READ THIS MANUAL CAREFULLY Proper installation, operation and maintenance are essentlal for your safety. Parts List, Operating & Maintenance Manual For Wellsaw Models 1118, 1338 & 1348 Metal Cutting Bandsaws Wellsaw: 2029 N, Burdick St + Kalamazoo, Ml 49004 jo Phono (616) 9451192 Fax (616) 345-0005MACHINE OPERATION 1, Raise the frame and lock it into place by turning the manual flow control valve clockwise (cw) until it stops. 2. Adjust material you plan to saw to the desired cut-off length. Turn vise screw handle clock: ‘wise (cw) to tighten, Always be sure the material is properly secure before cutting, 3. Push the blade START button to start the machine. NOTE: If the coolant selector switch is in the ON position, the coolant pump will turn on with the motor. Check to ensure there is adequate coolant in the coolant tank. 4. Adjust frame weight for the material to be cut. Refer to the Wellsaw 'Select-O-Chart’ for the e recommended setting. (L = light, M = medium, H = heavy) 5. Open the manual flow control valve. Turn it counterclockwise (ccw) to the desired feed rate. NOTE: When breaking in a new blade, always reduce the frame feed rate to one- half (1/2) the normal rate of descent. 6 The saw will automatically shut off at the end of the cut. Raise the frame and lock it into place. Repeat the above operation for additional operations. NOTE: The saw may be tumed off at any time during the cutting operation by pressing the STOP button on the operator control panel or by pressing the KILL SWITCH (frame down limit switch) on the front of the machine.LS Index Specifications General Capacity Rectangular 1118 12" high x 18" wide ee s 1338 13" high x 38" wide Blade Selection Guide 2% ee ee Foed Pressure Adjustment 7 : Fixed Vise Jaw 7 1338 18" diamotor Gear Box Repair 6 1348 13" diameter Hydraulic Feed Control 7 Flat 1118 20" wide Lubrication 8 1938 38" wide Maintenance 9 1948 48" wide Motor Switch 7 45°Angle 1118 117 high x 10" wide Notes on Sawing 1338 12" high x 21" wide Placing Blade on Saw 6 1348, 12" high x 31" wide Receiving & Installation 23 Safety Instructions 3 pa : Blade Speed —_ Infinitely variable, 70-975 SEPM Servicing Blade Guides 7 Sliding Vise Jaw 7 Led Kee seanatane Variable Speed Drive 6 24-12 amps. Warranty 8 Wheel Pitch Adjustment 6 Drive V-Bet Blade Size 1118 1" x.035"x 126" Drawings 1938, 1" x,095" x 1516" 13481 1/4" x.042"x 176" Bed Assembly 12 Blade Guide Assembly 16-18 5 ° Blade Brush Assembly 16 Gatlin) he Coolant System 1 Electrical Contols/Diagrem 2 Height to top of bed car Frame Assembly 10 Hydraulic System 18 Width of bed 10 1/2" Leg & Chip Pan 14 Motor & Gear Box 20 Coolant Tank Capacity 8 gallons RiteTensioning® Device 4 Floor Space 1118 40"W x 84°L 1948 40"W x 102°L Parts Lists & Part Numbers 1948 40'Wx iL Bed Assembly 13 ‘ i Blade Guide Assembly 17-19 ae ce Aa Blade Brush Assembly 7 Coolant System 19 1938 1100 Ibs. Electrical Controis/Diagram 23 1348 1250 Ibs. Frame Assembly 1" Hydraulic System 19 Leg & Chip Pan 15 Motor & Gear Box 21 ileus FiteTensioning® Device 8 eee) 1SAFETY INSTRUCTIONS Read all of the operating instructions. Knowing what, how and when to do something directly relates to your safety. 1, Always wear leather gloves when handling a saw blade. These blade are designed to cut metal. ‘They will certainly eut you if they are not handled properly. 2. All doors must be closed, panels must be replaced and safety guards in position when tensioning or tightening the saw blade and before the saw is started or used. 3. The workpiece must be securely held in the vise or a proper clamping fixture before the saw is started. 4. Keep hands clear of the clamping area when the vise is being closed or work is being indexed. 5. The saw must be stopped and the power supply cut off or unplugged before reaching into the cutting area. 6. Remove all loose items, tools and unnecessary workpieces from the saw before it is started. 1. Adjust the blade guides and guards so they are close to the workpiece before starting the saw. This is essential for your safety. It also provides more accurate cutting. 8. Be sure that the saw blade is not in contact with the workpiece when the saw is started. Start the motor and let the saw come up to operating speed before the saw blade contacts the workpiece. 9. Remove cut-off pieces carefully. Keep your hands away from a moving saw blade to avoid injury. 10. Avoid contact with coolant — especially guarding your eyes. 11. Always wear protective eye wear. Eye wear should be impact resistant protective safety glasses with side shields that comply with ANSI 287-1 specifications. Glasses which do not comply with this specification could break and result in injury. 12. Non-slip footwear and safety shoes are recommended. 13. Wear ear plugs or ear muffs during long periods of saw operation. WARNING + Misuse or modification of this saw can cause serious injury. + For safety, this saw must be set-up, used and serviced properly. Refer to the operation and parts manual for specific information about this model saw. Be sure the saw is connected to a three- wire, grounded power supply. + Read, understand and follow instructions in the operation and parts manual shipped with this saw. WHEN SETTING UP THE SAW + Avoid using the saw in a wet, damp or poorly lighted work area. * Be sure the saw is securely anchored. If you are using a portable saw, be sure it is on a solid, level surface. + Keep all safety guards in place. * Always have the power switch in the ‘OFF" position before attaching the saw to its power source.WHEN USING THE SAW + Never operate the saw with machine guards missing or