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Bioresource Technology 299 (2020) 122585

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Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech

Review

Biorefineries in circular bioeconomy: A comprehensive review T


a,b b a,c,d,e,⁎
Aristotle T. Ubando , Charles B. Felix , Wei-Hsin Chen
a
Department of Aeronautics and Astronautics, National Cheng Kung University, Tainan 701, Taiwan
b
Mechanical Engineering Department, De La Salle University, 2401 Taft Avenue, 0922 Manila, Philippines
c
Department of Chemical and Materials Engineering, College of Engineering, Tunghai University, Taichung 407, Taiwan
d
Department of Mechanical Engineering, National Chin-Yi University of Technology, Taichung 411, Taiwan
e
Research Center for Energy Technology and Strategy, National Cheng Kung University, Tainan 701, Taiwan

G R A P H I C A L A B S T R A C T

A R T I C LE I N FO A B S T R A C T

Keywords: Biorefinery is a sustainable means of generating multiple bioenergy products from various biomass feedstocks
Circular economy through the incorporation of relevant conversion technologies. With the increased attention of circular economy
Bioeconomy in the past half-decade with the emphasis of holistically addressing economic, environmental, and social aspects
Biorefinery of the industrial-sector, biorefinery acts as a strategic mechanism for the realization of a circular bioeconomy.
Lignocellulosic and algal biomass
This study presents a comprehensive review of different biorefinery models used for various biomass feedstocks
Waste
such as lignocelluloses, algae, and numerous waste-types. The review focuses on how biorefinery is instrumental
Life-cycle assessment
Techno-economic analysis in the transition of various biomass-based industries in a circular bioeconomy. The results reveal that the social-
economic aspect of the industrial sector has a major influence on the full adoption of biorefineries in circular
bioeconomy. Biomass wastes have played a major role in the implementation of biorefinery in circular bioec-
onomy. The current challenges are also presented along with future perspectives.

1. Introduction virgin resource consumption by enhancing the resource, recovery, and


recycle (Ghisellini et al., 2016). It is aimed to provide a sustainable
Driven by the sustained growth of resource consumption, the cir- alternative to the known “take, make, and dispose” framework of the
cular economy (CE) has received much attention in recent years as a current economic development model (Ness, 2008). The impeccable
solution to surmount the present consumption and production de- success of the term circular economy possibly lies with the encouraging
mands. CE is perceived as a concept of sustainability to limit or hinder perspective of simultaneously addressing the social, economic, and


Corresponding author at: Department of Aeronautics and Astronautics, National Cheng Kung University, Tainan 701, Taiwan.
E-mail addresses: weihsinchen@gmail.com, chenwh@mail.ncku.edu.tw (W.-H. Chen).

https://doi.org/10.1016/j.biortech.2019.122585
Received 1 November 2019; Received in revised form 5 December 2019; Accepted 6 December 2019
Available online 10 December 2019
0960-8524/ © 2019 Elsevier Ltd. All rights reserved.
A.T. Ubando, et al. Bioresource Technology 299 (2020) 122585

environmental concerns brought by the latter model. CE serves as a


panacea capable of improving the current economic condition while
jumpstarting a customary way of everlasting economic development by
surpassing both biotic and abiotic limits on input (non-renewable
sources) and output (GHG emissions) (Giampietro, 2019). The panacea
was defined recently by D'Amato et al. (2017) as the circular bioec-
onomy (CBE) involving a multitude of biomass sources.
With the increasing demand for energy, the growing greenhouse gas
(GHG) emissions, and the depleting fossil fuels, biomass emerges as a
pivotal renewable energy source to overcome the current and future
needs of humankind. To maximize the utilization of biomass and to
minimize the waste and emissions associated with the conversion of
bioenergy products, the biorefinery concept was proposed by Cherubini
(2010). The biorefinery concept was employed to efficiently produce
high-value products from different feedstocks such as lignocellulosic
biomass (Özdenkçi et al., 2017; Sawatdeenarunat et al., 2018), algal
biomass (Bastiaens et al., 2017; De Bhowmick et al., 2019), food wastes
(Bastidas-Oyanedel and Schmidt, 2018; Dahiya et al., 2018; Esteban
and Ladero, 2018), microbial-treated wastes (Mohan et al., 2016), and
manures (Chen et al., 2005). Recently, enzymatic technologies have
also been developed and integrated with biorefineries to generate ad-
vanced biofuels (Singh et al., 2019). The notion of utilizing biomaterials Fig. 1. The keyword network of circular bioeconomy and biorefinery.
in technical and production cycles aside from the biological cycle opens
the opportunities for reuse, recycle, and remanufacture which is known resulting network map of keywords is shown in Fig. 1 where the major
as the circular bioeconomy (Corrado and Sala, 2018). keywords as depicted by the size of the font and sphere icon shown in
Review studies were conducted previously covering the following the figure were “circular economy”, “biorefinery”, “biomass”, and “food
topics on circular economy and biorefinery. Ferreira et al. (2018) per- waste”. It was found that most of these publications were very recent.
formed a review of various integration strategies of different lig- Nevertheless, it should be underlined that a comprehensive review of
nocellulosic by-products and wastes from first-generation bioethanol these topics is still absent. Therefore, the aim of this work is to review
wastes via co-generation systems and microbial conversion approach. the relevant studies within the 74 scientific publications on case studies
Barampouti et al. (2019) presented the numerous state-of-the-art va- of biorefinery in circular bioeconomy utilized in three feedstocks such
lorization technologies of the organic fraction of municipal solid waste as lignocellulosic biomass, algal biomass, and wastes. In addition, the
to generate biofuels. Awasthi et al. (2019) conducted a critical review review covers circular biofuel production from biorefinery. The novelty
of organic manure biorefinery models to generate sustainable manure of the study focuses on the critical analysis of biorefinery models and
bio-products such as methane, fertilizers, and various bio-gases. pathways for different feedstocks and biofuel production from the
Delbecq et al. (2018) outlined recent breakthroughs and advances in perspective of circular bioeconomy.
conversion pathways to sustainably produce furfural from poly-
saccharides and sugar feedstocks. Zabaniotou and Kamaterou (2019)
reviewed the prospects, potentials, and challenges of transitioning from 2. Circular bioeconomy
a single-process to an integrated spent coffee grounds biorefinery.
Mohan et al. (2016) evaluated various biorefinery models that treated 2.1. Circular economy
waste as a renewable feedstock for various bioenergy streams such as
power, heat, biochemical, feed, and fertilizer. Nizami et al. (2017) The idea of CE was inspired by the re-evaluation of production
performed a review study of various waste biorefineries enabling cir- processes in the 1970s to the 1980s drawn from the concept of in-
cular economies in developing countries. Lastly, Pant et al. (2019) dustrial metabolism and industrial ecology (Frosch and Gallopoulos,
completed a comparative study of the current developments of the bio- 2010). In the 1990s, the notion of CE was popularized and was framed
based economy between countries in Europe (EU-27) and India, and as an antagonistic approach to a linear economy wherein the accumu-
found out that multidisciplinary research and development would be lated environmental impact of industrial processes diminish (Pearce
necessary in order to lessen the overall process costs and environmental and Ker, 1991). The goal of CE is to remodel the life-cycle of a product
impacts of developed and developing bio-based technologies. wherein the net reduction of environmental impacts is achieved at an
However, the preceding literature review suggests that no review organizational level while minimizing resource consumption and waste
studies have been performed in analyzing the biorefinery models in the generation (The Ellen MacArthur Foundation, 2012). CE supports the
circular bioeconomy of various feedstocks such as lignocellulosic bio- concept of industrial symbiosis where industrial synergy is encouraged
mass, algal biomass (macroalgae and macroalgae), waste (food, bio- through the reuse of by-products within the industrial network, thus,
mass, paper, solid-waste, manure), and biofuel production. To this reducing the waste and raw material input of the system (Chertow,
writing, the resulting bibliometric analysis in the Web of Science on the 2007). However, a myriad of definition for CE was found in the lit-
topics of “Circular Economy”, “Biorefinery”, and “Circular Economy erature which signified the different interpretations of the concept
Biorefinery” revealed the total numbers of scientific journal publication among practitioners and scholars. Kirchherr et al. (2017) analyzed 114
of 3171, 6152, and 91, respectively (November 1, 2019). In 2018, the definitions of CE and found that CE was frequently associated with
numbers of scientific journal publications on these topics are 920 for reducing, reusing, and recycling activities. Only a few studies have
“Circular Economy”, 1026 for “Biorefinery”, and 36 for “Circular claimed that recovering activities were a vital component of CE. In
Economy Biorefinery”. The publications are projected to increase in the addition, a strong correlation was linked between CE and sustainable
coming years as the awareness for a circular production framework development whereas the prior was not regarded as a requirement for
spreads. The network map of keywords in the 74 scientific publications system change.
on “Circular Economy Biorefinery” was generated using the full Amidst the recent popularity, CE faces cultural barriers induced by
counting method of VOSViewer (Perianes-Rodriguez et al., 2016). The insufficient governmental support to initiate and sustain massive

