Revision 0 - 96.05.21 Issued for Use UNITED PIPELINE SYSTI STALLATION ENGINEERING GUIDELINES AND RULES OF THUMB In pipelines where an HDPE liner is to be installed by United Pipeline Systems, the Engineer should consider the following in addition to published United documents. This document is meant to help the Engineer in his initial design, however United must be contacted prior to finalizing design. United generally requires 2 to 3 weeks notice prior to installing liners in 2”, 3” and 4” lines as the material is usually in stock, and 4 to 6 weeks notice for lines 6” and over as materials must be manufactured. Guidelines v 2 3) 4) 5) 6) Liner cannot be pulled through standard elbows and tight bends. United usually require that all bends, including over- and under-bends, be radiused a minimum of 50 pipe diameters. They can be radiused as tight as 30 diameters in shorter-than-usual pulls, however anything tighter than 50D should be discussed with a United Representative early in design. Refer to United documentation on recommended belihole sizes. Bellholes should be preferably located at road edge, where vent risers can be installed and easily checked. A vent riser should generally be installed on each segment of pipe for leak monitoring purposes. Jumpers can generally be installed on 2 segments of pipe (up to 5 segments on short pulls) to reduce the number of vent risers. However, this will drastically reduce the ability to pin-point leaks, Pipeline routing drawings are to be forwarded to United, who will locate all of the necessary bellholes. Liners cannot be pulled through standard pipe fittings such as elbows and tees. If fittings are required, they must be flanged, internally coated spool pieces, It is possible to tee into an existing line which already has liner. The pipeline contractor would cut the pipe as usual, shave back the liner about 4 inches in order to weld on flanges. United has a retriever cone which is then inserted into the pipe, which heats up and is fused to the liner. They then pull the liner back as per usual. United should be specifically contacted to get a detailed scope of work required for the above procedure. Hot oiling is not recommended even though the liner is rated to a temperature of 180°F. United recommends the highest hot oiling temperature be limited to 140°F (60°C). United recommends the maximum normal operating temperatures for the following fluids: Water: 85°C il Emulsion (up to 40% oil): 60°C Oil Emusion (over 40% oil): 40° LAPCAICONSTRIFORMSWUNITED?.00C7) 8) 9) 10) 1) Revision 0 - 96.05.21 Issued for Use High Pressure Gas (wet gas, but no free water: Hot oilin 40°C 60°C (Note: At the time of this writing, United advised that it is researching alternate materials to HDPE which are being field tested to increase operating temperatures for gas and hydrocarbon service). Liner thickness and “rule-of-thumb” maximum pull lengths: Pipe size Liner thickness Max. pull length 2 inch 0.200" 400 m 3 inch 0.200" 500 - 600 m 4 inch 0.210" 800 m 6 inch 0.225" 1000 m 8 inch 0.250" 900 - 1000 m 10 inch 0.280" 1000 m Note that the above pull lengths are based on new pipe. Pull lengths for old pipe being retro-fitted with liners should be reduced by 10%, depending on the internal condition of pipe. Note also that pull lengths are affected by the number of bends in a segment. A general rule of thumb is to keep the sum of bends in a single segment under 180°. This is to prevent damage to pipe by the pull wire {especially thin