Technical Specification of Valves

Technical
Specification of Valves
Index
Sr. No. Description Page No.
1.0 Introduction 3
2.0 Scope of work 3
3.0 Material specifications 3
4.0 Schedule of quantity 3
5.0 Price Bid & Validity of the offers 3
6.0 General Notes for the Bidders 3
7.0 Qualification criteria for the Bidders 4
8.0 Documents to be submitted along with Technical Bid (Part‐I) 4
9.0 Shipment 5
10.0 Documents to be submitted along with shipment 5
11.0 Delivery schedule 5
12.0 Delivery place 5
Annexures
Annexure I Technical specification for Valves 7
Detailed Technical Specifications and Schedule of Quantity 11

Annexure II
Consolidated Schedule of Quantity 23
Annexure‐III Typical Quality Assurance Plan (QAP) 25
INTENTIONALLY LEFT BLANK

1.0 Introduction:
The valve requirement as mentioned in the tender specification is required for Waste Management blocks of
Integrated Nuclear Recycle Plant at Tarapur, Maharashtra.
2.0 Scope of Work:

The scope of work includes manufacturing, testing, inspection, packaging, supply and safe door delivery of the
valves at the INRP, Tarapur site as per tender specifications.
3.0 Material Specifications: Refer ‘Annexure ‐ I’

4.0 Schedule of Quantity:
Refer ‘Annexure ‐ II’ for details of quantities of different sizes.
5.0 Price Bid & Validity of the offers:

Commercial bid shall be submitted separately as per instructions of Directorate of Purchase & Stores. The offer
shall be valid for minimum 180 days from the opening of Part I of the tender.
6.0 General Notes for the Bidders:

6.1 Material shall be offered strictly conforming to the technical specification as given in ‘Annexure ‐ I’ of this
tender. Deviations, if any, should be clearly indicated by the bidders in their Techno‐commercial Bid (Part‐I).
6.2 Payment will be made in maximum four Pro‐rata payments.
6.3 The Third Party Inspection (TPI) Charges will be quoted for unit rate of valve irrespective of size.
TPI Charges will be paid on number of valves quoted. Total quantity of the valves is 4818 Nos.
6.4 The evaluation will be done based on overall landed lowest cost of individual item.
6.5 In case the tendered quantity is splitted among the bidders based on their offers, the bidders shall accept
the Purchase Order for part quantity.
6.6 The supplier shall appoint a Third Part Inspection (TPI) agency for tender work to carry out stage and final
inspection/testing of the materials at their works during manufacturing. The TPI agency shall be any one of the
following: M/s Lloyd, M/s TUV Sud, M/s TUV India, M/s Moody International, M/s Bureau Veritas and M/s TCE.
The firm shall take prior approval for appointment of TPI Agency & its manpower to be deployed. Third
Party Inspection charges shall be quoted separately in the price bid and will be paid by the purchaser.
6.7 Any technical or commercial queries/clarifications, if required pertaining to this
tender, may be obtained from the purchaser during pre‐bid meeting.
7.0 Qualification Criteria:
7.1 The firm shall be the manufacturers of the Valves and should have supplied such items in last five years.
7.2 The firm shall have In‐house facilities for Type & Routine tests for Shell leakage test, Backseat test, Closure
test & functional test as per testing standards mentioned in this specification.
7.3 The firm should have executed purchase orders of 48 lakhs of the tendered items in past five years.
7.4 The average annual turn‐over of the firm for last three years ending on 31 March 2018 shall be 6.00 Crs.
st
7.5 The Manufacturing facilities may be visited by an authorized committee of department for evaluation
purpose. Evaluation of manufacturers will include verification of manufacturing / fabrication capability by
onsite assessment of machines, tools & tackles, shop area, organization structure, quality management
system of manufacturer, verification of documents for similar jobs executed by the firm, testing / inspection
facilities, qualification, experience and technical understanding / competence of working personnel etc.
In case the committee concludes that bidder is not in a position to supply the tendered items due to other
attributes which are not part of specifications, their bid may be liable for rejection.
7.6 If the firm does not meet the Clause 7.1 to 7.4, the offer of the firm will not be
evaluated.
8.0 Documents to be submitted along with Technical Bid (Part‐I):
Following documents shall be submitted along with Technical bid (Part‐I):
8.1 Copies of test certificates of Valves of similar quality supplied in past in support of confirmation of technical
specification.
8.2 Details of major orders executed by the firm for similar supplies in last five years for DAE/PSU or other
reputed firms. Details of orders shall indicate P.O. No. & date, name of client (with name, email‐id & contact no.
of concerned engineer/officer of the client for reference), brief material specification, supplied quantity,
stipulated delivery time, and actual delivery time of material.
8.3 A letter of confirmation for accepting Part Order.
8.4 List of manufacturing facilities available in‐house with the manufacturer.
8.5 List of testing facilities available in‐house with the manufacturer.
8.6 Copy of QA Plan approved by purchaser/TPI for similar orders executed.
8.7 Details of annual turnover for last three financial years with supportive documents.
8.8 List of deviations from this specification, if any stating the clause of specification & deviation. In case, there
is no deviation, a statement to that effect in reference to the tender no. shall be submitted along with the offer.
8.9 Schedule of manufacturing activities for executing the order within stipulated time
indicating hold points for inspection/QA requirements of this tender
Offers not accompanied with any of the above documents will be treated as incomplete
and liable for rejection without any correspondence.
9.0 Shipment:
9.1 Materials shall be dispatched only after obtaining a shipping release from the purchaser or his
authorized representative.
9.2 The supplier shall be fully responsible for protective measures to ensure the safe delivery of the
materials. The supplier shall ensure the item at his own cost for its damage/lost during transportation.
9.3 No material shall be dispatched without prior written consent of the purchaser or his
representative.
10.0 Documents to be submitted along with shipment:
The supplier shall furnish the following documents after the job for purchaser’s records in quadruplicate
[one hard print (original) and three soft copies in DVD/CD]. All the certificates shall be authenticated signed by
concerned Inspector and reviewed by purchaser’s representative or Third party inspector.
(a) Copy of the Purchase order
(b) Copy of the Technical specifications
(c) Copy of Shipping release notes
(d) Approved Quality assurance plan (QAP)
(e) Approved Procedures
(f) Type & Routine Test reports
(g) Fabrication/ Manufacturing drawings of each type of valves.
11.0 Delivery schedule:

All the material shall be delivered within 24 months from the date of placement of Purchase Order (PO).
12.0 Delivery place:

The material shall be delivered to Assistant Stores Officer, INRP Stores, BARC, Tarapur, PO – Ghivali,
Boisar, Dist – Thane, Maharashtra, Pin – 401502.

NK
e Management blocks of
d safe door delivery of the

chase & Stores. The offer
ven in ‘Annexure ‐ I’ of this

ommercial Bid (Part‐I).
valve irrespective of size.

es is 4818 Nos.
em.
rs, the bidders shall accept
to carry out stage and final

y shall be any one of the
au Veritas and M/s TCE.
er to be deployed. Third
the purchaser.
to this
items in last five years.
test, Backseat test, Closure
s in past five years.

h 2018 shall be 6.00 Crs.
rtment for evaluation
fabrication capability by
ure, quality management
firm, testing / inspection
of working personnel etc.
d items due to other
will not be
of confirmation of technical
for DAE/PSU or other

me, email‐id & contact no.
, supplied quantity,
ts.
n & deviation. In case, there

mitted along with the offer.
d time
the purchaser or his
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g transportation.
r his
records in quadruplicate
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tor.
chase Order (PO).
, Tarapur, PO – Ghivali,
NK
Annexure‐I
Technical Specifications for Valves
1. General Requirements:
Material shall be as per ASTM standard mentioned as per clause. no. 2 and detailed technical
specifications mentioned in Annexure‐II. These valves are “Normally Closed” (NC) condition valves. The
driving force through actuator/lever wherever applicable will be used to energize (Open) the valve.
The supplier shall prepare Quality Assurance Plan (QAP) of all manufacturing and testing /inspection
stages and get it approved by the purchaser. Testing
/inspection stages shall be approved by the purchaser or its representative.
Each valve shall be checked by BARC inspector or its representatives at the supplier’s premises
before final dispatch.
In case of conflict between technical specifications and Code/Standard, more stringent of them will
prevail.
Shipping clearance will provided once all the inspection/ testing of valves are completed satisfactorily
within the delivery period. No material shall be dispatched without prior written consent of the
purchaser or his representative.
2. Applicable Codes & Standards
Valves Flanged, Threaded, and Welding End ASME B16.34

Face to Face and End to End Dimensions of Valves ASME B16.10
Pipe Flanges and Flanged Fittings: NPS 1/2 ASME B16.5
through NPS 24 Metric/Inch Standard
Butt weld End Dimensions ASME B16.25
Valve Inspection and testing API 598
Material specification: Nuts ASTM A‐194 Gr.8
Material specification: Bolts ASTM A‐193 Gr.B8
Body/Adaptor/Ball material specification ASTM A351 Gr.CF3
Gate/Globe/Check valve Manufacturing Standard ASME B16.34
Ball Valve Manufacturing Standard BS 5351,ASME 16.34
Butterfly valve manufacturing Standard ASME B16.34, BS 5155
Actuator standard Non‐Namur standard
Actuator Body Material Specifications (Anodised A356 T6 ASTM B‐108
Aluminium)
Actuator Spring Material Specifications ASTM A228M Phosphated
Steel Globe Valves (Flanged & Butt‐welded ends) IS 10605
Note: ‐ All material Tests shall be carried out in NABL approved Lab.
3. Inspection & Testing:
All the manufacturing activities, inspection and testing shall be carried out as per approved Quality
Assurance Plan (QAP). The purchaser reserves the right to witness any activity for
manufacturing/inspection/testing at any point of time.
Valves will be inspected by Third Party Inspector/NRB as per approved QA plan.
4. Scope of Third Party Inspection (TPI) is given below:
Valves will be tested, Testing will be witnessed and Test certificates will be reviewed for the
following:
4.1. Review of Material Test Certificates:
The Material will be tested at NABL Lab. Test Certificates from NABL approved Lab will be
reviewed for Chemical, Mechanical Tests. Radiography test of steel castings will be witnessed and
Test Certificates will be reviewed. Ultrasonic examination on raw material will be witnessed and Test
Certificates will be reviewed. Liquid penetrant test of the steel castings will be witnessed and Test
Certificates will be reviewed. Tests shall be in accordance with Part 8 of ASME B16.34 and ASTM A351
document.
4.2. Witnessing of Shell Leakage Test:

For shell and leakage test, no visible leakage is permitted. There shall be no visible evidence of drops
or wetting of external surfaces (no visible leakage through the body, body liner, if any and body
to bonnet joint and no structural damage). If the test fluid is air or gas, no leakage shall
be revealed by the established detection method. Minimum shell test pressure for class 150 & 300
pressure rating valves shall be as per ASME B16.34 and for class 800 pressure rating valves shall be as
per ASME B16.25 & API Standard 598.
4.3. Witnessing of Backseat Test:

The backseat test shall be performed by applying the pressure inside the assembled valve with the
valve ends closed, the valve fully open and the packed gland loose. The backseat test may be
performed immediately after the shell test, all the packing glands shall be retightened after the shell
test and all the packing glands shall be retightened after the backseat test. The manufacturer shall
be responsible for demonstrating that the packing will not leak at the valves rated pressure and
temperature as per API Standard 598.
4.4. Witnessing of Closure Test:
For both the low pressure closure test and the high pressure closure test, visual evidence of leakage
through the disk, behind the disk rings, or past the shaft seals (of valves that have this feature)
is not permitted and structural damage is not permitted/ The allowable rate of leakage of test
fluid past the seats for duration of tests and other details will be as per API Standard 598.
Low pressure closure test shall be performed with the sealing surfaces clean and free
from oil, grease and sealant. Standard API‐598 procedures are to be followed for the low
pressure closure test.
High pressure closure test procedure shall be same as that of low pressure closure test.
5. Acceptance Criteria:
The acceptance of these valves will be as per fulfilment of the requirements of approved QAP and testing
as per API Standard 598.
6. Packing:
I. The valves shall be dried and cleaned thoroughly after testing.
II. The valves shall be shipped in closed condition, glands fully packed and all openings properly closed.
End flanges and/or welding ends shall be blanked over entire surface. End protector to be attached to the
valve end by suitable friction lending devices.
III. All machined and threaded parts shall be suitably protected with approved rust preventive.
IV. The individual valve shall be wrapped in polythene & packed in individual box with inner lining of
bubbled packing.
V. The packed box/s shall be shipped in wooden crates.

ailed technical
(NC) condition valves. The
ize (Open) the valve.
nd testing /inspection
the supplier’s premises
more stringent of them will
completed satisfactorily
rior written consent of the
per approved Quality
tivity for
ll be reviewed for the
pproved Lab will be

ngs will be witnessed and
be witnessed and Test
e witnessed and Test
B16.34 and ASTM A351
no visible evidence of drops

dy liner, if any and body
r gas, no leakage shall
sure for class 150 & 300
ure rating valves shall be as
assembled valve with the

ackseat test may be
e retightened after the shell
t. The manufacturer shall
es rated pressure and
visual evidence of leakage
s that have this feature)
rate of leakage of test
PI Standard 598.
g surfaces clean and free

be followed for the low
pressure closure test.
f approved QAP and testing
openings properly closed.

ector to be attached to the
rust preventive.
box with inner lining of
NK
Annexure – II
Detailed Technical Specification and Schedule of Quantity
1. MANUAL BALL VALVE (FLANGED END)
1.1 TECHNICAL SPECIFICATION
LIQUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX), AIR : 10 BAR PRESSURE
(MAX) AND 40 DEG C TEMP (MAX).
SERVICE CONDITION
STEAM:‐10 BAR PRESSURE (MAX) AND 200 DEG C TEMP (MAX).
TYPE OF VALVE BALL VALVE
CONSTRUCTION BALL VALVE 3PC DESIGN, FULL BORE

END CONNECTION SORF FLANGED TO ANSI B16.5
RATING 150 CLASS ASME B16.34
FACE TO FACE B16.10
MANUFACTURING STD BS 5351
TESTING STD API 598
M.O.C SS304
BODY ASTM A 351 Gr. CF8
ADAPTOR ASTM A 351 Gr. CF8
BALL SS304 / ASTM A 351 Gr. CF8
SPINDLE SS304
GLAND SS304
GLAND PACKING CARBON FILLED PTFE
BODY SEAL PTFE
SEAT PTFE CAVITY FILLER
FASTNERS (NUT&STUD) ASTM A 194 GR 8 & ASTM A 193 GR B8
ACTUATION LEVER OPERATED (SS304 WITH PVC SLEEVE)
TEST PRESSURE (HYDRO) BODY
SEAT
TEST PRESSURE (PNEUMATIC) SEAT
SS304L 2 NOS, SORF COMPANION FLANGES ASA 150#, 2 NOS GASKETS, 8 NOS, BOLTS &
SPECIAL REQUIREMENT NUT UP TO 80MM AND 16 NOS ‐ 100MM SHALL BE SUPPLIED BY THE MANUFACTURER,
ALONG WITH VALVES
FABRICATION/
MANUFACTURING DRAWING TO BE PROVIDED BY MANUFACTURER.
Annexure – II
echnical Specification and Schedule of Quantity
NGED END)

BALL VALVE
BALL VALVE 3PC DESIGN, FULL BORE

SORF FLANGED TO ANSI B16.5
150 CLASS ASME B16.34
B16.10
BS 5351
API 598
SS304
ASTM A 351 Gr. CF8
ASTM A 351 Gr. CF8
SS304 / ASTM A 351 Gr. CF8
SS304
SS304
CARBON FILLED PTFE
PTFE
PTFE CAVITY FILLER
ASTM A 194 GR 8 & ASTM A 193 GR B8
LEVER OPERATED (SS304 WITH PVC SLEEVE)
30 Kg/Cm2 (g)
21 Kg/Cm2 (g)
7 Kg/Cm2 (g)
SS304L 2 NOS, SORF COMPANION FLANGES ASA 150#, 2 NOS GASKETS, 8 NOS, BOLTS &
NUT UP TO 80MM AND 16 NOS ‐ 100MM SHALL BE SUPPLIED BY THE MANUFACTURER,
ALONG WITH VALVES
TO BE PROVIDED BY MANUFACTURER.
1.2 QUANTITY
SIZE 8NB 15NB 20NB 25 NB 40 NB 50 NB 80NB
QTY 6 461 561 321 132 89 21
2. MANUAL BALL VALVE (BUTT WELD END)