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A.T. Ubando, et al. Bioresource Technology 299 (2020) 122585

consumer traction (Kirchherr et al., 2018). Synergistic policy-based straw, sorghum stalks, wheat, and wood. It consists of lignin, hemi-
interventions are required to engage the market and the industry to- celluloses, and cellulose which can be converted to various products
wards the progressive transition to CE. The premise to reconcile the through lignocellulosic fractionation in a biorefinery (Zhang, 2008). De
economic, social, and environmental goals have eluded the notion of Bhowmick et al. (2018) proposed the use of lignocellulosic biorefinery
sustainability wherein both the CE and bioeconomy (BE) act as me- as a platform to address the sustainable development of high-valued
chanisms for a sustainable future. bio-products together with the production of biofuels. They highlighted
that recycling biomass and its wastes as well as the integration of dif-
2.2. Bioeconomy concept and circular bioeconomy ferent conversion technologies through process integration are feasible
routes for sustainable production of bio-products.
The BE concept was initially outlined in the 1990s by Enriquez
(1998) highlighting the significance of genomics and its potential ap-
2.3.2. Algal biorefinery
plications. In the early 2000s, BE gained compelling motion as a policy
Algal biomass is considered as advanced (third-generation) biomass
concept in Europe wherein sustainability awareness had grown (Birner,
feedstocks which provide benefits such as lower land requirement as
2018). BE has captured the attention of scholars and industry practi-
well as higher biomass productivity and yield when compared with
tioners in the latter portions of the 2000s (Fund et al., 2015) and has
lignocellulosic biomass. Algal biomass can be categorized into two main
been popularized until the present. BE has been defined by the
categories such as macroalgae (Torres et al., 2019) and microalgae
European Commission (2018) to cover the creation of different re-
(Chew et al., 2017) biomass.
newable biological resources and its conversion to various high-value
Microalgae are photosynthetic microorganisms that efficiently uti-
bio-based products such as food, feed, biochemical, and bioenergy. It
lize solar energy to amass biomass which consists of essential biological
promises to mitigate the effects of climate change while providing a
compounds (Leu and Boussiba, 2014). Microalgae can be grown in
renewable carbon source (biomass) as well as creating business and
various reactor systems including photobioreactors which can be ver-
employment opportunities, especially in the rural areas. In order to
tically designed and fabricated offering lesser land requirements
fulfill these expectations, the biorefinery concept plays a key role to
(Ubando et al., 2016) than conventional means of cultivation. Various
optimize the conversion of biomass and to achieve the goals set for the
biorefinery pathways, especially for microalgae biomass, have been
BE concept.
proposed to sustainably produce numerous microalgal-based products
The CBE adopts the CE framework, utilizing biomass as an integral
(Chew et al., 2017; López Barreiro et al., 2014).
component to generate various bio-products, biochemicals, and bioe-
Macroalgae are marine microorganisms known as seaweeds which
nergy in a biorefinery (European Commission, 2017). By closing the
are primarily grown offshore and are abundant on coastal shorelines
loop in the CBE framework, sustainability and economic viability for
(Lehahn et al., 2016). They offer a sustainable source of bio-compounds
bio-stream production are achieved (Carus and Dammer, 2018).
that can be converted to food and high-value products such as biofuels
and biochemicals (Jiang et al., 2016). The development of macroalgae-
2.3. Biorefinery
based biorefinery was introduced for the production of high-valued bio-
products from seaweeds (Ingle et al., 2018; Sadhukhan et al., 2016).
Biomass is regarded as a renewable carbon source, offering multi-
Microbes are microorganisms that live as a single-cell or thrive in a
faceted benefits from carbon sequestration to the production of bioe-
multi-celled environment wherein it facilitates the breakdown of
nergy and bio-products. The utilization of biomass as a source of energy
hemicelluloses and cellulose from lignocellulosic biomass into bio-
streams (fuel and energy) is limited by its supply and the maximum
compounds essential for fermentation (Jin et al., 2015). Through fer-
conversion yields. Barriers to the efficient use of biomass as a renewable
mentation, biofuels can be generated using the microbial biorefinery
carbon source are seasonality, geographic availability, and relatively
systems (Almeida et al., 2012; Jiang et al., 2017). Hasunuma et al.
low calorific value (Basu, 2018). The sustainable production of biomass
(2013) performed a critical review of various microbes used for biofuel
deals with sensitive concern on the cultivation of arable land for food
production from lignocellulosic biomass in a biorefinery perspective.
(Gavrilescu, 2014). In order to maximize the use of biomass, including
the wastes generated from the various conversion pathways, and con-
vert it to valuable bio-based product streams, the integrated biorefinery 2.3.3. Waste biorefinery
is considered. A biorefinery is an infrastructure facility wherein various The biorefinery using wastes (non-edible feedstocks and biogenic
conversion technologies such as thermochemical, biochemical, com- wastes) has emerged as a sensible alternative for the production of bio-
bustion, and microorganism growth platform are integrated to effi- based products such as biopolymers, biofuels, and biochemicals
ciently produce sustainable bio-based product streams such as biofuels, (Venkata Mohan, 2014). Wastes are a key component of CBE where
biochemicals, bioenergy, and other high-valued bio-products opportunities for reuse, recycle, and remanufacture are practically at-
(Cherubini, 2010; Ferreira, 2017). The biorefinery concept has been tainable as most of the conversion technologies and pathways are ma-
recently designed and utilized to process various biomass feedstocks ture and readily available. To further enable an efficient and successful
such as lignocelluloses, algae, and various types of wastes. Some ex- conversion from waste-to-bioenergy, waste characterization (Skaggs
amples of biomass materials used in biorefineries with their major et al., 2018) has been conducted together with the development of
characteristics are enumerated in Table 1. waste-to-energy plants (Chandak et al., 2015). The sustainable pro-
duction of bioenergy from wastes can be achieved through the em-
2.3.1. Lignocellulosic biorefinery ployment of the biorefinery concept. Biorefinery studies on various
Lignocellulosic biomass pertains to second-generation biomass types of wastes such as food waste (Bastidas-Oyanedel and Schmidt,
feedstocks and presents an alternative to first-generation biomass 2018), lignocellulosic waste (Serrano et al., 2017; Singh et al., 2019),
feedstocks which competes with the land requirement of food crops. paper waste (Adu et al., 2018), municipal solid waste (Barampouti
They are a practical source of biomass feedstock, considering the broad et al., 2019), and manure (Chen et al., 2005) have been performed in
spectrum of plant options and high availability in tropical climates. the past. A review of different waste biorefinery routes in developing
About 1.3 billion tons per year of lignocellulosic biomass are generated countries was conducted by Nizami et al. (2017) in the prospect of a
globally wherein only 3% are consumed for biochemicals, bioenergy, circular economy. As the waste problem escalates (Minelgaitė and
and non-food related bio-products (Baruah et al., 2018). Pre- Liobikienė, 2019), the waste biorefinery using the CBE framework fa-
dominantly, lignocellulosic biomass is sourced from barley straw, co- cilitates a holistic approach in addressing multiple faceted concerns on
conut husk, corn stover, empty fruit bunch, rice, sugarcane bagasse, environmental, social, and economic aspects.

