................................................................................... 1
7 502117902 Plug ...................................................................................................................... 2
8 a .. . . . Piston Rod............................................................................................................ 1
9 a .. . . . Tube ..................................................................................................................... 1
10 a .. . . . Spacer.................................................................................................................. 1
11 502978503 Velocity Fuse (23 G.P.M.) ..................................................................................... 1
12 052645400 O-Ring ............................................................................................................. 1
13 .. . . . Wear Ring ............................................................................................................ 1

505136017 Packing Kit (Includes Items 2-4, 6, 13) ...................................................................... 1

FOOTNOTES:
a Refer to Table

NOTE:
Installation Sleeves are not included with packing kit. Order the following when required: 5064195-01 Sleeve-Piston
Seal, 5064195-02 Sleeve-Piston Rod

12-63
6B37 09-95

LIFT CYLINDER ASSEMBLY


(TWO STAGE FULL FREE-LIFT) (GC 120 MG)

12-64
6B37 09-95

LIFT CYLINDER ASSEMBLY


(TWO STAGE FULL FREE-LIFT) (GC 120 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2388 2642 2896 3150 3404
Lift Cylinder 504546707 504546712 504546717 504546722 504546727
8 Piston Rod 516871606 516871611 516871616 516871621 516871626
9 Tube 516548609 516548614 516548619 516548624 516548629
10 Spacer 506554502 506554502 506554502 506554502 506554502

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 516872600 Gland.................................................................................................................... 1
2 .. . . . Wiper Ring ........................................................................................................... 1
3 .. . . . Rod Seal .............................................................................................................. 1
4 .. . . . O-Ring.................................................................................................................. 1
5 311104011 Screw (Cup Point) ................................................................................................ 1
6 .. . . . O-Ring.................................................................................................................. 1
6 .. . . . Back-Up Ring ....................................................................................................... 1
7 502117902 Plug ...................................................................................................................... 2
8 a .. . . . Piston Rod............................................................................................................ 1
9 a .. . . . Tube ..................................................................................................................... 1
10 a .. . . . Spacer.................................................................................................................. 1
11 502978503 Velocity Fuse (23 G.P.M.) ..................................................................................... 1
12 052645400 O-Ring ............................................................................................................. 1
13 .. . . . Wear Ring ............................................................................................................ 1

505136017 Packing Kit (Includes Items 2-4, 6, 13) ...................................................................... 1

FOOTNOTES:
a Refer to Table

NOTE:
Installation Sleeves are not included with packing kit. Order the following when required: 5064195-01 Sleeve-Piston
Seal, 5064195-02 Sleeve-Piston Rod

12-65
6C60 09-96

FREE LIFT CYLINDER ASSEMBLY


(TWO AND THREE STAGE FULL FREE-LIFT) (GC 100/120 MG)

12-66
6C60 09-96

FREE LIFT CYLINDER ASSEMBLY


(TWO AND THREE STAGE FULL FREE-LIFT) (GC 100/120 MG)

GC 100 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2464 2718 2972 3226 3480
Free-Lift Cylinder 503350707 503350712 503350717 503350722 503350727
6 Piston Rod 516770607 516770612 516770617 516770622 516770627
7 Tube 516544607 516544612 516544617 516544622 516544627

GC 120 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2388 2642 2896 3150 3404
Free-Lift Cylinder 503350707 503350712 503350717 503350722 503350727
6 Piston Rod 516770607 516770612 516770617 516770622 516770627
7 Tube 516544607 516544612 516544617 516544622 516544627

ITEM PART NO. DESCRIPTION QTY

a .. . . . Free-Lift Cylinder ....................................................................................................... 1


1 516542602 Gland.................................................................................................................... 1
2 .. . . . Wiper Ring ........................................................................................................... 1
3 .. . . . Seal (Ram Tube) .................................................................................................. 1
4 .. . . . O-Ring.................................................................................................................. 1
5 .. . . . O-Ring.................................................................................................................. 1
5 .. . . . Back-Up Ring ....................................................................................................... 1
6 a .. . . . Piston Rod............................................................................................................ 1
7 a .. . . . Tube ..................................................................................................................... 1
8 502981503 Fuse (60 G.P.M.) .................................................................................................. 1
9 052645400 O-Ring ............................................................................................................. 1
10 501813201 Adapter................................................................................................................. 1
11 501753904 Screw ................................................................................................................... 1
11 502687901 Seal ...................................................................................................................... 1
12 311104011 Screw ................................................................................................................... 1

505136016 Packing Kit (Includes Items 2-5) ................................................................................ 1

FOOTNOTES:
a Refer to Table

12-67
3D95 09-95

FORK CARRIAGE
(TWO STAGE FULL FREE-LIFT) (GC 100/120 MG)

12-68
3D95 09-95

FORK CARRIAGE
(TWO STAGE FULL FREE-LIFT) (GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

1 516715601 Carriage (48 in. Wide) ............................................................................................... 1


2 503963500 Stud ........................................................................................................................... 2
3 500022301 Roller (3.433 in.-3.443 in. Dia.) ................................................................................. 2
3 500022302 Roller (3.495 in.-3.505 in. Dia.) ................................................................................. 2
3 500022303 Roller (3.557 in.-3.567 in. Dia.) ................................................................................. 2
3 500022304 Roller (3.620 in.-3.630 in. Dia.) ................................................................................. 2
3 500022305 Roller (3.386 in.-3.396 in. Dia.) ................................................................................. 2
3 500022306 Roller (3.289 in.-3.301 in. Dia.) ................................................................................. 2
3 500022307 Roller (3.243 in.-3.253 in. Dia.) ................................................................................. 2
4 500268100 Washer ...................................................................................................................... 2
5 500227910 Snap Ring.................................................................................................................. 2
6 449076005 Lube Fitting................................................................................................................ 2
7 932120906 Screw......................................................................................................................... 2
8 937501910 Nut ............................................................................................................................. 2
9 909086101 Shim (0.047 in.) ......................................................................................................... AR
9 909086102 Shim (0.030 in.) ......................................................................................................... AR
9 909086103 Shim (0.015 in.) ......................................................................................................... AR
9 909086104 Shim (0.125 in.) ......................................................................................................... AR
9 909086105 Shim (0.31 in.) ........................................................................................................... AR
9 909086106 Shim (0.020 in.) ......................................................................................................... AR
10 909482300 Roller ......................................................................................................................... 2
11 449022017 Lockwasher ............................................................................................................... 4
12 449001004 Capscrew................................................................................................................... 4
13 503185100 Plug ........................................................................................................................... 2
14 449029027 Retaining Ring ........................................................................................................... 6
15 907595300 Load Roller ................................................................................................................ 6

12-69
3C249 10-96

MAST ASSEMBLY
(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT) (GC 100 MG)

12-70
3C249 10-96

MAST ASSEMBLY
(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT) (GC 100 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3658 4039 4420 4801 5182
Mast Assembly 522922002 522922003 522922004 522922005 522922006
1 Inner Mast 519594602 519594603 519594604 519594605 519594606
2 Intermediate Mast 519589602 519589603 519589604 519589605 519589606
3 Outer Mast 519454602 519454603 519454604 519454605 519454606

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 a .. . . . Intermediate Mast ................................................................................................ 1
3 a .. . . . Outer Mast ........................................................................................................... 1
4 932120906 Screw ................................................................................................................... 8
5 937501910 Nut........................................................................................................................ 8
6 907595300 Load Roller........................................................................................................... 8
7 449029027 Retaining Ring...................................................................................................... 8
8 503185100 Plug ...................................................................................................................... 8
9 919046300 Bushing ................................................................................................................ 2
10 015627900 Lube Fitting .......................................................................................................... 2
11 061278400 Washer ................................................................................................................. 4
12 449001395 Capscrew ............................................................................................................. 4
13 518998014 Bushing Kit (4 Halves).......................................................................................... 1
14 449001418 Capscrew ............................................................................................................. 4
15 502566904 Washer ................................................................................................................. 4
16 502314100 Shim ..................................................................................................................... 4
17 502313100 Wear Plate ........................................................................................................... 4
18 449002001 Capscrew ............................................................................................................. 1
19 517099601 Carriage (☞ 3D176) ........................................................................................... 1
20 .. . . . Lift Cylinder (RH and LH) (☞ 6C61) ................................................................... 1
21 .. . . . Free-Lift Cylinder (☞ 6C60) ................................................................................ 1

FOOTNOTES:
a Refer to Table

12-71
3C249 10-96

MAST ASSEMBLY
(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT) (GC 120 MG)

12-72
3C249 10-96

MAST ASSEMBLY
(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT) (GC 120 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3505 3886 4267 4648 5029
Mast Assembly 522923002 522923003 522923004 522923005 522923006
1 Inner Mast 519594602 519594603 519594604 519594605 519594606
2 Intermediate Mast 519589602 519589603 519589604 519589605 519589606
3 Outer Mast 519454602 519454603 519454604 519454605 519454606

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 a .. . . . Intermediate Mast ................................................................................................ 1
3 a .. . . . Outer Mast ........................................................................................................... 1
4 932120906 Screw ................................................................................................................... 8
5 937501910 Nut........................................................................................................................ 8
6 907595300 Load Roller........................................................................................................... 8
7 449029027 Retaining Ring...................................................................................................... 8
8 503185100 Plug ...................................................................................................................... 8
9 919046300 Bushing ................................................................................................................ 2
10 015627900 Lube Fitting .......................................................................................................... 2
11 061278400 Washer ................................................................................................................. 4
12 449001395 Capscrew ............................................................................................................. 4
13 518998014 Bushing Kit (4 Halves).......................................................................................... 1
14 449001418 Capscrew ............................................................................................................. 4
15 502566904 Washer ................................................................................................................. 4
16 502314100 Shim ..................................................................................................................... 4
17 502313100 Wear Plate ........................................................................................................... 4
18 449002001 Capscrew ............................................................................................................. 1
19 517099601 Carriage (☞ 3D176) ........................................................................................... 1
20 .. . . . Lift Cylinder (RH and LH) (☞ 6C45) ................................................................... 1
21 .. . . . Free-Lift Cylinder (☞ 6C60) ................................................................................ 1

FOOTNOTES:
a Refer to Table

12-73
3C249 10-96

LIFT CYLINDER GROUP


(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT (SHEET 1 0F 2))
(GC 100/120 MG)

12-74
3C249 10-96

LIFT CYLINDER GROUP


(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT (SHEET 1 0F 2))
(GC 100/120 MG)

GC 100 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3658 4039 4420 4801 5182
4 Hose Assembly 502765901 502765906 502765911 502765916 502765921
26 Hose Assembly 502764975 502764987 502764906 502764911 502764916

GC 120 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3505 3886 4267 4648 5029
4 Hose Assembly 502765901 502765906 502765911 502765916 502765921
26 Hose Assembly 502764975 502764987 502764906 502764911 502764916

ITEM PART NO. DESCRIPTION QTY

1 449001016 Capscrew................................................................................................................... 2
2 506611100 Washer ...................................................................................................................... 2
3 502785100 Washer ...................................................................................................................... 2
4 b .. . . . Hose Assembly.......................................................................................................... 1
5 503837202 Washer ...................................................................................................................... AR
6 500154904 Fitting......................................................................................................................... 2
7 062159400 Clamp ........................................................................................................................ 4
8 503523500 Retainer ..................................................................................................................... 2
9 449022013 Lockwasher ............................................................................................................... 8
10 449001023 Capscrew................................................................................................................... 4
11 003338700 Hose (Order by Inch Length) ..................................................................................... AR
12 449022004 Lockwasher ............................................................................................................... 2
13 449001227 Capscrew................................................................................................................... 2
14 500252114 Regulator (30 G.P.M.) ................................................................................................ 1
15 080134900 Fitting......................................................................................................................... 1
15 052645700 O-Ring.................................................................................................................. 1
16 514835800 Fitting......................................................................................................................... 1
17 .. . . . Lift Cylinder (LH) (GC 100 MG) (☞ 6C61) ............................................................... 1
17 .. . . . Lift Cylinder (LH) (GC 120 MG) (☞ 6C45) ............................................................... 1
18 .. . . . Lift Cylinder (RH) (GC 100 MG) (☞ 6C61) .............................................................. 1
18 .. . . . Lift Cylinder (RH) (GC 120 MG) (☞ 6C45) .............................................................. 1
19 503518500 Bracket (LH) .............................................................................................................. 1
20 503520500 Bracket ...................................................................................................................... 1
21 449001415 Capscrew................................................................................................................... 6
22 503513500 Guard ........................................................................................................................ 1
23 503514500 Sheave ...................................................................................................................... 1
24 500072902 Washer ...................................................................................................................... 1
25 449029001 Snap Ring.................................................................................................................. 1
26 b .. . . . Hose Assembly.......................................................................................................... 1
27 503517500 Bracket (RH) .............................................................................................................. 1
28 501898927 Hose Assembly.......................................................................................................... 1

12-75
3C249 10-96

LIFT CYLINDER GROUP


(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT (SHEET 1 0F 2))
(GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

29 a 502805901 Hose Assembly (Connecting Group) ......................................................................... 1


30 501898928 Hose Assembly.......................................................................................................... 1
31 054291200 Fitting......................................................................................................................... 1
31 052645400 O-Ring.................................................................................................................. 1
32 517659609 Housing ..................................................................................................................... 1
33 052643500 Fitting......................................................................................................................... 1
33 052645500 O-Ring.................................................................................................................. 1
34 503512500 Strap .......................................................................................................................... 1
35 .. . . . Free-Lift Cylinder (☞ 6C60) ..................................................................................... 1
36 501817200 Spacer ....................................................................................................................... 1
37 449015029 Nut ............................................................................................................................. 2
38 449015020 Nut ............................................................................................................................. 2
39 032982300 Fitting......................................................................................................................... 1
40 503516500 Bracket ...................................................................................................................... 1

FOOTNOTES:
a Mast to Control Valve
b Refer to Table

12-76
NOTES

12-77
3C249 10-96

LIFT CYLINDER GROUP


(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT (SHEET 2 OF
2)) (GC 100/120 MG)

12-78
3C249 10-96

LIFT CYLINDER GROUP


(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT (SHEET 2 OF 2))
(GC 100/120 MG)

GC 100 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3658 4039 4420 4801 5182
4 Hose Assembly 502764975 502764987 502764906 502764911 502764916
26 Hose Assembly 502765901 502765906 502765911 502765916 502765921

GC 120 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3505 3886 4267 4648 5029
4 Hose Assembly 502764975 502764987 502764906 502764911 502764916
26 Hose Assembly 502765901 502765906 502765911 502765916 502765921

ITEM PART NO. DESCRIPTION QTY

1 449001016 Capscrew................................................................................................................... 2
2 506611100 Washer ...................................................................................................................... 2
3 502785100 Washer ...................................................................................................................... 2
4 b .. . . . Hose Assembly.......................................................................................................... 1
5 503837202 Washer ...................................................................................................................... AR
6 500154904 Fitting......................................................................................................................... 2
7 062159400 Clamp ........................................................................................................................ 4
8 503523500 Retainer ..................................................................................................................... 2
9 449022013 Lockwasher ............................................................................................................... 8
10 449001023 Capscrew................................................................................................................... 4
11 003338700 Hose (Order by Inch Length) ..................................................................................... AR
12 449022004 Lockwasher ............................................................................................................... 2
13 449001227 Capscrew................................................................................................................... 2
14 500252114 Regulator (30 G.P.M.) ................................................................................................ 1
15 080134900 Fitting......................................................................................................................... 1
15 052645700 O-Ring.................................................................................................................. 1
16 514835800 Fitting......................................................................................................................... 1
17 .. . . . Lift Cylinder (LH) (GC 100 MG) (☞ 6C61) ............................................................... 1
17 .. . . . Lift Cylinder (LH) (GC 120 MG) (☞ 6C45) ............................................................... 1
18 .. . . . Lift Cylinder (RH) (GC 100 MG) (☞ 6C61) .............................................................. 1
18 .. . . . Lift Cylinder (RH) (GC 120 MG) (☞ 6C45) .............................................................. 1
19 503518500 Bracket (LH) .............................................................................................................. 1
20 503520500 Bracket ...................................................................................................................... 1
21 449001415 Capscrew................................................................................................................... 6
22 503513500 Guard ........................................................................................................................ 1
23 503514500 Sheave ...................................................................................................................... 1
24 500072902 Washer ...................................................................................................................... 1
25 449029001 Snap Ring.................................................................................................................. 1
26 b .. . . . Hose Assembly.......................................................................................................... 1
27 503517500 Bracket (RH) .............................................................................................................. 1
28 501898927 Hose Assembly.......................................................................................................... 1

12-79
3C249 10-96

LIFT CYLINDER GROUP


(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT (SHEET 2 OF
2)) (GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

29 a 502805901 Hose Assembly (Connecting Group) ......................................................................... 1


30 501898928 Hose Assembly.......................................................................................................... 1
31 054291200 Fitting......................................................................................................................... 1
31 052645400 O-Ring.................................................................................................................. 1
32 517659609 Housing ..................................................................................................................... 1
33 052643500 Fitting......................................................................................................................... 1
33 052645500 O-Ring.................................................................................................................. 1
34 503512500 Strap .......................................................................................................................... 1
35 .. . . . Free-Lift Cylinder (☞ 6C60) ..................................................................................... 1
36 501817200 Spacer ....................................................................................................................... 1
37 449015029 Nut ............................................................................................................................. 2
38 449015020 Nut ............................................................................................................................. 2
39 032982300 Fitting......................................................................................................................... 1
40 503516500 Bracket ...................................................................................................................... 1

FOOTNOTES:
a Mast to Control Valve
b Refer to Table

12-80
NOTES

12-81
3C249 10-96

CHAINS, PINS, AND ANCHORS


(6-7/8 INCH, THREE STAGE FULL FREE-LIFT) (GC 100/120 MG)

12-82
3C249 10-96

CHAINS, PINS, AND ANCHORS


(6-7/8 INCH, THREE STAGE FULL FREE-LIFT) (GC 100/120 MG)

GC 100 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3658 4039 4420 4801 5182
18 Chain 500076555 500076556 500076557 500076558 500076502
19 Chain 500076512 500076514 500076517 500076519 500076522

GC 120 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3505 3886 4267 4648 5029
18 Chain 500076555 500076556 500076557 500076558 500076502
19 Chain 500076512 500076514 500076517 500076519 500076522

ITEM PART NO. DESCRIPTION QTY

1 449001013 Capscrew................................................................................................................... 2
2 449022004 Lockwasher ............................................................................................................... 2
3 503463500 Retainer ..................................................................................................................... 1
4 516671600 Sheave ...................................................................................................................... 1
5 501791201 Spacer ....................................................................................................................... 2
6 315711206 O-Ring ....................................................................................................................... 1
7 503815501 Anchor ....................................................................................................................... 2
8 503670500 Sheave ...................................................................................................................... 4
9 500352901 Bearing ...................................................................................................................... 4
10 449030041 Snap Ring.................................................................................................................. 4
11 449029010 Snap Ring.................................................................................................................. 4
12 503464500 Shaft .......................................................................................................................... 1
13 015416200 Cotter Pin .................................................................................................................. 10
14 502605501 Pin ............................................................................................................................. 6
15 503815502 Anchor ....................................................................................................................... 2
16 449015087 Nut ............................................................................................................................. 8
17 a 502688906 Lockwasher (Vibration Proof) .................................................................................... 8
18 b .. . . . Chain ......................................................................................................................... 2
19 b .. . . . Chain ......................................................................................................................... 2
20 503848500 Anchor ....................................................................................................................... 2
21 449076005 Lube Fitting................................................................................................................ 2
22 502605501 Pin ............................................................................................................................. 2

FOOTNOTES:
a Must Be Used In Pairs
b Refer to Table

12-83
6C61 09-96

LIFT CYLINDER ASSEMBLY


(THREE STAGE FULL FREE-LIFT) (GC 100 MG)

12-84
6C61 09-96

LIFT CYLINDER ASSEMBLY


(THREE STAGE FULL FREE-LIFT) (GC 100 MG)

LEFT HAND

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3658 4039 4420 4801 5182
Lift Cylinder 504465709 504465714 504465719 504465724 504465729
5 Piston Rod 519481609 519481614 519481619 519481624 519481629
6 Tube 519476609 519476614 519476619 519476624 519476629
7 Spacer 504362212 504362212 504362211 504362211 504362211

RIGHT HAND

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3658 4039 4420 4801 5182
Lift Cylinder 504464709 504464714 504464719 504464724 504464729
5 Piston Rod 519481609 519481614 519481619 519481624 519481629
6 Tube 519475609 519475614 519475619 519475624 519475629
7 Spacer 504362212 504362212 504362211 504362211 504362211

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 519470600 Gland.................................................................................................................... 1
2 .. . . . Wiper Ring ........................................................................................................... 1
3 .. . . . Rod Seal .............................................................................................................. 1
4 .. . . . O-Ring.................................................................................................................. 1
5 a .. . . . Piston Rod............................................................................................................ 1
6 a .. . . . Tube ..................................................................................................................... 1
7 a .. . . . Spacer.................................................................................................................. 1
8 502978503 Velocity Fuse (23 G.P.M.) ..................................................................................... 1
9 052645400 O-Ring ............................................................................................................. 1
10 .. . . . Wear Ring ............................................................................................................ 1
11 .. . . . Piston Seal ........................................................................................................... 1

505136056 Seal Kit (Includes Items 2-4, 10-11) .......................................................................... 1

FOOTNOTES:
a Refer to Table

NOTE:
Installation Sleeves are not included with packing kit. Order the following when required: 5064195-01 Sleeve-Piston
Seal, 5064195-02 Sleeve-Piston Rod

12-85
6C45 09-96

LIFT CYLINDER ASSEMBLY


(THREE STAGE FULL FREE-LIFT (TYPE 1)) (GC 120 MG)

12-86
6C45 09-96

LIFT CYLINDER ASSEMBLY


(THREE STAGE FULL FREE-LIFT (TYPE 1)) (GC 120 MG)

LEFT HAND

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in.
ITEM
Mast A721 A721 A721
Group Number 3505 3886 4267
Lift Cylinder 504508707 504508712 504508717
5 Piston Rod 519481609 519481614 519481619
6 Tube 519476609 519476614 519476619
7 Spacer 504362214 504362214 504362214
8 Velocity Fuse (23 ---- ---- ----
G.P.M.)

LEFT HAND (CONT.)

OALH
DESCRIPTION 90.0 in. 95.0 in. 109.0 in.
ITEM
Mast A721 A721 A721
Group Number 4648 5029 5385
Lift Cylinder 504508722 504508727 504508737
5 Piston Rod 519481624 519481629 519481639
6 Tube 519476624 519476629 519677639
7 Spacer 504362214 504362214 ----
8 Velocity Fuse (23 ---- ---- 502978503
G.P.M.)

RIGHT HAND

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in.
ITEM
Mast A721 A721 A721
Group Number 3505 3886 4267
Lift Cylinder 504506707 504506712 504506717
5 Piston Rod 519481609 519481614 519481619
6 Tube 519475609 519475614 519475619
7 Spacer 504362214 504362214 504362214

12-87
6C45 09-96

LIFT CYLINDER ASSEMBLY


(THREE STAGE FULL FREE-LIFT (TYPE 1)) (GC 120 MG)

RIGHT HAND (CONT.)

OALH
DESCRIPTION 90.0 in. 95.0 in. 109.0 in.
ITEM
Mast A721 A721 A721
Group Number 4648 5029 5385
Lift Cylinder 504506722 504506727 504506737
5 Piston Rod 519481624 519481629 519481639
6 Tube 519475624 519475629 519475639
7 Spacer 504362214 504362214 504362209

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 519470600 Gland.................................................................................................................... 1
2 .. . . . Wiper Ring ........................................................................................................... 1
3 .. . . . Rod Seal .............................................................................................................. 1
4 .. . . . O-Ring.................................................................................................................. 1
5 a .. . . . Piston Rod............................................................................................................ 1
6 a .. . . . Tube ..................................................................................................................... 1
7 a .. . . . Spacer.................................................................................................................. 1
8 a .. . . . Velocity Fuse (23 G.P.M.) ..................................................................................... 1
9 052645400 O-Ring ............................................................................................................. 1
10 .. . . . Wear Ring ............................................................................................................ 1
11 .. . . . Piston Seal ........................................................................................................... 1

505136056 Seal Kit (Includes Items 2-4, 10-11) .......................................................................... 1

FOOTNOTES:
a Refer to Table

NOTE:
Installation Sleeves are not included with packing kit. Order the following when required: 5064195-01 Sleeve-Piston
Seal, 5064195-02 Sleeve-Piston Rod

12-88
NOTES

12-89
6C60 09-96

FREE-LIFT CYLINDER ASSEMBLY


(TWO AND THREE STAGE FULL FREE-LIFT) (GC 100/120 MG)

12-90
6C60 09-96

FREE-LIFT CYLINDER ASSEMBLY


(TWO AND THREE STAGE FULL FREE-LIFT) (GC 100/120 MG)

GC 100 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3658 4039 4420 4801 5182
Free-Lift Cylinder 503350707 503350712 503350717 503350722 503350727
6 Piston Rod 516770607 516770612 516770617 516770622 516770627
7 Tube 516544607 516544612 516544617 516544622 516544627

GC 120 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3505 3886 4267 4648 5029
Free-Lift Cylinder 503350707 503350712 503350717 503350722 503350727
6 Piston Rod 516770607 516770612 516770617 516770622 516770627
7 Tube 516544607 516544612 516544617 516544622 516544627

ITEM PART NO. DESCRIPTION QTY

a .. . . . Free-Lift Cylinder ....................................................................................................... 1


1 516542602 Gland.................................................................................................................... 1
2 .. . . . Wiper Ring ........................................................................................................... 1
3 .. . . . Seal (Ram Tube) .................................................................................................. 1
4 .. . . . O-Ring.................................................................................................................. 1
5 .. . . . O-Ring.................................................................................................................. 1
5 .. . . . Back-Up Ring ....................................................................................................... 1
6 a .. . . . Piston Rod............................................................................................................ 1
7 a .. . . . Tube ..................................................................................................................... 1
8 502981503 Fuse (60 G.P.M.) .................................................................................................. 1
9 052645400 O-Ring ............................................................................................................. 1
10 501813201 Adapter................................................................................................................. 1
11 501753904 Screw ................................................................................................................... 1
11 502687901 Seal ...................................................................................................................... 1
12 311104011 Screw ................................................................................................................... 1

505136016 Packing Kit (Includes Items 2-5) ................................................................................ 1

FOOTNOTES:
a Refer to Table

12-91
3D176 09-95

FORK CARRIAGE
(6-7/8 INCH, THREE STAGE FULL FREE-LIFT) (GC 100/120 MG)

12-92
3D176 09-95

FORK CARRIAGE
(6-7/8 INCH, THREE STAGE FULL FREE-LIFT) (GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

1 517099601 Carriage (48 in. Wide) ............................................................................................... 1


2 503963500 Stud ........................................................................................................................... 2
3 500022301 Roller (3.433 in.-3.443 in. Dia.) ................................................................................. 2
3 500022302 Roller (3.495 in.-3.505 in. Dia.) ................................................................................. 2
3 500022303 Roller (3.557 in.-3.567 in. Dia.) ................................................................................. 2
3 500022304 Roller (3.620 in.-3.630 in. Dia.) ................................................................................. 2
3 500022305 Roller (3.386 in.-3.396 in. Dia.) ................................................................................. 2
3 500022306 Roller (3.289 in.-3.301 in. Dia.) ................................................................................. 2
3 500022307 Roller (3.243 in.-3.253 in. Dia.) ................................................................................. 2
4 500268100 Washer ...................................................................................................................... 2
5 500227910 Snap Ring.................................................................................................................. 2
6 449076005 Lube Fitting................................................................................................................ 2
7 932120906 Screw......................................................................................................................... 2
8 937501910 Nut ............................................................................................................................. 2
9 909086101 Shim (0.047 in.) ......................................................................................................... AR
9 909086102 Shim (0.030 in.) ......................................................................................................... AR
9 909086103 Shim (0.015 in.) ......................................................................................................... AR
9 909086104 Shim (0.125 in.) ......................................................................................................... AR
9 909086105 Shim (0.31 in.) ........................................................................................................... AR
9 909086106 Shim (0.020 in.) ......................................................................................................... AR
10 909482300 Roller ......................................................................................................................... 2
11 449022017 Lockwasher ............................................................................................................... 4
12 449001004 Capscrew................................................................................................................... 4
13 503185100 Plug ........................................................................................................................... 2
14 449029027 Retaining Ring ........................................................................................................... 6
15 907595300 Load Roller ................................................................................................................ 6

12-93
3A281 09-95

PAPER ROLL ASSEMBLY


(6-7/8 INCH HIGH VISIBILITY, TWO STAGE LMITED FREE-LIFT) (GC 120 MG)

12-94
3A281 09-95

PAPER ROLL ASSEMBLY


(6-7/8 INCH HIGH VISIBILITY, TWO STAGE LMITED FREE-LIFT) (GC 120 MG)

OALH
DESCRIPTION 88.0 in. 95.0 in. 99.0 in.
ITEM
Mast A720 A720 A720
Group Number 2540 2896 3099
Mast Assembly 523210031 523210006 523210040
1 Inner Mast 519631631 519631606 519631640
7 Outer Mast 519488631 519488606 519488640

