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Knowledge and Process Management

Volume 14 Number 3 pp 169–181 (2007)


Published online in Wiley InterScience
(www.interscience.wiley.com) DOI: 10.1002/kpm.282

& Research Article

Knowledge Creation and Transfer in a


Cross-Cultural Context—Empirical
Evidence from Tyco Flow Control
Florian Kohlbacher 1* and Michael O. B. Krähe 2y,z
1
German Institute for Japanese Studies, Tokyo, Japan
2
Häfele Japan K.K., Yokohama, Japan

The capability of multinational corporations (MNCs) to create and efficiently combine knowl-
edge from different locations around the world is becoming increasingly important as a
determinant of competitive advantage and will be more and more critical to their success
and survival. Consequently, cultural differences and cross-cultural contexts play an essential
role for and significantly influence global knowledge creation and management. This paper
presents a case study resulting from a current empirical research project on knowledge
management and the transfer of knowledge within organizations of MNCs. We describe and
analyze the efforts of global market leader Tyco Flow Control (TFC)’s Japanese subsidiary KTM
to transfer relevant—and often highly tacit—knowledge to a newly acquired production site in
Taiwan. Challenges and difficulties encountered in the process of global knowledge manage-
ment—in this case the transfer of knowledge from Japan to Taiwan—as well as the creation of
new knowledge locally and its feedback—are illustrated and carefully examined. Finally, we
discuss our findings and highlight practical implications for managers and international
corporations in a global business environment. Copyright # 2007 John Wiley & Sons, Ltd.

INTRODUCTION (Thomas, 2002: 3), national economies have become


increasingly deregulated and have opened up
Bartlett and Ghoshal (2002: 3) start their seminal opportunities for international trade and compe-
book on managing across borders with the state- tition so that it has ‘become the norm for organiza-
ment that the world’s largest companies are in flux tions to compete for market share not only with their
and that ‘[n]ew pressures have transformed the national competitors but also with international ones’
global competitive game’. Indeed, ‘[v]irtually all (Trompenaars and Woolliams, 2004: 27). These
business conducted today is global business’ ‘[r]apid changes in the nature of global competition
have driven international managers and manage-
ment researchers to search innovative ways to
*Correspondence to: Florian Kohlbacher, German Institute for approach new challenges, tackle problems, and
Japanese Studies (DIJ), Jochi Kioizaka Bldg. 2F, 7-1 Kioicho,
Chiyoda-ku, Tokyo 102-0094, Japan.
answer questions as to how to manage complex
E-mail: kohlbacher@dijtokyo.org multinational corporations (MNCs) most effec-
y
President. tively’ (Tseng, 2006: 120). Furthermore, ‘[i]n today’s
z
Michael O. B. Krähe was COO and later Managing Director of
Tyco Flow Control Japan and KTM from July 2003 to December hyper-competitive global marketplace it is pivotal
2005. for enterprises to manage not only tangible resources

Copyright # 2007 John Wiley & Sons, Ltd.


RESEARCH ARTICLE Knowledge and Process Management

but also to exploit intangibles’ (Desouza and knowledge flows between their subunits with
Evaristo, 2003: 62). In this context, scholars and differences between local markets requiring adap-
practitioners around the globe have identified the tation of products and operations to local conditions
capability of MNCs to create and efficiently transfer (Schulz and Jobe, 2001). Minbaeva et al. (2003: 587)
and combine knowledge from different locations contend that the competitive advantage that MNCs
worldwide as an increasingly important determi- enjoy is contingent upon their ability to facilitate
nant of competitive advantage, corporate success, and manage intersubsidiary transfer of knowledge
and survival (cf. e.g., Asakawa and Lehrer, 2003; and define knowledge transfer between organiz-
Desouza and Awazu, 2005; Gupta and Govindar- ational units as ‘a process that covers several stages
ajan, 2000; Schulz and Jobe, 2001). starting from identifying the knowledge over the
This paper aims at contributing to the field of actual process of transferring the knowledge to its
transfer and creation of knowledge in a cross-border final utilization by the receiving unit’.
as well as cross-cultural context by presenting and Gupta and Govindarajan (1991: 773)—who
analyzing a case study of a US American MNC’s describe MNCs as a network of capital, product,
Japanese subsidiary’s efforts to transfer relevant— and knowledge transactions among units in differ-
and often highly tacit—knowledge to the manu- ent countries, a perspective which is also consistent
facturing operations of another newly acquired with the analyses of Bartlett and Ghoshal (2002) for
subsidiary in Taiwan. First, we will give a brief example—use the term intracorporate knowledge
review of the extant literature on global knowledge flow and define it as ‘the transfer of either expertise
management and transfer and also take a look at (e.g., skills and capabilities) or external market data
cross-cultural issues as well as knowledge transfer of strategic value’. In a further study, they were able
and inter-organizational learning in cross-border to show that a complete mapping of the knowledge
acquisitions. Then, the empirical study and research transfer process within MNCs requires attention to
methodology will be introduced. Subsequently, we all of the following five major elements: value of the
will depict the case of global market leader Tyco knowledge possessed by the source unit, motiva-
Flow Control (TFC)’s Japanese subsidiary’s knowl- tional disposition of the source unit regarding the
edge transfer to Taiwan. Subsequently, we will sharing of its knowledge, the existence, quality, and
analyze and discuss the case within the theoretical cost of transmission channels, motivational disposi-
framework given in the first part of the paper and tion of the target unit regarding acceptance of
highlight practical implications for managers and incoming knowledge, and the target unit’s absorp-
international corporations in a global business tive capacity for the incoming knowledge (Gupta
environment. Last but not least, limitations to the and Govindarajan, 2000). In particular, ‘the context
study as well as the need for further research will be specificity of the knowledge has an effect on the
indicated. extent of knowledge transfer, both because the more
context specific the knowledge is, the smaller the
absorptive capacity of the received and the less it
can be used in other MNC units’ (Foss and
THEORETICAL FRAMEWORK Pedersen, 2002: 64).
Minbaeva et al.’s (2003) most important finding of
Transfer of knowledge in MNCs
their study for instance, is that both aspects of
According to Bresman et al. (1999: 440), the process absorptive capacity (ability and motivation) need to
of knowledge transfer between business units is an be present in order to optimally facilitate the
essential aspect of knowledge management, and absorption of knowledge from other parts of the
Tseng (2006: 121) notes that knowledge transfer MNC and that employee ability or motivation
capability is one of the most important advantages alone does not lead to knowledge transfer. Contrary
of MNCs and that ‘[t]hrough the transfer and to studies that blame primarily motivational factors,
adaptation of knowledge, subsidiaries of MNCs Szulanski’s (1996) findings on internal stickiness in
build and develop their competitiveness over local turn, show the major barriers to internal knowledge
firms’. Indeed, the management of knowledge flows transfer to be knowledge-related factors such as the
is especially important for MNCs because they recipient’s lack of absorptive capacity, casual
operate in geographically and culturally diverse ambiguity, and an arduous relationship between
environments (Schulz and Jobe, 2001). Since strate- the source and the recipient (cf. also Szulanski,
gically important knowledge is geographically 2003). In fact, whether or not the evaluation of the
dispersed in the business environment of most knowledge results in its integration in the organ-
global firms (Asakawa and Lehrer, 2003), MNCs can izational knowledge base depends on the learning
derive great competitive advantage by managing effectiveness or absorptive capacity of the organiz-

