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BOLT TORQUE GUIDE

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Bolt Tightening

To avoid structural damage of the equipment it is essential that


all fasteners be tightened to their proper values. Follow the
instructions in this manual, as well as special tightening
instructions on unit drawings.

Tightening ................................................................................................... 2
Torquing Bolts Using a Lever ................................................................ 3
Turn-of-Nut Tightening Method ........................................................... 4
General Notes ....................................................................................... 4
Bolt Torque Tables ..................................................................................... 5
SAE Grade 5 Coarse Thread (UNC) ........................................................ 5
SAE Grade 5 Fine Thread (UNF) ............................................................ 6
SAE Grade 8 Coarse Thread (UNC) ........................................................ 7
SAE Grade 8 Fine Thread (UNF) ............................................................ 8
Stainless Steel 18-8 & 316 Coarse Thread (UNC).................................. 9
Stainless Steel 18-8 & 316 Fine Thread (UNF) .................................... 10
Bearing and rotating weight setscrews .............................................. 11
Metric Grade 8.8 Coarse Thread......................................................... 12
Metric Grade 8.8 Fine Thread ............................................................. 13
Metric Grade 10.9 Coarse Thread....................................................... 14
Metric Grade 10.9 Fine Thread ........................................................... 15
Torque Nut................................................................................................ 16
Installation Procedure ......................................................................... 17
Removal Procedures ........................................................................... 18
Installation / Removal Tips ................................................................. 19

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 1 Rev. 8, October 2019


BOLT TORQUE GUIDE
________________________________________________________________________

Tightening

Moving automated machinery may cause death or injury. Never


attempt to tighten bolts while machine is in operation. Use
appropriate lockout procedures.

Structural failures can cause falling hardware; resulting in severe


injury or death. This equipment utilizes components that are
wear items requiring periodic replacement. Failure to inspect &
replace worn components can result in structural failures.

In order to achieve the desired clamp load from a bolted connection the
most common method is to subject the bolt to give amount of torque
which translates to clamping force in the joint. The following pages list
the appropriate torques for various combinations of fasteners.

When torquing a bolt it is always recommended that you use a torque


wrench. The proper tightening torque for each fastener type depends
upon the following factors:

• Fastener diameter
• Thread type
• Fastener material type
• Thread lubrication

Since there are several variables, recommended torques for the most
common arrangements have been tabulated in the following pages.

In some cases it is impossible to get a torque wrench into confined areas


such as Coil Spring Hangers. In these cases, one of the following methods
may be used.

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 2 Rev. 8, October 2019


BOLT TORQUE GUIDE
________________________________________________________________________

Torquing Bolts Using a Lever


Using a lever or extended wrench the applied amount of torque can be
calculated as:

Torque (ft-lb) = Force (lb) * Lever length (ft)

Figure 1. Force and Lever resulting in Torque

Example:

A 1 ¼”, grade 5, coarse thread bolt should be tightened to 1,120 ft-lb


(reference attached tables). If using a 6 ft long lever, the required force at
the end of the lever can be calculated as:

Torque / Lever = Force

1120 (ft-lb) / 6 (ft) = 186 (lb)

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 3 Rev. 8, October 2019


BOLT TORQUE GUIDE
________________________________________________________________________

Turn-of-Nut Tightening Method


In cases where there is no room for a torque wrench or a lever, the turn-
of-nut tightening method may be used. The procedure is as follows:

Bolts should be brought to a snug-tight condition. Snug tight is defined as


the tightness that exists when your bolted joint is in firm contact. If a gap
exists between the joint, loosen the nut and shim the gap and return the
nut to a snug tight condition. This may be attained by a few impacts of an
impact wrench (when access allows) or the full effort of a person using a
standard size wrench. At this point, mark the nut and nut side surface.
Hold the bolt head and turn the nut ½ turn for bolt up to and including 4
diameters in length and ¾ turn for bolts above 4 diameters in length.

