STANDARD CABLE WIRING 48W09-03570 ISSUE 16th. March 2010 Standard cable wiringCable wiring procedure 1 (example: cable rack wiring) recomended working method ‘his wiring nethod (the cable wiring procedure 1) ie tho rocomondod wiring cthod. Hovaver, *1 “when it ie difficult to execute the procedure” , “the cable wiring procedure 2” sceording as can be applic. 1 "Won i i ettente ce etc th poco” mas the state tat £ i dftieul to eamatn the fdlcted wiring Layout die tothe Tow Devel vrking llc the catrctd erker or then th 1. The distance betvoen the cables D should be longer than the cable outer dianeter when there is no indication fron the design section 2.The hanger bolts and base frane should be fixed and withstand the weight of the cables and cable rack. 3. The cable reck should bo put on the base frane nade of channel steel or angle steel bars and fixed firaly with the hanger bolts. 4.Phase W should be in the header bond or planar foraation with 3 cables, and it should be indicated from the design section according to the width of the ceble rack. 6.The grounding cable size shown in the draving is for a reference. The size indicated by the desian section should be adopted. Hovever, in general, the size over 100° will be sufficient in most ca: 6.For the cable size and the nuaber of phase N correspending to R, 5, and T, the indication from the design section should be folloned. T.The distance betunan the eahlne D chawld he longer than the cable outer Afaneter shen there ie ne indication ffroa the design section. In aééiticn, when there is @ space, the distance should be enlarged to the Limit 8. The dimensions and outline drawings of this draving are for a reference. .Since the basic principles are tho sane, execute the wiring procedure follovine this draving even thon the nuaber of cables increases 10.When installing many single core cables, it should be in header bond formstion with 3 esbles, and feech phase should be arranged #8 in the dreving. 11, This wiring procedure is to explain about the phaso arrangment in the multiple cable installation in a cable rack. Cable wiring procedure 2 (example: cable rack wiring) stendard working method hen it is difficult to execute the procedure” vith the recommended wiring method of “the cable wiring procedure 1”, it should be done following “the cable wiring procedure 2° SL "hn 58 in dfFieot to eects the proce” mans the state that (fv sifiealt to mintin he dedicated wirag layout due te low lee siting all of he coetseeted wacker st whan the stage ts mt ness 1. The distance between the cables D should be longer than the cable outer diawater when there is no indication fron the design section. 2.The hanger bolts and base frane should be fixed and withstand the woight of the cables and cable rack. 3. The cable rack should be put on the base frane made of channel steal or angle steel bers and fixed firaly with the hanger bolts. 4 Phase N should be in the header bond or planar fornation with 3 cables, and it should bo indicated from ‘the design section according to the width of the cable Tack. 5.The grounding cable size shorn in the droving is for a reference. The size indicated by the design section should be adopted. However, in goneral, the size over 100% will be sufficient in most cases. 6.For the eable size end the number of phase N corresponding to R, 5, and T, the indiestion from the design section should bo followed. T.The distance between the cables D should be longer than the cable outer dianeter when there is no indication froa the design section. In addition, when there is a space, the distance should be enlarged to the Limit, 8.The disensions and outline drawings of this drawing are for a reference. 