170 F. Kohlbacher and M. O. B. Krähe


DOI: 10.1002/kpm
Knowledge and Process Management RESEARCH ARTICLE

ation. Inkpen (1998, 2000) describes three factors so far (Haghirian, 2003). However, the ‘task of
influencing the learning effectiveness—knowledge integrating disparate pockets of knowledge within a
connections (such as foreign assignments or visits firm is complicated by the fact that enterprises
by personnel) between the partner firms to build operate in a global context’ as knowledge is ‘spread
networks, relatedness of partner knowledge, and over a wider spectrum and is meshed in a broad
the cultural alignment between parent executives assortment of contexts’ (Desouza and Evaristo,
and alliance managers. 2003: 62). Specifically considering the international
Moreover, knowledge is ‘simultaneously highly or global transfer of knowledge, Bresman et al.
sophisticated (both tacit and explicit) and widely (1999) have found certain factors like the lack of
dispersed in the hands and minds of many, and is personal relationships, the absence of trust, and
not easily produced or captured inside the bound- cultural distance all combine to create resistance,
aries of one or a few firms’ (Ciborra and Andreu, frictions, and misunderstandings in international
2001: 78). Nonaka (1990: 82) terms the cross-border acquisitions. Cultural distance has been defined as
synergistic process of joint knowledge creation as ‘the sum of factors creating, on the one hand, a need
‘global knowledge creation’ and sees it as the key for knowledge, and on the other hand, barriers to
process of globalization. Here again, ‘[t]acit knowl- knowledge flow and hence also for other flows bet-
edge, embodied in individual, group, and organiz- ween the home and the target countries’ (Luostar-
ational routines, is of critical strategic importance inen, 1980: 131–132, cited in Barkema et al., 1997:
because, unlike explicit knowledge, it is both 427–428). Johanson and Vahlne (1977: 24) use the
inimitable and appropriable’ (Al-Laham and term psychic distance and define it as ‘the sum of
Amburgey, 2005: 251; Spender, 1996). factors preventing the flow of information from and
Last but not least, inter-organizational trust also to the market’, with examples being ‘differences in
plays an important role for the accessibility of language, education, business practices, culture,
knowledge. Indeed, only in a climate of trust, and industrial development’.
organizations will be ready to put their knowledge From the above, it is obvious that cultural diffe-
at the disposal of their partner organizations (Weir rences and the cross-cultural context play an impor-
and Hutchings, 2005). DeLong and Fahey (2000: tant role for and influence global knowledge crea-
119) put it like this: ‘The level of trust that exists tion and management (cf. e.g. Desouza and Awazu,
between the organization, its subunits, and its 2005; Desouza and Evaristo, 2003; Holden, 2001,
employees greatly influences the amount of knowl- 2002; Weir and Hutchings, 2005). Zhu (2004: 74) for
edge that flows both between individuals and from instance questions the popular claim that knowl-
individuals into the firm’s databases, best practices edge management is becoming a universal manage-
archives, and other records’. ment concept and correctly notes that such a
universal concept would not only be unrealistic
but even counterproductive and thus undesirable as
Cross-cultural issues in global
well. However, the problem how cross-cultural
knowledge-based management
differences influence knowledge management has
According to Weir and Hutchings (2005: 89), ‘[a]ll received too limited research attention so far
management behavior takes place and all manage- (Desouza and Evaristo, 2003; Edwards and Kidd,
ment attitudes are rooted in a specific cultural 2003; Ford and Chan, 2003; Zhu, 2004) and ‘the
context’ and ‘[k]nowledge cannot be understood literature is almost silent on knowledge manage-
outside of the cultural parameters that condition its ment in its cross-cultural dimensions’ (Glisby and
emergence and modes of reproduction’. However, Holden, 2003: 29). In conclusion, it can be said that
‘[o]ne of the problems in the knowledge manage- knowledge sharing and usage behavior vary across
ment literature is that authors give the impression cultures and that it is difficult to come up with
that knowledge management operates in a kind of global standards and protocols on how to initiate
unitary vacuum, in which diversity in terms of knowledge management (Desouza and Evaristo,
language, cultural and ethnic background, gender 2003: 65).
and professional affiliation are compressed into one
giant independent variable, which is in any case
Global knowledge creation, management,
pushed to the side’ (Holden, 2002: 81). Indeed,
and transfer in acquisitions
despite the fact that the number of empirical studies
investigating various aspects of knowledge transfer During the past 30 years there has been sustained
within MNCs has significantly increased during the multidisciplinary research in deciphering the
last years, very few conclusions about the influence causes of M&A performance, with growing empha-
of culture on knowledge transfer have been reached sis being placed on organizational integration and