General Notes

• We recommend the use of nuts and jam nuts for all vibrating
applications. If a single nut arrangement is desired, the use of a
metal to metal type locknut such as “Security locknuts” or
“Flexloc” is recommended, (Nylon inserted nuts or other
nonmetal to metal locking nuts are not recommended) no lock
washer of any type is recommended. These nuts use the same
torque as listed in this document for a given grade, thread, and
finish.
• When tightening bolts make sure the joint is metal to metal
contact. Do not force joints together, shim to ensure metal to
metal contact. When tightening multiple bolt joints use proper
bolt sequencing to ensure the joint is pulled together evenly.
• When using jam nuts, always tighten the bolt and nut to its proper
torque, then hold the nut and tighten the jam nut. Jam nuts
should be tightened to 50% of the full nut torque.
• It is mandatory to use hardened structural washers on all bolted
structural connections. Standard flat washers are not allowed on
vibratory equipment. In some cases Carrier will provide special
manufactured washers for certain connections. In those cases,
these washers are to be re-used when bolted joints are re-
assembled.

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 4 Rev. 8, October 2019


BOLT TORQUE GUIDE
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Bolt Torque Tables


Determine what type of bolt you have, then select torque from the appropriate
table and column, if bolt is lubricated then you may use 75% of the listed value.

Plain Zinc Plated Cadmium Plated Hot Dipped


Galvanized

SAE Grade 5 Coarse Thread (UNC)

Bolt Clamp Torque (ft-lb)


Diameter Load (lb)
Plain Zinc Cadmium Hot Dipped
Plated Plated Galvanized
1/4" - 20 2025 8 10 12 14
5/16" - 18 3338 17 20 24 29
3/8" - 16 4950 31 37 45 54
7/16" - 14 6788 50 60 72 86
1/2" - 13 9075 76 91 109 131
9/16" - 12 11625 109 131 157 188
5/8" - 11 14400 150 180 216 259
3/4" - 10 21300 288 346 415 498
7/8" - 9 29475 430 516 619 743
1" - 8 38625 644 773 927 1113
1 1/8" - 7 42375 794 953 1143 1372
1 1/4" - 7 53775 1120 1344 1613 1935
1 3/8" - 6 64125 1470 1764 2117 2540
1 1/2" -6 78000 1950 2340 2808 3370
1 5/8 - 6 93200 2392 2870 3444 4133
1 3/4" - 5 105000 3450 4140 4968 5962
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 5 Rev. 8, October 2019


BOLT TORQUE GUIDE
________________________________________________________________________

SAE Grade 5 Fine Thread (UNF)


For tensioning of Fine thread fasteners that are threaded into housings,
castings or other materials do not use this chart, refer to manufacturer
documentation for those components or contact CVE.

Bolt Clamp Torque (ft-lb)


Diameter Load (lb)
Plain Zinc Cadmium Hot Dipped
Plated Plated Galvanized
1/4" - 28 2325 10 12 14 17
5/16" - 24 3675 19 23 27 33
3/8" - 24 5588 35 42 50 60
7/16" - 20 7575 55 66 79 95
1/2" - 20 10200 85 102 122 147
9/16" - 18 12975 122 146 176 211
5/8" - 18 16350 170 204 245 294
3/4" - 16 23775 297 356 428 513
7/8" - 14 32475 474 569 683 819
1" - 12 42300 705 846 1015 1218
1" - 14 42275 721 865 1038 1246
1 1/8" - 12 47475 890 1068 1282 1538
1 1/4" - 12 59550 1241 1489 1787 2144
1 3/8" - 12 72975 1672 2006 2408 2889
1 1/2" - 12 87750 2194 2633 3159 3791

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 6 Rev. 8, October 2019


BOLT TORQUE GUIDE
________________________________________________________________________

SAE Grade 8 Coarse Thread (UNC)


Bolt Clamp Torque (ft-lb)
Diameter Load (lb)
Plain Zinc Cadmium Hot Dipped
Plated Plated Galvanized
1/4" - 20 2850 12 14 17 21
5/16" - 18 4725 25 30 36 43
3/8" - 16 6975 44 53 63 76
7/16" - 14 9600 70 84 101 121
1/2" - 13 12750 106 127 153 183
9/16" - 12 16350 153 184 220 264
5/8" - 11 20325 212 254 305 366
3/4" - 10 30075 376 451 541 650
7/8" - 9 41550 606 727 873 1047
1" - 8 54525 909 1091 1309 1571
1 1/8" - 7 68700 1288 1546 1855 2226
1 1/4" - 7 87225 1817 2180 2616 3140
1 3/8" - 6 103950 2382 2858 3430 4116
1 1/2" - 6 126450 3161 3793 4552 5462

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 7 Rev. 8, October 2019


BOLT TORQUE GUIDE
________________________________________________________________________

SAE Grade 8 Fine Thread (UNF)


For tensioning of Fine thread fasteners that are threaded into housings,
castings or other materials do not use this chart, refer to manufacturer
documentation for those components or contact CVE.

