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Food Control 22 (2011) 977e981

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Food Control
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Effect of processing of apple puree on patulin content



Lucie Janotová*, Helena Cí  ka, Michal Voldrich
zková, Jan Pivon
Department of Food Preservation and Meat Technology, Institute of Chemical Technology, Technická 5, 166 28 Prague 6, Czech Republic

a r t i c l e i n f o a b s t r a c t

Article history: Mycotoxin patulin represents potential health hazard especially in apple based baby food. There are
Received 7 August 2010 already a lot of data to predict the fate of the toxin during the processing of fruits, but not enough for the
Received in revised form apple puree and the existing data for apple puree are not usually consistent. The objective of the study
23 November 2010
was to evaluate the course of patulin degradation during the processing of apple puree under the
Accepted 4 December 2010
conditions close to the real production process. The apple samples were spiked with patulin at four levels
of concentration (539 mg/kg, 140 mg/kg, 23 mg/kg and <2 mg/kg). The patulin content changes during the
Keywords:
processing were followed. The samples were taken after the homogenization, pulping, pasteurization
Patulin
Apple puree
and aseptic packaging. All operations of apple puree production contributed to patulin reduction. The
Processing stage principle operation was pulping, where the patulin levels were reduced from 29% to 80% of original
content.
Ó 2010 Elsevier Ltd. All rights reserved.

1. Introduction made from apples, 25 mg/kg for other apple products, and 10 mg/kg
for apple products intended for infants’ and children’s nutrition
Mycotoxins represent a possible chemical hazard in food (European Commission, 2006a).
production. They should always be considered in hazard analysis Apples are a worldwide basic raw material for production of
and risk assessment during implementation and maintenance of many products, particularly those related to infants’ and children’s
the HACCP concept in food processing. During the processing of nutrition. Thus apple products, if contaminated apples are pro-
fruits, the mycotoxin patulin is of special importance, especially in cessed, are a very considerable source of patulin in the human diet
apples, but also in other fruits (apricots, oranges, grapes), some (WHO, 1995).
vegetables (e.g. tomatoes), grains and refrigerated products, such as Contamination of apples by patulin is usually associated within
cheese and cured meat. the areas of spoiled tissue. Several studies indicate that the diffu-
Many negative influences were discovered through research, sion of patulin in apples is limited to a depth of 1e2 cm from the
mutagenic, teratogenic, neurotoxic and immunotoxic effect on rats, rotted area. It was concluded that contamination of apple deriva-
as well as gastrointestinal effects are attributed to it (Hopkins, tives could generally be avoided by trimming and removing
1993). Due to its toxicity, the Joint FAO/WHO Expert Committee a portion of healthy tissue extending 2 cm from the rotted area. The
on Food Additives (JECFA) set the provisional maximum tolerable risk of mycotoxin diffusion was found to also depend on the
daily intake for patulin at 0.4 mg/kg body weight/day (WHO, 1995). consistency of the fruit and the species of organism involved
The occurrence of patulin in apple products is a worldwide (Barkai-Golan & Paster, 2008). The role of fruit-tissue integrity was
problem, which is why maximum limits for patulin were estab- raised by Lindroth, Niskanen, and Pensala (1978), who evaluated
lished by international recommendation and regulations that are in the distribution of patulin in finished fruit products. Patulin was
valid for all European Union member countries. The maximum found to diffuse to all levels of jam and storage temperature and
admissible patulin levels set by the Regulation (EC) No 1881/2006 water activity influenced both fungi growth and diffusion rates.
(European Commission, 2006a) apply to fruit juices, nectars and In 2003 the Codex Alimentarius Code of Practice, for the
apple wine, as well as other fermented drinks made from apples or prevention and reduction of patulin contamination in apple juice
containing apple juice. Allowable amounts are 50 mg/kg for fruit and apple ingredients in other beverages, was published (Codex
juices, nectars and apple wine, and for other fermented drinks Alimentarius Commission, 2003). The code very generally summa-
rizes patulin retention data, as well as recommending methods for
preventing patulin contamination in apple based fruit beverages
* Corresponding author. Tel.: þ420 220 443 002; fax: þ420 233 337 337. during primary production (GAP) and processing (GMP). The GMP
E-mail address: lucie.janotova@vscht.cz (L. Janotová). recommendation for processing includes reduction of the transport

