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Heat Pumps Basics, Types, and Performance Characteristics
Heat Pumps Basics, Types, and Performance Characteristics
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Ann. Rev. Energy 1984. 9: 447-72 Quick links to online content
Copyright © 1984 by Annual Reviews Inc. All rights reserved
HEAT PUMPS:
Basics, Types, and Performance
Characteristics
Victor W. Goldschmidt
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INTRODUCTION
It is obvious that heat pumps can also operate in the cooling mode. The
desired output is then Qe, rather than Qh, with a corresponding performance
coefficient of
COP = Qe/W., 3.
a value that is not necessarily larger than unity (for Qc and W. in equivalent
units). For convenience in marketing, the industry has selected to use not a
COP cooling, but instead an EER (energy efficiency ratio), defined as in
Equation 3 but with Qc in Btulhr and W. in watts. In the overview that
follows, the case of heating is considered. However, for economy, most heat
pumps in the continental United States are designed to operate in both
Annu. Rev. Energy. 1984.9:447-472. Downloaded from www.annualreviews.org
T.
1
..... - .....
/ "
I \
I \
W l
s � I
,
\
\ I
\ /
"-
- /'
T
a
common in Northern Europe and Canada and other areas where comfort
cooling is not required.) Heat pumps designed to operate in either mode
accomplish this through the use of a reversing valve. The valve directs the
high-pressure refrigerant to the indoor coil when in the heating mode, and
reverses the flow of the refrigerant and the role of the heat exchangers when
in the cooling mode. Figure 3 shows in more detail a typical layout.
As noted, the throttling devices may be either active or passive. The
active devices generally are designed to sense the temperature of the
superheated vapor (downstream of the evaporator) or of the subcooled
liquid (downstream of the condenser). The advantage of thermostatic valves
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3 Condenser 2
Expansion
Valve
Evaporator
4
Qc
Figure 2 Vapor compression cycle.
HEAT PUMPS 451
Outdoor Finned -Coil
Heat Exchanger Reversing Valve
Indoor Finned - Coi I
¢:J
Outdoor
/'----.
Air ....,...
-
Check Valve
of this type is that they control the mass flow rate of refrigerant to provide
adequate superheating or subcooling. For source or sink temperatures
exhibiting large variations, a thermostatic valve or a similar active
throttling device is desirable. Ambient winter temperatures generally
exhibit much larger variations than ambient summer temperatures. It is
therefore quite customary to have an active throttling device controlling the
heating mode but simple capillary tubes for the cooling mode. Figure 3
shows a thermostatic valve sensing the subcooling. If the sensed tempera
ture is higher than specified (by a set point) the valve is activated to decrease
the refrigerant flow rate. This reduction, owing to the increased residence
time of the refrigerant in the heat exchanger, tends to remove heat from the
refrigerant, bringing it closer to the desired conditions. Figure 3 shows that
when the heat pump is operated in the cooling mode the control valve
would be fully closed, forcing the high-pressure refrigerant now coming
from the outdoor coil to flow through the capillary tube and lowering its
pressure before it flows into the indoor coil.
The vapor compression cycle, while the most common, is not the only
one used. For a general discussion of heat pumps, see (3-8).
HISTORY
The increased use of heat pumps and interest in them have led to the general
impression of heat pumps as a somewhat novel invention resulting from the
452 GOLDSCHMIDT
energy crisis of the 1970s. Evidence of their increased use is in the number of
shipments. For example, 56,519 residential air-to-air heat pumps were
shipped in September 1983, 121.9% more than the preceding year (9). The
increase has been steady and almost monotonic since the early 1950s.
Shipments slightly decreased in the mid-to-Iate 1960s, precipitated by a
temporary problem the industry developed owing to failure and lack of
reliability. Sales also notably and temporarily decreased in 1980, a decrease
directly attributable to the recession and the fall in new housing starts. The
industry now holds a strong position, and nearly one quarter of the heating
systems installed in new residential and small commercial buildings are
heat pumps. The United States has approximately 70 manufacturers, of
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The problems of failure and lack of reliability of earlier systems were due
primarily to failure of the compressors-in most cases to liquid refrigerant
returning to them. Most of these problems were due to one of three causes:
(a) poor design (many early designs were simply reversed air conditioners
not accounting for the dramatic temperature variations seen by the
evaporator), (b) failing defrost sensors (so that ice forming on the outdoor
coil did not melt, thus blocking heat transfer and causing liquid refrigerant
to leave the evaporator in a liquid state), or (c) improper charging in the field
due to untrained or inexperienced personnel. While the third may remain
an isolated problem, the major manufacturers appear to have practically
eliminated the first two problems (10).
