MR B An al ys is - IS C DIV

1 00
1 1 4
9 2
90 10 1
9 5
80
9 0
85
70
6 5
5 9
60

50
42 4 3
4 1
40
3 2
30
30 28 3 2
2 9 3 1 29 3 0
2 7 28 2 7
26 24 2 5 2 6 2 6
21 2 2 2 3
20
1 0
10 7 8 8 7 7
5 5 6 6 6
4 4 3 2
0
2014 J an F eb M ar A pr May J un Jul Aug S ep O c t 1 2 5 6 7 8 9 10 11 12 1
3 14 A t
c a
u l K
( ) 15 G o l
a K
( ) 16 A n
i
g g ( D 17
s
y
a ) 18 19 20

35 Sep Top Offenders - Aging (Days)

30
18
25
16

20 14
17
12
15
10

8
10
6
5 4
4
3 $3
3 $3
2 3
$0.508 $0.082 $0.095 $0.154 2
0
08137232 - ANS - SHANGHAI D107520 - DECAL - NORTHERN ENG 02626397 - CUP - METALCRAFT H6679 - BEZEL - WELLGAIN 17083028 - LCD - FUTURE
0
H6679 - BEZEL - WELLGAIN
A gin g Go al C o st

Item Date Cell / Line Supplier Site P/N Description Problem Description
 MR B Val u e / Ag in g ( W e ek ly )

1 20

1 00

8 0

6 0

4 0
2 9 30
2 7 26 2 7
2 3
1 9 17 19
13 1 4 1 5 16 2 0
7 8
5 5 6 5 6 6 5
4 4 4
2
0
20 2
1 22 23 24 25 26 2
7 28 29 30 31 N o
v Dec W eek1 Week 2 Week 3 W eek 4 W eek 5

Sep Top Offenders - Cost (K)

17

$3
3
2
$0.508 1
$0.183 1
$0.158 $0.154
EL - WELLGAIN 08137232 - ANS - SHANGHAI 03679531 - GLASS - EYESAVER
C o st A gin g Agi n g
03382479 - WINDOW - NORTHERN 17083028 - LCD - FUTURE

Category Status Containment Root Cause Qty Aging TOTAL COST (K)
(Days)
 Net Cage Analysis
20 Net Cage Value / Aging (Weekly) 100
18 18 18 95
18 90
87
16 80
14
14 13 70
12
12 60
10 50

8 40
34 35 35
6 30 30
4
4 20
2 10
0 0 0 0 0 0 0
0 0
2014 Jan Feb Mar Apr May Jun Jul Aug Sep
Actu al (K )
Oct
Agi n g ( Days)
Nov Dec Week1 Week 2 Week 3 Week 4 Week 5

Subinventory Item Description On Hand Qty Ext Std Cost Aging (day) Subinv Date Last Supplier

2433
PPAPVAL 375-7305.03 CAT CID AT T4F 6 ROHS 5 699.00955 20-Jul-15 RYD

PPAPVAL 380-5288.02 CAT CID D10T LTTT T4F-5 ROHS 5 684.5733 2433 20-Jul-15 RYD

NETCAGE 00082667-19094E4 CCOM 3AD TACH BLK W/R/R 20 $ 991 2415 7-Aug-15 RYD

NETCAGE 06-83018-000 CCOM 2A DEF FCCC 50 $ 859 2415 7-Aug-15 RYD

NETCAGE 2415

159632
C-COM 2G BLK TBB BLANK DECAL ANALOG INPUT AMBER GENII ROHS 50 $ 1,520 7-Aug-15 RYD

NETCAGE 441-1236.02 CCOM 3A BLK TACH CAT ROHS 7 $ 192 2415 7-Aug-15 RYD
lue / Aging (Weekly) 100
18 18 95
90
87
80
14
70