0956-7135/$ e see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.foodcont.2010.12.005
978 L. Janotová et al. / Food Control 22 (2011) 977e981

and pre-processing period, in order to prevent mould growth and products compared with patulin (Woller & Majerus, 1982). Patulin
toxinogesis. GMP further recommends the examination of fruit for degradation in apple juice by yeast fermentation is also known, but
internal rots, especially for the varieties with an open calyx, the no patulin was observed in apple cider when apple juice was added
removal of mouldy fruits and washing, using potable or treated after fermentation (Moss & Long, 2002).
water, etc. During subsequent processing steps, the growth of Preventive measures cannot reliably exclude patulin presence in
moulds must also be prevented by limited interoperation durations, products. Many stability studies were published within the last
cold storage, etc. and examination for patulin content during the twenty years. Summarized stability data are given in Table 1. The
process is also recommended. Heat treatment should be thorough table reviews the effect of various processing steps of apple
enough to inactivate all microorganisms. concentrates and juices as to their increase, prevalence, or reduc-
Patulin content in apples correlates well with the degree of tion of patulin. The content of patulin can be lowered, according to
mould spoilage in fruits. Rotten parts may contain approximately the way of production, by 0e80%.
up to 100 mg/kg of patulin, although concentrations of patulin in However, for apple puree and the products derived from it, such
partly decayed fruit are usually not above 1e2 mg/kg (Horubala, as apple based baby foods, apple sauces and beikosts, the infor-
1992; Sydenham et al., 1995; Taniwaki, Hoenderboom, Vitali, & mation on patulin persistence and transformation during process-
Eiora, 1992). Patulin content might be reduced by up to 80% of ing is not found in the literature. Only data for patulin
original level by the transfer to the washing water within the initial concentrations in final commercial apple purees are reported.
water treatment steps. In the case of apples, the highest concen- According to Barreiraa, Alvitob, and Almeidac (2010), in most cases
trations of patulin are usually found in decayed part of fruits and its patulin is under the detection limit, but in 5 of 76 samples, its
diffusion into the remaining flesh of apples is significantly lower presence was quantified and it was close to the legal limit.
than in tomatoes, peaches and oranges (Horubala, 1992; Sumbu, As the technology of processing generally plays a considerable
Thonart, & Bechett, 1982). Subsequent decreases of patulin role in reduction of potential threats of mycototoxin contamination,
content in fruit puree, juice or concentrate can be explained by the patulin occurrence during the production of apple puree can be
degradation reactions proceeding in the products. expected to follow similar trends as in juices and concentrates.
Patulin is relatively heat-resistant. Heating only affects the rate From the above data, it is evident that the course of patulin
of chemical degradation reactions. The course of degradation degradation varies and any prediction of the final patulin levels
depends on the presence of other reacting compounds and on the cannot be exact. Individual factors should also be taken into the
pH and general composition of the food matrix. No degradation was consideration, e.g. different requirements for the quality of raw
observed in model systems, when patulin remained active during material, different production steps, heat treatment and final
boiling at 100  C at pH 2 (Pohland & Allen, 1970). Mycotoxin is product composition. The objective of the study was to evaluate the
stable at pH ranging between 3.0 and 6.5. If the pH value is higher, course of patulin degradation during the processing of apple puree
the lactone ring is opened and the toxic effect is lost. Another under conditions close to the actual technological processing.
method for patulin degradation is reaction with bisulphite ion
ðHSO 3 Þ to the conjugated system in the patulin lactone structure 2. Materials and methods
and similar additional reactions are also described for thiols. It is
believed that HSO 3 would also add to the incipient aldehyde 2.1. Apple homogenate production
function of the hemiacetal moiety of patulin (Pohland & Allen,
1970; Ritieni, 2003). Ascorbic acid has also been reported to elim- To assess the influence of the chosen technological procedures
inate patulin from apple juice, although optimal conditions for for reduction of patulin content, cv. Golden Delicious apples were
inactivation have not been fully established (Aytac & Acar, 1994; purchased from the local supermarket. They were deliberately
Codex Alimentarius Commission, 2003). The degradation of the contaminated by Penicillium expansum DBM 4061, a suspension of
lactone ring of patulin or adducts formation yields less toxic which was injected by syringe about 3 cm below the inside surface,

Table 1
Patulin degradation during the various treatments of apple products.