out of position. + Adjust the blade guides to be as close to the workpiece as possible. + Always wear safety glasses with side shields (See ANSI Z87.1) + Never wear loose clothing or jewelry. + Never over-reach — you may slip and fall into the saw. + Never leave the saw running when you are away from it. + Shut the saw off when it is not in use. WHEN SERVICING THE SAW + Disconnect the electrical power supply. + Review and follow the service instructions in the operation and parts manual when servicing or adjusting the saw, + Never modify the saw without consulting the manufacturer. It has been carefully designed and manufactured to do specific work. Changing the saw’s physical characteristics in any way can be dangerous and will void all warranties. FORWARD ‘The Model 1118, 1338 and 1348 Wellsaws have been designed and manufactured to conform to Wellsaw’s recognized high standards of quality and performance. Each saw must pass a series of final inspection tests, including actual metal cutting operations, before it is shipped. For this saw to provide satisfactory service, itis necessary that it be properly installed, operated and maintained. This manual has been prepared to assist you in carrying out these functions. We urge you to study this manual and follow its suggestions. RECEIVING AND INSTALLATION UNCRATING Carefully remove the protective crating and skid so the saw and its parts are not marred or otherwise damaged. In the event of damage in transit, notify the carrier and file a Proof of Loss Claim immediately. SHORTAGES Inspect the complete shipment carefully against the itemized packing list. Make sure that all items are present and in good condition. In the event of any shortage, notify the distributor from whom you purchased the saw and the carrier who made final delivery. UTILITY HOOK-UP ‘The use of a qualified electrician is always recommended when connecting the saw to the main power supply. Electrical codes differ from area to area and it is the customers responsibility to ensure that his saw complies with applicable codes. Your Wellsaw is prewired at the factory for a specified voltage. Always check the motor and electrical panel to ensure that they are both wired to correspond to your electrical power supply.Notes on Sawing It is widely recognized that a proficient operator is a key to optimum bandsawing, He makes certain the machine is properly maintained and adjusted for de- pendable operation. He carefully sets up each cutting Job to prevent damage to the machine and obtain the best performance from the equipment. Experienced blade dealers can be very helpful in selecting the grade and proper tooth blade for each ‘sawing job. All blades should be straight, have sharp teeth with uniform set, andbe ‘broken in” at areduced feed rateto obtain good cutting performance andblade life. Every cutting situation has special characteristics requiring some experimentation to determine which blade, speed and feed rate will achieve the most satis- factory result: Cutting charts indicate a good starting point, but must be modified by direct experience is optimum performance is desired. (See page 24) Hereate some helpful pointers for adjusting speed and feed for good cutting performance. 1, Make sure the saw is cutting a good chip from the workpiece. 2. Wateh for blue chips or excessive “smoke” indicating heat in the cut which could damage the blade or work- harden the material being cut. 3, Watch for excessive vibration or chatter marks on the cut-off piece indicating possible damage to saw teeth by “hammering”. 4. Check the cut-off piece for flatness. A dull blade or excessive feed will produce a “belly” in the cut. 6. Inspect the blade for worn, rounded or shiny cutting edges. Avoid force cutting which will allow chips to “weld” to saw teeth and eventually cause the teeth to be stripped off the blade. 6. When experimenting, start with a slow speed and feed rate. Gradually increase blade speed and then feed pressure by small amounts until adverse effects are noted. You can then set the speed and feed at a reasonable level for continuous cutting. Remember that blade speed and feed pressure must be balanced to keep cutting a good chip. Trouble Shooting Premature Dulling of Blade Teeth 1 Feed rate too high or low. Check recommendation, 2. Blade speed too slow or too fast. 3, Faulty material; heavy scale, hard spots, ote. 4. Verify material analysis, 5. If coolant flow is not covering saw teeth, increase coolant flow rate. 6. If saw is vibrating in cut, reduce blade speed or increase feed rate. 7. Chipped or broken tooth may be lodged in cut. 8. “Chip welding” caused by improper feed and speed. 9, Incorrect coolant mixture. 10. Incorrect blade selection. 11. Improper break-in ofnewblade. New blades should berun initially with reducod feed pressurefor approxi- mately 50 to 100 square inches. 12. Saw blade teeth may be hitting blade guides. Check for proper blade size. ‘Saw Blade Vibration 1. Incorrect blade speed for material. 2. Blade tension insufficient. 8. Back-up bearing may be worn. 4. Incorrect choice of saw tooth pitch. 5. Incorrect coolant mixture. 6. Incorrect feed setting. Increase feed. 7. Workpiece not firmly clamped in vice. 8, Worn or improperly adjusted saw guides. Check and make necessary adjustments. Blade Teeth Chipping or Ripping Out 1. Blade pitch too coarse. Use a fine pitch saw bladeon thin work sections, 2. Improper break-in of new blade. Do not start a new blade in an old cut. 3. Work piece not held firmly enough. Clamp work securely. 4. Introduce cooling if t is not being used. 5. Faulty material; scale or hard spots. 