Knowledge Creation and Transfer in a Cross-Cultural Context 171


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RESEARCH ARTICLE Knowledge and Process Management

human resources issues (Stahl and Mendenhall, Basically, three different processes of knowledge
2005). However, while considerable attention has transfer or inter-organizational learning can be
been given to questions of knowledge transfer assumed in acquisitions. These processes can
within a single company, knowledge transfer in take place simultaneously, consecutively or reiter-
alliances and joint ventures, and knowledge transfer ative and overlapping. Besides, not necessarily all
between independent firms, knowledge transfer in three processes occur. In fact, as mentioned above,
acquisitions has received very little attention (Bres- most of the extant literature has focused on the
man et al., 1999), and, if it has, mostly in the context knowledge transfer from acquired firm to acquiring
of the potential of acquisitions as a means of gaining firm—that is, accessing and acquisition of knowl-
access to new knowledge (cf. e.g. Huber, 1991; Pablo edge by the acquiring firm, cf. process (3) in Exhibit
and Javidan, 2004; Vermeulen and Barkema, 2001; 1—which leads to the assumption that in many
Zollo and Singh, 2004). Indeed, ‘since not all critical mergers and acquisitions, there is only unilateral
knowledge resides inside firm boundaries, firms flow of knowledge. By contrast, there might also be
have to tap into external resources of knowledge to the case of mutual learning—also called ‘reciprocal
develop competitive advantage’ (Al-Laham and learning’ as in the case of so-called ‘learning
Amburgey, 2005: 251; cf. also Cavusgil et al., 2003; alliances’ (Lubatkin et al., 2001)—and mutual know-
Desouza and Awazu, 2005). Obviously, inter- ledge creation—knowledge co-creation—between
national joint ventures and other kinds of alliances acquiring and acquired firm (cf. process (2) in
are a case in point here as they have often been Exhibit 1). Finally, there is the case of transferring
considered a central source of new knowledge knowledge from the acquiring firm to the acquired
(Desouza and Awazu, 2005; Gulati et al., 2000; firm (cf. process (1) in Exhibit 1).
Hamel, 1991; Khanna et al., 1998; Lyles, 1994) and This paper looks at the case of transferring
access to the capabilities of the partners has been knowledge from acquiring to acquired firm—or
emphasized as a central motive for such ‘learning that is, actually between two independently con-
alliances’ (Badaracco, 1991; Child et al., 2005; ducted acquisitions by TFC in short consecution—
Lubatkin et al., 2001). Firms also increasingly choose and aims at contributing important insights on
acquisitions as a faster and more comprehensive knowledge creation and transfer within MNCs after
means to access locally embedded, tacit knowledge (cross-border) acquisition of new units. By analyz-
(Barney, 1999; Westphal and Shaw, 2005). These ing a case study of process type (1)—transfer from
kinds of acquisitions have also been termed ‘knowl- acquiring firm to acquired firm- we intend to help
edge-based’ acquisitions (Child et al., 2001). closing the gap in the extant literature and the
As a matter of fact, learning and knowledge dearth in empirical research on the transfer from
management have become a key alliance research acquiring firm to acquired firm. In our case, the
issue in recent years (cf. e.g. Desouza and Awazu, process of knowledge transfer subsequently turns
2005; Inkpen, 2002; Inkpen and Currall, 2004). Since into type (2)—mutual learning and knowledge
alliances can be defined as ‘any inter-firm coopera- co-creation between acquiring firm and acquired
tion that falls between the extremes of discrete, firm and type (3)—transfer from acquired firm to
short-term contracts and the complete merger [or acquiring firm.
acquisition] of two or more organizations’ (Con- Desouza and Evaristo (2003: 62) have identified
tractor and Lorange, 2002: 486), we acknowledge the fact that ‘the researchers were not primarily
that concepts from alliance learning research might concerned with understanding knowledge manage-
also provide helpful insights for knowledge and ment intricacies in a global context’ as a key limita-
learning issues in acquisitions, but a detailed tion of studies on global knowledge management.
analysis and discussion of this would go beyond Taking a cross-cultural perspective of global knowl-
the scope of this paper. edge creation and transfer, we try to overcome this

Exhibit 1 Processes of knowledge transfer and inter-organizational learning in acquisitions. Copyright Florian Kohlbacher, 2006