The first proposal of a heat pump may have been by Thomson (later to be
Lord Kelvin) in 1852 (11). His proposal was actually for an air system that
did not function in a closed cycle. It did, however, open the door to the
concept of a vapor compression cycle. The development of a heat pump was
to await the design and improvement of refrigeration cycles. Krauss (12)
and later Morley (13) extended the thoughts of Lord Kelvin and analyzed
the potential for heat pumps. Haldane (14) was probably the first to
produce a graph of expected COP versus outside temperature, but he didn't
stop there; he constructed an experimental unit to heat his own home in
Scotland. The system was hydronic (hot-water distribution) and used both
outdoor air and city water as heat sources.
The first large-scale heat pump application may have been by Southern
California Edison. Doolittle (15) describes the system, which used refriger
ation equipment. A number of systems followed in Switzerland during the
war years of 1938 to 1945. These included heating of the Swiss Council Hall
and a swimming pool, providing process heat for a silk mill, and other
applications. While river and waste water were common heat sources,
instances in which air sources, as well as the fermentation cellar of a
brewery, were used are recorded (4). Sumner (16) describes what may have
HEAT PUMPS 453
been the first major installation in the United Kingdom. It heated a group
of office buildings in Norwich. The system was water-tci-water with an
estimated COP of 3.0. Montagnon & Ruckley (17) describe a heat pump
system designed for the Royal Festival Hall in London in 1949. The source
was the Thames River and the drive was by gas-driven aircraft engines.
Unfortunately, the output of the heat pump was altogether too high for the
demands of the Festival Hall (especially when occupied) and the system,
despite a number of interesting design features, was never well received.
Incidentally, the longest-running residential system may be that also
designed by Sumner (18) and installed in his own home. Designed in 1950 as
a ground-source heat pump, it was used to heat water for a residential
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Heat pump applications have increased world wide since the late 1960s
and the early 1970s, notably in Japan (19), as well as in the United States,
France, and other parts of the Western world. Heat pumps are now
recognized as a practical and economical alternative for heating buildings
(8).
THERMODYNAMIC ASPECTS
COP due to decreases of 7;" as well as the dependence on 1(,. The throttling
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device, between states 3 and 4, lowers the pressure and brings about a
change in the refrigerant to a two-phase state. The process is essentially at
constant enthalpy.
In actual vapor compression cycles, the refrigerant entering the com
pressor is slightly superheated, while that leaving the condenser is generally
slightly subcooled. The heat exchangers also exhibit a slight pressure drop,
while the actual work of compression is higher than the isentropic value of
the idealized cycle. This leads to the definition of a compressor isentropic
efficiency, by which the actual and isentropic work terms are compared. In
either case, the idealized or actual cycles, plots on the pressure-enthalpy
diagram become useful analytical tools.
The major limitation in the performance of heat pumps becomes the size
of the heat exchangers. Attainment of the Carnot COP would require
compression
(superheated)
Enthal py h
Figure 4 Idealized vapor compression cycle.
HEAT PUMPS 455
CLASSIFICATION
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Heat pump systems can be described as being air source, water source, or
ground coupled, according to the source of heat derived by the evaporator
coil. Furthermore, the heat pumps may be used to heat air, as in a forced-air
distribution system, or water (either for service water heating or for
hydronic space heating). Thus, heat pumps are referred to as air-to-air, air
to-water, ground-to-water, etc. The source itself, whether air, water, or
ground, may in turn be a receiver of thermal energy from some industrial or
waste process (in the form of waste heat or heat recovery) or even from
radiant energy from the sun (solar assisted).
The relative merits of air-, ground- and water-source heat pumps are
essentially the following. Air-source heat pumps are easier to install and
maintain and have a lower first cost. Ground- and water-source heat pumps
are not subject to the large variations in source temperature seen by most
air-source systems. The relative constancy in the source temperature
permits optimization of the design and, generally, achievement of higher
seasonal efficiencies.