6. Blade gullets may be loaded. Use higher viscosity lubricant or coolant, 7. Blade speed and foed may need adjustment.Premature Blade Breakage 1. Poor weld in blade. 2. Feed rate set too high. Reduce it. 3, Excessive blade speed. Adjust it. 4. Blade guides set too tight or misaligned. 5. Blade tonsion set too high. 6. Blade running against flange on wheels. Adjust wheel pitch. Blade Squeal 1. Feed rate too ight forblade speed. Increasefoed rate and/or reduce blade speed, Blade Slips Off Blade Wheels 1. Blade not tensioned correctly. 2. Wheel pitch not set properly. 8. Guides set too tight. Gullets of Blade Teeth Loading 1. Blade pitch too fine. Review blade selection. 2, Incorrect blade spoed. Consult cutting chart. 8. Ifnot using coolant, apply it. Chips Welding to Biade Teeth 1. Cutting rate too high. 2. Chip brush may be out of adjustment, 3. Check coolant and application. Blade Becoming Scored 1, Saw guides may be worn. Check and replace if necessary. 2. Too much pressure on saw guides. Adjust. 8. Guides may be out of alignment, Blade Making Belly-Shaped Cut 1. Blade tension too light. Increase it. 2. Saw guides too far from work piece. 8. Blade pitch too fine. Use larger pitch and positive rake tooth form. 4, Feed force too heavy. Decrease it, Inaccurate Cut-Off 1. Is conveyor or stock stand level with saw bed? 2. Insufficient blade tension. 3. Blade guides too far apart. Always set blade guides 1s close to work piece as possible. 4. Blade may be dull. Check and replace if necessary. 5. Feed pressure too high. Reduce it. 6. Blade guides loose, worn or out of alignment. 7. Too many teeth-per-inch. Blade not cutting freely. 8, Chip brush not cleaning teeth properly. 9. Dirty coolant. 10. Check for loose nuts, bolts, ete. Rough Cut / Poor Finish 1. Excessive feed rate. Soo recommendations. 2. Blade too coarse. Use finer blade pitch. 38. Inadequate cutting fluid. Change. Blade Stalls in work. 1. Insufficient blade tension. 2. Excessive feed pressure, 8. Blade tooth spacing too coarse. 4. Motor worn or defective. 5. Guides too tight against blade. Blade Does Not Track Properly 1. Set wheel pitch so that blade runs to wheel flange but not against it. 2. Is blade tension proper? 3. Is back of blade riding against back-up bearing? If not, adjust guides, Motor Overheating 1. Check for correct voltage supply. Check voltage at motor. Check magnetic starter heaters. 2. Check for loose electrical connections. 3. Does motor amp reading correspond to rating on motor specification tag? 4. Is internal motor wiring correct? 5, Is drive belt over-tightened? Automatic Stop When the blade has completed a cut through the material, the saw frame drops onto a limit switch actuator which shuts the motor off. When changing a blade or doing any other mainte- nance or repair, be sure the automatic stop is engaged ‘and disconnect the main power supply. It is necessary to raise the saw frame to clear the limit. switch actuator before the saw can be started.Placing Blade on Saw 1. Raise saw frame, 2. Open idle and drive wheel guards. 3. Remove blade brush drive belt by loosening “T” handle and swinging brush away from blade. 4. Loosen Rite Tension” take-up screw and remove old blade. In the event of a broken blade, be sure Rite slockwise at least six (6) turns, 5. Uncoil new blade, wearing gloves to protect vour hands. Make certain blade teeth point in the direction of blade travel which is toward the motor. If not, turn blade inside out to have proper tooth direction. 6. Place new blade on the guides and on band wheels, 17. Grasp blade on frame side and push it toward guide bracket beam to hold it in position while turning Rite Tension™ take-up screw. 8. Tighten blade to proper tension. Blade is properly tensioned when the take-up screw is tightened until mechanism bottoms. Wheel Pitch Adjustment Ifthe saw blade runs too low, runs off the wheels, or runs too high and rubs the wheel flange, a wheel pitch adjustment must be made. Loosen blade before making the following adjust- ments. Idler Wheel: ins Adjust theIdler Wheel Block. Loosen one-half (1/2) turn the two cap screws in the block opposite the take-up screw end. ‘Tighten by one-half turn the two cap screws in the opposite end of the block. Repeat ifmore adjustmentis necessary, BI ing too high an: idler- shee! flange. The blade can become distorted, its top edge rolled over and wheel flange will wear exces- sively. To correct this, loosen by one-half (1/2) turn the twocap screws closest to the take-up screw and tighten the two cap screws at the opposite end of the idler wheel block. Repeat if necessary. the two cap screws opposite the outside edge end of the wheel plate one-half (1/2) turn. Tighten the two hollow head screws at the same end one-half (1/2) turn, Repeat if more adjustment is necessary. Loosen the cap screws closest to the outside end of the drive wheel plate and loosen the two hollow head ‘screws at the same end by the same amount. Repeat if more adjustment is necessary. Make certain all screws are tight after adjustments have been made. Variable Speed Drive Model 1118 Wellsaw is equipped with variable speed pulleys providing infinite speed selection between 70 and 375 feet-per-minute. See Cutting Speed Chart for optimum cutting speeds and blade combinations for various materials, ‘To vary blade speed, rotate handwheel clockwise to increase or counter-clockwise to decrease speed. Do not adjust the speed unless the pulley system is in operation. The handwheel drag is set at the factory during assembly. This drag prevents handwheel creep during operation but still permits easy adjustment. Duetonormal wear and environment, the drag setting may change. To readjust, tighten set screw in thrust nut. Gear Box Repair 1, Remove gear box from saw. 2. Remove four machine screws holding gear box together. 