Professional Documents
Culture Documents
Part 4
OKS 55.180.10
OKP 31 7700
Foreword
3 APPROVED AND PUT INTO EFFECT by Order of the Federal Agency for
Technical Regulation and Metrology dated December 14, 2009 N 763-st
For a comparison of the structure of this International Standard with that of this
International Standard, see Appendix G.
Introduction
Compared with the applied international standard ISO 1496-4:1991, the following
changes have been made to the text of this standard:
- in section 4, clause 4.2, containers of types 1EEE and 1EE are additionally
introduced;
- in section 5, clauses 5.8.2, 5.10.1.1, 5.10.3, containers of types 1EEE and 1EE
are introduced;
1 area of use
1.1 This standard applies to series 1 cargo containers for bulk cargo, unloaded
without pressure, intended for transportation by rail, sea, river and road transport in
direct and mixed communications (hereinafter referred to as containers), and
establishes technical requirements for containers and methods for their testing.
1.2 Because dry bulk cargoes vary in density and flow characteristics, containers
meeting the requirements of this standard may not be suitable for all of the cargoes
mentioned. Therefore, unless otherwise noted, the requirements of this standard are the
minimum requirements.
Containers to be used for the transport of dangerous goods must meet additional
national and international requirements.
1.3 Types of containers, the requirements for which are established by this
standard, are given in table 1.
_______________
** In the paper original, the standards numbers are given in normal font. - Database
manufacturer's note.
1.4 Labeling of containers must comply with the requirements of GOST R 52524 .
2 Normative references
This standard uses normative references to the following standards:
Note - When using this standard, it is advisable to check the validity of reference
standards in the public information system - on the official website of the Federal
Agency for Technical Regulation and Metrology on the Internet or according to the
annually published information index "National Standards", which was published as of
January 1 of the current year , and according to the corresponding monthly published
information signs published in the current year. If the reference standard is replaced
(modified), then when using this standard, you should be guided by the replacing
(modified) standard. If the referenced standard is canceled without replacement, the
provision in which the reference to it is given applies to the extent that this reference is
not affected.
This standard uses the terms and definitions according to GOST R 52202 :
3.1 container for dry bulk low caking cargo: A container for the transport of dry
bulk low caking cargo that can withstand the loads that occur when it is filled with dry
bulk low caking cargo during handling and unloading, and is also equipped with
openings, openings and fittings to facilitate its loading and unloading, in accordance
with with the requirements of this standard.
3.1.1 box-type (closed) container: A container for the carriage of dry bulk low-
caking cargoes with a parallelepiped-shaped cargo area and a doorway on the side of
at least one end, which, accordingly, can be used as a universal general-purpose
container.
3.1.2 hopper container: A container for dry, loose, low-caking cargo that does not
have a doorway and, accordingly, cannot be used as a universal general-purpose
container.
NOTE Containers for dry bulk low caking goods are referred to as "containers" in
this standard.
3.2 dry bulk low-caking goods: Substances that adhere strongly to each other,
which flow (flow) or can flow under the action of air flow.
3.3 loading openings: Openings provided in the design of the container for filling it
with dry bulk low-caking cargo.
3.4 discharge openings: Openings provided in the design of the container for
unloading dry bulk low-caking cargo from it.
3.5 contact surface with external cargo aeration device point(s) on the surface
of a container through which an external cargo aeration device is attached or detached.
3.9 cargo space: The space bounded by the walls of the container with closed
openings and openings.
The internal dimensions of the container should be as large as possible, but in any
case not exceed the dimensions of closed box-type containers - 1EEE , 1EE , 1AAA,
1AA, 1A, 1BBB, 1BB, 1B, 1CC, 1C and 1D (type codes B0-B6), and their minimum
width shall be 2330 mm and measured at 20 °C (68 °F). Measurements made at other
temperatures must be confirmed.
4.3 Gross weight
5 Technical requirements
5.1 General
5.1.1 Strength requirements for containers are defined in this standard and are
given in schematic form in Annex A (these requirements apply to all containers unless
otherwise noted). Containers are considered as completed, fully stocked loading units.
