Genie. A TEREX BRAND Parts Manual Serial Number Range TML-4000 from TMLO1-226 TML-4000N Part No, 116471 Rev A16 November 2018November 2018 Technical Publications Genie has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement (of our products is a Genie policy, Therefore, product ‘specifications are subject to change without notice Readers are encouraged to notify Genie of errors and ‘send in suggestions for improvement, All communications will be carefully considered for future printings of this and all other manuals. Contact Us: Internet: www.genialift.com e-mail: awp.techpub @terex.com Find a Manual for this Model Go to httpu/www.genielift.com Use the links to locate Operator's, Parts, Maintenance, and Service and Repair Manuals. Copyright © 2008 by Genie Industies 116471 Rev A December 2008 First Elton, First Printing Genie" isa registered trademarc of Genie industries in the USA and many other countries. “TML"is a trademark of Genie Industries, ‘€3 Printed on recycled paper Genie ‘TML-4000, TML-4000N Part No, 116474November 2018 How to Read Your Serial Number Serial Number Legend —" Geni i2 MODEL YEAR: 9999 MANUFACTURE s09a09 bate NoboeR: RATED GENERATOR OUTPUT: Poston 41 ours Poston 3 FREQUENCY: Poston «2 PASE: omens, GS3005 A - 12345 ErLceRmmcarion Poston 46 Model Sequence Speen Heese te ese ma a inn @. Part No, 116474November 2018 Table of Contents This manual is updated frequently. If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website at ‘www genielit.com. For the most up-to-date parts information, visit the Parts Lookup System on the Genie website at www.genieli.com, How to Read Your Serial Number. Parts Stocking List. How to Order Parts. Service Parts Fax Order Form, Click on any page number to view the figure. 100 Decals 101.1 Decals, 200 Base Components 201.1 Axle and Tongue Components. 202.1 Outrigger Components. 203.1 Control Box and Electrical Components. 204.1 Winch installation. 205.1 Fuel Tank, Battery and Engine Tray Components. 206.1 Control Box (to SN TML02-521), 208.2 Control Box (from SN TMLO2-522 to TML06-699) 208.3 Control Box (from SN TMLO6-700) 207.1 Covers. 208.1 Winch Components. 209.1 Power Cables, Lombardini and Deutz Models 210.1 Power Cables, Perkins Models, 211.1 Single Outlet Packages. 212.1 Duplex Outlet Packages. 300 Engine Components 301.1 Lombardini and Deutz Engine, View 1 302.1 Lombardini and Deutz Engine, View 2. 303.1 Lombardini and Deutz Engine, View 3 304.1 Lombardini and Deutz Engine with Leroy Somer Generator. 305.1 Lombardini and Deutz Engine with Marathon Generator, 306.1 Perkins 103-10 Engine, View 1 307.1 Perkins 103-10 Engine, View 2. 3081 Perkins 103-10 Engine, View 3 309.1 Perkins 103-10 Engine with MeccAlte Generator. 310.1 Perkins 403C+11 Engine with Generators. 64 311.1 Perkins 403C-11 Engine, View 1 66 312.1 Perkins 403C-11 Engine, View 2. 68 400 Mast Components 401.1 Mast Components, View 1 70 402.1 Mast Components, View 2 (to SN TMLO4-732)......72 402.2 Mast Components, View 2 (from SN TMLO4-733)....74 3 403.1 Mast Components, View 3 (to SN TMLO2-218) 0.76 7 403.2 Mast Components, View 3 (from SN TMLO2-219)...78 8 404.1 Mast Components, Viow 4 (to SN TMLO2-218).....80 © 404.2 Mast Components, View 4 (from SN TMLO2-219)...82 406.1 Lightbar Installation (to SN'TMLO2-218). 84 405.2 Lightbar installation (rom SN TMILO2-219 to TMLO6-708) as 405.3 Lightbar Installation (fom SN TMLO6-709). 88 406.1 Light Housing Assembly (0 SN TMLO-708) 0.90 406.2 Light Housing Assembly (rom SN TMLO6-709 to jo TMUOE-972, 92 406 3 Light Housing Assembly (Kom SN TML08-373).....94 407.1 Power Cable Routing 96 14 408.1 Mast Extension Cable Routing 98 18 indices 20 Part Number Index. 100 22 Part Description Index. 103 24 je St08s References Fittings Cross Reference. 108 28 20 32 4 36 28 40 42 44 48 50 52 54 56 58 60 62 Genie 2 TML-4000, TML-4000N Part No, 116474November 2018 Table of Contents (continued) This Page Intentionally Left Blank Genie PartNo. 116474 “TML-4000, TML-4000N 5November 2018 Notes Genie 6 “TML-4000, TML-4000N Part No, 116474November 2018 Part No, 116474 Genie ‘TML-4000, TML-4000N Parts Stocking List Required Parts Trefloieg pat ae gue peta Desepon Pano. Recommended Parts ihe Sey Par, 12 Ounce es Aaa asNovember 2018 How To Order Parts How to Order Parts Please be prepare wth following oration North America ‘nen ordering replacement pt fo your Terex or a “Telephone (25)01-1000 “Fee (00)56-1800n US and Cana {© ‘Machine model number Fe (42586-2659 © Nochie oat runbet To Fes fox 88:274-6192 1B Pat desorption and quently mal Ane eaneSabaPODae om 1B. Parchace order number htedionitRannien © ‘Shpro' eress SE Nanw-andineove tenou othe auhozea EMEAR Europe Mia East, Aca and jtiator your area, russia) er “Tolep none (31), 165)519 313, Use he Service Pats Fox Order Formon the nest Fax (3 1651511 148 aoe andfaxyourodertoourParta Deparment jan sarsit enya Ityou dont naw the nam of your auatized ‘Sait a your reais nal carrey caiced by. Asia Pace (Genie Singapore) Sh suhorved titer, pave eal Tete 9" Genie Tojphong ses G0ae 7777 eeneiel Fox 5 2616829 Machine information suse com ot Austra am rie erirican atte Fax (61) 19456 68 tt coma Seater South america ‘awaiRaciaas hone e511 p02 se00, Fox 65) 11}4082 5600 ‘Raoraed Genie Baan Frome Genie 8 “TML-4000, TML-4000N Part No. 116471November 2018 Fax Order Form Service Parts Fax Order Form Iromabond sass see ane Please fil out completly Date Your Name, alte Purchase Order Nurber ‘ecount Number ‘Your FexNumber ‘Your Phone Number. Ship Te ‘Ship Via Moder) ‘serial No(s) ‘Optional Equipment Part Nonber Deveson Guan Pace ‘Rit baacordered pars wil be shipped when avalable va the Same ship method as the onginal order unless NOTed below: 1 Ship complete erder only - No back orders 1 Sip al availaie pars and contact customer on epositon of backordered pats 1 Other (please speci) Genie Part No. 116471 ‘TML-4000, TML-4000N100 Decals November 2018 101.1 Decals 72889 72871 or 72890 | 28161 82219 or 72891 72077 82957 28164 —— o54i4 72879 —— 28161 és 52475 or 82302 97635 or 9767 82224 97635. 82222 97518 72826 65409 28161 aa 65412 0321 82223 | if | ] Ty] Shading indicates aster | s237and 65421 31072 | 72870 aden re ve 62707 82221 28150 72828=(8AT71 Genie 10 “TML-4000, TML-4000N Part No. 116471November 2018 100 Decals Item PartNo, 41802867 = 11802967 = szsocT = 920046 = 9ss076T = asaoect — 97308cT = 97076T = 973086T = 9730967 1 2e1s96T 2 2e161GT 3 2et6acr 4 28i71GT an072eT 8 52875GT 7 e27o7eT 8 6ssoaeT 9 esso9cT 10 658t16T 11 ese126T 12° 6581ecT Description ty. DECAL KIT-SAFETY TML-4000N, 4 Includes toms 1-15, 1-22, 24-29, 32.35, 36, 38-46 and 48; from SN TMLO2-522 Decal Kit-Safetylinstrucional, Lombard LOW-r003/L Includes items 1-15, 18-22, 24-20, 32-3, {38-46 ans 48; fom SN TML02-522 DECAL KIT,SAFETYANST-TMLAOOON. 4 Includes items 1-15, 18-28, 31, 32,35, 36, 38 and 48; 0 SN TMLO2-521 DECAL KITSAFETV/INST.TML4000, Includes tems 1-15, 18-29, 31-36, 8 a 48; f0 SN TMLO2-521 DECAL KIT.SAFETYINST.TMLN™. 