walled pipe). For injection water lines, a Backpressure Control Valve must be installed at the wellhead to prevent a vacuum condition which may collapse the liner. United supplies the following components for the installation by the Pipeline Contractor: 2) ANSI flanges to pipeline material specifications bored to suit the pipeline wall thickness c/w studs and nuts. b) Retainer rings. ©) Thredolets for the vent riser at each end. United is also able to supply fabricated risers with HDPE liner installed, although these are fabricated on an as-needed basis in the shop, and thus require sufficient lead time. United supplies and installs the following components: a) HOPE Liner. b) _ Stainless steel pipe, fittings and valves for the vent risers. Refer to the installation guidelines for United liners. LAPCRICONSTRFORMSWUNITED2.D0CRevision 0 - 96.01.03 Issued for Construction, ‘fom UNITED PIPELINE SYSTEMS HDPE LINER INSTALLATION PIPELINE CONTRACTOR'S RESPONSIBILITIES In pipelines where an HDPE liner is to be installed by United Pipeline Systems, the Pipeline Contractor shall be responsible for the following work, unless stated otherwise in the Construction Document or Drawings: Prior to Liner Install y 2 3) 4) 5) n Co-ordinating his work with United to ensure United is given enough time to perform it’s work in a timely fashion. Supervision of United shall be performed by PanCanadian’s Construction Supervisor. The excavation of bellholes at locations noted on the construction drawings, or where specified by United. The excavation of the bellholes shall be as per the attached United Drawings 1900-00536 and 1900-00537, and OH&S requirements. Installation of flanges and %" NPT thredolets at liner pull locations. The thredolet is NOT to be drilled by the Contractor as this is United's responsibility. The typical preparation is as per the attached United Drawing 1900-00538. United supplies the thredolets and specially machined flanges ciw retainer rings, studs and nuts. Strength and leak tests of line in accordance with CSA 2662.94. The Pipeline Contractor shall ensure the line is internally clean, depressurized and dewatered prior to United's installation of the HDPE liner. In the case of existing pipelines, PanCanadian Operations is responsible to depressure and clean the pipeline prior to turning the pipeline over to the Pipeline Contractor for pressure testing and liner pull. Ensure all side-, over-, or under-bends are radiused a minimum of 50 pipe diameters unless otherwise indicated on the construction drawings. Liner Excavation W 2) Pipeline Contractor shall ensure United is provided with free and clear 4- wheel access to the pipeline R.O.W. and all bellholes. Prior to installing the HDPE liner, United shall check the pipeline with a sizing pig. If the pig is restrained by an obstruction such as high welds, tight bends, etc., it shall be the Pipeline Contractor's responsibility to excavate, cutout, and remove the obstruction, at no extra cost to PanCanadian. Welding shall be as per the attached United Drawing 1900-00533. Lapcerconsravoanswnites.00c3) Revision 0 - 96,01.03 Issued for Construction United shall bolt-up all mid-point flanges c/w retainer rings, following liner installation. United shall also drill the %" NPT thredolets, and supply and install the 4” NPT stainless steel vent pipes c/w valves, and 4” x 4” post. United will attach %” pipe riser c/w valve to the 4” x 4” post. United shall also be responsible for the re-wrapping of stripped