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Table 1
The different biomass feedstock used in biorefineries with compositional and material properties.
Classification Feedstock Compositional Analysis Elemental Analysis Calorific Value References

Algal Chlorella vulgaris Crude Ash (31–45 g/kg DM ) 1


− − Wild et al. (2019)
Crude Protein (328–579 g/kg DM1)
Ether Extract (157–341 g/kg DM1)
Scenedesmus obliquus Lipids (30.85%) − − Ansari et al. (2017)
Carbohydrates (35.05%)
Proteins (19.52%)
Chlorella sorokiniana Lipids (31.85%) − − Ansari et al. (2017)
Carbohydrates (35.43%)
Proteins (28.81%)
Ankistrodesmus falcatus Lipids (35.9%) − − Ansari et al. (2017)
Carbohydrates (33.88%)
Proteins (30.59%)
Fucus spp. Total Solids (27.7–34.1%) Carbon (41.4–45.1%) − Tedesco and Stokes (2017)
Total Volatile Solids (77.7–81%) Hydrogen (4.9–5.1%)
Nitrogen (1.5%)
Oxygen (35.1–36.5%)
Laminaria Total Solids (22.3–26.6%) Carbon (38.9–42%) − Tedesco and Stokes (2017)
Total Volatile Solids (75–84%) Hydrogen (4.7–5.1%)
Nitrogen (0.9–1.3%)
Oxygen (37.2–39%)
Ascophyllum nodosum Total Solids (32.6%) Carbon (46.4%) − Tedesco and Stokes (2017)
Total Volatile Solids (78.8%) Hydrogen (5.2%)
Nitrogen (1.5%)
Sulfur (0.7%)
Oxygen (34.8%)
Ulva rigida Total Solids (20.5%) Carbon (40.6%) − Tedesco and Stokes (2017)
Total Volatile Solids (73.3%) Hydrogen (5.0%)
Nitrogen (3.6%)
Sulfur (1.1%)
Oxygen (35.3%)
Lignocellulosic Pine woodchips (Pinus Moisture (6.3%) Carbon (49.7%) 19.2 MJ/kg (HHV) Navarro et al. (2018)
halepensis) Ash (0.6%) Hydrogen (6.6%)
Volatiles (77.6%) Nitrogen (0.1%)
Fixed Carbon (15.5%) Oxygen (44.4%)
Sugar beet pulps Cellulose (23%) − − Alexandri et al. (2019)
Hemicellulose (19.5%)
Pectin (30.3%)
Protein (9.6%)
Lignin (2.6%)
Sugarcane bagasse Sugarcane − − Mandegari et al. (2017)
Sugar (15 wt%)
Bagasse (30 wt%)
Residues (15 wt%)
Bagasse
Cellulose (39–43%)
Lignin (21–43%)
Hemicellulose (25–32%)
Waste Crude glycerol Moisture (1.5–6.5%) Carbon (52.7 wt%) − Manara and Zabaniotou
Ash (1.5–2.5%) Hydrogen (11.08 wt%) (2016)
Soap (3–5%) Nitrogen (< 0.0001 wt%)
Oxygen (36.15 wt%)
Food Lipids (26.13–33.24 %wt) − 39.5 MJ/kg Carmona-Cabello et al.
Oleic Acid, C18:1 (36.4 – 41.6% wt) (2018)
Linolenic Acid, C18:2 (21.4 – 38.6 %wt)
Food Total Solids (~20%) − − Capson-Tojo et al. (2016)
Proteins (15–25%)
Lipids (13–30%)
Mixed vegetables, Spent Nucleic Acid (0.07 to 13.5 wt%; 1.12–1.95 − − Bosco et al. (2017)
brewer’s yeast OD260/280 purity)
Municipal solid waste Water (19–22 %wt) Carbon (29–38 wt%) 14–20 MJ/kg Iaquaniello et al. (2018)
Ash (17–30 %wt) Hydrogen (4–5 wt%) (LHV)
Oxygen (14–18 wt%)
Pineapple Peels − − Banerjee et al. (2018)
5.1 wt% Protein
5.3 wt% Lipid
4.3 wt% Ash
55.5 wt% Carbohydrates
Leaves
Cellulose (75–85%)
Pomace
Moisture 3.7%
Protein 4.7%
Fat 0.6%
(continued on next page)

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Table 1 (continued)

Classification Feedstock Compositional Analysis Elemental Analysis Calorific Value References

Ash 2.2%
Fiber 45.2%
Spent coffee grounds Cellulose (13 wt% dry) − 24.9 MJ/kg Karmee (2018)
Hemicellulose (42 wt% dry)
Lignin (25 wt% dry)
Protein (18 wt% dry)
Fat (2 wt% dry)
Spent coffee grounds Lipids (9–16 wt% dry) Carbon (45–53 wt% dry) − Zabaniotou and Kamaterou
Carbohydrates (14.1–65.9 wt% dry) Hydrogen (6–7 wt% dry) (2019)
Protein (5–15 wt% dry) Nitrogen (2–4 wt% dry)
Moisture (79.5 wt%) Sulfur (0.1 wt% dry)
Volatile (79.5 wt% dry) Oxygen (34.8–38.1 wt%
Ash (1–2 wt% dry) dry)
Fixed Carbon (8.2 wt% dry)

Fig. 2. The role of biorefinery in circular bioeconomy.

2.4. Biorefinery models quantity and quality of the available supply. As such, before proceeding
with valorization strategies, it is important to acquire an estimate re-
The role of the biorefinery concept in the circular bioeconomy is garding the amount of biomass that can be utilized in a particular re-
depicted in Fig. 2. The biorefinery is composed of 4 main conversion gion, and characterize it based on whatever purpose it may potentially
platforms such as the thermochemical, biological, chemical, and me- serve (Cardoen et al., 2015). In addition, from a techno-economic
chanical conversions. These enable the appropriate conversion of var- analysis conducted by Liu et al. (2019), results revealed that a high
ious biomass feedstocks to different bioproducts identified as either conversion yield and a minimum cost of co-product separation were the
primary or secondary. The prior refers to as the raw bioproducts while basic requirements for the success of biomass valorization in bior-
the latter represents the refined bioproducts. In most cases, the latter is efineries. Recently, Shin et al. (2019) reviewed various types of mi-
higher valued compared with the prior through further process re- crobes for lignin valorization which could improve the performance of a
finement. The circular bioeconomy framework with the biorefinery biorefinery. Hemalatha et al. (2019) proposed a self-sustainable bior-
concept is shown in Fig. 3. Meanwhile, different bioenergy conversion efinery platform which employed a circular cascading approach for the
processes under the context of biorefineries utilizing some biomass valorization of bio-products. Biorefinery processes were introduced by
materials described are listed in Table 2. Rivas et al. (2019) for the valorization of Miscanthus polysaccharides for
the production of biochemicals. The benefits of biomass valorization
are important and vital for the success of CBE. However, the optimal
2.5. Valorization
design and comprehensive techno-economic analysis are required for
the scale-up of the valorization process and the inclusion into the
Biomass valorization involves the enhancement in the value of
biorefinery.
biomass wherein the biorefinery acts as a platform for valorization
through the inclusion of various conversion technologies. Prospects of
particular biomass to be utilized in a biorefinery will be limited by the

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Fig. 3. The biorefinery framework on circular bioeconomy.