5.1.2 Strength requirements for corner fittings (5.2) are given in GOST R 51891 .
5.1.3 The container must withstand the test loads specified in section 6.
5.1.4 The container must withstand the effects of inertial forces obtained under
dynamic conditions (i.e. dynamic loads), but not exceed the values of the corresponding
test loads. The values given in Annex A, as described in Clause 6 and obtained by
testing, shall not be exceeded.
5.1.5 Any opening, hatch or door opening of a container which, when loose, creates
an emergency should be provided with appropriate safety features, with an external sign
warning of the possibility of an emergency and with appropriate methods of securing it
in a safe position.
5.1.6 A removable roof or roof section should be secured with suitable devices so
that an observer on the ground can check that the roof of a container placed on a rail or
road vehicle is properly secured.
5.2.1 General
All containers must have top and bottom corner fittings. Requirements for their
placement are given in GOST R 51891 .
The top planes of top corner fittings shall not protrude more than 6 mm above the
top surface of the container (5.3.4). Top surface of the container - the highest level of
the top of the container, for example, the level of the top of the loading opening or the
hatch cover of the container, which is in the open state.
When using overlay sheets at top corner fitting locations, the overlay sheets and
their fasteners must not protrude above the top surfaces of the top corner fittings. These
sheets should not extend more than 750 mm from the end of the container in the
longitudinal direction, but may be located across the entire width of the container.
5.3.2 Containers of all types, except for 1D and 1DX types, must also rest on
support (contact) pads in the base structure or on a flat bottom.
5.3.2.1 These containers must be equipped with support (contact) pads on the end
transverse elements (beams), as well as the required number of support (contact) pads
located on the intermediate transverse elements (beams) of the structure or base (or flat
bottom), which in aggregates have sufficient strength to transfer the vertical load to the
longitudinal structural element of the vehicle (for example, container semi-trailer). Such
longitudinal members should be placed within the two 375 mm wide zones depicted by
dotted lines in Figure B.1 (Appendix B). The length of each support (contact) pad in the
direction of the longitudinal axis of the container must be at least 25 mm.
5.3.2.2 The lower surfaces of the support (contact) pads, including those located on
the end transverse elements (beams) of the container, must be located in the same
plane passing at a distance of 12.5 mm from the plane of the lower surfaces of the
lower fittings of the container.
Except for bottom fittings and bottom stringers, no part of the container should be
below this level. The exception is the side plates located in the bottom frame next to the
bottom corner fittings.
Such plates shall not extend in length more than 550 mm from the outer part of the
end surface and in width - 470 mm from the side surface of the bottom fittings, and the
bottom surfaces of the plates should not be less than 5 mm above the bottom surfaces
of the bottom fittings of the container.
5.3.2.3 Load transfer between the bottom surfaces of the bottom side rails of a
container and vehicles is not covered by this standard.
Load transfer between the side beams of the container and the handling equipment
is possible only when the container is reloaded in accordance with 5.10.1 and 5.10.2.
5.3.2.4 Containers, in the base of which the transverse elements (beams) are
separated from each other by no more than 1000 mm, as well as containers having a
flat bottom, shall comply with the requirements of 5.3.2.1.
5.3.2.5 The requirements for containers, in the base of which the transverse
elements (beams) are more than 1000 mm apart (and there is no flat bottom), are given
in Annex B.
5.3.3 No requirements other than those specified in 5.3.4 are specified for the level
of the bottom of the base of Types 1D and 1DX containers.
5.3.4 For all containers under the action of a dynamic load or an equivalent static
load that replaces it, when the actual mass of the container (the sum of the empty mass
of the container and the mass of the cargo in it) is equal to 1.8 and the cargo inside
the container is evenly distributed over the floor area, no part of the base container must
not sag more than 6mm below the bottom surfaces of the bottom fittings.
The deformation of the end structure of a container of any type, except for 1D and
1DX, under the conditions of the force provided for in the lateral stiffness test and
causing the top of the container to shift relative to its base, must be such that the sum of
the absolute changes in the lengths of the diagonals of the end frame does not exceed
60 mm.
Under the load conditions provided for in the tests for the longitudinal stiffness of a
container of any type, except for 1D and 1DX, the longitudinal displacement of the top of
the container relative to the base should not exceed 25 mm.
