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Article history: Mycotoxin patulin represents potential health hazard especially in apple based baby food. There are
Received 7 August 2010 already a lot of data to predict the fate of the toxin during the processing of fruits, but not enough for the
Received in revised form apple puree and the existing data for apple puree are not usually consistent. The objective of the study
23 November 2010
was to evaluate the course of patulin degradation during the processing of apple puree under the
Accepted 4 December 2010
conditions close to the real production process. The apple samples were spiked with patulin at four levels
of concentration (539 mg/kg, 140 mg/kg, 23 mg/kg and <2 mg/kg). The patulin content changes during the
Keywords:
processing were followed. The samples were taken after the homogenization, pulping, pasteurization
Patulin
Apple puree
and aseptic packaging. All operations of apple puree production contributed to patulin reduction. The
Processing stage principle operation was pulping, where the patulin levels were reduced from 29% to 80% of original
content.
Ó 2010 Elsevier Ltd. All rights reserved.
1. Introduction made from apples, 25 mg/kg for other apple products, and 10 mg/kg
for apple products intended for infants’ and children’s nutrition
Mycotoxins represent a possible chemical hazard in food (European Commission, 2006a).
production. They should always be considered in hazard analysis Apples are a worldwide basic raw material for production of
and risk assessment during implementation and maintenance of many products, particularly those related to infants’ and children’s
the HACCP concept in food processing. During the processing of nutrition. Thus apple products, if contaminated apples are pro-
fruits, the mycotoxin patulin is of special importance, especially in cessed, are a very considerable source of patulin in the human diet
apples, but also in other fruits (apricots, oranges, grapes), some (WHO, 1995).
vegetables (e.g. tomatoes), grains and refrigerated products, such as Contamination of apples by patulin is usually associated within
cheese and cured meat. the areas of spoiled tissue. Several studies indicate that the diffu-
Many negative influences were discovered through research, sion of patulin in apples is limited to a depth of 1e2 cm from the
mutagenic, teratogenic, neurotoxic and immunotoxic effect on rats, rotted area. It was concluded that contamination of apple deriva-
as well as gastrointestinal effects are attributed to it (Hopkins, tives could generally be avoided by trimming and removing
1993). Due to its toxicity, the Joint FAO/WHO Expert Committee a portion of healthy tissue extending 2 cm from the rotted area. The
on Food Additives (JECFA) set the provisional maximum tolerable risk of mycotoxin diffusion was found to also depend on the
daily intake for patulin at 0.4 mg/kg body weight/day (WHO, 1995). consistency of the fruit and the species of organism involved
The occurrence of patulin in apple products is a worldwide (Barkai-Golan & Paster, 2008). The role of fruit-tissue integrity was
problem, which is why maximum limits for patulin were estab- raised by Lindroth, Niskanen, and Pensala (1978), who evaluated
lished by international recommendation and regulations that are in the distribution of patulin in finished fruit products. Patulin was
valid for all European Union member countries. The maximum found to diffuse to all levels of jam and storage temperature and
admissible patulin levels set by the Regulation (EC) No 1881/2006 water activity influenced both fungi growth and diffusion rates.
(European Commission, 2006a) apply to fruit juices, nectars and In 2003 the Codex Alimentarius Code of Practice, for the
apple wine, as well as other fermented drinks made from apples or prevention and reduction of patulin contamination in apple juice
containing apple juice. Allowable amounts are 50 mg/kg for fruit and apple ingredients in other beverages, was published (Codex
juices, nectars and apple wine, and for other fermented drinks Alimentarius Commission, 2003). The code very generally summa-
rizes patulin retention data, as well as recommending methods for
preventing patulin contamination in apple based fruit beverages
* Corresponding author. Tel.: þ420 220 443 002; fax: þ420 233 337 337. during primary production (GAP) and processing (GMP). The GMP
E-mail address: lucie.janotova@vscht.cz (L. Janotová). recommendation for processing includes reduction of the transport
0956-7135/$ e see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.foodcont.2010.12.005
978 L. Janotová et al. / Food Control 22 (2011) 977e981
and pre-processing period, in order to prevent mould growth and products compared with patulin (Woller & Majerus, 1982). Patulin
toxinogesis. GMP further recommends the examination of fruit for degradation in apple juice by yeast fermentation is also known, but
internal rots, especially for the varieties with an open calyx, the no patulin was observed in apple cider when apple juice was added
removal of mouldy fruits and washing, using potable or treated after fermentation (Moss & Long, 2002).
water, etc. During subsequent processing steps, the growth of Preventive measures cannot reliably exclude patulin presence in
moulds must also be prevented by limited interoperation durations, products. Many stability studies were published within the last
cold storage, etc. and examination for patulin content during the twenty years. Summarized stability data are given in Table 1. The
process is also recommended. Heat treatment should be thorough table reviews the effect of various processing steps of apple
enough to inactivate all microorganisms. concentrates and juices as to their increase, prevalence, or reduc-
Patulin content in apples correlates well with the degree of tion of patulin. The content of patulin can be lowered, according to
mould spoilage in fruits. Rotten parts may contain approximately the way of production, by 0e80%.