2.6. Sustainability assessment of biorefineries 2.6.1. Life cycle assessment


LCA is a sound method of accounting and evaluating the environ-
The performance of biorefinery has been previously measured in mental impact of delivering a service or producing a product based on
terms of its economic valuation through the net present value and other the ISO 14040 series. It consists of 4 major procedures: (1) the goal and
temporal adjusted methods, and in terms of environmental evaluation scope; (2) the life cycle inventory; (3) the life-cycle impact assessment;
through life cycle assessment (LCA). Most of the studies were ex- and (4) the interpretation of the results. Previous LCA studies have been
clusively analyzed with a single-criterion in mind as either economic or performed to account for the environmental impacts of various bior-
environmental, while the possible combinatorial effects of multiple efinery configurations. Gnansounou and Pandey (2017) reported the
criteria were most often neglected (Tuazon and Gnansounou, 2017). LCA of biorefineries which extensively tackled the evaluation of various
The sustainability assessment of biorefineries can be analyzed based on types of biorefineries such as lignocelluloses and algae as case studies.
the triple bottom line framework proposed by Tuazon et al. (2013) The biorefinery case studies involved the LCA analysis of agricultural
which consists of the environmental, economic, and social aspects. The feedstocks (Dufossé et al., 2017), sugar-crops (Vaskan et al., 2017),
framework of the triple bottom line applied to circular bioeconomy is vetiver (Raman and Gnansounou, 2017), empty fruit bunch (Montafia
shown in Fig. 4. The sustainable production of biofuel production was and Gnansounou, 2017), and microalgae (Gnansounou and Raman,
previously assessed by Liew et al. (2014) using the triple bottom line 2017). From a circular bioeconomy perspective, the use of the LCA
framework. Their results revealed that biofuel production pre- method employing a cradle-to-grave system boundary is essential in the
dominantly is preferred in terms of GHG emissions and its beneficial detailed design of a biorefinery, aiming at identifying opportunities for
impact on the rural community. However, barriers such as operational improvement. LCA enables the determination of the environmental
and investment costs along with the feedstock availability hinder the burdens in a product life-cycle including waste quantification which
commercialization of biofuel production. Azapagic (2014) critically may pose challenges in the analysis due to data availability (Nizami
reviewed and presented the sustainability concerns of integrated bior- et al., 2017).
efineries which resulted in a detailed discussion of its strengths and
weaknesses that followed the triple bottom line. Table 3 summarizes 2.6.2. Techno-economic analysis (TEA)
various methods performed to assess the sustainability of different TEA aims to evaluate the technical and economic aspects of man-
biorefineries, with corresponding remarks on circular bioeconomy. The ufacturing a product (Lauer, 2008). It includes the quantification of the
succeeding subsections review the methodologies used for the sustain- capital and operational costs considering the various technologies in-
able assessment of biorefineries. volved in the biorefinery. TEA was employed previously to examine

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A.T. Ubando, et al. Bioresource Technology 299 (2020) 122585

various types of biorefineries such as corn-stover (Luo et al., 2010),

Tedesco and Stokes

Solarte-Toro et al.
sugarcane (Junqueira et al., 2017; Mandegari et al., 2017), glycerol

Carmona-Cabello

Karmee (2018)
(D’Angelo et al., 2018; Vlysidis et al., 2011), lignin-based feedstocks

et al. (2018)
References

(2017) (Shen et al., 2019), rice-straw (Isoni et al., 2018), food residues

(2018)
(Bastidas-Oyanedel and Schmidt, 2019), and an assortment of lig-
nocellulosic feedstocks (Alves et al., 2017; Klein-Marcuschamer et al.,
2011). Hytönen and Stuart (2011) employed TEA to examine the pro-
Residues (24.9 MJ/kg), cess uncertainties in a biorefinery using Monte Carlo analysis. They
Biochar (31.9 MJ/kg) proposed to perform TEA with risk analysis in the process design phase
39.5 MJ/kg (LCV)

of the biorefinery.
Calorific Value

2.6.3. Social-economic analysis (SEA)


Few studies have been found in the literature on the SEA of bior-

efineries. Hasenheit et al. (2016) highlighted that the socio-economic


impact not only is limited to the production of bioenergy products in
Inorganic compounds, Solid

the biorefinery but also extends to the farms where the biomass is
Defatted coffee grounds,
Natural Antioxidants,

grown and cultivated. Their socio-economic results on the production


of various bioenergy products were categorized based on positive-,
and saturated fat
Gypsum, Lignin

neutral-, or negative-impacts. Rakotovao et al. (2018) evaluated a rural


By-products

biorefinery by developing a socio-economic framework-based terri-


glycerol

torial embeddedness of economic activities within the region. In addi-


tion, they have incorporated social life cycle assessment (SLCA) as one

of the criteria to examine the social dimension of the rural biorefinery.


Very few studies have focused on the SEA of biorefineries. No studies
Lipids (26.13–33.24 wt%), FAME
Laminaria 87–195 ml CH4/g VS,

have been found to evaluate the social aspect of biorefineries in the


Fucus spp. 100 ml CH4/g VS

FAME (72–100%), Biochar

circular bioeconomy framework.


Bioethanol (11.08 wt%)

2.6.4. Multi-criteria decision analysis (MCDA)


Production Yield

Oil (8.6–21.5%),

Sustainability assessment of biorefineries has been performed by


(84–88 wt%)

(25–40 wt%)

various stakeholders in decision-making where their interest in en-


vironmental, economic, and social criteria was accounted mostly in-
dividually (Schebek and Mrani, 2014). MCDA is a decision-making tool
enabling the conglomeration of numerous criteria that aim to develop a
comprehensive and integrated assessment tool (Cinelli et al., 2014).
MCDA is capable of adopting the life-cycle thinking methodology which
fermentation, pyrolysis, hydrothermal liquefaction, and
Anerobic digestion of biocompounds-extracted residues

Catalyzed transesterification, in-situ transesterification,

includes LCA, life cycle costing (LCC), and SLCA covering the triple
bottom line framework (Halog and Manik, 2011). Balanay and Halog
(2018) employed the life cycle sustainability assessment (LCSA) which
is the aggregated results of LCA, LCC, and SLCA to assess the adoption
of the circular economy on the textile industry in the Philippines.
Esterification, and transesterification
Acid pretreatment and Fermentation

A minority of studies utilizing MCDA for the sustainability assess-


ment of biorefineries have been found and are discussed as follows.
Tuazon and Gnansounou (2017) proposed a structured methodology
Conversion Technologies

covering local conditions that accounted for underlying assumptions,


The bioenergy products with the corresponding conversion technologies.

biases, and intangible factors that could be integrated with the sus-
anaerobic digestion

tainability assessment of biorefineries. Lemire et al. (2019) used a


geographic information system (GIS) coupled with MCDA to design and
evaluate the decentralized biorefinery supply chain in Canada which
resulted in the average travel time of materials and products. Lastly,
Chong (2011) proposed an MCDA methodology in assessing the most
promising biorefinery supply chains in Europe which resulted in the
Bioenergy Product

production of ethanol from the straw feedstock.


Biodiesel, bio-oil,
and bioethanol
Bioethanol

2.6.5. Process integration and optimization


Biodiesel

In adopting cleaner production principles and aiming for sustain-


Biogas

ability, the key areas of biorefinery design are process integration (PI)
(Walmsley et al., 2018). PI is defined as a holistic framework in ap-
plying the technique of integrating various conversion processes. PI
Waste (Spent coffee grounds)
Algal (Macroalgae Laminaria

Lignocellulosic (Olive tree

desires the reduction of material and energy consumption while deli-


vering the production requirements and minimizing wastes and emis-
sions (El-Halwagi, 2013; Klemeš, 2013). Özdenkçi et al. (2017) em-
and Fucus)

ployed process integration and introduced the hierarchy of a supply


Waste (Food)
Classification

biomass)

chain network which comprised strategy, tactics, and operation of a


lignocellulosic biorefinery. Their results showed a sectoral integration
Table 2

network of the lignocellulosic biorefinery which was validated by the


LCA method.

7
A.T. Ubando, et al. Bioresource Technology 299 (2020) 122585

Fig. 4. The triple bottom line as an assessment tool for circular bioeconomy.