The stages of Patulin before treatment Treatment Patulin reduction Reference


processing
Selection 0.19 mg/kg Hand removal of rotten and 71% Betina, 1990, p. 288
damaged fruit
Washing 350 mg/l Initial water treatment step 14e15% Acar, Gokmen, & Taydas, 1998
20 mg/l Initial water treatment step 25% Acar et al., 1998
0.92 mg/kg Initial water treatment step 80% Betina, 1990, p. 288
Processing 221 mg/l Evaporation (70  C, 20 min) 9.4% Kakadal & Nas, 2003
unknown Filtration and enzyme treatment 3e4.5% Bissessur, Permaul, & Odhav, 2001
221 mg/l Pasteurization (90  C, 20 min) 18.8% Kakadal & Nas, 2003
1500 mg/l Pasteurization (90  C, 7 min) 60% Taniwaki et al., 1992
Formulation unknown Addition of sulphur dioxide 42% Aytac & Acar, 1994
(100 mg/kg)
unknown Addition of ascorbic acid 50% Aytac & Acar, 1994
(500 mg/kg)
1 mg/l g-irradiation (0.35 kGy) 50% Zegota, Zegota, & Bachmann, 1988
155 mg/l Pressure treatment 13% Br
una et al., 1999
(500 MPa, 20  C, 20 min)
155 mg/l with Pressure treatment 17% Br
una et al., 1999
100 mg/kg Na2S2O5 (500 MPa, 20  C, 20 min)
Storage 155 mg/l Storage at 20  C (18 days) 40% Br
una et al., 1999
155 mg/l with Storage at 20  C (18 days) 42% Br
una et al., 1999
100 mg/kg Na2S2O5
L. Janotová et al. / Food Control 22 (2011) 977e981 979

i.e. close to the core of whole, healthy apples. Then the apples were cleaned extract was then allowed to evaporate to a dry state in
kept for 12 days at a temperature of 25  C (Pitt, Spotts, Holmes, & a vacuum. Acetate buffer (1 ml) was added to the evaporation
Cruickshank, 1991), washed and homogenized by Utra-turax. residue and the sample was analyzed by means of high-perfor-
Parts of 50, 25, 5 and 0% contaminated, homogenized material mance liquid chromatography (HPLC). Separations were performed
was added to the healthy, raw apple mash, so the resulting patulin on a Supelcosil LC-18 stainless steel analytical column (250 
content of the final homogenate was 539 mg/kg, 140 mg/kg, 23 mg/kg 4.6 mm i.d., 5 mm). HPLC conditions were set up using a constant
and <2 mg/kg, respectively. flow at 0.8 ml/min and acetonitrile-water (4/96 v/v) as the mobile
phase and the UV detector was set up at 276 nm (International
2.2. Apple puree processing Organisation for Standardisation, 1993).

Approximately 1 kg of the apple homogenate was processed 2.5. Statistical analysis


