Excessive black smoke Preliminary Inspection Before using this section, perform an “On-Board Diagnosis (OBD) Systems Check’, then check al of the items shown below. + The engine contro! module (ECM) and MIL (Check Engine lamp) are operating correctly + Check the DTC, + The scan tool is within the normal operating range. + Check the customer's complaint, and find appropriate symptoms from the table of contents. Carry out the procedures shown in the symptoms chart. + Check with the customer that the specified (correct) engine oil and fuel are being used, Visual Inspection Some symptom diagnosis procedures need careful visual inspection. This visual inspection helps correct the problem with no further inspection, thus. saving valuable time, This visual inspection includes the following items, + Correct connection, loose attachments and broken Wires in the electrical wiring + Check that Commercial accessory power supply is not using a branch of the ECM power supply. Engine Control System (6WF1) 14-237 Check the ECM earth is not dity, and itis firmly attached in the correct location. Pipes and hoses related to fuel, air and oll are not cracked or twisted, and are connected correctly ‘Thoroughly check for any kind of block or leakage. Check that there is no fuel leakage, no dents or damage to the pipes of the fuel system, Air intake system pars faults, Exhaust system parts faults. Diagnostic Aids Fuel quality (product other than the specified products used, etc.) ‘Ar mixed in fuel system Air intake systom faults (fiter blockage, air ine faults ete) Exhaust gas system fault (exhaust brake, exhaust pipe fault Engine coolant temperature (ECT) sensor fault Boost sensor fault (sensor, lines etc.) Engine oil aging ‘Main engine faults (lack of compression pressure, piston related, turbo charger, oil ise, etc.) ECM faults (ECM main body, power supply, GND etc.) ‘Step ‘alin Valve(s) Yes No. Perform the On-Board Diagnosis (OBD) systems + | check Was the action complete? - Goto"OBD system Goto Step 2 check” ‘Check the performance ofthe air intake aystom \Was the action complete? - Goto"Checking the Gotostep3 | Intake Air System™ ‘Check the engine ol 1. Replace the engine oll and oi fier 3. | 2. Startthe engine and drive the vehicle to check ifthe same symptom is stil observed, Does the engine operate normally? Goto Step 17 Goto Step 4 7. Check the fuel injection ting Inspect the mechanical timing on both the ‘supply pump and crank pulley ‘Adjust the mechanical timing if a fault is discovered. + Supply pump (coupling): Matching of inscribed line withthe pointer + Crank pulley: BTDC 0° Was the action complete? Goto Step 5 ~ ‘Check the symptom of the engine again, Does the engine operate normally? Goto Step 17 Goto Step 6 ‘Gheck the pertormance ot the tuel system. Was the action compote? - Goto"Checking the Goto Step 7 Fuel System”