This instruction manual provides the necessary wiring and mainteni operations as well as operation principle for Positionpack-160. For the details of DC servomotor and its controller Servopack to be used, refer to the following catalogs, bulletins, and instructions. + Servopack + DC servomotors CPCR-MROI to 08 | CPCR-MROBH to 75H Instructions | TOE-C717-8 ‘TOE-C717-10 Catalog Bulletins TSE-C717-80 = 2 3 RECEIVING This equipment has been put through severe tests at the factory before shij ped. After unpacking, however, check and see the following. : + Its nameplate rating meets your requirements. + Its has sustained no damage while in transit, If any part of the equipment is damaged or lost, immediately notify us ing full details and nameplate data. CONSTRUCTION OPTION) seavorack CouTnOL war POSITLONPACK-160, DicITAL svitay wit cee st (3 on tess) contact stczAL INPUT UxtT erec~10002 (35 on Less) Cae |. one nsff ETACTS DATA ee (10.3008 LESS) 6 POSITION FEEDBACK ‘be rover wirr (20 N Of LESS) commons Fig. 1 _ YASKAWA Electric Mfg. Co., Ltd. /JapanSPECIFICATIONS Table 1 Positionpack-160 Itens Specifications Notes ontrol function | Pent to point posi- 4 Control funcei Bein spied I-Axis control Control method Incremental input Position of decimal Max. command value | +9999 Sean specification wy | Data setting By data setting unit | Secting by digital switch 3 pire gees 1 m/sec (60 m/min.) at @ | Positioning speed "| 100 kpps max. ee + Operational mode: AUTO, JOG, 2-RET Operational mode + operational signal: | Concrol signal eno eae START, STOP, RESET and JOG signal Forward /Reverse Positioning completing, | 9.0, cotector none Ourput signal supply voltage alarm, | Pe” colssetor non pulse overflow cos v Command data or cur- | - Option 4 | Display rent position display: | | pjace of decimal 3 tC joint is specified g number By p a by customer é +/= signal and 6-digit : Contact data input | */" St Contact data input unit 45.W/4 A, 412 V/2 A, P . ona | Pover supply SO rien Optional |] ambience Gobet Temperature Notes: 1. Setting of accelerating/decelerating speed may be required depending on the type of Servopack or machine specifications. 2, 2-phase pulse train with 90° phase difference is used for feedback pulse. Electrically 4 times of feedback pulses are used when the command pulse frequency is over 50 kpps. 428-02901BLOCK DIAGRAM Dera oouaR peSSETS, | szavontor covnon (5 LES i ee Bee a, (acceL/pecen Ses PoueR. ‘SUPPLY ca at lock ruse eesensTOR Fig. 2 =n 2002FRONT PANEL Fig. 3 shows the name and the function of devices and terminals on the front panel of the digital positioning control unit (Positionpack-160). Description of Light-emitting Diode AUTO: Lights at AUTO mode JOG: Lights at JOG mode Z-RET: Lights at ZERO RETURN mode START: Lights when START signal is applied. STOP: Lights when STOP signal is applied. A-phase pulse B-phase pulse To C-phase pulse pulse RESET: Lights when RESET signal Signal 0 V line > gener= is applied. Power for PG(+12V) | ator 1s: Lights while sequence 20 Power for PG(0 V) lives To ground terminal 2S: Lights while sequence 21 lives 48: Lights while sequence 2? Lives 8S: Lights while sequence 23 nases Control signal in/out S-ON: Lights while unit operates DRIVE: Lights while positioning is made @: Lights at © position- ing command Lights at ZERO position Lights at setting data=0 Lights at A-phase pulse To indicating counter “H-level" Lights at B-phase pulse “H-level" Positioning data Lights at C-phase pulse input "H-level" Lights when sign of devia~ tion counter is @ Switch for decel/accel ) Lights at lag pulse = 1 J time setting nen oae ee mene oee 2 fe Bas level setting knob Tights: st (Pas iaulse > 4 FIN-GAIN setting knob Lights at lag pulse = 8 Lights at lag pulse = 16 Lights at lag pulse = 32 |___D/A converter output To Lights at lag pulse = 64 [Tr signal 0 v line servopack Lights at lag pulse = 128 Lights at lag pulse = 256 jeg s Lights at lag pulse = 512 | 6 be pour atgsisr eat Lights at lag pulse = 1024 Lights at lag pulse = 2048 Lights in position setting range Lights at exceeding D/A input bits Lights at offset pulse 2 4096 : Lights at power failure Fig. 3 Name and Function of Devices and Terminals on the Front Panel of a Digital Control tnit iee-a2903 SsLOCATION OF SWITCH AND KNOB (Fig. 4) y ra Ooo: = ja-2949 428-02904 nov i 3s ‘aiwzap van szuvwago w3A3e { (aaa a0) “t= anzas 20r saraeo | O9t-yeduoyite00Feedback pulse signal from feedback uni 18-1 | PHA | ulse train with 90° phase difference) Note: Phase of PH-B is shifted from 5 are-2 | pies | motor running forward. 318-3 origin pulee signal To Pulse Generator ae-4 | ov ov tine of pulse signal ares | +v | Power for feedback unit (+12 V) ames | ov | Power for feedback unit (0 ¥) ara-7_ | | Grounding terminal Note: These terminals are connected with pulse generator 41 back unit directly conected with motor. i Table 3 Connection between 273, power supply unit and Servopai * Tera ; Terni” | signal Function = preci | pa | 2/4 convercer output signal —~ speed command Servopack : each er ats-2 | ov |ovV tine of D/A signal, F/V signal 273-3 | Fv | output signal for F/V converter 2-4 | -12 v|-12 V Power input To Power 2-5 | +12 v| 412 V Power input Unde (AVR) Power input to Positionpack-161 27-6 | 45 .v | 45 v Power input 27B-7 0 V Power inputPin No. zen-a1_ | AUTO* AUTO mode signal --~ Automatic positionit JOG mode signal TOR Az 0G = Positioning by 1cN-A3_ | Z-RET* RESET signal Resetting internal circuit operation START signal re =-- Starting positioning on all operation modes 1eN-A4 | RES* loN-a5 | START* cn-a6_| STOP* STOP signal —- Stopping positioning temporaril cN-A7 Tiga signal in JOC operation node = Helevel = @) connand, L-level = © comand lgN-a9_ | SEL-2* Setting 2nd speed in AUTO mode or JOG mode* 1eN-A8_ | JOG-P/TOG-N* TCN-ALO, LcN-ALL ‘LcN-Al2 Sign signal of ZERO direction® = H-level = @ command, L-level = Q command — | Selection signal of high/low speeds at ZERO ie 1CN-A14 | 2-RET-H/L* | RETURN --- H-level = high speed, L-level = low LGN-AL3 | Z-RET-P/N* speed ZERO RETURN stop signal 1cN-A15 | Z-STOP* --- Signal for conmanding ZERO RETURN stop position ——— | Positioning completing signal cN-A16 | POSI-FINE | --- Output after completing positioning in AUTO, Z-RET mode Overflow signal : Output when lag pulses in deviation counter are from 4096 to 65536 Power supply alarm signal - Output when power supply (+5 v, #12 V) is 1cN-A17 | OVER 1CN-A18 | PS-ALA failed ‘UCN-AL9 1cN-A20, ToN=BT EneON OV line of each signal Notes: 1, Signal with mark * must be input at contact input signal (#12 V level). POSI-FINE, OVER and PS-ALA signals are non-contact output signal of open collector. 