according to the technological diagram derived from actual
industrial conditions (Fig. 1). Samples were collected, in duplicate, Box plot and one-way ANOVA were applied to test the effect of
after the homogenization, pulping, pasteurization, cooling and each stage of apple puree production on patulin levels. StatisticaÒ 8
aseptic packaging (final product). The procedure was repeated program was used.
three times for each concentration.
3. Results and discussion
2.3. Model heat and storage experiments
3.1. Method validation
Samples of apple homogenate, after pulping (sample 2 from
Fig. 1), were pasteurized at a temperature of 100  C for 10, 20 and The procedure and results of method validation were in accor-
30 min. dance with Regulation (EC) No 401/2006 (European Commission,
The final apple puree product (sample 4 from Fig. 1) was stored 2006b). Relevant parameters were evaluated after analyses of
at 20  C for a period of 6 months. apple puree, spiked by patulin, at two concentration levels
(15 mg/kg and 50 mg/kg).
The recovery of patulin obtained by spiking the apple puree
2.4. Patulin determination
with 15 mg/kg and 50 mg/kg was 98% and 81%, respectively; the
repeatability (RSD) was 15.2% and 6.4%, respectively. The limit of
To isolate patulin from the samples, the modified method of ISO
detection (LOD) was 2 mg/kg, the limit of quantification (LOQ) was
8128-1:1993 was used. Patulin was extracted into ethyl acetate
5 mg/kg and the linearity was 0.05e2000 mg/l.
(3  10 ml), and the extract was drained, dried and evaporated to
a dry state in a vacuum. The evaporation residue was dissolved in
3.2. Effect of apple puree processing
chloroform (5 ml), and re-cleaned by means of gel permeation
chromatography (GPC) on BioBeads SX3 (polystyrene gel beads),
In the first stage of the process, the effect of raw apple material
with chloroform as the mobile phase (flow rate 0.7 ml/min). The re-
contamination by the fungus P. expansum was monitored. After
four-days in storage, a visible expansion of the fungus around the
point of puncture could be seen after cutting the apples, the surface
Mash from contaminated apples Healthy raw material
staying intact and without visible decay. It wasn’t until a longer
period of storage (7e12 days) that fungal expansion took place,
both inside and on the surface of the apples, up to a visible growth
Homogenate of colonies.
Contaminated apples were then washed (simulation of washing
Sample 1
the raw material with brushes) and patulin content was measured in
non-washed apples, washed apples and in wash water. A decline of
Blanching patulin content by 0e50% was found after washing, depending on
(1 min, 80 °C - 90 °C)
the original content and on the type of microbial contamination
(visible fungus growth on the surface versus fungus only inside the
fruit). Wash water contained from 50 mg/l to 14 mg/l of patulin.
Pulping
(I sieve 4 mm and II sieve 1.25 Mash from individual washed fruits contained from 0.5 mg/kg to
5 mg/kg of patulin and the final averaged mash contained 1.1 mg/kg.
Waste after pulping Sample 2 About 50, 25, 5 and 0% of contaminated, homogenized mash was
added to the healthy, raw apple mash, so the resulting patulin
Pasteurization content of the final homogenate was 539 mg/kg, 140 mg/kg, 23 mg/kg
(10 min, 90°C)
and less than 2 mg/kg, respectively. Initial concentrations were
Sample 3 chosen according to limit values required by the actual legislation.
Processing of homogenates followed, according to the flow diagram
Cooling
(35 °C - 45 °C)
(Fig. 1).
The patulin concentrations, measured in contaminated samples
gained during individual technological stages, are given in Fig. 2.
Aseptic packaging These show that patulin levels can be considerably reduced
through processing steps. One way ANOVA tests show the influence
of processing stages of apple puree production. A summary of
Final product Sample 4 ANOVA, applied to all samples, is illustrated in Table 2. Moreover,
the Scheffe test separates the stages of pulping and pasteurization
Fig. 1. Flow diagram for apple puree production and samples taken (samples 1 to 4). from the others. The most significant procedure contributing to
980 L. Janotová et al. / Food Control 22 (2011) 977e981

patulineproducing toxigenic fungi was subjected to the skin and


cores of apples that were subsequently removed by pulping. Espe-
cially for internally contaminated apples, as mentioned above,
removing the cores on sieves would significantly reduce the level of
patulin in the final product.