8. Separate gear box by carefully prying castings apart, at a location near pulley shaft. Caution: Do not use excessive force! 4. Once the gear box is open, the internal parts may be inspected for wear. 5. Liquid plastic gasket is used to seal the gear case, Loctite No. 51580 or equivalent.6. Grease Texaco Marfak Type 'O' or equivalent is recommended. The grease must have excellent cling- ing characteristics. (See Lubrication, page 9) Fixed Vise Jaw ‘The two pins in the fixed vise jaw should be kept in place inorder to insuresquarecuts. For cutting angles, the pins must be moved and the visejaws turned tothe desired position and tightened with clamp bolts. These pins enable operators to quickly relocate the fixed vise jaw for approximate 90° cutting. For final, accurate ‘cutting, the fixed vise jaw should be squared with the blade. (See Blade Guide Alignment) Sliding Vise Jaw ‘The sliding vise jaw is fitted with a lift plate and ratchet dog for quick action. A hand wheel tightens vise on the workpiece. Excessive pressure is not re- quired to hold workpiece securely Hydraulic Feed Control ‘The feed rate is hydraulically controlled with aneedle valve located on the side of the saw bed. Caution: Do not attempt to loosen or remove hoses until the saw frame is supported in its "Down" position. Feed Pressure Adjustment Maximum feed pressure is obtained with the frame spring adjusted as close to the end of the saw frame as possible. To decrease pressure, turn handle on opposite end of frame counter-clockwise. Increase pressure by turning handle clockwise. Use lighter feed pressure when cutting thin-wall material or irregular shapes. Blade Brushes Brushes should be cleaned frequently in kerosene and reversed to take advantage of both rows of bristles. Forefficient cutting and blade life, keep blade brushes adjusted so they are contacting blade teeth and re- place them when worn, Motor Switch ‘The "Start-Stop" motor starter is provided with heater coils to de-energize the circuit if an overload occurs. Allow the coil to cool before trying to restart the motor. Low/No Voltage Control also, de-energizes the circuit and prevents automatic re-start after power is re stored. Allow the coil to cool. To stop the saw at any time, press the stop button or press down on the limit switch actuator Servicing Blade Guides Figure 1 1. To adjust blade guide setting, loosen screw " 2. Turn nut and stem assembly °C" clockwise to verify full engagement of threads into guide "E". If threads are not fully engaged, item "C" will not turn. Caution: Do not use excessive force when adjusting! 8. While holding nut and stem assembly °C" with a 1/ 2" wrench, turn adjusting nut "D" with a 3/4" wrench until spacing guides "E” and "G" are set to .038". Set screw"F” has a nylon tip tohold adjustingnut in place. Carbide guide "G" is stationary and requires no ad- justment.Figure 2 Blade Guide Alignment To properly align the saw blade for a straight and accurate cut, do the following. 1. Check the stationary vise jaw. Make sure it is square. Todo this, place a combination square against the vise jaw slot in the saw bed. Slide the square toward the stationary vise jaw. Make the necessary adjustment. If you then find the saw blade is not square with the stationary vise jaw, the blade must be adjusted. 2, This adjustment is made with the top two Allen screws on the roller adjusting block of the guide arm Looking at the drawing (Figure 2) you will see these adjusting screws labeled "A" and "B” 3. To make a vertical adjustment of the saw blade, so that the cut is square from top to bottom, the blade must be set so that it is perpendicular to the bed. In making this adjustment, clean the saw bed first. 4. Set the rule of the combination square on the saw bed with the end of the rule butted against the blade above the set of the saw teeth. Use a 1-1/2 thousandths (.0015") shim and slide it along the top and the bottom edge of the rule where it meets the saw blade. If the shim slides between the blade and the rule at either the top or bottom, the roller supports must be adjusted by using the bottom Allen screws marked "Cand "D" to obtain the correct 90° angle. ‘The top ball bearing should be in contact with the top of the blade at all times. When running the saw at idle, this contact pressure should be light. Recommended Service Kit For Insurance Against Downtime 1Year 100133-004 Rotary Blade Brush 1 req'd. 2 Years 100416-001_ Bearing A req. 105454005 “VS” Belt L req. 100133-004 Rotary Blade Brush 1 req'd. 100166-450 Blade Brush "V" Belt —_1 req'd. 106317 Fixed Carbide Guide 2 req'd. 106319 ‘Springback Guide 2req’d 152153 Back Carbide Guide One Year Limited Warranty ‘This Wellsaw is warranted against defectsin material and workmanship installed or performed at our fac- tory. Within one year from the date of purchase, we will, free of charge, at our option, either repair or replace any part of the Wellsaw which our examina- tion discloses to be defective because of workmanship or a defect in material, and to make any necessary service adjustments as required. This warranty docs not apply if the Wellsaw has been subject to accident, alteration, abuse, misuse or which fails due to lack of care or as the result of inadequate power supply and specifically does not apply to normal wear of moving Parts such as bearings, gears, pinion or blade. There are no warranties beyond the description on the face hereof. Wellsaw shall not be liable for consequential or inci- dental damage suffered or incurred with respect to defective material or workmanship. Alltransportation costs or parts submitted to Wellsaw under this warranty must be paid by the saw’s owner. No products or parts are to be returned to our factory without first obtaining written permission. NOTE: Be sure to fill out and return the Warranty Card provided with this Wellsaw.Maintenance Caution: Disconnect the electrical supply and press emergency STOP button before performing any maintenance. DO NOT service the Frame Hydraulic Cylinder or Downfeed Valve unless the frame is in the Down position ofrestingon a mechanical stop, such as a block of wood. Daily 1. Keep the saw clean and free of chips. 