Bolt Clamp Torque (ft-lb)


Diameter Load (lb)
Plain Zinc Cadmium Hot Dipped
Plated Plated Galvanized
1/4" - 28 3263 14 17 20 24
5/16" - 24 5113 27 32 39 47
3/8" - 24 7875 49 59 71 85
7/16" - 20 10650 78 94 112 135
1/2" - 20 14400 120 144 173 207
9/16" - 18 18300 172 206 248 297
5/8" - 18 23025 240 288 346 415
3/4" - 16 33600 420 504 605 726
7/8" - 14 45825 668 802 962 1154
1" - 12 59700 995 1194 1433 1719
1" - 14 61125 1019 1223 1467 1761
1 1/8" - 12 77025 1444 1733 2079 2495
1 1/4" - 12 96600 2012 2414 2897 3477
1 3/8" - 12 118350 2712 3254 3905 4686
1 1/2" - 12 142275 3557 4268 5122 6146

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 8 Rev. 8, October 2019


BOLT TORQUE GUIDE
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Stainless Steel 18-8 & 316 Coarse Thread (UNC)

Bolt Diameter Torque (ft-lb) Plain Torque (ft-lb) Lubricated


1/4" - 20 7 5
5/16" - 18 12 9
3/8" - 16 21 16
7/16" - 14 33 25
1/2" - 13 45 34
9/16" - 12 59 44
5/8" - 11 97 73
3/4" - 10 132 99
7/8" - 9 203 152
1" - 8 300 225
1 1/8" - 7 432 324
1 1/4" - 7 546 410
1 1/2" - 6 930 698

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 9 Rev. 8, October 2019


BOLT TORQUE GUIDE
________________________________________________________________________

Stainless Steel 18-8 & 316 Fine Thread (UNF)


For tensioning of Fine thread fasteners that are threaded into housings,
castings or other materials do not use this chart, refer to manufacturer
documentation for those components or contact CVE.

Bolt Diameter Torque (ft-lb) Plain Torque (ft-lb) Lubricated


1/4" - 28 8 6
5/16" - 24 12 9
3/8" - 24 23 17
7/16" - 20 35 26
1/2" - 20 47 35
9/16" - 18 66 50
5/8" - 18 108 81
3/4" - 16 130 98
7/8" - 14 202 152
1" - 14 271 203
1 1/8" - 12 408 306
1 1/4" - 12 504 378
1 1/2" - 12 732 549

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 10 Rev. 8, October 2019


BOLT TORQUE GUIDE
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Bearing and rotating weight setscrews

Screw Diameter Torque (ft-lb) Plain Torque (ft-lb) Lubricated


1/4" 6 5
5/16" 12 9
3/8" 23 17
7/16" 35 26
1/2" 43 32
5/8" 88 66
3/4" 153 115
1" 220 165

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 11 Rev. 8, October 2019


BOLT TORQUE GUIDE
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Metric Grade 8.8 Coarse Thread