3.3.3. Heat treatment


Controversial results were mentioned in the studies evaluating
the effect of pasteurization on levels of patulin in apple products
(Sant’Ana, Rosenthal, & Massaguer, 2008). In our experiment, when
90  C for 10 min was applied, a mild decrease in patulin content
occurred (from 4 to 13% of original content according to its initial
concentration).
For the purpose of proving the effect of heat, independent
samples of apple puree were prepared with patulin concentrations
Fig. 2. Trend of patulin decrease from homogenate to final product for different initial
concentrations. of 23 mg/kg and 140 mg/kg, which were submitted to heat at 90  C
for 10, 20 and 30 min. During heat treatment, patulin decrease
actually occurs; in 30 min, patulin content was reduced by 17.4%
reduced patulin levels (from 29 to 80% of original content, and 20.7%, respectively, depending upon the initial concentration.
according to its initial concentration) was pulping. The largest decrease was recorded during the first 10 min of heat
According to this assumption, neither healthy, clean, raw when the patulin content was reduced by 8.6% and 17.9%, respec-
material, nor the apple puree produced from it contained patulin, tively. In samples exposed to a temperature of 90  C for 30 min, we
whereas it was possible to monitor higher or lower levels of patulin monitored the negative influence of high temperature on the
content from contaminated homogenate to the final product. colour of apple puree. These results correspond with the results
obtained by Kakadal and Nas (2003), who monitored the influence
of heat treatment in apple juice on patulin content as well as
3.3. Factors affecting patulin content decrease
change of colour. In trials they performed, patulin content dimin-
ished depending on the initial amount by 18.8% and 25.9%,
3.3.1. Fruit washing
respectively, at a temperature of 100  C over 20 min. Reduction of
The contamination of apples with patulin is usually associated
patulin content is caused by the degradation reaction of patulin
with spoiled tissue areas and removing rotted tissue from the fruit
with sulphites, thiols or other compounds in the food matrix. The
on brush washers can reduce patulin levels. Lowering of patulin
result depends on individual reaction kinetics and this is also
content by up to 50% was achieved by the washing step in prepa-
probably the reason published data on thermal patulin degradation
ration of contaminated apple mash.
is insufficiently consistent.
Similar and even more effective results could be expected in
industrial production, as most natural fungi contamination begins
3.3.4. Storage
with the mechanically damaged surface of the calyx area. However,
Changes in patulin content in apple products while storing
due to certain harsh environmental conditions, cracks in the seed
consumer packages are only rarely described in literature. Some
cavity can occur and the doormat spores of fungi can grow and
studies indicate the stability of patulin during storage of apple
produce patulin inside the fruit while the outer surface looks sound
juices results in a slight reduction in their levels (Sant’Ana et al.,
(Tournasa & Memonb, 2009). Such internally contaminated apples
2008).
can pass the fruit inspection unnoticed and cannot be efficiently
This very slight change corresponds with our results of storage
influenced by washing.
tests in which patulin content was monitored in apple puree
aseptically sealed in 200 ml twist-off jars. The initial concentration
3.3.2. Pulping
of patulin was 32 mg/kg and 61 mg/kg. During a six-month storage,
After blanching, apple mash was passed through a pulper, with
the non-statistically significant decrease in patulin content
4 mm and 1.25 mm sieves that remove peel, blossoms, stems and
occurred to the mean value of 31 mg/kg and 52 mg/kg, respectively.
cores and define texture. Pulping was the most efficient stage of
Similar to the case of heat treatment, decreases in patulin
puree production for the reduction of patulin. This result corresponds
content depends on the reaction rate of various degradation reac-
to the fact that, in model contaminated apples, the growth of
tions. This rate is affected by several factors, such as the concen-
tration of reactants in the products, sulphites, thiols, ascorbic acids,
Table 2
etc. and confirming our former results (Br una, Voldrich, Marek, &
The effect and significance of processing to relative patulin (in % of original content)
decreases in partly contaminated homogenates. Kamarád, 1999) the higher content of natural or residual sul-
phites in apple concentrate, the faster the decrease of patulin
Stage of puree production Initial concentration
content during storage. Similar effects are also probably caused by
(mg/kg)
other compounds reacting with patulin.
23 140 539 A very slow decrease during the storage, caused by chemical
1 Homogenate 100 100 100 changes, can be expected in sterile and hermetically closed prod-
2 Pulping 52 71 20
ucts, without any microbiological changes. In the case of microbial
3 Pasteurization 48 58 16
4 Final product 39 51 15 spoilage, additional patulin degradation can occur by yeasts
fermentation, but the patulin content in such spoiled products can
ANOVA analysis p-value () <0.0001 <0.0001 <0.0001 increase in the case of growth of toxinogenic thermo-resistant
No significant 23 34 34 fungi present or surviving in the products or intermediate products.
differences among 34
stages at a ¼ 0.05
Fortunately, such microbiological changes in apple puree or in the
intermediate products are apparent to the senses and should be
L. Janotová et al. / Food Control 22 (2011) 977e981 981

easily recognized during interoperation controls or in the final Barreiraa, M. J., Alvitob, P. C., & Almeidac, C. M. M. (2010). Occurrence of patulin in
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Sant’Ana, A. S., Rosenthal, A., & Massaguer, P. R. (2008). The fate of patulin in apple
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