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 932120906 Screw ................................................................................................................... 4
3 937501910 Nut........................................................................................................................ 4
4 907595300 Load Roller........................................................................................................... 4
5 449029027 Retaining Ring...................................................................................................... 4
6 503185100 Plug ...................................................................................................................... 4
7 a .. . . . Outer Mast ........................................................................................................... 1
8 919046300 Bushing ................................................................................................................ 2
9 015627900 Lube Fitting .......................................................................................................... 2
10 061278400 Washer ................................................................................................................. 4
11 449001395 Capscrew ............................................................................................................. 4
12 518998014 Bushing Kit (4 Halves).......................................................................................... 1
13 449001418 Capscrew ............................................................................................................. 2
14 502566904 Washer ................................................................................................................. 2
15 502314100 Shim ..................................................................................................................... 2
16 502313100 Wear Plate ........................................................................................................... 2
17 519921601 Carriage (☞ 3D233) ........................................................................................... 2
18 .. . . . Lift Cylinder (RH and LH) (☞ 6A135) ................................................................. 2

FOOTNOTES:
a Refer to Table

12-95
3A281 12-95

LIFT CYLINDER GROUP


(6-7/8 INCH, TWO STAGE LMITED FREE-LIFT) (GC 120 MG)

12-96
3A281 12-95

LIFT CYLINDER GROUP


(6-7/8 INCH, TWO STAGE LMITED FREE-LIFT) (GC 120 MG)

ITEM PART NO. DESCRIPTION QTY

1 449001016 Capscrew................................................................................................................... 2
2 506611100 Washer ...................................................................................................................... 2
3 502785100 Washer ...................................................................................................................... 2
4 503837202 Washer ...................................................................................................................... AR
5 500154904 Fitting......................................................................................................................... 2
6 062159400 Clamp ........................................................................................................................ 4
7 504406500 Retainer (RH) ............................................................................................................ 1
7 504407500 Retainer (LH) ............................................................................................................. 1
8 449022013 Lockwasher ............................................................................................................... 4
9 449001023 Capscrew................................................................................................................... 4
10 052229600 Fitting......................................................................................................................... 1
11 502690901 Hose Assembly.......................................................................................................... 1
12 514835800 Fitting......................................................................................................................... 1
13 .. . . . Lift Cylinder (LH) (☞ 6A135) ................................................................................... 1
13 .. . . . Lift Cylinder (RH) (☞ 6A135) ................................................................................... 1
15 003338700 Hose (Order by Length)............................................................................................. AR
16 503445500 Bracket (LH) .............................................................................................................. 1
17 a 502805902 Hose Assembly (Connecting Group) ......................................................................... 1
18 503446500 Bracket (RH) .............................................................................................................. 1
19 449022004 Lockwasher ............................................................................................................... 6
20 449001415 Capscrew................................................................................................................... 4
21 500111902 Fitting......................................................................................................................... 1
21 052645700 O-Ring.................................................................................................................. 1
22 500252114 Regulator (30 G.P.M.) ................................................................................................ 1
23 503260502 Housing ..................................................................................................................... 1
24 312850032 Strap Clamp............................................................................................................... 6
25 502690908 Hose Assembly.......................................................................................................... 1
26 052643400 Fitting......................................................................................................................... 1
26 052645400 O-Ring.................................................................................................................. 1
27 449001227 Capscrew................................................................................................................... 2

FOOTNOTES:
a Mast to Control Valve

12-97
3A281 09-95

CHAINS, PINS AND ANCHORS


(6-7/8 INCH, TWO STAGE LMITED FREE-LIFT) (GC 120 MG)

12-98
3A281 09-95

CHAINS, PINS AND ANCHORS


(6-7/8 INCH, TWO STAGE LMITED FREE-LIFT) (GC 120 MG)

OALH
DESCRIPTION 88.0 in. 95.0 in. 99.0 in.
ITEM
Mast A720 A720 A720
Group Number 2540 2896 3099
5 Chain 500076517 500076521 500076523

ITEM PART NO. DESCRIPTION QTY

1 503670500 Sheave ...................................................................................................................... 2


2 500352901 Bearing ...................................................................................................................... 2
3 449030041 Snap Ring.................................................................................................................. 2
4 449029010 Snap Ring.................................................................................................................. 2
5 b .. . . . Chain ......................................................................................................................... 2
6 015416200 Cotter Pin .................................................................................................................. 4
7 502605501 Pin ............................................................................................................................. 4
8 503815501 Anchor ....................................................................................................................... 2
9 449015087 Nut ............................................................................................................................. 4
10 a 502688906 Lockwasher (Vibration Proof) .................................................................................... 4

FOOTNOTES:
a Must Be Used In Pairs
b Refer to Table

12-99
6A135 09-98

LIFT CYLINDER ASSEMBLY


(TWO STAGE LMITED FREE-LIFT) (GC 120 MG)

12-100
6A135 09-98

LIFT CYLINDER ASSEMBLY


(TWO STAGE LMITED FREE-LIFT) (GC 120 MG)

LEFT HAND

OALH
DESCRIPTION 88.0 in. 95.0 in. 99.0 in.
ITEM
Mast A720 A720 A720
Group Number 2540 2896 3099
Lift Cylinder (LH) 504507797 504507795 504507798
5 Piston Rod 519481621 519481628 519481632
6 Tube (LH) 519476621 519476628 519476632
7 Spacer 504362209 504362209 504362209

RIGHT HAND

OALH
DESCRIPTION 88.0 in. 95.0 in. 99.0 in.
ITEM
Mast A720 A720 A720
Group Number 2540 2896 3099
Lift Cylinder (RH) 504505797 504505795 504505798
5 Piston Rod 519481621 519481628 519481632
6 Tube (RH) 519475621 519475628 519475632
7 Spacer 504362209 504362209 504362209

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder (RH) ....................................................................................................... 1


1 519470600 Gland.................................................................................................................... 1
2 .. . . . Wiper Ring ........................................................................................................... 1
3 .. . . . Rod Seal .............................................................................................................. 1
4 .. . . . O-Ring.................................................................................................................. 1
5 a .. . . . Piston Rod............................................................................................................ 1
6 a .. . . . Tube (RH)............................................................................................................. 1
7 a .. . . . Spacer.................................................................................................................. 1
8 502978503 Velocity Fuse (23 G.P.M.) ..................................................................................... 1
9 052645400 O-Ring ............................................................................................................. 1
10 .. . . . Wear Ring ............................................................................................................ 1
11 .. . . . Piston Seal ........................................................................................................... 1

505136056 Seal Kit (Includes Items 2-4, 10-11) .......................................................................... 1

FOOTNOTES:
a Refer to Table

NOTE:
Installation Sleeves are not included with packing kit. Order the following when required: 5064195-01 Sleeve-Piston
Seal, 5064195-02 Sleeve-Piston Rod

12-101
3D233 09-95

FORK CARRIAGE
(TWO STAGE LMITED FREE-LIFT) (GC 120 MG)

12-102
3D233 09-95

FORK CARRIAGE
(TWO STAGE LMITED FREE-LIFT) (GC 120 MG)

ITEM PART NO. DESCRIPTION QTY

1 519921601 Carriage (48 in. Wide) ............................................................................................... 1


2 932120906 Screw......................................................................................................................... 4
3 937501910 Nut ............................................................................................................................. 4
4 503963500 Stud ........................................................................................................................... 2
5 506803501 Roller (3.433 in.-3.443 in. Dia.) ................................................................................. 2
5 506803502 Roller (3.495 in.-3.505 in. Dia.) ................................................................................. 2
5 506803503 Roller (3.557 in.-3.567 in. Dia.) ................................................................................. 2
5 506803504 Roller (3.620 in.-3.630 in. Dia.) ................................................................................. 2
5 506803505 Roller (3.386 in.-3.396 in. Dia.) ................................................................................. 2
5 506803506 Roller (3.289 in.-3.301 in. Dia.) ................................................................................. 2
5 506803507 Roller (3.243 in.-3.253 in. Dia.) ................................................................................. 2
6 500268100 Washer ...................................................................................................................... 2
7 500227910 Snap Ring.................................................................................................................. 2
8 449076005 Lube Fitting................................................................................................................ 2
9 907595300 Load Roller ................................................................................................................ 6
10 449029027 Retaining Ring ........................................................................................................... 6
11 503185100 Plug ........................................................................................................................... 4
12 909086101 Shim (0.047 in.) ......................................................................................................... AR
12 909086102 Shim (0.030 in.) ......................................................................................................... AR
12 909086103 Shim (0.015 in.) ......................................................................................................... AR
12 909086104 Shim (0.125 in.) ......................................................................................................... AR
12 909086105 Shim (0.31 in.) ........................................................................................................... AR
12 909086106 Shim (0.020 in.) ......................................................................................................... AR
13 909482300 Roller ......................................................................................................................... 4
14 449022017 Lockwasher ............................................................................................................... 4
15 449001004 Capscrew................................................................................................................... 4

12-103
3C275 10-96

PAPER ROLL ASSEMBLY


(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT) (GC 120 MG)

12-104
3C275 10-96

PAPER ROLL ASSEMBLY


(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT) (GC 120 MG)

OALH
DESCRIPTION 90.0 in. 95.0 in. 109.0 in.
ITEM
Mast A721 A721 A721
Group Number 4242 4623 5385
Mast Assembly 523209005 523209006 523209008
1 Inner Mast 519594605 519594606 519594608
2 Intermediate Mast 519589605 519589606 519589608
3 Outer Mast 519454605 519454606 519454608

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 a .. . . . Intermediate Mast ................................................................................................ 1
3 a .. . . . Outer Mast ........................................................................................................... 1
4 932120906 Screw ................................................................................................................... 8
5 937501910 Nut........................................................................................................................ 8
6 907595300 Load Roller........................................................................................................... 8
7 449029027 Retaining Ring...................................................................................................... 8
8 503185100 Plug ...................................................................................................................... 8
9 919046300 Bushing ................................................................................................................ 2
10 015627900 Lube Fitting .......................................................................................................... 2
11 061278400 Washer ................................................................................................................. 4
12 449001395 Capscrew ............................................................................................................. 4
13 518998014 Bushing Kit (4 Halves).......................................................................................... 1
14 449001418 Capscrew ............................................................................................................. 4
15 502566904 Washer ................................................................................................................. 4
16 502314100 Shim ..................................................................................................................... 4
17 502313100 Wear Plate ........................................................................................................... 4
18 449002001 Capscrew ............................................................................................................. 1
19 519919601 Carriage (☞ 3D236) ........................................................................................... 1
20 .. . . . Lift Cylinder (RH and LH) (☞ 6C64) ................................................................... 1
21 .. . . . Free-Lift Cylinder (☞ 6A136) .............................................................................. 1

FOOTNOTES:
a Refer to Table

12-105
3C275 10-96

LIFT CYLINDER GROUP


(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT) (GC 120 MG)

12-106
3C275 10-96

LIFT CYLINDER GROUP


(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT) (GC 120 MG)

OALH
DESCRIPTION 90.0 in. 95.0 in. 109.0 in.
ITEM
Mast A721 A721 A721
Group Number 4242 4623 5385
4 Hose Assembly 502764911 502764916 502764930
26 Hose Assembly 502765916 502765921 502765935

ITEM PART NO. DESCRIPTION QTY

1 449001016 Capscrew................................................................................................................... 4
2 506611100 Washer ...................................................................................................................... 2
3 502785100 Washer ...................................................................................................................... 2
4 b .. . . . Hose Assembly.......................................................................................................... 1
5 503837202 Washer ...................................................................................................................... AR
6 500154904 Fitting......................................................................................................................... 2
7 062159400 Clamp ........................................................................................................................ 4
8 503523500 Retainer ..................................................................................................................... 2
9 449022013 Lockwasher ............................................................................................................... 8
10 449001023 Capscrew................................................................................................................... 6
11 003338700 Hose (Order by Inch Length) ..................................................................................... AR
12 449022004 Lockwasher ............................................................................................................... 8
13 449001227 Capscrew................................................................................................................... 2
14 500252114 Regulator (30 G.P.M.) ................................................................................................ 1
15 080134900 Fitting......................................................................................................................... 1
15 052645700 O-Ring.................................................................................................................. 1
16 514835800 Fitting......................................................................................................................... 1
17 .. . . . Lift Cylinder (LH) (☞ 6C64) ..................................................................................... 1
18 .. . . . Lift Cylinder (RH) (☞ 6C64) ..................................................................................... 1
19 503518500 Bracket (LH) .............................................................................................................. 1
20 503520500 Bracket ...................................................................................................................... 1
21 449001415 Capscrew................................................................................................................... 6
22 503513500 Guard ........................................................................................................................ 1
23 503514500 Sheave ...................................................................................................................... 1
24 500072902 Washer ...................................................................................................................... 1
25 449029001 Snap Ring.................................................................................................................. 1
26 b .. . . . Hose Assembly.......................................................................................................... 1
27 503517500 Bracket (RH) .............................................................................................................. 1
28 501898927 Hose Assembly.......................................................................................................... 1
29 a 502805901 Hose Assembly (Connecting Group) ......................................................................... 1
30 501898928 Hose Assembly.......................................................................................................... 1
31 520083823 Fitting......................................................................................................................... 1
31 052645400 O-Ring.................................................................................................................. 1
32 517659609 Housing ..................................................................................................................... 1
33 052643500 Fitting......................................................................................................................... 1
33 052645500 O-Ring.................................................................................................................. 1
34 503512500 Strap .......................................................................................................................... 1
35 .. . . . Free-Lift Cylinder (☞ 6A136) ................................................................................... 1
36 501817200 Spacer ....................................................................................................................... 1
37 449015029 Nut ............................................................................................................................. 2
38 449015020 Nut ............................................................................................................................. 2
39 032982300 Fitting......................................................................................................................... 1

12-107
3C275 10-96

LIFT CYLINDER GROUP


(6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT) (GC 120 MG)

ITEM PART NO. DESCRIPTION QTY

40 503516500 Bracket ...................................................................................................................... 1


41 312850032 Strap Clamp............................................................................................................... 6

FOOTNOTES:
a Mast to Control Valve
b Refer to Table

12-108
NOTES

12-109
3C275 10-96

CHAINS, PINS, AND ANCHORS


(6-7/8 INCH, THREE STAGE FULL FREE-LIFT) (GC 120 MG)

12-110
3C275 10-96

CHAINS, PINS, AND ANCHORS


(6-7/8 INCH, THREE STAGE FULL FREE-LIFT) (GC 120 MG)

FRONT

OALH
DESCRIPTION 90.0 in. 95.0 in. 109.0 in.
ITEM
Mast A721 A721 A721
Group Number 4242 4623 5385
18 Chain 500076558 500076502 500076505

REAR

OALH
DESCRIPTION 90.0 in. 95.0 in. 109.0 in.
ITEM
Mast A721 A721 A721
Group Number 4242 4623 5385
19 Chain 500076519 500076522 500076527

ITEM PART NO. DESCRIPTION QTY

1 449001013 Capscrew................................................................................................................... 2
2 449022004 Lockwasher ............................................................................................................... 2
3 503463500 Retainer ..................................................................................................................... 1
4 516671600 Sheave ...................................................................................................................... 1
5 501817200 Spacer ....................................................................................................................... 1
6 315711206 O-Ring ....................................................................................................................... 1
7 503815501 Anchor ....................................................................................................................... 2
8 503670500 Sheave ...................................................................................................................... 4
9 500352901 Bearing ...................................................................................................................... 4
10 449030041 Snap Ring.................................................................................................................. 4
11 449029010 Snap Ring.................................................................................................................. 4
12 503464500 Shaft .......................................................................................................................... 1
13 015416200 Cotter Pin .................................................................................................................. 8
14 502605501 Pin ............................................................................................................................. 4
15 503815502 Anchor ....................................................................................................................... 2
16 449015087 Nut ............................................................................................................................. 8
17 a 502688906 Lockwasher (Vibration Proof) .................................................................................... 8
18 b .. . . . Chain ......................................................................................................................... 2
19 b .. . . . Chain ......................................................................................................................... 2
20 503848500 Anchor ....................................................................................................................... 2
21 449076005 Lube Fitting................................................................................................................ 2
22 502605501 Pin ............................................................................................................................. 2
23 502605502 Pin ............................................................................................................................. 2

FOOTNOTES:
a Must Be Used Iin Pairs
b Refer to Table

12-111
6C64 09-96

LIFT CYLINDER ASSEMBLY


(THREE STAGE FULL FREE-LIFT (TYPE 2)) (GC 120 MG)

12-112
6C64 09-96

LIFT CYLINDER ASSEMBLY


(THREE STAGE FULL FREE-LIFT (TYPE 2)) (GC 120 MG)

LEFT HAND

OALH
DESCRIPTION 90.0 in. 95.0 in. 109.0 in.
ITEM
Mast A721 A721 A721
Group Number 4242 4623 5385
Lift Cylinder 504508722 504508727 504508737
5 Piston Rod 519481624 519481629 519481639
6 Tube 519476624 519476629 519476639
7 Spacer 504362214 504362214 504362209

RIGHT HAND

OALH
DESCRIPTION 90.0 in. 95.0 in. 109.0 in.
ITEM
Mast A721 A721 A721
Group Number 4242 4623 5385
Lift Cylinder 504506722 504506727 504506737
5 Piston Rod 519481624 519481629 519481639
6 Tube 519475624 519475629 519475639
7 Spacer 504362214 504362214 504362209

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 519470600 Gland.................................................................................................................... 1
2 .. . . . Wiper Ring ........................................................................................................... 1
3 .. . . . Rod Seal .............................................................................................................. 1
4 .. . . . O-Ring.................................................................................................................. 1
5 a .. . . . Piston Rod............................................................................................................ 1
6 a .. . . . Tube ..................................................................................................................... 1
7 a .. . . . Spacer.................................................................................................................. 1
8 502978503 Velocity Fuse (23 G.P.M.) ..................................................................................... 1
9 052645400 O-Ring ............................................................................................................. 1
10 .. . . . Wear Ring ............................................................................................................ 1
11 .. . . . Piston Seal ........................................................................................................... 1

505136056 Seal Kit (Includes Items 2-4, 10-11) .......................................................................... 1

FOOTNOTES:
a Refer to Table

NOTE:
Installation Sleeves are not included with packing kit. Order the following when required: 5064195-01 Sleeve-Piston
Seal, 5064195-02 Sleeve-Piston Rod

12-113
6A136 09-95

FREE LIFT CYLINDER ASSEMBLY


(THREE STAGE FULL FREE-LIFT) (GC 120 MG)

12-114
6A136 09-95

FREE LIFT CYLINDER ASSEMBLY


(THREE STAGE FULL FREE-LIFT) (GC 120 MG)

OALH
DESCRIPTION 90.0 in. 95.0 in. 109.0 in.
ITEM
Mast A721 A721 A721
Group Number 4242 4623 5385
Free-Lift Cylinder 503372705 503372701 503372702
6 Tube 516770606 516770611 516770625
7 Tube 516544622 516544627 516544641

ITEM PART NO. DESCRIPTION QTY

a .. . . . Free-Lift Cylinder ....................................................................................................... 1


1 516542602 Gland.................................................................................................................... 1
2 .. . . . Wiper Ring ........................................................................................................... 1
3 .. . . . Seal (Ram Tube) .................................................................................................. 1
4 .. . . . O-Ring.................................................................................................................. 1
5 .. . . . O-Ring.................................................................................................................. 1
5 .. . . . Back-Up Ring ....................................................................................................... 1
6 a .. . . . Tube ..................................................................................................................... 1
7 a .. . . . Tube ..................................................................................................................... 1
8 502981503 Fuse (60 G.P.M.) .................................................................................................. 1
9 052645700 O-Ring ............................................................................................................. 1
10 501813201 Adapter................................................................................................................. 1
11 501753904 Screw ................................................................................................................... 1
11 502687901 Seal ...................................................................................................................... 1
12 311104011 Screw ................................................................................................................... 1

505136016 Packing Kit (Includes Items 2-5) ................................................................................ 1

FOOTNOTES:
a Refer to Table

12-115
3D236 09-95

FORK CARRIAGE
(6-7/8 INCH, THREE STAGE FULL FREE-LIFT) (GC 120 MG)

12-116
3D236 09-95

FORK CARRIAGE
(6-7/8 INCH, THREE STAGE FULL FREE-LIFT) (GC 120 MG)

ITEM PART NO. DESCRIPTION QTY

1 519919601 Carriage (48 in. Wide) ............................................................................................... 1


2 503963500 Stud ........................................................................................................................... 2
3 506803501 Roller (3.433 in.-3.443 in. Dia.) ................................................................................. 2
3 506803502 Roller (3.495 in.-3.505 in. Dia.) ................................................................................. 2
3 506803503 Roller (3.557 in.-3.567 in. Dia.) ................................................................................. 2
3 506803504 Roller (3.620 in.-3.630 in. Dia.) ................................................................................. 2
3 506803505 Roller (3.386 in.-3.396 in. Dia.) ................................................................................. 2
3 506803506 Roller (3.289 in.-3.301 in. Dia.) ................................................................................. 2
3 506803507 Roller (3.243 in.-3.253 in. Dia.) ................................................................................. 2
4 500268100 Washer ...................................................................................................................... 2
5 500227910 Snap Ring.................................................................................................................. 2
6 449076005 Lube Fitting................................................................................................................ 2
7 932120906 Screw......................................................................................................................... 2
8 937501910 Nut ............................................................................................................................. 2
9 909086101 Shim (0.047 in.) ......................................................................................................... AR
9 909086102 Shim (0.030 in.) ......................................................................................................... AR
9 909086103 Shim (0.015 in.) ......................................................................................................... AR
9 909086104 Shim (0.125 in.) ......................................................................................................... AR
9 909086105 Shim (0.31 in.) ........................................................................................................... AR
9 909086106 Shim (0.020 in.) ......................................................................................................... AR
10 909482300 Roller ......................................................................................................................... 2
11 449022017 Lockwasher ............................................................................................................... 4
12 449001004 Capscrew................................................................................................................... 4
13 503185100 Plug ........................................................................................................................... 6
14 449029027 Retaining Ring ........................................................................................................... 6
15 907595300 Load Roller ................................................................................................................ 6

12-117
NOTES

12-118
SECTION 13

13 ATTACHMENTS AND HEADER HOSE GROUP


CONTENTS

SECTION 13
ATTACHMENTS AND HEADER HOSE GROUP

DESCRIPTION PAGE

HOSE TAKE-UP
FOUR FUNCTION AND FOUR HOSE, THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 13-24
FOUR FUNCTION AND FOUR HOSE, TWO STAGE LIMITED FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 13-28
FOUR FUNCTION, THREE STAGE FULL FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 13-40
FOUR FUNCTION, TWO STAGE LIMITED FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 13-18
INTERNAL FOUR FUNCTION, TWO STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 13-36
INTERNAL THREE FUNCTION, TWO STAGE FULL FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 13-44
THREE FUNCTION, THREE STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 13-22
GC 100/120 MG ........................................................................................................................................ 13-34
THREE FUNCTION, TWO STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 13-20
GC 100/120 MG ........................................................................................................................................ 13-30
THREE FUNCTION, TWO STAGE LIMITED FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 13-16
GC 100/120 MG ........................................................................................................................................ 13-26
HOSE-TAKE-UP
EXTERNAL FOUR FUNCTION, TWO STAGE FULL FREE-LIFT
GC 070/080 LG ......................................................................................................................................... 13-38
EXTERNAL THREE FUNCTION, TWO STAGE FULL FREE-LIFT
GC 100/120 MG ........................................................................................................................................ 13-48
HYDRAULIC CONNECTING GROUP
SIDE-SHIFT (SHEET 1 OF 2)
GC 070/080 LG ........................................................................................................................................... 13-7
GC 100/120 MG ........................................................................................................................................ 13-14
SIDE-SHIFT (SHEET 2 OF 2)
GC 070/080 LG ........................................................................................................................................... 13-8
GC 100/120 MG ........................................................................................................................................ 13-15
SIDE-SHIFT ASSEMBLY
GC 070/080 LG
SHEET 1 OF 2 ............................................................................................................................................ 13-2
SHEET 2 OF 2 ............................................................................................................................................ 13-4
GC 100/120 MG............................................................................................................................................ 13-10
SIDE-SHIFT CYLINDER ASSEMBLY ................................................................................................................ 13-6
GC/GLC 100/120 MG ................................................................................................................................... 13-12

13-1
13B25 11-98

SIDE-SHIFT ASSEMBLY
(GC 070/080 LG) (SHEET 1 OF 2)

13-2
13B25 11-98

SIDE-SHIFT ASSEMBLY
(GC 070/080 LG) (SHEET 1 OF 2)

ITEM PART NO. DESCRIPTION QTY

bcd 504246710 Carriage (48 in.) ........................................................................................................ 1


bcd 504263784 Carriage (54 in.) ........................................................................................................ 1
bcd 504263785 Carriage (60 in.) ........................................................................................................ 1
1 bcd 518801612 Bearing (54 in.)..................................................................................................... 1
1 bcd 518801675 Bearing (60 in.)..................................................................................................... 1
1 bcd 505975599 Bearing (48 in.) (Top) ........................................................................................... 1
2 bcd 580002529 Support (48 in.) .................................................................................................... 1
2 bcd 580002530 Support (54 in.) .................................................................................................... 1
2 bcd 580002531 Support (60 in.) .................................................................................................... 1
3 518801602 Capscrew ............................................................................................................. 2
4 504061795 Shim (0.020 in.).................................................................................................... AR
5 519668601 Side-Shift Cylinder (☞ 6G43) ............................................................................. 1
6 015628700 Lube Fitting .......................................................................................................... AR
7 bcd 505975580 Apron (48 in.) (Top) .............................................................................................. 1
7 bcd 518801603 Apron (54 in.) ....................................................................................................... 1
7 bcd 518801645 Apron (60 in.) ....................................................................................................... 1
8 bcd 518808684 Apron (48 in.) (Lower) .......................................................................................... 1
8 bcd 518808643 Apron (54 in.) ....................................................................................................... 1
8 bcd 518808670 Apron (60 in.) ....................................................................................................... 1
9 bcd 504071773 Bearing (48 in.) (Lower) ....................................................................................... 1
9 bcd 518801609 Bearing (54 in. and 60 in.) ................................................................................... 1
10 504071770 Capscrew ............................................................................................................. 4
11 504071792 Washer ................................................................................................................. 4
12 504230271 Nut........................................................................................................................ 2
13 a 580010512 Shim (48 in.) (Lower Bearing) .............................................................................. 6

FOOTNOTES:
a Not Illustrated
b ⇒ S/N A720-9396 EXC. 9394
c ⇒ S/N A721-9396 EXC. 9394
d ⇒ S/N A722-9396 EXC. 9394

NOTE:
Install shims item (13) between lower bearing item (9) and lower apron item (8).

13-3
13B25 11-98

SIDE-SHIFT ASSEMBLY
(GC 070/080 LG) (SHEET 2 OF 2)

13-4
13B25 11-98

SIDE-SHIFT ASSEMBLY
(GC 070/080 LG) (SHEET 2 OF 2)

ITEM PART NO. DESCRIPTION QTY

bcde 504263784 Carriage (54 in.) ........................................................................................................ 1


bcde 504263785 Carriage (60 in.) ........................................................................................................ 1
bcde 506250532 Side-Shift Carriage (48 in.) ........................................................................................ 1
1 bcde 518801612 Bearing (54 in.)..................................................................................................... 1
1 bcde 518801675 Bearing (60 in.)..................................................................................................... 1
1 bcde 580010542 Bearing (48 in.) (Top) ........................................................................................... 1
2 bcde 580002530 Support (54 in.) .................................................................................................... 1
2 bcde 580002531 Support (60 in.) .................................................................................................... 1
2 bcde 580010560 Support (48 in.) .................................................................................................... 1
3 518801602 Capscrew ............................................................................................................. 2
4 504061795 Shim (0.020 in.).................................................................................................... AR
5 519668601 Side-Shift Cylinder ............................................................................................... 1
6 015628700 Lube Fitting .......................................................................................................... AR
7 bcde 505975580 Apron (48 in.) (Top) .............................................................................................. 1
7 bcde 518801603 Apron (54 in.) ....................................................................................................... 1
7 bcde 518801645 Apron (60 in.) ....................................................................................................... 1
8 bcde 518808684 Apron (48 in.) (Lower) .......................................................................................... 1
8 bcde 518808643 Apron (54 in.) ....................................................................................................... 1
8 bcde 518808670 Apron (60 in.) ....................................................................................................... 1
9 bcde 504071773 Bearing (48 in.) (Lower) ....................................................................................... 1
9 bcde 518801609 Bearing (54 in. and 60 in.) ................................................................................... 1
10 504071770 Capscrew ............................................................................................................. 4
11 504071792 Washer ................................................................................................................. 4
12 504230271 Nut........................................................................................................................ 2
13 a 580010512 Shim (48 in.) (Lower Bearing) .............................................................................. 6

FOOTNOTES:
a Not Illustrated
b S/N A720-9394 ⇒ EXC. 9395-9396
c S/N A721-9394 ⇒ EXC. 9395-9396
d S/N A721-9394 ⇒ EXC. 9395-9396 xx
e S/N A722-9394 ⇒ EXC. 9395-9396

NOTE:
Install shims item (13) between lower bearing item (9) and lower apron item (8).