5.6.1 For all types of containers for which sidewall tests are provided, the deflection
of the sidewall with respect to the plane formed by the outer surfaces of the four corner
fittings on each side of the container shall not exceed 40 mm.
5.6.2 If doorways or ventilation openings are provided in the side or end walls of the
container, then, regardless of this, all the requirements for walls during tests Nos. 5 and
6 should be met.
5.7.1 The body/container of the hopper type must withstand the effects of inertial
forces that occur during transportation. When designing the container structure, these
actions should be taken as equivalent to a longitudinal load equal to 2 in the
longitudinal direction, in the transverse direction and 2 in the vertical direction
(6.1.1, note).
These loads can be considered separately as the impact on the container passing
through the geometric center of its body/container. Vertical loads are total loads
including the dynamic effect.
5.7.2 The hull of a hopper-type container must withstand the static force that occurs
when the container is loaded up to the nominal mass value . Particular attention
should be paid to the transportation of dry bulk cargoes with a high specific gravity
(density).
When testing a container for internal transverse compression, the deflection of any
of its parts with respect to the surface formed by the outer surfaces of the corner fittings
on each side shall not exceed 50 mm.
5.8 Holes
5.8.1 General
All openings, when in the closed position, must not allow leakage of cargo from the
container.
Box-type containers must be equipped with a doorway from one end, which allows
them to be used as general-purpose containers.
Box-type containers of sizes 1A, 1B, 1C and 1D must have doorways with
dimensions corresponding to the internal cross-section of the container, but not less
than 2134 mm in height and 2286 mm in width.
Box -type containers of sizes 1EEE , 1EE , 1AAA, 1AA, 1BBB, 1BB and 1CC must
have doorways with dimensions corresponding to the inner cross-section of the
container, but not less than 2261 mm in height and 2286 mm in width.
5.8.3 Inlet(s)
Containers must be equipped with one or more loading openings. Their design,
number and placement should ensure:
Containers must be equipped with at least one discharge opening, designed and
located in such a way that it is possible to carry out full unloading of the container by
gravity without creating internal pressure/vacuum inside the cargo space of the
container.
The opening(s) for unloading the container by gravity with the help of overturning
gravity in order to achieve complete unloading must(s) have a significant area.
5.8.5.1 Hopper containers shall have openings that are large enough to allow
personnel with the necessary tools to get inside to carry out a complete examination of
the inside of the container.
In the absence of such openings, the container must be taken out of service by the
competent authorities. The minimum diameter of the opening for inspection of a
container is up to 500 mm. Examination of the interior of the container, as well as the
installation, replacement and repair of necessary parts, should be carried out in strict
accordance with the requirements of the competent authorities.
5.8.5.2 If the loading or unloading opening meets the requirements set out in
5.8.5.1, an inspection opening is not required.
5.9.1 The materials from which the container is made must be resistant to harmful
effects from both the transported cargo and the environment in which the container can
be operated. Attention must be paid to fluctuations in external temperatures, aggressive
environments, the transport of dangerous goods, as well as the requirements for
combating corrosion.
5.9.2 The body/tank of a hopper-type container shall be securely fastened to the
frame of the container.
5.9.3 Sealing the container should be carried out in accordance with the
requirements of international customs conventions.
5.10.1.1 Fork openings intended for handling containers of types 1CC, 1C, 1CX, 1D
and 1DX in laden and empty condition should be considered as optional devices.
For containers of types 1EEE , 1EE , 1ААА, 1АА, 1А, 1АХ, 1ВВВ, 1ВВ, 1В, 1ВХ
fork openings are not provided.
5.10.1.3 The dimensions and tolerances of the fork openings are given in Annex C.
The fork openings shall extend through and across the base frame of the container so
that lifting devices can be inserted from both opposite sides of the container. Fork
openings at the bottom can be closed across the entire width of the container, and must
be closed at both ends.
For containers of types 1EEE, 1EE , 1AAA, 1AA, 1A and 1AX, the groove (blind
tunnel) is considered as an optional device. Requirements for their dimensions are
given in Annex E. All other elements of the base frame of the container are described in
5.3.