4EK- 02006To indicating counter unit Table 5 Connection between 2CN and Indicating Counter Unit Pin No. | Signal Function a Pulse output signal to indicating counter unit. Zonal | PULSE (Co) | Corr joven) pi | SUSE (co) | Pulse output signal to indicating counter unit. 2ai-pi | PULSE (Co) | (ree cures 2en-a2 | ov OV line 2-52 | OV OV line 3 = Sign command output signal to indicating 2O-AS | SIGNP (CO) | counter unit (TTL-level) _p3_ | SIGACE (Go) | Sia command output signal to indicating 20N-B3 | SIGN-P (CO) | counter unit (TTL-level) 2ar-as [ov 0 V line 2en-B4 [OV OV line is Reset command output signal to indicating 2eN-AS | RES (CO) | Counter unit (TTL-level) e Reset command output signal to indicating 2aN-B5 | RES (CO) | counter undt (TTL-level) 2CN-B6 era ia 0 V line Notety iiidfeauiag. counver/uate (nyse: cece“ Ube]lat seo op cto Reversible counter to count pulse train signal from Positionpack-160. Count UP/DOWN operation is made according to the plus/minus sign signal. cece-uv OO Te as scleetoreunstriae (0-2) Total number of digits (3-6) Without a plus/minu sign 1: With a puls/minus sign 428-02907Soe oe een Scat ineateeone , eee ca a Signal Drive signal SIGN+L x 10> figure 3eN-2 | L x 104 Drive signal output 3eN-3. | L x 103 Drive signal output 3en-4 | L x 102 Drive signal output 30N-5 Drive signal output 3en-6 | L x 100 Drive signal output of 1th digit figure To data “3N-7 setting eon unit 3en-13 | ov OV Line 3en-14 ov OV line Z gen-15 Jov- OV line 30N-16 Sign signal inputs of positioning f 3CN-17 20 bit signal inputs of positioning data 3en-18 | 21 21 bit signal inputs of positioning dats 3eN-19 | 22 22 bit signal inputs of positioning data 3en-20 | 23 23 bit signal inputs of positioning data Notes: 1. Degital switch unit (Type cpcc-DvLIDO) Positioning data setting unit for Positionpack~160. Number of digits are provided on request. (Max. 6 digits) cecc-puL}Llo “Total number of digits (1 to 6) Without 2 plus/minus sign With a plus/minus sign Contact input unit (Type CPCC-1D002) Interface circuit for converting contact data (BCD code, plus/minus sign + 6 digits) into positioning data. +12 V voltage is applied to contact. Approx. 10 mA current flows at the contact ON. Contact ON becomes effective signal.10 (re cree- 10002) eur wart couract Fig. 5 Connection between Contact data (BCD Code) and Contact input Unit 128-2909 - 10 -CONNECTION BETWEEN EACH UNIT (Fig. 6) XOLGTONTS 3Fun ype uaenqoq woFI29UU0) 9 “BTA (ogtaa-soa9 34a) uz O91-yppduoysyseg “Hin oxTLIaS Vive Dias wa Tone ahaaOPERATION OF POSITIONPACK-160 Positionpack-160 can provide the following three operations the specifications. + AUTO (automatic) mode --- Automatic positioning by digital swit external contacts) data. + JOG (manual) mode © -- Positioning by manual operation + Z-RET (Zero return) mode - Positioning to the fixed point by exte: switch. Table-7 Operation of Positionpack fees Lene Operation ior Tavesnal(cleedie ae 1-s [2-8] 3-s|4-s 3 t 6) 80 1X. | XC] -X | KX | matte scace (raced wipaat te amputee \ 5 5 elxixlx pete of sign data and 6th digit £: ; (82 82 X | @ | X | X | prive of Sth digit of figure data eu $3 @ | @| X | X | drive of 4th digit of figure data 1 Ss) sa «| X | X | @ | X | vetve of ath digit of figure daca } & S5 @ | X | @| X | drive of 2th digit of figure data ! ‘S6) 8 X | @ | @ | X |vrive of 1th digit of figure data 1) 87 @ | @| @| X | compicting of positioning data reading Ta) se Saxe) Se aaa eee toge9) 2683 1/56 || XOX [Se eacrageancatoe em eet | &@__ so [x [ol x [ees er cat Soap ft Sy Sin @ | @| X | @ | Deceteration coumand : Ss DCX [se |ve@ | comptecing of counand pulse 16 aa Ree] W]e foe Gere ee 135 Gi) moma date (Sh iw | lhe lo@e| coupietion a” spatacioe | oe O07 Oe een eee nee U--4 Notes: 1. @Mark: Lamp lights. 