Professional Documents
Culture Documents
________________________________________________________________________
Bolt Tightening
Tightening ................................................................................................... 2
Torquing Bolts Using a Lever ................................................................ 3
Turn-of-Nut Tightening Method ........................................................... 4
General Notes ....................................................................................... 4
Bolt Torque Tables ..................................................................................... 5
SAE Grade 5 Coarse Thread (UNC) ........................................................ 5
SAE Grade 5 Fine Thread (UNF) ............................................................ 6
SAE Grade 8 Coarse Thread (UNC) ........................................................ 7
SAE Grade 8 Fine Thread (UNF) ............................................................ 8
Stainless Steel 18-8 & 316 Coarse Thread (UNC).................................. 9
Stainless Steel 18-8 & 316 Fine Thread (UNF) .................................... 10
Bearing and rotating weight setscrews .............................................. 11
Metric Grade 8.8 Coarse Thread......................................................... 12
Metric Grade 8.8 Fine Thread ............................................................. 13
Metric Grade 10.9 Coarse Thread....................................................... 14
Metric Grade 10.9 Fine Thread ........................................................... 15
Torque Nut................................................................................................ 16
Installation Procedure ......................................................................... 17
Removal Procedures ........................................................................... 18
Installation / Removal Tips ................................................................. 19
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.
Tightening
In order to achieve the desired clamp load from a bolted connection the
most common method is to subject the bolt to give amount of torque
which translates to clamping force in the joint. The following pages list
the appropriate torques for various combinations of fasteners.
• Fastener diameter
• Thread type
• Fastener material type
• Thread lubrication
Since there are several variables, recommended torques for the most
common arrangements have been tabulated in the following pages.
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.
Example:
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.
General Notes
• We recommend the use of nuts and jam nuts for all vibrating
applications. If a single nut arrangement is desired, the use of a
metal to metal type locknut such as “Security locknuts” or
“Flexloc” is recommended, (Nylon inserted nuts or other
nonmetal to metal locking nuts are not recommended) no lock
washer of any type is recommended. These nuts use the same
torque as listed in this document for a given grade, thread, and
finish.
• When tightening bolts make sure the joint is metal to metal
contact. Do not force joints together, shim to ensure metal to
metal contact. When tightening multiple bolt joints use proper
bolt sequencing to ensure the joint is pulled together evenly.
• When using jam nuts, always tighten the bolt and nut to its proper
torque, then hold the nut and tighten the jam nut. Jam nuts
should be tightened to 50% of the full nut torque.
• It is mandatory to use hardened structural washers on all bolted
structural connections. Standard flat washers are not allowed on
vibratory equipment. In some cases Carrier will provide special
manufactured washers for certain connections. In those cases,
these washers are to be re-used when bolted joints are re-
assembled.
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.
Clamp
Load Torque (ft-lb & N-M) Plain
Bolt Diameter (lb)
Plain Zinc Plated Cadmium Hot Dipped
Plated Galvanized
ft-lb N-M ft-lb N-M ft-lb N-M ft-lb N-M
4 - 0.70 746 2.0 2.7 2.4 3.2 2.9 3.9 3.4 4.7
5 - 0.80 1203 3.7 5.0 4.4 6.0 5.3 7.2 6.4 8.6
6 - 1.00 1695 6.6 9.0 8.0 10.8 9.6 13.0 11.5 15.5
7 - 1.00 900 11.4 15.5 13.7 18.6 16.5 22.3 19.7 26.8
8 - 1.25 3102 16.2 22.0 19.5 26.4 23.3 31.7 28.0 38.0
10 - 1.50 4923 32.5 44.0 38.9 52.8 46.7 63.3 56.0 76.0
12 - 1.75 7149 56.8 77.0 68.2 92.4 81.7 110.8 98.1 133.0
14 - 2.00 9757 90 122 108 146 129 176 155 211
16 - 2.00 13309 140 190 168 228 202 273 242 328
18 - 2.5 16816 198 269 238 323 286 387 343 465
20 - 2.5 21492 274 372 329 446 395 535 474 642
22 - 2.5 26527 383 519 459 623 551 747 661 896
24 - 3.00 31024 472 640 566 768 679 921 815 1105
27 - 3.00 40241 713 967 856 1160 1026 1392 1232 1670
30 - 3.50 49233 969 1314 1163 1577 1395 1891 1674 2269
33 - 3.50 60698 1314 1782 1577 2138 1891 2564 2270 3078
36 - 4.00 71714 1694 2297 2033 2756 2438 3305 2926 3967
39 - 4.00 85427 2191 2970 2629 3564 3152 4274 3783 5129
42 - 4.50 98242 2708 3671 3249 4405 3896 5283 4676 6340
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.
For tensioning of Fine thread fasteners that are threaded into housings,
castings or other materials do not use this chart, refer to manufacturer
documentation for those components or contact CVE.
Clamp
Load Torque (ft-lb & N-M) Plain
Bolt Diameter (lb)
Plain Zinc Plated Cadmium Hot Dipped
Plated Galvanized
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.