13-5
6G43 09-95

SIDE-SHIFT CYLINDER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

519668601 Side-Shift Cylinder (Group No. 8601401).................................................................. 1


1 .. . . . Wiper Ring ........................................................................................................... 2
2 506552502 Gland.................................................................................................................... 2
3 .. . . . Rod Seal .............................................................................................................. 2
4 .. . . . Back-Up Ring ....................................................................................................... 2
5 .. . . . O-Ring.................................................................................................................. 2
6 519664602 Rod....................................................................................................................... 1
7 .. . . . Piston Seal ........................................................................................................... 1
8 519667601 Shell ..................................................................................................................... 1

505136054 Seal Kit (Includes Items 1, 3-5, 7) ............................................................................. 1

13-6
6L6CV 09-95

HYDRAULIC CONNECTING GROUP


(SIDE-SHIFT (SHEET 1 OF 2)) (GC 070/080 LG)

ITEM PART NO. DESCRIPTION QTY

1 500520901 Adapter ...................................................................................................................... 2


2 062699900 Fitting......................................................................................................................... 2
2 056363300 O-Ring.................................................................................................................. 1
3 502065920 Hose .......................................................................................................................... 2

13-7
6L6CV 09-95

HYDRAULIC CONNECTING GROUP


(SIDE-SHIFT (SHEET 2 OF 2)) (GC 070/080 LG)

ITEM PART NO. DESCRIPTION QTY

1 057300800 Fitting......................................................................................................................... 2
1 052645300 O-Ring.................................................................................................................. 1
2 062699900 Fitting......................................................................................................................... 2
2 056363300 O-Ring.................................................................................................................. 1
3 515045305 Hose .......................................................................................................................... 2

13-8
NOTES

13-9
13B18 09-95

SIDE-SHIFT ASSEMBLY
(GC 100/120 MG)

13-10
13B18 09-95

SIDE-SHIFT ASSEMBLY
(GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

1 449001404 Capscrew................................................................................................................... 4
2 940101910 Washer ...................................................................................................................... 4
3 504055100 Nut ............................................................................................................................. 2
4 015418600 Cotter Pin .................................................................................................................. 2
5 515365600 Anchor ....................................................................................................................... 1
6 504065100 Washer ...................................................................................................................... 1
7 032959200 Pin ............................................................................................................................. 1
8 516142401 Cylinder (☞ 6G13) ................................................................................................... 1
9 015628700 Lube Fitting................................................................................................................ 4
10 514483100 Washer ...................................................................................................................... 1
11 504065100 Washer ...................................................................................................................... 1
12 066544600 Bearing Strip.............................................................................................................. 2
13 a 509257300 Clip ............................................................................................................................ 2
14 060733200 Capscrew................................................................................................................... 4
15 506529601 Plate .......................................................................................................................... 1

FOOTNOTES:
a See Assembly Note

13-11
6G13 10-79

SIDE-SHIFT CYLINDER ASSEMBLY


(GC/GLC 100/120 MG)

13-12
6G13 10-79

SIDE-SHIFT CYLINDER ASSEMBLY


(GC/GLC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

516142401 Cylinder ..................................................................................................................... 1


1 021361500 Nut........................................................................................................................ 1
2 500135901 Washer ................................................................................................................. 1
3 500384300 Piston ................................................................................................................... 1
4 .. . . . Packing (Piston) ................................................................................................... 2
5 .. . . . O-Ring.................................................................................................................. 1
6 514952301 Piston Rod............................................................................................................ 1
7 516146401 Cylinder ................................................................................................................ 1
8 .. . . . Packing (Piston Rod)............................................................................................ 1
9 .. . . . O-Ring.................................................................................................................. 1
10 .. . . . Back-Up Ring ....................................................................................................... 1
11 .. . . . Wiper Ring ........................................................................................................... 1
12 500385300 Gland.................................................................................................................... 1

504853000 Packing Kit (Includes Items 4-5, 8-11)....................................................................... 1

13-13
6L6CW 09-95

HYDRAULIC CONNECTING GROUP


(SIDE-SHIFT (SHEET 1 OF 2)) (GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

1 500111904 Fitting......................................................................................................................... 2
1 052645200 O-Ring.................................................................................................................. 1
2 502065915 Hose Assembly.......................................................................................................... 1
3 502065909 Hose Assembly.......................................................................................................... 1
4 500520901 Adapter ...................................................................................................................... 2

13-14
6L6CW 09-95

HYDRAULIC CONNECTING GROUP


(SIDE-SHIFT (SHEET 2 OF 2)) (GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

1 500111904 Fitting......................................................................................................................... 2
1 052645200 O-Ring.................................................................................................................. 1
2 502065915 Hose Assembly.......................................................................................................... 1
3 502065909 Hose Assembly.......................................................................................................... 1
4 057300800 Fitting......................................................................................................................... 2
4 052645300 O-Ring.................................................................................................................. 1

13-15
13K245 12-97

HOSE TAKE-UP
(THREE FUNCTION, TWO STAGE LIMITED FREE-LIFT) (GC 070/080 LG)

13-16
13K245 12-97

HOSE TAKE-UP
(THREE FUNCTION, TWO STAGE LIMITED FREE-LIFT) (GC 070/080 LG)

ITEM PART NO. DESCRIPTION QTY

1 503909500 Sheave ...................................................................................................................... 2


2 501307212 Spacer ....................................................................................................................... 2
3 502398904 Washer ...................................................................................................................... 2
4 449001018 Capscrew................................................................................................................... 2
5 a 502737976 Hose Assembly.......................................................................................................... 2
5 b 502737984 Hose Assembly.......................................................................................................... 2
5 c 502737989 Hose Assembly.......................................................................................................... 2
5 d 502737996 Hose Assembly.......................................................................................................... 2
5 e 502738903 Hose and Guard ........................................................................................................ 2
6 449015101 Nut ............................................................................................................................. 2
7 056056700 Fitting......................................................................................................................... 2
8 449002197 Screw......................................................................................................................... 2
9 502112200 Anchor ....................................................................................................................... 2
10 505625501 Bracket (RH) .............................................................................................................. 1
11 449001134 Capscrew................................................................................................................... 4
11 449022016 Lockwasher ............................................................................................................... 4
11 449021001 Washer ...................................................................................................................... 4
12 013398000 Fitting......................................................................................................................... 2
13 505625502 Bracket (LH) .............................................................................................................. 1
14 a 502737971 Hose Assembly (RH) ................................................................................................. 4
14 b 502737981 Hose Assembly (RH) ................................................................................................. 4
14 ce 502737988 Hose Assembly (RH) ................................................................................................. 4
14 d 502737998 Hose Assembly (RH) ................................................................................................. 4
15 a 502737992 Hose Assembly (LH).................................................................................................. 4
15 b 502738902 Hose Assembly (LH).................................................................................................. 4
15 ce 502738911 Hose Assembly (LH).................................................................................................. 4
15 d 502738921 Hose Assembly (LH).................................................................................................. 4
16 f 504014200 Plate .......................................................................................................................... 2
17 f 449015014 Nut ............................................................................................................................. 4

FOOTNOTES:
a 78 in. OAH
b 83 in. OAH
c 88 in. OAH
d 93 in. OAH
e 98 in. OAH
f Not Illustrated

13-17
13K259 11-97

HOSE TAKE-UP
(FOUR FUNCTION, TWO STAGE LIMITED FREE-LIFT) (GC 070/080 LG)

13-18
13K259 11-97

HOSE TAKE-UP
(FOUR FUNCTION, TWO STAGE LIMITED FREE-LIFT) (GC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A720 A720 A720 A720 A720
Group Number 2489 2743 2997 3251 3505
5 Hose Assembly 502737976 502737984 502737989 502737996 502737903
14 Hose Assembly 502753996 502753908 502753916 502753921 502753927

ITEM PART NO. DESCRIPTION QTY

1 503909500 Sheave ...................................................................................................................... 4


2 501307205 Spacer ....................................................................................................................... 2
3 502398904 Washer ...................................................................................................................... 2
4 449001351 Capscrew................................................................................................................... 2
5 a .. . . . Hose Assembly.......................................................................................................... 4
6 449015101 Nut ............................................................................................................................. 2
7 056056700 Fitting......................................................................................................................... 4
8 449002197 Screw......................................................................................................................... 2
9 502114200 Anchor ....................................................................................................................... 2
10 505625501 Bracket (RH) .............................................................................................................. 1
11 449001134 Capscrew................................................................................................................... 4
11 449022016 Lockwasher ............................................................................................................... 4
11 449021001 Washer ...................................................................................................................... 4
12 013398000 Fitting......................................................................................................................... 4
13 505625502 Bracket (LH) .............................................................................................................. 1
14 a .. . . . Hose Assembly.......................................................................................................... 4

FOOTNOTES:
a Refer to Table

13-19
13K260 02-94

HOSE TAKE-UP
(THREE FUNCTION, TWO STAGE FULL FREE-LIFT) (GC 070/080 LG)

13-20
13K260 02-94

HOSE TAKE-UP
(THREE FUNCTION, TWO STAGE FULL FREE-LIFT) (GC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2616 2870 3124 3378 3632
6 Hose Assembly 502737944 502737948 502737952 502737956 502737957
10 Hose Assembly 502737944 502737948 502737952 502737956 502737957
13 Hose Assembly 502740908 502740910 502740913 502740915 502740916
14 Hose Assembly 502737910 502737913 502737915 502737918 502737918

ITEM PART NO. DESCRIPTION QTY

1 449001049 Capscrew................................................................................................................... 1
2 502398904 Washer ...................................................................................................................... 2
3 501307201 Spacer ....................................................................................................................... 1
4 503909500 Sheave ...................................................................................................................... 2
5 503910500 Retainer ..................................................................................................................... 1
6 b .. . . . Hose Assembly.......................................................................................................... 2
7 312850034 Strap Clamp............................................................................................................... 6
8 013398000 Fitting......................................................................................................................... 4
9 a 503538500 Bracket ...................................................................................................................... 1
10 b .. . . . Hose Assembly.......................................................................................................... 2
11 502098200 Bracket ...................................................................................................................... 2
11 449001134 Capscrew................................................................................................................... 4
11 449022016 Lockwasher ............................................................................................................... 4
12 056056700 Fitting......................................................................................................................... 2
13 b .. . . . Hose Assembly.......................................................................................................... 1
14 b .. . . . Hose Assembly.......................................................................................................... 1
15 052643300 Fitting......................................................................................................................... 2
15 052645200 O-Ring.................................................................................................................. 1
16 502101200 Block.......................................................................................................................... 2
17 449001052 Capscrew................................................................................................................... 4
17 449022016 Lockwasher ............................................................................................................... 4
18 315976070 Fitting......................................................................................................................... 2
19 502754949 Hose (20 ft.)............................................................................................................... ..
20 500111911 Fitting......................................................................................................................... 2
21 055729800 Fitting......................................................................................................................... 2

FOOTNOTES:
a Not Included in Hose Take-Up
b Refer to Table

13-21
13K262 02-94

HOSE TAKE-UP
(THREE FUNCTION, THREE STAGE FULL FREE-LIFT) (GC 070/080 LG)

13-22
13K262 02-94

HOSE TAKE-UP
(THREE FUNCTION, THREE STAGE FULL FREE-LIFT) (GC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3886 4267 4648 5029 5410
9 Hose Assembly 502737964 502737972 502737979 502737986 502737992
10 Hose Assembly 502740935 502740941 502740946 502740951 502740956
19 Hose Assembly 502753996 502753908 502753916 502753921 502753927

ITEM PART NO. DESCRIPTION QTY

1 501307201 Spacer ....................................................................................................................... 2


2 503909500 Sheave ...................................................................................................................... 4
3 502398904 Washer ...................................................................................................................... 4
4 449001049 Capscrew................................................................................................................... 4
5 503910500 Retainer ..................................................................................................................... 1
6 449015101 Nut ............................................................................................................................. 2
7 056056700 Fitting......................................................................................................................... 2
8 502112200 Anchor ....................................................................................................................... 1
9 a .. . . . Hose Assembly.......................................................................................................... 2
10 a .. . . . Hose Assembly.......................................................................................................... 2
11 013398000 Fitting......................................................................................................................... 2
12 052643300 Fitting......................................................................................................................... 2
12 052645200 O-Ring.................................................................................................................. 1
13 502101200 Block.......................................................................................................................... 2
14 449001052 Capscrew................................................................................................................... 4
14 449022016 Lockwasher ............................................................................................................... 4
15 503512500 Strap .......................................................................................................................... 1
16 315976070 Fitting......................................................................................................................... 2
17 519819600 Bracket ...................................................................................................................... 1
18 449015029 Nut ............................................................................................................................. 2
18 449022017 Lockwasher ............................................................................................................... 2
19 a .. . . . Hose Assembly.......................................................................................................... 4

FOOTNOTES:
a Refer to Table

13-23
13K264 02-94

HOSE TAKE-UP
(FOUR FUNCTION AND FOUR HOSE, THREE STAGE FULL FREE-LIFT)
(GC 070/080 LG)

13-24
13K264 02-94

HOSE TAKE-UP
(FOUR FUNCTION AND FOUR HOSE, THREE STAGE FULL FREE-LIFT)
(GC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3886 4267 4648 5029 5410
7 Hose Assembly 502738968 502738979 502738987 502738993 502739904
22 Hose Assembly 502753996 502754908 502754916 502754921 502754927

ITEM PART NO. DESCRIPTION QTY

1 503909500 Sheave ...................................................................................................................... 4


2 501307205 Spacer ....................................................................................................................... 2
3 502398904 Washer ...................................................................................................................... 6
4 449001059 Capscrew................................................................................................................... 2
5 504205500 Retainer ..................................................................................................................... 1
6 449001013 Capscrew................................................................................................................... 2
6 449022016 Lockwasher ............................................................................................................... 2
7 a .. . . . Hose Assembly.......................................................................................................... 4
8 503512500 Strap .......................................................................................................................... 1
9 505705500 Block.......................................................................................................................... 2
10 449001038 Capscrew................................................................................................................... 4
10 449022016 Lockwasher ............................................................................................................... 4
11 315976070 Fitting......................................................................................................................... 4
12 052643300 Fitting......................................................................................................................... 4
12 052645200 O-Ring.................................................................................................................. 1
13 504130500 Bracket ...................................................................................................................... 1
14 449015029 Nut ............................................................................................................................. 2
14 449022017 Lockwasher ............................................................................................................... 2
15 504140500 Guard ........................................................................................................................ 2
16 449001117 Capscrew................................................................................................................... 4
17 503150500 Sheave ...................................................................................................................... 8
18 501307206 Spacer ....................................................................................................................... 4
19 056056700 Fitting......................................................................................................................... 4
20 502114200 Anchor ....................................................................................................................... 2
21 449015101 Nut ............................................................................................................................. 2
22 a .. . . . Hose Assembly.......................................................................................................... 4

FOOTNOTES:
a Refer to Table

13-25
13K265 02-94

HOSE TAKE-UP
(THREE FUNCTION, TWO STAGE LIMITED FREE-LIFT) (GC 100/120 MG)

13-26
13K265 02-94

HOSE TAKE-UP
(THREE FUNCTION, TWO STAGE LIMITED FREE-LIFT) (GC 100/120 MG)

GC 100 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A720 A720 A720 A720 A720
Group Number 2388 2642 2896 3150 3404
5 Hose Assembly 502737970 502737978 502737985 502737990 502738999
14 Hose Assembly 502753996 502754908 502754916 502754921 502754927

GC 120 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A720 A720 A720 A720 A720
Group Number 2235 2489 2743 2997 3251
5 Hose Assembly 502737970 502737978 502737985 502737990 502738999
14 Hose Assembly 502753996 502754908 502754916 502754921 502754927

ITEM PART NO. DESCRIPTION QTY

1 503909500 Sheave ...................................................................................................................... 2


2 501307201 Spacer ....................................................................................................................... 2
3 502398904 Washer ...................................................................................................................... 2
4 449001049 Capscrew................................................................................................................... 2
5 a .. . . . Hose Assembly.......................................................................................................... 2
6 449015101 Nut ............................................................................................................................. 2
7 056056700 Fitting......................................................................................................................... 2
8 504208500 Bracket ...................................................................................................................... 2
9 505193501 Bracket (RH) .............................................................................................................. 1
10 449001014 Capscrew................................................................................................................... 4
10 449022016 Lockwasher ............................................................................................................... 4
11 013398000 Fitting......................................................................................................................... 2
12 505193502 Bracket (LH) (Cushion Tire Truck) ............................................................................. 1
13 504016200 Block (Cushion Tire Truck) ........................................................................................ 2
14 a .. . . . Hose Assembly.......................................................................................................... 4

FOOTNOTES:
a Refer to Table

13-27
13K267 02-94

HOSE TAKE-UP
(FOUR FUNCTION AND FOUR HOSE, TWO STAGE LIMITED FREE-LIFT)
(GC 100/120 MG)

13-28
13K267 02-94

HOSE TAKE-UP
(FOUR FUNCTION AND FOUR HOSE, TWO STAGE LIMITED FREE-LIFT)
(GC 100/120 MG)

PAPER ROLL MAST (GC 120 MG)

OALH
DESCRIPTION 88.0 in. 95.0 in. 99.0 in.
ITEM
Mast A720 A720 A720
Group Number 2540 2896 3099
5 Hose Assembly 502737988 502737999 502738904
14 Hose Assembly b 502754921 b 502754927 b 502754927
a 502737988 a 502737996 a 502737996

STANDARD MAST (GC 100 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A720 A720 A720 A720 A720
Group Number 2388 2642 2896 3150 3404
5 Hose Assembly 502737970 502737978 502737985 502737990 502737999
14 Hose Assembly b 502753996 b 502754908 b 502754916 b 502754921 b 502754927

STANDARD MAST (GC 120 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A720 A720 A720 A720 A720
Group Number 2235 2489 2743 2997 3251
5 Hose Assembly 502737970 502737978 502737985 502737990 502737999
14 Hose Assembly b 502753996 b 502754908 b 502754916 b 502754921 b 502754927

ITEM PART NO. DESCRIPTION QTY

1 503909500 Sheave ...................................................................................................................... 4


2 501307205 Spacer ....................................................................................................................... 2
3 502398904 Washer ...................................................................................................................... 2
4 449001059 Capscrew................................................................................................................... 2
5 c .. . . . Hose Assembly.......................................................................................................... 4
6 449015101 Nut ............................................................................................................................. 2
7 056056700 Fitting......................................................................................................................... 4
8 504208500 Bracket ...................................................................................................................... 2
9 505193501 Bracket (RH) .............................................................................................................. 1
10 449001014 Capscrew................................................................................................................... 4
10 449022016 Lockwasher ............................................................................................................... 4
11 013398000 Fitting......................................................................................................................... 4
12 505193502 Bracket (LH) (Cushion Tire Truck) ............................................................................. 1
13 504016200 Block (Cushion Tire Truck) ........................................................................................ 2
14 c .. . . . Hose Assembly.......................................................................................................... 4

FOOTNOTES:
a 1/2 in. ID
b 3/8 in. ID
c Refer to Table

13-29
13K268 02-94

HOSE TAKE-UP
(THREE FUNCTION, TWO STAGE FULL FREE-LIFT) (GC 100/120 MG)

13-30
13K268 02-94

HOSE TAKE-UP
(THREE FUNCTION, TWO STAGE FULL FREE-LIFT) (GC 100/120 MG)

GC 100 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2464 2718 2972 3226 3480
6 Hose Assembly 502737939 502737942 502737944 502737942 502737956
10 Hose Assembly 502737939 502737942 502737944 502737947 502737956
13 Hose Assembly 502737910 502737913 502737915 502737918 502737918
14 Hose Assembly 502740908 502740910 502740913 502740915 502740916

GC 120 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2388 2642 2896 3150 3404
6 Hose Assembly 502737939 502737942 502737944 502737942 502737956
10 Hose Assembly 502737939 502737942 502737944 502737947 502737956
13 Hose Assembly 502737910 502737913 502737915 502737918 502737918
14 Hose Assembly 502740908 502740910 502740913 502740915 502740916

ITEM PART NO. DESCRIPTION QTY

1 449001018 Capscrew................................................................................................................... 1
2 502398904 Washer ...................................................................................................................... 2
3 501307211 Spacer ....................................................................................................................... 1
4 503909500 Sheave ...................................................................................................................... 2
5 503910500 Retainer ..................................................................................................................... 1
6 b .. . . . Hose Assembly.......................................................................................................... 2
7 312850034 Strap Clamp............................................................................................................... 3
8 013398000 Fitting......................................................................................................................... 4
9 a 503538500 Bracket ...................................................................................................................... 1
10 b .. . . . Hose Assembly.......................................................................................................... 2
11 502098200 Bracket ...................................................................................................................... 2
11 449001134 Capscrew................................................................................................................... 4
11 449022016 Lockwasher ............................................................................................................... 4
12 056056700 Fitting......................................................................................................................... 2
13 b .. . . . Hose Assembly.......................................................................................................... 1
14 b .. . . . Hose Assembly.......................................................................................................... 1
15 052643300 Fitting......................................................................................................................... 2
15 052645200 O-Ring.................................................................................................................. 1
16 504215500 Block.......................................................................................................................... 2
17 449001052 Capscrew................................................................................................................... 4
17 449022016 Lockwasher ............................................................................................................... 4
18 315976070 Fitting......................................................................................................................... 2
19 502754949 Hose (20 ft.)............................................................................................................... ..

13-31
13K268 02-94

HOSE TAKE-UP
(THREE FUNCTION, TWO STAGE FULL FREE-LIFT) (GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

20 500111911 Fitting......................................................................................................................... 2
21 055729800 Fitting......................................................................................................................... 2

FOOTNOTES:
a Not Included in Hose Take-Up
b Refer to Table

13-32
NOTES

13-33
13K270 02-94

HOSE TAKE-UP
(THREE FUNCTION, THREE STAGE FULL FREE-LIFT) (GC 100/120 MG)

13-34
13K270 02-94

HOSE TAKE-UP
(THREE FUNCTION, THREE STAGE FULL FREE-LIFT) (GC 100/120 MG)

GC 100 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3658 4039 4420 4801 5182
9 Hose Assembly 502737957 502737965 502737973 502737981 502737987
10 Hose Assembly 502740934 502740940 502740945 502740950 502740955
19 Hose Assembly 502753996 502753908 502753916 502753921 502753927

GC 120 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3505 3886 4267 4648 5029
9 Hose Assembly 502737957 502737965 502737973 502737981 502737987
10 Hose Assembly 502740934 502740940 502740945 502740950 502740955
19 Hose Assembly 502753996 502753908 502753916 502753921 502753927

ITEM PART NO. DESCRIPTION QTY

1 501307211 Spacer ....................................................................................................................... 2


2 503909500 Sheave ...................................................................................................................... 4
3 502398904 Washer ...................................................................................................................... 4
4 449001018 Capscrew................................................................................................................... 2
5 503910500 Retainer ..................................................................................................................... 1
6 449015101 Nut ............................................................................................................................. 2
7 056056700 Fitting......................................................................................................................... 2
8 504208500 Bracket ...................................................................................................................... 1
9 a .. . . . Hose Assembly.......................................................................................................... 2
10 a .. . . . Hose Assembly.......................................................................................................... 2
11 013398000 Fitting......................................................................................................................... 2
12 052643300 Fitting......................................................................................................................... 2
12 052645200 O-Ring.................................................................................................................. 1
13 504215500 Block.......................................................................................................................... 2
14 449001052 Capscrew................................................................................................................... 4
14 449022016 Lockwasher ............................................................................................................... 4
15 503512500 Strap .......................................................................................................................... 1
16 315976070 Fitting......................................................................................................................... 2
17 516961600 Bracket ...................................................................................................................... 1
18 449015029 Nut ............................................................................................................................. 2
18 449022017 Lockwasher ............................................................................................................... 2
19 a .. . . . Hose Assembly.......................................................................................................... 1

FOOTNOTES:
a Refer to Table

13-35
13K292 04-97

HOSE TAKE-UP
(INTERNAL FOUR FUNCTION, TWO STAGE FULL FREE-LIFT) (GC 070/080 LG)

13-36
13K292 04-97

HOSE TAKE-UP
(INTERNAL FOUR FUNCTION, TWO STAGE FULL FREE-LIFT) (GC 070/080 LG)

ITEM PART NO. DESCRIPTION QTY

1 449001049 Capscrew................................................................................................................... 1
2 502398904 Washer ...................................................................................................................... 2
3 501307201 Spacer ....................................................................................................................... 1
4 503909500 Sheave ...................................................................................................................... 2
5 503910500 Retainer ..................................................................................................................... 1
6 abc 502737944 Hose Assembly.......................................................................................................... 2
6 d 502737953 Hose Assembly.......................................................................................................... 2
6 e 502737963 Hose Assembly.......................................................................................................... 2
7 312850034 Strap Clamp............................................................................................................... 6
8 013398000 Fitting......................................................................................................................... 4
9 f 503538500 Bracket ...................................................................................................................... 1
10 a 502737950 Hose Assembly.......................................................................................................... 2
10 b 502737954 Hose Assembly.......................................................................................................... 2
10 c 502737958 Hose Assembly.......................................................................................................... 2
10 d 502737961 Hose Assembly.......................................................................................................... 2
10 e 502737968 Hose Assembly.......................................................................................................... 2
11 502098200 Bracket ...................................................................................................................... 2
11 449001134 Capscrew................................................................................................................... 4
11 449022016 Lockwasher ............................................................................................................... 4
12 056056700 Fitting......................................................................................................................... 2
13 a 502740907 Hose Assembly.......................................................................................................... 1
13 b 502740909 Hose Assembly.......................................................................................................... 1
13 c 502740912 Hose Assembly.......................................................................................................... 1
13 d 502740914 Hose Assembly.......................................................................................................... 1
13 e 502740915 Hose Assembly.......................................................................................................... 1
14 a 502737912 Hose Assembly.......................................................................................................... 1
14 b 502737914 Hose Assembly.......................................................................................................... 1
14 c 502737917 Hose Assembly.......................................................................................................... 1
14 de 502737919 Hose Assembly.......................................................................................................... 1
15 052643300 Fitting......................................................................................................................... 2
15 052645200 O-Ring.................................................................................................................. 1
16 502101200 Block.......................................................................................................................... 2
17 449001052 Capscrew................................................................................................................... 4
17 449022016 Lockwasher ............................................................................................................... 4
18 315976070 Fitting......................................................................................................................... 2
19 520387825 Hose Assembly.......................................................................................................... 2

FOOTNOTES:
a 78 in. OAH
b 83 in. OAH
c 88 in. OAH
d 93 in. OAH
e 98 in. OAH
f Not Included in Hose Take-Up

13-37
13K292 06-96

HOSE-TAKE-UP
(EXTERNAL FOUR FUNCTION, TWO STAGE FULL FREE-LIFT) (GC 070/080 LG)

13-38
13K292 06-96

HOSE-TAKE-UP
(EXTERNAL FOUR FUNCTION, TWO STAGE FULL FREE-LIFT) (GC 070/080 LG)

ITEM PART NO. DESCRIPTION QTY

1 a 502749984 Hose Assembly.......................................................................................................... 2


1 b 502749996 Hose Assembly.......................................................................................................... 2
1 c 502750909 Hose Assembly.......................................................................................................... 2
1 de 502761901 Hose Assembly.......................................................................................................... 2
2 a 502761950 Hose Assembly (Twin Line Connection) .................................................................... 1
2 bc 502761951 Hose Assembly (Twin Line Connection) .................................................................... 1
2 de 502750917 Hose Assembly (Twin Line Connection) .................................................................... 1
3 750694801 Hose Reel.................................................................................................................. 1
4 751179300 Block.......................................................................................................................... 1
5 052643200 Fitting......................................................................................................................... 4
6 751147801 Valve.......................................................................................................................... 1
7 751094300 Plate .......................................................................................................................... 1
8 055746400 Fitting......................................................................................................................... 2
9 203152700 Capscrew................................................................................................................... 2
10 060305300 Capscrew................................................................................................................... 1
11 055486800 Capscrew................................................................................................................... 2
12 014936900 Nut ............................................................................................................................. 3
13 312850032 Strap Clamp............................................................................................................... 3
14 520378800 Seal Kit ...................................................................................................................... 1
15 016110100 Washer ...................................................................................................................... 2
16 449001049 Capscrew................................................................................................................... 1
17 520377800 Seal Kit ...................................................................................................................... 1

150112003 Hose Take-Up Kit (Includes Items 3-13).................................................................... 1

FOOTNOTES:
a 78 in. OAH
b 83 in. OAH
c 88 in. OAH
d 93 in. OAH
e 98 in. OAH

13-39
13K293 09-95

HOSE TAKE-UP
(FOUR FUNCTION, THREE STAGE FULL FREE-LIFT) (GC 100/120 MG)

13-40
13K293 09-95

HOSE TAKE-UP
(FOUR FUNCTION, THREE STAGE FULL FREE-LIFT) (GC 100/120 MG)

PAPER ROLL MAST (GC 120 MG)

OALH
DESCRIPTION 90.0 in. 95.0 in. 109.0 in.
ITEM
Mast A721 A721 A721
Group Number 4242 4623 5385
7 Hose Assembly ---- 502738998 502738905
22 Hose Assembly b 502754921 b 502754927 b 502754933
a 502737988 a 502737996 a 502738905

STANDARD MAST (GC 100 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3658 4039 4420 4801 5182
7 Hose Assembly 502738964 502738975 502738984 502738991 502738998
22 Hose Assembly b 502753996 b 502754908 b 502754916 b 502754921 b 502754927

STANDARD MAST (GC 120 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A721 A721 A721 A721 A721
Group Number 3505 3886 4267 4648 5029
7 Hose Assembly 502738964 502738975 502738984 502738991 502738998
22 Hose Assembly b 502753996 b 502754908 b 502754916 b 502754921 b 502754927

ITEM PART NO. DESCRIPTION QTY

1 503909500 Sheave ...................................................................................................................... 4


2 501307217 Spacer ....................................................................................................................... 2
3 502398904 Washer ...................................................................................................................... 2
4 449001351 Capscrew................................................................................................................... 2
5 504551500 Retainer ..................................................................................................................... 1
6 449002130 Capscrew................................................................................................................... 2
6 449022016 Lockwasher ............................................................................................................... 4
7 c .. . . . Hose Assembly.......................................................................................................... 4
8 503512500 Strap .......................................................................................................................... 1
9 504138500 Block.......................................................................................................................... 2
10 449001038 Capscrew................................................................................................................... 4
10 449022016 Lockwasher ............................................................................................................... 4
11 315976070 Fitting......................................................................................................................... 4
12 052643300 Fitting......................................................................................................................... 4
12 052645200 O-Ring.................................................................................................................. 1
13 504130500 Bracket ...................................................................................................................... 1
14 449015029 Nut ............................................................................................................................. 2
14 449022017 Lockwasher ............................................................................................................... 2
15 504140500 Guard ........................................................................................................................ 2
16 449002105 Capscrew................................................................................................................... 4