Clamp
Load Torque (ft-lb & N-M) Plain
Bolt Diameter (lb)
Plain Zinc Plated Cadmium Hot Dipped
Plated Galvanized
ft-lb N-M ft-lb N-M ft-lb N-M ft-lb N-M
4 - 0.70 746 2.0 2.7 2.4 3.2 2.9 3.9 3.4 4.7
5 - 0.80 1203 3.7 5.0 4.4 6.0 5.3 7.2 6.4 8.6
6 - 1.00 1695 6.6 9.0 8.0 10.8 9.6 13.0 11.5 15.5
7 - 1.00 900 11.4 15.5 13.7 18.6 16.5 22.3 19.7 26.8
8 - 1.25 3102 16.2 22.0 19.5 26.4 23.3 31.7 28.0 38.0
10 - 1.50 4923 32.5 44.0 38.9 52.8 46.7 63.3 56.0 76.0
12 - 1.75 7149 56.8 77.0 68.2 92.4 81.7 110.8 98.1 133.0
14 - 2.00 9757 90 122 108 146 129 176 155 211
16 - 2.00 13309 140 190 168 228 202 273 242 328
18 - 2.5 16816 198 269 238 323 286 387 343 465
20 - 2.5 21492 274 372 329 446 395 535 474 642
22 - 2.5 26527 383 519 459 623 551 747 661 896
24 - 3.00 31024 472 640 566 768 679 921 815 1105
27 - 3.00 40241 713 967 856 1160 1026 1392 1232 1670
30 - 3.50 49233 969 1314 1163 1577 1395 1891 1674 2269
33 - 3.50 60698 1314 1782 1577 2138 1891 2564 2270 3078
36 - 4.00 71714 1694 2297 2033 2756 2438 3305 2926 3967
39 - 4.00 85427 2191 2970 2629 3564 3152 4274 3783 5129
42 - 4.50 98242 2708 3671 3249 4405 3896 5283 4676 6340

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 12 Rev. 8, October 2019


BOLT TORQUE GUIDE
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Metric Grade 8.8 Fine Thread

For tensioning of Fine thread fasteners that are threaded into housings,
castings or other materials do not use this chart, refer to manufacturer
documentation for those components or contact CVE.

Clamp
Load Torque (ft-lb & N-M) Plain
Bolt Diameter (lb)
Plain Zinc Plated Cadmium Hot Dipped
Plated Galvanized

ft-lb N-M ft-lb N-M ft-lb N-M ft-lb N-M


8 - 1.00 3436 18 24 22 29 26 35 31 42
10 - 1.25 5364 35 48 42 57 51 69 61 82
12 - 1.5 8073 64 86 76 103 91 124 110 149
14 - 1.5 10957 101 136 121 164 145 196 174 236
16 - 1.5 14638 154 208 184 250 221 300 265 360
18 - 1.5 18933 224 303 268 364 322 436 386 524
20 - 1.5 23841 313 424 375 509 450 610 540 733
22 - 1.5 29188 421 571 506 686 606 822 728 987
24 - 2.0 33659 530 719 636 862 763 1034 915 1241
27 - 2 43476 770 1044 924 1253 1108 1503 1330 1804
30 - 2 54432 1072 1453 1286 1743 1542 2091 1850 2509
33 - 2 66704 1444 1958 1733 2350 2078 2818 2494 3382
36 - 2 75819 1791 2428 2149 2914 2577 3494 3093 4194
39 - 2 90282 2310 3132 2772 3759 3325 4508 3990 5410

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 13 Rev. 8, October 2019


BOLT TORQUE GUIDE
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Metric Grade 10.9 Coarse Thread

Clamp
Load Torque (ft-lb & N-M) Plain
Bolt Diameter (lb)
Plain Zinc Plated Cadmium Hot Dipped
Plated Galvanized
ft-lb N-M ft-lb N-M ft-lb N-M ft-lb N-M
5 - 0.80 1724 5.9 8 7.1 9.6 8.5 11.5 10.2 13.8
6 - 1.00 2450 9.6 13 11.5 15.6 13.8 18.7 16.6 22.5
8 - 1.25 4451 23.6 32 28.3 38.4 34.0 46.0 40.8 55.3
10 - 1.50 7037 46.5 63 55.8 75.6 66.9 90.7 80.2 108.8
12 - 1.75 10229 80.4 109 96.5 130.8 115.7 156.9 138.8 188.2
14 - 2.00 13961 128 174 154 209 185 250 222 300
16 - 2.00 18996 199 270 239 324 287 389 344 466
18 - 2.5 23155 274 371 328 445 394 534 473 641
20 - 2.5 29675 389 528 467 634 560 760 673 912
22 - 2.5 36869 533 722 639 866 766 1039 920 1247
24 - 3.00 42714 674 914 809 1097 970 1315 1164 1578
27 - 3.00 55753 988 1339 1185 1607 1421 1927 1706 2312
30 - 3.50 68117 1340 1817 1608 2180 1928 2615 2314 3138
33 - 3.50 83404 1806 2449 2168 2939 2599 3524 3119 4229
36 - 4.00 99141 2340 3173 2808 3808 3368 4566 4042 5480
39 - 4.00 118474 3031 4110 3638 4932 4362 5914 5235 7098