172 F. Kohlbacher and M. O. B. Krähe


DOI: 10.1002/kpm
Knowledge and Process Management RESEARCH ARTICLE

limitation and are thus exploring a ‘new frontier of and transfer in a cross-border and cross-cultural
knowledge management’ (Desouza, 2005). We context.
describe and analyze the efforts of global market Another goal was to conduct an analysis of
leader TFC’s Japanese subsidiary to move manu- different patterns and ways of knowledge creation,
facturing of a certain product range from its management, and transfer within MNCs that helps
Japanese site to the manufacturing operations of a to develop new hypotheses and build theory on
recent acquisition of a Taiwanese company by TFC. how companies can efficiently and successfully do
The manufacturing relocation starts with the so and thus contribute to the theory of knowledge
uni-directional knowledge transfer and challenges creation in an international context and to develop
and difficulties encountered in the process of global constructs that facilitate future hypothesis testing.
knowledge management as well as the creation of The fact that case studies have an important
new knowledge locally and its feedback—which function in generating hypotheses and building
are illustrated and carefully examined. theory (cf. e.g. Eisenhardt, 1989; Yin, 2003) was thus
another reason for choosing a case study research
strategy.
RESEARCH METHODOLOGY According to Yin (2003: 2) ‘the distinctive need for
case studies arises out of the desire to understand
The case study and the findings presented in this complex social phenomena’ because ‘the case study
paper are derived from a comprehensive empirical method allows investigators to retain the holistic
research project on knowledge management, and meaningful characteristics of real-life events’,
knowledge creation, sharing, and organizational such as organizational and managerial processes,
learning within MNCs. In order to analyze the for example. In fact, ‘[o]rganizations constitute an
process of knowledge creation and transfer in enormously complex arena for human behavior’
MNCs, our study adopted an exploratory research (Dubin, 1982: 379) and case studies seem to be the
strategy. Indeed, qualitative research, rather than preferred strategy when ‘how’ or ‘why’ questions
traditional quantitative empirical tools, is particu- are being posed when the investigator has little
larly useful for exploring implicit assumptions and control over events, and when the focus is on a
examining new relationships, abstract concepts, contemporary phenomenon within some real-life
operational definitions, and organizational pro- context. In such a setting, case studies are expla-
cesses, as well as outcomes (cf. e.g. Bettis, 1991; natory ones, that is, they present data on cause–
Cassell and Symon, 1994; Weick, 1996). effect relationships, explain how events happened,
One important objective of the empirical study and extend theoretical understandings (Yin, 2003).
was to identify and analyze firms and cases that Indeed, using the ‘force of example’ (Flyvbjerg,
seemed to be most appropriate to provide insights 2006), TFC’s case serves as such an explanatory case
into knowledge management and transfer pro- study in order to illustrate and analyze the essential
cesses. Therefore, we opted for purposive sampling mechanism of cross-border knowledge creation and
(purposeful sampling) which is essentially strategic transfer.
and entails an attempt to establish a good The research was conducted over a period of
correspondence between research questions and more than 1 year and involved triangulation among
sampling, as the researcher samples on the basis of a variety of different sources of data including the
wanting to interview people who are relevant to the conducting of both formal and informal on- and
research questions (Bryman, 2004; Patton, 2002). off-site interviews with managers as well as scholars
According to Patton (2002: 230, original emphasis), and other experts in the field, analysis of archival
the ‘logic and power of purposeful sampling lie in materials such as company internal documents as
selecting information-rich cases for study in depth’, well as articles in the business media and an
with information-rich cases being ‘those from which evaluation of existing case studies, and other
one can learn a great deal about issues of central relevant literature (Yin, 2003). In total, qualitative
importance to the purpose of the inquiry’. In fact, interviews with more than 100 top executives,
‘[s]tudying information-rich cases yields insights middle managers, and selected employees in more
and in-depth understanding rather than empirical than 30 different MNCs—Japanese, European, and
generalizations’ (Patton, 2002: 230). We purpose- US American—have been conducted in 2005 and
fully identified and selected our informant compa- 2006 mainly in Japan. As for the TFC case, Michael
nies through both a review of the relevant literature O. B. Krähe was Chief Operating Officer (COO) of
and exploratory empirical research. Indeed, TFC TFC Japan and KTM from July 2003 to December
has been identified as a specifically interesting and 2003 and Managing Director from January 2004 to
insightful example for studying knowledge creation December 2005. Additionally, interviews with the