2. Maintain the coolant level and keep the coolant tank and filter clean of chip accumulation or sludge. Monthly 1. Check, adjust and replace blade brush as needed. 2. Lubricate drive gears. 3. Inspect carbide guides and bearings. 4. Inspect drive belt. 5. Clean coolant tank and filter as needed. Annually 1. Check hydraulic oil level. 2. Replace guide rollers and carbide inserts. 43, Inspect gear box. Lubricate as needed. Lubrication Correct and adequate lubrication is a very important factor in determining the life and service of your Wellsaw. Itis essential that all dust, dirt, chips, ete. be thoroughly removed before lubricating the saw. The following lubrication recommendations cover usual saw applications. Heavy useand hostile environments may indicate more frequent lubrication for best saw performance. ‘Vise Screw, Pivot Bar, Ring Gear, Drive Pinion 1. Inspect monthly. 2. Use Lubriplate grease 130-A or equivalent. 3. Viscosity at 100°F: SUS750-800. 4. Military Specification: Mil-G-46003 Gear Case 1. Inspect after 8 years (6,000 hours). 2. Use Texaco Marfak Grade 0’ or equivalent. 8, Viscosity: Heavy Grease, drop point 550F 4, Military Specification: None ‘Hydraulic Cylinder 1. Inspect annually. Fill to top of plug. Drain and replace every 5 years (10,000 hours). 2. Fill with Mobil Velocite Oil #6 or equivalent. 8. Viscosity at 100°F: SUS 57-61 4. Military Specification: None Motor 1. Inspect annually. Relubricate every 2 years (4,000 hours) 1 to? full strokes. 2. Use Shell Dolium R or equivalent. 8. Viscosity: Heavy Grease, Drop Point 219° C 4, Military Specification: None Parts Ordering For your convenience: ‘When contacting your Wellsaw supplier or the Company for parts or service, it is essential that you have both your saw Serial Number and Purchase Date available, Jot them down here for handy reference. Model Serial Number Purchase Date Fill out and return your Warranty Card to be kept informed of developments concerning your Wellsaw.aC AC eT) ha10 1 12 13 4 16 7 18 19 20 22 23 24 25 26 28 31 32 34 35 37 38 a 42 43 44 150146 160147 100139-007 100034-045 150150 100013-005 100013-008 160095 150096 150182 100013-009 190017-002 100025-002 +100029-003 10248 100004-116 100004-016 150010 150280 150124 190006-016 100218-010 100004-026 150104 00094-0083 150114 100053021 150113 100049-001 150112 150232 100053-015 +100030-007 150231 150031 150281 10004-0380 100019-004 4100023-004 150160 100001.017 100004.018 100085.007 100034-005 150162 100004-031 {ae Wheel Guard Drive Whee! Guard Knob, 2 req. Set Screw, 14-20% 11,2 oq Retainer Nut, 2 reqid Machine Screw, Button Hd, 10-32x3/8 ‘Machine Screw, Button Hd, 1420x318 Door Catch Mounting Block, 2read. Door Catch, 2 req Door Catch Sleeve, 2 req'd. Machine Serew, Bition Hd, 1092 x 12 Motor & Gear Box Assy. (See page 20) Hox Nut, 516-18 Lock Washer, 5/16 Flat Washer, 5/16 Motor Mount Bracket Cap Screw, Hex Hd, weaxa 2 Cap Screw, Hox Hd, sit6-18x 7/8 Guide Beam (Before SN +300) } Guide Arm Track Cap Serew, Flat Hd, 516-1812 Clamp, 6 roa Cap Screw, Hex Hé, 318-16 x78, ‘req Counter-balance Arm and Sleeve Eye Bolt Counter-balance Screw Rol Pin, 36x 7/8 Crank Drive Sorew, #4 Crank Hendle Bott, Crank Handle Rol Pin, 1784 Flat Washer, SAE 1/2 Cuting Pressure Label Saw Frame (Before SN 1900) Cap Screw, Hex Hd, 38-16% 1 112 Hex Jam Nut, 38-16 Lock Nut, Nyion 1/2-13 Door Latch Stud, 2 req'd, Machine Screw, Flat Hd, 14-20 x 1/2 Cap Screw, Hex Hd S/16-18x1 Hex Nut, 58x18 Set Screw, 5/16-18 x 3/4 Position Clamp Handle ‘Not Used Aller SN 1885 Cap Screw, Hex Hd, 3/8-16 x2 W 8 et SBBISaIseze R 73 74 76 so127 100034-004 100004-071 100004-013 150022 100166-450 150144 100004-068 100025-001 150087 150088 100019-016 1100068-002 100414-003 105415, 405420 1150059 8.086 150060 150158 150187 100218-007 150154 100013-006 150130 180273 4100025-003 100013-006 150232 (098005-048 105837 Ellul ig Blade Brush Ass'y. (See pg. 16) Blade Bush Am ‘Not Used Afler SN 1885 Set Screw, 5/16-18 x 1/2 Rite Tension@ Blade Tension & Slide Block Ass'y (See Page 14) Cap Screw, Hex Hd, 918-16 x2 3/4 Cap Screw, Hox Hd, 5618x578, Wheel Plate, Drive End “Vv Bett Pulley, Large Cap Screw, Hex Hd, 14-20% 1 1/4 ‘Lock Washer, 1/4 Drive Whee! Ass'y. Includes $8 thru 64 plus 41, 54, 55. {dle Wheel Ass'y. Includes 58 thru 62 plus 41, 65, Hex Jam Nut, §/8-18 ‘Snap Ring, 2 req'd. per whee! Ball Bearing, 2 req'd. per whee! Wheel Spacer, 1 per axle Wheel Axle Drive Whee! Ring Gear {dle Whee! Blade Guard M'g Block Blade Guard Clamp Blade Guard Support Machine Screw, Button Hd, 14-20% 1/2 Blade Guard, Upper (Botore SN 1300) Lock Washer, 3/8 Machine Serew, Button Hd, 14-20 x 1/2 Shoulder Bak, Crank Handle, 38 x 1 34 Bi-Metal Blade, 6/12, 1° x.035" x 12%" (Not numbered) Spacer (2 r0q'6)Bed Assembly 1222 23 2 26 27 28 29 30 3t 32 33 34 36 38 39 a 8 44 45 