13-41
13K293 09-95

HOSE TAKE-UP
(FOUR FUNCTION, THREE STAGE FULL FREE-LIFT) (GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

17 503150500 Sheave ...................................................................................................................... 8


18 501205506 Spacer ....................................................................................................................... 2
18 501205507 Bushing ..................................................................................................................... 2
19 056056700 Fitting......................................................................................................................... 4
20 504550500 Plate .......................................................................................................................... 2
21 449015101 Nut ............................................................................................................................. 2
22 c .. . . . Hose Assembly.......................................................................................................... 4
23 449002197 Screw......................................................................................................................... 2

FOOTNOTES:
a 1/2 in. I.D.
b 3/8 in. I.D.
c Refer to Table

13-42
NOTES

13-43
13K294 06-96

HOSE TAKE-UP
(INTERNAL THREE FUNCTION, TWO STAGE FULL FREE-LIFT) (GC 100/120 MG)

13-44
13K294 06-96

HOSE TAKE-UP
(INTERNAL THREE FUNCTION, TWO STAGE FULL FREE-LIFT) (GC 100/120 MG)

GC 100 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2464 2718 2972 3226 3480
6 Hose Assembly 502737939 502737942 502737944 502737942 502737956
10 Hose Assembly 502737944 502737948 502737952 502737956 502737957
13 Hose Assembly 502740908 502740910 502740913 502740915 502740916
14 Hose Assembly 502737910 502737913 502737915 502737918 502737918

GC 120 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2388 2642 2896 3150 3404
6 Hose Assembly 502737939 502737942 502737944 502737942 502737956
10 Hose Assembly 502737944 502737948 502737952 502737956 502737957
13 Hose Assembly 502740908 502740910 502740913 502740915 502740916
14 Hose Assembly 502737910 502737913 502737915 502737918 502737918

ITEM PART NO. DESCRIPTION QTY

1 449001018 Capscrew................................................................................................................... 1
2 502398904 Washer ...................................................................................................................... 2
3 501307211 Spacer ....................................................................................................................... 1
4 503909500 Sheave ...................................................................................................................... 2
5 503910500 Retainer ..................................................................................................................... 1
6 b .. . . . Hose Assembly.......................................................................................................... 2
7 312850034 Strap Clamp............................................................................................................... 6
8 013398000 Fitting......................................................................................................................... 4
9 a 503538500 Bracket ...................................................................................................................... 1
10 b .. . . . Hose Assembly.......................................................................................................... 2
11 502098200 Bracket ...................................................................................................................... 2
11 449001134 Capscrew................................................................................................................... 4
11 449022016 Lockwasher ............................................................................................................... 4
12 056056700 Fitting......................................................................................................................... 2
13 b .. . . . Hose Assembly.......................................................................................................... 1
14 b .. . . . Hose Assembly.......................................................................................................... 1
15 052643300 Fitting......................................................................................................................... 2
15 052645200 O-Ring.................................................................................................................. 1
16 504215500 Block.......................................................................................................................... 2
17 449001052 Capscrew................................................................................................................... 4
17 449022016 Lockwasher ............................................................................................................... 4

13-45
13K294 06-96

HOSE TAKE-UP
(INTERNAL THREE FUNCTION, TWO STAGE FULL FREE-LIFT) (GC 100/120 MG)

ITEM PART NO. DESCRIPTION QTY

18 315976070 Fitting......................................................................................................................... 2
19 502754949 Hose .......................................................................................................................... 2

FOOTNOTES:
a Not Included in Hose Take-Up
b Refer to Table

13-46
NOTES

13-47
13K294 06-96

HOSE-TAKE-UP
(EXTERNAL THREE FUNCTION, TWO STAGE FULL FREE-LIFT) (GC 100/120 MG)

13-48
13K294 06-96

HOSE-TAKE-UP
(EXTERNAL THREE FUNCTION, TWO STAGE FULL FREE-LIFT) (GC 100/120 MG)

GC 100 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2464 2718 2972 3226 3480
1 Hose Assembly 502749973 502749984 502749996 502750909 502761901
2 Hose Assembly (Twin 502761950 502761950 502761951 502761951 502750917
Line Connection)

GC 120 MG

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
ITEM
Mast A722 A722 A722 A722 A722
Group Number 2388 2642 2896 3150 3404
1 Hose Assembly 502749973 502749984 502749996 502750909 502761901
2 Hose Assembly 502761950 502761950 502761951 502761951 502750917

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose Assembly.......................................................................................................... 2
2 a .. . . . Hose Assembly (Twin Line Connection) .................................................................... 1
3 750694801 Hose Reel (RH) ......................................................................................................... 1
4 751179300 Block.......................................................................................................................... 1
5 052643200 Fitting......................................................................................................................... 4
6 751147801 Valve (RH) ................................................................................................................. 1
7 751094300 Plate .......................................................................................................................... 1
8 055746400 Fitting......................................................................................................................... 2
9 203152700 Capscrew................................................................................................................... 2
10 060305300 Capscrew................................................................................................................... 1
11 055486800 Capscrew................................................................................................................... 2
12 014936900 Nut ............................................................................................................................. 3
13 312850032 Strap Clamp............................................................................................................... 3
14 520378800 Seal Kit ...................................................................................................................... 1
15 016110100 Washer ...................................................................................................................... 2
16 449001049 Capscrew................................................................................................................... 1
17 520377800 Seal Kit ...................................................................................................................... 1

150112003 Hose Take-Up Kit (Includes Items 3-13).................................................................... 1

FOOTNOTES:
a Refer to Table

13-49
NOTES

13-50
SECTION 14

14 OPTIONS
CONTENTS

SECTION 14
OPTIONS

DESCRIPTION PAGE

ACCUMULATOR INSTALLATION
⇒S/N B818D-3302 ....................................................................................................................................... 14-18
S/N B818D-3303⇒ ....................................................................................................................................... 14-20
BACK-UP ALARM ............................................................................................................................................ 14-26
BACK-UP LIGHT ................................................................................................................................................ 14-4
ENGINE PROTECTION SYSTEM
ULTRA GUARD............................................................................................................................................. 14-24
FLASHING LIGHT
AMBER ......................................................................................................................................................... 14-12
FUEL INDICATOR
LOW LPG...................................................................................................................................................... 14-22
HEADLIGHTS
MAST MOUNTED........................................................................................................................................... 14-6
OVERHEAD GUARD MOUNTED................................................................................................................... 14-8
PRESSURE REGULATOR
THREE DETENT DUAL FUNCTION ............................................................................................................ 14-16
THREE DETENT SINGLE FUNCTION......................................................................................................... 14-14
STROBE LIGHT ................................................................................................................................................. 14-2
WORK LIGHTS
REAR ............................................................................................................................................................ 14-10

14-1
5Z216 12-96

STROBE LIGHT

14-2
5Z216 12-96

STROBE LIGHT

ITEM PART NO. DESCRIPTION QTY

1 a 520038897 Strobe Light ............................................................................................................... 1


1 b 580000037 Strobe Light ............................................................................................................... 1
2 504060717 Screw ................................................................................................................... 3
3 064946400 O-Ring.................................................................................................................. 3
4 a 504232268 Lens ..................................................................................................................... 1
4 b 580000039 Lens ..................................................................................................................... 1
5 504232228 Seal ...................................................................................................................... 1
6 504232212 Bulb ...................................................................................................................... 1
7 752606300 Plate .......................................................................................................................... 1
8 028505900 Tube........................................................................................................................... AR
9 502164903 Wire (16 Gauge) ........................................................................................................ AR
10 502701503 Cap ............................................................................................................................ 2
10 502701501 Pin ............................................................................................................................. 2
11 502701504 Socket........................................................................................................................ 1
11 502701502 Socket........................................................................................................................ 1
12 014863800 Screw......................................................................................................................... 2
13 065619300 Lockwasher ............................................................................................................... 4
14 059488800 Nut ............................................................................................................................. 2
15 752512400 Guard ........................................................................................................................ 1
16 020182800 Grommet.................................................................................................................... 3

FOOTNOTES:
a ⇒ D/B 11/1996
b D/B 11/1996 ⇒

14-3
5Z217 12-95

BACK-UP LIGHT

14-4
5Z217 12-95

BACK-UP LIGHT

ITEM PART NO. DESCRIPTION QTY

1 150019301 Guard ........................................................................................................................ 1


2 150019401 Light Assembly .......................................................................................................... 1
2 065354400 Terminal................................................................................................................ 1
2 519432808 Light (12 Volt) ....................................................................................................... 1
2 513437802 Terminal................................................................................................................ 1
3 753381401 Bracket ...................................................................................................................... 1
3 058941300 Capscrew................................................................................................................... 1
4 502701504 Socket........................................................................................................................ 1
4 502701502 Socket........................................................................................................................ 1
5 502701503 Cap ............................................................................................................................ 1
5 502701501 Pin ............................................................................................................................. 1
6 502164903 Wire (16 Gauge) ........................................................................................................ AR
6 028505900 Tube........................................................................................................................... AR
7 500136906 Grommet.................................................................................................................... 2
8 a 752558300 Switch ........................................................................................................................ 1
9 a 500383907 Connector (Single Light)............................................................................................ 1
10 a 500383904 Connector (Dual Lights)............................................................................................. 1

FOOTNOTES:
a Not Illustrated

14-5
5Z218 11-96

HEADLIGHTS
(MAST MOUNTED)

14-6
5Z218 11-96

HEADLIGHTS
(MAST MOUNTED)

ITEM PART NO. DESCRIPTION QTY

1 150019301 Guard ........................................................................................................................ 2


2 150019401 Light Assembly .......................................................................................................... 2
2 065354400 Terminal................................................................................................................ 4
2 519432808 Light ..................................................................................................................... 1
2 513437802 Terminal................................................................................................................ 2
3 751977400 Guard ........................................................................................................................ 2
4 502164903 Wire (16 Gauge) ........................................................................................................ AR
4 312850032 Strap Clamp............................................................................................................... 6
4 015040100 Washer ...................................................................................................................... 2
5 502701504 Socket........................................................................................................................ 2
5 502701502 Socket........................................................................................................................ 2
6 502701503 Cap ............................................................................................................................ 2
6 502701501 Pin ............................................................................................................................. 2
7 720098901 Tubing ........................................................................................................................ AR
8 a 751194100 Fuse .......................................................................................................................... 1
9 a 512720800 Fuse (10 Amp)........................................................................................................... 1
10 a 752558300 Switch ........................................................................................................................ 1
11 a 500383907 Connector (Single Light)............................................................................................ 1
12 a 500383904 Connector (Dual Lights)............................................................................................. 1

FOOTNOTES:
a Not Illustrated

14-7
5Z219 11-96

HEADLIGHTS
(OVERHEAD GUARD MOUNTED)

14-8
5Z219 11-96

HEADLIGHTS
(OVERHEAD GUARD MOUNTED)

ITEM PART NO. DESCRIPTION QTY

1 150019301 Guard ........................................................................................................................ 2


2 150019401 Light Assembly .......................................................................................................... 2
2 065354400 Terminal................................................................................................................ 2
2 519432808 Light ..................................................................................................................... 1
2 513437802 Terminal................................................................................................................ 2
3 753379402 Bracket (RH) .............................................................................................................. 1
3 753379401 Bracket (LH) .............................................................................................................. 1
4 502164903 Wire (16 Gauge) ........................................................................................................ AR
5 502701504 Socket........................................................................................................................ 2
5 502701502 Socket........................................................................................................................ 2
6 502701503 Cap ............................................................................................................................ 2
6 502701501 Pin ............................................................................................................................. 2
7 028505900 Tube........................................................................................................................... AR
8 519433637 Grommet.................................................................................................................... 2
9 a 751194100 Fuse .......................................................................................................................... 1
10 a 512720800 Fuse (10 Amp)........................................................................................................... 1
11 a 752558300 Switch ........................................................................................................................ 1
12 a 500383907 Connector (Single Light)............................................................................................ 1
13 a 500383904 Connector (Dual Lights)............................................................................................. 1

FOOTNOTES:
a Not Illustrated

14-9
5Z221 02-97

WORK LIGHTS
(REAR)

14-10
5Z221 02-97

WORK LIGHTS
(REAR)

ITEM PART NO. DESCRIPTION QTY

1 519838300 Light Assembly .......................................................................................................... 2


1 901162818 Bulb (12 Volt)........................................................................................................ 1
1 520365891 Lens ..................................................................................................................... 1
2 516836300 Guard (GDC) ............................................................................................................. 2
3 753381401 Bracket ...................................................................................................................... 2
4 502164903 Wire (16 Gauge) ........................................................................................................ AR
4 513437802 Terminal..................................................................................................................... 4
5 502701503 Cap ............................................................................................................................ 1
5 502701501 Pin ............................................................................................................................. 4
6 502701504 Socket........................................................................................................................ 1
6 502701502 Socket........................................................................................................................ 4
7 012073400 Tube........................................................................................................................... AR
8 500136906 Grommet.................................................................................................................... 6
9 a 751194100 Fuse .......................................................................................................................... 1
10 a 512720800 Fuse (10 Amp)........................................................................................................... 1
11 a 752558300 Switch ........................................................................................................................ 1
12 a 500383907 Connector (Single Light)............................................................................................ 1
13 a 500383904 Connector (Dual Lights)............................................................................................. 1

FOOTNOTES:
a Not Illustrated

14-11
5Z220 02-97

FLASHING LIGHT
(AMBER)

14-12
5Z220 02-97

FLASHING LIGHT
(AMBER)

ITEM PART NO. DESCRIPTION QTY

1 752446300 Guard ........................................................................................................................ 1


2 062128500 Capscrew................................................................................................................... 2
3 016103500 Washer ...................................................................................................................... 4
4 501667202 Light........................................................................................................................... 1
4 515778802 Lens (Amber) ....................................................................................................... 1
4 503247800 Lamp (12 Volt) ...................................................................................................... 1
5 014863500 Screw......................................................................................................................... 3
6 752761400 Bracket ...................................................................................................................... 1
7 016103300 Washer ...................................................................................................................... 3
8 015035700 Lockwasher ............................................................................................................... 3
9 014936200 Nut ............................................................................................................................. 3
10 015026000 Lockwasher ............................................................................................................... 2
11 014936500 Nut ............................................................................................................................. 2
12 502164903 Wire (16 Gauge) ........................................................................................................ AR
13 502701504 Socket........................................................................................................................ 1
13 502701502 Socket........................................................................................................................ 1
14 502701501 Pin ............................................................................................................................. 1
14 502701501 Pin ............................................................................................................................. 1
15 500136906 Grommet.................................................................................................................... 1
16 028505900 Tube........................................................................................................................... AR
17 a 751034100 Bracket ...................................................................................................................... 1
18 a 501904907 Rivet .......................................................................................................................... 1
19 a 513972800 Flasher ...................................................................................................................... 1
20 a 500383907 Connector .................................................................................................................. 2

FOOTNOTES:
a Not Illustrated

14-13
6Z3E 09-98

PRESSURE REGULATOR
(THREE DETENT SINGLE FUNCTION)

14-14
6Z3E 09-98

PRESSURE REGULATOR
(THREE DETENT SINGLE FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 752561300 Guard ........................................................................................................................ 1


2 751900300 Gauge........................................................................................................................ 1
3 500536901 Connector .................................................................................................................. 1
4 062151700 Capscrew................................................................................................................... 3
5 015026000 Lockwasher ............................................................................................................... 3
6 014936500 Nut ............................................................................................................................. 3
7 515485600 Regulator ................................................................................................................... 1
8 751889300 Handle ....................................................................................................................... 1
9 750948100 Knob .......................................................................................................................... 1
10 055746400 Fitting......................................................................................................................... 1
11 502732901 Tube........................................................................................................................... 1
12 504239235 Fitting......................................................................................................................... 1
13 059716300 Capscrew................................................................................................................... 2
14 015026200 Lockwasher ............................................................................................................... 2
15 016103700 Washer ...................................................................................................................... 2
16 014936600 Nut ............................................................................................................................. 2
17 062159400 Clamp ........................................................................................................................ 1
18 003338500 Hose .......................................................................................................................... AR
19 500412904 Clamp ........................................................................................................................ 1
20 310247244 Hose .......................................................................................................................... 1
21 060371700 Fitting......................................................................................................................... 1
22 500546907 Fitting......................................................................................................................... 1
23 312850044 Strap Clamp............................................................................................................... 1
24 520364880 Cover ......................................................................................................................... 1
25 003338500 Hose .......................................................................................................................... 1
26 062159400 Clamp ........................................................................................................................ 1

14-15
6Z3F 11-96

PRESSURE REGULATOR
(THREE DETENT DUAL FUNCTION)

14-16
6Z3F 11-96

PRESSURE REGULATOR
(THREE DETENT DUAL FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 752561300 Guard ........................................................................................................................ 1


2 751900300 Gauge........................................................................................................................ 1
3 500536901 Connector .................................................................................................................. 1
4 062151700 Capscrew................................................................................................................... 3
5 015026000 Lockwasher ............................................................................................................... 3
6 014936500 Nut ............................................................................................................................. 3
7 515485600 Regulator ................................................................................................................... 1
8 751889300 Handle ....................................................................................................................... 1
9 750948100 Knob .......................................................................................................................... 1
10 055746400 Fitting......................................................................................................................... 2
11 752915300 Tube........................................................................................................................... 1
12 752555300 Valve.......................................................................................................................... 1
13 500154904 Fitting......................................................................................................................... 1
14 014909400 Screw......................................................................................................................... 2
15 016103700 Washer ...................................................................................................................... 2
16 015026200 Lockwasher ............................................................................................................... 2
17 014936600 Nut ............................................................................................................................. 2
18 055746400 Fitting......................................................................................................................... 1
19 062143700 Capscrew................................................................................................................... 2
20 015026200 Lockwasher ............................................................................................................... 2
21 014936600 Nut ............................................................................................................................. 2
22 062159400 Clamp ........................................................................................................................ 1
23 003338500 Hose .......................................................................................................................... AR
24 502726904 Fitting......................................................................................................................... 1
25 310247244 Hose .......................................................................................................................... AR
26 500412904 Clamp ........................................................................................................................ 1
27 310247244 Hose .......................................................................................................................... AR
28 502732901 Tube........................................................................................................................... 1
29 500546907 Fitting......................................................................................................................... 1
30 312850044 Strap Clamp............................................................................................................... 1
31 500228904 Fitting......................................................................................................................... 1
32 003338500 Hose .......................................................................................................................... AR
33 753045300 Tube (Hidden) ............................................................................................................ 1
34 062159400 Clamp ........................................................................................................................ 1
35 520364880 Cover ......................................................................................................................... 1

14-17
6M29 07-98

ACCUMULATOR INSTALLATION
(⇒S/N B818D-3302)

14-18
6M29 07-98

ACCUMULATOR INSTALLATION
(⇒S/N B818D-3302)

ITEM PART NO. DESCRIPTION QTY

1 520366872 Accumulator (1 qt) ..................................................................................................... 1


2 062913500 Capscrew................................................................................................................... 2
3 015026200 Lockwasher ............................................................................................................... 2
4 014936600 Nut ............................................................................................................................. 2
5 514622102 Spacer ....................................................................................................................... 2
6 500190200 Strap .......................................................................................................................... 2
7 055729800 Fitting......................................................................................................................... 1
8 501605252 Block.......................................................................................................................... 1
9 500546906 Fitting......................................................................................................................... 1
10 203371600 Fitting......................................................................................................................... 1
11 520044823 Fitting......................................................................................................................... 1
12 310247244 Hose .......................................................................................................................... 1
13 502726904 Fitting......................................................................................................................... 2

14-19
P10494 07-98

ACCUMULATOR INSTALLATION
(S/N B818D-3303⇒)

14-20
P10494 07-98

ACCUMULATOR INSTALLATION
(S/N B818D-3303⇒)

ITEM PART NO. DESCRIPTION QTY

1 580008096 Accumulator (1 qt) ..................................................................................................... 1


2 580008166 Bracket ...................................................................................................................... 1
3 580008167 Clamp ........................................................................................................................ 1
4 449001016 Capscrew................................................................................................................... 3
5 449022013 Lockwasher ............................................................................................................... 5
6 449001302 Capscrew................................................................................................................... 2
7 449015044 Nut ............................................................................................................................. 2
8 063205900 Fitting......................................................................................................................... 1
9 502737919 Hose Assembly.......................................................................................................... 1
10 500546906 Fitting......................................................................................................................... 1
11 051854300 Fitting......................................................................................................................... 1
12 203371600 Fitting......................................................................................................................... 1

14-21
15A123 05-96

FUEL INDICATOR
(LOW LPG)

14-22
15A123 05-96

FUEL INDICATOR
(LOW LPG)

ITEM PART NO. DESCRIPTION QTY

1 059154500 Pressure Switch......................................................................................................... 1


2 023086500 Bushing ..................................................................................................................... 1
3 057925100 Fitting......................................................................................................................... 1
4 911730300 Fitting......................................................................................................................... REF
5 751185100 Light........................................................................................................................... 1
6 065354000 Terminal..................................................................................................................... 2
7 065354400 Terminal..................................................................................................................... 1
8 513437802 Terminal..................................................................................................................... 2
9 516021800 Connector .................................................................................................................. 1
10 502164903 Wire ........................................................................................................................... AR
11 517960800 Label (LPG Fuel Indicator) ........................................................................................ 1
12 909267300 Fitting (Dual Fuel Only).............................................................................................. 1

14-23
4E6FH 05-96

ENGINE PROTECTION SYSTEM


(ULTRA GUARD)

14-24
4E6FH 05-96

ENGINE PROTECTION SYSTEM


(ULTRA GUARD)

ITEM PART NO. DESCRIPTION QTY

1 a 753339400 Guard ........................................................................................................................ 1


1 b 753338400 Guard ........................................................................................................................ 1
2 751206100 Switch (Temperature) ................................................................................................ 1
3 a 502600903 Fitting......................................................................................................................... 1
4 a 753428400 Connector .................................................................................................................. 1
5 a 003338500 Hose .......................................................................................................................... AR
6 a 062159500 Clamp ........................................................................................................................ 2
7 014936000 Nut ............................................................................................................................. 2
8 502137903 Lockwasher ............................................................................................................... 2
9 016103200 Washer ...................................................................................................................... 2
10 014861500 Screw......................................................................................................................... 2
11 a 500428901 Fitting......................................................................................................................... 1
12 b 059235200 Fitting......................................................................................................................... 1

FOOTNOTES:
a Diesel
b Gas, LPG, Dual Fuel and with Cab Heater

14-25
5Z2766 11-96

BACK-UP ALARM

14-26
5Z2766 11-96

BACK-UP ALARM

ITEM PART NO. DESCRIPTION QTY

1 754345400 Alarm ......................................................................................................................... 1


2 752923300 Guard ........................................................................................................................ 1
3 015026000 Lockwasher ............................................................................................................... 2
4 016133700 Washer ...................................................................................................................... 2
5 203144100 Capscrew................................................................................................................... 2
6 753246400 Wire Harness............................................................................................................. 1
7 a 917314402 Relay ......................................................................................................................... 1
8 a 502164903 Wire (15 ft.)................................................................................................................ AR

FOOTNOTES:
a Not Illustrated

14-27
NOTES

14-28
SECTION 15

15 FIELD CONVERSION KITS


CONTENTS

SECTION 15
FIELD CONVERSION KITS

DESCRIPTION PAGE

DUAL FUEL........................................................................................................................................................ 15-8


ECS MUFFLER .................................................................................................................................................. 15-9
ELECTRONIC CONTROL MODULE ................................................................................................................. 15-9
HOSE TAKE-UP CONVERSION KITS THREE STAGE FULL FREE-LIFT ........................................................ 15-7
HOSE TAKE-UP CONVERSION KITS TWO STAGE FULL FREE-LIFT ............................................................ 15-5
HOSE TAKE-UP CONVERSION KITS TWO STAGE LIMITED FREE-LIFT....................................................... 15-3
LPG .................................................................................................................................................................... 15-8
PREMIUM MONITORING SYSTEM .................................................................................................................. 15-9
SIDE-SHIFT GC/GLC 070/080 LG ..................................................................................................................... 15-7
SIDE-SHIFT GC/GLC 100/120 MG .................................................................................................................... 15-8
SIDE-SHIFT TUBE GC/GLC 070/080 LG .......................................................................................................... 15-8
SIDE-SHIFT TUBE GC/GLC 100/120 MG ......................................................................................................... 15-8
ULTRA GUARD ENGINE PROTECTION SYSTEM ........................................................................................... 15-9
VALVE AND LINKAGE........................................................................................................................................ 15-7

15-1
FIELD CONVERSION KITS

HOSE TAKE-UP CONVERSION KITS TWO STAGE LIMITED FREE-LIFT

Two to Three Function Conversion (GC/GLC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A720 A720 A720 A720 A720
Group Number 2489 2743 2997 3251 3505 QTY
Hose Take-Up Kit 521259021 521259021 521259021 521259021 521259021 2

Two to Three Function Conversion (GC/GLC 100 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A720 A720 A720 A720 A720
Group Number 2388 2642 2896 3150 3404 QTY
Hose Take-Up Kit 521259033 521259033 521259033 521259033 521259033 2

Two to Three Function Conversion (GC/GLC 120 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A720 A720 A720 A720 A720
Group Number 2235 2489 2743 2997 3251 QTY
Hose Take-Up Kit 521259033 521259033 521259033 521259033 521259033 2

Two to Four Function Conversion (GC/GLC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A720 A720 A720 A720 A720
Group Number 2489 2743 2997 3251 3505 QTY

15-2
FIELD CONVERSION KITS

HOSE TAKE-UP CONVERSION KITS TWO STAGE LIMITED FREE-LIFT (Continued)

Two to Four Function Conversion (GC/GLC 070/080 LG) (Continued)


OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A720 A720 A720 A720 A720
Group Number 2489 2743 2997 3251 3505 QTY
Hose Take-Up Kit 521259024 521259024 521259024 521259024 521259024 4

Two to Four Function Conversion (GC/GLC 100 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A720 A720 A720 A720 A720
Group Number 2388 2642 2896 3150 3404 QTY
Hose Take-Up Kit 521259038 521259038 521259038 521259038 521259038 4

Two to Four Function Conversion (GC/GLC 120 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A720 A720 A720 A720 A720
Group Number 2235 2489 2743 2997 3251 QTY
Hose Take-Up Kit 521259038 521259038 521259038 521259038 521259038 4

15-3
FIELD CONVERSION KITS

HOSE TAKE-UP CONVERSION KITS TWO STAGE FULL FREE-LIFT

Two to Three Function Conversion (GC/GLC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A722 A722 A722 A722 A722
Group Number 2616 2870 3124 3378 3632 QTY
Hose Take-Up Kit 521259026 521259026 521259026 521259026 521259026 2

Two to Three Function Conversion (GC/GLC 100 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A722 A722 A722 A722 A722
Group Number 2464 2718 2972 3226 3480 QTY
Hose Take-Up Kit 521259043 521259043 521259043 521259043 521259043 2

Two to Three Function Conversion (GC/GLC 120 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A722 A722 A722 A722 A722
Group Number 2388 2642 2896 3150 3404 QTY
Hose Take-Up Kit 521259043 521259043 521259043 521259043 521259043 2

Two to Four Function Conversion (GC/GLC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A722 A722 A722 A722 A722
Group Number 2616 2870 3124 3378 3632 QTY
Hose Take-Up Kit 521259026 521259026 521259026 521259026 521259026 2

15-4
FIELD CONVERSION KITS

HOSE TAKE-UP CONVERSION KITS TWO STAGE FULL FREE-LIFT (Continued)

Two to Four Function Conversion (GC/GLC 070/080 LG) (Continued)


OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A722 A722 A722 A722 A722
Group Number 2616 2870 3124 3378 3632 QTY
Hose Take-Up Kit 150112003 150112003 150112003 150112003 150112003 2

Two to Four Function Conversion (GC/GLC 100 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A722 A722 A722 A722 A722
Group Number 2464 2718 2972 3226 3480 QTY
Hose Take-Up Kit 521259043 521259043 521259043 521259043 521259043 2
Hose Take-Up Kit 150112003 150112003 150112003 150112003 150112003 2

Two to Four Function Conversion (GC/GLC 120 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A722 A722 A722 A722 A722
Group Number 2388 2642 2896 3150 3404 QTY
Hose Take-Up Kit 521259043 521259043 521259043 521259043 521259043 2
Hose Take-Up Kit 150112003 150112003 150112003 150112003 150112003 2

15-5
FIELD CONVERSION KITS

HOSE TAKE-UP CONVERSION KITS THREE STAGE FULL FREE-LIFT

Two to Three Function Conversion (GC/GLC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A721 A721 A721 A721 A721
Group Number 3886 4267 4648 5029 5410 QTY
Hose Take-Up Kit 521259029 521259029 521259029 521259029 521259029 2

Two to Three Function Conversion (GC/GLC 100 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A721 A721 A721 A721 A721
Group Number 3658 4039 4420 4801 5182 QTY
Hose Take-Up Kit 521259040 521259040 521259040 521259040 521259040 2

Two to Three Function Conversion (GC/GLC 120 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A721 A721 A721 A721 A721
Group Number 3505 3886 4267 4648 5029 QTY
Hose Take-Up Kit 521259040 521259040 521259040 521259040 521259040 2