linepipe and flanges with Denso tape at all mid-points. The Pipeline Contractor shall be responsible for the bolt-up of all end-point flanges c/w retainer ring, including wrapping the stripped linepipe and flanges with Denso tape. After Liner Installation ” 2) After bolt-up, United shall perform it’s own air leak test. Once United is satisfied with it's portion of the HDPE liner installation, the Pipeline Contractor shall perform the final 4 hr leak test at 110% of M.O.P. per CSA 2662.94. United shall be responsible, at it's own cost, to locate and repair any problems incurred as a result of the liner installation, The Pipeline Contractor shall be responsible for any leaks due to steel pipeline failure. Upon successful pressure test, the Pipeline Contractor shall be responsible to backfill the bellholes. Levcr\constrronmsiunITeD.00cSEE NOTE 2 3/32 ° (2.4 mm) 1/18" (1.60 mm) MAXIMUM PENETRATION SEE NOTE 1 NOTE: 1). GAP MUST BE AS NARROW AS POSSIBLE 2). TO OBTAIN ACCEPTABLE PENETRATION, DOWN HANO WELDING MUST BE USED. (emead | UNITED PIPELINE SYSTEMS INC. EDMONTON, ALBERTA, CANADA e ca TYPICAL WELD DETAIL FOR INSTALLATION OF Sa TITELINER HIGH DENSITY POLYETHYLENE LINER SYSTEM ) een ee a et ee ees on | SCALE:_NOT TO. Se eet wa eRe. om Pans ene ae = 8 a a | 1900-00533SURFACE CLEARANCE 100 =. —! ELEVATION PIPE Dia. BELLHOLE WIDTH BELLHOLE LENGTH EXPOSED LENGTH Z (80.3 mm) i To 3 (1.5 m) 8 (25 m) 28" (7.5m) © (1145 mm) & (168.3 mm) TO 7 (2.9 m) 10" (3.0 m) 40° (12m) F (213.0 mm) 10° (273.1 mm) To a (25 m) 13" (4.0 m) 50° (15m) 12 (323.8 mm) UNITED PIPELINE SYSTEMS TYPICAL ENDPOINT BELLHOLE PREPARATION DETAIL FOR THE TITELINER HIGH DENSITY POLYETHYLENE LINER SYSTEM Momaian ne a et [Scale WoT To Scuz J ORWG. nO. REV. "oe Put Sere See SLE is form ee EEE | 1999-99536 TOLERANCES OLERANCESPocSermeosesec SREP RESO ROS BELLHOLE WIDTH PIPE OIA. © (114.3 mm) S (168.5 mm) To 8° (219.0 mm) 10" (273.1 mm) ™ 0 12° (323.8 mm) SOR ER SEE ELLHOLE WIDTH BELLNOLE LENGTH EXPOSED LENGTH Z (60.3 mm) To SS SEITEN RRR RRR SE S$ (1.5 m) 10 (3.0 m) 50° (15m) 7 (2.0 m) 12" (3.7 m) 82° (25m) 8 (2.5 m) 20" (8.0 m) 100° (30m) TYPICAL MIDPOINT BELLMOLE PREPARATION DETAIL FOR THE TITEUNER HIGH DENSITY POLYETHYLENE UNER SYSTEM ORWG. NO. REV. 1900-00537THREADOLET 1/Z_X PIPE SIZE N.?.7. F.S Atos 30G0 oR sooog ( SEE NOTE 3 ) ORILL 0.034" DIA, RADIUS = 0.187" ( 2.4 mm ) (4.8 mm) (SEE NOTE 2) ( SEE NOTE 4 ) NOMINAL | DIMENSICNS 1. RAISED FACE CORNERS TO BE $0 DEGREES TO ALLOW | pipe size SHAE FITTING OF RETAINER RING in. (mm.) In. __(mm.) 2, SEE ORAWING No. 1200-00533A FOR WELDING OETAIL WELD BEAD TO 8E GROUND FLAT 3. HOLE IN PIPE WILL BE ORILLED BY UNITED PIPELINE SYSTEMS INC. 4, FLANGE SCRE SHALL BE THE SAME AS THE INSIDE DIAMETER OF THE STEEL PIPE. UNITED PIPELINE SYSTEMS INC. EDMONTON, ALSERTA, CANADA TYPICAL 7 TO & FLANGE END PREPARATION DETAIL FOR THE TITELINER HIGH DENSITY POLYETHYLENE LINER SYSTEM ORWG, NO. REV. Pe ae 1900-00538 a em pram oma {APOR Ey [OATe: 8 (219.9) | 10.828 (289.3)Revision 0 - 98.04.27 |NDPL-FS-NDPHA\WPFLES\PCPICONSTAIFORMSIENERLINT,OC Issued for Use Page 1 of 3 ERLIN ATIONS INC. HD! ER IN: LATION EN GUIDELII ND Ri THUMB In pipelines where an HOPE liner is to be installed by Enerline Restorations Inc., the Engineer should consider the following in addition to published Enerline documents. This document is meant to help the Engineer in his initial design, however Enerline must be contacted prior to finalizing design. Enetline generally requires 2 to 3 weeks