Regarding application, heat pumps generally fall into one of three types:
room, unitary, and field erected (or applied). Room-type units are usually
single-package units serving single limited zones and mounted through
walls. The unitary types may be central one-zone or multizone systems, or
may be classified as single-package or split systems. The single-package
units have the condenser, evaporator, and compressor in one package,
while the split systems generally have the outdoor coil and compressor in
one package and the indoor coil in another. The field-erected (built-up or
applied) systems have individual components selected to meet particular
designs. Generally they are used exclusively in buildings with large loads
and other nonresidential applications. Most of the discussion that follows
considers air-to-air unitary-type systems, which are by far the most
prevalent and of most general interest.
456 GOLDSCHMIDT
Compressor Types
Figure 5 Compressor types.
HEAT PUMPS 457
open compressors. (Applied systems, unlike unitary systems, are erected in
the field with separate subcomponents.)
Centrifugal and turbine compressors are usually used in place of positive
displacement compressors for very high capacity systems. Rotary vane
compressors are usually most suited for applications of less than 5 kW.
Compared with reciprocating compressors they have the advantages of not
needing valves, and a generally easier introduction of the lubricating oil. As
a result they seem to be more robust and capable of withstanding "slugging"
(i.e. the input of saturated refrigerant and droplets).
Screw compressors are also capable of withstanding some slugging.
However, in the 1960s they lost some favor in the industry, partly because of
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Heat Exchangers
Air-to-refrigerant (or air-to-water) heat exchangers are usually finned-tube
units with the air driven by blowers. Water-to-refrigerant (or water-to
water) heat exchangers are normally of the shell-and-tube type. The
geometry of the heat exchanger and circuiting, and size, are crucial
parameters in the design of a system (see also 7, ch. 16).
Controls
The refrigerant flow may be controlled by the use of a thermostatic
expansion valve, designed to maintain a certain amount of superheat (see 7,
ch. 20). Also, as noted earlier, flow control may be based on the conditions
at the outlet of the condensor, thus providing a drained condensor and a
flooded evaporator. Although a simple capillary tube could take the place
of a thermal expansion valve, owing to the wide range of operating
temperatures of air-source heat pumps it would tend to cause liquid
floodback to the compressor. Accumulators or charge-control devices are
sometimes added to minimize the likelihood of floodback. Detailed models
and analyses of capillary tubes as throttling devices are given in (20-22);
thermostatic valves are discussed in (23-25).
The operation of the heat pump itself is controlled by a thermostat; most
residential systems have simple on-off controls such as those used in
conventional heating systems. More sophisticated controls are already
available, and will become more popular to the extent that they reduce
energy consumption. These may use logic based on outside conditions and
their rates of changes as well as occupancy patterns. Even conventional
thermostats differ for cooling and heating controls because of the manner in
which their anticipators are connected. In the cooling mode the anticipator
458 GOLDSCHMIDT
provides heating to the thermostat element while the demand is off. The
reverse is true for heating; there the anticipator is on only while the demand
is on. For a detailed analysis of the effect of the anticipator see (26); models
for thermostats are given in (27-29).
Air-source heat pumps, when operating at outside air temperatures
around O°C, tend to experience condensation and frost formation on their
outside coils. The formation of frost actually depends on the moisture
content of the outside air, as well as the dew-point temperature reached at
the coil surface. Field testing of frosting is reported in (30-32), and O'Neal
(33) analyzed the phenomena by simulating it under laboratory conditions.
Too much frost inhibits heat transfer, and thus degrades performance.
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Controls are called for to bring about defrosting once it occurs or is sensed.
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The three major concerns in analyzing the performance of a heat pump are
(a) system capacity and COP (at different operating conditions), (b)
matching of building design load to system capacity, and (c) operating
conditions. The third is almost always characterized exclusively by the
outside dry-bulb temperature.
Other parameters affecting performance include variables imposed by
the occupants, effects due to cycling of the equipment on and off, and the
effects of frosting and defrosting.
The system capacity and COP are essentially functions of outside
temperature, both decreasing almost linearly without outside dry-bulb
temperature. Rating points have been selected by the industry for
determining the COP and heating capacity. These rating points are as
follows: indoor, 21.1°C; outdoor; 8.3°C and - 8.3°C.