Two to Four Function Conversion (GC/GLC 070/080 LG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A721 A721 A721 A721 A721
Group Number 3886 4267 4648 5029 5410 QTY

15-6
FIELD CONVERSION KITS

HOSE TAKE-UP CONVERSION KITS THREE STAGE FULL FREE-LIFT (Continued)

Two to Four Function Conversion (GC/GLC 070/080 LG) (Continued)


OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A721 A721 A721 A721 A721
Group Number 3886 4267 4648 5029 5410 QTY
Hose Take-Up Kit 521259032 521259032 521259032 521259032 521259032 4

Two to Four Function Conversion (GC/GLC 100 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A721 A721 A721 A721 A721
Group Number 3658 4039 4420 4801 5182 QTY
Hose Take-Up Kit 150112001 150112001 150112001 150112001 150112001 4

Two to Four Function Conversion (GC/GLC 120 MG)

OALH
DESCRIPTION 75.0 in. 80.0 in. 85.0 in. 90.0 in. 95.0 in.
Mast A721 A721 A721 A721 A721
Group Number 3505 3886 4267 4648 5029 QTY
Hose Take-Up Kit 150112001 150112001 150112001 150112001 150112001 4

VALVE AND LINKAGE

DESCRIPTION PART NUMBER


Kit Handle and Linkage (2 to 3 Function, 3 Lever/3 Spool Valve) 750853030
Kit Handle and Linkage (2 to 4 Function, 3 Lever with "H" Pattern/4 Spool Valve) 518992086
Kit Handle and Linkage (2 to 4 Function, 4 Lever/4 Spool Valve) 750853034

SIDE-SHIFT GC/GLC 070/080 LG

DESCRIPTION PART NUMBER


Side-Shift (38 in.) (Class III) 504263725
Side-Shift (42 in.) (Class III) 504243715
Side-Shift (48 in.) (Class III) 504246710
Side-Shift (54 in.) (Class III) 504263784
Side-Shift (60 in.) (Class III) 504263785

15-7
FIELD CONVERSION KITS

SIDE-SHIFT GC/GLC 100/120 MG

DESCRIPTION PART NUMBER


Side-Shift (48 in.) (Class IV) 504267501
Side-Shift (54 in.) (Class IV) 504267515
Side-Shift (60 in.) (Class IV) 504267502

SIDE-SHIFT TUBE GC/GLC 070/080 LG

DESCRIPTION PART NUMBER


Tube Kit (Two Stage Limited Free-Lift) a 523128001
Tube Kit (Two and Three Stage Full Free-Lift) a 523128003

FOOTNOTES:
a 38 in. to 60 in. Carriage Class III

SIDE-SHIFT TUBE GC/GLC 100/120 MG

DESCRIPTION PART NUMBER


Tube Kit Two Stage Limited Free-Lift ac 521465005
Tube Kit Two Stage Limited Free-Lift ab 521465006
Tube Kit Two and Three Stage Full Free-Lift ac 521465003
Tube Kit Two and Three Stage Full Free-Lift ab 521465004

FOOTNOTES:
a 48 in. to 60 in. Carriage Class IV
b With Restrictor
c Without Restrictor

LPG

DESCRIPTION PART NUMBER


LPG Fuel Kit 150040770
LPG Fuel Kit (Boxcar Special) 150040783
LPG Fuel Kit (1996 GM 4.3L Engine) 150044906

DUAL FUEL

DESCRIPTION PART NUMBER


Dual Fuel Kit 150040778
Dual Fuel Kit (Boxcar Special) 150040784
Dual Fuel Kit (1996 GM 4.3L Engine) 150044916

15-8
FIELD CONVERSION KITS

PREMIUM MONITORING SYSTEM

DESCRIPTION PART NUMBER


Premium Monitor Kit 150040760

ULTRA GUARD ENGINE PROTECTION SYSTEM

DESCRIPTION PART NUMBER


Protection Kit 150044911

ELECTRONIC CONTROL MODULE

DESCRIPTION PART NUMBER


Control Module Kit a 524138431
Control Module Kit b 524138862

FOOTNOTES:
a D/B 01/1996⇔S/N B818D-03842W
b ⇒ D/B 12/1995

ECS MUFFLER

DESCRIPTION PART NUMBER


Muffler Kit 520364875

15-9
NOTES

15-10
SECTION 16

16 NUMERICAL INDEX
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
1125110KL 6-25 17 5-26 67 15763200 5-25 31 52643300 11-31 47
6-27 26 14-15 16 15765400 5-47 19 13-21 15
3338500 14-15 18 14-17 17 16103200 14-25 9 13-23 12
14-15 25 14-17 21 16103300 14-13 7 13-25 12
14-17 23 14-19 4 16103500 14-13 3 13-31 15
14-17 32 14936900 13-39 12 16103700 1-21 20 13-35 12
14-25 5 13-49 12 14-15 15 13-37 15
3338700 12-7 23 14994200 3-3 11 14-17 15 13-41 12
12-17 29 15025600 6-21 24 16110100 13-39 15 13-45 15
12-29 39 15026000 14-13 10 13-49 15 52643400 12-7 21
12-43 15 14-15 5 16133700 14-27 4 12-43 26
12-75 11 14-17 5 19299600 5-47 21 12-97 26
12-79 11 14-27 3 19327000 4-3 35 52643500 12-17 22
12-97 15 15026200 14-15 14 4-5 37 12-29 28
12-107 11 14-17 16 20182800 14-3 16 12-57 22
3776310W 4-3 30 14-17 20 21361500 13-13 1 12-76 33
4-5 15 14-19 3 23084700 5-25 20 12-80 33
12073400 14-11 7 15035700 14-13 8 23086500 14-23 2 12-107 33
12823200 5-21 10 15040100 14-7 4 23604600 1-9 8 52645200 9-3 27
12825300 11-19 11 15120100 4-3 13 1-21 2 9-5 12
13387500 5-51 13 4-5 25 1-23 27 11-28 5
13393700 5-25 28 15414700 5-19 12 28505900 14-3 8 11-28 6
5-29 44 15416200 5-19 23 14-5 6 13-14 1
5-51 7 12-9 6 14-9 7 13-15 1
13393900 5-25 25 12-19 12 14-13 16 13-21 15
5-29 22 12-33 13 30036900 5-26 52 13-23 12
13398000 13-17 12 12-45 6 5-29 4 13-25 12
13-19 12 12-61 12 30058101 1-25 26 13-31 15
13-21 8 12-83 13 30058102 1-25 27 13-35 12
13-23 11 12-99 6 30532100 5-25 19 13-37 15
13-27 11 12-111 13 30826300 12-17 6 13-41 12
13-29 11 15418600 13-11 4 12-57 6 13-45 15
13-31 8 15627900 12-5 9 32643500 5-21 14 52645300 9-5 18
13-35 11 12-15 9 32660800 11-22 7 11-3 10
13-37 8 12-27 10 32959200 13-11 7 11-13 7
13-45 8 12-41 9 32982300 12-29 35 11-13 8
14716300 7-10 44 12-55 9 12-76 39 11-15 13
14861500 14-25 10 12-71 10 12-80 39 11-15 14
14863500 14-13 5 12-73 10 12-107 39 11-17 8
14863800 14-3 12 12-95 9 50030900 5-47 22 11-17 9
14909400 14-17 14 12-105 10 51854300 14-21 11 11-31 31
14920400 5-33 30 15628700 13-3 6 52229600 12-7 9 11-31 47
14932500 2-9 4 13-5 6 12-43 10 13-8 1
14936000 6-25 10 13-11 9 12-97 10 13-15 4
14-25 7 15756900 5-30 55 52642200 9-3 27 52645400 12-7 9
14936200 6-21 14 15759300 6-10 53 9-5 12 12-7 21
14-13 9 6-13 29 11-28 5 12-11 8
14936500 14-13 11 15759400 5-30 54 52642300 10-9 33 12-17 20
14-15 6 15760400 5-11 10 52642500 11-19 15 12-20 12
14-17 6 5-47 20 52643200 13-39 5 12-35 8
14936600 5-3 34 15762100 5-25 30 13-49 5 12-43 26

16-1
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
12-47 9 14-19 7 59716400 5-3 4 5-29 6
12-49 9 55746400 9-5 18 5-5 14 62236300 2-3 33
12-57 20 11-31 31 59803100 10-9 13 62699900 13-7 2
12-63 12 13-39 8 11-28 4 13-8 2
12-65 12 13-49 8 59863600 2-16 45 62913500 14-19 2
12-67 9 14-15 10 60023500 5-29 32 63021100 6-21 49
12-76 31 14-17 10 5-47 26 6-25 36
12-80 31 14-17 18 60305300 5-3 15 6-27 38
12-85 9 56056700 13-17 7 13-39 10 63205900 14-21 8
12-88 9 13-19 7 13-49 10 63447900 9-7 11
12-91 9 13-21 12 60371700 14-15 21 63618800 1-25 5
12-97 26 13-23 7 60733200 13-11 14 64946400 14-3 3
12-101 9 13-25 19 61278100 4-5 31 65354000 14-23 6
12-107 31 13-27 7 61278200 1-17 2 65354400 14-5 2
12-113 9 13-29 7 61278300 1-18 2 14-7 2
52645500 11-19 15 13-31 12 61278400 12-5 10 14-9 2
11-31 33 13-35 7 12-15 12 14-23 7
12-17 22 13-37 12 12-27 11 65619300 14-3 13
12-29 28 13-42 19 12-41 10 66544600 13-11 12
12-57 22 13-45 12 12-55 12 80134900 12-29 23
12-76 33 56363300 13-7 2 12-71 11 12-75 15
12-80 33 13-8 2 12-73 11 12-79 15
12-107 33 56623800 5-51 21 12-95 10 12-107 15
52645700 12-7 18 56902600 5-11 11 12-105 11 80560100 11-19 13
12-17 17 57048200 2-16 49 62128500 14-13 2 80611300 5-11 7
12-23 10 2-35 16 62143700 4-3 23 129991304 12-17 10
12-29 23 2-35 16 14-17 19 12-57 10
12-37 10 5-5 23 62151100 2-15 33 135523102 5-25 4
12-43 21 57092500 3-3 1 62151200 5-25 36 5-29 1
12-57 17 3-5 6 62151300 5-25 1 150019301 14-5 1
12-75 15 57300800 13-8 1 62151700 14-15 4 14-7 1
12-79 15 13-15 4 14-17 4 14-9 1
12-97 21 57851800 5-25 21 62159400 12-7 27 150019401 14-5 2
12-107 15 5-30 46 12-17 33 14-7 2
12-115 9 5-49 5 12-30 42 14-9 2
54291200 12-17 20 5-51 9 12-43 6 150040756 5-51 4
12-57 20 57925100 14-23 3 12-75 7 150112003 13-39 18
12-76 31 58414900 11-31 33 12-79 7 13-49 18
12-80 31 58441000 5-47 16 12-97 6 203078200 4-3 1
54820000 11-3 10 58640300 6-9 36 12-107 7 4-5 10
54966400 5-47 13 6-13 10 14-15 17 203078300 4-5 10
55485700 11-28 6 58941300 5-13 23 14-15 26 203144100 14-27 5
55486800 4-3 26 5-17 7 14-17 22 203149000 4-3 27
5-3 18 6-10 50 14-17 34 4-5 11
13-39 11 6-13 24 62159500 2-12 42 6-21 50
13-49 11 14-5 3 2-30 42 203149100 4-3 28
55729800 11-13 8 59154500 14-23 1 5-47 31 4-5 29
11-15 14 59235200 14-25 12 14-25 6 6-25 39
11-17 8 59488800 14-3 14 62232800 1-21 1 6-27 40
13-21 21 59716300 2-15 43 1-23 21 203152700 13-39 9
13-32 21 14-15 13 5-26 69 13-49 9

16-2
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
203371600 14-19 10 449001013 1-9 14 12-107 10 7-9 22
14-21 12 4-3 37 449001024 1-9 18 14-21 6
310247244 14-15 20 4-5 6 449001029 4-3 19 449001343 5-25 42
14-17 25 5-47 8 449001038 13-25 10 5-30 52
14-17 27 6-22 57 13-41 10 5-47 27
14-19 12 12-19 1 449001040 2-35 18 449001351 13-19 4
311104011 12-20 5 12-33 1 12-25 7 13-41 4
12-23 13 12-61 1 12-39 7 449001366 1-18 1
12-37 13 12-83 1 449001049 13-21 1 449001395 11-21 7
12-63 5 12-111 1 13-23 4 12-5 11
12-65 5 13-25 6 13-27 4 12-15 11
12-67 12 449001014 4-3 23 13-37 1 12-27 12
12-91 12 5-45 3 13-39 16 12-41 11
12-115 12 5-47 3 13-49 16 12-55 11
312823020 5-11 2 13-27 10 449001052 13-21 17 12-71 12
312850032 12-7 24 13-29 10 13-23 14 12-73 12
12-17 30 449001015 4-5 8 13-31 17 12-95 11
12-29 40 6-22 53 13-35 14 12-105 12
12-43 24 6-25 28 13-37 17 449001404 13-11 1
12-97 24 6-27 30 13-45 17 449001415 5-19 18
12-108 41 449001016 7-3 42 449001058 2-35 11 5-23 15
13-39 13 7-9 40 7-3 37 12-7 15
13-49 13 7-27 5 7-9 35 12-17 12
14-7 4 7-33 16 449001059 13-25 4 12-29 13
312850034 13-21 7 11-21 6 13-29 4 12-29 19
13-31 7 12-7 1 449001067 4-5 12 12-43 20
13-37 7 12-17 1 449001117 13-25 16 12-57 12
13-45 7 12-29 1 449001127 1-7 15 12-75 21
312850042 5-21 5 12-43 1 449001134 5-45 5 12-79 21
312850044 14-15 23 12-57 1 5-47 5 12-97 20
14-17 30 12-75 1 13-17 11 12-107 21
315711206 12-61 6 12-79 1 13-19 11 449001418 12-5 13
12-83 6 12-97 1 13-21 11 12-15 13
12-111 6 12-107 1 13-31 11 12-27 14
315711214 12-19 6 14-21 4 13-37 11 12-41 13
12-33 6 449001018 13-17 4 13-45 11 12-55 13
315976070 13-21 18 13-31 1 449001138 7-3 40 12-71 14
13-23 16 13-35 4 7-9 38 12-73 14
13-25 11 13-45 1 449001170 6-5 39 12-95 13
13-31 18 449001023 2-35 16 449001227 12-7 5 12-105 14
13-35 16 5-17 21 12-17 19 449002001 12-15 17
13-37 18 7-31 16 12-29 25 12-27 18
13-41 11 10-9 10 12-43 27 12-55 17
13-45 18 12-7 8 12-57 19 12-71 18
449001004 12-13 7 12-17 9 12-75 13 12-73 18
12-51 12 12-29 7 12-79 13 12-105 18
12-53 15 12-43 9 12-97 27 449002012 11-19 8
12-69 12 12-57 9 12-107 13 449002013 5-17 22
12-93 12 12-75 10 449001272 6-5 39 449002029 9-5 27
12-103 15 12-79 10 449001296 11-19 16 11-31 40
12-117 12 12-97 9 449001302 7-3 24 449002070 7-7 10

16-3
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
7-13 10 13-27 6 5-17 23 14-21 5
449002105 13-41 16 13-29 6 5-43 14 449022016 1-9 7
449002106 7-7 19 13-35 6 9-5 20 1-9 43
7-13 20 13-42 21 11-17 3 2-15 44
449002130 13-41 6 449015112 6-9 21 449021010 6-6 51 3-3 19
449002197 13-17 8 449017003 2-35 2 9-5 10 3-5 20
13-19 8 449021001 1-9 5 449021042 10-9 2 4-3 2
13-42 23 3-3 20 449022004 12-7 16 4-3 24
449004072 7-26 1 3-5 21 12-17 13 4-3 38
449007021 7-33 25 4-7 5 12-19 2 4-5 7
449007050 7-31 14 5-3 36 12-29 14 4-7 6
7-33 14 5-9 20 12-33 2 5-3 9
449015014 5-19 19 5-11 5 12-43 19 5-5 6
9-5 33 5-25 2 12-57 13 5-9 21
11-3 17 6-5 4 12-61 2 5-11 4
11-19 1 6-5 32 12-75 12 5-11 19
13-17 17 6-9 3 12-79 12 5-13 28
449015018 11-21 10 6-9 42 12-83 2 5-19 17
449015020 12-17 4 6-13 17 12-97 19 5-23 2
12-29 34 6-28 7 12-107 12 5-25 43
12-57 4 6-33 13 12-111 2 5-26 68
12-76 38 6-34 15 449022013 4-7 19 5-29 28
12-80 38 6-35 12 5-3 16 5-43 9
12-107 38 6-36 12 5-5 21 5-47 9
449015029 2-35 13 6-37 14 5-19 5 6-5 2
12-17 5 9-5 26 5-43 13 6-5 31
12-29 33 11-28 11 6-13 25 6-9 2
12-57 5 13-17 11 6-22 54 6-9 41
12-76 37 13-19 11 6-25 29 6-10 51
12-80 37 449021002 5-13 26 6-27 31 6-13 3
12-107 37 5-23 8 7-3 23 6-13 15
13-23 18 6-5 36 7-9 21 6-22 58
13-25 14 6-9 19 7-31 17 6-28 8
13-35 18 6-10 47 7-33 17 6-33 14
13-41 14 6-13 21 9-5 7 6-34 16
449015044 4-5 35 11-3 9 10-9 7 6-35 13
5-19 4 11-13 6 10-13 2 6-36 13
10-13 1 11-15 5 10-13 5 6-37 15
14-21 7 11-17 13 11-3 13 7-35 3
449015087 12-9 9 449021003 5-13 9 11-6 76 9-5 25
12-19 15 5-13 13 11-9 35 10-13 10
12-33 16 5-17 2 11-21 5 11-3 20
12-45 9 5-19 11 12-7 7 11-28 25
12-61 15 5-25 38 12-17 8 11-28 26
12-83 16 6-6 57 12-29 6 11-31 34
12-99 9 6-9 7 12-43 8 11-31 41
12-111 16 6-13 4 12-57 8 13-17 11
449015101 13-17 6 6-28 3 12-75 9 13-19 11
13-19 6 449021006 1-9 23 12-79 9 13-21 11
13-23 6 4-7 23 12-97 8 13-21 17
13-25 21 5-13 3 12-107 9 13-23 14

16-4
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
13-25 6 6-13 22 12-45 3 12-79 24
13-25 10 449022022 6-5 27 12-61 9 12-107 24
13-27 10 449025001 7-31 12 12-83 10 500076502 12-61 17
13-29 10 7-33 12 12-99 3 12-83 18
13-31 11 449025003 7-3 4 12-111 10 12-111 18
13-31 17 7-9 4 449034001 9-3 30 500076505 12-111 18
13-35 14 449025013 2-35 1 449034033 11-17 17 500076511 12-45 5
13-37 11 449025042 10-13 17 449034047 9-3 25 500076512 12-83 19
13-37 17 449029001 12-29 18 449076005 9-3 13 500076513 12-45 5
13-41 6 12-75 25 12-19 18 500076514 12-83 19
13-41 10 12-79 25 12-33 21 500076516 12-45 5
13-45 11 12-107 25 12-51 6 500076517 12-83 19
13-45 17 449029003 7-7 12 12-53 8 12-99 5
449022017 1-3 9 7-13 12 12-61 18 500076518 12-45 5
1-9 19 7-19 1 12-69 6 500076519 12-83 19
4-3 33 449029009 7-15 14 12-83 21 12-111 19
7-3 28 7-17 14 12-93 6 500076521 12-45 5
7-9 26 7-19 11 12-103 8 12-99 5
11-19 17 449029010 12-9 4 12-111 21 500076522 12-83 19
12-13 6 12-19 11 12-117 6 12-111 19
12-25 6 12-33 11 449076020 9-3 8 500076523 12-99 5
12-39 6 12-45 4 500022301 12-51 3 500076527 12-111 19
12-51 11 12-61 11 12-53 5 500076555 12-61 17
12-53 14 12-83 11 12-69 3 12-83 18
12-69 11 12-99 4 12-93 3 500076556 12-61 17
12-93 11 12-111 11 500022302 12-51 3 12-83 18
12-103 14 449029025 10-9 1 12-53 5 500076557 12-61 17
12-117 11 449029027 12-5 5 12-69 3 12-83 18
13-23 18 12-13 9 12-93 3 500076558 12-61 17
13-25 14 12-15 5 500022303 12-51 3 12-83 18
13-35 18 12-25 9 12-53 5 12-111 18
13-41 14 12-27 7 12-69 3 500111902 12-43 21
449022018 1-10 47 12-39 9 12-93 3 12-57 17
2-15 32 12-41 5 500022304 12-51 3 12-97 21
5-13 14 12-51 14 12-53 5 500111904 13-14 1
5-25 37 12-53 10 12-69 3 13-15 1
5-49 4 12-55 5 12-93 3 500111911 11-13 7
5-51 12 12-69 14 500022305 12-51 3 11-15 13
6-5 16 12-71 7 12-53 5 11-17 9
6-6 56 12-73 7 12-69 3 13-21 20
6-9 6 12-93 14 12-93 3 13-31 20
6-13 7 12-95 5 500022306 12-51 3 500135901 13-13 2
6-25 40 12-103 10 12-53 5 500136906 14-5 7
7-31 2 12-105 7 12-69 3 14-11 8
7-33 2 12-117 14 12-93 3 14-13 15
10-9 21 449029033 7-15 2 500022307 12-51 3 500154904 12-7 26
11-9 18 7-17 2 12-53 5 12-17 32
449022020 9-5 5 449029038 5-19 9 12-69 3 12-29 4
449022021 6-5 35 449030041 12-9 3 12-93 3 12-43 5
6-9 18 12-19 9 500072902 12-29 17 12-75 6
6-10 48 12-33 10 12-75 24 12-79 6

16-5
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
12-97 5 500385300 13-13 12 501788959 9-3 20 13-23 8
12-107 6 500401200 12-9 7 501788979 8-6 502114200 13-19 9
14-17 13 12-19 13 501788981 8-7 13-25 20
500160907 5-3 29 12-33 14 501791200 12-19 5 502117902 12-20 7
500172905 5-9 26 500412904 11-28 23 12-33 5 12-63 7
500190200 14-19 6 14-15 19 12-61 5 12-65 7
500204901 5-47 17 14-17 26 501791201 12-83 5 502137903 14-25 8
500227904 4-5 28 500412906 10-13 11 501813201 12-23 11 502157204 1-25 8
500227910 12-51 5 500428901 14-25 11 12-37 11 502164903 14-3 9
12-53 7 500520901 13-7 1 12-67 10 14-5 6
12-69 5 13-14 4 12-91 10 14-7 4
12-93 5 500536901 14-15 3 12-115 10 14-9 4
12-103 7 14-17 3 501817200 12-17 27 14-11 4
12-117 5 500546906 14-19 9 12-29 30 14-13 12
500228904 14-17 31 14-21 10 12-57 27 14-23 10
500252114 12-7 19 500546907 14-15 22 12-76 36 14-27 8
12-17 18 14-17 29 12-80 36 502313100 12-5 16
12-29 24 500552902 5-21 14 12-107 36 12-15 16
12-43 22 500564901 11-22 11 12-111 5 12-27 17
12-57 18 500903104 6-5 13 501898927 12-29 21 12-41 16
12-75 14 500962500 1-25 21 12-75 28 12-55 16
12-79 14 501120200 6-9 38 12-79 28 12-71 17
12-97 22 6-13 12 12-107 28 12-73 17
12-107 14 501205506 13-42 18 501898928 12-29 22 12-95 16
500268100 12-51 4 501205507 13-42 18 12-76 30 12-105 17
12-53 6 501295200 9-3 11 12-80 30 502314100 12-5 15
12-69 4 501296200 9-3 7 12-107 30 12-15 15
12-93 4 501307201 13-21 3 501904907 1-25 4 12-27 16
12-103 6 13-23 1 14-13 18 12-41 15
12-117 4 13-27 2 501904909 1-21 26 12-55 15
500352901 12-9 2 13-37 3 1-25 17 12-71 16
12-19 8 501307205 13-19 2 501921901 11-31 38 12-73 16
12-33 9 13-25 2 502056901 11-25 13 12-95 15
12-45 2 13-29 2 502056904 5-51 17 12-105 16
12-61 8 501307206 13-25 18 502056906 5-51 19 502376902 9-3 5
12-83 9 501307211 13-31 3 502065909 13-14 3 502398904 13-17 3
12-99 2 13-35 1 13-15 3 13-19 3
12-111 9 13-45 3 502065915 13-14 2 13-21 2
500353901 7-3 45 501307212 13-17 2 13-15 2 13-23 3
7-10 43 501307217 13-41 2 502065920 13-7 3 13-25 3
500370902 6-9 30 501519100 11-22 9 502097911 6-21 47 13-27 3
500383904 14-5 10 501605252 14-19 8 6-25 31 13-29 3
14-7 12 501667202 14-13 4 6-27 33 13-31 2
14-9 13 501702901 5-21 3 502098200 13-21 11 13-35 3
14-11 13 501753902 1-21 19 13-31 11 13-37 2
500383907 14-5 9 501753904 12-23 12 13-37 11 13-41 3
14-7 11 12-37 12 13-45 11 13-45 2
14-9 12 12-67 11 502101200 13-21 16 502566901 1-9 13
14-11 12 12-91 11 13-23 13 11-19 4
14-13 20 12-115 11 13-37 16 502566902 2-35 12
500384300 13-13 3 501788958 9-3 20 502112200 13-17 9 8-3 4

16-6
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
8-5 8 12-37 12 502737910 13-21 14 502737961 13-37 10
11-19 18 12-67 11 13-31 13 502737963 13-37 6
502566903 1-7 14 12-91 11 13-45 14 502737964 13-23 9
2-35 8 12-115 11 502737912 13-37 14 502737965 13-35 9
9-3 2 502688906 12-9 10 502737913 13-21 14 502737968 13-37 10
502566904 2-16 50 12-19 16 13-31 13 502737970 13-27 5
2-35 17 12-33 17 13-45 14 13-29 5
2-35 19 12-45 10 502737914 13-37 14 502737971 13-17 14
4-3 20 12-61 16 502737915 13-21 14 502737972 13-23 9
4-3 29 12-83 17 13-31 13 502737973 13-35 9
4-5 14 12-99 10 13-45 14 502737976 13-17 5
5-13 24 12-111 17 502737917 13-37 14 13-19 5
5-17 8 502690901 12-7 10 502737918 13-21 14 502737978 13-27 5
6-21 46 12-43 11 13-31 13 13-29 5
6-22 51 12-97 11 13-45 14 502737979 13-23 9
6-25 32 502690908 12-7 22 502737919 13-37 14 502737981 13-17 14
6-25 34 12-43 25 14-21 9 13-35 9
6-25 38 12-97 25 502737939 13-31 6 502737984 13-17 5
6-27 34 502690914 12-17 16 13-31 10 13-19 5
6-27 36 12-57 16 13-45 6 502737985 13-27 5
7-3 13 502701501 14-3 10 502737942 13-31 6 13-29 5
7-9 13 14-5 5 13-31 10 502737986 13-23 9
7-27 4 14-7 6 13-45 6 502737987 13-35 9
9-5 8 14-9 6 502737944 13-21 6 502737988 13-17 14
12-5 14 14-11 5 13-21 10 13-29 5
12-15 14 14-13 14 13-31 6 13-29 14
12-27 15 14-13 14 13-31 10 13-42 22
12-41 14 502701502 14-3 11 13-37 6 502737989 13-17 5
12-55 14 14-5 4 13-45 6 13-19 5
12-71 15 14-7 5 13-45 10 502737990 13-27 5
12-73 15 14-9 5 502737947 13-31 10 13-29 5
12-95 14 14-11 6 502737948 13-21 6 502737992 13-17 15
12-105 15 14-13 13 13-21 10 13-23 9
502600902 5-3 26 502701503 14-3 10 13-45 10 502737996 13-17 5
502600903 5-25 27 14-5 5 502737950 13-37 10 13-19 5
5-30 45 14-7 6 502737952 13-21 6 13-29 14
5-30 56 14-9 6 13-21 10 13-42 22
5-51 8 14-11 5 13-45 10 502737998 13-17 14
14-25 3 502701504 14-3 11 502737953 13-37 6 502737999 13-29 5
502605501 12-45 7 14-5 4 502737954 13-37 10 502738902 13-17 15
12-61 13 14-7 5 502737956 13-21 6 502738903 13-17 5
12-61 20 14-9 5 13-21 10 502738904 13-29 5
12-83 14 14-11 6 13-31 6 502738905 13-41 7
12-83 22 14-13 13 13-31 10 13-42 22
12-99 7 502701939 8-6 13-45 6 502738911 13-17 15
12-111 14 502702937 8-7 13-45 10 502738921 13-17 15
12-111 22 502726904 14-17 24 502737957 13-21 6 502738964 13-41 7
502605502 12-19 20 14-19 13 13-21 10 502738968 13-25 7
12-33 22 502732901 14-15 11 13-35 9 502738975 13-41 7
12-111 23 14-17 28 13-45 10 502738979 13-25 7
502687901 12-23 12 502737903 13-19 5 502737958 13-37 10 502738984 13-41 7