5.10.4 Walkways (if any)
5.10.7.2 The inner surface of the container shall be designed and manufactured in
such a way that sanitization of the cargo space of the container (wet treatment and
disinfection) does not have a harmful effect on it.
5.10.7.3 On the surface of the cargo area of the container there should be no
recesses and voids that would be potential sources of accumulation of harmful
substances.
- tare weight.
The term "load" (load), when used to describe the physical essence of a
phenomenon, means mass.
During the test, the hopper container is loaded with loose dry cargo until the
appropriate specified test load is reached. If it is not possible to achieve the test load
value with this test method, then an additional load is applied to it. The resulting total
load is equivalent to the resulting uniformly distributed load.
NOTE For other test loads or forces (e.g. longitudinal and transverse compression
tests) it is assumed that they reach values corresponding to the test loads.
6.1.3 The requirements for test loads and forces for all tests are minimum.
a) Sections 4 and 5 of this standard, which contain requirements for the dimensions
and construction of containers;
b) GOST R 53350 ;
c) GOST R 51891 .
6.2.1 General
The test is to verify the ability of a fully loaded container to withstand the load
generated by the top loaded containers, taking into account the accelerations caused by
the movement of the ship, in the presence of eccentricity between the loaded containers
in the stack.
Table 2 specifies the forces to be applied as test to each pair or to all four elbow
fittings and the weight to be placed on top to supplement the test load.
The container is installed on four flat pads, located at the same level, one under
each bottom corner fitting. The geometric centers of the linings and fittings, as well as
their dimensions, must match.
The container must be subjected to a load evenly distributed over the floor area. In
this case, the sum of the empty mass of the container and the test load should be 1.8
.
The container is subjected to vertical loads applied either to all four top corner
fittings at the same time, or to each pair of end fittings, in accordance with the data in
Table 2.
These loads are applied through special test fixtures having elbow fittings in
accordance with EN 51891 or replacing them with equivalent elements with the same
geometrical outlines (i.e. with the same external dimensions, hole patterns and
chamfers) as at the bottom surfaces of the lower corner fitting. according to GOST R
51891 . The design of equivalent members (when used) shall provide the same test
loads on the container as when using elbow fittings.
In all cases, loads should be applied in such a way that the angular displacement of
the planes to which the forces are applied with respect to the plane of support is
minimal.
Each lower corner fitting or equivalent element of the test rig shall be offset in the
same direction relative to the axes of the openings of the upper corner fittings of the
container under test by 25.4 mm transversely and 38 mm longitudinally.
6.2.3 Requirements
6.3.1 General
The test is to verify the ability of any type of container, except 1D or 1DX, to
withstand the forces generated by lifting at the respective top four corner fittings with
vertical lifting forces, and of types 1D and 1DX containers to withstand the loads
generated by lifting by the four top corner fittings. under the action of lifting forces at an
angle not exceeding 30° to the vertical and 60° to the horizontal (the only recognized
method of vertical lifting of these containers at the corresponding four top corner
fittings).
The test is also intended to test the strength of the floor and the base frame, that is,
the ability to withstand the forces caused by the acceleration received by the cargo
inside the container during lifting operations.
The container must have such a load evenly distributed over the floor area that the
sum of the empty mass of the container and the test load is 2 . The container should
be gently lifted by the top four corner fittings so that there is no noticeable acceleration
or deceleration.
For all containers except types 1D and 1DX, the lifting forces are applied
vertically. The lifting of containers of types 1D and 1DX is carried out using slings, each
branch of which is placed at an angle of 60° to the horizontal plane (30° to the vertical).
6.3.3 Requirements
6.4.1 General
The test is to verify the ability of the container to withstand the loads generated by
lifting at the four bottom corner fittings by means of lifting devices engaging the
container through the bottom corner fittings only and attached to a single traverse beam
positioned transversely above the middle of the container.
The container must have such a load evenly distributed over the floor area that the
sum of the empty mass of the container and the test load is 2 . The container should
be gently lifted by the four bottom corner fittings in such a way that no noticeable
acceleration or deceleration occurs.