notice prior to installing liners in 3" and 4” lines as the material is usually in stock, and 4 to 6 weeks notice for lines 6” and over as materials must be manufactured. Guidelines (1) Liner cannot be pulled through standard elbows and tight bends. Enerline usually require that all bends, including over- and under-bends, be radiused @ minimum of 35 pipe diameters. They can be radiused as tight as 25 diameters in shorter-than-usual pulls, however anything tighter than 36D should be discussed with a Enerline Representative early in design. (2) Refer to Enerline documentation on recommended belihole sizes. Bellholes should be preferably focated at road edge, where vent risers can be installed and easily checked. A vent riser should generally be installed on each segment of pipe for leak monitoring Purposes. Jumpers can generally be installed on 2 segments of pipe (up to 3 segments on short pulls) to reduce the number of vent risers. However, this will drastically reduce the ability to pin-point leaks. Pipeline routing drawings are to be forwarded to Enerline, who will locate all of the necessary bellholes. (3) Liners cannot be pulled through standard pipe fittings such as elbows and tees. If fittings are required, they must be flanged, internally coated spool pieces. (4) It is possible to tee into an existing line which already has a liner. The pipeline contractor cuts the pipe. Enerline will then stretch and release the liner so that it retracts into the pipeline to allow a flange to be installed without damaging the liner. They then pull the liner back. Enerline should be specifically contacted to get a detailed scope of work required for the above procedure. (5) Hot oiling is not recommended even though the liner is rated to a temperature of 160°F. Enerline recommends the highest hot oiling temperature be limited to 140°F (60°C),(6) (7) (8) 19) Revision 0 - 98.04.27 \NOPH-FS-1NOPHE\WPIFILES\PCRICONSTRIFORMSIENERLINT OC Issued for Use Page 2 of 3 Enerline recommends the maximum normal operating temperatures for the following fluids: Wat 75°C Oil Emulsion (up to 40% oil 60°C Oil Emulsion (over 40% oil): 40°c High Pressure Gas (wet gas, but no free water): aoc Hot oiling: 60°C (Note: At the time of this writing, Enerline advised that it is researching alternate materials to HDPE which are being field tested to increase operating temperatures for gas and hydrocarbon service). Liner thickness and “rule-of-thumb” maximum pull lengths: Pipe Size Liner Thickness Max. P rth inch 0.195" 1000 m 4inch 0.188" 1000 m 6 inch 0.240" 1000 m plus depending on line and bends B inch 0.278" 900 - 1000 m 10 inch 0.340" 1000 m Note that the above pull lengths are based on new pipe. Pull lengths for old pipe being retrofitted with liners should be reduced by 10%, depending on the internal condition of pipe. Note also that pull lengths are affected by the number of bends in a segment. A general tule of thumb is to keep the sum of bends in a single segment under 180°. This is to Prevent damage to pipe by the pull wire (especially thin walled pipe). For injection water lines, a Backpressure Control Valve must be installed at the wellhead to prevent a vacuum condition which may collapse the liner. Enerline supplies the following components for the installation by the Pipeline Contractor: (a) ANSI flanges to pipeline material specifications bored to suit the pipeline wall thickness c/w studs and nuts. (b) Retainer rings. (c) _ Threadolets for the vent riser at each end.