16-7
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
502738987 13-25 7 502753921 13-19 14 502764975 12-29 20 12-49 8
502738991 13-41 7 13-23 19 12-75 26 12-63 11
502738993 13-25 7 13-35 19 12-79 4 12-65 11
502738998 13-41 7 502753927 13-19 14 502764987 12-29 20 12-85 8
502738999 13-27 5 13-23 19 12-75 26 12-88 8
502739904 13-25 7 13-35 19 12-79 4 12-101 8
502740907 13-37 13 502753996 13-19 14 502765901 12-29 29 12-113 8
502740908 13-21 13 13-23 19 12-75 4 502981502 12-23 9
13-31 14 13-25 22 12-79 26 12-37 9
13-45 13 13-27 14 502765906 12-29 29 502981503 12-67 8
502740909 13-37 13 13-29 14 12-75 4 12-91 8
502740910 13-21 13 13-35 19 12-79 26 12-115 8
13-31 14 13-42 22 502765911 12-29 29 503137700 9-3 1
13-45 13 502754908 13-25 22 12-75 4 503150500 13-25 17
502740912 13-37 13 13-27 14 12-79 26 13-41 17
502740913 13-21 13 13-29 14 502765916 12-29 29 503185100 12-5 6
13-31 14 13-42 22 12-75 4 12-13 8
13-45 13 502754916 13-25 22 12-79 26 12-15 6
502740914 13-37 13 13-27 14 12-107 26 12-25 10
502740915 13-21 13 13-29 14 502765921 12-29 29 12-27 8
13-31 14 13-42 22 12-75 4 12-39 10
13-37 13 502754921 13-25 22 12-79 26 12-41 6
13-45 13 13-27 14 12-107 26 12-51 13
502740916 13-21 13 13-29 14 502765935 12-107 26 12-53 11
13-31 14 13-42 22 502785100 12-7 3 12-55 6
13-45 13 502754927 13-25 22 12-17 3 12-69 13
502740934 13-35 10 13-27 14 12-29 3 12-71 8
502740935 13-23 10 13-29 14 12-43 3 12-73 8
502740940 13-35 10 13-42 22 12-57 3 12-93 13
502740941 13-23 10 502754933 13-42 22 12-75 3 12-95 6
502740945 13-35 10 502754949 13-21 19 12-79 3 12-103 11
502740946 13-23 10 13-31 19 12-97 3 12-105 8
502740950 13-35 10 13-46 19 12-107 3 12-117 13
502740951 13-23 10 502761901 13-39 1 502790205 1-25 15 503247800 14-13 4
502740955 13-35 10 13-49 1 502796500 9-3 9 503260502 12-7 20
502740956 13-23 10 502761950 13-39 2 502797500 9-3 6 12-43 23
502749973 13-49 1 13-49 2 502805901 11-31 35 12-97 23
502749984 13-39 1 502761951 13-39 2 12-29 37 503350707 12-67
13-49 1 13-49 2 12-75 29 12-91
502749996 13-39 1 502764906 12-29 20 12-79 29 503350712 12-67
13-49 1 12-75 26 12-107 29 12-91
502750909 13-39 1 12-79 4 502805902 11-31 35 503350717 12-67
13-49 1 502764911 12-29 20 12-7 17 12-91
502750917 13-39 2 12-75 26 12-17 28 503350722 12-67
13-49 2 12-79 4 12-43 17 12-91
502753908 13-19 14 12-107 4 12-58 28 503350727 12-67
13-23 19 502764916 12-29 20 12-97 17 12-91
13-35 19 12-75 26 502978501 12-20 11 503372701 12-115
502753916 13-19 14 12-79 4 502978503 12-11 7 503372702 12-115
13-23 19 12-107 4 12-35 7 503372705 12-115
13-35 19 502764930 12-107 4 12-47 8 503384706 12-20

16-8
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
503384711 12-20 503511557 12-33 18 12-83 8 504061795 13-3 4
503384716 12-20 503511558 12-33 18 12-99 1 13-5 4
503384721 12-20 503512500 12-17 25 12-111 8 504064720 6-65 8
503384726 12-20 12-29 31 503815501 12-45 8 504065100 13-11 6
503389707 12-63 12-57 25 12-83 7 13-11 11
503389712 12-63 12-76 34 12-99 8 504070720 6-41 23
503389717 12-63 12-80 34 12-111 7 6-45 23
503389722 12-63 12-107 34 503815502 12-61 14 6-55 14
503389727 12-63 13-23 15 12-83 15 6-57 14
503430500 12-19 19 13-25 8 12-111 15 504071770 13-3 10
12-33 20 13-35 15 503837202 12-7 4 13-5 10
503431501 12-9 8 13-41 8 12-43 4 504071773 13-3 9
12-33 7 503513500 12-29 15 12-75 5 13-5 9
503431502 12-19 14 12-75 22 12-79 5 504071785 5-19 6
12-33 15 12-79 22 12-97 4 504071792 13-3 11
503445500 12-7 14 12-107 22 12-107 5 13-5 11
12-43 16 503514500 12-29 16 503848500 12-61 19 504130500 13-25 13
12-97 16 12-75 23 12-83 20 13-41 13
503446500 12-7 13 12-79 23 12-111 20 504138500 13-41 9
12-43 18 12-107 23 503907500 12-17 23 504140500 13-25 15
12-97 18 503516500 12-29 36 12-57 23 13-41 15
503463500 12-19 3 12-76 40 503909500 13-17 1 504205500 13-25 5
12-33 3 12-80 40 13-19 1 504208500 13-27 8
12-61 3 12-107 40 13-21 4 13-29 8
12-83 3 503517500 12-29 11 13-23 2 13-35 8
12-111 3 12-75 27 13-25 1 504214800 9-7 7
503464500 12-19 10 12-79 27 13-27 1 504215500 13-31 16
12-33 12 12-107 27 13-29 1 13-35 13
12-61 10 503517501 12-57 15 13-31 4 13-45 16
12-83 12 503518500 12-29 10 13-35 2 504223217 1-21 6
12-111 12 12-75 19 13-37 4 1-23 22
503466500 12-7 6 12-79 19 13-41 1 1-23 25
503467500 12-7 6 12-107 19 13-45 4 504223218 9-3 20
503511502 12-33 18 503518502 12-57 14 503910500 13-21 5 504223224 1-21 7
503511503 12-9 5 503520500 12-29 12 13-23 5 504223249 1-21 5
503511511 12-19 17 12-75 20 13-31 5 1-23 24
503511512 12-33 19 12-79 20 13-35 5 504226209 1-21 23
503511514 12-33 19 12-107 20 13-37 5 504226242 5-19 16
503511515 12-9 5 503523500 12-29 5 13-45 5 504230231 6-31 9
503511516 12-9 5 12-75 8 503963500 12-53 4 6-32 8
503511517 12-9 5 12-79 8 12-69 2 504230239 11-17 10
12-33 19 12-107 8 12-93 2 504230271 13-3 12
503511519 12-33 19 503531500 12-17 7 12-103 4 13-5 12
503511522 12-19 17 503532501 12-17 15 12-117 2 504231296 1-25 12
12-33 19 503532502 12-17 14 503988500 1-25 4 504232212 14-3 6
503511523 12-19 17 503538500 13-21 9 504014200 13-17 16 504232228 14-3 5
503511530 12-19 17 13-31 9 504016200 13-27 13 504232268 14-3 4
503511531 12-19 17 13-37 9 13-29 13 504233267 1-21 13
503511535 12-9 5 13-45 9 504055100 13-11 3 504233299 1-21 12
503511555 12-33 18 503670500 12-45 1 504060717 14-3 2 504236265 6-21 44
503511556 12-33 18 12-61 7 504060774 1-3 8 6-41 15

16-9
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-43 12 6-51 4 6-55 33 6-53 5
6-45 15 504288732 6-41 12 6-57 33 6-57 1
6-47 12 6-45 12 504288748 6-41 31 6-59 1
6-48 49 6-51 5 6-45 31 504462709 12-11
6-55 9 504288733 6-41 13 504288749 6-43 2 504462710 12-35
6-57 9 6-45 13 6-47 2 504462714 12-11
6-57 41 504288734 6-41 32 6-51 17 504462715 12-35
504237211 5-19 21 6-45 32 504289704 1-23 1 504462719 12-11
504238298 1-21 3 504288735 6-41 7 504289705 1-23 2 504462720 12-35
1-23 28 6-45 7 504289706 1-23 1 504462724 12-11
504239208 1-21 21 504288736 6-41 33 504289707 1-23 2 504462725 12-35
504239228 1-21 22 6-45 33 504315732 5-19 2 504462729 12-11
504239235 14-15 12 504288738 6-41 4 5-21 504462730 12-35
504240838 6-5 9 6-45 4 504315733 5-21 12 504463709 12-11
504241782 1-3 7 6-51 2 504362203 12-49 7 504463710 12-35
504241783 1-3 7 504288739 6-41 5 504362209 12-88 7 504463714 12-11
504246710 13-3 6-45 5 12-101 7 504463715 12-35
504246718 1-17 6-51 1 12-113 7 504463719 12-11
504246719 1-17 504288740 6-41 18 504362211 12-47 7 504463720 12-35
504246720 1-17 6-45 18 12-85 7 504463724 12-11
504246721 1-17 6-51 26 504362212 12-85 7 504463725 12-35
504247500 1-25 9 6-55 15 504362214 12-88 7 504463729 12-11
504259768 1-23 9 6-57 15 12-113 7 504463730 12-35
504259770 1-23 12 6-59 17 504406500 12-43 7 504464709 12-85
504259771 1-23 15 504288741 6-41 17 12-97 7 504464714 12-85
504259772 1-23 16 6-43 1 504407500 12-43 7 504464719 12-85
504261733 6-5 39 6-45 17 12-97 7 504464724 12-85
504261736 6-5 41 6-47 1 504443710 12-23 504464729 12-85
504261756 6-5 39 6-51 18 12-37 504465709 12-85
504261758 6-5 41 6-55 11 504443715 12-23 504465714 12-85
504261763 6-5 33 6-57 11 12-37 504465719 12-85
504261792 6-25 30 6-59 10 504443720 12-23 504465724 12-85
6-27 32 504288742 6-41 21 12-37 504465729 12-85
504261793 4-5 24 6-45 21 504443725 12-23 504495709 12-47
504261794 4-5 22 6-51 24 12-37 504495714 12-47
504261795 4-5 33 504288743 6-41 20 504443730 12-23 504495719 12-47
504263784 13-3 6-45 20 12-37 504495724 12-47
13-5 504288744 6-41 19 504449749 5-21 3 504495729 12-47
504263785 13-3 6-45 19 504450739 6-41 24 504496709 12-47
13-5 504288745 6-41 16 6-45 24 504496714 12-47
504268729 1-21 18 6-45 16 6-55 1 504496719 12-47
504268730 1-21 17 6-51 23 504450741 6-21 43 504496724 12-47
504268740 1-21 8 6-55 16 6-41 25 504496729 12-47
504268741 1-21 8 6-57 16 6-43 11 504505710 12-49
504286750 6-13 1 6-59 16 6-45 25 504505715 12-49
504286751 6-13 1 504288746 6-41 30 6-47 11 504505720 12-49
504288730 6-41 1 6-45 30 6-51 6 504505725 12-49
6-45 1 504288747 6-41 29 6-53 1 504505730 12-49
6-51 3 6-43 32 6-55 21 504505795 12-101
504288731 6-41 11 6-45 29 6-57 21 504505797 12-101
6-45 11 6-47 32 504450742 6-47 27 504505798 12-101

16-10
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
504506707 12-88 505064754 6-65 9 5-51 10 505968558 6-61 5
504506712 12-88 505136010 12-20 13 505966545 5-25 5 6-63 12
504506717 12-88 505136016 12-67 13 5-29 26 505968562 6-43 13
504506722 12-88 12-91 13 5-29 26 6-47 13
12-113 12-115 13 505966558 5-25 35 505968563 6-43 27
504506727 12-88 505136017 12-63 14 5-29 38 505968566 6-55 26
12-113 12-65 14 5-41 6-57 26
504506737 12-88 505136054 13-6 9 5-51 1 6-59 3
12-113 505136055 12-11 11 505966595 5-25 5 6-61 7
504507710 12-49 12-35 11 5-26 64 6-63 14
504507715 12-49 505136056 12-47 12 5-29 13 505968572 6-43 24
504507720 12-49 12-49 12 505966599 6-9 14 6-47 24
504507725 12-49 12-85 12 505968505 6-41 14 505968576 6-43 23
504507730 12-49 12-88 12 6-43 4 6-47 23
504507795 12-101 12-101 12 6-45 14 505968589 6-43 26
504507797 12-101 12-113 12 6-47 4 6-47 26
504507798 12-101 505136057 12-23 14 6-51 21 6-55 36
504508707 12-88 12-37 14 6-55 6 6-57 36
504508712 12-88 505193501 13-27 9 6-57 6 505968593 6-61 6
504508717 12-88 13-29 9 6-59 13 6-63 13
504508722 12-88 505193502 13-27 12 505968506 6-43 25 505969508 5-25 9
12-113 13-29 12 6-47 25 505970506 5-23 26
504508727 12-88 505198200 11-22 8 6-53 6 505970572 5-41 19
12-113 505199200 11-22 1 6-55 3 505972507 6-43 30
504508737 12-88 505588500 1-25 3 6-57 3 6-47 30
12-113 505589500 1-25 13 505968514 6-53 9 6-53 8
504546707 12-65 505625501 13-17 10 6-55 25 6-55 24
504546712 12-65 13-19 10 6-57 25 6-57 24
504546717 12-65 505625502 13-17 13 6-59 4 6-59 2
504546722 12-65 13-19 13 505968519 6-61 4 505972532 5-17 19
504546727 12-65 505705500 13-25 9 6-63 11 505972554 6-43 31
504550500 13-42 20 505862501 1-14 1 505968522 6-41 3 6-47 31
504551500 13-41 5 505862502 1-14 1 6-41 28 505972555 6-9 13
504575225 5-29 25 505862503 1-14 1 6-43 22 505972593 6-43 29
504575226 5-29 25 505862504 1-14 1 6-45 3 6-47 29
504804719 2-5 15 505862505 1-14 1 6-45 28 6-53 7
504804720 2-5 15 505959534 5-39 7 6-47 22 6-55 23
504804721 2-5 14 505960567 1-17 3 505968523 6-55 19 6-57 23
504804722 2-5 14 505960578 1-17 3 6-57 19 505975580 13-3 7
504804730 1-21 9 505963547 5-33 31 6-59 12 13-5 7
504804731 1-21 10 505963550 5-33 21 505968548 6-43 9 505975599 13-3 1
504804732 1-21 11 505963606 5-39 12 6-47 9 505976544 6-31 10
504804733 1-21 16 505966507 5-25 14 6-55 37 6-32 9
504804777 5-51 24 5-29 11 6-57 37 505976591 6-21
504804778 5-51 22 505966521 5-26 59 505968551 6-43 21 505977525 1-25 20
504804779 5-30 58 5-29 35 6-47 21 506250532 13-5
5-51 23 505966525 5-26 58 505968555 6-43 28 506395549 6-65 4
504804799 5-13 18 5-29 7 6-47 28 506500500 12-19 4
5-17 12 505966529 5-25 15 6-55 18 12-33 4
504805700 6-25 25 5-29 42 6-57 18 506517500 12-57 7
504853000 13-13 13 5-29 42 6-59 11 506529601 13-11 15

16-11
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
506552502 13-6 2 14-23 8 516544617 12-67 7 12-65 8
506554501 12-63 10 513972800 14-13 19 12-91 7 516871611 12-63 8
506554502 12-65 10 514023305 5-9 1 516544620 12-23 7 12-65 8
506611100 12-7 2 514179100 1-25 7 12-37 7 516871616 12-63 8
12-17 2 514483100 13-11 10 516544622 12-67 7 12-65 8
12-29 2 514622102 14-19 5 12-91 7 516871621 12-63 8
12-43 2 514835800 12-7 25 12-115 7 12-65 8
12-57 2 12-17 31 516544625 12-23 7 516871626 12-63 8
12-75 2 12-29 41 12-37 7 12-65 8
12-79 2 12-43 12 516544627 12-67 7 516872600 12-63 1
12-97 2 12-75 16 12-91 7 12-65 1
12-107 2 12-79 16 12-115 7 516961600 13-35 17
506803501 12-103 5 12-97 12 516544630 12-23 7 516971845 9-3 20
12-117 3 12-107 16 12-37 7 516971846 9-3 20
506803502 12-103 5 514952301 13-13 6 516544641 12-115 7 516971862 8-6
12-117 3 515045305 13-8 3 516548609 12-63 9 516971864 8-7
506803503 12-103 5 515365600 13-11 5 12-65 9 516974846 9-3 20
12-117 3 515454800 5-9 15 516548614 12-63 9 516974862 8-6
506803504 12-103 5 515485600 14-15 7 12-65 9 516974864 8-7
12-117 3 14-17 7 516548619 12-63 9 516987808 5-33 10
506803505 12-103 5 515778802 14-13 4 12-65 9 5-33 14
12-117 3 516013118 5-9 18 516548624 12-63 9 516987809 5-33 27
506803506 12-103 5 516021800 14-23 9 12-65 9 5-34 7
12-117 3 516087600 9-3 10 516548629 12-63 9 516987822 5-33 29
506803507 12-103 5 516142401 13-11 8 12-65 9 517031802 1-25 23
12-117 3 13-13 516671600 12-61 4 517099601 12-71 19
507016006 11-22 14 516146401 13-13 7 12-83 4 12-73 19
507200500 7-3 26 516171606 12-20 8 12-111 4 12-93 1
7-9 24 516171611 12-20 8 516673300 5-45 6 517146064 1-25 28
507630100 1-25 20 516171616 12-20 8 5-47 6 517532400 5-45 1
508041800 6-25 16 516171621 12-20 8 516713601 12-41 19 5-47 1
6-27 27 516171626 12-20 8 12-51 1 517612606 1-18
508043800 6-25 4 516181601 12-20 1 516714601 12-53 1 517612611 1-18
6-27 28 516184606 12-20 9 516715601 12-55 20 517612616 1-18
509257300 13-11 13 516184611 12-20 9 12-69 1 517659609 12-17 21
510683602 5-43 5 516184616 12-20 9 516770606 12-115 6 12-29 27
5-45 12 516184621 12-20 9 516770607 12-67 6 12-57 21
510683603 5-43 5 516184626 12-20 9 12-91 6 12-76 32
5-45 12 516542602 12-67 1 516770611 12-115 6 12-80 32
510683605 5-43 5 12-91 1 516770612 12-67 6 12-107 32
5-45 12 12-115 1 12-91 6 517770606 11-22 13
510683606 5-43 5 516542603 12-23 1 516770617 12-67 6 517770607 11-22 13
5-45 12 12-37 1 12-91 6 517812801 9-7 1
511405800 5-51 20 516544607 12-67 7 516770622 12-67 6 517812802 9-7 5
512720800 14-7 9 12-91 7 12-91 6 517812805 9-7 3
14-9 10 516544610 12-23 7 516770625 12-115 6 517812808 9-7 10
14-11 10 12-37 7 516770627 12-67 6 517812809 9-7 4
513437802 14-5 2 516544612 12-67 7 12-91 6 517812810 9-7 9
14-7 2 12-91 7 516794300 1-25 18 517812815 9-7 6
14-9 2 516544615 12-23 7 516836300 14-11 2 517812816 9-7 2
14-11 4 12-37 7 516871606 12-63 8 517813803 6-25 12

16-12
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-27 1 518718608 1-15 1 13-5 3 14-9 2
517813804 6-27 9 518746617 12-17 24 518801603 13-3 7 519433637 14-9 8
517813817 6-27 15 12-57 24 13-5 7 519438800 1-25 16
517813818 6-25 15 518746622 12-17 24 518801609 13-3 9 519453602 12-27 3
6-27 14 12-57 24 13-5 9 519453603 12-27 3
517813819 6-27 16 518746627 12-17 24 518801612 13-3 1 519453604 12-27 3
517813820 6-25 8 12-57 24 13-5 1 519453605 12-27 3
6-27 20 518750800 6-9 39 518801629 6-31 2 519453606 12-27 3
517813822 6-25 1 6-13 13 6-32 11 519454602 12-71 3
6-27 17 518764602 11-22 12 518801645 13-3 7 12-73 3
517813823 6-27 25 518793606 1-21 15 13-5 7 519454603 12-71 3
517813824 6-27 8 1-23 4 518801674 5-33 28 12-73 3
517813825 6-27 18 518794601 6-21 12 518801675 13-3 1 519454604 12-71 3
517813828 6-25 9 518794604 6-21 29 13-5 1 12-73 3
517813830 6-25 22 6-21 39 518807627 5-37 14 519454605 12-71 3
6-27 24 518794605 6-21 21 5-39 10 12-73 3
517813831 6-25 6 518794607 6-21 32 518807645 5-37 16 12-105 3
6-27 12 518794608 6-21 15 518807650 5-37 21 519454606 12-71 3
517813832 6-25 5 518794610 6-21 9 518807665 5-37 19 12-73 3
6-27 10 518794611 6-21 33 5-39 5 12-105 3
517813833 6-25 18 518794614 6-21 31 518807672 5-37 10 519454608 12-105 3
517813834 6-25 11 518794619 6-21 27 518808643 13-3 8 519469600 12-11 1
517813835 6-25 20 518794625 6-21 41 13-5 8 12-35 1
517813836 6-25 14 518794626 6-21 23 518808670 13-3 8 519470600 12-47 1
6-27 13 518794628 6-21 1 13-5 8 12-49 1
517813837 6-25 14 518794629 6-21 35 518808684 13-3 8 12-85 1
517813840 6-25 23 518794630 6-21 11 13-5 8 12-88 1
6-27 22 518794637 6-21 37 518965800 1-25 10 12-101 1
517813841 6-25 19 518794639 6-21 8 518998014 12-5 12 12-113 1
6-27 5 518794642 6-21 19 12-15 10 519471609 12-11 6
517960800 14-23 11 518794645 6-21 38 12-27 13 519471610 12-35 6
518482006 9-3 31 518794647 6-21 42 12-41 12 519471614 12-11 6
518650601 1-14 1 518794651 6-21 5 12-55 10 519471615 12-35 6
518650602 1-14 1 518794661 6-21 4 12-71 13 519471619 12-11 6
518650603 1-14 1 518794662 6-21 26 12-73 13 519471620 12-35 6
518650604 1-14 1 518794664 6-21 3 12-95 12 519471624 12-11 6
518650605 1-14 1 518794669 6-21 20 12-105 13 519471625 12-35 6
518650606 1-14 1 518794672 6-21 10 519247812 1-25 17 519471629 12-11 6
518650607 1-14 1 6-21 34 519373800 1-25 22 519471630 12-35 6
518688601 1-14 1 518794673 6-21 22 519418610 12-23 8 519472609 12-11 6
518688602 1-14 1 518794680 6-21 16 12-37 8 519472610 12-35 6
518688603 1-14 1 518794686 6-21 36 519418615 12-23 8 519472614 12-11 6
518688604 1-14 1 518794688 6-21 2 12-37 8 519472615 12-35 6
518688605 1-14 1 518794689 6-21 13 519418620 12-23 8 519472619 12-11 6
518688607 1-14 1 518794692 6-21 28 12-37 8 519472620 12-35 6
518718601 1-15 1 518794693 6-21 30 519418625 12-23 8 519472624 12-11 6
518718602 1-15 1 518794694 6-21 18 12-37 8 519472625 12-35 6
518718603 1-15 1 518794695 6-21 25 519418630 12-23 8 519472629 12-11 6
518718604 1-15 1 518796683 1-21 4 12-37 8 519472630 12-35 6
518718605 1-15 1 1-23 23 519432808 14-5 2 519475608 12-47 6
518718607 1-15 1 518801602 13-3 3 14-7 2 12-49 6

16-13
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
519475609 12-85 6 519478609 12-11 5 12-55 7 519594606 12-71 1
12-88 6 519478610 12-35 5 519545603 12-15 7 12-73 1
519475613 12-47 6 519478614 12-11 5 12-55 7 12-105 1
12-49 6 519478615 12-35 5 519545604 12-15 7 519594608 12-105 1
519475614 12-85 6 519478619 12-11 5 12-55 7 519629602 12-5 1
12-88 6 519478620 12-35 5 519545605 12-15 7 519629603 12-5 1
519475618 12-47 6 519478624 12-11 5 12-55 7 519629604 12-5 1
12-49 6 519478625 12-35 5 519545606 12-15 7 519629605 12-5 1
519475619 12-85 6 519478629 12-11 5 12-55 7 519629606 12-5 1
12-88 6 519478630 12-35 5 519547602 12-15 1 519631602 12-41 1
519475621 12-101 6 519481608 12-47 5 519547603 12-15 1 519631603 12-41 1
519475623 12-47 6 12-49 5 519547604 12-15 1 519631604 12-41 1
12-49 6 519481609 12-85 5 519547605 12-15 1 519631605 12-41 1
519475624 12-85 6 12-88 5 519547606 12-15 1 519631606 12-41 1
12-88 6 519481613 12-47 5 519548602 12-55 1 12-95 1
12-113 6 12-49 5 519548603 12-55 1 519631631 12-95 1
519475628 12-47 6 519481614 12-85 5 519548604 12-55 1 519631640 12-95 1
12-49 6 12-88 5 519548605 12-55 1 519664602 13-6 6
12-101 6 519481618 12-47 5 519548606 12-55 1 519667601 13-6 8
519475629 12-85 6 12-49 5 519582602 12-27 2 519668601 13-3 5
12-88 6 519481619 12-85 5 519582603 12-27 2 13-5 5
12-113 6 12-88 5 519582604 12-27 2 13-6
519475632 12-101 6 519481621 12-101 5 519582605 12-27 2 519677639 12-88 6
519475639 12-88 6 519481623 12-47 5 519582606 12-27 2 519766808 5-45 4
12-113 6 12-49 5 519583602 12-27 1 5-47 4
519476608 12-47 6 519481624 12-85 5 519583603 12-27 1 519819600 13-23 17
12-49 6 12-88 5 519583604 12-27 1 519838300 14-11 1
519476609 12-85 6 12-113 5 519583605 12-27 1 519919601 12-105 19
12-88 6 519481628 12-47 5 519583606 12-27 1 12-117 1
519476613 12-47 6 12-49 5 519589602 12-71 2 519921601 12-95 17
12-49 6 12-101 5 12-73 2 12-103 1
519476614 12-85 6 519481629 12-85 5 519589603 12-71 2 519996801 1-21 24
12-88 6 12-88 5 12-73 2 1-25 17
519476618 12-47 6 12-113 5 519589604 12-71 2 519996803 1-21 25
12-49 6 519481632 12-101 5 12-73 2 1-25 17
519476619 12-85 6 519481639 12-88 5 519589605 12-71 2 519998601 12-15 20
12-88 6 12-113 5 12-73 2 12-25 1
519476621 12-101 6 519487602 12-5 7 12-105 2 12-39 1
519476623 12-47 6 519487603 12-5 7 519589606 12-71 2 520005277 2-25 28
12-49 6 519487604 12-5 7 12-73 2 520005280 2-25 28
519476624 12-85 6 519487605 12-5 7 12-105 2 520024807 6-21 7
12-88 6 519487606 12-5 7 519589608 12-105 2 520024814 6-21 17
12-113 6 519488602 12-41 7 519594602 12-71 1 520035805 5-29 23
519476628 12-47 6 519488603 12-41 7 12-73 1 520035855 5-45 11
12-49 6 519488604 12-41 7 519594603 12-71 1 5-47 30
12-101 6 519488605 12-41 7 12-73 1 520037829 5-25 6
519476629 12-85 6 519488606 12-41 7 519594604 12-71 1 520038875 6-43 5
12-88 6 12-95 7 12-73 1 6-47 5
12-113 6 519488631 12-95 7 519594605 12-71 1 6-55 5
519476632 12-101 6 519488640 12-95 7 12-73 1 6-57 5
519476639 12-113 6 519545602 12-15 7 12-105 1 6-59 15

16-14
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
520038876 6-59 5 520044823 14-19 11 520045113 5-33 23 6-47 43
520038897 14-3 1 520044930 6-61 11 5-34 3 520045816 6-43 44
520039880 6-55 2 6-63 18 520045114 5-33 20 6-47 44
520041644 1-23 18 520044931 6-43 36 5-34 2 520045817 6-43 45
520041822 1-23 11 6-47 36 520045116 5-33 18 6-47 45
520041829 1-23 13 6-53 12 520045117 5-34 5 520045818 6-43 18
520041836 1-23 3 6-55 30 520045118 5-33 19 6-47 18
520041844 1-23 20 6-57 30 520045800 6-43 3 520045819 6-43 34
520041849 1-23 14 6-59 8 6-47 3 6-47 34
520041852 1-23 10 6-61 12 6-51 19 6-55 34
520041870 1-23 5 6-63 19 6-53 15 6-57 34
520041883 1-23 19 520044934 6-61 8 6-55 20 520045820 6-43 35
520041896 1-23 6 6-63 17 6-57 20 6-47 35
520042852 2-5 1 520044935 6-61 9 6-59 9 520045823 6-43 19
2-23 2 6-63 16 520045801 6-43 6 6-47 19
520042853 2-5 2 520044936 6-61 10 6-47 6 6-53 4
2-23 2 6-63 15 6-51 20 520045855 6-55 4
2-27 2 520044937 6-41 26 6-55 17 6-57 4
520042854 2-5 14 6-43 38 6-57 17 520045865 6-41 6
520042855 2-5 15 6-45 26 6-59 14 6-45 6
520042856 2-3 41 6-47 38 520045802 6-43 10 6-55 7
2-5 12 6-55 28 6-47 10 6-55 35
520042857 2-5 4 6-57 28 6-53 2 6-57 7
2-23 6 6-63 2 520045803 6-43 16 6-57 35
520042858 2-5 11 520044938 6-41 27 6-47 16 520045872 6-55 10
520042859 2-5 10 6-43 37 6-53 13 6-57 10
520042860 2-5 9 6-45 27 520045804 6-43 14 520045873 6-55 12
520042861 2-5 8 6-47 37 6-47 14 6-57 12
520042862 2-5 6 6-59 18 520045805 6-43 15 520045874 6-41 22
520042863 2-5 5 6-63 1 6-47 15 6-45 22
520042864 2-5 7 520044940 6-43 33 520045806 6-43 17 6-55 13
520042865 2-9 7 6-47 33 6-47 17 6-57 13
2-11 37 6-55 31 6-53 14 520045875 6-47 48
520042866 2-9 35 6-57 31 520045807 6-41 9 6-55 22
2-11 28 520045037 5-45 10 6-45 9 6-57 22
2-29 28 5-47 29 520045808 6-41 8 6-57 40
520042867 2-3 40 520045038 5-47 18 6-45 8 520045876 6-51 7
2-15 15 520045064 6-65 7 520045809 6-41 10 6-51 8
2-33 15 6-65 13 6-45 10 6-53 10
520042868 6-17 11 520045073 6-41 2 520045810 6-43 20 6-55 27
520042869 2-36 6 6-45 2 6-47 20 6-57 27
2-39 8 520045077 6-53 11 6-53 3 520045877 6-55 32
520042870 2-7 8 6-55 29 520045811 6-43 42 6-57 32
2-19 17 6-57 29 6-47 42 520045878 6-59 26
520042871 2-3 12 6-59 7 520045812 6-43 39 520045894 5-33 2
2-5 13 520045105 5-33 1 6-47 39 520046832 2-23 4
2-23 3 520045108 5-33 11 520045813 6-43 40 2-27 4
520042872 2-36 7 520045109 5-33 15 6-47 40 520046833 2-23 5
520042873 2-3 45 520045110 5-33 17 520045814 6-43 41 2-27 5
520043812 2-7 25 5-34 6-47 41 520046835 2-23 7
2-19 28 520045111 5-34 1 520045815 6-43 43 2-27 7