2.6.6. Summary of sustainability assessment tools 3.1. Lignocelluloses


The intersection of the five sustainability tools with the word
“biorefinery” was analyzed in the Web of Science (November 1, 2019). Lignocellulosic biomass is recognized as plant-based biomass that
Out of the five sustainability assessment tools, the most to least studied avoids the potential conflict with the land utilization with food crops
approach on biorefineries are PI (400 documents), LCA (406 docu- (Ma et al., 2019). Lignocellulosic biomass consists of three major
ments), TEA (287 documents), SEA (16 documents), and MCDA (16 polymers such as cellulose, hemicelluloses, and lignin with fractions of
documents). The keyword network visualization of the top three sus- 35–50 wt%, 20–35 wt%, and 10–25 wt%, respectively (Ma et al., 2019).
tainability assessment tools, namely, PI, LCA, and TEA are shown in Cellulose, an organic polymer, is composed of D-glucose units which
Fig. 5. The PI studies shown in Fig. 5a were clustered into four cate- are attached to 1,4-glycosidic bond (Ma et al., 2019). Consisting of
gories with the main keywords of ethanol, microalgae, biodiesel, and glucose and pentose, hemicelluloses are polysaccharides with an
model (the PI model) were recognized. Five main clusters identified for abundant monomer known as xylose (Ma et al., 2019). Lignin is re-
the LCA studies were microalgae, emissions, ethanol, supply chain, and cognized as a shapeless aromatic polymer which is composed of various
concept (the application of the LCA concept on biorefineries), as shown types of alcohols such as coniferyl, p-coumaryl, and sinapyl (Ma et al.,
in Fig. 5b. Meanwhile, the TEA studies were categorized into five 2019). To capitalize on lignocellulose material, biorefineries should be
clusters with the main keywords of industry, system, yield, pathway, designed based on its fundamental composition to effectively generate
and internal rate of return (IRR), as shown in Fig. 5c. These analyses numerous bioenergy product streams.
reflect that future studies may focus on the development of SEA and According to the report of the European Union (2007), the utiliza-
MCDA of biorefineries because they have the least conducted studies tion of lignocellulosic biomass through enzymatic hydrolysis for the
when compared with PI, LCA, and TEA. production of biofuels is projected to be a standard technology by 2020
as part of the development of bioeconomy.

3. Biorefinery case studies 3.2. Algae

The three biorefinery case studies discussed in this work are iden- Very few studies have been found to utilize algal biomass as the
tified as lignocelluloses, algae, and wastes. Table 4 provides detailed main material for biorefinery. Both micro- and macroalgae are known
information on different biorefinery case studies in the literature with to have a multitude of species. However, only a relatively small number
different perspectives regarding valorization and circular economy. was used extensively for the production of food or feed. Various che-
mical, nutritional components, and elements are also highly abundant
in algal biomass which can be extracted and processed as additives,

8
A.T. Ubando, et al.

Table 3
The various methodologies to assess the sustainability of a biorefinery.
Type of Biorefinery Sustainability Performance Index/Factor Methodology Remarks on Circular Bioeconomy References

Algal (Seaweed) Climate change, cumulative energy demand, marine Life cycle assessment Environmental restoration and climate change mitigation contribute Seghetta et al. (2016)
eutrophication, and human toxicity to a regenerative circular economy.
Lignocellulosic (Dry wood) Eco-efficiency indicator Life cycle assessment Circular economy and environmental sustainability are positively Bello et al. (2018)
affected by the use of alternative resources.
Lignocellulosic (Sugar beet Abiotic depletion, acidification, eutrophication, global warming Life cycle assessment Development of new valorization strategies for secondary streams of Gonzalez-Garcia et al.
pulp) potential, ozone layer depletion, human toxicity, freshwater biorefinery processes should aim to close the loop of product life (2018)
aquatic eco-toxicity, marine aquatic eco-toxicity, terrestrial eco- cycles in industrial production systems and consider its corresponding
toxicity, and photochemical oxidation environmental impacts.
Sugar Fossil fuel consumption, carbon footprint, water use, agro- Analytic hierarchy process Circular economy reflects a paradigm shift that motivates García-Bustamante et al.
industrial yield, human development, production cost, and product restructuring of biorefineries to develop and diversify green-based (2018)
diversification value-added products.
Waste (Food) Capital and operational cost, market values of products, net present Techno-economic analysis Process integration in biorefineries promotes better use of resources Demichelis et al. (2018)
value, return on investment, payback time, income per ton, and than linear processes.
energy requirement and recovery
Waste (Food) Energy consumption, nutrients release (eutropication and Life cycle assessment and life cycle Economic viability of the processes heavily relies on the product price. Capson-Tojo et al. (2016)
acidification), and payback period cost

9
Waste (Food) Total capital investment, manufacturing cost, revenues and Techno-economic and profitability Food wastes under a biorefinery platform have potential to realize the Cristóbal et al. (2018)
profitability ratios, return on investment, and payback period analysis goals of circularity by reducing fossil- and bio-based virgin materials
usage.
Waste (Glycerol) Capital cost, annualized net profit, payout time, total investment Techno-economic analysis Costs and environmental impacts heavily affect the process integration D’Angelo et al. (2018)
cost, cumulative energy demand, global warming potential, and and outputs of biorefineries.
eco-indicator 99
Waste (Municipal solid waste) Value on processing, cost of production, capital cost, Process integration, economic Transformation of waste feedstocks into new products by deliberately Sadhukhan and
photochemical ozone creation, human toxicity, global warming, value analysis, and life cycle putting them back into supply value chains or by replacing other raw Martinez-Hernandez
freshwater aquatic ecotoxicity, eutrophication, acidification, and assessment materials (2017)
fossil energy saving
Waste (Olive mill solid waste) Net present value, internal rate of return, and payback period Economic assessment Product valuation and pollution reduction of wastes are essential Serrano et al. (2017)
aspects of circular economy.
Waste (Slag) GHG emissions, water emissions, solid residues, process and Environmental and social Circular economy should be approached with interdisciplinarity, Husgafvel et al. (2017)
production efficiency, transport, management and reporting, sustainability assessment engaging all stakeholders to address issues on resource use,
environmental innovations, leadership and strategy, legal aspects, evironmental impacts, and social acceptance.
location, supply chain, social innovations, labor practices, training,
skills, health, and safety
Waste (Wastewater) Cost of production, climate change, resources, ecosystem quality, Dynamic simulation, life cycle Utilization of wastes to produce fuels and chemicals directly Shemfe et al. (2018)
and human health assessment, techno-economic contributes towards the attainment of a circular economy.
assessment
Waste / Lignocellulosic Payback period, net present value, fixed capital and manufacturing Techno-economic assessment Scientific breakthroughs and infrastructure changes in current Mandegari et al. (2017)
(Sugarcane) cost, after-tax rate of return, and break-even price industries will drive the shift to sustainable bio-based economies.
Bioresource Technology 299 (2020) 122585
A.T. Ubando, et al. Bioresource Technology 299 (2020) 122585

cultivation along with wastewater treatment to generate water for ir-


rigation and value-added products. It showed very promising results in
terms of observed biomass growth, nutrients removal from wastewater,
and synthesized bioproducts.

3.3. Wastes

Various biorefinery technologies are brought about by voluminous


waste generation by the current economic activities and the rapid ur-
banization of developed and developing countries, respectively. Recent
researches in the field have investigated different valorization tech-
nologies in addition to improving the current and mature waste hand-
ling processes in an effort to provide promising solutions in converting
wastes into an abundant source of renewable feedstock, generating
value-added products and energy. The composition of wastes is very
sensitive to the location or source, but can be broadly classified as ei-
ther food, biomass, agricultural, municipal, and industrial wastes.

3.3.1. Food waste (FW)


FW is predominant in the organic fraction of municipal solid waste
(Barampouti et al., 2019). They are produced primarily from mass food
processing and distribution, and they are showing a continued increase
with global population growth. Composting, landfilling, and production
of animal feed are the most mature handling approaches to food waste
treatment (Capson-Tojo et al., 2016). However, these processes show to
be fairly expensive and produce relatively low value-added products,
aside from known environmental concerns. Recent researches argue
that FW can be used as nutrients or fuel sources. Examples involving FW
valorization deal with compounds extraction via pretreatment using
hydrolysis and the production of bio-based chemicals (Li et al., 2018).
Other biotechnologies that utilize FW to produce energy are enzymatic
digestion and thermochemical conversion methodologies (Banerjee
et al., 2018; Capson-Tojo et al., 2016; Carmona-Cabello et al., 2018).
However, investigations proving the practicability of valorization
strategies are still minimal. Marketability, profitability, and economies
of scale are still needed to be performed as well (Cristóbal et al., 2018).