4 nd 1 {models with Perkins power) Includes tems 4-19, 15, 18-29, 31, 32, 95-38 and 48; 0 SN TML02-521 DECAL KIT-SAFETY/INST.TML. 4 {models with Perkins power) Includes tems 1:13, 15, 18-29, 31, 92, 98-98 and 4; 10 SN TML02-527 DECAL KITSAFETVINSTRUCTIONALTMLA000NDEUTZ Fan-008 4 includes items 1-15, 18.22, 24-29, 32, 35, 36, 98-46, and 48; from SN TMLO2-522 DECAL KIT:SFTY/INST. TML4000 Includes tems 1-15, 18-22, 24-28, 92-3 38-48 ant 48; fom SN THL02-522 DECAL KIT,SFTYIINST,TMLON, PERK. includes items 1-13, 1, 18-22, 2429, 6, 4 32-36, 98-46 and 48; rom SN TMLO2-522 DECAL KIT:SFTYAINST. TML4000 Includes itoms 1-13, 1, 18-29, 31, 22, 35-38 and 48; rom SN THL02.522 DECAL DIESEL, DECAL WARN,CRUSH HAZARD HAND. DECAL,NOTICE, HAZARDOUS MATLS* DECAL,DANGER.NO SMOKING ** DECAL LABEL.OPER MAN.STORAGE, DECAL LABEL TRANSPORT TIEDOWN* DECAL WARNING,MAX TOWING ‘SPEED. DECAL.NOTICE,OPER INST.TML. DECAL NOTICE MAST ROTATE,TML. DECAL WARNING GENERAL SAFETY, DECAL WARNING, TOW INST-TML. DECAL,OANGER ELEC HAZARD, TMI, 4 4 4 2 8 “ 15 6 7 6 9 20 a 2 2 Py 25 26 2 28 By 20 3 32 23 4 36 36 a a7 38 39 Genie Part No, esa2icT esa2aGT 11603067 re008eT re00e6T ra010GT raovecT re0196T reorreT 728266" 7e8286T ra86s¢T ras706T rsrict rae7acT 7288967 7289067 rase1cT ens2iGT s2zi96T a2z21cT 222267 8222367 e22206T 8223767 eza0zeT erreret erreret eza0aGT 23067 101.1 Decals Description ty. DECALWARNING, GENERATOR.TML..2 DECAL NOTICE ENG SPECS,DEUTZ...1 Notice - Lombardini LOW-1003/L Engine Spocs. 1 DECAL CAUTION,TURN OFF LIGHTS..1 DECAL, COSMETIC, GENIE TML4000, DECAL COSMETIC, GENIE TML4000N, DECAL NOTICE. RAISE/LWR WINCH. DECAL OANGER.HIGH VOLTAGE. DECAL,LABEL.ARROW. DECALNOTICE.EXTD/RETCT WINCH, DECALNOTICE,TIRE SPECS,TML.....2 DECALCONTROL PANEL.TML cot foSNTMLO2-521 DECAL,CAUTION,COMPONENT CcONTCT, 2 DECAL,LABEL,POWER, OUTLET.120V. 4 DECAL LABEL.LOCKEDIUNLOCKED...1 DECAL, WARNING TRANSPORT HAZARO, DECAL NOTICE, WAST RETRACTION, DECAL, LABEL BLUE ARROW. ‘SERIALINHTSA LABEL TML, fo SN TMLO4-590 DECAL,LABEL, POWER OUTLETS, TML. 1 fo.SNTMLO2-527 DECAL, DANGER.ELECTROCUTION....1 located under ballast cover DECAL,CAUTIONLIGHT STORAGE....1 DECAL,LABEL.LAMP STORAGE,TML.. DECAL LABEL, HOT. 4 DECAL,DANGERHIGH VOLTAGE, located undor ballast cover DECALNOTICE.ENG ‘SPECS PERKINS, 4 to SN TMLO5-466 DECALNOTICE.ENG ‘SPECS PERKINS, 4 rom SN TMLOS-467 DECALNOTICE.ENG ‘SPECS PERKINS, 4 Irom SN TMLOS-467, DECAL LABEL MAST RELEASE LATCH 4 DECALCONTROL PANEL TMLnnsned from SN TML02-522 Part No, 116474 ‘TML-4000, TML-4000N "100 Decals November 2018 101.1 Decals (continued) tem PartNo. Description aty. 40 82957GT —_DECAL,LABEL POWER OUTLETS, TM, 4 from SN TML02.522 41 97518GT Decal, Instruction, Lamp Disposa....2 42 976026T —_DECAL,EXPLOSION HAZARD. 4 from SN TML04-597 43° @7635GT —_ DECAL, WARNPROTECTIVE BARRIER 4 from SN TMLO#597 44 97637GT WET LOCATIONS. 4 from SN TML04-597 48 97638GT —_LABEL-LAMP REPLACEMENT. 4 from SNTML04-597 LABEL-GROUNDING ROD. 4 from SN TML04-591 47 104533GT SERIAL NUMBER LABEL. 4 from SN TML04-597 48 114007GT —_DECAL,CAUTION.LATCH RELEASE....1 4897664 Genie @ TML-4000, TML-4000N PartNo. 116471November 2018 100 Decals 101.1 Decals (continued) This Page Intentionally Left Blank Genie PartNo. 116474 “TML-4000, TML-4000N 18200 Base Components 201.1 Axle and Tongue Components November 2018 “TML-4000, TML-4000N Part No, 116474November 2018 200 Base Components 201.1 Axle and Tongue Components item PartNo. Description ty, item PartNo, Description ayy. + S66126T SPRING CLIP:/420,025.18x.54,286 6342286T GREASE CAP AXLE, 300018 2 Ret Sie Marker Grommet (feta Figure | = 847O7GT COTTER PIN 207) 248 S7546GT —_AXLE2000L88 3 467166T BUMPER, SNAPAN 10 CAPREITY.TML4000N, 4 4 Ret. Side Marker Light (refer to Figure ‘moasures 48 kn/ 1.46 between bube 2074), ~ 1471226T GREASE SEAL 5 98500GT _CLIRCABLE TIE MOUNT. = 14ri23GT WASHERPLAINAT § S0417GT BOLT, SUSPENSION MOUNT. = 52256GT OUTER BEARING CUP (L44610) 7 B0418GT —_ NUTHEXFLANGE 7116.20 = 522576T OUTER BEARING CONE (L448) 8 265GT —_SCREWHHC,11-20X2 = 522596T NUT, SPINDLE, 6-19 9 80340GT BUMPER, SUSPENSION STOR TML = BY4228GT GREASE CAR, AXLE, $000.8 = 808446T SUSPENSION sToRTMLA000N = sa7o7eT —COTTERPIN 10 s0m1GT —_NUTNYLOCK. 14-20 25 STS67GT SPRING, ALF, DBL EYE, 2000188.....2 {1 S7HOGT FENDER, PLASTIC, TML 2 | = eaatcT SPRING, 4LF- DBL EYE, 140018S....2 12° e86GT SCREW HIHC,11420x 1 25 1M461GT _ SCREWSIHC,12413x5.GRD8 19° 6636GT —_WASHERFLATUSS.14"Y 27 19066GT —_WASHER,FLAT.S HARDENED “ Rel. Sige Marker Light (ero Fie 28 61986T —_NUTNYLOCK.1/213, 207.4) 29 162160GT CHAIN, SAFETY, SNAP HOOK. .o2 15 100066T — SCREWHHC.34-10.X 5 30 8738267 COUPLER.BALL.2" CLASS I 4 16 10a56GT WASHER FLATUSS.a4"Y shown 47 10258GT —_NUTNYLOCK.a4-10.6RD2 = s76256T HITCH, 2°(60.0MN BALL, TL te sever Usour Tau, 4 Includes tome 90,91 and 34 19 57299GT PLATE, SPRING,TML/GENHINGRKIT.,.2 | ~ 89720GT COUPLER, PINTLE RING 20 116021GT | WHEELITIRE ASSY.13",175/80 LRB.....2 | ~ —_-87535GT COUPLER 2" BALL LEVER LOCK ° WrEEL 16 INCHES TMLcO0oN. wg | 7 699076 — HITCHLCPLER,COMBO2"BALL PTL ‘component no longer aveiabe, 350A S7625GT HITCH, 2°(60.8MN) BALL, TML 41802367 —TIRE,ST 475/80D13,TMLEQO0N...2 Includes itoms 30, $1 and 34 or a 308 699076T —_HITCHCPLER,COMBO.BALL PTL = Monaecr TRE ST208TEDI5 MLABION nd biToHCPLER.6¢ = Meras67 WHEELS NCHESTMLAIOON.n-2 | garaggrGouelen, PTLERING — set061GT WHEELTIRE ASSY:8"205/75 LRC...2 |" Soyete! COUPER TINIE ine 21 46717GT —_NUT1/2-20ACORNTHZ34 10 | soc sioooocr xtreonieo tino 22. STST2GT PLATE, UBOLT MOUNT TMLWs.n.2 from SW TMLO6-708 = S7S51GT PLATE, U-B0LT MOUNT. 2 | = rater2cT HITCH RING.coMBO,16" LENGTH 23 STS71GT NUT. TMLW. 8 176395GT PLATE SIDE.COMBO HITCH BOLT-ON = S7S50GT NUT, HEX, FLANGE, 218-24 8 | 17ea26GT SPACER.SIDE,COMBO HTCH.BOLT-ON 24K 7568GT AXLE, 9500 LBS CAP, TML 1 | _ srasoer — coUPLER.BALL7 CLASSI ‘moasiras 61 in/ 14m bowoon hubs ; 31 S7331GT SCREW JACK\W/ BOLT THROUGH = 522506T OUTER BEARING CUP (L44610) a 4 — 52257GT OUTER BEARING CONE (L44649) Includes mounting hardware = 52250GT —_ WASHER- SPINDLE 32 60ST —NUTHEXAAMLV2-18 = 52050GT NUT SPINDLE, 110%" 33 60231GT SCREW JACK SPACER 4 = 52260GT _CAP- GREASE 34 852626T TONGUE ASSEMBLY WITH DECALS... SN TMLo2-S21 = 5225GT INNER BEARING CUP (.59%11) SM 97399GT TONGUE ASSEMBLY WITH DECALS...1 = 52264GT INNER BEARING CONE (.59%49) fom an Twos 990 ~ $22856T _SEAL.GREASE (SL173) = 978036T TONGUE ASSEMBLY WITH DECALS...1 ftom SN TMLE2 S22 Genie PartNo. 118871 “TL -4000, TML-4000N 5200 Base Components November 2018 201.1 Axle and Tongue Components (continued) tem PartNo. Description aty. 35 S7470GT SPRING, MAST. 4 36 8DI9GT ——SCREW.HHC,3/8-16 X 1.25 GROS. 37 S07GT —_WASHERFLATUSS.SI16+, 38 48286T —_NUTINYLOCK.9/8-16 Genie 16 TML-4000, TML-4000N PartNo. 116471November 2018 200 Base Components 201.1 Axle and Tongue Components (continued) This Page Intentionally Left Blank Genie PartNo. 116474 “TML-4000, TML-4000N 7200 Base Components 202.1 Outrigger Components “TML-4000, TML-4000N November 2018 Part No, 116474November 2018 200 Base Components 202.1 Outrigger Components Item PartNo. Description ty. 1 S7331GT SCREW JACK.W/ BOLT THROUGH PL. 2 2 69818GT —_ WELDMENT, OUTRIGGER, LEFT... = 69809GT —_ WELDMENT, OUTRIGGER, RIGHT 2 G9BISGT SPACER, SLEEVE,.69X.75X S02 4 69814GT SPRING, TORSION, 875 IDX 60.2 5 69813GT —_USHING, .875 X.507 X 2.0, 2 8 69800GT —_ WELDMENT, OUTRIGGER HANDLE...2 7 s2499GT —_E CLIP, 75 INSL LEG 2 8 80009GT STRUT BAR, OUTRIGGER, 2 8 800006T —_WELDMENT, STRUT GUID! 2 10 69519GT SPRING, COMPRESSION .953X4.38...2 11 69990GT BRACKET, OUTRIGGER PIN TML....2 12 696876T PIN, MAST HOLDOWN. 2 42° 22547GT —PINROLL, 188 X 1.25 14 6091GT —_NUTNYLOCK,"14.20 15 BGT —SCREWHHC,1/4-20 x 025 18 6198GT —_NUTNYLOCK.1/2-43, 17 603256T SPACER, STRUT 18 6005GT —-WASHER,FLATUSS.1/2",Y 19 198566T — SCREWHHC,112-13 XK 4. 5.6RDB.eccand 20 39379GT —_ WASHER.SHIM,1.50 X 890 X 09 21 80203GT BUSHING, OUTRIGGER, MAIN. sn? 22 38028GT —_NUT.LP NYLOCK.5/¢-11 28 A219 WASHER FLAT, 640X1.180%.09.ccone2 24 SIISIGT — SCREWHHC.5/8-11 X25 25 S22IGT —_SCREW)HHG,3/8-16 X2 26 6087GT WASHER FLATUSS.918", 27 46017GT —_NUTHEX.JAMLP 38-16, 28 80130GT KNOB, HANDLE, SCREW JACK(57331). 