Similarly, rating points of 27.8°C and 35°C outdoors with 26.7°C indoors
have been selected for cooling performance. However, this review considers
only the heating mode. For details on cooling-mode performance see, for
instance, (39).
The building load depends primarily on the outside temperature. It is
also influenced by solar radiation, wind (as it affects the infiltration
460 GOLDSCHMIDT
component of the load), occupancy patterns, and internal loads. For the
purposes of analysis it is generally assumed that at an outside temperature
on the order of 18.3°C the internal heat gains (such as those from lights,
people, and processes) and solar gains provide the internal comfort
conditions required. This temperature, at which the heating demand just
starts, is called the changeover point. As the outside temperature drops, the
heating required for maintaining comfort in the building increases essen
tially linearly with temperature. Different geographical locations have
definite winter temperatures that are encountered with average prob�
abilities. The specific temperature that is equaled or exceeded 97.5% of the
time is taken as the winter design temperature. The building design load is
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thus the load at the design temperature. Knowing the design load and the
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changeover point (taken as 18.3°C if not otherwise known), one can plot the
building load as a function of temperature.
The COP drops with outside temperature. It is apparent that operating
the heat pump at outside temperatures at which the overall COP is less than
unity is not economical. Even simple resistance heating performs better in
such cases, since its COP is unity. The efficiency of noncondensing furnaces
is on the order of 60%, while those of condensing furnaces and more advanced
designs could be closer to 90%. The operating and rating efficiencies of
combustion systems differ considerably owing in part to the thermal lags in
these systems (see e.g. 40). However, in most US localities the price per
therm of natural gas is lower than that of electricity. Heat pumps, with
combustion-fired back-up or supplementary systems may then call for
switching from heat pump to back-up heating at other than the point at
which their COP becomes unity. In most cases it is practical to expect that
the controls might call for supplementary heat at outside temperatures at
which the heat pump capacity matches the load and final shut ofT of the heat
pump when its cost of operation becomes more than that of the back-up or
supplementary heat source.
The outside temperature at which the heat pump capacity is matched by
the load and below which supplementary or auxiliary heat is needed is
called the balance point. Conventional air-to-air heat pumps are generally
designed to provide both cooling and heating. Design practice is to size
them according to the cooling load (to provide proper dehumidification).
This usually leaves them undersized for the heating requirements, and
balance points in the order of 2°C to 7°C are common (41). It is not
-
frosting and defrosting effects as well as the cyclic transient effects. While
there have been some critical evaluations ofthe test procedure, partly owing
to the additional test burden placed on manufacturers, the use of the HSPF
is now broadly accepted in the industry. As it was intended primarily to
permit comparison between units, it does not fully take into account aspects
such as (a) return conditions to the condenser at other than 21.1°C (i.e. the
rating point), (b) differing matches of building load to heap pump capacity,
or (c) inherent losses in the transfer of thermal energy from the heat pump to
the indoor space.
Cyclic losses are accounted for by a degradation coefficient (48). This
coefficient is defined after postulating a linear relationship between the part
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load factor subtracted from one and the heating load factor (also subtracted
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from one). It is actually the ratio between the two. The heating load factor is
the ratio of the total heating delivered at the called for conditions over a
defined on-time divided by the heating that would have been delivered had
the equipment been operating without shutting off over a defined cycle
time. (The test on and cycle times are defined as 6 and 30 minutes
respectively.) The part load factor, on the other hand, is defined as the ratio
of the average COP over a fixed on-time divided by the steady-state COP at
the end of that on-time. The heating load factors under the test procedure
are obviously close to 0.2, while the part load factors are in the order of 0.9.
Typical values of the degradation coefficient, CD, are thus on the order of
0.125. The test procedure calls for steady-state and cyclic testing at one set
of outdoor conditions (to determine the degradation coefficient), as well as
steady-state testing at two sets of outdoor dry-bulb conditions (to
determine the dependence of capacity and COP on outdoor dry-bulb
temperature).
Frosting and defrosting effects are also accounted for in the test
procedure. The energy required to bring about defrosting is measured
under specified conditions, and is then accounted for in the final estimate of
HSPF. That estimate is given by
I � BL(Tj)
HSPF 6.
I nj H
=
o (T)E(T)+ I R (1j)
X(1j) ,
N PLF(X) J J N
where nj is the number of hours with a temperature in the 1j bin, and N is the
sum of all nj.