Lifting forces are applied at an angle to the horizontal plane, degrees, for container
types:
1EEE, 1EE thirty;
1AAA, 1AA, 1A, 1AX thirty;
1ВВВ, 1ВВ, 1В, 1ВХ 37;
1SS, 1S, 1CX 45;
1D, 1DX. 60.
In each case, the plane of application of the lifting forces shall not be more than 38
mm from the outer surface of the bottom corner fitting. The lifting is carried out so that
the lifting devices transfer the load only to the four lower corner fittings.
6.4.3 Requirements
6.5.1 General
The test is carried out to verify the ability of the container to withstand external
longitudinal compression or tension under the influence of dynamic loads during rail
transport caused by acceleration 2 .
The container must have such a load evenly distributed over the floor area that the
sum of the empty mass of the container and the test load is . The container from one
end must be rigidly fixed with the help of anchor devices to the bottom holes of the
bottom corner fittings in the longitudinal direction.
The container is installed with lower corner fittings on four horizontal supports
located at the same level: from one end - two movable supports, from the opposite end -
two fixed supports. The container is secured to the supports through the bottom holes of
the bottom corner fittings (for example, by means of locks with swivel heads inserted
into the bottom holes of the bottom corner fittings).
6.5.3 Requirements
6.6.1 General
The test is carried out to verify the ability of the container to withstand the effects of
internal forces from the cargo arising from rail transport as specified in 6.5.1.
If one end wall is solid and the other has a doorway, both ends of the container are
tested. If the container is symmetrical, only one end is tested. The container, held
against longitudinal displacement by the bottom corner fittings, is subjected to an
internal load. The internal load is distributed evenly over the test wall, ensuring its free
deflection.
6.7.1 General
The test is carried out to verify the ability of the container to withstand the effects of
internal forces from the cargo that occur during transportation by sea.
The test is made on each side wall of the container. If the side walls of the
container are symmetrical, only one of them is tested. Each side wall of the container
(including the wall with a doorway) is subjected to an internal load equal to 0.6
evenly distributed, applied separately to each wall and allowing free deflection of the
wall and its individual elements. In this case, the container is fixed to the lower corner
fittings that keep it from transverse displacement.
The tests shall comply with the requirements set out in 5.6.1.
6.7.3 Requirements
6.8.1 General
The test is carried out to verify the ability of the rigid roof of the container to
withstand the effects of loads that occur when the operating personnel are on it.
6.8.3 Requirements
6.9.1 General
The test is to verify the ability of the floor of the container to withstand the impact of
a concentrated dynamic load that occurs when loading and unloading operations using
forklifts or similar devices inside the container.
The container floor is tested using a test equipment (trolley) equipped with elastic
solid tires, with a load of 36.3 kN on each of the two wheels of the trolley (or loader).
It is necessary that all points of contact between each wheel and the flat surface of
the floor of the container be inside a rectangle measuring 185x100 mm (in the direction
parallel to the axis of rotation of the wheel), while the contact surface of each of the two
wheels with the floor should be no more than 142 cm .
The nominal tire width of the wheel shall be 180 mm and the nominal distance
between the vertical axles of the wheels shall be 760 mm. The testing equipment
(trolley, loader) must maneuver over the entire surface of the container floor. The width
of the test bogie is set taking into account the nominal width of the bogie wheels and the
nominal distance between the axles of the bogie wheels. During the test, the container
is placed on four legs at the same level, one under each of the four lower fittings, with
free deflection of the base.
6.9.3 Requirements
6.10.1 General
The test is carried out to verify the ability of any container type, with the exception
of types 1D and 1DX containers, to withstand the effects of forces arising from the
movement of the vessel, causing a lateral distortion of the container structure.
6.10.2 Testing
Securing the container to prevent its transverse movement should be provided only
in the lower corner fitting diagonally opposite the upper corner fitting to which the forces
are applied and located in the plane of the same end wall. When two end walls are
tested separately, the fixing to prevent vertical movements is carried out only in the
corner fittings of the end wall under test.
External forces (150 kN each) are applied in the transverse direction separately or
simultaneously to each of the upper corner fittings of one side wall of the container,
parallel to both the plane of the base and the plane of the end walls of the container.