29 80232GT —_KITHANDLE,SCREW JACK (57331), Includes tems 6, 30, 92 and 33 30 6034GT © NUTHEXIAM,1/2-13 31 7210SGT BUSHING, TONGUE JACK. 32 68879GT NUT, HEX JAM, 14-20, 33° 8915GT ——SCREWHHG,114-20 x 1.25 34 8DI27GT —_KITPULL PIN, 4 = 19066GT WASHER FLAT. 5 HARDENED = 2161GT _PIN,COTTER.053X 1 = 801286T —_PIN-PULL = 80129GT —_SPRING- PULL PIN Genie Part No. 118474 “TML-4000, TML-4000N 19200 Base Components November 2018 203.1 Control Box and Electrical Components @ (2) (3) @ ye) 20 “TML-4000, TML-4000N Part No. 116471November 2018 200 Base Components 203.1 Control Box and Electrical Components. Item PartNo. Description ty. 1 6888GT —_SCREWHHC,14.20 1 2 6256GT — WASHER,LOCK, 25 3 6638GT WASHER, FLATUSS.114"Y 4 569126T SPRING CLIP.1/4-20, 025-.18X 54,226 5 6019GT —_SCREWHHC;318-16 X 1.25 GROS 6 4828GT ——_NUTNYLOCK.v8-16 7 687I7GT FUSE BLOCK, ANN & ANL FUSE... 8 6873GT —-SCREWFHY,10-32X1 9 143926T —_NUTLP NYLOCK,10-32 10 36372GT _FUSE,50 AMRVERY FAST ACTING... 11 60026T ~——NUTLPNYLOCK.5i16-18, 2 Ret. Control Box (refer to Figure 208.1) 13 82827267 COVER, FRONT, BALLAST ACCESS....2 = 823274@T FRONT COVER, TMLA000N. 14 6090GT _SCREW.HHG,1H.20 x.75 18 6091GT_—_NUTNYLOCK.14.20 16 S91MGT —_SCREWHHC,114-20 x 625, 17 48716GT BUMPER, SNAP.IN. 2 18 10107GT —_SCREWHHC.5/16-18 X75 19 3827GT WASHER, FLATIMB,YELLOW ZINC 20 6271GT —_RIVETSTL.STLMANP. 25.25 21 21619GT —_CLAMP.1.50,#24 X 1!4,RUB GUSH... to SNTMLO2-524 21 80544GT RUBBER CUSHIONED CLAMP. = 80544GT RUBBER CUSHIONED CLAMP. 22 16003267 CAPACITOR 24uF MH 60H. (replaced 89884) = 8520;GT CAPACITOR, 24MTS4OV AC-SOHZ os 23 4512GT —_SPACERINYL.25X 69X25 24 69719GT FORMING, CAPACITOR BRACKET....4 25 69798GT BALLAST ASSY.METAL HALIDE 60... Includes itor 22 — 80350GT BALLAST ASSY, NH, SOHZ"*TML...4 Includes itom 22 28 89770GT BALLAST MOUNT PANEL. 26 80694GT BALLAST MOUNT PANEL = 80694GT BALLAST MOUNT PANEL. 27 69773GT _SEAL RIBBED FOAM,I8x1/B PSA“ REQUIRES 36 INCHES = 89773GT — SEAL,RIBBED FOAM.IBX1/8 PSA™....1 REQUIRES 10 INCHES 28 69773GT _SEAL,RIBBED FOAM,3/8X1/B PSA™...1 REQUIRES 18 INCHES 29 69773GT _SEAL RIBBED FOAMSIBX1/B PSA“... REQUIRES 28 INCHES Genie PartNo. 116474 “TML-4000, TML-4000N a200 Base Components 204.1 Winch installation November 2018 Genie ‘TML-4000, TML-4000N Part No, 116471November 2018 200 Base Components 204.1 Winch installation Item PartNo. Description ty. 823271GT _FORMING,WINCH BRACKET TML 1 6019GT —SCREW.HHEC,318-16 X 1.25 GRD S 2 53976T —_ WASHER,FLATUSS.5/16.Y 3° 48286T ——_-NUTNYLOCK.v-16, 4 6888GT —SCREWHHG,114-20x 1 5 6638GT _ WASHER,FLATUSS.1/4 6 6091GT —_NUTNYLOCK,1/4-20 7 69736GT BUSHING, CRANK HANDLE. 4 8 69981GT —_ WELDMENT,CRANK HANDLE, TML WIDE. 4 S7408GT CRANK HANDLE EXTENSION, TML4000N, 4 — 57408-SGT CRANK HANDLE EXTENSION, TML4O00N, 4 = 69982GT BAR, CRANK HANDLE EXT, WIDE Wie 8 60866T —_NUTLPNYLOCK,112- 10 Ret. Winch Handle (ef to Figure 208.1) 11 69673GT PLATE, LOWER LATCH STRIKER wou 12 69654GT ROD, LATCH LOWER HANDLE. scout 13 69635GT SPRING, COMP. 7852 8.00 LG.vvesvont 14 6094GT —_PIN,COTTER.125X 1 16 Rel. Mast Cable Pulley (refer to Figure 401.1), von ooo 16 BS16GT SCREW, HCC, 18-16 X 1.50 17 69680GT _PIN,CLEVIS, 625 X 1.50.LG. 18 128048667 PLATE, WINCH REINFORCEMENT, FLA. 4 48 1282496 WINCH REINFORCE-PLATE ~(@LUE)..1 19 6034GT —NUTHEXJAM,112-13, 20 AD107GT CABLE ASSY,WINCH, 189° 8/16". 2 Ret. Winch (ef to Figure 208.1) Genie PartNo. 116474 “TML-4000, TML-4000N 28200 Base Components November 2018 205.1 Fuel Tank, Battery and Engine Tray Components @) ®) ® Genie 24 ‘TML-4000, TML-4000N Part No, 116471November 2018 200 Base Components 205.1 Fuel Tank, Battery and Engine Tray Components item PartNo. Description ty, item PartNo, Description ayy. 6080767 FORMING, ENGINE FLUIO TRAY — 85275GT COLD START PACKAGE TML-4000N from SN TMLO2-521 to SN ‘includes heavy duty battery, battery tray. TMLO3-491 {nd ol pan heator 178 692"86T _ WELOMENT, ENGINE TRAY. 4 1 87506T “TANK, FUEL, 50 GAL, TML. 1 ‘TML-4000 fo SN TMLO2-520 4 80590GT TANK. FUEL, 0. GALLON TML sss S060TET FORMING, ENGINE FLUD TRAY ut = S77S0GT TANK, FUEL, 50 GAL, TML 1 rMLos212 = 0005GT —KIETANK UPDATE, 90.GAL, TM? | 48 6I7SGT SCREWAHO.918-10 x1 f0.SN TML02-465 19 S397GT WASHER FLATUSS.S/16.Y A eo00EGT —KISTANK UPDATE, 30 GAL TMLou-t | 35 sgop6GT WASHER FLAT,375X 1.9 X.125 = S770GT TANK, FUEL, 30 GAL TMLN 1] 2 803896T FORMING, BATTERY TRAY. 1 TMLc4000N irom SN TMLO2-16 fo rucozs2t = 80095GT — WELOMENT, HO BATTERY TRAY 805906T TANK, FUEL, 90 GALLON TMLasaat | 22 6019GT — SCREWHHG.9/8-16 125 GRDS. ‘TAL-4CO0N from SN Th.£2-622 23° 4828GT NUT,NYLOCK,3/8-16 1B S7TGOGT TANK, FUEL, 50 GAL, TM 24 60976 WASHER,FLATUSS.38° 2 891520GT PIPE FITTING STR ELAO. + | 28 §76006T —SCREW.-END,114-20x8. 1 3 116034GT HOSE FIT PIPE/BARB 1/4MX3/16H......1 26 S8050° BATTERY.450 CCA ‘ 4 449096T —CLAMPHOSE,35°.86°X 3128" 8 | ~ B7828GT_— BATTERY.12V 10000CA.8/16STUD W 5 30490GT HOSE,1/4 FUEL LINE,SAE 30R7. 2 BT S744 FORMING, BATTERY HOLD DOWN... {SINGHES EACH 28 eITOGT —_NUTWING. 14:20 6 CHKEDOQOUGT BARB 1/4 XHI6NPT 9ODEGREE.......1 | 28 28869GT _BLANKET.BATTERY, 4 7 354186T —_HOSE,FUEL 3/18 SAE 30R7 REQUIRES 26 26 INCHES 8 69734GT VALVE, FUEL SHUTOFF, 14° cont 9 101726GT — CARFUEL.DIESEL,16"VENTIGRN)...1 10 se88GT SCREW IHC.1-20 x1 11 0s1GT —_NUTNYLOCK.14-20 12. 5271GT —_ COVER-REAR, WITH DECALATML.u. = 85272GT REAR COVER WITH BECALTMLAOD0N 4 19° 97S676T PLUG, 4", CAPPLUG 1 14 653EGT WASHER FLATUSS.1/¢- 15. 6956GT _WASHER.LOCK.25 16 S69126T SPRING CLIPA/4-20,025.18X.54,286 170401567 ENGINE TRAY,TMLAOOON. 1 470877667 ENGINE TRAY.TML 1 17 69216GT —_WELDMENT, ENGINE TRAY. 1 {oS 7ML03.520 17 80S076T FORMING, ENGINE FLUID TRAY ut from SN TitLOz-S21 fo SN TMLO2-491 = 040:5GT ENGINE TRAY,TML4OOON. A = 1e776GT ENGINE TRAY.TML 1 = B0S07GT FORMING, ENGINE FLUID TRAY 1 147A 68016GT _ WELDMENT, ENGINE TRaY. ' ‘ML-4000N fo SN TMLO2-526 Genie PartNo. 116471 “T4000, TML-4000N 28200 Base Components November 2018 206.1 Control Box (to SN TML02-521) Genie 26 ‘TML-4000, TML-4000N Part No, 116471November 2018 200 Base Components 206.1 Control Box (to SN TML02-521) Item PartNo. Description ty. 1 69882GT CONTROL BOX WIDECAL TMLosensonn Includes item 5 2 80380GT CIRCUIT BREAKER, 15A,1P-PTHRU*..4 3 1e5426T —_NUTHEX@-32 4 42421GT WASHER LOCK, #8,CLEAR ZINC 5 389876T GROMMET, 125" ID. 4 6 7 8 48008GT _NUTINYLOCK.@-92 697766T _TERWINAL.STRIR4-POLE,600V"™....1 11806267 IGNITION SWITCH KIT 4 = 86816GT —CONTACTNO."* 66818GT CONTACT. NC. 9 104851GT _KITUPDATE,SHTDN CNTRLR™ seco Deutz models = 104854GT _KITUPDATE,SHTON CNTRLR,PRKIN” Perkins modols 10 69831GT _RELAY.GLOW PLUG TIMER,DEUTZ....1 Deutz models 11 g00406T CONN KIT.DEUTZ1008, GLOWIRELAY. 4 Doute models - ‘TERMINAL, FEM, DEUTZ RELAY, LG ‘component no longer available = 69784GT TERMINAL, FEM, DEUTZ RELAY, SM = S9785GT TERMINAL, FEM, DEUTZ RELAY.MED 69786CT TERMINAL, FEM, DEUTZ RELAY, LG 42 11606267 IGNITION SWITCH K{T. 4 — 219826T —_KEY,SINGLE” = 379476T —_KEYS,10 PACK" 1311606267 IGNITION SWITCH K{T. 4 14 195066T HOUR METER, 10-80 VOLTS 15 682306T —_SCREWPHS4.40X0.75 18 40766GT _NUTNYLOCK 4-40 17 69777GT —_ MICROSWITCH,PANEL ILLUMINATION. 4 18 69765GT LIGHT, PANEL ILLUMINATION. ses0uet 19 30255GT WASHER SHIM,*.27 x 2.19X 062 Genie PartNo. 116474 “TML-4000, TML-4000N 2200 Base Components 206.2 Control Box (from SN TMLO2-522 to TML06-699) Genie ‘TML-4000, TML-4000N November 2018 Part No, 116471November 2018 200 Base Components 206.2 Control Box (from SN TML02-522 to TML06-699) Item PartNo. Description ty. 404851GT __KITUPDATE,SHTON CNTRLR™ Includes tem 4 = 108852GT INSTRUCTIONS CONTROLLER UPOATE = 104863GT WIRE ASSY,CNTRLR PERKINS, TML — 104854GT _KITUPDATE SHTON CNTRLR,PRKIN® Includes tem 4 = 81225GT _RELAY,12VDC,70AMP-SEALED — 81226GT RELAY SOCKET,70AMP = BIT6EGT —TERMINALAMP,10-12. GA, = BIT67GT —_TERMINALAMR14-18. GA, 1. 