SERVICE CONDITION LIQUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX), STEAM:‐10 BAR PRESSURE
(MAX) AND 200 DEG C TEMP(MAX)
END CONNECTION BUTT WELDED
FACE TO FACE 76MM EXTENDED PIPE (ADAPTOR)FOR WELDING
TESTING STD API 598
M.O.C SS304
BALL SS304/ASTM A 351 Gr.CF8
SPINDLE SS304
GLAND SS304
GLAND PACKING CARBON FILLED PTEE
BODY SEAL PTFE
ACTUATION LEVER OPERATED (SS304 WITH PVC SLEEVE)
TEST PRESSURE (HYDRO) BODY 30 Kg/Cm2 (g)
SEAT 21 Kg/Cm2 (g)
TEST PRESSURE PNEUMATIC SEAT 7 Kg/Cm2 (g)
SPECIAL REQUIREMENT
FABRICATION/
100NB
‐10 BAR PRESSURE

2.2 QUANTITY
SIZE 15NB 20NB
QTY 45 53
3. MANUAL BUTTERFLY VALVE (WAFER TYPE FLANGED END)
SERVICE CONDITION
TYPE OF VALVE BUTTERFLY VALVE
CONSTRUCTION WAFER TYPE ‐ OFFSET DISC

END CONNECTION WAFER TYPE MOUNTING BETWEEN TWO FLANGES ANSI B16.5
FACE TO FACE API 609 / BS 5155
MANUFACTURING STD API 609 / BS 5155
TESTING STD API 598
M.O.C SS304
DISC ASTM A351 Gr. CF8
SPINDLE SS304
STEM SEAL PTFE
SEAT PTFE
ACTUATION LEVER OPERATED (SS304) (100 & 150NB GEAR OPERATED)
SEAT 21 Kg/Cm2 (g)
SPECIAL REQUIREMENT SS304L 2 NOS, SORF COMPANION FLANGES ASA 150#, 2 NOS GASKETS, 8 NOS, BOLTS &
NUT UP TO 80MM AND 16 NOS ‐ 100MM SHALL BE SUPPLIED BY THE MANUFACTURER,
ALONG WITH VALVES
FABRICATION/
E (WAFER TYPE FLANGED END)
QUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX), AIR : 10 BAR PRESSURE

MAX) AND 40 DEG C TEMP (MAX).
TEAM:‐10 BAR PRESSURE (MAX) AND 200 DEG C TEMP (MAX).
UTTERFLY VALVE
AFER TYPE ‐ OFFSET DISC

AFER TYPE MOUNTING BETWEEN TWO FLANGES ANSI B16.5
PI 609 / BS 5155
PI 609 / BS 5155
PI 598
S304
STM A 351 Gr. CF8
STM A351 Gr. CF8
S304
ARBON FILLED PTFE
TFE
TFE
STM A 194 GR 8 & ASTM A 193 GR B8
EVER OPERATED (SS304) (100 & 150NB GEAR OPERATED)
30 Kg/Cm2 (g)
21 Kg/Cm2 (g)
S304L 2 NOS, SORF COMPANION FLANGES ASA 150#, 2 NOS GASKETS, 8 NOS, BOLTS &
UT UP TO 80MM AND 16 NOS ‐ 100MM SHALL BE SUPPLIED BY THE MANUFACTURER,
LONG WITH VALVES
O BE PROVIDED BY MANUFACTURER.
3.2 QUANTITY
SIZE 80NB 100NB
QTY 57 12
4. MANUAL BUTTERFLY VALVE (WAFER TYPE FLANGED END)
LIQUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX), AIR : 10 BAR PRESSURE (MAX)
AND 40 DEG C TEMP (MAX).
SERVICE CONDITION
TYPE OF VALVE BUTTERFLY VALVE
CONSTRUCTION WAFER TYPE ‐ OFFSET DISC

END CONNECTION WAFER TYPE MOUNTING BETWEEN TWO FLANGES ANSI B16.5
FACE TO FACE API 609 / BS 5155
MANUFACTURING STD API 609 / BS 5155
TESTING STD API 598
M.O.C SS304
DISC ASTM A 351 Gr. CF8
SPINDLE ASTM A 351 Gr. CF8
STEAM SEAL PTFE
SEAT PTFE
ACTUATION LEVER OPERATED (SS304 ) (100 & 150NB GEAR OPERATED)
SEAT
SS304L 2 NOS, SORF COMPANION FLANGES ASA 150#, 2 NOS GASKETS, 8 NOS, BOLTS
SPECIAL REQUIREMENT & NUT UP TO 80MM AND 16 NOS ‐ 100MM SHALL BE SUPPLIED BY THE
MANUFACTURER, ALONG WITH VALVES
FABRICATION/
E (WAFER TYPE FLANGED END)
N
BUTTERFLY VALVE
WAFER TYPE ‐ OFFSET DISC

WAFER TYPE MOUNTING BETWEEN TWO FLANGES ANSI B16.5
API 609 / BS 5155
API 609 / BS 5155
API 598
SS304
ASTM A 351 Gr. CF8
ASTM A 351 Gr. CF8
ASTM A 351 Gr. CF8
CARBON FILLED PTFE
PTFE
PTFE
ASTM A 194 GR 8 & ASTM A 193 GR B8
LEVER OPERATED (SS304 ) (100 & 150NB GEAR OPERATED)
30 Kg/Cm2 (g)
21 Kg/Cm2 (g)
& NUT UP TO 80MM AND 16 NOS ‐ 100MM SHALL BE SUPPLIED BY THE
TO BE PROVIDED BY MANUFACTURER.
4.2 QUANTITY
SIZE 80NB 100NB 150 NB
QTY 2 3 4
5. MANUAL GLOBE VALVE (FLANGED END)
SERVICE CONDITION LIQUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX), AIR : 10 BAR PRESSURE (MAX)
TYPE OF VALVE GLOBE VALVE
CONSTRUCTION BOLTED BONNET, 'OS' & 'Y' TYPE