Forces are applied first towards the top corner fittings and then away from them.
If the container has symmetrical end walls, only one end wall needs to be
tested. Where the end wall is not completely symmetrical to its own vertical axis, the
load on the end shall be applied alternately from each side of the container.
The allowable misalignment values at full test load are given in 5.4.
6.10.3 Requirements
6.11.1 General
The test is carried out to verify the ability of a container of any type, except types
1D and 1DX, to withstand the effects of forces arising from the movement of the vessel
and causing the container structure to warp in the longitudinal direction.
The empty container is placed on four horizontal supports located at the same
level, one under each corner fitting, and to prevent longitudinal and vertical
displacements, it is fixed with anchor devices (or other devices) through the bottom
holes of the lower corner fittings. Longitudinal fastening is carried out only in that lower
corner fitting, which is diagonally opposite in the plane of the side wall and the upper
corner fitting to which the force is applied.
Forces are applied first in the direction of the top corner fittings of the container and
then in the opposite direction.
If the container has symmetrical side walls, only one of them is tested. If the side
wall is not completely symmetrical with the vertical axis, tests are made at both ends.
6.11.3 Requirements
6.12.1 General
The test should be carried out on containers of types 1CC, 1C, 1CX, 1D and 1DX
equipped with fork openings.
6.12.2.1 Types 1CC, 1C, 1CX, 1D and 1DX containers equipped with one pair of
fork openings
The load is evenly distributed over the container floor area in such a way that the
sum of the container's own mass and the test load is equal to 1.6 . The container
must be supported by two horizontal beams 200 mm wide each, entering by (1828 ± 3)
mm into the fork openings, counting from the outer surface of the side wall of the
container; the axes of the beams and fork openings must match. The container is held
in the raised position for 5 minutes.
6.12.2.2 Types 1CC, 1C and 1CX containers equipped with two pairs of fork
openings
The outer pair of fork openings is tested in accordance with 6.12.2.1. The inner
(additional) pair of fork openings is tested similarly, but with the actual gross mass of
the container reduced to 0.625 and the beams are installed in the openings of the inner
pair.
6.12.3 Requirements
6.13.1 General
The test is optional. It is carried out if these devices are provided at the container at
the request of the customer.
The test is to verify the ability of any container fitted with lifting devices (platforms)
to be lifted as shown in annex D.
The mass of the test load is evenly distributed over the floor of the container so that
the actual gross mass of the container is 1.25 . The container is placed with the flat
parts of its support platforms available in the lifting devices [Figures D.2 and D.3 (Annex
D)] on four pads measuring 32x254 mm located in the center of the flat parts (Figure
D.4).
6.13.3 Requirements
A jet of water from a tip with an inner diameter of 12.5 mm is directed to all external
seams and grooves of the container under a pressure of about 100 kPa (corresponding
to a pressure of 10 m of water column at the outlet of the tip). The tip is held at a
distance of 1.5 m from the container under test and the jet is moved at a speed of 100
mm/s.
It is permissible to carry out the test using more than one nozzle, provided that
each seam or groove is subjected to an impact not less than that of the jet from a single
nozzle.
6.14.2 Requirements
At the end of the test, the container shall show no signs of water intrusion.
6.15 Test No. 14 Longitudinal fastening (for hopper containers)
6.15.1 General
The test is carried out to verify the ability of the container to withstand the effects of
inertial forces from the contents of the cargo container on both the container itself and
the connection of the hull/receptacle to the frame under the conditions of longitudinal
acceleration during transport and handling, described in 5.7.
Notes
NOTE 1 This test is not required if the dynamic test has been carried out to achieve
end loads equivalent to or greater than the static test load .
2 The effects of vertical acceleration are taken into account in tests Nos. 2 and 3.
3 This test may be omitted for containers without stringers between end frames,
provided that it is included in test No. 4.
The container is loaded so that the sum of the empty mass of the container and the
test load is .