(10) ay Revision 0 - 98.04.27 \NDPH-FS-NNDPHALWAFILES\PCACONSTRAFOAMSIENEALIKY.DOC Issued for Use Page 3 of 3 Enerline is also able to supply fabricated risers with HDPE liner installed, although these are fabricated on an “as-needed” basis in the shop, and thus require sufficient lead time. In future, they anticipate standard specification risers c/w liner will become an inventory item. Enerline supplies and installs the following components: (a) HDPE Liner and related flange adapters. (b) Stainless steel pipe, fittings and valves for the vent risers. (c) _ Rilson line materials for higher temperatures and sour services. Refer to the installation guidelines for Enerline liners.Revision 0 - 98.04.27 LAPCPICONSTRFORMISIENERLINE DOC Issued for Use Page 1 of 2h TORATIONS INC. HDPE LINER INSTALLATION PIPELINE CONTRACTOR’S RESPONSIBILITIES In pipelines where an HDPE liner is to be installed by Enerline Restorations Inc., the Pipeline Contractor shall be responsible for the following work, unless stated otherwise in the Construction Document or Drawings: allation (1) Co-ordinating his work with Enerline to ensure Enerline is given enough time to perform it’s work in a timely fashion. Supervision of Enerline shall be performed by PanCanadian’s Construction Supervisor. (2) The excavation of bellholes at locations noted on the construction drawings, or where specified by Enerline. The excavation of the bellholes shall be as per the attached Enerline Drawings DETAILO2 and DETAILO3, and OH&S requirements. (3) Installation of flanges and %" NPT threadolets at liner pull locations. The threadolet is NOT to be drilled by the Contractor as this is Enerline’s responsibility. The typical preparation is as per the attached Enerline Drawing DETAILO1. Enerline supplies the threadolets and specially machined flanges c/w retainer rings, studs and nuts. (4) Strength and leak tests of line in accordance with CSA 2662.94. The Pipeline Contractor shall ensure the line is internally clean, depressurized and dewatered prior to Enerline’s installation of the HDPE liner. In the case of existing pipelines, PanCanadian Operations is responsible to depressure and clean the pipeline prior to turning the pipeline over to the Pipeline Contractor for pressure testing and liner pull. (5) Ensure all side-, over-, or under-bends are radiused a minimum of 35 pipe diameters unless otherwise indicated on the construction drawings. Liner Excavation (1) Pipeline Contractor shall ensure Enerline is provided with free and clear 4-wheel access to the pipeline R.O.W. and all bellholes. (2) Prior to installing the HDPE liner, Enerline shall check the pipeline with a sizing pig. If the pig is restrained by an obstruction such as high welds, tight bends, etc., it shall be the Pipeline Contractor's responsibility to excavate, cutout, and remove the obstruction, at no extra cost to PanCanadian. Welding shall be as per the attached Enerline Drawing DETAIL 04,Revision 0 - 98.04.27 LAPCPICONSTRIFORMS\ENERLINE 00 Issued for Use ‘ Page 2 of 2 (3) Enerline shall bolt-up all mid-point flanges c/w retainer rings, following liner installation. Enerline shall also drill the %” NPT threadolets, and supply and install the %" NPT stainless steel vent pipes c/w valves, and 4” x 4” post. Enerline will attach '4” pipe riser clw valve to the 4” x 4” post. Enerline shall also be responsible for the re-wrapping of stripped linepipe and flanges with Denso tape at all mid-points. The Pipeline Contractor shall be responsible