2. When mode signal is changed during operation, operation stops temporarily in the previsou mode. After checking operation stop, the control moves on to the new mode. Positionpack stops the operation by reset signal when mode signals are doubled or not selected.OPERATION IN THE AUTO MODE (FIG. 7) AUTO mode selection]--- {AUTO lamp Lights 4 3<—Start (START) signal input ( START lamp lights while the signal is inputted) >——— Internal circuit operation starts ‘[ @ S-0N damp lights, f DRIVE lamp lights Positioning data start signal input. reading = Deceleration Positioning command] Command pulse is sent according to pulse generating accel/decel command. command ————> $= Position feedback pulse completion Deviation counter = 0| Command pulse number % Feedback pulse number (AL = 0 lamp lights, (4 COIN lamp lights Positioning Completing Positioning completion signal sending O<—Restart signal input (START signal) Fig. 7 Positioning in the AUTO Mode OPERATION IN THE JOG MODE (FIG. 8) JOG mode selection soc lamp lights ¥ Selection of forward/reverse running Tr ——_________ 53 <_ START signal input C9 START lamp lights —- While the signal is inputted) START signal While signal is inputted, accel + normal speed ® DRIVE lamp lights comand pulses generate Q S-on 1anp Lights Q<— START signal interrupted Deceleration [generate START signal When signal 4s interrupted, | @ rive lamp lights decelerating command pulses command —————> ©<—Position feedback pulse completion Positioning stop|--— Stop at sequence So S-ON lamp diminishes (Positioning completion signal is not sent) Fig. 8 Positioning in the JOG Mode 12R-02912 nisi Positioning data must be set before ]OPERATION IN Z-RET MODE (FIG. 9) Z-RET mode selection |---@ 2-RET lamp lights Selection of forward/ iN Ee -RET-P/N Soci pleas @ Starting of Z-RET-P/N signal Input of START signal High speed (@ START lamp lights while inputted) (QS-ON lamp lights, @ DRIVE lemp lights ee ee ee Note: Start signal for zero 3 z return is not effective Acceleration + normal deere ee speed command pulses when. She vay Renee eee ee is in the decelerating 8 Bs + area. Make zero return Decelerating limit operation after moving + SW-ON (Z-RET-H/L) it out ofthe decelerat- Deceleration start. Anmpareae) eres Decel pulses eee generate, stop limit PH-C (Zero position pulse) switch Cae) Zero return completion Signal sending of zero return completion (Signal of positioning completion) See < Me Sa Sosa Seana SS mo JU Note: Zero return operation is made by unidirectional positioning method with, limit switch control. Zero return operation and sequence are depending upon the specifications. Fig. 9 Positioning in Zero Return (Z-RET) Mode l28-v291a 14 -1/0 CIRCUIT CONTACT INPUT CIRCUIT Fig. 10 shows input circuit for contact signal. cowzacr s1otaL woe C4 axial Delay time at contact OFF*ON: Approx. 20 ms £20% Delay time at contact ON >OFF: Approx. 5.6 ms 420% Fig. 10 Contact Input Circuit INPUT CIRCUIT FOR FEEDBACK PULSE --- INPUT TERMINALS (1TB-1, -3) Fig. 11 shows input circuit for pulse train signal from position detecting pulse generator. b Positionpock Fig. 11 Input Circuit for Feedback Pulse The feedback pulse frequency is restrained by the following conditions. + Two-phase pulse train with 90° phase difference. + When command pulse frequency is beyond 50 kpps, the feedback pulse must be electrically incleased. (one time, two times or four times) 128-02914 Ss 158OUTPOUT CIRCUIT OVER, PS-ALA and POSI-FINE output open collector signals. When they are used for control of sequence, operate the relay and use the contact signals. : MOLL POWER RELAT aes ad Fig. 12 Output Circuit (Open Collection Signal) SETTING OF INTERNAL SWITCH AND ADJUSTING KNOBS Internal switches and knobs are adjusted. (See Fig. 4.) (1) Setting of accel/decel time By setting of 1SW-1 to 1SW-8 (Switch OFF is effective), the data (N) to be required for accel/decel command are obtained by the following equation. (When the const. acceleration method, 12SW-4 is OFF.) n-{15+16x5 (sw -1 0 8)}x 9.6 x 10-6 x fin <2047 fin: Speed reference pulse frequency Accel/decel reference time: ta=N-Q- 1-4 fs) Accel/decel area: 32 64) Const. OW SET VALUE (OFF EFFECTIVE) 5 16 6 EL —4 Fig. 13 Setting of isw Pig. 14 Accel/decel Area bee-ogg1s rein(@) Q) Setting of dividing ratio of feedback pulse. Setting is made by 2, 3 and 4 SW-1 to 8. 