3.3.2. Biomass (agricultural) waste


Wastes and residues from agricultural products and processes such
as bagasse, olive mills, grapeseed, corn stover, fruit and vegetable
scraps, and manure have also been investigated for their potential to
produce biochemicals and biofuels under a biorefinery context. The
literature suggests that the production of low-value compounds like
fertilizers and energy have been the current and main applications of
these feedstocks (Awasthi et al., 2019; Bosco et al., 2017). Only recently
that exploiting other biochemicals present in these materials has be-
come a motivation for research due to their compelling economic
benefits (Lucarini et al., 2018). As many of them are lignocellulosic
biomass in nature, they can also be recycled and converted into value-
Fig. 5. The keyword network visualization of (a) process integration, (b) life added biocompounds and bioproducts. Hence, similar methods and
cycle assessment, and (c) techno-economic analysis.
protocols applicable to lignocellulosic feedstocks regarding pretreat-
ment, fractionation, and isolation of bioactive compounds have been
fertilizers, cosmetics, medicines, and biofuels (Sosa-Hernández et al., applied to these kinds of materials as well. They include various sol-
2019; Torres et al., 2019). However, current extraction and purification vent, microwave-assisted, ultrasound-assisted, and supercritical fluid
technologies are often limited to produce primary bioproducts alone, extractions (Zuin and Ramin, 2018). In an effort to improve their sus-
and oftentimes make the biomass underutilized for other higher valued tainability, several of these processes are also being integrated with
applications (Torres et al., 2019). Nevertheless, research findings sug- commercial establishments such as in first-generation biofuel plants
gest that better and more suitable technologies would emerge together (Ferreira et al., 2018).
with the discovery of more appropriate algal species that would drive
industry investment for upcoming biorefineries (Sosa-Hernández et al., 3.3.3. Industrial waste
2019; Torres et al., 2019). Increasing demand for any primary industrial product leads to a
Process integration such as combining microalgae cultivation and considerable increase in the output of by-products and wastewaters,
wastewater treatment is another promising aspect that has attracted which necessitates for recycling or treatment. For instance, biodiesel
widespread attention due to its potential economic and environmental plants produce high amounts of glycerol with high levels of impurities
benefits (Walmsley et al., 2018). The work of Uggetti et al. (2018) which render it to be of lower-value (Manara and Zabaniotou, 2016).
documented an experimental facility that integrated microalgal The metals and minerals industry also generates voluminous amounts

10
Table 4
The case studies of biorefinery in circular bioeconomy.
Type of Biorefinery Biomass Capacity size Strategic technology Valuation or valorization Location (Regional Remarks on circular economy References
sensitivity)
A.T. Ubando, et al.

Algal Macroalgae (Fucus − Biosorption Reintroduction of biorefinery Not specified (Yes) Circular economy drives the sustainable Filote et al. (2019)
spiralis) waste/ residues in the ‘industry use of minimum amount of resources to
chain’, Biosoption of lead by generate a minimum amount of waste.
macroalgae residues
Algal Macroalgae (Laminaria − High-value bioproducts extraction, and Integration of biomass conversion Ireland (Yes) Minimizing wastes while producing Tedesco and Stokes
and Fucus) anaerobic Digestion processes to seaweed biorefinery renewable energy (2017)
Algal Macroalgae (Laminaria − Anaerobic (co-) digestion Utilizing algal waste with other China (Yes) Integrated biorefinery approach Osman et al.
japonica or kelp) rich-carbon crop residues generates value-added products which (2019)
help achieve circular economies.
Algal Microalgae − Extraction by either solvent, ultrasound, Exploring biodiversity and Mexico (Yes) Low carbon economy, resource Sosa-Hernández
microwave, or supercritical fluids, potentials of microalgal species, efficiency, green investments, et al. (2019)
bioconverion by either fermentation, or and optimizing the currently technological innovation, more
transesterification available resources and processes recycling, green jobs, poverty
eradication, and social inclusion
Algal Seaweed − Bioproducts or biocompounds extraction, Fractionation and recovery of Not specified (Yes) Biorefinery processing approach Torres et al. (2019)
hydrolysis, anaerobic digestion, valuable products and using them reinforces the concepts of circular
fermentation, combustion, liquifaction, in multistage cascade processes economy
gasification, and pyrolysis
Lignocellulosic Dry wood 83.3 t/h Enzymatic hydrolysis, fermentation, Integration of processes based on Not specified (Yes) A biorefinery that generates multiple Bello et al. (2018)
acetic acid, and furfural recovery the product fractionation of bioproducts should satisfy
biomass environmental, economical, and
technical aspects.
Lignocellulosic Sugar beet pulp − Material refining, extraction, hydrolysis, Fractionation and bioconversion Not specified (Yes) Product diversification by developing Alexandri et al.
and bioconversion to value-added products. new alternatives leads to improved (2019); Gonzalez-

11
profitability through additional markets, Garcia et al. (2018)
but must be aligned with the principles of
sustainability.
Lignocellulosic Waste paper − Acid/enzymatic hydrolysis Cellulose nanofiber films Europe (Yes) Using bio-based products and Adu et al. (2018)
incorporated as composite biodegradable materials over fossil fuels
reinforcement in building will mitigate climate change
materials, packaging applications, strategically.
electronic components, and
biofuels
Lignocellulosic/ Stillage, corn stover, − Microbial conversion, and cogeneration Integration of lignocellulosic USA/ Brazil (Yes) Incorporating wastes as co-feeds in Ferreira et al.
Waste wheat straw, wheat bran, systems residues, and other waste established commercial bioprocessing (2018)
vinasse, bagasse, and substrates into first generation plants positively impacts circular
dairy waste ethanol plants. bioeconomy.
Lignocellulosic/ Sugarcane bagasse, and − Solid-state fermentation Bioproduction of aromatic Not specified (No) More processes integrated for a particular Martínez et al.
Waste sugar beet molasses compounds by utilizing agro- technology makes it more sustainable (2018)
industrial wastes and residues and feasible towards industrial
development.
Waste Sludge − Ph-based extraction/ recovery method An effective extraction method for Not specified (No) Effective recovery of desired substances Lotti et al. (2019)
the recovery of extracellular in waste streams stimulate exploration of
polymeric substances in anammox their applicative potential in the context
biofilms of circular economy.
Waste Agro-industrial wastes − Extraction/ processing utilizing either Integrated extraction and Not specified (No) Obtaining natural products from agro- Zuin and Ramin
solvents, microwave, ultrasonication, or purification, utilizing renewable industrial wastes are hotspots for (2018)
supercritical fluid materials from different origins. innovation of biorefineries.
Waste Carbon dioxide, and − Microbial electrochemical processes Converting waste carbon Not specified (No) Treating wastes as a way to generate Jiang et al. (2019)
organic wastes materials into value-added marketable products that are
products economically feasible and in tune with
environmental sustainability.
(continued on next page)
Bioresource Technology 299 (2020) 122585
Table 4 (continued)

Type of Biorefinery Biomass Capacity size Strategic technology Valuation or valorization Location (Regional Remarks on circular economy References
sensitivity)
A.T. Ubando, et al.

Waste Food − Anaerobic digestion, anaerobic Re-use and recycling options, Not specified (No) Processes should be optimally integrated Capson-Tojo et al.
fermentation, composting, and animal production and utilization of main to obtain the most out of the biomass (2016)
feeding and co-products utilized.
Waste Food − Oil extraction, esterification, and Conversion of oil content into Córdoba, Spain (No) Recycling residues help reduce costs and Carmona-Cabello
transesterification biodiesel, possibility to work with mitigate exhaust emissions from et al. (2018)
mixtures of oils from different conventional fuels
food service establishments to
produce biodiesel
Waste Food − Acidogenesis, fermentation, Enabling bioprocesses that yields Not specified (No) Circular bioeconomy is driven by the Dahiya et al.
methanogenesis, solventogenesis, various bioproducts can be increasing need for energy and materials. (2018)
photosynthesis, oleaginous metabolism, utilized for valorization of It requires generation of a wide spectrum
and bio-electrogenesis biomass of biobased products from renewable
feedstocks and must be approached with
interdisciplinarity.
Waste Food waste − Chemical (acid or alkali) or enzymatic Bioplastics production utilizing Not specified (No) Circular economy promotes the use of Kaur et al. (2018)
hydrolysis, oxidation, and melt sugar constituents in the feedstock resources in a way that it retains its value
polymerization for as long as possible and is “restorative
and regenerative by intention and
design.”
Waste General waste stream − Pyrolysis, fermentation, gasification, Production of energy (fuel, power, Not specified (No) Waste biorefineries have potential to Nizami et al.
anaerobic digestion, combustion, refuse and heat), and value-added drive circular economy in developing (2017)
derived fuel, plasma arc gasification, products. countries.
enzymatic conversion, hydrolysis, and
liquefaction
Waste Glycerol 100 kt/y Chemocatalytic technologies Production of value-added Hong Kong (Yes) Biorefineries heavily rely on estimating D’Angelo et al.