for the bolt-up of all end-point flanges c/w retainer ring, including wrapping the stripped linepipe and flanges with Denso tape. fer iner Installation (1) After bolt-up, Enerline shall supervise the expansion of the liner in the pipeline. Once Enerline is satisfied with it’s portion of the HDPE liner installation, the Pipeline Contractor shall perform the final 4 hour leak test at 110% of M.0.P. per CSA 2662.94. Enerline shall be responsible, at it’s own cost, to locate and repair any problems incurred as a result of the liner installation. The Pipeline Contractor shall be responsible for any leaks due to steel pipeline failure. {2} Upon successful pressure test, the Pipeline Contractor shall be responsible to backfill the bellholes.THREADOLET 1/2” X PIPE SIZE NPT. FS. A105 3000# OR 60004 SEE NOTE 3 DRILL 0.094" DIA (2.4mm) rE RAISED FACE CORNERS To RAISED FACE HEIGHT IE. 0. TOLERANCES. UNLESS OTHERWISE SPECIFIED MACHINE DIMENSIONS IN INCHES. x + 030. XX (O10 Xxx 005 WELDING DIMENSIONS + 1/18 i soon rline fi Nf LLL LTTE SEE NOTE 2 FLANGE BORE SHALL BE THI ' DETAIL Ne 1 BE 90° TO ALLOW FITTING OF RETAINER RING. 2. SEE DRAWING NO. DETAILO4 FOR WELDING DETAIL. 3. HOLE IN PIPE WILL BE DRILLED BY ENERLINE 4 5 0625 AND 0.250, + 0.005 SEE NOTE 5 RADIUS=0.187" (4.8mm) SEE NOTE 4 LLY Li IE SAME AS THE INSIDE DIAMETER OF THE STEEL PIPE, SEE TABLE 1 Li Yi ‘oo TABLE 1 NOMINAL | DIMENSIONS PIPE SIZE “S In. (mm.)] in. __(mm.) 2) (25.4)/3.625 (92.1) (88.9) 5.000_(127.0) (114, 3)[ 6.187 (157.2) 3 e 6 _(168.3)[ 8.500 (215.9) 8 (219.0)] 10.625 (269.9) FLANGE CONNECTION DETAIL ‘SCALE NTS. ‘SHEET DRAWING NO, DETAILO1SURFACE CLEARANCE 100 FT. LENGTH (30m) SURFACE CLEARANCE 100 FT. om) 4 3 EXPOSED LENGTH ELEVATION rrr BE. BELLHOLE, WIDTH ACCESS RAMP N Sy Sy e RSS PIPE_DIA. BELLHOLE WIDTH. BELLHOLE LENGTH EXPOSED LENGTH 2° (60.3mm) TO 4° (114.3mm) 6 8" (219.0mm) 10" 12" (323.8mm) 5° (1.5m) 10° (3.0m) TO 7 (2.0m) 12° (3.7m) To " (2.5m) 20° (6.0m) 50° (15.0m) 82" (25.0m) 100° (30.0m) TOLERANCES. UNLESS OTHERWISE SPECIFIED MACHINE DIMENSIONS IN INCHES xt 030 xx ‘010 xxx [005 WELDING DIMENSIONS + 6 BELLHOLE CONFIGURATION PIPELINE JUNCTION Dare SCNE 96/04/11 DATE ‘SHEET afoifid ‘DRAWING. NO. DETAILO2j>-———— LENGTH SURFACE CLEARANCE (30m) BELLHOLE WIDTH ACCESS RAMP IT SEE 100. FT.——=4 PIPE DIA, BELLHOLE WIDTH PLAN BELLHOLE LENGTH EXPOSED LENGTH 2" (60,3mm) TO 4° (114.3mm) 8" (219.0mm) 10° 12" (323.8mm) 5° (1.5m) 8 (2.5m) 25° (7.5m) 7° (2.0m) 10’ (3.0m) 40° (12.0m) 8 (2.5m) 13" (4.0m) 50° (15.0m) TOLERANCES, UNLESS OTHERWISE SPECIFIED MACHINE DIMENSIONS IN INCHES Xx + 030 xx ‘010 Xxx ‘005 WELDING DIMENSIONS + 1/16 nerline hestosarions rec, DATE BELLHOLE CONFIGURATION 96/04/11 NTS. ibs, me = ees | een END LOCATION SAE DRAWING NO, DETAILO3SEE NOTE 2 3/32" (2.4mm) t fe 7 1/16"_(1.60mm) f MAXIMUM PENETRATION SEE NOTE 1 NOTES: 1. GAP MUST BE AS NARROW AS POSSIBLE. 2. TO OBTAIN ACCEPTABLE PENETRATION, DOWN HAND WELDING MUST GE USED. TOLERANCES. UNLESS OTHERWISE SPECINED MACHINE DIMENSIONS IN INCHES x + 050 xx XxX. 008 WELDING DIMENSIONS + 1/16 STEEL FLANGE WELD DETAIL --Qnerline nesronartens 11. OnE TOAE 96/04/11 NTS. i : OnE Seer ! cpap DRAWING. NO. DETAILO4NEEDLE VALVE (Tv. 2) S.S. VENT RISER RAISED FACE WELD NECK FLANGE TOLERANCES UNLESS OTHERWISE SPECIED MACHINE DIMENSIONS IN INCHES xX + 030 %% — & oro Sex ‘005, WELDING DIMENSIONS ¢ 1/16 ub rline teetanariens 140. SUPPORT POST RETAINER RING FLANGE CONF, ENER-LINER FLANGE GURATION ‘DRAWING NO. DETAILOS, THREADOLET ENER-LINER