END CONNECTION SORF FLANGED END ANSI 16.5
FACE TO FACE ANSI B16.10
TESTING STD API 598
M.O.C SS304
BONNET ASTM A 351 Gr. CF8
DISC SS304
GLAND SS304
SPINDLE SS304
SEAT SS 304 ‐ INTEGRAL
YOKE BUSH BRASS / GUN METAL
ACTUATION HANDWHEEL OPERATED
SEAT 21 Kg/Cm2 (g)
FABRICATION/
D)
3 12.5 M(MAX), NAOH/NA2CO3 6M(MAX), AIR : 10 BAR PRESSURE (MAX)

C TEMP (MAX).
E
NNET, 'OS' & 'Y' TYPE

ED END ANSI 16.5
SME B16.34
Gr. CF8
Gr. CF8
EGRAL
N METAL
LED PTFE
GR 8 & ASTM A 193 GR B8
OPERATED
30 Kg/Cm2 (g)
21 Kg/Cm2 (g)
S, SORF COMPANION FLANGES ASA 150#, 2 NOS GASKETS, 8 NOS, BOLTS

O 80MM AND 16 NOS ‐ 100MM SHALL BE SUPPLIED BY THE
RER, ALONG WITH VALVES
IDED BY MANUFACTURER.
5.2 QUANTITY
SIZE 8NB 15NB 20NB 25 NB 40 NB 50 NB
QTY 24 99 515 221 28 30
6. MANUAL GATE VALVE (FLANGED END)
SERVICE CONDITION LIQUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX),
TYPE OF VALVE GATE VALVE
CONSTRUCTION BOLTED BONNET, 'OS' & 'Y' TYPE

FACE TO FACE B16.10
MANUFACTURING STD API 600
TESTING STD API 598
M.O.C SS304
BONNET ASTM A 351 Gr. CF8
SPINDLE SS304
GLAND SS304
WEDGE ASTM A 351 Gr. CF8
YOKE BUSH BRASS
SEAT RING SS304 ‐ INTEGRAL
BODY SEAL PTFE
FASTNERS(NUT& STUD) ASTM A 194 GR 8 & ASTM A 193 GR B8
ACTUATION HANDWHEEL OPERATED WITH NUT
SEAT 21 Kg/Cm2 (g)
TEST PRESSURE (PNEUMATIC) SEAT 7 Kg/Cm2(g)
FABRICATION/
80NB
6
GASKETS, 8 NOS, BOLTS

BY THE
6.2 QUANTITY
SIZE 20NB 80NB
QTY 6 6
7. MANUAL NEEDLE VALVE (FLANGED END)
SERVICE CONDITION
TYPE OF VALVE NEEDLE VALVE
CONSTRUCTION BOLTED BONNET

END CONNECTION SORF FLANGED TO ANSI B16.5
FACE TO FACE B16.10
TESTING STD API 598
M.O.C SS304
BODY SS304
BONNET SS304
BALL SS304
SEAT METAL TO METAL
SEAT
FABRICATION/
ANGED END)
QUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX), AIR : 10 BAR PRESSURE (MAX)
ND 40 DEG C TEMP (MAX).
EAM:‐10 BAR PRESSURE (MAX) AND 200 DEG C TEMP (MAX).
EEDLE VALVE
OLTED BONNET
ORF FLANGED TO ANSI B16.5
0 CLASS ASME B16.34
16.10
1873
PI 598
304
304
304
304
ARBON FILLED PTFE
ETAL TO METAL
ANDWHEEL OPERATED
30 Kg/Cm2 (g)
21 Kg/Cm2 (g)
7 Kg/Cm2(g)
304L 2 NOS, SORF COMPANION FLANGES ASA 150#, 2 NOS GASKETS, 8 NOS, BOLTS
NUT UP TO 80MM AND 16 NOS ‐ 100MM SHALL BE SUPPLIED BY THE
ANUFACTURER, ALONG WITH VALVES
O BE PROVIDED BY MANUFACTURER.
7.2 QUANTITY
SIZE 15NB
QTY 310
8. MANUAL NEEDLE VALVE (SCREWED END)

SERVICE CONDITION
TYPE OF VALVE NEEDLE VALVE
CONSTRUCTION SCREWED BONNET

END CONNECTION SCREWED BSP
FACE TO FACE B16.10
TESTING STD API 598
M.O.C SS304
BODY SS304
BONNET SS304
SPINDLE SS304
SEAT METAL TO METAL
SEAT 21 Kg/Cm2 (g)
SPECIAL REQUIREMENT UNION 1 No
FABRICATION/
8.2 QUANTITY
SIZE 8NB 15NB 20NB
QTY 102 274 4
M(MAX), NAOH/NA2CO3 6M(MAX), AIR : 10 BAR PRESSURE (MAX)
P (MAX).
SSURE (MAX) AND 200 DEG C TEMP (MAX).
6.11
FE
TED
/Cm2 (g)
/Cm2 (g)
Cm2(g)
Y MANUFACTURER.
9. AIR OPERATED BALL VALVE (FLANGED END)
SERVICE CONDITION

FACE TO FACE B16.10
TESTING STD API 598
M.O.C SS304
ADOPTER ASTM A 351 Gr. CF8
BALL SS304/ASTM A 351 GR.CF8
SPINDLE SS304
GLAND SS304
BODY SEAL PTFE
SEAT PTFE CAVITY FILLER / FOR 150NB & 200NB ‐ WITHOUT CAVITY FILLER
QUARTER TURN, RACK & PINION, SPRING RETURN (ACTUATOR DESIGN SHALL ENSURE
THAT VALVE SHOULD BE NORMALLY CLOSED AND AIR TO OPEN), FAIL–SAFE, NON‐
NAMUR STANDARD COMPACT ACTUATOR COMPATIBLE WITH THE SPECIFIED BALL
VALVE.
ACTUATION ACTUATOR BODY SHALL BE PROTECTED BY ANODISING INSIDE AND OUTSIDE AND
PAINTED WITH TWO COATS OF POLYURETHANE PAINT ON THE EXTERNAL SURFACES.
SEAT
FLANGED END)
QUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX), AIR : 10 BAR PRESSURE (MAX)
ND 40 DEG C TEMP (MAX).
TEAM:‐10 BAR PRESSURE (MAX) AND 200 DEG C TEMP (MAX).
ALL VALVE
ALL VALVE 3PC DESIGN, FULL BORE