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 14 Rev. 8, October 2019


BOLT TORQUE GUIDE
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Metric Grade 10.9 Fine Thread


For tensioning of Fine thread fasteners that are threaded into housings,
castings or other materials do not use this chart, refer to manufacturer
documentation for those components or contact CVE.

Clamp
Load Torque (ft-lb & N-M) Plain
Bolt Diameter (lb)
Plain Zinc Plated Cadmium Hot Dipped
Plated Galvanized

ft-lb N-M ft-lb N-M ft-lb N-M ft-lb N-M


8 - 1.00 4739 25 34 30 40 36 49 43 58
10 - 1.25 7399 49 66 58 79 70 95 84 114
12 - 1.5 11135 88 119 105 143 126 171 151 205
14 - 1.5 15113 139 188 167 226 200 271 240 325
16 - 1.5 20190 212 287 254 345 305 414 366 496
18 - 1.5 26114 308 418 370 502 444 602 533 722
20 - 1.5 32885 432 585 518 702 621 842 745 1010
22 - 1.5 40260 581 788 697 946 836 1134 1004 1361
24 - 2.0 46426 731 991 877 1190 1052 1426 1263 1712
27 - 2 59966 1062 1440 1275 1729 1529 2073 1835 2488
30 - 2 75079 1478 2004 1774 2405 2127 2883 2552 3461
33 - 2 92005 1992 2701 2391 3241 2867 3887 3441 4665
36 - 2 104579 2470 3349 2964 4019 3555 4820 4266 5784
39 - 2 124527 3187 4321 3824 5185 4586 6217 5503 7462

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 15 Rev. 8, October 2019


BOLT TORQUE GUIDE
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Torque Nut

Figure 2. Torque nut schematic.

In some demanding applications Carrier will opt to use specialized


fasteners. One such fastener is the Torque nut.

The Superbolt® Torque nut is designed to maximize the holding power of


bolts 1” in diameter and larger using only hand tools and torque
wrenches. Properly tightened torque nuts will not loosen and are ideal
for vibrating equipment and limited space areas (See Figure1).

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 16 Rev. 8, October 2019


BOLT TORQUE GUIDE
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Installation Procedure
1. Determine the correct jackbolt torque for your size specific nut
using the torque chart in Table 1.
2. Confirm jackbolts are lubricated with the correct torque nut
lubricant (JL-G or JL-M). New torque nut jackbolts are pre-
lubricated from the factory.
3. Lubricate threads of main bolt using standard anti-seize (do not
use anti-seize on jackbolts).
4. Slide the hardened washer on to the bolt and lubricate the washer
face and the jackbolt tips with the correct lubrication as supplied
with the bolt (JL-G or JL-M). Additional lubrication can be ordered
from the factory.
5. Make sure the jackbolt tips are flushed or recessed with the
bottom of the nut.
6. Spin the nut onto the bolts until it seats against the washer and
then back off the nut 1/16 – 1/8” as mentioned in the installation/
removal tips.
7. Tightened the 4 jackbolts 90° apart (12:00, 6:00, 9:00 and 3:00)
with a partial torque of 50% of tabulated torque value, this will
seat the flange. While it is not necessary, if you use an impact
wrench, select a tool with a rated output of 100%-125% of the
tabulated torque value. Torque values higher than 125% of the
rated value can damage the jackbolts and/or the Superbolt®.
8. Tighten the same 4 jackbolts to 100% of the rated torque value.
Then tighten the remaining jackbolts in a circular pattern until all
are stabilized (less than 20° rotation) this usually requires 2-4
more additional passes.
9. Thread the supplied safety wire thru the hole in the jackbolt
heads, then twist and tie off the ends to prevent any jackbolt
movement.