12
products, costs and evaluating environmental (2018)
impacts to optimally integrate processes
and product streams.
Waste Glycerol − Combustion, gasification, pyrolysis, steam Energetic co-valorization and Greece (Yes) Industrial symbiosis assists towards the Manara and
reforming, hydrogenolysis, dehydration, industrial symbiosis with direction of ciruclar bioeconomy and is Zabaniotou (2016)
selective oxidation, epoxidation, conventional or renewable fuels beneficial to companies involved that are
transesterification, carboxylation, for combined heat and power trying to improve their environmental
selective etherification, and generation performance.
polymerization
Waste Grape seeds − Enzymatic treatment, extraction via Separation and recovery of useful Italy (Yes) Exploiting wastes to discover and obtain Lucarini et al.
microwave, ultrasound, supercritical CO2, constituents in wastes higher value bioproducts before using (2018)
sub- and supercritical fluids, and high- them for energy production
voltage electrical discharges
Waste Lignocellulosic waste − Fungal, bacterial, and enzymatic Upgrading the value of Not specified (No) Maximizing the use of wastes by Liguori and Faraco
treatment lignocellulosic wastes by capitalizing on opportunities to generate (2016)
integrating them in a biorefinery new products and energy.
platform
Waste Municipal solid waste 0.1–0.5 g EtOH/ g Fermentation and transesterification Integration of both biodiesel and Africa, America, Valorization of biomass material is of Barampouti et al.
OFMSW, 4.4–29% bioethanol production processes Asia, Europe (Yes) utmost importance in circular economy. (2019)
g Biodiesel/100 g
OFMSW
Waste Municipal solid waste − Gasification and pyrolysis Substitution to new raw materials Not specified (No) Circular economy is different from Iaquaniello et al.
that provide services concerning recycling as it considers the use of waste (2018)
fuels, chemicals, and fertilizers to maximize its value and to minimize
the use of new resources.
(continued on next page)
Bioresource Technology 299 (2020) 122585
Table 4 (continued)

Type of Biorefinery Biomass Capacity size Strategic technology Valuation or valorization Location (Regional Remarks on circular economy References
sensitivity)
A.T. Ubando, et al.

Waste Municipal solid waste, − Semi- and solid-state fermentation, Production of high value-added Not specified (No) Utilizing resources by integrated and Maina et al. (2017)
and food supply chain enzymatic hydrolysis, and microbial compounds, fuels and chemicals. sustainable approaches such as in
waste bioconversion biorefineries, which create multiple
marketable primary and secondary
products.
Waste Newsprint − Ioncell-F process, and alkaline polyol Conversion of low refined waste Not specified (No) Circular economy necessitates the need Ma et al. (2018)
treatment cellulosic materials to high quality for sustainable technologies and
man-made cellulosic fibers production systems.
Waste Oil mill − Pyrolysis, and acid-base extraction Separating and obtaining value- Not specified (No) Exploring novel waste usage is a first step del Pozo et al.
added chemical groups towards attaining circular economy and (2018)
bioeconomy.
Waste Olive mill solid waste − High-temperature thermal pretreatment, Value-added compounds recovery Not specified (No) Consideration of wastes as a by-product Serrano et al.
anaerobic digestion and energy production with high interest, and not as a waste (2017)
Waste Organic manure − Aerobic, anaerobic, and thermochemical Overall manure recycling for China (No) Circular economy is a counteractive Awasthi et al.
processes multi-functional utilizations measure that is necessary to limit global (2019)
warming.
Waste Pineapple − Extraction, purification, and chemical/ Waste utilization as a compost, Costa Rica, Brazil, Circular economy creates opportunities Banerjee et al.
enzymatic conversions animal feed, or substrate for Philippines, India, to build new industries that manufacture (2018)
extraction of high-value Thailand, and products required for major industries
components Indonesia (No) such as food or pharmaceuticals.
Waste Protein waste − Biotransformation, and metabolic Bio-based production of fuels and (No) Surplus of wastes necessitates for Li et al. (2018)
engineering bulk chemicals recycling.
Waste Rapeseed meal − Bioactive compounds extraction by either Bioactive compounds isolation China, India, Biorefineries promote total utilization Quinn et al. (2017)
solvent, enzyme, microwave-assisted, from a by-product of low Canada, and Europe and recycling of biomass which would
pulse-electric field, and high-voltage economic value (Yes) otherwise be considered wastes.

13
electrical discharge
Waste Spent coffee grounds − Compounds extraction, Possibilities for converting spent Not specified (No) Costs of final products depend on the Karmee (2018);
transesterification, pyrolysis, and coffee grounds to fuels and value- current and future technological Zabaniotou and
anaerobic digestion added chemical compounds. improvements, as well as the production Kamaterou (2019)
scale.
Cascading approaches where higher
value products will be generated first
should be prioritized over energy
production to maximize biomass
feedstock value.
Scalability would be highly affected by
several logistical concerns such as
collection, transport, and storage of raw
materials.
Bioresource Technology 299 (2020) 122585
A.T. Ubando, et al. Bioresource Technology 299 (2020) 122585

of wastewater in their processes (Sadhukhan et al., 2018). Policies and the two major biorefinery setups because the problem of waste man-
incentives aligned with the concept of a circular economy heavily agement is well-perceived by the general public already. Hence, the
motivate these industries to explore or develop waste utilization and/or research agenda could focus more on developing valorization techni-
treatment strategies. ques and improving the current methods of collection, storage, segre-
Methods and protocols for the effective and robust recovery of de- gation, and handling of the material prior to use in biorefinery appli-
sired substances from by-products and wastewater also draw significant cations.
attention as they generate opportunities for exploration of other po- Some studies have also suggested that, in order to fully operate
tential applications (Lotti et al., 2019). Bioactive compounds extraction under a zero-waste initiative, the totality of biomass must be utilized as
and biomaterials production have been demonstrated in several in- holistically as possible, likely in a cascading approach (Dahiya et al.,
dustrial wastes such as glycerol (D’Angelo et al., 2018), beet pulp 2018; Zabaniotou and Kamaterou, 2019). To maximize economic pro-
(Alexandri et al., 2019), and paper (Adu et al., 2018). Deployment of spects, by-products produced from primary biorefinery processes need
industrial symbiosis, wherein the wastes of one industry could be used to be considered for further processing to produce less value-added
as raw material for another industry, could also be one of the feasible products rather than immediately turning them into compost or fuel
options that could reduce their dependence on natural resources which are deemed to be of lowest valued product. It was also found out
(European Commission, 2018). The idea of a bioeconomy has also in- in the review that a number of valorization approaches are shared by
spired opportunities for cogeneration that would allow the private many feedstocks. Emerging technologies and processes must therefore
sector to profit from product diversification while improving its en- be capable of handling more than one kind of feedstock as it would also
vironmental performance (Manara and Zabaniotou, 2016). Although address the seasonality of various feedstocks and therefore reducing the
economic and logistical concerns have always been major setbacks from downtime period of biorefineries.
their actual implementation (D’Angelo et al., 2018), further technolo- The geographic aspects of biomass in relation to biorefineries also
gical improvements to optimize systems and processes are expected to pose an important dilemma, which needs to be addressed in future
help drive the increase in their anticipatory production scales (Karmee, sustainability studies comprehensively. In actual practice, aspects of
2018). sourcing, collection, transport, and storage of input materials and by-
products need to be heavily considered and accounted for as they would
3.3.4. Solid waste have a direct impact on the sustainable utilization of feedstocks
Solid wastes, especially in highly urbanized areas, have always been (Cardoen et al., 2015). Many studies conducted about biomass valor-
a major concern of governing bodies due to their vast impacts on the ization, especially at the lab-scale, have assumed that the source of
environment. The concept of a circular economy has also significantly input materials would be readily available and in sufficient quantity
changed the direction of waste handling and treatment from the con- when scaled up. As seen in Table 6, actual biorefinery plants published
ventional disposal and recycling practices into highly efficient utiliza- in scientific literature in existence have been very few. In order to fully
tion approach towards the ultimate goal of a zero-waste economy realize the potential of biorefinery systems for circular bioeconomy and
(Mohan et al., 2016). The composition of municipal solid waste (MSW) observe its promising benefits in actual scenarios, further investigations
is highly dependent on the source, collection, and socio-economic ac- regarding actual practice are highly recommended to be performed.
tivities of a particular region (Maina et al., 2017). The occurrence of Logistical concerns would bear increasing importance when integrating
various substances in MSW streams have provided great interest over different processes, feedstock sources, and distribution with concerned
the years to develop strategies to effectively use or partition these industrial sectors.
substances, and translate them into positive environmental impacts or As concluded by Temmes and Peck (2019), there is still a huge gap
potential economic revenue. For instance, the organic content present between the expectations of circularity and the actual performance of
in MSW has been a promising free energy source because it does not biorefineries. The definitive roles stakeholders – local and international
incur additional costs in comparison to other biomass materials that government agencies, academic community, and private companies, as
require their own cultivation and harvesting (Iaquaniello et al., 2018). well as their interrelationships remain to be grey areas which necessi-
Incineration provides a practical conversion pathway to generate heat, tate for systematic and comprehensive investigations. Policy frame-
chemicals, and energy from MSW (Iaquaniello et al., 2018). There have works and incentive systems need to be aligned with recent scientific
also been research efforts that attempted to effectively quantify and outcomes, which must be relayed accordingly to the concerned private
reclaim precious metals, especially from electronic wastes (Morf et al., sectors. In turn, they, initiate deployment of these innovations into
2013; Rana et al., 2019). Although, the effective recovery of desired effective practice, and later on provide immediate feedback regarding
substances in MSW has been limited due to their inherent impurities possible areas of improvement. Lastly, sustainability assessment models
(Sadhukhan and Martinez-Hernandez, 2017), effective process design must try to utilize real or actual data to decrease the number of un-
and integration to produce multiple bioproducts such as chemicals, certainties or assumptions in order to objectively evaluate actual bior-
metals, energy, and fertilizers have been demonstrated to exhibit fea- efinery setups.
sibility in terms of techno-economic aspects (Sadhukhan et al., 2016).