100004-044 8-003 155107 100004070 M065 3215 150091 150084 100053-008 100053-002 150109 +100029-008 1100023-005 100000-018 150021-001 100004024 150097 100004-016 8.093 100019-008 102886 180242 100243-001 100419-041 150017 150276 Bast 1180099 100004-018 150098 180093, 150285 +100025-002 100017-002 150383 +100004-020 100029-002 soo402 150199 150286 M081 150187 Moat 100004.015 Cap Screw, Hex Hd, 518-11 x3 Movable Vise Jaw Washer Cap Screw, Hex Hd, 12-13 x1 3/4 Cap Screw, Hex Hd, 518-11 x2 1/2 Locating Pin (2 req'd) Stationary Vise Jaw Lift Plate Roll Pin, 18x 1 3/8 Vise Drive Pin Roll Pin, 1/8 x 5/8 Roll Pin, 3/8 x2 1/2 Vise Slide Block Pivot Arm (Before SN 1300) Flat Washer, 3/8 Nylon Lock Nut, 5/811 Machine Screw, Rd Hd, 1032 9/8 Pivot Bar Collar Cap Screw, Hox Hd, 5/1618 x2 1/2 Clamp Plate Cap Screw, Hox Hd, 5116-182 1/2 Control Switch Ass'y (See pg 22) Hand Whee! Hex Jam Nut, 9/4-10 Set Collar Saw Bed Zort Fiting (2 req’) Bushing (2 Req’a) Pivot Bar (Before SN 1200) ‘Pivot Bar (After SN 1309) Clamp Nut Slide Block Plate Cap Screw, Hex Hd, SGA x1 Slide Block Vise Push Channel (Before SN 1300) Vise Push Channel 1 Lock Washer, 5/16 Hex Nut, 8/1611 Tip-Off Table Cap Screw, Hox Hd, 5/16-18x 11/4 Flat Washer, 1/4 Thrust Colar Vise Screw (Before SN 1300) Vise Screw (After SN 1300) Vise Screw Nut Vise Actuator (Before SN 1300) Cap Screw, Hex He, 13 47 49 50 st B.082 100033-015 +100025-007 100004-041 8-460 100033-016 100019-007 100042-003, 100026-002 M452 Mast 8.344 190274 +100039-004 aieteWCEL lei syt618x3/4 Stop Bar Bracket Set Screw, Sq Hd 5/8-11 x1 Lock Washer, 5/8 Cap Screw, Hex Hd, S/8-11x1 1/2 ‘Stock Stop Bar Sot Serew, Sq Hd, s/e-t1 x4 Hex Jam Nut, §/8-11 Grea) ‘Thumb Serew, 1/4:20x2 Wing Nut, 1/420 ‘Stock Stop Arm (Hinged) ‘Stock Stop Arm (Fixed) Stock Stock Assy. Includes tems 32, 95, 49 thru 58 Upper Cynder Mount Set Screw, Half dog, 378-16 x 1, 3 req. (Use with Tip-Off Table}Rite Tensioning Device® ee, .10 " 12 13 14 15 155075 tories 100083-005 100030-007 100410-001 150068 100116-007 101183 1100052026 150069 100136-008 100136-001 100000-010 150067 100084-008 150070 155068 150190 +100008-072 100004-013 100025-002 B.046 101364 B.o10 100004-018 100029-003 F228 180077 155108 150081 150119 150078 100004-004 100025-001 +100029-004 100025-003 00004-0207 100025-002 100004-021| Blade Tensloning Assembly Includes 2thru 17 "T Handle Roll Pin, 3/16 x1 Flat Washer, SAE 1/2 Thrust Bearing Bearing Housing Ballevile Washer (2 req'd) Take-up Screw Dowel Pin, 3/6 x 11/16 Turn Counter Spring, Large Diameter ‘Spring, Small Diameter ‘Screws, Rd Hd, 892x562 req'd Blade Tension Housing Set Screw, 1/4-20x 1/4 with Nylon Button (150082) Tension Adjuster ‘Swivel Nut Tensioner Support Cap Screw, Socket Hd, 5/16-18 x 3/8, 2 req'd Cap Screw, Hex Hd, 5/16-18 x 5/8, 4 09's, Lock Washer, 5/16, Area's Slide Block Guide, 2 req'd Slide Block Wheel Adjusting Block Cap Screw, Hex Hd, S/6-18x 1, 4 10g Flat Washer, 6/16, 4 req‘ Splash Guard Chip Pan Leg, 2 req'd Coolant Tank Assy. (See pg.19) Spring Anchor Counter-balance Spring Electrical Control Assy. (Gee pg. 22) Coolant Tank Hanger (2 req'd) Cap Screw, Hex Hd, 14-20 x 12,2 req Lock Washer, 1/4, 5 req. Flat Washer, 3/8 Lock Washer, 3/8 ‘Cap Screw, Hex Ha, 3/8-16x1 Lock Washer, 5/16 Cap Screw, Hex Hi, SAGAS 1 1/4, S09. 15 Rite Tensioning Device‘ CAUTION ‘The Rite Tension® blade tensioning device has been factory calibrated for your saw. When re-tightening or replacing a blade, the 'T" handle must be turned counter-clockwise at least six turns to reset the Rite Tenslon® mechanism.IEC CRC CCT sit - Blade Brush Assembly / ’ ~~12 13 “4 5 16 7 18 19 at 2 101822-008 +105406-004 150061 106659 108835-001 150118 100034-006 +100094-005 Mose 150287 4100004-018 +100029-002 108389 108315 100008-018 106317 106319 +101300-002 100004-017 100029-002 101186 100416-003 101178 150272 100079-005 +100039.007 100133-004 150257 100404-001 150126 100167-003 100165-011 150369 100004-015 100042.002 100124-002 100165.007 150360 150364 100069.013 +100097-001 150961 100168-450 100416-001 8.043, Blade Guide Assy, Drive End, Complete (thru 27 plus 12) Blade Gulde Assy, Idle End, Compte' (thru 27 plus 13) Guide Support Assy, Drive End, Includes items 14 thru 27 plus 12 Gulde Support Assy, Idle End, Includes 1 Hand Wheel & Screw Guide Bracket Set Screw, 5/16-18 x 7/8, 2 req'd Sot Screw, 5/16-18 x 3/4, 2 req’. Roller Adjuster (Before SN 1300) ms13 thru 27 Cap Screw, Hex Hd, 5/16-18 x 1 Fiat Washer, 1/4 Roller Support, Drive End Roller Support, idle End Cap Screw, Socket Hd, 5/16-18 x 3/6 Fixed Carbide Guide ‘Spring Backed Carbide Guide Hex Nut, 6/16-18 Cap Screw, Hex Hd, 5/16-18x7/8 Flat Washer, 1/4 Roller Guide Washer, 3 req’ Ball Bearing, 2 req'd Roller Axle Blade Brush Assy, Includes 2 thru @ Hex Jam Nut, 1/2x 18 Flat Washer, SAE 1/2, 2 reqi. Brush Brush Housing Ball Bearing, 2 req'd, Brush Arbor ‘Small Pulley w/Set Screw ‘Shoulder Bol, 3/8 x 1 1/2 ‘Blade Brush Arm Alter SN 1885 Cap Screw, Hex Hd, 5/16-18 x 3/4 ‘Thumb Screw, 1/4-20 x2 Wing Nut, 1/4-20, ‘Should Bol, 3/8 x 3/8 Spring Belt Tension Arm ‘Snap Ring, External,5108.62 Washer Pulley, Belt ier V'Bet Bearing Addo 17 23 24 25 27 29 at 22 33 Blade Guide Assembly 401177 100127-003 106285 101179 100406-002 100220-038 100220-039 100219-001 102617 100226 150288 100246-001 100000-018 Serial number 1999 and earlier Eccentric Roller Axle Set Screw, Nylon Point 1/6.20 x 5/16 Guide Pre-load Assy Roller Axle Back-up Ball Bearing Coolant Hose, Idle End, 37° long Coolant Hose, Drive End, 13° long Hose Clamp Adapter, Needle Valve Coolant Nozzle Pipe Strap, 2 req'd Machine Screw, 10:32 x 3/8 4 req'd