85805GT GROUND CONTR.BOX ASSYW.DECAL, 4 2 1160626T IGNITION SWITCH K{T. 4 688166T —CONTACTNO™ 60818GT CONTACT, N.C 3 18605GT _NUTNYLOCK8-32 4 104851GT —_KITUPDATE,SHTON CNTRER? cccoct 4 80562GT _ GLOWPLUG-SHUTDOWN PRINTED CIRCUIT BOARD. . = 104864@T —_KITUPOATE.SHTON CNTRLR,PRKIN" 1 805626T __ GLOWPLUG-SHUTDOWN PRINTED CIRCUIT BOARD. 4 5 69831GT _RELAY.GLOW PLUG TIMER,DFUTZ....1 Lombaraini and Deute models 8 1e542GT —_NUTHEX.0-02 7 42821GT — WASHER,LOCK, #8,CLEAR ZINC 8 s00406T CONN KITDEUTZ1008 GLOWIRELAY. 4 Deutz models - TERMINAL, FEM, DEUTZ RELAY, LG ‘component no longer avaiable — 89784GT TERMINAL, FEM, DEUTZ RELAY, SM. = 69785GT TERMINAL, FEM, DEUTZ RELAYMED 9 11606267 IGNITION SWITCH KIT. 4 2ige26T —_KEYSINGLE” = a79476T —_KEYS,10 PACK™™* 1011606267 IGNITION SWITCH KIT. 4 11 195066T HOUR METER, 10-80 VOLT: 12. 80539GT SWITCH, ROCKER, 2-P, 108, CB. Genie PartNo. 116474 “TML-4000, TML-4000N 2200 Base Components November 2018 206.3 Control Box (from SN TML06-700) Genie 30 ‘TML-4000, TML-4000N Part No, 116471November 2018 200 Base Components 206.3 Control Box (from SN TMLO6-700) Item PartNo. Description ty. 404851GT __KITUPDATE,SHTON CNTRLR™ Includes item 4 = 1088526T INSTRUCTIONS, CONTROLLER UPOATE = 104863GT WIRE ASSY,CNTRLR.PERKINS,TML — 104854GT _KITUPDATE SHTON CNTRLR,PRKIN® Includes tem 4 = 61225GT _RELAY,12VDC,70AMP-SEALED — 81226GT RELAY SOCKET,70AMP = BIT6EGT —TERMINALAMP,10-12. GA, = SIT67GT —_TERMINALAMR14-18. GA, 1. 85805GT GROUND CONTR.BOX ASSYW.DECAL, 4 2 11606267 IGNITION SWITCH K{T. 4 688166T —_CONTACTNO™ = 96818GT CONTACT, Ne. 1B605GT _NUTANYLOCK8-32 4 805626T _GLOWPLUG-SHUTDOWN PRINTED CIRCUIT BOARD. 4 5 69831GT —_RELAY,GLOW PLUG TIMER,DEUTZ...-1 Lombardin/ and Deute models 6 18512GT —_NUTHEX.6-32 7 42821GT —_ WASHER,LOCK, #8,CLEAR ZINC 8 s00406T CONN K/T.DEUTZ1008 GLOWIRELAY. 4 Lombardini and Deutz models - ‘TERMINAL, FEM, DEUTZ RELAY, LG ‘component no longer avaiable = 69784GT TERMINAL, FEM, DEUTZ RELAY, SM. — 69785GT TERMINAL, FEM, DEUTZ RELAY.MED 9 80302GT _KEYSWITCH.SPOS-IMOM WIKEYS....1 = 219826T —_KEY,SINGLE” = a7947GT —_KEYS,10 PACK™™ 1068438067 IGNITION SWITCH.LEVER OPR.vwsoout 11 19506GT HOUR METER, 10-80 VOLTS*". 12 80533GT SWITCH, ROCKER, 2P, 108, CBuasnund Genie PartNo. 116474 “TML-4000, TML-4000N H200 Base Components November 2018 207.1 Covers 32 “TML-4000, TML-4000N Part No. 116471November 2018 200 Base Components 207.1 Covers lem PartNo, Description fy |item PartNo, Description ay, 1A. #52696T COVER ASSY WIDECALS,TOPinannct | 8 8984GT FORMING, STRIKER ROD LOCK st 1B 85268CT Gravon base STOP 38 6146GT WASHER, FLAT.MS,#10,Y- 2 SSIIGT COVERWOECALSTANKSIDETML-1 | 49 gat _WELOMENT\IGHT STORAGETRNY.1 9 SGT. HINGE, OFFSET. COR 41 MOIGT — SRACKETLIGHT STORAGELH WO. contmois 1 | 42 onsecr — scRewhe.i4.20%1 7 ssoercr —COvERWDEGCONTROLSIDETL.-1 | 45 SONG NUTNOCK:429 8 sratect INGE, TH. COVER 1 9 G97S4GT —_EYEBOLT, 5116-18 X 1, YELLOW Zann 10 6638GT WASHER FLAT.USS.18"°Y 11 69826GT SPRING, COMP, 28 IDX SOLG..n..n8 12 60026T —_NUTLPNYLOCK.5/16-18, 13 402676T _BOX,INSTRUCT. STORAGE,S SERIES, 1 = 2223GT LANYARD ASSY HOISTIAWP-7™ — 8271GT _RIVET'STL.STLMAN..25 X 25 — 7S146GT — WASHER,FLATSAE 1/4ZINC 14 6888GT —SCREWHHC,14.20 1 15 G255GT —_ WASHERLOCK, 25 18 6638GT WASHER FLATUSS.1/8°Y 47 6091GT ——_-NUTNYLOCK.74.20 18 80369GT LAMP, SIDE MARKER, SEALED, AMB..2 19 803706T __KITSIDE MARKER, GROMIPLUG™. 20 10107GT —_SCREWHHG,5i16-18 X.75 21 6019GT ——_SCREW.HHO,3/8-18 X 1.25 GROS. 22 S397GT WASHER FLATUSS.S/16+ 23 4828GT —_NUTNYLOCK.318-16 24 69667GT _PIN, MAST HOLDOWN, 4 25 69650GT _PIN,ROLL, 188 2.00 26 80274GT BRACKET ASSY, MAST CRADLE TMU, 4 27 6649GT _SPRING,COMPRESSION 959X438... 28 69693GT __ WEAR PAD, MAST CRADLE, 2 29 BS16GT SCREW, HCC, a/8-18X 1.50, 30 80368GT LAME, SIDE MARKER, SEALED, RED..2 31 80a71GT —_KIR-TAIL LIGHT™. 2 Includes retaining ring and wire connector 32 S7398GT _LAMP, LICENSE PLATE. 4 33° 8605GT —-SCREW,RHM,10-32X 75 34 6B07GT _ WASHER.LOCK#10 PLTD 35 80366GT CLIP, NYLON, 154M X 13MM Genie Part No. 116471 ‘TML-4000, TML-4000N 38200 Base Components November 2018 208.1 Winch Components “TML-4000, TML-4000N Part No. 116471November 2018 200 Base Components 208.1 Winch Components Item PartNo. Description ty. 14085GT — WINCH.x-1051 (LESS HANDLE)" ‘does nat include item 17 6204GT BUSHING, LARGE PINION, FULTON... 16190GT —_ WASHER,THRUST, KX-1050,1051...u 16191GT RATCHET GEARASSY, K-1050,1055.,.1 S1S7GT —_ FRICTION DISC, KX-1000,050.05t...-1 PINION GEAR ASSY, KX-7050,1051 (14193), 4 ‘component longer avaiable 6 14190GT PINION SHAFT, KX-1050,1051 4 7 RETAINING RING (6200) 4 (not sold soparatey) 8 1256081GT SERVICE KITPINION SHAFT-K1550. 9 S156GT RATCHET KITK-1000 SERIES. 938... 10 Ret. Winch Frame (no available separately) 11 6190GT CABLE KEEPKIT (BRACKETTYPE)’...1 2 SPACER, DRUM BOLT, K-1000,1050 (6320). 1 ‘component longer avaiable 13 Ret. Cable Drum (not avaliable separately) 1“ ‘COVER, DRUM, KX-1000,050,051 (6376). 1 ‘component no longer avaiable 15 12981GT —SCREWHHC,38-16X.45 18 120126T —_NUTLOCK,3/8-16 1 17 16342GT WINCH HANDLE-OALENGTH-11". 1 18 6086GT —_NUTLP NYLOCK,1/213, 19 6004GT —_NUTMEX.JAM,1/2-13, 20 14189GT PINION PLATE (KXIKH-1051,1050)....1 Genie Part No. 118474 ‘TML-4000, TML-4000N 36200 Base Components November 2018 209.1 Power Cables, Lombardini and Deutz Models a To Mast a ‘Multiple Outlet Option 0} Muttple a ‘Outlet . Box Engine Generator Batoy | i O® ), TML-4000N Part No, 116471November 2018 200 Base Components 209.1 Power Cables, Lombardini and Deutz Models Item PartNo. Description ty. 1048076T _ HARNESS|GNITION.12V = 57525GT HARNESS, IGNITION, 12V. 1 69797GT __ HARNESS,BALLASTMETAL HALID.60 = 80191GT —_HARNESSJMPER FUEL CUT OFF SW = 80559GT HARNESS, RUNNING LIGHTS, O-BAR = 80560GT HARNESS, RUNNING LIGHTS, RT = 8058;GT HARNESS, RUNNING LIGHTS, LT 1. 108963GT HARNESS, OEUTZ STARTER CABLE... 2 HARNESS DEUTZ ENG CABLE. servo (consul factory)(his s @ modified version ‘of 104964) 3° S7420GT HARNESS, 120 V MAST TML, 4 4 43958GT WIRE CASLE,14/3 CON-TPE JKT* REQUIRES 40 INCHES 5 60547GT HARNESS, 240V, GENERATOR 8 116037GT —CABLE.BATTERYREDAS™ AGA sont 7 116038GT — CABLE,BATTERY.BLACK.26".4GA onal 8 85258GT CABLE ASSEMBLY - NEGATIVE TML...1 Genie Part No. 118474 “TML-4000, TML-4000N 37200 Base Components November 2018 210.1 Power Cables, Perkins Models ‘Multiple Outlet Option rut wuttple @ smever |_| “Suter Sor tor Single Outlet Option Engine SO Ble cm be Battery ie -TML-4000N) Part No, 116474 38November 2018 200 Base Components 210.1 Power Cables, Perkins Models Item PartNo. Description ty. 697976T _ HARNESS.BALLASTMETAL HALID60 = 8019;GT HARNESS JMPER FUEL CUT OFF SW 80559GT HARNESS, RUNNING LIGHTS, D-BAR = 80560GT HARNESS, RUNNING LIGHTS, RT = 80561GT HARNESS, RUNNING LIGHTS, LT 1 80547GT HARNESS, 240V, GENERATOR 2 0007GT —_ WIRE CABLE, 1214 SOOW. 4 3 S7430GT HARNESS, 120V MAST TMI. 4 4 85156GT _HARNESS,PERKINS ENGINE 103.10...1 4 97459GT WIRE HARNESS ASSEMBLY = 97459GT WIRE HARNESS ASSEMBLY 5 85203GT _HARNESS-SHORT PIGTAIL,PERKINS...1 8 69797GT _HARNESS,BALLASTIMETAL HALID.60 7 116098GT CABLE BATTERY.BLACK24°4GA.....1 8 85258GT CABLE ASSEMBLY - NEGATIVE TML...1 9 116037GT —_CABLE.BATTERY.REDAG™ AGA soccc Genie PartNo. 116474 “TML-4000, TML-4000N 38200 Base Components November 2018 211.1 Single Outlet Packages (before serial number TMLO2-822) oe) “TML-4000, TML-4000N Part No. 116471November 2018 200 Base Components 211.1 Single Outlet Packages Item PartNo. Description ty. 1 147094GT —_ASSY, CIRCUIT BREAKER 154. sesonnt Includes mounting fastoners 21B58GT —_PLUG,NYLON ,38 BLACK DOMED... 