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Deputy Division Manager of the Manufacturing resources’, rather than motivational disposition and
Division and the Division Manager of the Engin- absorptive capacity to openly transfer, receive, and
eering Division were conducted since both were share the required knowledge subjected the
heavily involved in the project described below and decision making.
could provide different points of view. In the course The Asian regional head office of TFC (TFCA)
of these qualitative interviews, semi-structured was in charge of managing both business units
questions in accordance with the theory of organ- involved in the manufacturing relocation and
izational knowledge creation and enabling were knowledge transfer (Exhibit 2 gives an overview
employed, but the interview partners could never- of the organizational structure of Tyco International
theless answer openly and lead the interview Ltd). Under the broad guidelines given by the TFC
mostly. All interviews were recorded and authen- management, TFCA detailed the project goals,
tically transcribed. responsibilities, available resources, and time sche-
dules and communicated them to the management
of the local business units. Not only the issues of
KNOWLEDGE CREATION AND different languages in the knowledge transfer pro-
TRANSFER IN A CROSS-CULTURAL cess (i.e., English, Japanese, and Chinese), but also
CONTEXT: THE CASE OF TYCO FLOW the issues of different national and organizational
CONTROL cultures exerted crucial influences in the following
local execution of the project.
Tyco International Ltd is a diversified US American In the course of manufacturing relocation, the
conglomerate with an annual turnover of $39.7 complete design and manufacturing knowledge
billion and 250 000 employees. Within this MNC, had to be transferred. In a first step, the codified
TFC is a business unit and global market leader in knowledge in the form of the relevant engineering
industrial valve manufacturing, supplying valves documentation was sent to TVC to be redrawn in
for global companies such as Dow Chemicals, Shell, Chinese. KTM Engineering checked the drawings
BASF, and others. TFC has, in the course of its M&A for correctness and necessary corrections were
activities, acquired KTM, a Japanese valve manu- marked. The drawings were then redrawn at
facturer in 2000 and Taiwan Valve Corporation TVC, resulting in a ‘re-codification’ within a dif-
(TVC) in 2001. Whereas KTM is engaged in the ferent cultural and lingual context. During the
production of high-quality ball valves, TVC was a discussions that were held between KTM and TVC
mass producer of OEM ball valves. Due to the high engineers, the technical reasoning became clear to
production cost in Japan, the TFC management the TVC engineers. In return, the KTM Engineering
decided to partially move production from KTM to staff became knowledgeable about the main design
TVC in 2001. This strategy was influenced by the factors influencing cost. Whereas KTM was tradi-
goals of cost reduction, available manufacturing, tionally focusing on quality requirements during a
and organizational resources within different units period when Japanese production cost was low
of TFC and the judgment, whose knowledge can be compared to European or US American competitors
transferred within this MNC’s organizations. ‘Hard and therefore a lesser issue, TVC entered the market

Exhibit 2 Organizational structure of Tyco International Ltd

174 F. Kohlbacher and M. O. B. Krähe


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Knowledge and Process Management RESEARCH ARTICLE

at a later stage and it was essential for its survival to proved to be another fruitful opportunity to tacitly
mass produce ball valves at low cost. understand the position of both sides and it was
While communication on the level of the Japanese easier for them to become convinced that some
and Taiwanese engineering counterparts was con- proposals might provide the appropriate alternative
ducted directly with the help of translators, the to achieve both targets of the project: high quality
management of the project by TFCA required the and cost reductions. Hereby, new knowledge was
compilation of English documents. This in turn created and brought back to Japan where it was
required additional organizational resources and discussed between KTM and their Japanese sub-
frequent meetings between the local business unit suppliers. The knowledge of Taiwanese production
leaders and TFCA to record major decisions and methods was disseminated in Japan to these
deviations from the original project as the goal was suppliers and provided the basis to integrate
to have a continuously updated project schedule on Taiwanese production cost know-how into qual-
hand which served as a reference guide. For the ity-focused manufacturing.
English-speaking TFCA management the main For the Chinese-speaking Taiwanese engineers
purpose of the project schedule was to follow-up involved, selection of suitable sub-suppliers was the
the timely implication of every step of the realloca- pivotal focus of the project as a large portion of the
tion process such as design, component sourcing, manufacturing cost of the products was tied to
manufacturing, sample production, and release of component supply. Sub-suppliers relations already
production lots. Rather less importance was given existed within Taiwan and TVC felt confident with
to the issues of quality assurance and production the quality and cost provided by their sub-supplier
cost management. It was assumed that these issues base; there was a lesser need to provide explicit
would be taken care of by the local business units in knowledge and intelligence to their KTM counter-
follow-up actions when the local business unit was parts. Whereas the Anglo-American emphasis of
already focusing on the next step of the project. The timely execution was met by the general TVC
emphasis on timely execution can be found approach, the Japanese preference of quality control
according to our research in many Anglo-American was not: KTM required a constant flow of
MNCs, where fast product innovation cycles and quality-related documentation combined with fre-
rapid penetration of markets are considered key quent visits and inspections of the sub-suppliers.
strategy elements. The continuous demands of the Japanese engineers
After all necessary drawings were completed by to tactility understand the sub-suppliers and receive
TVC and approved by KTM, the second step was knowledge of manufacturing capabilities and
initiated which comprised of identification, train- standards by inspections, audits, and one-on-one
ing, and quality control of local Taiwanese sub- meetings, were seen as an obstacle in timely
suppliers as all parts for were to be locally sourced. execution of the project by TFCA.
Whereas in the first step, codified knowledge was As a final step, the assembly, pressure-testing,
transferred across the units of the MNC, the second packing, and shipping had to be designed for the
step included the transfer of selected portions of this production facility in Taiwan. Each assembly
knowledge to various sub-suppliers outside of the process steps had to be taught to the Taiwanese
MNC. For many younger KTM engineers this was staff at the production location by experienced
the first opportunity to get first-hand knowledge workers from KTM. For this purpose, staff was
about production methods outside of Japan. So far dispatched from KTM. In contrast to the KTM and
the Japanese KTM sub-suppliers provided the scale TVC engineers who were communicating in English
on which to measure their Taiwanese counterparts. and on the basis of drawings and other engineering
These Japanese sub-suppliers had proven their high records, KTM and TVC workers were relying on
product quality and there was no reason for the verbal communication, intermediate translation,
KTM engineers to deviate from any detail, explicitly and direct presentation by hand.
or tacitly understood. As they experienced a Typically, KTM workers are employed for a
different method of production in Taiwan, the first period of 20 years or more and highly specialized in
reaction was naturally a position of defense. their trades. In contrast to this, the typical TVC
However, during the discussions, they were forced worker had been employed for a much shorter
to logically substantiate their arguments and period and is generally not loyal to the company. He
virtually left their cognitive home ground. was subjected to periodical shifts of the workplace
As the KTM engineers stayed periodically for a as the company needed to be flexible to cater for
week or more, they had sufficient time to engage in the various demands of their OEM customers. For
discussions during work and while socializing the Japanese workers, the excursions to Taiwan provided
afterwards. These ‘after-hours communications’ one of the few occasions during their lifetime to