2SW-1 to 8 3SW-1 to 8 4sW-1 to 8 Hi $388608 i 32768 128 2 4194304 2 16384 64 3 2Oo7IS2 BI 8192 32, 4 1068576 a 4096 16 3 [524288 5) 2048 a 6 262144 6, 1026 a La ENCE Tie NaAD LE: 2 3S 65536 & 256 1 SET VALUE (OFF EFFECTIVE) Fig. 15 Setting of 2, 3 and 4 SW The feedback pulse is electrically processed to meet the speed reference pulse frequency. k = dividing ratio _ E_Qsw-1 to 8) +E (38-1 to 8) +E (4sW-1 to 8) 8388608 < fin = k + £"pp (OFF setting 1s effective for each switch) f'pg = K+ fpp (K = 1, 2, 4 --- Electrical increase ratio) Where 1. fin =k + £"pp $100 kpps f'pp < 100 kpps 2. Im the case of k-K = 1, only 2SW-1 should be set at OFF. The other switches become ineffective. Setting of feedback pulse coefficient Set by SSW-7, 8. According to the combination of 5SW-7 and 8, the number of feedback pulses can be increased by 1 time, 2 times or 4 times electrically. 1 time | 2 times] 4 times ssv-7 | @ x x Turn on the suiteh with $aHl8 x @ x the mark @ . Fig. 16 Setting of Increase Coefficient by 5SW-7, 8 12e-02916 -17-(4) Frequency setting of positioning reference pulse Set by 7sW, 8SW and 10SW-1 to 6. TsW-1 to 6 —-BSW=1 to 6 QSW-1 to 6 —-10SW-1 to 6 Tae Tepes? aenae aap 2 | 46 Z| 16 2 | 16 21 16 Sa [eraa Salas 3 o 3 S a 4 am (Ewee 4 4 4 4 3 2 5 zi 5 2 3 2 Cass Galea 6 1 6 1 Fig. 17 Setting of 78W to 10sW a. Speed (f}) setting in AUTO mode = E(@osi-1 to 6) | E(7swW-1" to 6) cy 2h x er x fy b. Speed (£2) setting in JOG mode = L@swel to 6), LUsw-1 to 6) ED 6h x oh ed c. Speed (£3) setting in Z-RET, AUTO-2 and JOG-2 Set each svitch to obtain the above values. (£9 = 208.4 kpps) (5) Setting of bit number of D/A converter Bit number is set by LISW-7, 8. 9 Bit 10 Bit | 11 Bit uisi-7 | X | @ x Turn on the switch with the mark @ + nsi-a | Xx | xX e eae Fig. 18 Setting 11SW Input bit number of D/A converter becomes as follows by setting as shown in Fig. 18 according to lag pulses in deviation counter, 9 Bit setting --- 6 ¢ 512 pulses 10 Bit setting —-- 512 < 8 £ 1024 pulses 11 Bit setting --- 1024 pulses < 6 Note: Lag pulses (6) depend on the specifications of machine and servopack. See Fig. 19. 128-0217 - 18 -(6) a D/A conventen OUTPUT mehal 9 rr serting (pi 20 AIT SerriNG @; 11 BIT SETTING Fig. 19 Lag Pulses and D/A Output on lisW Setting Setting of detection width of positioning completion signal. Set by 13 SW-1 to 6. | | | 4 ayaa i i (Setting pulse width) Turn on the switch with the mark @ . > Fa S ? =o ERD rOsrTI08 Fig. 20 Setting of 138¥ Detection width of positioning completion signal can be set to the value of Fig. 20. Note: Detection width may not be able to set to the intended values, Adjustment of knobs (1, 2, 3, SVR) (a) Zero adjustment of D/A converter output (273-1) Use 2VR. Adjustment should be made when deviation counter is zero. (b) Zero adjustment of F/V converter output (2TB-3) Use 3VR. Adjustment should be made when motor and Servopack are not be operated. (c) When feed-forvard control is equipped, adjust by SVR according to to the specification. (a) Adjustment of bias reference