699966T FORMING, OUTLET BRACKET. .cseout 6091GT —_NUTNYLOCK.14-20 424926T _PLUGNYLON 1.032 BLACK DOMED....1 SOTTSGT —FBOX2.75X 45x20 4 45497GT COVER,GFCLWEATHERPROOF...1 Includes gaskot and tom 8 8 498206T —_SCREW,PHILLIPS.PHM.6-92 X 5 8 696266T —_ SCREW,RHN.6-82 X 625, GR2 40 195856T OUTLET, *10V. 4 11 6935GT —_LOCKNUTELEC, 1/2" 12 387096T WASHER, SHIM, 938 1.37 X 048 12° 12456GT —_NIPPLE,1/2" CONDUIT 14 39576GT _CONN,SQZ,BLK.1/2NPT, 38--50,SM...-1 15 G7795GT _COVERSINGLE GANGE OUTLET.....1 _masdels with no receptacte option; includes gasket and item 8 16 0699GT FORMING, BAFFLE, REAR BALLAST...1 Genie Part No. 118474 ‘TML-4000, TML-4000N a200 Base Components November 2018 212.1 Duplex Outlet Packages TML-4000 “TML-4000, TML-4000N Part No. 116471November 2018 200 Base Components 212.1 Duplex Outlet Packages Item PartNo. Description ty. 1 80693GT FORMING, BAFFLE, REAR BALLAST... 2 6091GT —_NUTNYLOCK,1/4.20 3 6090GT —_SCREW,HHC, 1420 x.75 4 21858GT _PLUG.NYLON .38 BLACK DOMED......3 5 69996GT FORMING, OUTLET BRACKET oso 6 80397GT ENCLOSURE, 2 SPACE, 30A, 4 Includes cover and screw 7 80396GT CIRCUIT BREAKER, 25A, 2P-PLGON...1 8 S7451GT CONNECTOR, SEAL, 1/2 P” 2 9 85951GT CABLE ASSY-OUTLET TO CONT.PANL issn 4 10 0543GT RECEPTACLE, 120VAC, 20A, GFCI...1 11 45837GT _COVER,GFCL WEATHERPROOF... Includes gasket and item 12, 12 498206T _SCREW,PHILLIPS.PHM.6-92 X 5 13 80S55GT RECEPTACLE, 120VAC, 20A, 60HZ...1 14 80357GT COVER, t-SINGLE- DPLX, WP. 4 Includes gasket and item 12 15 80556GT RECEPTACLE, 240VAC, 20A, 60HZ...u1 16 STSS1GT BOX, COVER, 2 GANG. 4 Includes gasket and item 12 17 4077GT —COVERBLANK. 4 Includes gaskot and item 12 18 S7535GT BOX, OUTLET, 2-GANG. 19 124566T —_NIPPLE,1/2" CONDUIT. 20 38709GT —_WASHER,SHIM, 998 X 1.37 X 048, 21 10TISGT — FBOX2.75X45X20 1 22 e935GT —_LOCKNUT.ELEC, 12" Genie Part No. 118474 “TML-4000, TML-4000N 43300 Engine Components November 2018 301.1 Lombardini and Deutz Engine, View 1 Ganie “4 “TML-4000, TML-4000N Part No. 116471November 2018 300 Engine Components Item PartNo, ‘500867 = asi9acT 1602067 = 9749667 = s0ssacT = aso4scT = 11802067 = 80ssacT = es00ecT = 9s04scT — ast9ecT = 974966T 1 s00scT a012eT 2 3 850476T 4 80285GT = 23039067 = 20039167 50576T 7881767 8500767 84906T 8 sesa7eT 8 ss000GT Description ty. GLOW PLUG (DEUTZ FaMt008)"* ENGINE,DEUTZ-TML / F3M-1008 ENGINE, DIESEL,LOMB,LOWt003/. ‘COLD START PKG, DEUTZ, TML Includes item 27, Ret. Batlery- Blanket (refer to Figure 205.1) Ret. FuelWater Separator (refer to Figure 303.1) Rel. Heavy Duly Battery (refer to Figure 205.1) WIRE ASSY.JUMPER FUELWWTR WIRING HARNESS, DUETZ, TMLN {fo Lombardi engine SN 4961990) Rel. WIRING HARNESS DUETZ, TMLN {trom Lombardi engine SN 0002218599908, use Lombardini PN 2485-999 or Kohlor PN ED0021859990S) Ref. Battery - Blanket (rfer to Figure 205.1) (trom Lombardi engine SN 1£D00221859990S, use Lombardi PN 2185-899 or Kohler PN ED0021859990S) ENGINE, DIESEL,LOMB,LOWt003/L WIRE ASSY.JUMPER FUELIWTR (GLOW PLUG (DEUTZ F3M1008}*** WIRING HARNESS DUETZ, TMLN (to Lombardi engine SN 4981990) ENGINE,DEUTZ-TML / F3§-1008 ‘COLD START PKG, DEUTZ, TML Includes item 27, HOUSING AIR FILTER,DEUTZ,TML...1 ler air restrictor sonsor refer o 68407 AIR FILTER, OEUTZ,FM1008, 4 SCREW,SHC.MBX1.25X65MIM,GR12.9.6 PUMP FUEL, 4 GASKET,COPPER,LOMBARDIN| TML for 230901 BOLTUNION,LOMBARDINI,TML for 80285 NUT-HEX.Me,DEUTZ FUEL P WASHER FLATMB DEUTZ, FAL913 O-RING, FUEL PUMP (DEUTZ) seresnut CAP, OIL FILLER, 4 SCREW IN TYPE ‘O-RING, OIL FILLER CAP, 4 (O-RING FOR 58496 OIL FILLER CAP ‘CAP-OIL FILLER (OEUTZ,F3M1008),..1 PUSH IN TYPE. 301.1 Lombardini and Deutz Engine, View 1 7 8 “4 15 16 7 18 19 20 a 2 2 a Py 24 25 Py 7 28 2 30 a 32 32 Genie Part No, s84966T 5849767 asoaocT as001GT e7a7ecT o7a7acT asoozeT euz7ect 500367 as004e 500567 as0s76 eu0sacT sorter asosecT 505867 asosocT 028267 s2006T eozezeT aszo0cT 8s215cT e74806T as0sicT 84006" ez79GT sas116T asziecT 69775¢T s44206T s00106T 5805267 aa4o7eT s0096T as0106 5829567 asov1GT Description ty. CCAP, OIL FILLER 4 'SCREWIN TYPE O-RING, OIL. FILLER GAP oss O-RING FOR 58496 OIL FILLER CAP SCREW.SHC.MEX1XZOMM.GR12.9...12 DIPSTICK.ENGINE O1(F3M1008)....4 to SN59 ENGINE OL DIPSTICK DEUTZ ENGINE OlL DIPSTICK DEUTZ from SN 592 COVEROIL PRES SENSOR(F3M1008) 4 SWITCH, OIL PRESSURE, 4 ‘SEAL.OIL PRES SENSOR (F3N1008)..1 4 COVER. VALVE (DEUTZ F3M1008), Includes item GASKETVALVE COVER. THREADED ROD-OIL FILTER 57324 FILTER, OIL DEUTZ 1008, ‘STUDEXH MANIFOLD.MBX1.25x45, GASKET.EXHAUST MANIFOLD, NUTFLANGE HEX M8, DEUTZ EXHAUS MANIFOLD,EXHAUST,DEUTZ Fawi008, THERMOSTAT (DEUTZ F3M1008)....4 HOUSING-THERMOSTAT (OEUTZ)....1 ‘THERMOSTAT (DEUTZ F3M1008) to SN 591 HOUSING-THERMOSTAT (OEUTZ)....1 (O-RING, F3M1008-DEUTZ ENG. ‘THERMOSTAT, DEUTZ, F3M-1008F from SN 592 ‘SCREW.SHC.MBX1,25X30MM.GR 12.9 ‘SENDER, TEMPOUAL SPADE SENDER, TEMPSINGLE SPADE, SWITCH, TEMPERATURE ‘SEALING RING-F2M1008 DEUTZ ENG cAps20112-, 4 FITTING HYDRAULIC, 99DEG,O-RING..1 HEATER, OIL. PAN, DEUTZ 1008.4 Screw - HHC, M6-1 x 12 mm, GR &B WASHER,LOCK.M6 (O-RING, DIP STICK (DEUTZ) 4 GASKET - OIL PAN (DEUTZ), 4 HARNESS WIRE,ALT.OEUTZ,TML ALTERNATOR, DEUTZ F3M1008..0.04 Part No, 116474 ‘TML-4000, TML-4000N 45300 Engine Components November 2018 (continued) Item PartNo, 5829567 33 as05acT 34 85054GT 38 85055GT 36 80283GT 37 850126T 38 a5056cT 39 97481GT 301.1 Lombardini and Deutz Engine, View 1 Description aty. HARNESS WIRE,ALT,DEUTZ, TML SCREWHHCMI0 X 1.5 X70,GR 8.8 WASHER.FLATMIO NUTHEX, M10 BELT, TIMING(DEUTZ F3M1008).....-1 GASKETINTAKE (DEUTZ F3M1008)..1 MANIFOLD INTAKE, DEUTZF3M1008..1 COVER, TIMING BELT, DEUTZ 4 Genie TML-4000, TML-4000N Part No, 116471November 2018 300 Engine Components 301.1 Lombardini and Deutz Engine, View 1 (continued) This Page Intentionally Left Blank Genie PartNo. 116474 “TML-4000, TML-4000N a7300 Engine Components November 2018 302.1 Lombardini and Deutz Engine, View 2 Ganie “TML-4000, TML-4000N Part No. 116471November 2018 300 Engine Components 302.1 Lombardini and Deutz Engine, View 2 item PartNo. Description ty, item PartNo, Description ayy. Ret FuelHose, 1H inch (wr to Figue | 38 850306T _BRACKETRADIATOR MOUNT 205) (oeUTZ) 4 2 A&Q096T —CLAMPHOSE,25°86°% 3125s | 39 AS97967 SCREWHHCIMB X16 3. 69736GT VALVE, FUEL SHUTOFE. 14° nct | 40. 8509167 CARRADIATOR (DEUTZ FSMHO08)...1 4 850866T LUG - LIFTING 57224) 1] 41 6509267 GUARDRADIATOR FAMIOD8. 0 5 SS098GT —_SCREWHHCME x 60 42 @5004GT PULLEY. CRANKSHAFT (OUETZ 8 494086T —_WASHERLOCKMB 1008). 4 7 850966T — SCREW,SHMBXIXI5,GR 128..0...3 | 4% B6101GT — SCREW.SHO.MEXIXBS, GR 12.8.nné t ReOMeGT — SCREWSREMEXTZCINAGR Zo. at | #4 @SOKSGT —FANRADIATOR (OEUTZ FaMH008...1 S yeuesct WasHeRpLarMaiseuTy ravers 45 90206GT BELT V (DEUTZ PN 1285-0748) nce to setaecr — CLAMPHOSE poor", a | 48 85035GT —PULLEVFAN (DEUTZ F3MI008). nut i neotoGt BRACKELRADIATOR 47 95006GT WATER PUMP (OEUTZ FaMt008)...1 GUARD-F3M1008. 4 fo SN 591 12 400rseT SCREHHOMEX v6 47 S”ATIGT WATER PUMP, DEUTZ, TIER 2 te mover NUTHEX Me = 850076T —GASKET.WATER PMP(OEUTZ FaM1008 14 85102GT CLAMP.UPPER RADIATOR HOSE, 1 8508367. SCREWHHC.MB X 1.28 X 35 15 880206T HOSE - RETURN, RADIATOR. 1 — sec SCREW,SHOMSX 1.26 X 16 MM 18 SS007GT SCREWSHCMEKIXIO.GR 129,.....2 | ~ S7A77GT WATER PUMP, DEUTZ, TER 2 17 es0246T Leindhaaatsinshbeaabielatviamagt 48 850386" GASKET,WATER INLET HOUSING......1 17 650296T ISOLATOR.RADIATOR ERATION... | 45 Genasor — wouememrert met Eun t 18 85026GT _BRACKET-FAN GUARO (FSW1008)....1 |S) geouney prmoweremoiaron 19 SS008GT —_NUTFLANGE. HEX, MB 1 BAPFLE(DEUTZ). 