16-15
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
520046836 2-23 8 520046865 2-15 22 520083817 5-7 44 522919006 12-41
2-27 8 2-33 22 520083818 5-7 32 522920002 12-41
520046837 2-23 9 520046866 2-15 23 520083819 4-3 10 522920003 12-41
2-27 3 2-33 23 4-5 27 522920004 12-41
520046839 2-11 15 520046867 2-15 24 520083820 4-3 11 522920005 12-41
2-29 15 520046868 2-15 24 4-5 24 522920006 12-41
520046840 2-12 39 520047875 2-19 2 520083821 4-3 14 522922002 12-71
2-29 39 2-25 2 520083822 4-3 15 522922003 12-71
520046841 2-11 18 520047876 2-19 2 4-5 23 522922004 12-71
2-29 18 2-25 2 520083823 12-29 26 522922005 12-71
2-39 520047877 2-19 3 12-107 31 522922006 12-71
520046842 2-39 11 2-25 3 520083890 6-25 2 522923002 12-73
520046843 2-9 17 520047878 2-19 3 520083891 6-25 24 522923003 12-73
2-11 20 2-25 3 520083892 6-25 21 522923004 12-73
2-29 20 520047879 2-19 23 520083893 6-25 13 522923005 12-73
520046844 2-11 22 520047880 2-19 7 520083894 6-25 3 522923006 12-73
2-29 22 2-25 7 520083895 6-25 7 522941002 12-55
520046845 2-11 21 520047881 2-19 7 520128601 12-5 19 522941003 12-55
2-29 21 2-25 7 12-13 1 522941004 12-55
520046847 2-11 24 520047882 2-19 11 520219601 11-21 1 522941005 12-55
2-29 24 520047883 2-19 11 11-22 522941006 12-55
520046848 2-9 38 520047884 2-19 11 520219602 11-21 1 522942002 12-55
2-11 25 520047885 2-19 11 11-22 522942003 12-55
520046850 2-11 26 520047886 2-19 12 520364853 8-7 522942004 12-55
520046851 2-11 27 2-25 12 520364880 14-15 24 522942005 12-55
2-29 27 520047887 2-19 12 14-17 35 522942006 12-55
520046852 2-11 32 520047888 2-19 12 520365865 1-14 1 523209005 12-105
2-29 32 520048812 2-3 47 520365867 1-14 1 523209006 12-105
520046854 2-11 34 2-5 16 520365869 1-14 1 523209008 12-105
2-29 13 6-15 20 520365881 5-45 9 523210006 12-95
520046855 2-15 1 520052867 2-15 29 5-47 28 523210031 12-95
2-33 1 520053823 2-23 10 520365891 14-11 1 523210040 12-95
520046856 2-15 2 2-27 10 520366872 14-19 1 523395002 12-27
2-33 2 520053861 2-12 43 520366885 1-15 1 523395003 12-27
520046857 2-15 10 520053862 2-12 44 520366891 1-15 1 523395004 12-27
2-33 10 520053863 2-12 45 520368805 5-45 8 523395005 12-27
520046858 2-15 9 2-29 17 5-47 10 523395006 12-27
2-33 9 520054801 5-34 4 520368806 5-47 7 523398002 12-15
520046859 2-15 12 520058433 5-51 8 520377800 13-39 17 523398003 12-15
2-33 12 520082877 7-4 46 13-49 17 523398004 12-15
520046860 2-15 13 520082894 5-7 34 520378800 13-39 14 523398005 12-15
2-33 13 5-49 19 13-49 14 523398006 12-15
520046861 2-15 18 520082895 5-7 35 520387825 13-37 19 523527002 12-5
520046862 2-15 19 520082896 5-7 36 520388830 5-29 39 523527003 12-5
2-33 19 520082897 5-7 37 5-49 523527004 12-5
520046863 2-15 20 520082898 5-7 38 522520002 1-14 2 523527005 12-5
2-23 11 520082899 5-7 39 522520003 1-15 2 523527006 12-5
2-27 6 520083813 5-7 40 522919002 12-41 524137787 6-13 31
2-33 20 520083814 5-7 41 522919003 12-41 524137788 6-13 30
520046864 2-15 21 520083815 5-7 42 522919004 12-41 524142834 6-5 39
2-33 21 520083816 5-7 43 522919005 12-41 580000001 5-33 33

16-16
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580000024 2-11 6-59 20 2-29 1 580009276 2-29 26
580000037 14-3 1 580000554 6-51 12 580002529 13-3 2 580009286 2-30 44
580000039 14-3 4 6-59 19 580002530 13-3 2 580009443 12-7 18
580000052 5-39 16 580000555 6-51 15 13-5 2 12-17 17
580000083 5-30 59 580000556 6-51 16 580002531 13-3 2 580009447 6-10 45
580000118 6-32 10 580000562 5-7 33 13-5 2 580010083 6-59 25
580000119 6-32 7 580000735 4-5 38 580003819 5-21 1 580010512 13-3 13
580000219 6-51 25 580000864 2-16 51 580003820 5-21 2 13-5 13
580000245 1-23 7 2-33 24 580003821 5-21 4 580010542 13-5 1
580000246 1-23 8 580000978 6-39 2 580003822 5-21 6 580010544 6-9 9
580000293 6-47 46 580000981 6-39 5 580003823 5-21 7 580010545 6-51 22
6-57 2 580000984 5-19 15 580003824 5-21 7 580010560 13-5 2
580000306 2-15 4 580000985 5-19 24 580003825 5-21 9 580010563 5-7 30
2-33 4 580000986 5-19 25 580003826 5-21 11 580010586 1-23 17
6-17 580001180 2-11 580003827 5-21 13 580012858 2-33 8
580000308 2-19 21 2-15 580003828 5-21 16 580013451 2-25
580000309 2-19 22 2-19 580003829 5-21 8 2-27
2-25 22 2-23 580003830 5-21 15 2-29
580000310 2-19 23 580001212 5-25 34 580005854 5-19 3 2-33
580000311 2-11 3 5-29 18 580005856 5-19 22 580013977 2-29 40
580000312 2-11 15 5-39 580005857 5-19 20 580014836 2-27 2
580000314 6-17 2 5-51 5 580005858 5-19 14 580014837 2-29 3
580000315 6-17 15 580001617 2-29 9 580005948 6-13 1 580014838 2-27 1
580000316 2-19 17 2-29 9 580006234 6-59 23 580014839 2-29 25
2-25 17 580001618 2-29 10 580006235 6-59 24 580014840 2-33 18
580000317 2-39 11 2-29 10 580006351 6-6 58 580015148 2-25 6
580000318 2-29 14 580001619 2-11 11 580006424 6-10 45 580019401 2-25
580000319 2-23 1 2-29 11 6-13 19 2-27
580000322 2-19 19 2-29 11 580006530 6-6 59 2-29
580000380 2-15 580001627 2-11 9 580006577 6-5 39 2-33
2-19 2-30 45 580007149 2-11 640046901 4-3 12
2-23 580001628 2-11 9 2-15 4-5 26
580000381 2-16 47 580001735 5-39 17 2-19 640197902 9-3 12
580000382 2-20 33 580001736 5-39 15 2-23 720098901 14-7 7
2-25 9 580001737 5-39 14 580007465 7-9 42 750694801 13-39 3
580000384 6-17 3 580001739 5-39 2 580007732 5-39 21 13-49 3
580000385 6-17 4 580001740 5-39 1 580008096 14-21 1 750915102 5-45 7
580000386 6-17 5 580001744 2-25 5 580008166 14-21 2 5-47 11
580000387 6-17 7 580001848 6-27 580008167 14-21 3 750948100 14-15 9
580000388 6-17 8 580002316 6-27 2 580008370 6-13 1 14-17 9
580000389 6-17 9 580002317 6-27 3 580008575 2-29 37 751034100 14-13 17
580000390 6-17 10 580002318 6-27 4 580008599 2-25 21 751079600 8-6
580000391 6-17 12 580002319 6-27 6 580008600 2-25 23 751094300 13-39 7
580000534 6-59 6 580002320 6-27 7 580008601 2-30 43 13-49 7
580000545 6-51 9 580002321 6-27 11 580008775 2-27 9 751147801 13-39 6
6-59 21 580002322 6-27 13 580008776 2-19 1 13-49 6
580000548 6-51 13 580002323 6-27 19 2-25 1 751179300 13-39 4
580000549 6-51 14 580002324 6-27 21 580008777 2-25 8 13-49 4
580000552 6-51 10 580002325 6-27 23 580009265 2-25 11 751185100 14-23 5
6-59 22 580002326 6-27 29 580009266 2-25 11 751194100 14-7 8
580000553 6-51 11 580002328 2-11 1 580009275 2-29 26 14-9 9

16-17
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
14-11 9 753379401 14-9 3 2-19 18 2-29 2
751206100 14-25 2 753379402 14-9 3 2-25 10 900005283 2-9 23
751312100 5-45 2 753381401 14-5 3 900005255 2-7 14 2-11 3
5-47 2 14-11 3 2-9 16 900005284 2-9 25
751351402 8-6 753428400 14-25 4 2-19 15 2-11 4
751351406 8-6 754345400 14-27 1 2-25 15 2-29 4
751351407 8-6 900001201 10-9 3 2-29 34 900005285 2-9 26
751351415 8-6 900001240 6-31 11 900005256 2-7 15 2-11 5
751351428 8-6 900001241 6-31 7 2-11 17 2-29 5
751351446 8-6 900001242 1-3 8 2-19 14 900005286 2-9 24
751351449 8-6 900001258 6-31 8 2-25 14 2-11 6
751889300 14-15 8 900003231 5-3 13 900005257 2-7 16 2-29 6
14-17 8 5-5 18 2-19 16 900005287 2-9 27
751900300 14-15 2 900003264 6-6 60 2-25 16 2-11 7
14-17 2 900004281 5-41 13 900005258 2-7 17 2-29 7
751977400 14-7 3 900005223 5-29 19 2-25 18 900005288 2-9 28
752249601 1-15 1 900005224 5-49 21 900005259 2-15 4 2-11 8
752249602 1-15 1 900005232 2-7 2-33 4 2-29 8
752249603 1-15 1 900005233 2-7 1 6-15 900005289 2-9 32
752249604 1-15 1 900005234 2-7 1 900005261 6-15 2 2-11 9
752249605 1-15 1 900005235 2-7 2 900005262 6-15 12 900005290 2-9 31
752249606 1-15 1 900005236 2-7 2 900005263 6-15 1 2-11 10
752249607 1-15 1 900005237 2-7 3 6-17 1 900005291 2-9 33
752297701 1-3 10 2-19 4 900005264 6-15 4 2-11 11
752446300 14-13 1 2-25 4 900005265 6-15 11 900005292 2-9 6
752512400 14-3 15 900005238 2-7 4 900005266 6-15 3 2-11 16
752545600 1-9 45 2-19 5 900005267 6-15 10 2-29 16
752555300 14-17 12 900005239 2-7 5 900005268 6-15 9 900005293 2-9 2
752558300 14-5 8 2-19 6 900005269 6-15 8 2-11 12
14-7 10 900005240 2-7 6 900005270 6-15 7 900005294 2-9 1
14-9 11 900005241 2-7 6 900005271 6-15 5 2-11 13
14-11 11 900005242 2-7 6 900005272 6-15 15 900005295 2-9 3
752561300 14-15 1 900005243 2-7 6 900005273 6-15 16 2-11 14
14-17 1 900005244 2-7 6 6-17 16 900005296 2-9 5
752606300 14-3 7 2-19 21 900005274 6-15 14 900005297 2-36 1
752761400 14-13 6 900005245 2-7 7 6-17 14 2-39 3
752780433 1-15 1 2-19 13 900005275 6-15 13 900005298 2-7 30
752780445 1-15 1 2-25 13 6-17 13 2-19 19
752780446 1-15 1 900005246 2-7 9 900005276 6-15 6 2-36 11
752780448 1-15 1 2-19 8 6-17 6 2-39 1
752780456 1-15 1 900005247 2-7 10 900005277 2-7 29 900006201 2-36 12
752821400 1-21 14 2-19 9 2-19 29 2-39 2
1-23 26 900005248 2-7 11 900005278 2-7 18 900006202 2-9 42
752915300 14-17 11 2-19 10 2-19 20 2-36
752923300 14-27 2 900005249 2-7 11 2-25 20 900006204 2-36 2
753045300 14-17 33 900005250 2-7 11 900005280 2-7 28 2-39 4
753246400 14-27 6 900005251 2-7 11 2-19 29 900006205 2-36 3
753318401 8-7 900005252 2-7 11 900005281 2-9 29 2-39 5
753318405 8-7 900005253 2-7 12 2-11 1 900006206 2-36 4
753338400 14-25 1 2-19 12 900005282 2-9 30 2-39 6
753339400 14-25 1 900005254 2-7 13 2-11 2 900006207 2-36 5

16-18
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
2-39 7 2-29 35 900006265 6-39 1 900010290 6-13 1
900006208 2-36 8 900006240 2-9 12 900006266 6-39 5 900010293 6-9 34
2-39 9 2-11 36 900006267 2-3 6 6-13 8
900006209 2-36 10 2-29 36 2-16 46 900011205 3-3 15
2-39 10 900006242 2-9 8 900006268 2-3 7 900011207 3-3 16
900006210 2-36 9 2-11 38 900006269 2-3 8 900011208 3-3 12
900006211 2-9 44 2-29 38 900006270 2-3 9 900011210 5-13 30
2-11 19 900006243 2-3 28 6-10 52 5-17 11
2-29 19 2-9 9 6-13 28 900011212 5-13 32
900006213 2-9 21 900006244 2-7 27 900006271 2-3 11 5-17 14
2-11 23 2-19 27 900006272 2-3 39 900011213 5-14 36
2-29 23 2-19 31 2-15 16 900011214 5-11 9
900006214 2-9 20 2-25 19 2-33 16 900011215 5-11 8
900006218 2-7 20 900006245 2-3 23 900006273 2-3 10 900011216 5-23 22
2-9 34 900006246 2-3 24 900006276 2-3 19 900011217 5-23 23
2-19 22 900006247 2-3 21 900006277 2-3 27 900011218 5-23 21
900006219 2-7 24 2-15 3 900006278 2-33 7 900011219 5-23 20
2-19 24 2-33 3 6-15 19 900011220 5-23 19
2-25 24 900006248 2-15 5 6-17 19 900011221 5-23 18
900006220 2-7 22 2-33 5 900006281 2-3 26 900011222 5-3 1
2-19 25 6-15 17 900006282 2-9 43 5-5 12
2-25 25 6-17 17 2-12 40 5-7
900006221 2-7 19 900006249 6-15 18 2-29 40 900011223 2-15 42
900006222 2-7 21 6-17 18 900006283 2-3 35 5-3 30
2-20 32 900006250 2-3 20 6-39 4 5-5 25
900006223 2-9 41 2-15 6 900006284 2-3 37 5-26 71
900006224 2-9 37 2-33 6 2-15 25 5-29 5
900006225 2-9 37 900006251 2-7 26 900007270 5-3 20 900011224 5-3 2
900006227 2-9 39 2-15 7 5-5 16 5-5 24
900006228 2-9 40 2-19 27 900008245 5-26 69 900011225 5-3 3
2-11 26 2-19 30 900010264 6-5 40 5-5 13
900006229 2-9 36 2-25 27 900010266 6-5 42 5-25 3
900006231 2-9 18 900006252 2-3 13 900010267 6-5 43 900011226 5-3 21
2-11 29 2-15 8 900010268 6-5 44 5-5 26
2-29 29 900006254 2-3 14 900010269 6-5 45 900011227 5-3 5
900006232 2-7 23 900006255 2-3 15 900010270 6-6 46 5-5 11
2-19 26 900006256 2-3 22 900010271 6-6 47 900011228 5-3 23
2-25 26 2-15 11 900010272 6-6 48 5-5 8
900006233 2-9 10 2-33 11 900010273 6-6 49 900011229 5-3 24
2-11 30 900006257 2-3 25 900010274 6-6 50 5-5 9
2-29 30 2-15 14 900010275 6-9 4 900011230 5-3 25
900006234 2-9 11 2-33 14 900010276 6-9 9 5-5 10
2-11 31 900006259 2-3 38 900010277 6-9 12 900011231 5-3 22
2-29 31 2-15 17 900010278 6-9 15 900011232 5-3 6
900006236 2-9 13 2-33 17 900010279 6-9 16 5-5 2
2-11 33 900006260 2-3 46 900010283 6-9 23 900011233 5-3 7
2-29 33 900006261 2-3 44 900010284 6-9 24 5-5 3
900006237 2-9 14 900006262 2-3 43 900010285 6-9 25 900011234 5-3 11
900006239 2-7 31 900006263 2-3 42 900010287 6-9 27 900011235 5-3 12
2-9 15 900006264 2-3 5 900010288 6-9 28 900011236 5-3 14
2-11 35 2-15 23 900010289 6-9 29 5-5 19

16-19
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
900011237 5-3 17 4-5 2 900012204 5-25 32 2-19
5-5 22 900011269 4-3 18 5-30 47 2-23
900011238 5-3 28 4-5 4 5-51 6 900015229 2-11 12
5-51 16 900011270 6-25 37 900012205 2-3 34 2-15 30
900011239 5-3 19 6-27 39 900012206 2-3 32 2-29 12
5-5 17 900011271 4-3 17 900012207 4-3 3 900015231 6-39 3
900011240 5-3 38 900011272 6-25 4-5 17 900015232 2-15 28
900011241 5-3 39 900011273 6-25 26 900012209 6-21 48 6-39 2
5-25 8 900011274 6-25 27 6-22 52 900015233 2-15 31
900011242 5-3 35 900011275 6-22 56 6-25 33 900015234 2-15 38
900011243 2-3 17 900011276 6-25 35 6-27 35 900015235 2-15 39
5-3 33 6-27 37 900012210 4-3 32 900015236 2-15 40
5-26 53 900011278 6-21 45 4-5 30 900015240 2-12 41
5-29 16 900011279 2-3 36 900012211 4-3 31 2-30 41
900011244 2-3 18 900011280 5-25 7 4-5 9 900015242 5-13 34
5-3 32 900011281 5-26 65 900012212 3-5 3 5-17 15
5-25 5 5-29 8 6-22 60 900015243 5-13 35
5-29 17 900011282 5-26 66 900014241 5-13 33 5-17 16
900011245 5-3 31 5-29 9 5-17 13 900015293 2-16 51
5-25 26 900011283 5-26 63 900014257 5-25 17 2-33 24
900011247 2-3 2 5-29 10 900014258 5-25 29 900016204 4-5 18
2-15 37 900011285 5-26 51 900014260 5-51 16 900016205 6-9 28
900011248 2-3 4 5-29 14 900014261 5-51 18 900016206 5-51 22
2-15 34 900011286 5-26 50 900014262 5-49 7 900063101 1-9 3
900011251 2-3 30 5-29 15 900014263 5-49 3 3-3 3
900011253 2-3 31 900011287 5-25 34 900014264 5-49 13 3-5 15
2-15 27 5-29 18 900014265 5-49 20 900093804 4-7 16
900011254 2-3 1 5-37 5-51 23 900103803 11-5 20
2-15 35 5-51 5 5-51 24 900103804 11-5 5
900011255 2-3 3 900011289 5-29 23 900014267 5-51 14 11-9 5
2-15 36 900011290 5-25 23 900014268 5-49 10 11-10 54
900011256 6-39 3 900011291 5-25 16 900014269 5-49 9 900103812 11-5 8
900011257 6-39 2 5-29 43 900014270 5-49 11 11-9 9
900011259 6-9 45 5-49 6 900014294 3-5 1 900103813 11-5 7
6-13 19 900011292 5-25 13 900014295 3-5 4 11-9 8
900011260 6-9 44 5-29 31 900014296 3-5 2 900103814 11-5 9
6-13 18 900011293 5-25 12 900014297 3-5 5 11-9 10
900011261 4-3 9 5-29 30 900014298 3-5 7 900103820 11-5 30
4-5 22 900011294 5-25 5 900015202 5-5 7 11-6 45
900011262 4-3 8 5-29 12 900015203 5-5 15 11-6 69
4-5 20 900011296 4-3 5 900015204 5-5 1 11-9 38
900011263 4-3 6 4-5 18 900015218 5-29 21 900103822 11-5 32
4-5 5 900011297 4-3 4 900015219 2-15 41 11-6 47
900011264 4-3 7 4-5 19 900015221 2-16 47 11-6 71
4-5 21 900012201 5-26 70 900015222 2-16 48 11-9 21
900011265 4-3 22 5-29 39 900015223 4-5 32 900103824 11-9 20
6-22 55 5-33 900015224 4-5 1 900103836 11-6 44
6-25 30 900012202 5-25 5 900015225 4-5 33 900103839 11-6 75
900011266 4-3 25 5-29 2 900015226 4-5 3 11-9 36
900011267 4-3 39 900012203 5-26 62 900015228 2-11 900109816 6-31 3
900011268 4-3 36 5-29 34 2-15 6-32 3

16-20
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
900112808 6-31 4 6-36 7 900874100 10-9 27 901074808 7-25 16
6-32 4 6-37 12 900881100 10-9 18 901162817 6-31 2
900126307 8-3 15 900488823 10-3 22 900950809 7-25 23 6-32 2
8-5 19 900488824 10-3 21 900950810 7-25 24 901162818 6-31 6
900228806 6-65 15 900488826 10-3 13 900950812 7-25 27 6-32 6
900266802 5-23 10 900488827 10-3 12 900950825 7-25 12 14-11 1
900291822 1-7 12 900488835 10-3 3 900950826 7-25 15 901162828 6-31 5
5-23 14 10-5 3 900950827 7-25 13 6-32 5
900320100 8-3 6 900524831 7-4 47 900950829 7-25 14 901167800 11-5 6
8-5 11 7-10 45 900955801 10-3 9 11-5 18
900320805 11-5 21 900588100 5-13 7 900955802 10-3 9 11-9 7
11-5 37 900750809 10-5 23 900955806 10-3 15 901167802 11-5 6
11-6 61 900750810 10-5 23 900955807 10-3 15 11-9 7
11-10 48 900750811 10-5 25 900955809 10-3 5 901167803 11-5 6
900320806 11-5 24 900750812 10-5 25 900955811 10-3 17 11-9 7
11-5 40 900750815 10-5 27 900955812 10-3 17 901167804 11-5 6
11-6 64 900750816 10-5 28 900955813 10-3 16 11-9 7
11-10 51 900750817 10-5 29 900955814 10-3 16 901167805 11-5 6
900320807 11-5 23 900750818 10-5 29 900955815 10-3 7 11-9 7
11-5 39 900750819 10-5 31 900955816 10-3 7 901167850 11-5 6
11-6 63 900750823 10-5 32 900955817 10-3 8 11-6 80
11-10 50 900750824 10-5 24 900955823 10-3 10 11-9 7
900320809 11-6 51 900750825 10-6 35 900955825 10-3 6 901177109 5-11 14
900320810 11-5 31 900750826 10-5 33 900955826 10-3 6 901240810 9-5 2
11-6 46 900750827 10-5 34 900956802 7-29 4 901323801 10-5 5
11-6 70 900750828 10-5 19 900956803 7-29 6 901323802 10-5 5
11-9 39 900750829 10-5 19 900956804 7-29 5 901377810 6-19 7
900320811 11-6 48 900750830 10-5 20 900956805 7-29 7 901377813 6-19 19
11-9 44 900750831 10-5 20 900956806 7-29 3 901377815 6-19 16
900320816 11-6 78 900750832 10-5 16 900956807 7-29 8 901377821 6-19 21
11-9 33 900750833 10-5 15 900969801 5-37 2 901462802 7-21 3
900320820 11-5 35 900750834 10-5 14 900969807 5-37 6 901462803 7-21 1
900320845 11-5 26 900750835 10-5 13 900969808 5-37 8 7-22 6
11-5 41 900750836 10-5 18 5-39 9 901462805 7-21 11
11-6 65 900750837 10-5 17 900969811 5-37 9 901462806 7-21 9
11-9 42 900750839 10-5 9 5-39 18 901462807 7-21 12
900320847 11-5 19 900750848 10-5 12 900969813 5-37 11 901462808 7-21 10
11-5 36 900750850 10-5 10 5-39 13 901462810 7-21 5
11-6 60 900750854 10-5 7 5-41 18 7-22 8
11-9 22 900750855 10-5 8 900969817 5-37 15 901462811 7-21 13
900320848 11-6 50 900750856 10-5 2 5-39 11 901462850 7-21 14
11-10 46 900750860 10-5 26 900970802 5-41 2 7-22 9
900376314 5-17 1 900802300 7-7 2 900970804 5-41 4 901505801 11-20 10
900377600 5-23 9 7-13 2 900970806 5-41 6 901505802 11-20 2
900378314 5-13 21 900839101 5-13 4 900970807 5-41 7 901505803 11-20 14
900396803 11-25 7 900869802 11-6 58 900970813 5-41 12 901505804 11-20 13
900411802 6-33 8 11-9 28 900970814 5-41 17 901505805 11-20 12
6-34 8 900869803 11-6 59 900970818 5-41 15 901505806 11-20 3
6-35 7 11-9 27 900971803 5-33 8 901505812 11-20 9
6-37 7 900869804 11-6 56 5-33 12 901505850 11-20 15
900411803 6-34 13 11-9 30 901001803 9-7 11 901506801 6-33 1

16-21
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-35 1 901506873 6-34 14 7-17 28 11-9 32
901506803 6-33 3 6-37 13 7-19 29 901875801 11-5 1
901506804 6-33 2 901513804 11-5 10 901831819 7-15 7 11-9 1
901506805 6-35 2 11-9 11 7-17 7 901875802 11-5 14
901506817 6-33 6 901513805 11-5 11 901831820 7-15 20 11-9 16
6-34 6 11-9 12 7-17 20 901875803 11-5 12
6-35 5 901516801 11-5 29 901832805 7-26 3 11-9 13
6-36 5 11-6 68 901832806 7-26 2 901875804 11-5 2
6-37 5 11-9 40 901836839 10-13 12 11-9 2
901506823 6-36 9 901583103 7-3 5 901836840 10-13 18 11-9 15
901506833 6-33 7 7-9 5 901836860 10-3 19 901875850 11-5
901506834 6-35 6 901763801 7-29 2 901836870 10-3 18 11-9
901506839 6-33 11 901769803 9-5 16 901837803 10-5 1 11-9 6
6-34 11 901828813 7-19 22 901837804 10-5 1 901882802 7-25 7
6-35 10 901828816 7-19 2 901837870 10-5 4 901882803 7-25 6
6-36 10 901828820 7-19 18 901840802 7-22 7 901882804 7-25 2
6-37 10 901828823 7-19 20 901842801 10-11 10 901882805 7-25 3
901506840 6-33 10 901828824 7-19 4 901842802 10-11 11 901882813 7-25 18
6-34 10 901828851 7-19 26 901842803 10-11 13 901882814 7-25 1
6-35 9 901828860 7-19 25 901842804 10-11 19 901882815 7-25 19
6-37 9 901829821 7-19 21 901842805 10-11 28 901882818 7-25 21
901506841 6-33 4 901830802 7-15 18 901842806 10-11 26 901882820 7-25 22
6-34 4 7-17 18 901842807 10-11 40 901882823 7-25 26
6-35 3 7-19 7 901842808 10-11 37 901882824 7-25 25
6-36 3 901830805 7-15 16 901842809 10-11 32 901882827 7-25 11
6-37 3 7-17 16 901842810 10-11 34 901882828 7-25 4
901506853 6-35 4 7-19 10 901842811 10-11 33 901882860 7-25 20
901506856 6-33 9 901830807 7-15 15 901842812 10-11 23 901882870 7-25 28
901506857 6-35 8 7-17 15 901842813 10-11 9 901893801 4-7 25
901506859 6-33 12 7-19 9 901842814 10-11 22 901893802 4-7 15
6-35 11 901830812 7-15 13 901842815 10-11 1 4-7 15
901506860 6-33 5 7-17 13 901842816 10-11 3 901904801 5-23 11
901506861 6-34 1 7-19 12 901842817 10-11 4 901966801 6-19 1
6-36 1 901830813 7-15 5 901842818 10-11 6 901966802 6-19 2
6-37 1 7-17 5 901842851 10-11 30 901966803 6-19 3
901506862 6-34 3 901830821 7-15 21 901842852 10-11 24 901966804 6-19 4
901506863 6-34 2 7-17 21 901842853 10-11 45 901966806 6-19 6
6-36 2 901830822 7-15 6 901842854 10-11 29 901966809 6-19 10
6-37 2 7-17 6 901842855 10-11 36 901966810 6-19 11
901506865 6-34 5 7-19 19 901842856 10-11 41 901966812 6-19 13
6-36 4 901830851 7-15 25 901842860 10-11 46 901966813 6-19 14
6-37 4 7-17 25 901867802 11-6 77 901966814 6-19 15
901506868 6-34 9 901830852 7-15 26 901867803 11-9 34 901966815 6-19 17
901506869 6-36 8 7-17 26 901870801 5-9 3 901966816 6-19 18
6-37 8 7-19 27 901870802 5-9 4 901966817 6-19 20
901506870 6-34 7 901830860 7-15 24 901870803 5-9 6 901966819 6-19 23
901506871 6-36 6 7-17 24 901870804 5-9 5 901982801 9-9 11
6-37 6 901830871 7-15 27 901870805 5-9 7 901982802 9-9 8
901506872 6-34 12 7-17 27 901873800 11-5 35 901982804 9-9 3
6-36 11 7-19 28 11-9 26 901982805 9-9 9
6-37 11 901830872 7-15 28 901874800 11-6 55 901982851 9-9 12