60
50

40
35
0 30

20
10

0
1 Week 2 Week 3 Week 4 Week 5

Issue

GDI parts Validation, FAI is approved, pending ECN to customer

GDI parts Validation, FAI is approved, pending ECN to customer

C-COM Validation Run

GDI parts Validation, FAI is approved, pending ECN to customer

C-COM Validation Run

C-COM Validation Run

 Sorting Resu
Date Supplier P/N Description

6/24/2015 E&O 03382473 LIGHT STRUCTURE CAT 4GC ROHS

6/24/2015 E&O 03382473 LIGHT STRUCTURE CAT 4GC ROHS
6/25/2015 E&O 03382473 LIGHT STRUCTURE CAT 4GC ROHS
6/26/2015 Avnet / Tianma 17082328 LCD MODULE TFT 800X480 ROHS
6/26/2015 E&O 03382473 LIGHT STRUCTURE CAT 4GC ROHS
6/26/2015 E&O 03382473 LIGHT STRUCTURE CAT 4GC ROHS
6/29/2015 Avnet / Tianma 17082328 LCD MODULE TFT 800X480 ROHS
6/30/2015 Avnet / Tianma 17082328 LCD MODULE TFT 800X480 ROHS
7/1/2015 Avnet / Tianma 17082328 LCD MODULE TFT 800X480 ROHS
7/2/2015 Arvinyl Laminates 02082840 PANEL WESTERN STAR CHERRY ROHS
7/6/2015 E&O 03382473 LIGHT STRUCTURE CAT 4GC ROHS
7/7/2015 Avnet / Tianma 17082328 LCD MODULE TFT 800X480 ROHS
7/8/2015 TutHill Plastics H6686A MASK CAT TACH/SPD MOD ROHS
7/8/2015 TutHill Plastics H6685F MOUNTING FRAME CAT TACH/SPD MOD ROHS
7/8/2015 E&O 03382473 LIGHT STRUCTURE CAT 4GC ROHS
7/8/2015 E&O 03382473 LIGHT STRUCTURE CAT 4GC ROHS
7/9/2015 E&O 03382473 LIGHT STRUCTURE CAT 4GC ROHS
7/9/2015 E&O 03382473 LIGHT STRUCTURE CAT 4GC ROHS
7/10/2015 Avnet / Tianma 17082328 LCD MODULE TFT 800X480 ROHS
7/10/2015 E&O 03382473 LIGHT STRUCTURE CAT 4GC ROHS
7/10/2015 E&O 03382473 LIGHT STRUCTURE CAT 4GC ROHS
7/10/2015 E&O 03382473 LIGHT STRUCTURE CAT 4GC ROHS
7/14/2015 Arvinyl Laminates 02082840 PANEL WESTERN STAR CHERRY ROHS
7/14/2015 E&O 03382473 LIGHT STRUCTURE CAT 4GC ROHS