4. Current challenges and future perspectives 5. Conclusions

Key strategic positions of different biorefineries discussed under the Different biorefinery models with the prospect of circular bioec-
circular economy concept are described in Table 5. Considering the onomy have been comprehensively reviewed. Using various types of
number of studies examined, wastes have been observed to be the sustainability assessment tools, the biorefinery plays an instrumental
driving force in pushing the frontiers of biorefinery for the circular role in proliferating circular bioeconomy. With the strategic im-
economy. The utilization of wastes has direct answers to the three facets plementation of biorefineries in various industrial sectors, the effec-
of the triple bottom line framework of sustainability. Aside from di- tiveness in the circular bioeconomy is quantified by the various sus-
rectly addressing the issue of environmental pollution, the feedstock tainability assessment tools. The results revealed that the socio-
does not necessarily add to the cost of production as they are readily economic aspect influences most of the barriers for the critical adoption
available. In addition, unlike algal biomass which requires discrete of biorefineries in circular bioeconomy which necessitates policy in-
cultivation and harvesting stages of production, biorefineries catered to tervention. Biomass wastes have driven the boundaries of biorefineries
treat wastes are likely to have a steady and reliable stream of raw in circular bioeconomy adding value to secondary products.
materials supply year-round. It is also more socially acceptable among

14
A.T. Ubando, et al.

Table 5
The strengths and weaknesses of the biorefinery case studies in circular bioeconomy.
Type of Biorefinery Sustainability Assessment Biorefinery Strengths Biorefinery Weaknesses Recommendation Stakeholders References
Tool Used

Lignocellulosic (Dry Life cycle (eco-efficiency) Indicator for sustainability in terms of Issues concerning biomass Expanding the range of integrated biorefinery Private companies Bello et al. (2018)
wood) assessment monetary benefit allowed integration of pretreatment and process energy processes
economic growth and environmental requirement
protection.
Lignocellulosic Analytic hierarchy process Demonstrates positive socio-economic Needs more appropriate methods to Develop sustainability indicators specific for − García-Bustamante
(Sugar) impacts in terms of product identify the level of sustainability of social aspects, as well as aggregation methods et al. (2018)
diversification, and profitability the whole system that incorporate the facets of environmental,
economic, and social domains
Lignocellulosic/ Waste Techno-economic analysis, Integration of 1st and 2nd generation Economic feasibility is dependent on Further characterizations of physical − Ferreira et al.
and life cycle assessment ethanol plants lowers investment risks, the price of co-products. processes and parameters (2018)
and environmental impacts when
compared to stand-alone systems.
Waste (Food) Life cycle assessment Cascading the use of resources via Inconsistency with regards to the Developing valorization approaches that are Intergovernmental Corrado and Sala
several reuse, recycling, and bioenergy quality of materials, lack of practical and holistic organizations and European (2018)
conversion stages investigation in the industrial scale. legislation
Waste (Food) Life cycle assessment and Biomass feedstocks are transformed into Collection, monitoring, and process Promote public acceptance into modern Government agencies, Capson-Tojo et al.

15
cost value-added products and energy with control lead to inefficient biogas recycling approaches. private companies, and (2016)
mostly zero-waste production processes. production and utilization. Perform more research for process farmers
Anaerobic processes do not generate optimization that satisfy economic and
harmful emissions. environmental indicators.
Waste (Food) Techno-economic analysis Integrated biorefineries utilizing wastes − Demichelis et al.
resulted in reduced wastes, optimal use (2018)
of process equipment, and extensive
production of value-added products.
Waste (Food) Techno-economic and High compositional homogeneity makes Low technology readiness, profitability Performing market analysis before actual European food waste Cristóbal et al.
profitability analysis it a viable resource for obtaining high- is heavily dependent on prevailing deployment of biorefineries, optimize industries (2018)
value products. market prices of the products logistical concerns such as sourcing and
generated. transport of feedstock to be utilized.
Waste (Municipal solid Economic value analysis Generates wealth from valorization of Feedstock impurities Evaluate the economics of scaling-up to − Sadhukhan and
waste) and life cycle assessment wastes that has the potential to become properly transition into commercialization. Martinez-
sustainable on its own. Hernandez (2017)
Waste (Slag) Environmental and social Planned biorefinery investment would Management and reporting approaches Development of performance indicators that − Husgafvel et al.
sustainability assessment have a significantly positive effect on with regard to sustainability, would encompass location-specific (2017)
the local regional economy greenhouse gas emissions monitoring, differences in terms of market areas, research
life-cycle thinking and awareness of and development, and legal aspects.
circularity
Waste (Wastewater) Dynamic simulation, life Aside from pollution control by Creating more opportunities in resource − Shemfe et al.
cycle assessment, and wastewater treatment, provides recovery and productivity from waste in the (2018)
techno-economic multiple benefits including new context of circular economy.
assessment products synthesis, and fossil-free
processes
Bioresource Technology 299 (2020) 122585
A.T. Ubando, et al. Bioresource Technology 299 (2020) 122585

Table 6
The summary of actual biorefineries with capacity size.
Type of Biorefinery Biomass Size or Capacity Bioenergy Products Location References

Lignocellulosic Dry Wood 100 Mt/day Ethanol, lignin, furfural, xylose, and acetic acid Canada Bello et al. (2018)
Lignocellulosic Dry Wood 70 kg/batch Glucose, lignin, and xylose Germany Bello et al. (2018)
Lignocellulosic Wheat Straw 70 t/day Ethanol Spain Bello et al. (2018)
Waste/Algal Wastewater, Microalgae Biomass 2.2 kg VSS/day, Biomethane Spain Uggetti et al. (2018)
Reclaimed water
500 L/h

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