9.Since the basic principles are the sane, execute the sizing procedure following this drawing even hon the nunber of cables increase Juz | Standard cable wiring 10.then installing many single core cables, it should be in header bond formetion with $ cables, and ‘each phase should be arranged as in the draving. = st me wna = emrmte Th dure is to explain about the ph jnent in the multiple cable installation in a eable rack fe x aatioet rae LL. This wiring procedure is to exploin about the phase ara in the multiple cable instellation in a cable rack. aoe = Faigam| uftSn, aawos-03570 £4] BEd [5 [ace SRE gETESE™ |Wiring pit wiring procedure 1 Wiring pit installation exemple (cross-secsional éraving) (Gable trench wiring procedure 1 Outdoor eable trech installation exanple (cross-sectional draving) Anchor bolt Cable tray 0d @.For a wiring pit, the gradient of 1/100 should be given, an of] reservoir should be pls in the necossary pert, and a vater drain pump should be installed. Guiding work) 5.0n the bottoa of a cable pit, a tray or cable rack should be laid to aveid direct touch ‘vith accumulated water or oil. 4.0ffset distance should bo secured among the asin cable, cables for auxiliaries, ‘and control cables, or shield plates should be installed to insulate The distance between the cables D should be longer than the cable outer diameter hen there is no indication from the design section 2.The dimensions and outline dravings of this éraring are for a reference. LFor a CY cable, when using a single core cable other than 2, 3, or 4-core cable, uiving should be executed folloving the wiring procedure 1 and 2. gaz | Standard cable wiring vow ew | ae Saazaucee RAM peseen E Fog ea ns a ia fff. 48609-03570 HEH aLEIE 6.for a cable trench, install a cover made of concrete ete. that can bear the lead of vehicle. S:For a cable tronch, the gradiont of 1/100 should be given, an ofl reservoir should be placed in the necessary part, and a water drain pump should be installed Guilding work) 4. In a cable trench, a cable rack should be installed to avoid direct touch vith accumulated water or oil, 3.The distance between the cables D should be Tonger than the cable outer diameter ‘when thore is na indication fron the design section. 2.Coble trench is the nominal dasignation of the wiring pit for outdoor use, L-The dinonsions and outline drawings of this draving are for a reference.Cable rack wiring procedure 1 Indoor cable rack installation example (cross-sectional draving) Cable rack wiring procedure 3 Rooftop cable rack installation example (cross-sectional draving) 4.The distance between the cables D should be longer than the cable outer diameter when there is no indication from the design section &.The dinensions and outline drevings of this draving sre for 8 reference. 2.Mhen installing multiple single core CY cables, it should be arranged in the drawing above, 1. This wiring procedure is to explain about the single tier installation msthod Zor indoor cable racks. In order not to damage the water-resistant Layer, Conetdering the draielng of of relovoter ote, approprie 5.fhon installing on a wiring bridge ote., it should be pursuant to this vorking method 4.Uhen working ourdoors, a douser (cover) should be surely instelled. 3. The distance between the cables D should be longer than tho cable outer diameter when there is no indication fron the design section. 2.the dimensions and outline dravings of this drawing are for a reference. L.This wiring procedure is to explain about the single tier installation method for rooftop cable racks. Cable rack wiring procedure 2 Indoor cable rack installation example (ess-sectional draving) Cable rack wiring procedure 4 Cable rack un exterior wall installation example (cross-sectional drerng) 4.hen instelling cable vacks in multiple tiers, the space for working shauld be secured for sure, (This draring is 60mm.) 8.qThe distance botween the cables D should be longer then the cable outer dieneter when there is no’ indication froa the design section 2.The dinensions and outline dravings of this drawing are for a reference. 1 This wiring procedure is to explain about the multiple tier installation method Tor indoor cable racks. 4.Thon it is not possible to attach a rack on the wall with anchor bolts, tuse through bolts and nuts to stitch from both sides of the wall 8.hen working outdoors, a douser (cover) should be surely installed 2.The distance between tho cables D should be longer than the cable outer diameter when there is no indication from che design section, A.This wiring procedure is to explain about the single tior installation mothed for cable racks on the exterior wall. * jaz | Standard cable wiring(able rack wiring procedure 5 Cable rack on exterior vall installation example (cross-sectinal daving) [ Cable rack wiring procedure 6 ott ad ut (touring hal teat seh tl eng heh le ae) T.In the case of miltiple tiers, tho distance botwoon the tiers should be longor than 20. 