Link AMS Machinery

Manager to MAXIMO
Through Java Business Objects

Requirements for Link:

•Version 4.0.3 or 4.1.1 of MAXIMO with
Application Server installed and running
• MAXIMO running on Microsoft SQL Server
or Oracle as the database engine
•AMS Machinery Manager v. 4.61or greater

Each MAXIMO sale includes a one-day

domestic integration service for up to 500
machines at a single site. Additional days
may be purchased separately.
Rev 2.0, 09/27/05
z For revision suggestions email
drew.mackley@emersonprocess.com

z Check for latest version at:

– http://sp.mhm.assetweb.com/sp/intra/marketing/Sales
%20Tools/Forms/AllItems.aspx

z Do not distribute electronic versions of this

presentation

©2005, Emerson Process Management.

Emerson ’s Asset Optimization
Emerson’s
Mission
z Deliver World-Class Services & Innovative
Technologies to Increase the Availability &
Performance of Production Assets for Improved
Bottom Line Results (operational excellence).
Process Instruments
Machinery Electrical/Power
Equipment & Valves

©2005, Emerson Process Management.

Machinery Health Management
Technology: Products
z Customer requirements Portable
Vibration
Analysis
– Non-intrusive visibility of failure signatures
– Early detection to reduce cost
– Multi-technology health assessment
z The CSI brand delivers: Online
Vibration
– Performance, ease-of-use and conclusive Analysis

diagnostics
– Innovation recognized through industry
awards and over 100 patents
Balancing
– A complete line of complementary
diagnostic techniques

Oil Analysis Laser Ultrasonic Infrared

Alignment Analysis Thermography
©2005, Emerson Process Management.
Machinery Health Management
Technology: Software Platform
z Customer requirements
– Decision support and work planning
– Machinery analysis and diagnosis
– Reporting and reference data
z AMS Suite: Machinery Health
Manager software delivers:
– Multi-technology diagnosis
– Alarming and problem management
– Connectivity with other platforms
e.g. CMMS/EAM

©2005, Emerson Process Management.

Machinery Health Management
Expertise
z Customer requirements
– Training to build essential skills for Machine Analysts,
Work Planners and Maintenance Technicians
z We support the customer’s people
– World-class customer support
– Machinery Health Management training
– Analysis services
z We supplement the customer’s people
– Program outsourcing
– Specific expertise

©2005, Emerson Process Management.

Machinery Health Management
Work Processes
z Customer requirements
– Assign and prioritize tasks
– Ensure work quality and timeliness
– Measure impact on productivity
– Recommend program improvements
z We deliver proven work processes, engineered to:
• Assess
• Design
• Implement
• Execute
• Continuously improve

©2005, Emerson Process Management.

Analyst suspects misalignment due to 2x
running speed on the horizontal reading

©2005, Emerson Process Management.

Analyst receives a second opinion from
Nspectr -automated diagnostic system
Nspectr-automated

©2005, Emerson Process Management.

Analyst launches AMS Machinery Manager
case history to log machinery health

©2005, Emerson Process Management.

Analyst logs machine findings and issues
work request

©2005, Emerson Process Management.

Work Request with recommended action is
submitted to MAXIMO

©2005, Emerson Process Management.

Specific info exported to MAXIMO
z Survey Date
z Analyst ID
z Fault Description
z Observations
z Recommended Actions
z Priority of Recommended Actions
z Extended Description
z Memos

©2005, Emerson Process Management.

Maintenance planner receives work order
and determines whether to approve

©2005, Emerson Process Management.

Observations and description of problem*

*Plus analyst ID, fault descriptions, survey date,

recommended actions, etc.
©2005, Emerson Process Management.
Maintenance Planner plans and estimates
Labor

Materials & Tools

Costs

©2005, Emerson Process Management.

Maintenance Planner:
approves work request

©2005, Emerson Process Management.

Case history reflects the approval of the
work request and gives estimated costs

©2005, Emerson Process Management.

Actual Costs Logged

©2005, Emerson Process Management.

Work Order Status is Complete --
Actual costs passed back to AMS
Machinery Manager

©2005, Emerson Process Management.

Specific Info From MAXIMO Imported
into AMS Machinery Manager
z Work Order Number
z Work Done
z Actual & Estimated Labor Cost
z Actual & Estimated Parts Cost

©2005, Emerson Process Management.

©2005, Emerson Process Management.
AMS Machinery Manager receives
completed work order information

©2005, Emerson Process Management.

 The PDM Analyst
determines a
machine problem

AMS Machinery Manager The PDM Analyst

receives the updated work logs the machine’s
order info. The Analyst condition in
re-checks the equipment to AMS Machinery
see if problem is solved. Manager

The MAXIMO Planner

receives the work request,
plans, approves and
estimates work.
The work order is completed.