16-22
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
902059105 11-31 34 903823101 10-13 15 905049101 1-25 11 907154641 6-29 1
902137801 6-19 5 903845300 10-9 9 905061704 6-35 6-30 1
902137802 6-19 8 903963500 12-51 2 6-36 907154664 6-30 4
902137803 6-19 9 904061701 1-9 32 6-37 907155602 1-3 4
902137804 6-19 12 904080405 9-5 34 905061705 6-33 9-5 1
902137805 6-19 22 10-9 14 905589100 9-3 16 907318600 9-3 19
902173801 9-5 1 11-28 21 905604602 9-5 17 907568100 7-7 5
9-5 2 904080455 9-5 14 9-7 7-13 5
902173802 9-5 2 11-28 16 905660301 2-35 3 7-29 11
902173813 9-5 3 904080456 9-5 14 905660302 2-35 5 8-3 1
902201801 9-7 18 11-28 16 905660303 2-35 5 8-5 1
902201802 9-7 19 904080467 9-5 13 905661300 2-35 4 907595300 12-5 4
902201811 9-7 16 11-28 15 905662300 2-35 6 12-13 10
902201821 9-7 8 904080471 9-5 13 905680600 8-6 12-15 4
902201850 9-7 20 11-28 15 905733100 3-3 4 12-25 8
902234103 11-31 34 904080481 11-28 25 3-5 14 12-27 6
902236102 10-9 31 11-28 27 905825100 10-9 35 12-39 8
11-28 19 904100100 9-5 6 905836400 10-5 30 12-41 4
902236106 11-28 13 904124103 11-28 7 905837400 10-5 11 12-51 15
902236107 5-9 16 904184103 1-7 4 905838400 10-5 6 12-53 9
5-49 15 904310402 1-9 34 905839400 10-5 21 12-55 4
902236110 11-21 12 1-9 44 905972700 2-35 20 12-69 15
902303400 6-5 3 5-3 10 7-4 48 12-71 6
902334300 6-5 5 5-5 5 7-10 46 12-73 6
902376800 11-5 17 6-22 59 906197100 9-3 22 12-93 15
11-9 23 9-5 28 906269100 8-3 3 12-95 4
902392850 10-3 14 11-3 20 8-5 7 12-103 9
902392860 10-3 14 904310403 6-22 61 906317300 11-25 10 12-105 6
902392891 8-3 11 904310404 1-9 20 906410704 7-33 12-117 15
10-3 3-3 10 906477300 7-7 6 907768400 12-9 1
902392892 10-3 3-5 13 7-13 6 12-19 7
902437802 7-27 3 11-3 14 906531113 11-28 9 12-33 8
902449410 4-7 2 904310406 2-35 7 906531159 11-28 3 907898700 6-45
902485444 11-31 32 904310409 1-3 9 906576700 6-41 6-47
902485445 11-31 32 904330100 5-11 17 6-43 907899700 6-57
902973100 11-31 40 7-3 9 906577700 6-55 907944700 6-59
902973101 11-19 9 7-9 9 906729700 7-3 26 907952302 6-61 3
903123100 4-7 18 904534700 8-5 20 7-9 24 6-63 10
903259101 4-7 1 904840700 8-3 16 906842105 11-25 2 907953304 6-65 12
903259102 5-11 1 904851700 7-7 1 11-25 14 907953306 6-65 2
5-25 11 7-13 1 906842113 11-25 2 907953308 6-65 6
5-49 14 7-29 1 906980700 6-45 6-65 11
10-13 6 904858701 1-3 10 6-47 907953310 6-65 3
903259103 5-25 22 904858702 1-3 10 906982700 6-57 907953313 6-61 1
7-35 10 904859701 1-3 10 907077705 6-34 6-63 8
11-28 1 904859702 1-3 10 907128600 9-3 21 907953314 6-65 17
903259104 5-9 17 904871300 10-9 12 907129600 9-3 26 907968404 3-3 2
5-49 17 904924700 7-3 18 907154629 6-29 2 3-5 16
903732100 10-13 16 7-9 16 6-30 2 907968405 1-7 2
903758300 8-3 17 7-25 907154635 6-29 3 9-5 22
903794100 11-31 41 905030703 1-13 6 6-30 3 908200700 6-65

16-23
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
908201700 6-65 12-69 9 5-29 41 7-21 4
908220700 6-51 12-93 9 5-43 3 909918407 7-3 15
6-53 12-103 12 5-51 2 909919401 7-3 34
908252701 7-33 12-117 9 909266300 5-51 3 7-9 32
908311304 7-35 9 909086103 11-17 11 909267300 5-30 49 909930406 7-15 3
908311305 7-35 8 12-13 4 5-47 15 7-17 3
908311315 11-28 22 12-25 4 5-51 15 909930413 7-7 31
908311320 7-35 7 12-39 4 14-23 12 909930414 7-7 20
908311321 9-5 36 12-51 9 909329400 6-9 35 7-13 21
11-31 28 12-53 12 6-13 9 909930415 7-7 13
908311324 10-9 32 12-69 9 909367300 8-3 14 7-13 13
11-28 18 12-93 9 8-5 18 909932407 9-3 18
908524100 7-3 30 12-103 12 909368300 8-3 18 909932413 8-3 21
7-9 28 12-117 9 8-5 24 8-5 27
8-3 20 909086104 12-13 4 909376300 10-3 4 909932414 8-3 19
8-5 26 12-25 4 909377300 10-3 11 8-5 25
908594715 1-9 2 12-39 4 909453400 6-5 20 909932422 7-7 28
908618300 8-3 9 12-51 9 909468302 7-35 2 7-19 23
8-5 13 12-53 12 7-35 2 909932423 7-7 26
908621400 10-3 1 12-69 9 11-28 24 7-13 27
908621405 10-3 2 12-93 9 909472302 1-3 14 909939100 5-33 9
908650301 11-15 4 12-103 12 1-9 31 5-49 2
908650304 11-3 7 12-117 9 909472307 1-3 13 909945401 9-5 37
908667302 7-7 7 909086105 12-13 4 1-9 29 11-31 30
7-13 7 12-25 4 909482300 12-13 5 909950408 10-9 5
908667303 7-7 8 12-39 4 12-25 5 909951401 1-9 16
7-13 8 12-51 9 12-39 5 909955403 6-6 61
908667305 7-7 9 12-53 12 12-51 10 909959401 11-3 9
7-13 9 12-69 9 12-53 13 11-13 6
908689300 8-3 10 12-93 9 12-69 10 11-15 5
8-5 14 12-103 12 12-93 10 11-17 13
908713100 10-9 37 12-117 9 12-103 13 909959403 5-13 27
908769102 6-61 2 909086106 12-13 4 12-117 10 5-13 31
6-63 9 12-25 4 909534101 6-65 16 5-17 4
909004600 7-3 11 12-39 4 909567300 7-31 9 5-17 4
7-9 11 12-51 9 7-33 9 909959405 10-9 38
7-21 12-53 12 909835601 1-9 36 909961401 7-7 27
909086101 12-13 4 12-69 9 909835611 1-10 49 7-13 28
12-25 4 12-93 9 909882404 4-3 21 909965300 2-35 18
12-39 4 12-103 12 4-5 13 2-35 18
12-51 9 12-117 9 909882405 1-17 1 4-5 16
12-53 12 909086300 9-5 35 909894303 6-6 52 5-5 20
12-69 9 11-31 29 909894307 6-9 11 909980401 7-3 22
12-93 9 909145100 4-7 21 6-9 26 7-9 20
12-103 12 909202308 5-47 24 909900401 5-23 7 909981100 6-5 21
12-117 9 909202313 5-43 2 909903401 1-7 17 909986103 11-25 3
909086102 12-13 4 909202314 5-25 40 909903402 1-7 1 11-25 9
12-25 4 909202322 5-29 36 909904402 5-9 14 910214101 9-3 24
12-39 4 909202323 5-47 24 909904403 1-7 9 910214102 9-3 24
12-51 9 909215403 8-6 909918403 7-3 12 910242300 5-23 6
12-53 12 909265300 5-25 10 7-9 12 910271102 5-25 41

16-24
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
5-30 60 911851100 5-23 12 912469300 9-5 3 913875601 7-31 7
5-47 25 911875600 4-7 14 912514300 5-43 4 7-33 7
6-5 38 911880602 8-3 8 5-47 14 913944300 10-9 6
910451101 9-3 29 911881600 8-5 12 912528600 4-7 14 914111300 5-25 46
910451102 9-3 29 911886611 1-9 40 912630301 11-17 14 914141600 10-13 7
910521320 11-9 25 911902600 7-13 19 912630302 7-31 8 914305101 5-17 17
910530100 11-21 4 7-19 7-33 8 914320600 6-19
910543108 1-13 13 911960610 11-19 12 912630303 5-19 8 914329101 7-31 21
910543111 6-5 23 11-20 11-17 16 7-33 21
910543112 11-3 2 911962601 8-5 9 912630304 7-31 4 914358101 11-9 31
910545403 11-25 16 911962602 8-5 16 7-33 4 914358102 11-9 19
910561101 11-17 19 911962603 8-3 7 912630305 11-3 5 914358110 11-6 55
910615303 7-35 11 911962604 8-3 12 11-13 4 914358120 11-5 17
910615304 11-28 11 911966600 10-9 11 11-15 2 914363600 4-7 13
910764100 9-3 17 911988600 10-9 15 912630306 1-9 9 914388600 3-3 7
910813300 1-25 1 10-11 912633600 11-15 11 914389600 3-3 13
910849101 10-13 20 912051611 11-3 11 912669600 4-7 24 3-5 9
910853300 11-3 6 11-5 912722600 4-7 2 914413600 7-31 18
910855300 3-3 6 11-13 9 912758300 9-3 14 7-33 18
3-3 6 912052611 11-3 11 912818600 3-5 11 914434603 5-23 17
3-5 10 11-9 912845301 1-25 19 914434604 5-23 17
3-5 10 11-15 1 912874600 11-25 6 914649100 7-31 20
910875300 11-31 36 11-17 7 912876600 11-3 21 7-33 20
910882100 5-43 11 912057400 7-35 6 11-15 12 914692600 4-7 13
910918600 7-9 15 912134300 7-3 27 912877600 11-13 3 914748300 7-7 14
7-22 7-9 25 11-17 15 7-13 14
911137400 6-5 25 912207300 5-23 12 912881600 11-3 4 7-15 4
911148601 7-13 26 912219600 3-3 5 912891600 11-3 24 7-17 4
911148602 7-13 26 912261600 3-3 5 912892600 11-3 22 7-19 3
911148603 7-7 25 3-5 11 912893600 11-13 2 914892301 1-7 13
911149603 7-7 29 912291310 1-9 24 912895602 1-13 6 5-23 13
911150600 7-7 17 912291315 1-7 5 912951601 9-3 28 915272600 6-39 3
7-13 17 11-3 3 9-9 915304603 1-3 4
911154600 7-3 39 912326300 1-9 38 912957400 11-25 17 9-5 1
7-9 37 912333300 1-25 2 913027600 11-25 18 915356400 5-13 11
7-26 912367600 7-3 8 913197300 1-25 6 915463400 6-5 22
911204600 9-5 15 7-9 8 913213404 6-65 1 915483402 1-7 8
911358400 7-3 33 912368600 7-7 18 913213410 6-65 14 915747400 6-31 1
7-9 31 7-15 913395400 7-3 32 6-32 1
911458400 5-23 11 912369600 7-13 18 7-9 30 915980600 7-13 19
911459100 5-23 16 7-17 913470101 6-31 12 7-19
11-25 12 912371600 9-5 23 913540600 11-17 2 915981600 7-7 18
911527600 8-7 912372600 9-5 9 913543601 8-5 15 7-15
911536400 6-5 14 912375612 1-9 25 10-5 915982600 7-13 18
911587100 6-5 10 912394600 1-7 6 913543602 10-5 7-17
911730300 5-25 33 912399300 5-23 3 913608100 3-3 14 916004300 6-5 12
5-29 27 912452100 7-3 19 3-5 8 916054401 11-3 25
5-43 1 7-9 17 913670100 10-9 29 916054402 11-3 23
14-23 4 912463300 5-25 45 913767400 7-9 42 916054403 11-13 1
911732100 5-13 25 5-29 33 913840401 7-3 10 11-15 3
5-17 3 5-30 51 7-9 10 11-17 1

16-25
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
916313301 1-13 3 918350300 5-43 6 919060301 7-3 1 8-3
916324600 7-9 42 918448602 8-3 2 919060302 7-9 1 920785006 1-4 15
916341301 4-7 15 918449602 8-5 2 919067401 1-7 16 8-5
916408600 6-39 3 918489401 1-9 21 919091411 1-9 15 920802300 9-3 23
916572600 4-7 13 918489402 1-9 39 919139450 10-3 20 920842300 11-28 20
916611600 10-13 7 918509401 4-7 22 919178400 11-3 18 920845300 7-3 36
916615300 5-13 2 918509402 4-7 17 919179400 10-9 23 7-9 34
916622300 1-9 1 918566300 7-3 16 919194300 10-9 16 920852300 7-31 13
916644300 9-5 32 918581300 7-3 17 919316400 5-9 12 7-33 13
916658300 9-5 30 918591400 5-9 19 919334400 5-9 13 920908300 11-17 12
916680300 7-31 6 918602400 11-21 9 919340400 6-65 10 920959300 5-23 17
7-33 6 918685400 6-28 1 919381410 1-13 1 11-25 5
916693300 7-3 22 918737400 11-31 40 919381417 1-13 19 921008300 2-35 9
7-9 20 918756400 11-28 14 919381420 1-13 20 921052300 10-9 28
916748313 1-13 14 918772401 6-9 32 919383401 10-13 13 921053300 10-9 30
916748329 1-13 21 918791400 11-19 5 919383402 10-13 19 921119300 1-7 11
916843300 6-5 19 918791600 5-9 2 919508400 11-19 10 921134400 11-17 4
916932300 5-26 49 918797400 11-19 2 919661401 1-13 7 921203300 10-9 20
5-29 29 918800400 7-3 6 919707400 6-5 24 921256301 11-17 5
5-30 61 7-9 6 919891401 5-23 11 921257300 11-17 6
916971301 1-13 5 918903400 6-28 6 919970403 1-7 3 921268301 1-13 1
917104601 8-5 15 918914600 7-3 41 920037400 11-31 43 921330321 11-6 79
10-5 7-9 39 920038400 11-31 42 921330331 11-10 55
917104602 8-5 2 7-27 1 920045400 11-28 12 921443300 3-3 8
10-5 918933400 6-5 17 920050400 11-28 26 3-5 17
917136302 6-28 4 918957402 10-9 34 920053402 1-13 17 921481301 8-7
917287400 7-7 30 11-31 46 920065400 11-3 1 921481302 8-7
917288401 7-7 15 918972300 7-7 4 920091400 5-9 27 921496300 5-26 48
917288402 7-13 15 7-13 4 920281400 5-23 11 5-29 37
917314401 6-5 11 918973400 5-43 15 920329302 11-3 8 921548301 1-13 11
6-5 29 918988400 10-9 25 11-13 5 921549301 1-13 12
917314402 14-27 7 918989400 10-9 24 11-15 6 921652300 9-5 31
917319300 1-9 17 918990400 10-9 25 920330300 11-3 9 921685400 4-7 12
917332400 8-3 16 918991400 10-9 24 11-13 6 921687400 7-3 43
917380400 11-25 15 918994403 11-28 2 11-15 5 7-9 41
917382600 6-63 918994404 11-28 8 11-17 13 921687401 7-3 44
917459600 4-7 13 919009400 11-31 39 920402400 11-15 7 7-9 42
917486600 6-61 919045300 11-21 2 920403400 11-15 8 921698300 1-7 10
917535600 6-39 6 919046300 12-5 8 920404400 11-15 9 921780301 1-13 2
917595300 1-13 10 12-15 8 920405400 11-15 10 921786301 1-25 11
917599404 10-9 26 12-27 9 920427400 5-9 8 921788300 8-5 21
917762400 8-5 20 12-41 8 920481301 1-7 7 921800908 11-6 49
917767300 5-13 10 12-55 8 920600400 1-13 15 11-10 45
917918300 11-19 14 12-71 9 920611300 4-7 4 921800912 11-5 22
917936600 1-9 32 12-73 9 920689300 5-9 10 11-5 38
917988600 1-9 33 12-95 8 920773003 7-3 11-6 62
918018601 5-17 18 12-105 9 7-7 11-10 49
5-19 919049300 7-3 31 920773013 7-13 921800919 11-6 57
918121400 7-3 38 7-9 29 920773014 7-9 11-9 29
7-9 36 919050302 7-3 20 7-13 921800923 11-31 40
918349302 5-43 10 7-9 18 920785003 1-3 15 921801907 11-5 15

16-26
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
11-5 25 923000903 11-31 44 924872401 7-7 22 7-13 25
11-6 52 923001903 11-31 45 7-13 23 930102901 5-23 4
11-6 72 923014131 6-61 13 925180301 7-31 22 6-9 17
11-9 24 6-63 3 7-33 22 930102902 6-9 20
922007300 11-21 11 923022400 6-9 37 925335400 7-3 43 6-9 22
922207300 3-3 17 6-13 11 7-9 41 930102905 5-26 60
3-5 18 923028401 3-3 21 925335401 7-3 44 6-5 34
922430400 2-35 10 3-5 22 7-9 42 930102909 6-10 46
922431401 2-35 14 923028402 3-3 22 925745400 10-13 8 6-13 20
922431402 2-35 15 3-5 23 925749300 5-9 24 930103902 6-9 33
922444400 11-28 12 923041401 6-61 14 925992301 1-13 2 930103903 7-31 1
922450401 1-9 41 6-63 4 1-13 4 7-33 1
922453300 5-11 16 923041402 6-61 16 926381303 1-3 5 930103905 6-9 5
922461400 6-6 53 6-63 6 1-23 930103906 6-9 10
922474400 4-7 8 923041411 6-61 15 926381304 1-3 5 6-13 2
922475400 4-7 8 6-63 5 1-23 930103907 6-9 10
922500400 5-11 13 923041412 6-61 17 926381400 9-3 4 930103908 10-9 22
5-23 27 6-63 7 926446300 5-13 19 930113901 6-13 27
922516403 5-23 25 923044400 5-51 11 5-17 10 7-35 4
922516404 5-23 25 923045300 1-9 4 926461300 6-9 31 930113902 6-28 10
922517403 5-23 24 923048400 6-9 43 926561300 5-13 1 930113903 3-5 24
922517404 5-23 24 6-13 16 926724401 7-33 24 4-7 7
922518400 2-3 29 923109400 5-49 12 926816301 1-13 16 5-9 22
922519400 5-13 6 923138400 5-25 39 926820300 6-5 37 5-11 3
922525400 5-13 22 923145400 5-29 39 926862300 5-13 34 5-23 1
922526400 5-13 22 5-49 926863300 5-13 35 5-47 23
922527400 4-3 34 923179401 1-13 7 926887301 1-13 18 6-5 30
4-5 36 923179404 1-13 8 926888300 7-31 10 6-9 1
922534400 6-9 8 923253401 1-13 9 7-33 10 6-9 40
922708400 2-3 29 923271400 4-7 12 927145403 6-28 5 6-13 6
2-15 26 923273400 5-13 22 927164400 10-9 4 6-13 14
922729301 1-9 30 5-17 5 927191301 5-11 12 11-28 25
922729302 1-9 30 923274400 5-13 22 927435300 5-49 8 11-28 26
922729303 1-9 30 5-17 6 927438300 5-49 18 11-31 34
922729304 1-9 30 923337400 5-30 48 927441300 5-29 40 930113904 1-9 42
922787401 5-11 6 923338400 6-9 8 5-51 4 5-13 16
922788400 5-3 37 923532400 1-9 11 927445301 5-49 22 5-26 47
922904901 7-3 7 923533400 1-9 12 927445303 5-49 23 5-30 50
7-9 7 923546400 6-5 8 927788400 7-35 5 5-43 7
7-25 8 923682402 7-3 22 927938400 5-19 1 6-33 15
10-9 19 7-9 20 927958400 5-17 24 6-34 17
922904903 7-3 25 923713400 1-25 25 927993400 6-9 8 6-35 14
7-9 23 923844400 5-49 1 928014402 1-7 3 6-36 14
922904904 8-3 5 923908400 10-13 8 928103400 6-6 54 6-37 16
8-5 10 924043401 1-9 33 929055300 1-7 11 930113905 5-11 18
922912300 4-7 4 924130412 6-65 5 1-7 19 5-13 16
922912400 1-25 25 924250300 7-31 3 929072300 6-47 47 11-31 41
922914901 5-9 8 7-33 3 6-57 39 930113910 1-9 37
922960411 11-19 3 924322300 10-5 22 929917300 7-7 23 930113916 1-9 27
922960412 11-19 3 924704400 5-30 57 7-13 24 930114904 4-7 20
922963400 11-28 14 6-13 26 929961300 7-7 24 930114905 5-43 12

16-27
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
930114907 11-3 12 12-95 2 5-30 53 940102909 1-9 22
930114910 3-3 9 12-103 2 5-43 8 940102911 7-3 3
3-5 12 12-105 4 5-47 12 7-9 3
930115905 9-5 11 12-117 7 6-5 1 11-21 8
930179002 1-3 11 932201903 11-5 28 6-28 9 940800904 9-3 15
9-3 11-6 67 9-5 24 940800912 8-3 13
930246300 7-29 10 11-9 41 10-13 9 8-5 17
930840300 10-13 4 932728901 1-9 46 11-28 11 950400920 7-31 5
930904903 1-7 18 932728903 5-13 12 937300910 5-17 20 7-33 5
930908904 10-9 8 932729903 5-13 29 9-5 19 950517913 7-7 3
11-3 16 11-3 20 11-3 15 7-13 3
931004906 9-5 29 11-25 11 937400908 1-9 28 7-29 9
931005906 4-3 16 932729905 1-9 35 5-13 17 951704904 5-13 5
4-5 34 6-5 18 10-9 36 5-13 8
931005916 5-19 26 932729907 1-9 6 937400910 11-17 18 951705902 11-3 7
931006905 7-3 29 932730903 10-13 3 937501903 5-13 20 11-15 5
7-9 27 932730905 9-5 21 5-17 9 952405902 6-43 8
931011905 1-3 10 932731905 1-3 9 937501905 10-9 17 6-47 8
931011909 1-3 10 933302300 1-10 50 937501907 7-31 19 6-55 8
931011919 1-3 10 933308300 11-3 19 7-33 19 6-57 8
931013905 11-19 7 933940300 5-9 18 10-13 14 952408901 6-43 7
931014914 7-3 14 934366300 5-19 7 937501909 9-5 4 6-47 7
7-9 14 934371300 5-19 13 937501910 12-5 3 6-55 38
931017906 9-3 3 934372300 5-19 10 12-13 3 6-57 38
931018913 7-3 2 934392300 5-17 25 12-15 3 953700901 11-21 3
7-9 2 934592300 1-7 10 12-25 3 953701905 11-19 6
931108903 6-5 26 937100904 5-26 61 12-27 5 955400904 5-23 5
931110904 6-5 6 5-29 3 12-39 3 6-5 7
931487301 7-31 23 6-10 49 12-41 3 956401948 7-7 16
7-33 23 6-13 23 12-51 8 7-13 16
931991301 10-5 22 937100905 1-10 48 12-53 3 960100905 11-25 4
932107903 11-5 27 5-13 15 12-55 3 11-25 8
11-5 42 6-5 15 12-69 8 960100906 5-3 27
11-6 66 6-6 55 12-71 5 7-35 1
11-9 43 6-9 11 12-73 5 11-28 17
932107904 11-6 43 6-13 5 12-93 8 960100907 5-25 24
11-9 17 6-25 41 12-95 3 5-29 24
932120906 12-5 2 6-28 2 12-103 3 960100909 5-9 23
12-13 2 7-31 15 12-105 5 11-25 1
12-15 2 7-33 15 12-117 8 960100910 5-25 18
12-25 2 937200903 8-5 4 937501912 7-3 35 5-29 20
12-27 4 937200905 8-5 6 7-9 33 5-49 16
12-39 2 937200906 8-5 23 940002905 7-31 11 960100914 5-9 25
12-41 2 937300908 3-3 18 7-33 11 11-31 37
12-51 7 3-5 19 940004902 6-5 28 960100915 7-3 21
12-53 2 4-7 3 940101906 7-7 11 7-9 19
12-55 2 5-3 8 7-13 11 960100919 4-7 11
12-69 7 5-5 4 940101908 8-5 3 960100920 4-7 10
12-71 4 5-11 20 940101910 8-5 5 960100922 4-7 9
12-73 4 5-13 17 13-11 2 11-28 10
12-93 7 5-25 44 940101911 8-5 22 960100931 5-9 9

16-28
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
960100934 5-9 11 960100957 5-11 15 965801908 1-9 26

16-29
NOTES

16-30
SECTION 17

17 USER SUPPORT INFORMATION


USER SUPPORT INFORMATION

SECTION 17
USER SUPPORT INFORMATION

DESCRIPTION PAGE

OPERATOR TRAINING...................................................................................................................................... 17-2


SERVICE PARTS ORDERING INSTRUCTIONS ............................................................................................... 17-2
SERVICE TRAINING COURSE ......................................................................................................................... 17-2
SERVICE TRAINING MATERIALS..................................................................................................................... 17-2
TECHNICAL SERVICE PUBLICATIONS............................................................................................................ 17-2

17-1
USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who
service them safely and efficiency. The following information and programs are intended to help you to achieve
your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS for maintenance. If the operators manual is missing
from any Yale Industrial Truck, it should be replaced.
HOW TO ORDER SERVICE PARTS Replacement copies are available for a nominal fee
from your Yale Dealer.
In order to prevent delay, too much communication
and to have your orders filled correctly, quickly, and OPERATOR TRAINING
at the least possible cost, the following is the correct
procedure to use to order replacement parts. The Yale "Basic Operator Training" program helps
industrial truck users increase their materials handling
WHEN ORDERING PARTS production and safety through correct lift truck
operation, training, and motivation. The Yale program
Contact your authorized Yale Industrial Truck Dealer is based upon real life experience–not theoretical
giving them the following information: concepts. We developed a "complete" program
that is totally self-contained–incorporating the most
1. Your Purchase order number.
modern instructional techniques including elements
2. Complete addresses for sending the invoice and
of self-study, audio-visual support (both video and
parts.
slides), and classroom study.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using SERVICE TRAINING COURSE
the lowest priced method.
4. Correct part number(s) and description(s). Use Operators and Yale dealer service technicians can
your parts manual as a reference. improve their technical ability for maintaining and
5. Model and serial number of the truck. repairing Yale Industrial Trucks, which decreases
repair time and cost, by taking Yale Service Training
TECHNICAL SERVICE PUBLICATIONS courses. Different types of mechanical, electric, and
electronic subjects are available. Courses can be held
Technical literature, with detailed information, is at customer or Dealer locations in addition to regularly
available at a nominal fee to assist users to effectively scheduled courses which are held at Yale Corporate
maintain Yale Industrial Trucks in a safe, useful Headquarters in Greenville, NC.
condition. Part Manuals with complete replacement
parts identification, Service Maintenance Manuals SERVICE TRAINING MATERIALS
which provide service and overhaul procedures and
additional copies of the Operating Manual can be Your own service training can be supported through a
obtained from your Yale Industrial Truck Dealer. complete line of Yale Service Training materials. An
Index is available from your Yale Dealer which lists
SERVICE MAINTENANCE MANUAL- textbooks, audio-visual programs and films. These
PART NO. 504295733 materials will provide your training staff with everything
necessary for training your group.
OPERATING MANUAL-
PART NO. 519247812 For additional information or assistance in obtaining
these user support publications and programs, contact:
To provide instructions for safely operating and
servicing Yale Industrial Trucks, each truck is Yale Materials Handling Corporation
equipped with an operators manual. It describes 1400 Sullivan Drive
various operating techniques and safety warnings Caller No. 12011
to the operator. It contains a guide to safe Greenville, NC 27834-2011
maintenance practices and recommended schedules

17-2
Yale Materials Corp.
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011 520365885

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