4 20° G0571GT —_PLATE,PIPE SUPPORTREAR 21 e0I916T —_UBOLTSHN6 18 x21N~ 1 22186006 —_NUTLOCKINGAG FLANGE,S/16-18...2 23 S6129GT | SCREWHHC.MB x 10MM 24 85099GT _SCREWSHCIMEX125x20.6R 129.1 25 65021GT BRACKET - RADIATOR BAFFLE os 25 660226T HOSE - INLET, RADIATOR (DEUT2)...1 27 86028GT _KOSE,TEMPERATURE SENSOR OEUTZ. 1 28 86025GT _BRACKET.RADIATOR GUARD - Deutz 4 2 G5062GT _SPACER-RADIATOR MT BRKTF M008 4 30. 86026GT _BRACKET-RADIATOR MOUNT (beurz), 31 851006T —_SCREWSHCAMIOX1.75X16,GRIZ9...2 32 40409GT _WASHER.LOCKWMI2 39° GS027GT RADIATOR BAFFLE (DEUTZ)aussmsout 3 60829GT RADIATOR DEUTZ.TML 1 35 11806067 Radiator solator 2 35 §50296T _ISOLATOR,RADIATOR VIBRATION.....2 36259886 _NUTNYLOCKMAX.25 a7 TSHI7GT WASHER FLATM® OEUTZ, F4L913 Genie Part No. 116471 ‘TML-4000, TML-4000N 43300 Engine Components 303.1 Lombardini and Deutz Engine, View 3 Genie “TML~4000, TML-4000N November 2018 Part No, 116471November 2018 300 Engine Components 303.1 Lombardini and Deutz Engine, View 3 item PartNo. Description ty. [item PartNo, Description ayy. ZToesGT _KOSE.S/16FUELSAE SOR? se208cT HEAT SHIELD.MUFFLER.OUET2.TML ~50586GT WIRE ASSY JUMPER FUELWTR 25° 49379GT | SCREWHHOMB 125 25 s74s7GT KI, FUELIWATER SEPOEUTZ.TML 28° 6980067 GASKETEXHAUSTOEUTZTML sn-2 dnokcon Nowra 8, 6, 7,8, $7 and 45 27 803586) SCREW,FHS,MB X 1.25 X 16. 2 1 85091GT — SCREW.HOLLOWHHC.M1OX1.5X30 28 80454GT PLATE, MUFFLER ADAPTER, DEUTZ..1 + s6oaicT — ORNGHOLLOWSoREWFUELSOLEN | 35 anamey — soatenoner te = s8004GT ORINGHOLLOWSCREWFUELSOLEN | ap aamser wncnenriaenen 28 1 2 608256T FILTER ASSYFUEL FRLTER.TMLswuo-t | 32 gn6rict PLATEPIPE SUPPORTREAR...1 2A 113289GT HOSE, FUEL,LOMB,BLEEDING 888507367 FLYWHEEL (DEUTZ F3M1008). 1 ft hood tank (tu fon) BM BS055GT SCREWHHCMIOX 18x35 2A TH182806T HOSE,FUEL LOMB Soom 35 SITT0GT — SCREW.SHIC.MTOX: SKID GR 128 puro 36 B5014GT STARTER 12VDO(OEUTZFSMTO0B).1 2A 1119291GT HOSE FUEL,LOMBAR,500MM 37 295606T —_FILTER,FUELIWTR SEP, DTZ 1008....1 ‘iter to engine Genie Genuine Part. See PN 1254626 for 3 Fe Hose Er, Barbed, 1 inch (tro Compote atemartl replacement Figure 205.1) 1254826GT FUEL FILTER WISEP.DEUTZ, 1008.......1 4 e0016T—_NUTNYLOGK. 11-20 ‘ oni Arman Part Fite Deu FAL 1011F Engine. 38 69826GT —_FILTER,FUEL,OUETZ,TML. 304736GT — STRAINER,FUELI/ANPT.250 MIC soot 5 108737GT _ STRAINER.FUEL.ELEMENT.250 MIC 7 Ret Hose lame, 14 ich artoFiure | 3g 2y6a65GT _ GASKET/COPPER.LOMBARDINI 9 s0991GT —_U-BOLTS/16-18 x 2IN. 2 | 41 S8876T WASHER FLATUSS. SI 10 18503GT NUT,LOCKING-LG.FLANGE,5/16-18. @ 482667 NUTNYLOCK 318-18 13° 6638GT —_ WASHER,FLAT,USS.1/4 14 0567GT FORMING. MUFFLERIPIPE SUPPORT...1 15 S0464GT UPGRADE KIT, MUFFLER, TML osooct 15 80570GT _ WELDMENT.PIPEIFILTER SUPPORT 15 @0578GT —_KITSERVICE,EXHAUST BRKT 80570GT _ WELDMENT,PIPEIFILTER SUPPORT 45 823275GT _PLATEFUEL STRAINER = 80578GT _KIT-SERVICE,EXHAUST BRKT 18 80093GT PLATE, EXHAUST SUPT. INTERFACE. 4 17 @0360GT —_TAILPIPE, ENGINE, TML. 4 18 27585GT — SCREWHHC.MI2 X 20MM onsen 19 494096T WASHER.LOCK.wi2 20 80131GT BRACKET, MUFFLER BAR%% TML...1 21 23057GT —_-SCREW.HHC,ME X 20MM 22 22871GT —NUTHEXMB X 1.25 28 32084GT _CLAMPMUFFLER.1.75 INCH. 4 24 69828GT —_MUFFLER.DUETZ.TML. 4 Genie Part No. 116471 ‘TML-4000, TML-4000N 5300 Engine Components 304.1 Lombardini and Deutz Engine with Leroy Somer Generator Genie “TML-4000, TML-4000N November 2018 Part No, 116471November 2018 300 Engine Components 304.1 Lombardini and Deutz Engine with Leroy Somer Generator Item PartNo. Description ty. 1180326 _KIT-GENERATOR LOMBILEROY 36 Includes generator, mounting bracket, isolators & mounting hardware = 630905GT GENERATOR, SKW.240V,60H2,1P * Includes items 1-4; Compe 1 85017GT COVER - CAPACITOR(57324), 4 = 836707GT TOP COVER, 4 2 5092GT _SCREW,FLANGE,HHC.MSX0.8x12 3 836771GT _CAPACITOR,22.5UF. 2 3 BS018GT —_CAPACITOR,70 MF.A50V. 4 3 97335GT TERMINAL STRIP, LEROY GEN. = 836711GT _CAPACITOR,22.5UF. 2 = 97335GT TERMINAL STRIP, LEROY GEN 4 28443GT CABLE TIE,11.5" BLACK. 2 5 6198GT —_NUTNYLOCK.1/243, 5 6095GT WASHER, FLATUSS.1/2,Y 7 BI77GT — SCREW.HHC,112-13X1.5 8 Se748GT SCREW,HHC;SiB-11 X 4.0" 8 6035GT WASHER, FLATUSS.5/6+,Y 10 6024GT ——NUTNYLOCK./8-11 11 80379GT —_ISOLATOR, ENGINE MOUNT ssn 12. STAT8GT —_PLATE,ENGINE MOUNT REAR seessout 13 850936T _ SCREW,SHC.M12X1.75X25,GR 12.9 14 67722GT —_WASHER,FLATIM12 HARDENED 15 60330GT FORMING, ENGINE MOUNT, FRONT...1 18 116027GT _FORMING,GEN MNT,LOMBLEROY. 38 4 17 740925GT —_ISOLATOR,ENGINE,30 DUR,2.SDIA....2 18 996200GT _ SCREW,HHC.M10-1.5X80MM GRE. 19 22796GT —_NUTNYLOCK.MI0x1.50 20 990815GT WASHER .FLAT;SNUB 1/2X2-3/4 2N Genie Part No. 118474 “TML-4000, TML-4000N 53300 Engine Components 305.1 Lombardini and Deutz Engine with Marathon Generator November 2018 “TML-4000, TML-4000N Part No, 116471November 2018 300 Engine Components 305.1 Lombardini and Deutz Engine with Marathon Generator Item PartNo. Description ty. A 1277953GT TERMINAL BLOCK MARATHON (GENERATOR(#5206) = 85206GT _GENERATOR,SXVA,240VAC,60H7 Includes toms 1-6 1 7e196GT —SCREW.PHP, 8-32 x 5/8 2 85209GT CONNECTION 80x - COVER, 1 3 186505GT —_NUTNYLOCK.8-32 4 21618GT —_CLAMP.1.19)818 X 1/4,RUB CUSH.....2 5 85207GT CAPACITORS MF*“OVAL. 6 7 8 85208GT CONNECTION 80x - BASE. 4 14033GT —_SCREW.HHC, 318-16 x 2.75 S297GT WASHER FLAT.USS S/16"Y 9 4828GT _NUTNYLOCK.3/8-46. 10 B001GT —_ISOLATOR,140# AXIAL,1.31 OD" ....2 11 @0572GT _FORMING,ENGINE MOUNTRT REAR...1 12 80573GT _FORMING,ENGINE MOUNTLT REAR... 13° 27585GT — SCREWHHC.M12 x 20MM +4 740920GT —_ISOLATOR.ENGINE, 29018, 14 740925GT _ISOLATOR.ENGINE,30 DUR.2.5DIA....2 15 85093GT _SCREW,SHO.M12X1.75x25,GR 129...2 18 67722GT WASHER, FLATIM12 HARDENEL 7 Ret. Front Engine Mount Bracket (efor to Figure 304.1) 18 6024GT © NUTNYLOCK.5/8-11 19 6035GT WASHER FLATUSS.S/6ty 20 SB746GT —SCREW.HHC,SI8-11X 4.0" Genie Part No. 118474 ‘TML-4000, TML-4000N 55300 Engine Components 306.1 Perkins 103-10 Engine, View 1 “TML-4000, TML-4000N November 2018 Part No, 116471November 2018 300 Engine Components 306.1 Perkins 103-10 Engine, View 1 item PartNo, Description ay, {0478&6T GEN ASSYPRK A091LEROY BOHz"~ 1 S5M5GT —_PULLEV.CRANKSHAFTPERK! 403.10 4 2 SSOTIGT —BELFFAN, PERKINS (10810). 3 SSO7SGT —_PULLEYWATERPUMPPERK.103.10..1 4 229756T — NUTHEKMB X1.25 5 494086T —_WASHERLOCKMB 8 A46056T WASHER FLAT X.058 7 B5195GT _CLAMP-RADIATOR HOSE,PERKINS...4 8 SS0B5GT —_HOSE-RADIATOR UPPER PERKINS... 9 8S147GT —_BRACKETISOLATOR RADIATOR nut 10 85125GT _ISOLATOR,VIBRATOR-RADIATOR.....3 {1 BS07SGT —_PUMP.WATER, PERKINS (108-10)... = 507GT —_GASKET,WATER PUMPPERKt03-10 = BSY1EGT _BACKPLATE,WTRPUMPPERK 103.10 ~ B5118GT _ GASKETIREAR,WTR PUMP (103.10) 12 85134GT _ HOSE-RADIATOR.LOWER PERKINS. 19° 8546GT _BRACKETRADIATOR GUAR PERKIN, 1 14 85132GT _GUARD-RAD.ALTERNATOR SDIPERKI : 4 = 85196T _GUARD-RAD-DIPSTICK SDIPERKINS 18. 8519'GT _ MOUNEWELO RADIATOR, PERKINS... 16 49975GT SCREWHHCMEX 16 17 259266T WASHER FLATMG PLTD 18 493646T _RUTNYLOGKMax'.00 19 4041767 SCREW.PHILLIPS.PHIMMSXOxt6 20. 8607GT —_WASHERLOCK #10 PLTD 21 6148GT WASHER FLATMS.#10.7 22. SOS15GT FORMING, RAD. SHROUD, RT st 2 G5128GT —_BRACKETIRADIATOR 109.107. 24 ABO7GT —_WASHERLOCK M6 25. S0516GT FORMING, RAD. SHROUD, Ist 26 G6086GT —_RADIATOR-PERKINS (109.10). 27 85130GT _CAP-RADIATOR PERKINS (108.10)..1 28 85068GT _FAN-PERKINS (103-0), A 29. 58236GT RADIATOR FRAME PERKINS. 