Capex No. AOPLIMBRI19-20/0/g | PLANT - 01 y Replacement and Installation of Condenser at Plant - 01 | Replacement and Installation of Condenser at Plant Prepared By: Projects Department, Baroda Date of Preparation-1 1/07/2019 Prepared By Reviewed By et By es | a | | Vaibhav | Mayank Patel Passi Ashok Pathy | Dr Sunil Bawane Manish Doshi + | - Dy. Manager AGM cM | President | 8 Mi | Engg. & Projects | Engg. & Projects Operation | API Page 1 of 4| ) | | | | alo AOPLIMBR/19-20/ 0\@/ PLANT - 01 Replacement and Installation of Condenser at Plant - 01 Index | Particulars Page No. | Project Name ae ieee ats | Index ; Zs : a 2 | | Objective = Le ee Sel | | Major Equipments requirements : 3 | | Justification 7 = | 3 | Cost Estimate | on Capex Implementation i: | 4 a 2 eae | Pay back Page 204AOPLIMBR/19-20/9\@ / PLANT = 01 Ni Replacement and Installation of Condenser at Plant - 01 1. Objective:- + To replace shell & tube condensers of R-102 and R-115 to meet the present process requirements for distbutton. Ay’) gh on 2. Major Equipments Requirement:- = 10m? SS ~ Condenser — 02 nos. (R - 102 & R ~ 115 Primary Condenser) « 08m? SS ~ Condenser — 02 nos. ( R - 102 & R - 115 Secondary Condenser) 3. Justificatior * Present Condition: R_— 102: During distillation and recovery of solvent, there is vapor loss and the recovery of toluene is at 80 %.Due to this distillation and recovery time is more This is due to insufficient capacity (< 8m? area) of condenser in R - 102 which is old and under capacity. R= 115° This reactor was unused since last - 4 years. It is now rejacketed and planned to utilize for atorva stage - |. Existing condenser is old and under size/ive(” > Distillation time is more due to improper cooling, * Proposed Condition: R — 112 & R — 115 will have improved recovery of toluene. Expected increase in recovery by 2% to 4% for toluene used in sertraline and Atoravastatin. Distillation / Recovery time will reduce by 20% to 25%. Page 3 of 4Capex No. AOPLIMBR/19-20/ ©) / PLANT - 01 OL! N Replacement and Installation of Condenser at Plant — 01 4. Cost Estimate:- Piping Cost (20%) 1.76 Insulation Cost (15%) | 1.32 Labor charges (20%) 1.76 (including Dismantling & Erection charges) Grand Total 1, SK Cost | No. | Description (Lacks) | 1 Equipment Cost 10m2 condenser 02 nos. | 5.20 2 | Equipment Cost 08m2 condenser 02 nos. | 3.60_| Total 8.80 | | 13.64 | INR 5. Capex Implementation:- 8 weeks 6. Pay Back:- « Improved solvent recovery, reduced cycle time and EHS compliance: Page 4 of 4