6.In the case of multiple tiers, 2nd and 3rd tier should be added one Dy one after’ the installation of the first tier. 5.When it ia not possible to attach a rack on the wall with schor bolts, use through bolts and nuts to stitch frou both sides of the mall. 4.then working at exterior wall side, douser (cover) should be surely installed. 3.The distance between the cables D should be longer than the cable outer dianeter when there is no indication from the design cection. 2.The dinensions and outLine drawings of this draring are for @ reference. “For other installation method, confirm with design section LThis wiring procedure is to explain about the multiple tier installation method th design for cable Tacke on the exterior wall. gmx | Standard cable wiring tote Lexraieat aan: nusnee ea meatal a mre |e 4809-03570 714Cable rack installation procedure 1 (standard) 0 Hanger bolt (bo hanger pitch and ‘thickness could bo appropriate to the wight.) Stondy brace (It should be attached as needed) (osble nit shold be weed for sll the cases ‘un the load se bora in tho vertical direction) 7.Mhen it is not possible to instal] the inserts, welding or anchor bolts should be 40 support the ctructure. 6.hen using anchor bolts, the Toad should be borne In the shesring direction, and never" in the pulling-out (vertical) direction 5.Uhon fastening hanger bolts, double nuts should be used in the ple ‘here! the Toad 2s scl : » Eeaeted in the vertical direction of the large diamtor cable or there vibration is expected, ‘oF danpors should be attached for sure. 3.Yhen, using anchor bolts, they should be sttached directly to the stfucture with euéfielent strength, 2.For cable racks, select, the ones which withstand their om weight and the weight of cables sufficiently. 10.The hanger bolt and angle steel should have the sufficient strength ‘o withstand the weight of cables and cable racks. 9. The installation pitch of the hanger bolts should meet the cable rack specifications. 8.For the anchors for hanger bolts, the Inserts should be eabedded when concrete slab placeuent. zz | Standard cable wiring sat cence ane wens 1Lthis wiring procedure is to explain about the indor eable rack installation asthod = nan aa ai ee Rt § Tainan| fra 4ev0s—03570 (4 rena |S" EERE“resker panel wiring procedure I ‘Seoondary side cable panel penetrating portion working eranple [Breaker panél wiring procedure 1-2 Secondary side cable panel penetrating portion detailed working example Apply the countermoesure net botton Gable dot. FL 2The dimensions and outline dravings of this draving are for a referenc L This Breaker panel wiring procedure is to explain about tho secondary side cable panel penetrating portion working example, Gable tie Cable bracket ble Insulating compound Apply the counterneasure Flexible bushing for. smal 1-aninal: Cable ack U Pane] botton plate Cable trey Bracket FL 4 A A < 4 a. 0. hen the counterneasure for. small aninal is difficult, to TB CrOE GOTTA Ease pact Se the panel coosletely wath tho" e 9.In the case of high voltage wiring, the tray and panel should be comected with a bond wire 8.The cables betyeen breaker panel and cable duct should be supported by the cable tray ete. T for tho cable duct inlet, the countermeasure to prevent seall aninals Fron Greeting inside” should be applied a 6.Mhen cable brackets aro not prepared {n the panel, the working contractor should stiach thew ae needed 5.The cables should be sunt Tenslon by contraction of ted by the chore 99, thet, the gelt-teiehe and ‘the load cabl ee eee er aoe tibeclay act on the breaker 4.The gap at the pane] penetrating hole should be, sealed with, insulgting compoun TRG GRochane" fo che? "ahich conestne Sofvane” shout noterbe seas = mS SHE Shesid'be provteted Using cBbl is aade of Bakelite or viny) chloride, procecting mterial’ 2b neaded. ig mado of aotal, a flexible bushing ote. Host be Sata st 1. hig, bresker ponel giving procedyrs is zo explein aboot she details SP Eae SbScndbey eGo cab panel” poneeSneap stele ‘noting webbed les : = | Standard cable wiring oat te cmc wan weet a ca ac Seca: eit ofr 45wos-03570_ 44 ad [EF nae FEET™ SETBreaker panel wiring procedure 1-3 ‘Sevondary side cable panel penetrating portion rorking example [Breaker panel viring procedure 1-4 Secondary side cable panel penetrating portion