30. S7492GT _SHROUD-RADIATOR, PER (4080-11) Genie Part No. 116471 ‘TML-4000, TML-4000N sr300 Engine Components 307.1 Perkins 103-10 Engine, View 2 November 2018 “TML~4000, TML-4000N Part No, 116471November 2018 300 Engine Components 307.1 Perkins 103-10 Engine, View 2 Item PartNo. Description ty. Ret. Battery Blanket (refer to Figure 206.1) = 27089GT _HOSE,S/16 FUEL.SAE 3087 48723GT _SPACER.OUTRIGGER PIN“* = 97495GT COLD START PKG, PERKINS, TML Includes items 13, 23 and 24 = 97498GT _KIT-FUELIWATER SEP/PERKINS,TML Includes tems 12, 19, 20 and 24 QS106GT FUEL RAIL#9, PERKINS (103.10) xnoou 85105GT FUEL RAIL#2, PERKINS (103.10) scout QG104GT FUEL RAIL#1, PERKINS (103.40) soout 85149GT —_RAIL-LEAK OFF.PERKIN (103.10) esoout 86123GT —_PUMP-FUEL INJECTION PERK103.10..1 72350GT _SOLENOID,SHUT DNPERKINS(54556, 4 — 851246T GASKET, SOLENOID,PERKINS 72350 7 72337GT _ SWITCH,OIL PRESS-PERKINS(54555...1 8 85155GT _PUMRPRIMER,PERKINS™. 1 9 72348GT PUMRLIFT(FUEL) PERKINS(64555)...1 0 85107GT _DIPSTICK,PERKINS (103.10), 4 = 85639GT O-RING DIPSTICK TUBE(Z45 PERK) = 85148GT TUBE-DIPSTICK PERKINS/103.10 41 947626T OIL FILTER - PERKINS, 4 12° 65541GT _FILTER,FUEL PERKINS(KR70481U)....1 = 65542GT FILTER, ELEMENTIFUEL PERKINS” 13° 0581GT _FILTER,FUELIWTR SERSPN ON PRK. 4 14 85151GT —_BAR-HOLD.GLOW PLUG,PERK103.10. 4 18. TTTBGT GLOW PLUG (PERKINS 40622)...n3 16 65606GT CAR, OL FILLER 1 17 85698GT SEAL, OIL FILLER CAP. 1 18 85152GT _NJECTOR-FUEL,PERKINS (103.10)...3 19 10479667 STRAINER FUELHENPT.250 MIC. ~ 047376T STRAINER.FUEL.ELEMENT.250 MIC 20. 62327SGT _PLATE,FUEL STRAINER. wNrtDEUTZ 4 21 s091GT—_NUTNYLOCK.11620 1 22 4266GT | SCREWHHC-14-20%2 28 S0010GT HEATER, OIL PAN, DEUTZ. 1008. 24 G0589GT ADAPTER, FUELWTR SER. PRK st Genie Part No. 116471 ‘TML-4000, TML-4000N 58300 Engine Components November 2018 308.1 Perkins 103-10 Engine, View 3 Genie 60 “TML-4000, TML-4000N Part No. 116471November 2018 300 Engine Components 308.1 Perkins 103-10 Engine, View 3 Item PartNo. Description ty. 1 85137GT _COVER-AIR FILTER,PERKINS108.10...1 2° S5081GT —_ELEMENTAIRFILTER PERK-103-10,,..1 85070GT AIR FILTER, PERKINS (103.10). 4 Includes tems 1, 2 and mounting band — 589076T _ SENSOR,AIR FILTER 85070, 4 85138GT _CLAMP-AIR FILTER HOSEIPERKINS...2 5 85139GT _HOSE-AIR FILTER,PERKINS 103.10....1 6 85127GT REGULATOR, 12V:PERKINS 103.10... 7 85136GT —_SOCKETRELAY,PERKINS (103.10)....2 8 aS11SGT —_RELAY.GLOW PLUGISTARTPERKINS. von 9 SS110GT FUSE, 7.5A PERKINS (103.10), 4 10 85112GT _HOLDER-FUSE,7.5A PERKINI108.10..1 41 85113GT _HOLDER-FUSE,40APERKINS 103.10..1 12° SINIGT FUSE, 40A PERKINS (103.10), 4 13° 72343GT —GASKETEXH FLANGE-FORDIPERKINS. 4 “ Ret. Mle Heat Srsld included with item 1s svn rot available soparatly 16 MUFFLER-PERKINS (103.10), 4 ‘component ne longer avalable 15 1275721GT MUFFLER, PERKINS, RL-. 4 fo. SN TML4011-409 18 85087GT _ MANIFOLD-EXHAUSTPERK (103.10)...1 47 a6149GT _GASKETEXHaUST MANIFOLDIPERKIN. 1 18 228458GT STARTER, PERKINS, 4030. 4 19 72339GT _SWITCH.WATER ‘TEMP-PERKINSS4555, 1 20 85117GT DRAIN PLUG-OIL, PERKINS 103.10... 21 85141GT —_PAN-OIL.PERKINS (103.10), 4 22 85140GT _GASKEFOIL PAN PERKINS 103.10... 23 95089GT ALTERNATOR, 15A,PERKINS 103.10... — 85082GT __LEVER-ALTERNATOR, PERKINS 103-10 Genie Part No. 118474 “TML-4000, TML-4000N otComponents November 2018 is 103-10 Engine with MeccAlte Generator “TML-4000, TML-4000N Part No. 116471November 2018 300 Engine Components 309.1 Perkins 103-10 Engine with MeccAlte Generator Item PartNo. Description ty. 85154GT _COVER-CAPACITORMECCALTE GEN. = 85202GT _CLAMP-CAPACITOR MECCALTE GEN, 97345GT _CAPACITOR.35 MFASOV"™"SMALL ‘models with one capacitor 1 TN8041GT _ KIT.GENERATOR PERKILEROY 36 111628267 _KIT:GEN REFIT 50HZ TO MAR 4 1 97336GT TERMINAL STRIP, MCALTEE = 97334GT TERMINAL STRIP, MCALTEE 2 Ref Wire Harness, 240V, AC Generator (refer to Figure 210.1) 3 80552GT FORMING, GEN MNT, PRKsessnssnset 4 67M9GT — SCREWHHC,Me x 50 5 67308GT WASHER, FENDER MB 6 7 8 6024GT —_NUTNYLOCK.S/8-11 0979GT _ISOLATOR, ENGINE MOUNT, 2 80550GT FORMING, ENGINE MNT, RT, PRK... 9 80551GT FORMING, ENGINE MINT, LT, PRK. 10 6035GT WASHER FLATUSS.SI6'Y 11 S97466T — SCREWHHC.SIB-11 x 4.0" 2 Ret. Radiator Shroud Bracket, Small (refer to Figure 306.1) 13 Rel. Radiator Shroud Bracke, Large (reer 1 Figure 306.1) Genie Part No. 118474 “TML-4000, TML-4000N 63Components November 2018 is 403C-11 Engine with Generators 4 “TML-4000, TML-4000N Part No. 116471November 2018 300 Engine Components 310.1 Perkins 403C-11 Engine with Generators Item PartNo. Description ty. Ref. Hose End, Barbed, 114 inch (refer to Figure 208.1), 1 = 1180346T HOSE FITPIPEIBARB ‘/4MKSI16H, 1 = 30490GT HOSE, 14 FUEL LINE,SAE 30R7 = 38418GT _HOSE,FUEL,3/16,SAE 30R7 = 449096T _CLAMPHOSE,.35".86" X 3125", = 8915206T PIPE FITTING STR ELBO. 1. 690305GT _ GENERATOR,S«W,240V;60H2,1 = 118061GT _KIT.GENERATOR PERKILEROY 36. Includes generator, mounting bracket, ‘isolators & mounting hardware; rom SN 000636 2 Ret. Wire Harness, 240V, AC Generator (roforto Figure 210-1) 3 104750GT _FORMING,GEN MOUNT,PRK-LEROY...1 116035GT _ FORMING,GEN MNT,PERK/LEROY 38, 4 = 104760GT _FORMING,GEN MOUNT,PRK-LEROY...1 4 BI77GT —SCREWHHG,112-13x 15 5 6095GT —_ WASHER,FLATUSS.1/2, 6 6198GT —_NUTNYLOCK.1/213, 7 7 74092567 _ISOLATOR,ENGINE,30 DUR? 5DIA 80379GT —ISOLATOR, ENGINE MOUNT. = 80979GT —ISOLATOR, ENGINE MOUNT. 8 108655GT _FORMING,ENGINE MOUNT.L.PRK. 9 104654GT _FORMING,ENGINE MOUNT,R,PRK. 10 S9746GT — SCREWHHC.SIB-11 X4.0"* 11 6035GT WASHER FLAT.USS S/8",y 42. 6024GT ——_NUTNYLOCK.S/8-11 4311626267 _KIT;GEN REFIT 50HZ.TO MAR. 4 14 St131GT — SOREWHHC.5ie11 x25 15 108777GT _FORMING,GENMOUNTPRK-MECC....1 18 G67M9GT —_SCREWHHC.Me x60 17 67306GT —_WASHERFENDER MB 18 494086T —_ WASHER.LOCK MB 19 060'GT —_ISOLATOR,140# AXIAL,1.31 OD".....2 20 BITTGT —SCREWHHO,112-13 X15, 20 9962906T — SCREW.HHC,M10-1.5X90MM GR8.6 21 990815GT WASHER .FLAT;SNUB 1/2X2-3/4 2N 22 22736GT —_NUTNYLOGK M10x1.50 28 116039GT RADIATOR BRACKETWISOLATORS,..1 Genie Part No. 118474 “TML-4000, TML-4000N 65300 Engine Components November 2018 311.1 Perkins 403C-11 Engine, View 1 “TML-4000, TML-4000N Part No. 116471November 2018 300 Engine Components 311.1 Perkins 403C-11 Engine, View 1 Item PartNo. Description ty. Rot. POB, Glow Plug - shutdown (ofr to Figure 206.1) = 112288GT — ENGINE,DSL,TML,PRK 4030-11 = 84850GT VALVE COVER BREATHER = 85155GT _PUMPPRIMER, PERKINS” 1 58291GT _RADIATOR,PERKINS,TML. 2 97470GT _FAN PERKINS (403C-11). 3 S7407GT ELEMENT, AIR FILTER 4030-11 4 Q7426GT HOUSING FLYWHEEL 4030-11, 5 97425GT _FLYWHEELASSEMBLY (4020-17). 97472GT STARTER RING PERKINS(403C-11) 6 228458GT STARTER, PERKINS, 4020. 4 8 97830GT —_MANIFOLD.EXHAUST,TML,4030-11....1 = to19266T — STUDS,EXHAUST = 1o1a276T —NUTSExHAUST 9 85143GT —GASKET-EXHAUST MANIFOLDIPERKIN. 10 97473GT SENSOR WATER TEMPERATURE. 49445667 _ SWITCH,COOLANTTEMPPERKINS, 11 @S07/GT —_BELTFAN, PERKINS (103.10), 12 10132267 PUMRWATER. = 97489GT —GASKET)WATER PUMP, 4030-11 13. 10131967 _FAN PULLEY. 4 14 S8405GT —_MUFFLER,PERKINS 400 SERIES. 14 72049GT —_GASKETEXH FLANGE-FORDIPERKINS. 4 - MUFFLER,PERKINS 400 SERIES....1 ‘obsolete, no replacement offered by supplier 15 582926T _HOSE,RADIATOR PERKINS. TMLv 16 Ret. Alternator 12V DC, 15 Amp (refer to Figure 308.1) 17 97426GT —_HOSE,RADIATOR,UPPER PRKNS,TML. 4 Genie Part No. 118474 “TML-4000, TML-4000N 7300 Engine Components November 2018 312.1 Perkins 403C-11 Engine, View 2 Genie 68 “TML-4000, TML-4000N Part No. 116471November 2018 300 Engine Components 312.1 Perkins 403C-11 Engine, View 2 Item PartNo. Description ty. 1 848126T —_PIPE|INJECTOR 1, 4030-11 4 2 4B19GT —_PIPE,INJECTOR 2, 4020-11 4 3 84816GT —_PIPE|INJEGTOR 3, 4030-11 4 4 QT405GT INTAKE MANIFOLD.PRKNS403C-11....1 5 97820GT —GASKETINTAKE MNFLD.A030-11...0.