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experience first-hand manufacturing operations manufacturing reallocation projects, 15 in total,


outside of Japan. By combination of the knowledge between KTM, TVC, and later TFC China.
gained in Taiwan with their Japanese manufactur- While the original focus of this cooperation was
ing background, they could then later upon return on manufacturing reallocation and the relevant
to Japan propose several modifications to the work knowledge transfer, the side-effects of new knowl-
organization within the manufacturing facilities. edge creation by communication of both coopera-
This new knowledge helped to streamline remain- tion partners and its combination and interpretation
ing manufacturing operations in Japan. within their environment brought added value to
A typical Japanese worker involved in the both manufacturing operations.
training would consider his assignment to be
completed, once his Taiwanese counterpart pro-
duces a series of flawlessly assembled and perfectly
functional valves. Before this level of perfection is
DISCUSSION
reached, he would not consider a project step
Cultural influence on international
completed, and thus not be allowed to start with
knowledge transfer
subsequent steps. When trained Taiwanese workers
were then exchanged on the production lines Today the task of managing knowledge across
during the project implementation, it was very national and organizational borders had become an
much against his own beliefs, as he would never almost daily exercise of globally operating organ-
have considered transferring manufacturing knowl- izations. In the described case, we have observed
edge to an organization, but to an individual. For differences in the preferred methodology of knowl-
everyone knowledgeable about Japanese culture, edge transfer by the parties involved in the project;
this is self-understood; in many cases knowledge or ranging from differences in national cultures, to
skills are taught from father to son, from older to organizational cultures to the languages used in
younger workers, down the steps of group hier- business transactions. These differences became
archies from top to bottom. Transfer of knowledge even more prominent, as three different organiz-
takes considerable time and is mainly conducted by ations as well as business units from three different
personal experience on-site, rather than by reading countries were involved in the execution: The
or accessing explicit knowledge available outside of Anglo-American management of TFC’s regional
one’s own group. Even if one skill can be learned to Asian unit in Singapore (TFCA), an organization
a level of almost perfection within a short time- with a shallow history, newly created to manage
frame, it is often required to acquire full perfection and control the various acquisitions of Tyco in Asia;
within double or triple the time before the group the Japanese organization of KTM with its rich
allows the individual to utilize his newly acquired background in technical matters, so far operating
skills for its own or the group benefits. within the cocoon of its Japanese environment and
Naturally the demand of KTM to reach perfection heavily influenced by the long time span of
led to considerable delays in the project schedule. It traditional family ownership, and the cost-minded
was the task of the local business units’ leader to TVC Taiwanese management, working within the
balance the requirements coming out from different cultural boundaries of greater China and traditional
organizational cultures against each other, to satisfy Chinese trading concepts always exposed to the
the parties involved, and communicate these demands of international customers.
decisions in applicable languages. Moreover, all As the project goals and schedules were decided
decisions reached on the level of the local unit top-down by the Anglo-American management
business leaders meetings could be overridden by with heavy emphasis on timely execution, it was
TFCA. The TFCA focus was almost completely on self-understood for the controlling unit that the
timely project execution in order to reap the benefits same ideas were either shared by the Japanese and
of manufacturing cost reduction in terms of Taiwanese business units or, if not, that these
improved profitability. Although the original pro- viewpoints needed to be corrected to match their
ject time schedule could not be met, most products understanding. A headquarter commissioned and
started production in 2003. By 2005 all scheduled regionally executed knowledge management
products were shifted from KTM to TVC and all strategy was applied. In such a strategy, the
necessary parts for production could be procured headquarter sets out broad guidelines and policies
locally in Taiwan. The manufacturing was gradu- and initiates the knowledge management dialog,
ally increased at TVC, first due to the wider product while the regional centers take command of actual
variations but mainly due to increased sales by execution (Desouza and Evaristo, 2003: 64). How-
KTM. The success of this project resulted in other ever, the broad guidelines and policies provided for

176 F. Kohlbacher and M. O. B. Krähe


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Knowledge and Process Management RESEARCH ARTICLE