ORF FLANGED END ANSI 16.5
16.10
S 5351
PI 598
304
STM A 351 Gr. CF8
STM A 351 Gr. CF8
304/ASTM A 351 GR.CF8
304
304
ARBON FILLED PTEE
TFE
TFE CAVITY FILLER / FOR 150NB & 200NB ‐ WITHOUT CAVITY FILLER
STM A 194 GR 8 & ASTM A 193 GR B8
UARTER TURN, RACK & PINION, SPRING RETURN (ACTUATOR DESIGN SHALL ENSURE
HAT VALVE SHOULD BE NORMALLY CLOSED AND AIR TO OPEN), FAIL–SAFE, NON‐
AMUR STANDARD COMPACT ACTUATOR COMPATIBLE WITH THE SPECIFIED BALL
ALVE.
CTUATOR BODY SHALL BE PROTECTED BY ANODISING INSIDE AND OUTSIDE AND
AINTED WITH TWO COATS OF POLYURETHANE PAINT ON THE EXTERNAL SURFACES.
30 Kg/Cm2 (g)
21 Kg/Cm2 (g)
7 Kg/Cm2(g)
304L 2 NOS, SORF COMPANION FLANGES ASA 150#, 2 NOS GASKETS, 8 NOS, BOLTS
NUT UP TO 80MM AND 16 NOS ‐ 100MM SHALL BE SUPPLIED BY THE
ANUFACTURER, ALONG WITH VALVES
FABRICATION/
9.2 QUANTITY
SIZE 15NB 20NB 25NB 40 NB 50 NB 80 NB 100NB 150NB
QTY 154 456 276 33 104 46 177 24
10. AIR OPERATED BALL VALVE (FLANGED END)

SERVICE CONDITION

FACE TO FACE B16.10
TESTING STD API 598
M.O.C SS304
ADOPTER ASTM A 351 Gr. CF8
BALL SS304/ASTM A 351 GR.CF8
SPINDLE SS304
GLAND SS304
BODY SEAL PTFE
VALVE.
ACTUATION
ACTUATOR BODY SHALL BE PROTECTED BY ANODISING INSIDE AND OUTSIDE AND
200 NB
24
BAR PRESSURE (MAX)
DESIGN SHALL ENSURE

), FAIL–SAFE, NON‐
HE SPECIFIED BALL
AND OUTSIDE AND

EXTERNAL SURFACES.
SEAT 40 Kg/Cm2 (g)
SPECIAL REQUIREMENT SS304L 2 NOS, SORF COMPANION FLANGES ASA 150#, 2 NOS GASKETS, 8 NOS, BOLTS
& NUT UP TO 80MM AND 16 NOS ‐ 100MM SHALL BE SUPPLIED BY THE
FABRICATION/
10.2 QUANTITY
SIZE 20NB 25NB 40NB 50NB
QTY 23 40 16 5
11. AIR OPERATED BALL VALVE (BUTT WELD END)
SERVICE CONDITION LIQUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX),
END CONNECTION BUTT WELDED
FACE TO FACE 76MM EXTEND PIPE (ADAPTOR) FOR WELDING
TESTING STD API 598
M.O.C SS304
BALL SS304 / ASTM A 351 Gr. CF8
SPINDLE SS304
GLAND SS304
BODY SEAL PTFE

LANGES ASA 150#, 2 NOS GASKETS, 8 NOS, BOLTS
00MM SHALL BE SUPPLIED BY THE
VES
R.
NA2CO3 6M(MAX),
WELDING
B8
VALVE.
ACTUATOR
ACTUATOR BODY SHALL BE PROTECTED BY ANODISING INSIDE AND OUTSIDE AND
SEAT 21 Kg/Cm2 (g)
TEST PRESSURE (PNEUMATIC) SEAT 7 Kg/Cm2 (g)
SPECIAL REQUIREMENT
FABRICATION/
11.2 QUANTITY
SIZE 25 NB 40 NB
QTY 42 4
ER TURN, RACK & PINION, SPRING RETURN (ACTUATOR DESIGN SHALL ENSURE
VALVE SHOULD BE NORMALLY CLOSED AND AIR TO OPEN), FAIL–SAFE, NON‐
R STANDARD COMPACT ACTUATOR COMPATIBLE WITH THE SPECIFIED BALL
.
TOR BODY SHALL BE PROTECTED BY ANODISING INSIDE AND OUTSIDE AND
ED WITH TWO COATS OF POLYURETHANE PAINT ON THE EXTERNAL SURFACES.
30 Kg/Cm2 (g)
21 Kg/Cm2 (g)
7 Kg/Cm2 (g)
PROVIDED BY MANUFACTURER.
Consolidated Schedule of Quantity
Manufacturing, testing, inspection, packaging, supply and safe door delivery of:
Sr. Valve Description
No.
1 Manual Ball Valve (Sorf Flanged END) of 150 Class ASME B16.34, Size: 8 NB
9 Manual Ball Valve (Butt Weld) of 800 Class ASME B 16.25, Size: 15 NB
10 Manual Ball Valve (Butt Weld) of 800 Class ASME B 16.25, Size: 20 NB
11 Manual Butterfly Valve (Wafer Type Flanged END) of 150 Class ASME B 16.34, Size: 80 NB
16 Manual Globe Valve (Flanged END) of 150 Class ASME B 16.34, Size: 8 NB
23 Manual Gate Valve (Flanged END) of 150 Class ASME B 16.34, Size: 20 NB
24 Manual Gate Valve (Flanged END) of 150 Class ASME B 16.34, Size: 80 NB
25 Manual Needle Valve (Flanged END) of 150 Class ASME B 16.34, Size: 15 NB
26 Manual Needle Valve (Screwed END) of 150 Class ASME B 16.11, Size: 8 NB
29 Air Operated Ball Valve (Flanged END) of 150 Class ASME B 16.34, Size: 15 NB
39 Air Operated Ball Valve ( Flanged END) of 300 Class ASME B 16.34, Size: 25 NB
42 Air Operated Ball Valve ( Butt Weld END) of 800 Class ASME B 16.25, Size: 25 NB
43 Air Operated Ball Valve ( Butt Weld END) of 800 Class ASME B 16.25, Size: 40 NB
Total Valves
44 Third Party Inspection (TPI) Charges per valve.
Quantity
(Nos.)
6
461
561
321
132
89
21
45
53
57
12
24
99
515
221
28
30
310
102
274
4
154
456
276
33
104
46
177
24
24
23
40
16
42
4818
1
TYPICAL Q
SS valves Man
Manufacturer: - PO No.
Date:
Customer: NRB, BARC, Department of Atomic Energy,
Sr. Component/ Characteristic Cate Type/Method of Checked Extent of