-1 8 97427GT _PULLEY.CRANK, 4030-11 4 7 @4811GT — INJECTORFUEL 4030-11 2 8 84815CT GLOW PLUG, 4030-11 3 9 97460GT FUEL INJECTION PUMP (4036-11). 0 97404GT SOLENOID.SHUT DN, PERKNS4030-11. 1 11 72348GT —PUMRLIFT(FUEL) PERKINS(64555)...1 12 101321GT _SWITCH,OIL PRESSURE. 4 13° 947626T OIL FILTER - PERKINS, 4 +4 101320GT _DIPSTICK.STRAIGHT SHORT. 1 15 Q7461GT _DIPSTICKTUBE,PERKINS(4030-"1)...1 16 62421GT _FILTER,FUEL,PERKINS 1 17 94889GT FUEL FILTER ASSEMBLY. 1 Includes tom 16 Genie PartNo. 116474 “TML-4000, TML-4000N 6400 Mast Components 401.1 Mast Components, View 1 “TML-4000, TML-4000N November 2018 Part No, 116471November 2018 400 Mast Components 401.1 Mast Components, View 1 Item PartNo. Description ty. 1 696826T GLIDE PAD, MAST ROTATE, 4 2 6637GT —_SCREW,HHC,1H.20 x 1.75. 3 6638GT WASHER, FLATUSS.1/4"Y 4 6091GT ——_NUTNYLOCK.1i4-20 5 S1428GT SCREWHHC,34-10x 2.75 6 6564GT WASHER, SHIM..765X 4.312.098 7 10258GT —_NUTNYLOCK.ai4-10.GRO2 8 69684GT PLATE, FIRST MAST END CAP TML...1 9 69687GT WEAR PAD, THRUST. 4 0 69885GT SLEEVE ASSY, NO, 1 MAST. seosnnsnnn Includos itom 15, 41 97316GT PULLEY, TML MAST. 4 12 BO107GT CABLE ASS¥WINCH, 159° 318". 13 695806T _PIN,CLEVIS, 625 x 1.50 LG. 4 14 6001GT _PIN,COTTER.125X 1 15 S7S89GT _SCREW.HHC,#4-10 X 10 GRADE 8...1 16 74320GT WASHER FLAT, 812X2X.14 HARDEN 17 42641GT BEARING FLANGED, 75ID X 1.00....0.2 18 10256GT —_NUTNYLOCK.344-10.6RD2 19 6090GT —SCREW.HHC, 114.20 x.75 20 Rot. Winch Frame Assembly (oor to Figure 208.1) Genie Part No. 118474 “TML-4000, TML-4000N n400 Mast Components 402.1 Mast Components, View 2 (to SN TMLO4-732) “TML-4000, TML-4000N November 2018 Part No, 116471November 2018 400 Mast Components 402.1 Mast Components, View 2 (to SN TMLO4-732) Item PartNo. Description ty. [item PartNo, Description ty. 1 6091GT —_-NUTNYLOCK.14.20 35. 69657GT WEAR PAD, 825 1.38X 5 Grand 2 6833GT —CLAMPO.50,48.X V4\RUB CUSHivoeT | 98 9226GT SCREWHHC.3/8-18 x2 3 S7646GT NUMBER 1 MAST TUBE ASSEMBLY 37 61295GT _PIN.GLEVIS..625 X 2.00 LG. 4 WITH DECALS. 4 2 85273GT MAST ASSY WIDECALS-#1 TA/TML..1 3A 57646GT NUMBER 1 MAST TUBE ASSEMBLY WITH DECALS. 4 85273GT MAST ASSY WIDEGALS-#1 TB/TML....1 7339GT SCREW HHC,114.20X.5 6255GT —_ WASHER,LOCK, 25 806406T NUTMWELD 1/4-20, 4.00 PLTD 80641GT GLIDE PAD, MAST 85304GT WEAR PAD TML KIT™ = 80641GT —GLIDE PAD, MAST. 8 69680GT _PIN,CLEVIS, 625 X 1.506, 8 6094GT _PIN,COTTER..125X 4 10 asze0cT cal ASS¥-SEQUENCING MASTITML. 11 573166T PULLEY, TML MAST. 4 12 1A918GT —SCREWHHC,3/8-16 X 1.75,GRDB.....2 13° 4828GT ——_NUTNYLOCK.3/8-46. 14 G255GT ——_SCREWHHC,a18-18X.75 15 6021GT —_ WASHER.LOCK,.975 6 Ret. Winch Reinforcement Plate (refer to Figure 206.1) 7 Ret. Winch Housing (refer to Figure 208.1) 18 80118GT TILT LINKAGE ASSY WIDECAL TML....1 194 60094GT FORMING, ACT. GUIDE, SERVICE 198 80095GT FORMING ACTUATOR GUIDE™*vessout 20 SOMGT —-SCREW,RHM,10.22x 5 21 6I78GT —_NUTNYLOCK,10-82 22 609GT —SCREW.HHC,14-20X.75 23 B14SGT —SCREW.HHO,114.20 15, 24 6638GT WASHER FLATUSS.1/4"Y 25 40735GT SPACER, 1/4109/800, .876L<. 4 2 6889GT —_NUTLPNYLOCK,1/4-20 27 23394GT —_PULLEY.ELEC.CNTRL.CABLE,AWP...1 28 828270GT PLATE, PULLEY GUARD. 4 29 69843GT —_SCREW,FHS. 318-16 X 1.25, ZN 30 4807SGT SPRING, OUTRIGGER, 2 31 69708GT WELD HANDLE, MAST ROTATE TML..1 32 6019GT —_SCREW.HHC,s/8-16 X 1.25 GROS. 32 MO7EGT —_WASHER,FLATNYLON.516x.28X.099 34 69658GT _PLATE,TELESCOPING STOPrisssosnnt Genie Part No. 118474 “TML-4000, TML-4000N 78400 Mast Components November 2018 402.2 Mast Components, View 2 (from SN TML04-733) Genie 7% “TWL-4000, TML-4000N PartNo. 116471November 2018 400 Mast Components 402.2 Mast Components, View 2 (from SN TML04-733) item PartNo, Description ay, 1 85279GT MAST ASSY WIDECALS.#1 TBITML..4 2 7e00GT _SCREWHHC, 114-20 .6 3 6356GT _WASHER.LOCK.25 4 80641GT GUIDE PAD, MAST 5 S0640GT —_NUTWELD 11420, 1.00 PLTD 6 S7S6GT PULLEY. TML MAST. 1 7 ss2606T CABLE ASSYSEQUENCING MASTITML 8 s9680GT _PI,CLEWS,625 x 1.50.6. 1 9 S0uKGT —_PINCOTTER.125% 1 2 10 19918GT SCREW HHC.RE-16X 1.75.6RDB in? 11 4e25GT —_NUTNYLOCKarE-16 12 80118GT _TILTLINKAGE ASSY WIDECAL.TML.. 19° 689GT ——CLAMR0.5048 X14, RUB CUSH at 14 090GT —SCREWHHC,14-20 x.75 15° 6081GT _NUTNYLOCK.114.20 16 8\4SGT — SCREWHHC, 14-20 1.5 17 5397GT WASHER FLATUSS S161, 18 40735GT SPACER, 1AID3IB0D, 87618. .socnout 19° 6889GT _NUTLPNYLOCK.416.20 20 2999467 PULLEYELEC.CNTRLLCABLE,AWP....1 21 822270GT PLATE, PULLEY GUARD 1 22° 97321GT ACTUATOR GUIDE WIDECAL 23. GHISAGT —_BOLT.CARRIAGE.38-16 x1.00,65 24 48076GT SPRING, OUTRIGGER 2 25. 1165906T MAST ROTATE HANDLE. 1 25 S019GT__SCREWHHC,3/-16x 1.25 GRO S 21 1N978GT WASHER FLATNYLONS15K.80X.093 2 Ret Winch Hsing (tro Figure 208.1) 2 Ret Winch Reinforcement Pat (refer to Figure 208.1) 1 a0 s224GT —_SCREWHHC.3-16x2 31 60659GT —PLATE,TELESCOPING STOP. 32 GBOS7GT WEAR PAD,.625X1.38X 6 LG. 33. 61295GT _PIN,CLEWIS, 625 x 20016. 1 24 @255GT _SOREWHHC.9-16.75 25 602IGT —_WASHERLOCK, 376 Genie Part No. 116471 ‘TML-4000, TML-4000N 75400 Mast Components 403.1 Mast Components, w 3 (to SN TMLO2-218) Genie “TML-4000, TML-4000N November 2018 GOBOO Part No, 116471November 2018 400 Mast Components 403.1 Mast Components, View 3 (to SN TMLO2-218) Item PartNo. Description ty. 1 seer SCREWHHC,114.20x.625 2 6356GT — WASHER,LOCK, 25 3 Ref. Weld Nut, 1/4-20, 1 inch (efer to Figure 402.2) 4 80206GT BRACKET, STIFFENER LH. 1 Ref. Wear Pad, 1.88 x 1x 0.34 inch (refer ta Figure 402.2) 6 69680GT _PIN,CLEVIS, 625 X 1.506, 1 7 6094GT —_—PIN,COTTER..125X 1 8 42391GT —_PIN,CLEVIS, 50 x 9.7616. 4 8 6888GT —SCREWHHC,14-20 1 10 6638GT WASHER FLAT.USS.1/"'Y 11 6081GT —_NUTNYLOCK.1!4-20 12 6145GT —SCREWHHC,14.20 1.5 12 69699GT GUIDE PAD, ACTUATOR STOP. ond 14 259266T WASHER, FLATIMS PLTD. 15 40735GT SPACER, 1141D3/800, 7516. 4 16 Ret. Control Cable Pulley (reer to Figure 402.2), 17 @29279GT BRACKET, SHEAVE PULLEY MOUNT...1 18 69638GT SPRING, COMP.,7852 8.00 LGarvwsnont 19 60204GT SPACER, #2 MAST 4 20° S7316GT PULLEY, TML MAST. 1 21 670BGT ——-SCREWHHO, 378-16 X 2.25 22 4828GT —_NUTINYLOCK.2/8-16 23 80205GT BRACKET, STIFFENER RH. 4 24 TS9GT —-SCREW.HHC,114-20X.5 2 Ret. Number 1 Mast Tube Assembly (refer to Figure 402.2) 26 80126GT MAST ASSY, NO. 2-TML * 4 Includes tems 2, 6 and 24 '573026T __ WELDMENT, SECOND MAST Genie Part No. 118474 ‘TML-4000, TML-4000N 7400 Mast Components 403.2 Mast Componen iew 3 (from SN TMLO2-219) “TML-4000, TML-4000N November 2018 Part No, 116471November 2018 400 Mast Components 403.2 Mast Components, View 3 (from SN TML02-219) Item PartNo. Description ty. 1 88277GT MAST TUBE ASSY-NO. 2TML™ 2 G00GT —_PIN,COTTER.125 1 3 433916T __PIN,CLEVIS, 50 X 9.7516. 4 4 6888GT © SCREWHHC,114-20x 1 5 6538GT WASHER, FLATUSS.1/4"Y 8 6091GT —_NUTNYLOCK.14.20 7 69699GT GUIDE PAD, ACTUATOR STOP. non2 8 828279GT _ BRACKET, SHEAVE PULLEY MOUNT..1 9 25920GT WASHER, FLATIMG PLTD. 0 Ref, Control Cable Pullay coer to Figure 108.1) 10 29304GT _PULLEYELEC.CNTRL.CABLEAWP.....1 11 40735GT SPACER, 118103/800, 7516 4 12 GMSGT —SCREWHHC,14.20% 1.5 12° S307GT WASHER FLATUSSSit6"Y 14 69638GT SPRING, COMP..765 28.00 LG.svesoont 16 Rol Mast Cable Pulley (refer to Figure 1081) 15 S7316GT PULLEY, ML MAST. 4 16 G9680GT _PIN,CLEVIS, 625 x 1.50 LG. 4 7 Ref. Number 1 Mast Tube Assembly (refer to Figure 10.8.1) 17 @5273GT MAST ASSY WIDECALS-#1 TA/TML....1 18 Ret. Weld Nut, 1/4-20, 1 inch (tefer to Figure 10-8.1) 18 80640GT _NUTMWELD 114-20, 1.00 PLTD 19 80641GT GLIDE PAD, MAST. 4 20 8255GT —_-SCREW.HHC, 318-16 X.75 21 6021GT —_WASHER.LOCK,.375 22 TS9GT —_SCREW.HHC,114-20X.5 23 6356GT —_ WASHER.LOCK, 25, 24 13018GT —SCREWHHC,8/8-16 X 1.75,GROB...2 25 4828GT —_NUTINYLOCK.2/8-16 Genie Part No. 118474 ‘TML-4000, TML-4000N 79