the project framework, did not leave enough space to be systematically transferred back into the loop of
for regional adaptations beyond Anglo-American manufacturing operations for current product
management priorities. ranges that are not included in the intended product
Whereas the details of technical knowledge scope per se.
transfer were left within the responsibility of the As mentioned above, by looking at the transfer
regional business units (KTM and TVC), the setting from acquiring firm to acquired firm—or in a sense,
of time and cost targets without appropriate repre- between two acquired firms—our case provided a
sentation of quality targets and the regionally pre- case completely neglected in the extant literature.
ferred methods to achieve them, led to delays in The reason for TFC to acquire TVC in Taiwan was
project execution and the requirement of additional not to access or acquire new knowledge but simply
organizational resources to overcome these obs- to reduce production costs. However, to achieve
tacles. We can see clear evidence in this case of the that goal, KTM had to transfer essential knowledge
influence of multiple cultures in the implementation from Japan to the new unit in Taiwan (process (1) in
of management strategies. Exhibit 3). Subsequently, through face-to-face com-
According to Hansen and Nohria (2004: 22), the munication and direct interaction on the job, inter-
ways for MNCs to compete successfully by organizational learning and knowledge creation
exploiting scale and scope economies or by taking (co-creation) evolved (process (2) in Exhibit 3).
advantage of imperfections in the world’s goods, Finally, the newly (co)created knowledge is fed back
labor, and capital markets are no longer profitable from TVC in Taiwan to TFC and KTM in Japan
as they once were, and as a result, ‘the new (process (3) in Exhibit 3). This means that even in the
economies of scope are based on the ability of case of an initially not knowledge-based acquisition,
business units, subsidiaries, and functional depart- new knowledge creation may well happen and the
ments within the company to collaborate success- acquisition might turn into a knowledge-based one
fully by sharing knowledge and jointly developing in the end. Moreover, our case was particular given
new products and services’. Our case seems to the fact that both KTM and TVC were acquired by
underscore this statement as it shows that KTM TFC shortly one after the other.
sought Taiwanese sourcing for cost reasons but In summary, the knowledge transfer could not be
could not achieve a satisfactory level of quality at limited to the ‘re-codification of knowledge’ such as
first. However, learning to efficiently transfer both the transfer of drawings, but in addition every
tacit and explicit knowledge from Japan to Taiwan further step in the production process had to be
and later even benefit from the newly combined and managed and coordinated in interaction between
created knowledge there, finally led to real improve- KTM and TVC. Hereby new knowledge was created
ments in efficiency and cost. Therefore, the project to be brought back to Japan and to be discussed
provides an interesting case as from the beginning it between KTM Engineering and their Japanese
was understood to all parties involved that due to sub-suppliers which despite the manufacturing
the nature of the products and its manufacturing shift of one product range were still supplying KTM
process, it would be required to transfer codified as with parts of similar specifications for other product
well as tacit knowledge from KTM in Japan to TVC ranges. The knowledge of Taiwanese production
in Taiwan. However, the bi-directional flow of methods was disseminated in Japan to these sup-
knowledge and the subsequent creation of new pliers and provided the basis to integrate Taiwanese
knowledge on both sides of the project partners production cost know-how into the environment of
were not understood right away but rather learned quality-focused manufacturing. The knowledge
in the course of the project. In further projects, the transfer can be facilitated with the help of codified
targets should include such spin-offs or side-effects material, such as assembly descriptions, checklists,
of knowledge transfer and new knowledge creation and photos of the assembly process itself; however,

Exhibit 3 Processes of knowledge transfer and inter-organizational learning in TFC in Japan and Taiwan. Copyright Florian
Kohlbacher, 2006

Knowledge Creation and Transfer in a Cross-Cultural Context 177


DOI: 10.1002/kpm
RESEARCH ARTICLE Knowledge and Process Management

just by the conduct of the work over a longer period edge, also a transfer of power takes place, as the
the tacit knowledge to assemble valves is trans- commonplace ‘knowledge is power’ (Ipsa Scientia
ferred to the individual with the required quality Potestas Est) by Francis Bacon in 1597 describes. If
level. the balance of power between two partners is
A further point of interest is that within the significantly shifted to one side due to the anticip-
organization of a MNC, cooperation partners cannot ated results of a knowledge transfer project, one
be freely selected based on their abilities to achieve cannot possibly expect the other (losing) side to act
the required project targets within the project time with trust and high motivational stance. From a
schedule. The selection is naturally limited to the management perspective, the transfer of production
organizational units available within the MNC from one site to another within the responsibility of
unless alternatively the decision to outsource is a regional manager will not affect the organizational
made. The selection process is generally executed balance of power—from his viewpoint. This is
on a higher management level, which provides the commonly described as ‘right pocket–left pocket’,
initial general framework for the project, taking meaning that advantages are shifted within the
often not into account the motivational stance and same sphere of responsibility without negatively
absorptive capacity, cultural differences, psychic affecting the consolidated sum. However, from a
distances, or mutual trust on both sides. The viewpoint of a middle manager working in manu-
cross-cultural influences in our case manifested facturing operations at KTM in our case study, the
themselves mainly in language barriers, differing proposed shift of production to Taiwan might lead
conceptions of quality, and prioritization of cost to the impression, rightly or wrongly, that his job
reduction. Although this might not necessarily lead and therefore his personal security is at stake. One
to failure of the complete project, it might be cannot possibly assume effective cooperation and
responsible for delays in the execution of the project high motivation without outlining the (positive)
and requires additional management resources to consequence of the project for its own existence. Yet,
create an open and trustful atmosphere between the above mentioned problems can be alleviated if
both parties. This is strongly in accordance with the two parties to a transfer have developed a strong
Bresman et al.’s (1999: 442) finding from their study professional relationship, a phenomenon we have
of knowledge transfer in international acquisitions: also observed with KTM and TVC. In the end they
‘individuals will only participate willingly in had developed a shared communication frame in
knowledge exchange once they share a sense of which each party understands how the other uses
identity or belonging with their colleagues’ and the subtle phrases and explains difficult concepts
transfer of technological know-how is facilitated by (Hansen and Nohria, 2004). We therefore concur
communication, visits, and meetings, and by time with Weir and Hutchings’ (2005: 97) conclusion that
elapsed since acquisition. As Schweiger and Goulet ‘international managers should recognize that there
(2005: 479) argue, ‘[c]ultural learning in acquisitions is no world of knowledge outside of the structures
may therefore represent a pivotal mechanism for of social relations in which they are implicated, and
developing shared understandings and construc- that this can differ quite dramatically from one
tive employee perceptions and attitudes that cultural context to the other’.
facilitate integration’. But obviously, achieving However, it would be wrong to assume that the
cultural learning is not an easy task. That is also management decisions in this case were solely
why Birkinshaw (1999) has found that especially based on logical, technical arguments exchanged
core knowledge workers need to be integrated very between engineers from both sides as the project has
carefully into a merged organization (cf. also to be seen as embedded in the organizational
Birkinshaw et al., 2000). context of the MNC, involving not only engineers
Furthermore, one of the four barriers to interunit from both sides but also their commercial and
collaboration in MNCs—inability to work together organizational oriented managements. Thus the
and transfer knowledge—identified by Hansen and selected strategy is not only influenced by the goals
Nohria (2004: 26–27) was applicable for the initial of cost reduction and restructuring, but also by the
phase depicted in our case, as it shows that it seems available organizational and technical knowledge
to be true that ‘sometimes people are willing to within different units of TFC and the judgment,
work together but can’t easily transfer what they which and whose knowledge can be transferred
know to others because of the ‘‘stranger’’ problem’ from Japan to other organizations within this MNC.
and that ‘transferring tacit or specific knowledge is The judgment was based on the technical abilities of
likely to be more cumbersome, take longer, and thus both sides to communicate and implement the valve
be more costly than transferring explicit or general manufacturing knowledge rather than on the
knowledge’. Besides, with every transfer of knowl- motivational disposition of both sides to openly