7/15/2015 Avnet / Tianma 17082328 LCD MODULE TFT 800X480 ROHS

7/16/2015 Avnet / Tianma 17082328 LCD MODULE TFT 800X480 ROHS
7/17/2015 Avnet / Tianma 17082328 LCD MODULE TFT 800X480 ROHS
7/21/2015 Avnet / Tianma 17082328 LCD MODULE TFT 800X480 ROHS
7/21/2015 Okaya Electric 17982568 LCD 340X90 FSTN/HTR ST7592 DRVR ROHS
7/22/2015 Okaya Electric 17982568 LCD 340X90 FSTN/HTR ST7592 DRVR ROHS
7/23/2015 Okaya Electric 17982568 LCD 340X90 FSTN/HTR ST7592 DRVR ROHS
7/24/2015 Okaya Electric 17982568 LCD 340X90 FSTN/HTR ST7592 DRVR ROHS
7/24/2015 Okaya Electric 17982568 LCD 340X90 FSTN/HTR ST7592 DRVR ROHS
7/25/2015 E&O 03382473 LIGHT STRUCTURE CAT 4GC ROHS
7/27/2015 Okaya Electric 17982568 LCD 340X90 FSTN/HTR ST7592 DRVR ROHS
7/27/2015 Okaya Electric 17982568 LCD 340X90 FSTN/HTR ST7592 DRVR ROHS
7/27/2015 Okaya Electric 17982568 LCD 340X90 FSTN/HTR ST7592 DRVR ROHS
8/4/2015 E&O 03314162 CLAMP RING 2 INCH NGI MOLDED
8/5/2015 E&O 03314162 CLAMP RING 2 INCH NGI MOLDED
 8/6/2015 E&O 03314162 CLAMP RING 2 INCH NGI MOLDED
8/6/2015 E&O 03314162 CLAMP RING 2 INCH NGI MOLDED
8/10/2015 NCBA GROUP 03237126 WL-PCB 16 POS KEYPAD CAT
8/10/2015 NCBA GROUP 03237180 WL-PCB 8 POS KEYPAD CAT
8/14/2015 MCI Transformer 14150080 XFRMR CURRENT ALSO NCC ROHS KB
8/19/2015 SHATRON INC 17979408 WL-LCD INDICATION DISPLAY 320 X 120
8/20/2015 SHATRON INC 17979408 WL-LCD INDICATION DISPLAY 320 X 120
7/21/2015 SHATRON INC 17982568 LCD 340X90 FSTN/HTR ST7592 DRVR ROHS
7/22/2015 SHATRON INC 17982568 WL-LCD INDICATION DISPLAY 320 X 122
7/23/2015 SHATRON INC 17982568 WL-LCD INDICATION DISPLAY 320 X 123
7/24/2015 SHATRON INC 17982568 WL-LCD INDICATION DISPLAY 320 X 124
7/24/2015 SHATRON INC 17982568 WL-LCD INDICATION DISPLAY 320 X 125
7/27/2015 SHATRON INC 17982568 WL-LCD INDICATION DISPLAY 320 X 126
7/27/2015 SHATRON INC 17982568 WL-LCD INDICATION DISPLAY 320 X 127
7/27/2015 SHATRON INC 17982568 WL-LCD INDICATION DISPLAY 320 X 128
8/26/2015 SHATRON INC 17982568 WL-LCD INDICATION DISPLAY 320 X 129
8/27/2015 SHATRON INC 17982568 WL-LCD INDICATION DISPLAY 320 X 129
8/27/2015 Northern Engraving 03083262 DECAL
8/27/2015 SHATRON INC 17982568 WL-LCD INDICATION DISPLAY 320 X 129
8/28/2015 SHATRON INC QDP-ALPHA-015 V/F 2LINEX20 W/DRIVR
8/29/2015 SHATRON INC QDP-ALPHA-016 V/F 2LINEX20 W/DRIVR
9/22/2015 Okaya Electric 17982568 LCD 340X90 FSTN/HTR ST7592 DRVR ROHS
9/25/2015 Okaya Electric 17982568 LCD 340X90 FSTN/HTR ST7592 DRVR ROHS
9/26/2015 Okaya Electric 17982568 LCD 340X90 FSTN/HTR ST7592 DRVR ROHS
10/2/2015 E&O 03381874 SUPPORT LCD ICU4ME ROHS
10/2/2015 E&O 03381869 MASK 5 IN ICU4ME
10/3/2015 E&O 03381874 SUPPORT LCD ICU4ME ROHS
Sorting Results
Issue Qty Qty Qty Reworked Qty Rejected
inspected Accepted
High gates 10 0 10 0
High gates 90 0 90 0
High gates 100 0 100 0
LCD Color Test 100 99 0 1
High gates 100 0 100 0
High gates 100 0 100 0
Black line 128 123 0 5
Different color on screen 53 48 0 5
Different color on screen 62 61 0 1
Wrong labeled 142 93 49 0
High gates 100 0 100 0
Different color on screen 137 135 0 2
High gates 646 215 0 431
Hole out of spec 425 366 0 59
High gates 20 0 20 0
High gates 10 0 10 0
High gates 20 0 20 0
High gates 50 0 50 0
Different color on screen 112 111 0 1
High gates 42 0 42 0
High gates 100 0 100 0
High gates 576 0 576 0
smaller Notch 219 0 0 219
High gates 500 0 500 0
Diferent color on screen( 1) / Screen is
blinking (1) 140 138 0 2
Different color on screen 84 77 0 7
Different color on screen 112 110 0 2
U6 Cracked solder 112 101 0 11
Discoloration on edge 36 36 0 0
Discoloration on edge 72 72 0 0
Discoloration on edge 144 144 0 0
Discoloration on edge 180 180 0 0
Discoloration on edge 180 180 0 0
High gates 621 0 621 0
Discoloration on edge 144 144 0 0
Discoloration on edge 144 144 0 0
Discoloration on edge 108 108 0 0
Short shot 2500 2500 0 0
Short shot 8000 8000 0 0
 Short shot 33498 33496 0 2
Short shot 7992 7984 0 8
Residues on golden pads 161 100 0 8
Residues on golden pads 323 50 0 8
Loose wire below bobbin 1609 1571 0 8
misaligned 864 672 0 8
misaligned 1200 960 0 8
Discoloration on edge 36 36 0 0
Discoloration on edge 72 72 0 0
Discoloration on edge 144 144 0 0
Discoloration on edge 180 180 0 0
Discoloration on edge 180 180 0 0
Discoloration on edge 108 108 0 0
Discoloration on edge 144 144 0 0
Discoloration on edge 144 144 0 0
Discoloration on edge 1254 1254 0 0
Discoloration on edge 1468 1468 0 0
BAD CODE 2035 1815 0 220
Discoloration on edge 2027 2027 0 0
Fadding segments are On 451 344 0 107
Fadding segments are On 388 297 0 91
Discoloration on edge 360 360 0 0
Discoloration on edge 540 360 0 0
Discoloration on edge 1100 1100 0 0
Deformed 300 300 0 0
Removed step on middle diameter 100 100 0 0
Deformed 3003 3003 0 0
Failure rate PPM's

100% 1000000
100% 1000000
100% 1000000
1% 10000
100% 1000000
100% 1000000
4% 39063
9% 94340
2% 16129
0% 0
100% 1000000
1% 14599
67% 667183
14% 138824
100% 1000000
100% 1000000
100% 1000000
100% 1000000
1% 8929
100% 1000000
100% 1000000
100% 1000000
100% 1000000
100% 1000000

1% 14286
8% 83333
2% 17857
10% 98214
0% 0
0% 0
0% 0
0% 0
0% 0
100% 1000000
0% 0
0% 0
0% 0
0% 0
0% 0
0.6% 60
0.1% 1001
5.0% 49689
2.5% 24768
0.5% 4972
0.9% 9259
0.7% 6667
0.0% 0
0.0% 0
0.0% 0
0.0% 0
0.0% 0
0.0% 0
0.0% 0
0.0% 0
0.0% 0
0.0% 0
10.8% 108108
0.0% 0
23.7% 237251
23.5% 234536
0.0% 0
0.0% 0
0.0% 0
0.0% 0
0.0% 0
0 0