Note: The Blade Guide Assembly illustration, item 12, is. the Drive End Assembly. For the Idle End Assembly, ‘order Item 13. All other parts ar Interchangeable ‘ush Assembly Note: Adjust thumb screw (12) so that the brush makes light contact with the blade. This avoids dulling the blade and prevents premature brush wearBlade Guides Serial Number 2000 and Later z ee 10 1 100350-040 100219.002 100324-011 100226-004 1100324-009 100350-018 +100008-068 12167 100324-010 100219-001 100220-041 Coolant Hose, Idle End, 14" x 40* tong Clamp, 1/4" Hose Barb, 1/4" Hose Needle Valve Hose Barb, 1/4" Hose, 90 Deg Coolant Hose, Drive End, V4" x 18" Long Cap Screw, Socket Hd, 10-82 x 11/4 Coolant Manifold Hose Barb, 3/8" Hose, 90 Deg, ‘Clamp, 3/8" Hose e@ Coolant Hose, 3/8 x 124*1152158 Blade Gulde Assy, Drive End Moms 5 thru 27 plus 29, less 12 2 152159 Blade Guide Assy, ilo End toms 5 Thru 28, less 11 3 152160 Gulde Support Assy, Drive End Noms 13 thru 27 plus 29, 4 ws2ter Gulde Support Assy, Idle End Homs 13 thru 28 5 105935-001 Hand Wheel & Screw 6 152117 Roller Guide Bracket, Drive End 7 152118 Roller Guide Bracket, Idle End 8 — 100004-018 Cap Screw, Hex Hd, 5/16-18 x 1 9 100030-004 Fiat Washer, SAE 1/4 10 152155 Vertical Adjusting Block 11 152121-003 12. 182121-002 Horizontal Adjusting Block, Drive End Horizontal Adjusting Block, Idle End 13° 152181 ‘Adjusting Bott 14 100185.013 Shoulder Bot, 1/4 x 1-1/4 15 152153 Carbide Back-up Guide Block 16 100023.008 Nut 1/4-20 17 182158 ‘Adjusting Knob 48 100136-009 Spring 19182157 stud Blade Guides Serial Number 2000 and Later dn 20n 106317 —"* Fixed Carbide Guide -toB=t86a4d——_Shulnghack Carbide Guido 21 100008-079 Cap Scrow, Socket H, S/16-18x 1/2 22 8-109 Eocontic Roler Ale 23 100416001 Ball Bearing, Sido, 2 Regis Per Support Asay 24 100097001 Rollo Guide Washer 25 100027-005 Lock Washer, Shakeproot, 16 28 101900 Hex, 5/16-18 27 Boss Roller Ado 28 152120 Guide Suppor lo End 29 182119 Guide Suppor, Drive Ena 30 100324.009 Hose Barb 1/6" Hose, 90° 31 100219-002 Clamp, 1/4" Hose 32 100350-040 . Coolant Hose, ile End, 14x40" Long 33 100350.018 Coolani Hose, Drive End, 114" x 18° Long 34 152165 Blade Guard, Deve End (Not Show) 35 100013-013 Machine Serow Button Hé, 10.92« 1/4 BLADE GUIDE ADJUSTMENT ‘To insert a new blade, turn the Adjusting Knob (17) onthe blade guide Counter Clockwise (CCW) until it, stops. Insert the new blade and turn the Adjusting Knob Clockwise (CW) until it stops. The spring loaded carbide guides will then be in proper contact with the sides of the blade. The back of the blade should just touch the carbide back-up guide (15) ‘The side bearings should have a gap of .038 for the .035 thickness blade. ‘To properly align the saw blade for a straight and accurate cut, do the following. 1. Square the stationary vise jaw. Make sure itis square to the front of the vise slot. Check by placing, a combination square against the front of the vise slot in the saw bed. Slide the square toward the stationary vise. Make any necessary adjustment to the vise jaw to bringiit into square. Set the combina- tion square so that one leg is along the face of the stationary vise and check to see that the blade is square to the vise jaw. Ifit is not square, follow the instructions for horizontal adjustment. 2. Vertical adjustment. The back of the saw blade should just touch the carbide back-up guide (15) when the saw is running but not cutting. To adjust, loosen the two eap screws [a] and move the block up or down as required. (Before making this adjust: ment, be sure the back of the blade is properly 19 contacting the flange on both the drive and idle wheels.) 3. Horizontal adjustment. Loosen the two cap screws (b] securing the horizontal adjusting block (11) & (12). Turn the top adjusting bolt (13) to move the blade either in, toward the saw bed, or out, away from the saw bed. Normally, the blade comes off the Drive Wheel with. ‘a minimum amount of adjustment needed in the Horizontal Adjusting Block. The Idle End adjusting block is more likely to require adjustment. 4. Blade Tilt. To ensure the blade is perpendicular to the bed of the saw, loosen the two cap screws [c] holding the Guide Support (28) & (29) and turn the bottom adjusting bolt (13). Sot the combination square on the saw bed with the endof the rule butted against the blade above the set of the teeth, Use a 1 1/2 thousandths (,0015") shim and slide it along the top and bottom edge of the rule where it meets the saw blade. If the shim slides between the blade and the rule at either the top or bottom, the blade guides must be adjusted 5. Safety. Ensure that all bolts are properly tight- ‘ened and thatall guards arein place before using the8 8 Coolant System I Py ae PC 1 2 d o 6 410 it 10 " 12 100004-115 100069-019 180218 100019-026 150285 100313-001 100331-035 100311-034 1100004-052 150219 1100009-006 100238-001 150278 100034-009 100220-038 100220039 100219-001 102617 100226 150288 100246-001 100000-018 100340.001 100220-037 100249.010 180066, 100317-001 Cap Screw, Hex Hd, 12-13x3 1/2 (Before SN 1300) ‘Snap Ring, 2 req'd Uso wiClevis Pin (not shown) Clevis Hex Jam Nut, 1/2:20 Hydraulic Cylinder ‘90° Swivel Fitting, 1/4, 3 req'd. Hose Assy, 1/4 x 60" (A] Hose Assy, 1/4 x 50° (6) Cap Screw, Hex, Hd, 9/8-16x3 Cylinder Bracket, Lower (Belore SN 1300) ‘Afier SN 1300) Cap Sorew, Flat Hd Socket, 318-16x 1 @ read) Use with lower cylinder bracket Feed Control Valve Pointer Set Sorew, 10-32% 1/4 Coolant Hose, Idle End ST" long Coolant Hose, Drive End 13" ong Hose Clamp, 6 req’. Hose Adapter, 3 req'd Needle Valve, 2 req‘. Coolant Nazzle, 2 req'd Pipe Strap, 4 req'd Machine Screw, 10-22 x 3/8, Broq, Toe Fiting Coolant Hose From Pan 138" long Coolant Pump CCootant Tank with Fiter Sight Gauge ele emo h Ie CLU) 42 100329-001 Hose Connector 13 180269 Hydraulle Cylinder Fletd Service Kit, Includes tems 14 to 17 14 150266 Glide Ring 15 150267 Piston Cup 16 150268 Cup Retainer 17 100069-012 Snap Ring 18 098049-001 Dash Pot Oil, 8 oz. (2 req'd) Replace the cylinder with Hydraulic Cylinder, ttem 4, 150265. Coolant System Items 1 through 8 are not used after SN 2000 21Motor & Gear Box100695-005 Motor, 8 HP TEFC, 208-280-450/60, 100806-090 Motor, 2HP 115220/607 Motor & Gear Box Key 150152 2 3 150250 Belt Guard, Botom Plate Caution: Always have motor running 4 105451-008, : 105451-005 VS Motor Pulley, /8° bore, 1 ph 150025 Gene wos MEP Shenging Place speed. 