178 F. Kohlbacher and M. O. B. Krähe


DOI: 10.1002/kpm
Knowledge and Process Management RESEARCH ARTICLE

transfer, receive, and share such knowledge or engineering: on quality in Japan, on cost in Taiwan.
cultural differences between both parties This Interestingly, as an unexpected side-effect, new
shows that a high motivational disposition is not knowledge was created that was used in Japan and
a necessary condition for successful knowledge Taiwan for manufacturing of other product ranges.
transfer, even though it might be a sufficient one in The three steps above provide a template for the
other cases. manufacturing transfer of completely engineered
As the project is considered a successful one by all products to LCCs, not only for valve products. Steps
parties involved, it provided the template for all have to be conducted in series one by one and not in
further manufacturing projects within Asia for TFC parallel. Emphasis has to be made on the provision
and was used widely as best demonstrated practice of appropriate resources, namely manpower of
within the global TFC organization. As such, the engineering and work force to be dispatched to site
new knowledge created was not limited only to and general socialization. A platform for open
product-related issues and manufacturing in discussion between staff of technical background
particular, but also to the process of knowledge needs to be provided, free of management influence
creation management itself. Despite differences based on ‘political issues’.
during the starting phase, the cooperation partners Cultural differences and methods to mediate and
learned to accept their different cultures, expec- manage their consequences have played a crucial
tations, methods, and management styles and part in the knowledge transfer project implementa-
thereby created the platform for further projects tion. Even when providing only a project frame-
of similar nature. It is to be assumed that further work and defining goals and leaving detailed
projects between the three partners will be con- execution to local subsidiaries, different expec-
ducted with less teething problems and greater tations about ‘the goal’ and ‘the way’ need to be
speed. considered when managing knowledge transfer
projects across cultural borders. Insofar it would be
advisable for TFC to implement the move from a
‘transnational’ strategy (Bartlett and Ghoshal, 2002),
Lessons learned from Tyco Flow Control:
or headquarter commissioned and regionally exe-
Practical implications
cuted to a regionally executed and locally commis-
In this section, we will briefly summarize the main sioned strategy (Desouza and Evaristo, 2003) for
points and practical implications of our case study their future global knowledge transfer projects to
for mangers and international businesses. shorten lead-times, and increase organizational
In accordance with its target to reduce manu- efficiencies, even if the created knowledge will
facturing unit cost while keeping product quality at not become available globally.
an acceptable level, TFC wanted to shift valve
production from Japan to Taiwan within a short
time, a minimum of capital investment and only
with available resources. However, the magnitude CONCLUSION
of knowledge transfer required in order to start
manufacturing was underestimated and the moti- Finally, we want to emphasize once more the
vational stance of the cooperation partners was importance of global knowledge creation and that it
negative towards collaboration at first. needs time and commitment as well as an enabling
The project was divided into three steps to context to be successful. Even though management
efficiently manage the knowledge transfer: (1) emphasis might be shifting to a focus on the
codification and re-codification of engineering achievement of overall short-term operational
documents between the engineering departments targets, the long-term gains of creating new knowl-
of both partners; (2) selection of sub-suppliers and edge and sharing it as well as of fostering
knowledge transfer outside of the MNC between organizational learning should not be neglected
Taiwanese engineering and Japanese quality engin- or forgotten. Such a ‘knowledge management
eers; (3) tacit assembly knowledge transfer between myopia’ could have disastrous effects on a firm’s
Taiwanese and Japanese workforce. Each step competitive advantage and future survival in a
required the presence of different partners (Engi- global economy. Therefore, we cannot but assent to
neering–Engineering; Engineering–Quality Engin- Desouza and Evaristo’s (2003: 66) pronouncement
eering; Workers–Workers) and vehicles or oppor- to the effect that ‘[m]anagers and executives must
tunities to transfer this knowledge (documents, strive towards meeting the slogan, ‘think globally,
dispatch to site, dinner socialization). However, and act locally’ to be truly successful in managing
difficulties arose due to the different focus in knowledge across borders’.

Knowledge Creation and Transfer in a Cross-Cultural Context 179


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RESEARCH ARTICLE Knowledge and Process Management

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