No. operation Checked gory Check
1 Design & Drawing Major
2 QA procedures Major
3 Incoming Raw Material
BW End Pieces and Surface condition, Chemical Visual, Chemical &

3.1 Companion Flanges & Mechanical Properties Major Mechanical Properties 100%
Body Surface condition, Chemical

/adapter/ball/disc/b & Mechanical Properties
Visual, Chemical & As per
3.2 onnet/seat/spindle Major
Mechanical Properties standard
/Bonnet / Wedge etc.
Spindle / gland / lever Surface condition, Chemical

for actuation & Mechanical Properties
/disc/Seat(SS304) Body, Visual,, Chemical & As per
3.4 Major
Bonnet, Mechanical Properties standard
Spindle(Needle valve)
Gland packing Visual, Dimension detail of Visual Measurement &

/body seal/seat/Steam polymer used & hardness compatibility check for HNO3
3.5 seal/ body Major Service 100%
seal/Gasket etc.
Visual, Dimensional,
chemical, physical
3.6 Fasteners Major Visual & others 100%
Visual, Dimensional,
chemical, physical
3.7 Yoke bush Major Visual & others 100%
3.8 Steel castings/forging PT,RT Major PT,RT 100%
4 In- Process Inspection
Visual & dim

4.1 Machining Visual & dimension Major Measurement 100%
Visual & DPT Test for
Body, BWE ,
4.2 Surface defect Major Visual, DPT 100%
FE companion Flanges
ANNEXURE-III
TYPICAL QUALITY ASSURANCE PLAN (QAP)
SS valves Manual/Pneumatic ( Flanged/Butt weld ends)
QAP No.:
Reference Acceptance Norms Inspection Agency

Document Format of Records
Vendor TPI NRB
As per TTS / Relevant Approved Design & P R R/A
Codes Drawings
As per TTS / Approved Procedures P R R/A
Relevant Codes
As per TTS As per TTS MTC’s P W W/R
As per TTS Approved

Drawing/ASTM A 351
As per TTS & Manufacture Test
P W W/R
Standard Certificate
ASTM A 276 Gr SS As per Referred Material

304, n6 Finish on surface Specification
forged, blow out proof NABL Approved Lab Test
P W W/R
antistatic Report
Carbon filled PTFE Cavity As per Referred Material

filler integral seat; PTFE & Specification
MTC/ Lab Inspection
as per TTS P W W/R
Test Report
As per TTS / Relevant As per TTS/ Relevant Manufacture Test

ASTM Standard ASTM Standard Certificate & Lab
P W W/R
Inspection Test
Report
As per TTS / Relevant As per TTS/ Relevant Manufacture Test
ASTM Standard ASTM Standard Certificate & Lab
P W W/R
Inspection Test
Report
As per TTS /Code As per TTS/Code Inspection Test Report, P W W/R
RT Film
Manufacture’s
As per TTS As per TTS Inspection Test Report P W W/R*
AS per TTS & ASME
SEC. V
As per TTS P W W/R*
Remarks
Co-relatable Manufacture Test Report

/NABL lab test certificate shall be furnished.


Co-relatable Manufacture Test Report shall be

furnished.


10% by NRB.
10% by NRB.
Sr. Component/ Characteristic Cate Type/Method of Checked Extent of
No. operation Checked gory Check
5 Pneumatic actuator
Functionally / Pneumatic Leak Detection -

5.1 performance MOC Major soap Oil. 100%
Operating Time Test

5.2 Operational Check Major Measurement of time 100%
5.3 Stroke Limiting Full & Partial Travel Major 1 No of Valve / size 100%
Check for margin of Torque – 1 No of Valve/ Size / type

generated & Required
5.4 Torque Test Major 100%
Torque, Leak Proof after

repeated 10,000 operations
5.5 Life / Cyclic test Major 1 No of Valve / size / type 100%
6 Valve Assembly final Inspection & Testing
Valve Acid Dip Test Corrosion – 65 % boiling

HNo3 for 1 hour
6.1 Critical 1 No of Valve/ Size 100%
leakage & integrity test
6.2 Hydro- test Critical Pressure test 100%
6.3 Pneumatic Critical Pressure test 100%
leakage & integrity test
6.4 Shell leakage test leakage test Critical Pressure test 100%
6.5 Back seat test leakage test Critical Pressure test 100%
6.6 Closure test No leakage Critical Pressure test 100%
Overall Performance/ Noiseless, Smooth