detailed working example 8) est eeeq" i+ fi Cable tie Cable bracket| HA a doa insuatin| encoun lexible-bushin Panel tote lave | ; : Grounding wire a Bracket} rt Panel bottos plate a a gd r= 4 4 cent vr 5 4 ke ——— . me wall animals cats tux tn she cso of hgh voltage ring, th tay and ynel shuld be cmsected with a bon wre seats Eten ie tps are apt ponre in Cw panel the weking esreter — should attoch then as needed a FL__|stin calor shoud bp spprtd br gh bases 20 ha th el-pieh ad tenon : x Sets tel trea ae rte 2 {Ih uy sh pel pnmratng ble stl seped hse cond 4 4 Tig engage ae ignl ld. spd ih eplgtin om 7 4 ‘3. In case that the panel bottom plate is nade of Bekelite or vinyl chloride, TE SUES flied leisy istttgantela' Seek 2-Ip.cay,th the gee nten plots ig mde of etal, Fen bushing ote EAS AMALIE AHS esa 2 Tn asns an ostnn devin of thin dreing ae fora reference. Tal eater ml sie poste Ist saan aout the das of theses 1 This Breaker panel wiring procedure is to explain about tho sccondary ile oem ene coa ine Dare eco eee ‘sido cable panel penstrating portion working’ exauple. Standard cable wiring espe poe Searatcten nae ouexss = a 9 a ATE ULE Fo [eaten] RAR. 48w09—03570 TERT ane TEP GESESE™|Breaker panel wiring procedure 2 Secondary side cable pane! penetrating portion working example Lepound _Srownding wire a4 Kesomaaead auto ott ey cable tr a 44 ¢ Flecible bushing. Panel bntton late La \7_ FL 4 Frachered aveel plate 8.the dinensions end outline dravings of this draving are for a reference. T.In the case of high voltage wiring, the tray and panel should be connected with a bond wire .Mhen cable brackets are not prepared in the panel, the working contractor ‘Should attach then as neodeds m * 6.the eables should be supported by the brackets so that the eolf-weight and tension by contraction of the load eeble’do not directly act on the breaker 4.The gap at the panel penetrating hole should be sealed with insulating compound, and Urethane fon etc! which contains solvent should never be Used 8. case thst the panel botton plete is nade of Bekelite or vinyl chloride, it should'be protected using cable protecting material as necded 2.1n case that the panel botton plate is nade of metal, a flexible bushing ote. ld be inserted at the cutting surface. This breaker panel iring procedure is to explain about the details of the secondar side cable panel penetrating portion working example, 7 aur | Standard cable wiring = aearatcter nom next Se NMS iS. ullFE. aswoo—03570 8714) hike eeGenerator wiring procedure 2 Procedure for wiring between generator and cable pit Cable protection cover should never be fixed to the terminal box Space should be secured should bo. 4 treatuent ote. Coble protection cover T.The cable protection cover should be firaly fixed by the bracket. 8.The wiring protection cover should never be fixed to the generator tera:ral box. The space in which cables do not touch by vibration should be secured 5.The gap betroen tho gancrator terminal box and cables should be sealed completely by compound etc. 4. The cable protection cover should be surely grounded, 3.The execution of the work for the cable protection cover should be based on the procedure for the wiring duct. According to the installation site, it can be fabricated with watallie nesh, Perforated Hotal, tes! plate and so on 2. The cable protection cover is to protect the cable fron external danage, and to prevent people from touching the cable carelessly. 1.This wiring procoduro is to explain about the case whon using the esble protection cover. gum | Standard cable wiring a ENTRRAAH Aa weeRee cele Aa ORE TE, iis fae isa } eftRf's, 48W09-03570 1Generator wiring procedure 3 Procedure for wiring between generator and breaker panel Cable protection cover should never be fixed to the terminal box ‘Space should be secured Conpound treatment ete. should be applied Cable protection corer Apply the comntermasure for ouall snimals [ Cable tray 8.In order not to travel by solf-weight, cables should be fixed securely by the txay or bottom plate in the cable protection cover. 7. the cable protection cover should be fizely fixed by the bracket. 6. the viring protection cover should never be fixed to the generator termizsl box. The space in vhich cabl 5.The gap between the generator terminal box and cables should be sealed completely by coupound etc. 4. The cable protection cover should be surely grounded. 