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 17 Rev. 8, October 2019


BOLT TORQUE GUIDE
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Nominal Bolt
Thread size Clamp Jack bolt
"A" (in) Load (lb) torque (ft-lb)
1" 48600 27
1 1/8" 48600 27
1 1/4" 64800 27
1 3/8" 73800 49
1 1/2" 98400 49
1 5/8" 98400 49
1 3/4" 129600 75

Table 1. Bolt Torque

Removal Procedures
Removal requires strict procedures. Jackbolts must be unloaded
gradually. If any jackbolts are unloaded prematurely, the remaining
jackbolts will carry the entire load and may be hard to turn. With extreme
abuse, a jackbolt tip can deform making removal difficult.

Service Under 250°F

Preparation: Spray jackbolts with penetrating oil or hydraulic oil prior to


start (especially if product is in a corrosive environment).
1. Loosen each jackbolt 1/8 turn following a circular pattern around
the tensioner (1 round only). Note: As you move around and get
back to the 1st jackbolt, it will be tight again.
2. Repeat the 2nd round as above loosening each jackbolt 1/4 turn
in a circular pattern.
3. Continue loosening 1/4 turn for 3rd and successive rounds until all
jackbolts are loose. Note: Usually after the 3rd and 4th round, an
impact can be used to completely remove the jack bolts one by
one.
4. Remove, clean and relubricate the jackbolts prior to the next use
with the correct lubricant (JL-G or JL-M).

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 18 Rev. 8, October 2019


BOLT TORQUE GUIDE
________________________________________________________________________
Service Over 250°F

Preparation: Above 300°F the petroleum base of the lubricant burns off.
1. As the equipment is cooling down (around 300°F), soak jackbolts
and washer with hydraulic oil and let it sit for several hours. If
tensioner is inverted, squirt oil in the gap between the nut body
and the washer. Note: Synthetic oil can be used for oiling over
300°F
2. Wait for tensioners to cool below 200°F. Using a circular pattern,
“crack” each jackbolt only enough to ensure movement. Note: Do
not turn any beyond break loose point. Do not begin to unload
any given stud before all jackbolts on all studs have been cracked.
3. Now begin with the procedure for service under 250°F.

Installation / Removal Tips


Prior to Tightening:

1. Check threads of main bolt: If possible, verify that the Superbolt® ™


spins on prior to the installation. If a tensioner is tight or will not
thread on, try using lapping compound on the main thread, and work
the tensioner in a back and forth motion making small advances until
the threads loosen up. If necessary, chase the bolts with a die.

2. Use of spacers: Tensioners should be positioned at the ends of the


studs to maximize exposed threads and facilitate easy access to the
jackbolts. A spacer (or stacked washers) can be used beneath the
special hardened washer to accomplish this. A spacer will also step
over a damaged area on a stud where years of bolting have deformed
the first few threads.

3. Back the tensioner off to provide 1/16” to 1/8” gap: this gives
additional jackbolt extension which provided easy access for oiling
the jackbolt tips prior to removal.

4. Sockets: Use six point quality sockets in good condition. Worn sockets
can eventually round the corners of the jackbolts. Pay attention to
the depth of the socket hex. A deeper hex is best to maximize socket
and jackbolt life (deep well sockets will often have a deeper hex).

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 19 Rev. 8, October 2019


BOLT TORQUE GUIDE
________________________________________________________________________
For Tightening

5. To improve efficiency when using impacts: Don’t wait for the socket
to stall completely on a specific jackbolt before advancing to the next
jackbolt. It is faster, overall, to move quickly between jackbolts.

For Removal

6. Don’t be too aggressive: Removing the jackbolts too quickly (more


than a 1/4 turn) will increase the removal torque of the remaining
jackbolts and you may get stuck and have to go back, retighten, and
start again.

7. Stuck jackbolt removal: If a jackbolt will not turn, remove, re-lube,


and re-tighten a neighboring jackbolt and then try to turn it.

8. Damaged jackbolt removal: Should a jackbolt tip mushroom from


extreme overloading caused by improper removal, the jackbolt tip
can be cut with a cutting disk.

All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.

IO-027 20 Rev. 8, October 2019

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