Clamp
Load Torque (ft-lb & N-M) Plain
Bolt Diameter (lb)
Plain Zinc Plated Cadmium Hot Dipped
Plated Galvanized
ft-lb N-M ft-lb N-M ft-lb N-M ft-lb N-M
5 - 0.80 1724 5.9 8 7.1 9.6 8.5 11.5 10.2 13.8
6 - 1.00 2450 9.6 13 11.5 15.6 13.8 18.7 16.6 22.5
8 - 1.25 4451 23.6 32 28.3 38.4 34.0 46.0 40.8 55.3
10 - 1.50 7037 46.5 63 55.8 75.6 66.9 90.7 80.2 108.8
12 - 1.75 10229 80.4 109 96.5 130.8 115.7 156.9 138.8 188.2
14 - 2.00 13961 128 174 154 209 185 250 222 300
16 - 2.00 18996 199 270 239 324 287 389 344 466
18 - 2.5 23155 274 371 328 445 394 534 473 641
20 - 2.5 29675 389 528 467 634 560 760 673 912
22 - 2.5 36869 533 722 639 866 766 1039 920 1247
24 - 3.00 42714 674 914 809 1097 970 1315 1164 1578
27 - 3.00 55753 988 1339 1185 1607 1421 1927 1706 2312
30 - 3.50 68117 1340 1817 1608 2180 1928 2615 2314 3138
33 - 3.50 83404 1806 2449 2168 2939 2599 3524 3119 4229
36 - 4.00 99141 2340 3173 2808 3808 3368 4566 4042 5480
39 - 4.00 118474 3031 4110 3638 4932 4362 5914 5235 7098
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.
Clamp
Load Torque (ft-lb & N-M) Plain
Bolt Diameter (lb)
Plain Zinc Plated Cadmium Hot Dipped
Plated Galvanized
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.
Torque Nut
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.
Installation Procedure
1. Determine the correct jackbolt torque for your size specific nut
using the torque chart in Table 1.
2. Confirm jackbolts are lubricated with the correct torque nut
lubricant (JL-G or JL-M). New torque nut jackbolts are pre-
lubricated from the factory.
3. Lubricate threads of main bolt using standard anti-seize (do not
use anti-seize on jackbolts).
4. Slide the hardened washer on to the bolt and lubricate the washer
face and the jackbolt tips with the correct lubrication as supplied
with the bolt (JL-G or JL-M). Additional lubrication can be ordered
from the factory.
5. Make sure the jackbolt tips are flushed or recessed with the
bottom of the nut.
6. Spin the nut onto the bolts until it seats against the washer and
then back off the nut 1/16 – 1/8” as mentioned in the installation/
removal tips.
7. Tightened the 4 jackbolts 90° apart (12:00, 6:00, 9:00 and 3:00)
with a partial torque of 50% of tabulated torque value, this will
seat the flange. While it is not necessary, if you use an impact
wrench, select a tool with a rated output of 100%-125% of the
tabulated torque value. Torque values higher than 125% of the
rated value can damage the jackbolts and/or the Superbolt®.
8. Tighten the same 4 jackbolts to 100% of the rated torque value.
Then tighten the remaining jackbolts in a circular pattern until all
are stabilized (less than 20° rotation) this usually requires 2-4
more additional passes.
9. Thread the supplied safety wire thru the hole in the jackbolt
heads, then twist and tie off the ends to prevent any jackbolt
movement.
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.
Nominal Bolt
Thread size Clamp Jack bolt
"A" (in) Load (lb) torque (ft-lb)
1" 48600 27
1 1/8" 48600 27
1 1/4" 64800 27
1 3/8" 73800 49
1 1/2" 98400 49
1 5/8" 98400 49
1 3/4" 129600 75
Removal Procedures
Removal requires strict procedures. Jackbolts must be unloaded
gradually. If any jackbolts are unloaded prematurely, the remaining
jackbolts will carry the entire load and may be hard to turn. With extreme
abuse, a jackbolt tip can deform making removal difficult.
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.
Preparation: Above 300°F the petroleum base of the lubricant burns off.
1. As the equipment is cooling down (around 300°F), soak jackbolts
and washer with hydraulic oil and let it sit for several hours. If
tensioner is inverted, squirt oil in the gap between the nut body
and the washer. Note: Synthetic oil can be used for oiling over
300°F
2. Wait for tensioners to cool below 200°F. Using a circular pattern,
“crack” each jackbolt only enough to ensure movement. Note: Do
not turn any beyond break loose point. Do not begin to unload
any given stud before all jackbolts on all studs have been cracked.
3. Now begin with the procedure for service under 250°F.
3. Back the tensioner off to provide 1/16” to 1/8” gap: this gives
additional jackbolt extension which provided easy access for oiling
the jackbolt tips prior to removal.
4. Sockets: Use six point quality sockets in good condition. Worn sockets
can eventually round the corners of the jackbolts. Pay attention to
the depth of the socket hex. A deeper hex is best to maximize socket
and jackbolt life (deep well sockets will often have a deeper hex).
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.
5. To improve efficiency when using impacts: Don’t wait for the socket
to stall completely on a specific jackbolt before advancing to the next
jackbolt. It is faster, overall, to move quickly between jackbolts.
For Removal
All the information herein is confidential and has been transmitted solely in operating and maintaining this equipment.
Reproduction or transmission of all or any part of this information to others or use by you for other purposes is unauthorized
without the written consent of Carrier Vibrating Equipment. Should this equipment be sold to a third party, all drawings and
installation manuals are to be returned to Carrier Vibrating Equipment. UNAUTHOURIZED DUPLICATION, REPRODUCTION OR
DISCLOSURE OF THIS INFORMATION IS A VIOLATION OF FEDERAL LAW.