up to 100 mg/kg of patulin, although concentrations of patulin in However, for apple puree and the products derived from it, such
partly decayed fruit are usually not above 1e2 mg/kg (Horubala, as apple based baby foods, apple sauces and beikosts, the infor-
1992; Sydenham et al., 1995; Taniwaki, Hoenderboom, Vitali, & mation on patulin persistence and transformation during process-
Eiora, 1992). Patulin content might be reduced by up to 80% of ing is not found in the literature. Only data for patulin
original level by the transfer to the washing water within the initial concentrations in final commercial apple purees are reported.
water treatment steps. In the case of apples, the highest concen- According to Barreiraa, Alvitob, and Almeidac (2010), in most cases
trations of patulin are usually found in decayed part of fruits and its patulin is under the detection limit, but in 5 of 76 samples, its
diffusion into the remaining flesh of apples is significantly lower presence was quantified and it was close to the legal limit.
than in tomatoes, peaches and oranges (Horubala, 1992; Sumbu, As the technology of processing generally plays a considerable
Thonart, & Bechett, 1982). Subsequent decreases of patulin role in reduction of potential threats of mycototoxin contamination,
content in fruit puree, juice or concentrate can be explained by the patulin occurrence during the production of apple puree can be
degradation reactions proceeding in the products. expected to follow similar trends as in juices and concentrates.
Patulin is relatively heat-resistant. Heating only affects the rate From the above data, it is evident that the course of patulin
of chemical degradation reactions. The course of degradation degradation varies and any prediction of the final patulin levels
depends on the presence of other reacting compounds and on the cannot be exact. Individual factors should also be taken into the
pH and general composition of the food matrix. No degradation was consideration, e.g. different requirements for the quality of raw
observed in model systems, when patulin remained active during material, different production steps, heat treatment and final
boiling at 100 C at pH 2 (Pohland & Allen, 1970). Mycotoxin is product composition. The objective of the study was to evaluate the
stable at pH ranging between 3.0 and 6.5. If the pH value is higher, course of patulin degradation during the processing of apple puree
the lactone ring is opened and the toxic effect is lost. Another under conditions close to the actual technological processing.
method for patulin degradation is reaction with bisulphite ion
ðHSO 3 Þ to the conjugated system in the patulin lactone structure 2. Materials and methods
and similar additional reactions are also described for thiols. It is
believed that HSO 3 would also add to the incipient aldehyde 2.1. Apple homogenate production
function of the hemiacetal moiety of patulin (Pohland & Allen,
1970; Ritieni, 2003). Ascorbic acid has also been reported to elim- To assess the influence of the chosen technological procedures
inate patulin from apple juice, although optimal conditions for for reduction of patulin content, cv. Golden Delicious apples were
inactivation have not been fully established (Aytac & Acar, 1994; purchased from the local supermarket. They were deliberately
Codex Alimentarius Commission, 2003). The degradation of the contaminated by Penicillium expansum DBM 4061, a suspension of
lactone ring of patulin or adducts formation yields less toxic which was injected by syringe about 3 cm below the inside surface,
Table 1
Patulin degradation during the various treatments of apple products.
i.e. close to the core of whole, healthy apples. Then the apples were cleaned extract was then allowed to evaporate to a dry state in
kept for 12 days at a temperature of 25 C (Pitt, Spotts, Holmes, & a vacuum. Acetate buffer (1 ml) was added to the evaporation
Cruickshank, 1991), washed and homogenized by Utra-turax. residue and the sample was analyzed by means of high-perfor-
Parts of 50, 25, 5 and 0% contaminated, homogenized material mance liquid chromatography (HPLC). Separations were performed
was added to the healthy, raw apple mash, so the resulting patulin on a Supelcosil LC-18 stainless steel analytical column (250
content of the final homogenate was 539 mg/kg, 140 mg/kg, 23 mg/kg 4.6 mm i.d., 5 mm). HPLC conditions were set up using a constant
and <2 mg/kg, respectively. flow at 0.8 ml/min and acetonitrile-water (4/96 v/v) as the mobile
phase and the UV detector was set up at 276 nm (International
2.2. Apple puree processing Organisation for Standardisation, 1993).
easily recognized during interoperation controls or in the final Barreiraa, M. J., Alvitob, P. C., & Almeidac, C. M. M. (2010). Occurrence of patulin in
apple-based-foods in Portugal. Food Chemistry, 121, 653e658.
products.
Betina, V. (1990). Mykotoxiny chémia - biológia - ekológia. Bratislava: ALFA.