Function al Check Open/close
7 Major Valve Operation 100%
Overall Dimension, End

8 connections Measurement Critical Entire Qty. 100%
Assembly of Valve And Functional test Workmanship Visual & Pressure Test: 10%
Integrated Operation & of each Valve/Size/type
9 Major 100%
Overall suitability
10 Cleaning & Cleanliness & suitably Major Entire Qty. 100%

Packing packed
Verification of Tagging,
11 Dispatch Clearance Documentation Major Review of Documents. 100%
Reference Acceptance Norms Inspection Agency
Document Format of Records
Vendor TPI NRB
As per TTS & Manufacture’s Inspection

As per TTS/Standard Approved Drawing Test Report P W W/R*
P W W/R*
P W W/R*
Factor + 2 / As per TTS Manufacture’s Inspection

for leak tightness Test Report
As per Standard P W W/R*
Deviation ≤ 10% of Manufacture’s Inspection

Specified Valve. After Test Report
As per Standard cyclic P W W/R*
operation and as per TTS
As per TTS & No Manufacture’s Insp.

visible indication of Test report
As per TTS P W W/R*
corrosion
As per TTS / Approved As per TTS / Approved

Drawing Drawing/Approved
Procedure Insp. Test report P W/R W/R*
As per tech specs/ Insp. Test report P W/R W/R*

approved drawing/
As per TTS / Approved
Approved procedure
Drawing
As per TTS / Approved No leakage Insp. Test report P W/R W/R*

Drawing
Drawing
Drawing
As per TTS / Data Sheet Satisfactory Valve Testing Insp.
Operation Rep.- Mfr.
P W W/R*
As per TTS / Approved As per Referred

Drawing Standard MTC’s P W W/R*
As per Relevant Standard/
API 6D/598
P W W/R*
As per Clause No. 6 of As per Referred P W W/R*

Ann-I of TTS Standard
As per TTS As per TTS Release Note P R R

Remarks
Check for dimensions satisfactory performance &

complete Leak – Tightness.
Submit Test Procedure for Approval.
Check for wear/ tear & no Leak. After repeated

operations; Type test certificate shall be submitted
& may be accepted.
10 % by purchaser.
10 % by purchaser.
10 % by purchaser.
10 % by purchaser.
10 % by purchaser.
10 % by purchaser.
Remarks:
1) Pneumatic actuators are applicable for Air operated valves.
2) * NRB will witness 10% randomly or Review the reports, if any rejection is found; testing will be done 100% by TPI/NRB
3) This is a sample QAP only & may change depending upon approved drawing & design changes etc.
4) If any test/stage of inspection is missing in this QAP & mentioned in tech specs/approved drawing then that will be added i
Synonyms:
i. A - Approval
ii. W - Witness
iii. P - Perform
iv. R - Review
v. TTS - Tender Technical Specifications
Vendor
INTENTION
ated valves.
he reports, if any rejection is found; testing will be done 100% by TPI/NRB.
ending upon approved drawing & design changes etc.
QAP & mentioned in tech specs/approved drawing then that will be added in revised QAP.
ations
Reviewed by TPI/NRB

Approved by NRB
EFT BLANK

Technical Specification of Valves

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Technical Specification of Valves

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Technical

2.0 Scope of work 3

3.0 Material specifications 3

4.0 Schedule of quantity 3

5.0 Price Bid & Validity of the offers 3

6.0 General Notes for the Bidders 3

7.0 Qualification criteria for the Bidders 4

8.0 Documents to be submitted along with Technical Bid (Part‐I) 4

10.0 Documents to be submitted along with shipment 5

11.0 Delivery schedule 5

12.0 Delivery place 5

Annexure I Technical specification for Valves 7

Detailed Technical Specifications and Schedule of Quantity 11

Annexure‐III Typical Quality Assurance Plan (QAP) 25

INTENTIONALLY LEFT BLANK

2.0 Scope of Work:

3.0 Material Specifications: Refer ‘Annexure ‐ I’

5.0 Price Bid & Validity of the offers:

6.0 General Notes for the Bidders:

11.0 Delivery schedule:

12.0 Delivery place:

INTENTIONALLY LEFT BLANK

d safe door delivery of the

ven in ‘Annexure ‐ I’ of this

valve irrespective of size.

to carry out stage and final

s in past five years.

for DAE/PSU or other

n & deviation. In case, there

the purchaser or his

he safe delivery of the

chase Order (PO).

Valves Flanged, Threaded, and Welding End ASME B16.34

4.2. Witnessing of Shell Leakage Test:

4.3. Witnessing of Backseat Test:

INTENTIONALLY LEFT BLANK

the supplier’s premises

more stringent of them will

ll be reviewed for the

pproved Lab will be

no visible evidence of drops

assembled valve with the

g surfaces clean and free

pressure closure test.

f approved QAP and testing

openings properly closed.

TYPE OF VALVE BALL VALVE

CONSTRUCTION BALL VALVE 3PC DESIGN, FULL BORE

RATING 150 CLASS ASME B16.34

FACE TO FACE B16.10

MANUFACTURING STD BS 5351

TESTING STD API 598

BODY ASTM A 351 Gr. CF8

ADAPTOR ASTM A 351 Gr. CF8

BALL SS304 / ASTM A 351 Gr. CF8

GLAND PACKING CARBON FILLED PTFE

BODY SEAL PTFE

SEAT PTFE CAVITY FILLER

FASTNERS (NUT&STUD) ASTM A 194 GR 8 & ASTM A 193 GR B8

ACTUATION LEVER OPERATED (SS304 WITH PVC SLEEVE)

TEST PRESSURE (HYDRO) BODY

TEST PRESSURE (PNEUMATIC) SEAT

LIQUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX), AIR : 10 BAR PRESSURE