5 105454-005 Variable Speed Gott 21 ‘02901 Goar Box Assy (Before SN 1097) 6 150252 ‘Sleeve 150263 ‘Gear Box Assembly, 7 105668 Blade Spoed Labo! @ 150251 Belt Guard 22 100006-086 Cap Screw, Socket Hd, 1/4202 8 150055 Flange Clamp 25° 100059-005 Rol Pin ai6x 1 10 100018-008 ution Hoad,1/4.20x 98 24 101645 Drive Prion 11 00008-0867 Cap Screw, Socket Hd, 1/4-28x9/ 25 0164 Drive Shat 12 150256 Blade Speed Indeator 28 100008-061 Cap Screw, Socket Hd, 13 150217 Spacer wa20xs 1/2 44 100017-001 Hox Nut, 14:20 27 100072-001 Expansion Plug 15 100026-004 Shake Proof Washer, 1/4 28 100068-001 Snap Ring 16 150249 ‘Belt Guard Support 29 «M013 Gear Case (Housing Only) 47 100165-001 Machine Screw Truss Hd, 30 100405-001 Ball Bearing, 20x 12 31 150234 Paley Sha & Pinion 18 100017-001 Hex Nut, 1/420 22 100056-001 Key, 2roqd. 19 105451-009 VS Driven Puley, 9/4 bore 33 00414-0038 Bal Bearing 2 req (Getore SN 1057) 34 100068-002 Snap ing 105451-015 35 100404-001 Ball Bearing, 2 req'd. (After SN 1097) 36 101286 Driven Gear 20° 100068 ‘Thumb Serew, 4 req 37150203 Goat Case Cover Model 1338 and 1348 are extended versions of Model 1118, The following changes to the Model 1118 Parts Manual should be noted when ordering repair parts for Model 1338 or 1348 Model 1118, 1338, 1348 Parts Variations lem Number PartNumber PartNumber Part Number Part for 1118 for 1338 for 1348. Description Frame Assembly Changes, Page 11 19 150280 150318 150389 Guide Beam 20 150124 150320 150387 Guide Arm Track 26 150114 180315 150386 Counter Balance Screw 34 150281 150316 150391 Saw Frame er 150357 150321 Blade Guard, Lower n 150273 150314 150399" Blade Guard, Upper (2 req'd) Bed Assembly Changes, Page 13. 26 160242 150305 150389 ‘Saw Bed 34 150285 150311 150392 Vise Push Channel a7 150383 150382 150394 Tip Off Table Leg & Chip Pan Changes, Page 15 2 150077 150903 150393 Chip Pan 5 150081 150344 150344 Spring Anchor 6 150119 (1 req'd) 150119 (2 req'd) 150119 (2 req'd) Spring 16 150336 150336 Double Spring Connector *One Set 23Electrical Controls 24100612013 Connector, TH-2524 100796-019 Hub Connector,T8-370 Electrical Controls 1 2 3 100240.001 Conduit Lock Nut 4 5 100612-002 Connector, TB-2523 100870 Electrical Enclosure wiBack Plate & Cover 6 100869-005 Transformer, 230/460 Volts 100869-007 Transformer, 208 Volts 18 150344 Switch Bar Weldment 100869-006 Transformer, 575 Volts 19 100165-005 Shouder Bold, 5/16 x 3/4 7 — 100000-017 Machine Serew, Rd Hd, 10-32 x 1/4 20 100782012 Kill Switch 8 100628-017 Fuse, FNA2 1/2 Amp (Gimit Switeh, 115V w/Scrows) 9 155115 Fuse Block Assy, 21 100606-001 Sealing Ring Used With 115/60/1 Only 22 100612-014 Elbow, 90°, TB-2269 40 100796-010 Ground Screw, 10-32 x 3/8 23 100016-005 Hex Nut, 6.32 (2 req'd.) 11 100867 Magnetic Starter, 24 100026-001 Washer, Shake-Proot #6 (2 roq'd,) 115-230/60/1 ,208-230-460/60/3 27 155094 Switch Box 12 100868-047 T-47A Heater, 115/60/1 (2 req'd.) 28 100612016 Connector, TB-2522 100868-040 T-40 Heater, 230/60/1 (2 req'd.) 29 100612001 Connector TB-2521 100868-037 1-37 Heater, 208/60/3 (3 req'd) 90 155117 Control Switch Assy, 100868-06 1-36 Heater, 230/60/3 (3 req'd.) Includes 31 thru 37 plus 14 100868-030 1-30 Heater, 460/60/3 (3 req'd.) 31 185095 Switch Box Cover 100868-027 1-27 Heater, §75/60/3 (3 req'd) 32 150230 Legend Plate 13 098048-050 Gasket, SC 41, 1/8 x 3/4 x 50" 33 100871.003 Selector Switch, Coolant 14 100000-041 Machine Screw, Fd Hd, 10-22 x 1/2 34 100871-001 Push Button, Start 15 155118 Frame Rest Assy, w/Cord, 35 100871-013 Push Button, Stop Includes items 17 thru 24 36 100871.004 Switch Block, Coolant & Start 16 155118-001 Frame Rest w/Trip Bar, 37 100871-005 Switch Block, Stop Includes items 17 thru 19 38 100025-001 Lock Washer, 1/4 17 105977 Frame Rest, 39 100004-005 Cap Scrow, Hox Hd, 1/4-20 x 5/8. Electrical Schematic Motor _ Neto ina Fase) 725 APM votoge [ne[ es [ote |r] damper moe nsan|2 | isa esa] 2a | Ta7A zeowon|2 |" les | fase | 42 | ta zoaeos|3 a9 fee irzless | 6s] tor 230/603/3 13-9 fog ey 4-5-6 62) 736 | easos|3 |: 2° (2 |azeaes) si| 90 srseto)t |1 25] te | Sie I \ J a } CL 36 shenanen Note: Transformer not used on 118/60/1 Votiage tem Regd Doseription PartNo, tem Rea'd Description Part No tTA Blo motor 00886 anagrot Saer roose7 Ty anstorner Tooses ks Har 100868 xx (U1 uses FNA 2.5. Amps oezB-oor oe tame to02ss.010 We 1 Push Buton, Stop” 100871-002 WL |= Work ight Optonal tov aoe 2B Push Buton Stat fos aor isc | atl Optional St Umtswton toorgeoce aru — v00628 028 1851 —_‘Salector Switch, Coolant 1000" 00s 25LB\1g0425 20065-0035 \O0097 S95 0/Zz8e S$ Miro0008.- 2'720006-086 1 W003 - 005° Gearbox ‘Supplement to Parts Manual Assembly part number 150423 Model 1118 begin serial number 2360 Model 1338 begin serial number 1704 Model 1348 begin serial number 4803 Model 1316S begin serial number 6001 \ |