Apple puree serves as a final product or is considered an inter- Bissessur, J., Permaul, K., & Odhav, B. (2001). Reduction of patulin during apple juice
mediary product produced during fruit harvest and that can be kept clarification. Journal of Food Protection, 64, 1216e1219.
in storage until further use in e.g. apple based baby foods, apple Br
una, D., Voldrich, M., Marek, M., & Kamarád, J. (1999). Effect of processing and
storage conditions on patulin content in apple juice concentrate. Journal of Food
sauces or beikosts production. It consists of, depending on the Science, 17(4), 127e132.
recipe, mixing individual ingredients (sugar, citric acid, ascorbic Codex Alimentarius Commission. (2003b). Code of practise for the prevention and
acid, modified starch etc.) with apple puree, pasteurization and reduction of patulin contamination in apple juice and apple juice ingredients in
other beverages. CAC/RPC, 50, 1e6.
aseptic filling. During these procedures, a very mild decrease in European Commission. (2006a). Regulation (EC) No 1881/2006 of 19 December
general concentration of included patulin can be presumed, because 2006 setting maximum levels for certain contaminants in foodstuffs. Official
of the thinning of apple puree with other raw materials, including Journal of the European Union, L 364/5.
European Commission. (2006b). Regulation (EC) No 401/2006 of 23 February 2006
addition of ascorbic acid (20e50 mg/kg) and pasteurization. laying down the methods of sampling and analysis for the official control of the
levels of mycotoxins in foodstuffs.
4. Conclusion Hopkins, J. (1993). The toxicological hazards of patulin. Food and Chemical Toxi-
cology, 31, 455e456.
Horubala, A. (1992). Influence of fungal metabolites on the quality of fruit and
The results of this study indicate that it is feasible to reduce the vegetables and on the quality of resultant products. Przemysl Fermentacyjny i
patulin content during the technological processing of apple puree. Owocowo Warzywny, 36(6), 11e13.
International Organisation for Standardisation. (1993). Apple juice, apple juice
All stages of apple puree production contributed to patulin reduc-
concentrates and drinks containing apple juice. Determination of patulin content-
tion and the most significant procedure (pulping) reduced the part 1: Method using high-performance liquid chromatography. ISO 8128-1:1993.
levels from 29% to 80% of original content. Despite the efficiency of Kakadal, C., & Nas, S. (2003). Effect of heat treatment and evaporation on patulin
processing, the main control of patulin should always be focused on and some other properties of apple juice. Journal of the Science Food and Agri-
culture, 83, 987e990.
the apple pre-harvest, harvest and post-harvest conditions, to Lindroth, S., Niskanen, A., & Pensala, O. (1978). Patulin production during storage of
guarantee inhibition of fungal formation. The presence of patulin blackcurrant, blueberry and strawberry jams inoculated with Penicillium
serves as a good indicator of the quality of the processed raw expansum mold. Journal of Food Science, 43(5), 1427e1432.
Moss, M. O., & Long, M. T. (2002). Fate of patulin in the presence of the yeast
material. Proper apple selection, handling, sorting, storage, recep- Saccharomyces cerevisiae. Food Additives and Contaminants: Part A, 19(4),
tion, and washing can assure that only good quality, uncontami- 387e399.
nated fruit is used to make apple products. Uses of these good Pitt, J. I., Spotts, R. A., Holmes, R. J., & Cruickshank, R. H. (1991). Penicillium solitum
revived, and its role as a pathogen of pomaceous fruit. Phytopathology,
manufacturing practices can assure effective reduce of patulin 81, 1108e1112.
contamination. Pohland, A. E., & Allen, R. (1970). Stability studies with patulin. Journal of the AOAC,
53(4), 688e691.
Ritieni, A. (2003). Patulin in Italian commercial apple products. Journal of Agricul-
Acknowledgement tural and Food Chemistry, 51, 6086e6090.
Sant’Ana, A. S., Rosenthal, A., & Massaguer, P. R. (2008). The fate of patulin in apple
This project was supported by the Ministry of Education, Youth juice processing: a review. Food Research International, 41, 441e453.
Sumbu, Z. L., Thonart, P., & Bechett, J. (1982). Action of patulin on a yeast. Applied
and Sports of the Czech Republic (research project MSM6046137305).
and Environmental Microbiology, 45, 110e115.
The authors thank MSc. Dana Savická for her help during the Sydenham, E. W., Vismer, H. F., Marasas, W. F. O., Brown, N., Schlechter, M.,
application of the Penicillium expansum fungus and during identi- Westhuizen, L., et al. (1995). Reduction of patulin in apple juice samples e influence
fication and quantification of microbial contamination. of initial processing. Food Control, 6, 195e200.
Taniwaki, M. H., Hoenderboom, C. J. M., Vitali, A. A., & Eiora, M. E. U. (1992).
Migration of patulin in apple juice. Journal of Food Protection, 55, 902e904.
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