voltage while positioning is made. Effective while bias reference is issued. Adjust by 1VR according to the machine load. 12n-02918 -19-CONNECTION DIAGRAMS F-LS: End position switch for forward rotation of motor RLS: End position switch for reverse rotation of motor L 2c, SMC, FDB, contactor ARY, 4RY, SRY, Miniature relays (Omron type MY-4Z or the equivalent) TLR: Off-delay timer (1 second) 2TLR: On-delay timer (0.5 second) 1D, 2D: Diode Resistor ‘Surge suppressor (Okaya type €R50500 or the equivalent) “SE: Surge suppressor (TCO. 2P11/2 or the equivalent) OVER, PS-ALA, COIN: Miniature relay (MY-4Z or the equiv- RDB: Magnetic FDB-X, RDB-X? Servopeck bc SEnvovoTOR ‘CONTROLLER @cR-mn01 Positonpedt 160 ‘DIGITAL CONTROL - TF INIT TYPE, TIDTCATING COURTER | (orriowL) ‘10 PERIPHERAL EQUIPMENT TPE crec-w0O1OO Senter mr EEL ‘rvpe crce-v009 Equipments shown by MJ are supplied by YASKAWA, Fig. 21 Typical Interconnection Diagram (Servopack Types CPCR-MRO1 to MROB) Boe RELAY CONTACTS s2e-og9L9contactor ARY, 4RY, SRY, FDB-X, Miniature relays! LTLR: 2TLR: 1D, 2D: Diode IR: Resistor SA]: Surge suppressor (Oka Ga: OVER, PS-ALA, COIN: Minds (Omron type MY-42 or equivalent) . REGENERATIVE RESISTOR rg one: 2c 1 REACTOR 08 Servoneck oc SERVOMOTOR (CONTROLLER CrcaHROBH co 3s ‘ro Pentrazeal| UEP 2] Pecitionnect-160 “3 DIcTTAL coursal. wait Tree, cree=PPiso leew Fig. 22 Typical Interconnection Diagram eee Aa oc ea coe)Supply | __ 00 VAC [110 WAC 700 vac [220 VAC Voltage | (50/60 Hz) (50/60 Wz) _|__ (50/60 Hz)_ (50/60 Hz) te | 5 eae Connec— 1 a oy tion Fig. 23 Tap Connection of Power Transformer for Servopack (Servopack Types CPCR-MRO1 to MRO8) one Fig. 24 Typical Grounding -22-PRECAUTION ON OPERATION OF POSITIONPACK-160 WIRING + Make tap connection of power transformer (1T) for Servopack type CPCR- MRO1 to 08 as shown in Fig. 23. + Dwo core strand shielded wire (Type RG-108 A/U made by Fujikura cable Works, Ltd., Japan, or the equivalent) should be used for leads between speed reference equipment and tachometer generator feedback circuit. + Be sure not to apply any tension to leads in the digital control unit because it is wired by the leads of sectional area 0.2 mm? (or 0,3 mm3) through the connectors. To avoid misoperation caused by noise. (2) Insert an insulating transformer (2T) and line filter between DC power unit (IPS) and AC power supply. (2) Be sure to install the line filter, DC power unit and Positionpack unit as close as possible each other. (3) Be sure that connections: to primary and secondary windings of the transformer and line filter should not be run together, Ground terminal should be connected to ground pole or the equivalent by ground conductor. (4) Be sure to connect surge-absorbing circuit to coils of relays, con- tactors and solenoids respectively. (5) Be sure to make connection with distance of 30 cm between AC power Lines and DC pover lines or signal lines, and not to run within sane bundle or duct. + Make one point ground connection (up to 100 9 in Japanese practice or refer to the national local code) and use a larger conductor (braided- copper wire or the equivalent). Refer to Fig. 24 illustrating example of ground connections. + When motor is electrically insulated from machine by oil etc., make a separate connection from motor base to ground. WIRING FOR POWER SUPPLY + Be sure to make sequence so that power is supplied to Servopack at 0.5 second and over after DC power unit is energized (Make sequence so that reset signal shall be applied to the digital control unit within above period). + Disconnect the