18.3-1j
BL(Tj) = xCxDHR. 7.
18.3-ToD
REAT PUMPS 463
C is an experience factor of 0.77, TOD the outside design temperature and
DHR the design heating requirement.
BL(Tj)
X( Tj.) - 8.
_
Q(Tj)
or unity, whichever is smaller.
PLF � 1-CD[1-X(Tj)]. 9.
J(Tj) is a heat pump low-temperature cut-out factor, generally with values
of 0 or 1 if Tj is below or above that low-temperature cut-off and
Annu. Rev. Energy. 1984.9:447-472. Downloaded from www.annualreviews.org
Q(1j) and E(1j) are the capacity and power determined at 1j from a linear fit
to the test data. The test data consist of steady-state values at 8.3°C and
-8.3°C and defrost values for the defrost test called for at 1.7°C. The
corresponding expressions are as follows:
Q(Tj) = 11.
+ [ QDEF(1.7)-QsS(S.3)] [Tj-( -8.3)]
Q. 88(-8.3)
10.0
. [ESS(S.3)-Ess(-S.3)] [Tj-(-8.3)]
£SS(-8.3)+
16.7
1j 2:: 7.2cC or Tj :s; -8.3°C
E(1j) = 12.
. [EDEF(1.7) -ESS(-S.3)] [Tj -( - 8.3)]
£SS(-S.3)+ 10.0
'
base on which they were based. Studies by Hart (30), for example, although
showing defrost events in a similar range of -4°C to 4°C, found the effect
on energy consumption to be somewhat lower than the test procedure
assumes and dependent on outside relative humidity as well as temperature.
Although the trend in the US government in the early to mid-1980s was
away from federal minimum performance standards, trade and professional
societies, such as the Air-Conditioning and Refrigeration Institute (ARI)
and the American Society of Heating, Refrigerating, and Air-Conditioning
Engineers (ASHRAE), have been instrumental in defining a series of
standards from which testing, rating, and performance levels can be
identified (49-51).
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RESEARCH
Sources
The interest in solar energy of the mid-to-Iate-1970s led to a number of
research programs on solar-assisted heat pump systems, among them
Freeman et al (52). These programs led to studies implementing earth
coupled systems (53-61) and sparked a growing concern with the applic
ability of these system as well as water-source systems (62-64). Shelton (65)
presents a rather detailed study of a natural gas engine-driven heat pump,
analyzed by Patani & Bonne (66). This heat pump provides an alternative
source that is less dependent on electricity . The absorption type heat pump
is reviewed in (67-69). Examples of use of waste heat as a source are given in
(70-72), including an absorption system (72).
is needed. Murphy (85) and, earlier, Dahr & Soedel (86) developed partial
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particular installation the seasonal losses due to frosting effects were under
3% (76), and field data for four different installations (87, 88) indicate that
the energy used for defrost accounted only for 4% to 9% of the total energy
used, with about 2/3 of that not being a penalty.
Semi-empirical predictions of the effect of defrosting are also con
tradictory. For example, Rettberg (89) (following 90) predicts defrost
seasonal effects of only 2% to 4% for demand defrost and 9% to 16% for
timed defrost. [The merits of demand versus timed defrost are further
presented in (91).] Bonne et al (92) propose little dependence of seasonal
performance on the way defrosting is initiated, and Merrill (93) shows small
differences between demand and timed defrost (for a particular case). There
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may be some doubt as to the DOE test procedure's ability to predict actual
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Modeling
The interest in performing building energy-use analyses has called for the
development of computer programs in which the performance of the
equipment is implicit. Even before this, major manufacturers found that
proper mathematical modeling of the heat pump system and components
permitted product design and improvement. Many of these programs are
currently in use by the private sector. Recently, however, a few programs
Annu. Rev. Energy. 1984.9:447-472. Downloaded from www.annualreviews.org
that mathematically model the performance of heat pumps have been either
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reported or referred to in the open literature (e.g. 81, 86, 117, 121).
CONCLUSIONS
ACKNOWLEDGMENTS
Students the author has had the privilege to work with and various
colleagues are acknowledged for their part in developing the basis from
which this review has grown. The patience of Jo Johnson in typing the final
manuscript also deserves special recognition.
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