8. The execution of tho vork for the cable protection cover should be based on the procedure for the wiring duct. According to the installation sit Lean bo fabricated with wetallic aesh, Perforated letal, steel plate and so oh. 2.qThe cable protection cover is to protect the cable from external danage, and to prevent people from touching the cable carelessly. LThis wiring procedure is to explain about the working example when installing the cable protection cover between the generator and breaker panel. do not touch by vibration should be secured. Standard cable wiring fal soca, aL ccna EE i er {aoa (SPR online, gawos-03570 1174 rere | BaGenerator wiring procedure 4 Procedure for wiring between generator and breaker panel Hanger bolt Flexible duet 7 an 7 Cable duct b > i Cable \Joosening \- AD} tne (i DN Inflow of ai eo é ® me LB 7 ae) ad 4 + ae Lat, + 4 aa a 3,4 d *, ae zi . ° eat, iv * ‘In case that it ie difficult to interrupt the inflow of air by way of cable duct, panel base should be sealed 6.The length of sll the cables between the generator and panel should be the samo, and the cables should be arranged in the header bond forusticn. S.In the cable duct, tray etc. should be grounded and the eables should be supported. 4for the cable duct, according to the length, by installing supports etc, be sure that the bending by the cable self-wight etc, does not occur. 3.¥hen installing flexible ducts, be sure that the eables do not rub by towhing. 2.The cables in the terminel box should be given somo cable loosening to absorb vibration. Lhis wiring procedure is to explain about the case when using the cable duct. a suzy | Standard cable wiring Be aR eatin nam race = ae eteetias a | He Bam |e. «snoo 03570 aGenerator wiring procedure 5 Generator ~ cable rack Hanger bolt W Not to fix on the engine side, Cable ground Cable Loosening 4 Gable rack Cable loosening 9.For the working method other than the cable ground, confirm with the design section, 8.For the cable rack, the configuration should be changed according to the condition of construction 7.The cable racle should be groinded, 6.For the wiring on the cable rack, the wiring procedure should be referred to 5.This procedure does not prescribe the niring work using the cable ground. However, the wiring work should moet che IP standard for the generator. 4.Careful attention should be paid since when the cable passes mynetic metal using the cable ground, it somotinos netal plate het. 3.then using the cable ground at the cable pulling-out part, the cables in the generator terminal bor should be given soao cable loosening 2.For the hanger bolt, the muber and intervals should be deteruined by calculating the weight of the cables and cable rack. L.This working procedure is to explain about the wiring wethod using the cable rack. Standard cable wiring wes | SemcLRtotaN em emwackte sau sec eae TE fe ae ee | Hien ett nits. aowos—03570 1Generator wiring procedure 1 Procedure for wiring between generator and breaker panel + This vorking mothod should be used only between short distance, ‘and never be used betneen long distance. Flexible duct Cable support Round bar) Wiring duct. mame acct]| I AN | ee ir i i i AD) lit Li ————— q tS FL a ag a = 5 * F ea, * e + “Reinforce ith suporte as neoded ey < « "4 a eM : za a ‘7.¥hen applying header bond formation wiring, the distance anong the cables should be kept even as auch as possible (not to touch each other). 6.Mhen the distance between the generator and panel is very short, the length of all the cables should be equal and header bond foruation can be omitted. 5.In the wiring duct, cable supports should be placed through to support the cables as needed. 4.For the wiring duct, according to the length, by installing supports etc., be sure that the bending by the cable self-weight ete. does not occur. 3.fhhon installing flexible ducts, be sure that the cables do not rub by touching. 2. Flexible duct should have the sufficient Length to absorb vibration, L This vorking method is peraitted for a special ease. Under norasl conditions, the work should be executed pursuant to the breaker panel working procedure 1-1, 1-2, 1-8, laut | Standard cable wiring bea ae ne a Hecate APB". 48109-03670 17 [aft soe aaa GTI Pee