The container is installed on the end so that the longitudinal axis of the container is
vertical (permissible deviation - 3°). The container is held in this position for 5 minutes
using:
a) fixing one pair of bottom corner fittings located at the bottom to prevent lateral
and vertical movement of the container and fixing the other support of the corner fittings
located above to prevent lateral movement;
The procedure under b) may only be used for those types of containers where the
body/receptacle of the container is only connected to the bottom of the frame, or where,
in the opinion of the competent authority, it is sufficient to test the container for the
strength of the body/receptacle-to-frame connections in Test No. 4 and 10.
6.15.3 Requirements
6.16.1 General
The test is carried out to verify the ability of the container to withstand the effects of
inertial forces from the contents of the cargo container on both the container itself and
the connection of the body/receptacle to the frame under the conditions of lateral
acceleration during transport and handling, described in 5.7.
Notes
1 The effect of vertical acceleration is taken into account in tests Nos. 2 and 3.
2 This test may be omitted for containers without stringers between end frames,
provided that it is included in test No. 4.
The container is loaded so that the sum of the empty mass of the container and the
test load is .
The container is installed on the end so that the longitudinal axis is vertical
(permissible deviation - 3°).
a) securing one pair of bottom corner fittings to prevent lateral and vertical
movement of the container and securing another pair of corner fittings located above to
prevent lateral movement;
The procedure under b) may only be used for those types of containers where the
body/receptacle of the container is only connected to the bottom of the frame, or where,
in the opinion of the competent authority, it is sufficient to test the container for the
strength of the body/receptacle-to-frame connections in Test No. 4 and nine.
6.16.3 Requirements
6.17.1 General
The test is carried out on all catwalks to check the ability of the catwalks to
withstand the load that occurs when people are on them.
A load equal to at least 300 kg must be evenly distributed over an area of 600x300
mm, located on the weakest section of the walkway.
6.17.3 Requirements
6.18.1 General
The test is applied to all ladders in order to verify their ability to withstand the loads
that arise when people are on them.
6.18.3 Requirements
After completion of the test, the ladders shall show no permanent deformations or
defects which could render the ladder unusable.
6.19.1 General
The test, if necessary, is carried out after all tests on the container have been
completed.
The container is in the closed position and under normal operating conditions. Air is
supplied through a special device. A pressure gauge, which is not part of the air supply
system, is attached to the container and its accuracy must be adjusted within ±5%. The
air flow measuring device must be adjusted with a measurement accuracy of ±3%.
The supplied air must raise the internal pressure to (250±10) Pa [(25±1)
mmHg]. This level must be maintained throughout the test.
6.19.3 Requirements
The rate of air leakage from the container under standard atmospheric conditions
should not exceed the values given in Table 3.
Annex A
(mandatory)
Notes
1 The external forces shown in Figures A.1 to A.29 are given for one end wall or
one side wall only. Internal loads are given for the entire container.
2 The circuits in this annex are in accordance with the tests described in 6.2-6.19.
Table A.1
Figure End view Side view
number
A.1, a Test No. 1. Stacking
Not applicable to container types 1D and 1DX
A.1b
A.1, c
A.1,e
A.3, a Test No. 2: Climbing with the top four corner fittings
A.4b
A.6, a
A.6b
A.8 Test No. 6: Strength of the side walls (for box-type containers)
A.9 Test N 7. Roof strength (if any)
A.11, c
A.11d
A.11e
A.12a
A.12b
A.12, c
A.12d
A.12, e
A.19 Fastening
A.20 Fastening
The frame of the hopper type container is fixed through the top and bottom fittings.
A.25 Test No. 14: Longitudinal securing
(for hopper containers) [6.15.2(b)]
The frame of the container is fixed only through the underlying fittings
A.28 Test N 16. Walkways
Figures A.1-A.29
Annex B
(mandatory)
B.1 The end and transverse elements (beams) provided for by the design of the
base, on which there are support (contact) platforms, must withstand and transfer loads
to the corresponding longitudinal elements of the vehicle structures (for example, a
container semi-trailer).
These longitudinal members of the vehicle shall lie within the two zones, each 375
mm wide, shown in dotted lines in Figure B.1.
Figure B.1
B.2 Containers, at the base of which there are no transverse elements (beams)
spaced at a distance of 1000 mm or less from each other (and there is no flat bottom),
must have support (contact) pads placed in such a way as shown in Figures B .2-B.9.