power supply to the servopack at least 1 second before DC power unit is de-energized. + I£ Positionpack-160 is applied for control of vertical shaft, separate means should be added to prevent lowering of the shaft at power-on or power-off. SnoWIRING OF PROTECTIVE DEVICES + Make sure that contacts of thermal relay (THT), thermostat (TS) for detec- tion of fin temperature and fuse alarm (FUX) are connected to the coil circuits of miniature relay and the power supply to Servopack is inter- rupted if they operate. + If a driven machine has limited travelling distance, be sure to provide a limit switch with the machine for protection of the machine and control units, and make following sequence. (2) Apply dynamic braking when alarm limit switch operates. (2) Disconnect all the power supply when overtravel limit switch operates. + Overrunning of the motor by failed TG or PG (breakage and disconnection of coil etc.) cannot be prevented, so protect the machine and control unit by using alarm and overtravel limit switch. ENVIRONMENTAL CONDITIONS ‘The control should not be located at the following places because it may cause the equipment breakage, leads breakages, insulation deterioraton and erroneous operation. (Overrunning of motor, poor positioning) + A high frequency power supply exists near by. + Corrosive gases exist. + A vibration source exists near by. + An amount of dust or metal particles exists. + A high temperature and/or high humidity exists. If used at above place, Positionpack and Servopack should be housed in the totally enclosed panel.DIMENSION IN MM POSITIONPACK-160 Type CPCC-PP160 rc FLE Mb SCREW \ ara Temusais F044 7F Ho PHL IPS seabe = ote: ye | accexjoecet SETTENG SurtcH 218 Temas P08 7P 10 PATLLIPS scree rourrincs) ease vest Hout FOR COOLING,DIGITAL SWITCH UNIT Type cPcc-bU IO Paivrep 20-cone 3428-1003 || rcaniz cosuecron’ | | | 3621-6000" FOR CABLE nee ry TAP (ripe pesiexarzox) 42.5 Dia sac houss erce-pUD DIM = rine © = 0: wsthoue « tt & eae ples/aincs signi) =) oTetalieeterle i i a tithe digi G8) came = plus/eisvs sign Type A a | c¢| > | 2 |. Remarks cece-puo30 | 57.4] 53.1; 48.3, 48.8 53.1] 3-Digit cece-puoso| 70.1] 65.8) 61 | 61.5 65.8 4-Digit CPCC-DUOSO | 82.8] 78.5) 73.7' 74.2) 78.5 | 5-Digit cpcc-pu060 | 95.5| 91.2] 86.4 86.9° 91.2 i 6-Digit CPCC-DU130 | 108.2 | 103.9| 99.1 99.6 103.9 Sign + 3-Digit CPCC-DUL4O | 108.2 | 103.9 | 99.1| 99.6 | 103.9 | Sign + 4-Digit cPcc-pui50 | 108.2 | 103.9 | 99.1] 99.6 | 103.9 | sign + 5-Digie cecc-pu160 | 108.2 | 103.9 | 99.1] 99.6 | 103.9 | sign + 6-Digit sataINDICATING COUNTER UNIT Type cecc-uw0 OOO ISSPencree APPROX APPROX ‘PRINTED cracuit sana INDICATION RESET PUSHBUTTON 3.6 Dia iG’ aLES ~ ee hee eo, Dik Vote Detling Plan sO=TO | TH peso [116 D050 975 Tae. 7 CONTACT INPUT UNIT ‘Type CPCC-ID002 Wine 3363/20 caste az YE YASKAWA Electric Mfg. Co., Ltd. TOKYO OFFICE Ohtemachi Bld. Chivoda‘ku, Tokyo. 100 Japan Phone (03) 284 9111 Telex 222-2273 SKWA J SINGAPORE OFFICE Suite No. 2303, CPF Building, 79 Robinson Road, Singapore 0106 Phone 2217330 Telex (87) 24890 YASKAWA RS 24840 YASKAWA ELECTRIC EUROPE GMBH: SUBSIDIARY Monschauerstrasse 1, 4000 Dusseldorf 11, West Germany Phone (0211) 501127 Telex (41) 8588673 YASD D. ‘YASKAWA ELECTRIC AMERICA, INC.: SUBSIDIARY 16722 Hale Avenue, Irvine, California 92714: U.S.A. Phone (714) 751-4103 Telex (230) 678396 YASKAWAUS IRIN YASKAWA ELETRICO DO BRASIL COMERCIO LTDA: SUBSIDIARY. Av. Brg. Faria Lima, 16646. 611, Pinheiros, Séo PauloSP, Brasil CEP L452 Phone (Oil) 212 5464, 813-3694 Telex (O11) 24168 FERN BR 12H-08026