C.2.1 Each pair of support (contact) pads located on the end transverse
elements (beams) must withstand loads of at least 0.5 its bottom corner fittings.
Each pair of intermediate support (contact) pads is calculated to transfer the load
that may occur during transport operations, not less than 1.5 [ - the number of
pairs of intermediate support (contact) pads].
B.2.2 The minimum number of pairs of reference (contact) pads is for container
types:
1SS, 1S, 1CX 4;
Support (contact) pads (in the presence of a large number of their pairs) should be
placed as evenly as possible along the entire length of the container.
B.2.3 The distance between the end transverse elements (beam) and the nearest
intermediate pair of support (contact) pads should be:
- from 1000 to 2000 mm - for containers with one pair of support (contact) pads
more than the minimum number.
B.2.4 Each support (contact) pad should be at least 25 mm in size in the direction
of the longitudinal axis of the container.
Figure B.4 - Placement of five pairs of pads (pair at each end plus three intermediate
pairs)
Figure B.5 - Placement of six pairs of support (contact) pads
Containers of types 1EE , 1AA, 1A or 1AX (without a tunnel for installation on a semi-
trailer with a goose neck front beam)
Figure B.6 - Placement of five pairs of pads (one pair at each end plus three
intermediate pairs)
Containers of types 1EE , 1AAA, 1AA, 1AX, having a blind tunnel for installation on a
semi-trailer with a front beam of the "goose neck" type (Figure B.10)
Figure B.8* - Placement of six pairs of support (contact) pads (one pair for each end
plus four intermediate pairs)
_______________
* See figure B.10.
Figure B.10
All tunnel support platforms consist of two parts: the upper part and the lower
part . These paired parts should be considered as a single support platform,
consisting of two components and having an area of at least 1250 mm .
NOTE Where the tunnel has solid side members, the support areas shown in
Figure B.10 are not required within a distance of 3150-3500 mm from the end of the
container and 3900-4262 mm for Type 1EE containers .
Annex C
(mandatory)
Fork opening dimensions (if equipped)
1 - support plane
Figure C.1
Table C.1
container type Dimensions and tolerances, mm
Fork openings for loaded and empty Fork openings (internal) for
containers empty containers only
Dimensions of grooves and platforms for lifting devices in the base of the
container (if any)
1 - lifting axis; 2 - lift zone
Figure D.1
1 - part of the wall (including the heads of rivets and bolts); should not stand more than
12 mm from the inside of the safety strip; 2 - zone of contact of the lifting device with
the gripping body; must be flat and horizontal and form a right angle with the safety
strip; 3 - outer edge; may be rounded or bevelled. Limiters at the ends of lifting devices,
if provided, shall be beveled as shown in the figure; 4 - bottom plane of bottom corner
fittings
Figure D.2
1 - part of the wall (including the heads of rivets and bolts); must not protrude more than
12 mm from the inside of the restrictor; 2 - contact zone for the lifting device; must be
flat and horizontal and form a right angle with the safety strip; 3 - outer edge; may be
rounded or bevelled. Limiters at the ends of lifting devices, if provided, shall be beveled
as shown in the figure; 4 - bottom plane of bottom corner fittings
Figure D.3
Annex E
(mandatory)
1 - surface of the front end beam; 2 - level of the lower surfaces of the transverse
members
Table E.1
Dimensions in mm
Length Width Height
3150-
3500
* Only for 1EE containers .
Notes
2 The tunnel structure may be formed by solid members of the minimum length given in
this table and the internal dimensions indicated by a solid black line in Figure E.1.
Annex F
(informative)
Typical examples of the location of the filling openings of a box-type container for
bulk cargoes without pressure
Annex G
(informative)
Comparison of the structure of this International Standard with that of ISO 1496-
4:1991
The change in the structure of the national standard in relation to the structure of
the given international standard indicated in Table G.1 is due to alignment with the
requirements of GOST R 1.5-2004 .
Table G.1
Structure of this standard Structure of the international standard ISO 1496-
4:1991
Chapter Paragraph Chapter Paragraph
Appendix G -
- Bibliography
NOTE Structural elements of this International Standard and ISO 1496-4:1991 not listed
in this table are identical.