83-M-I6 JULY 1983 REV. = SEPT.86 ERN 9321 —-ECN 8741 Installation and Maintenance Manual for Orbit Double- “Acting Unit "Type Diaphragm Actuators and Accessories i ORBIT VALVE INTERNATIONAL, INC. P.0. Box 9070 Orbit House, ttle Rock, Arkonsos. Hayes, Mid Ta2i9 U.S.A. uB3 4az, Tevpones ORBIT sersen (301) 860-co00 ovsereo Telex: 536-230 THIS MANUAL COVERS THE FOLLOWING DIAPHRAGM ACTUATOR FIGURE NUMBERS: t 5 | A 84625 84625-275 84625-280 84100 8410-275 84100-280 164625 164625-275 164625-280 164626 164626-275 164626-280 164100 164100-275 164100-280 164101 164101-275 164101-280 1641125 1641125-275 —-1641125-280INDEX DIAPHRAGM ACTUATOR IDENTIFICATION OPERATION OF THE DIAPHRAGM ACTUATOR INSTALLATION INSTALLATION OF VALVES WITH FACTORY MOUNTED ACTUATORS CONVERSION OF HANDWHEEL OPERATED VALVES TO ACTUATOR OPERATED VALVES MOUNTING ACTUATORS ON VALVES WITH ADAPTER FLANGE INSTALLED ON VALVE INDICATOR PLATES (INSTALLATION & ADJUSTMENT) REPAIR ACTUATOR REMOVAL FROM VALVE DISASSEMBLY OF ACTUATOR ASSEMBLY OF ACTUATOR DISASSEMBLY OF ACTUATOR WITH MANUAL CLOSER ASSEMBLY OF ACTUATOR WITH MANUAL CLOSER’ DISASSEMBLY OF ACTUATOR WITH MANUAL TWO-WAY MECHANISM ASSEMBLY OF ACTUATOR WITH MANUAL TWO-WAY MECHANISM ACTUATOR CONVERSIONS MAINTENANCE LUBRICATION SCHEDULE RECOMMENDED LUBRICANTS GAS-OVER-OIL TANK OIL LEVEL LUBRICATION POINTS ACCESSORIES STANDARD ORIENTATION OF ACCESSORIES CX MICRO SWITCH INSTALLATION REMOVAL SETTING OF CX MICRO SWITCH PAGE 25 26 26 29 30 32 34 36 37 37 37 38 39 40 40 40 42DIAPHRAGM ACTUATOR IDENTIFICATION Proper identification of the actuator figure number is needed for’ installation or repair purposes. The actuator figure number is stamped on the valve/actuator nameplate. See Figure 1 for nameplate identification and locations. —-Or “oO 4a + l FIGURE 1 NAMEPLATE IDENTIFICATION & LOCATIONS NOTE: If the nameplate is missing or illegible, the Orbit actuator figure number can be identified by the following: 1, Check to see if the actuator has a flange cast to the Tower diaphragm case. If it has a flange, it is a unit-type covered by this manual. If it does not have a flange, it is a threaded-type covered by manual 79-N-12, See Figure 2. STHRERDED SLEEVE (USE 79-12 MANUAL) LOVER DIAPHRAGM CASE INTERNAL, aman ‘THREADS UNIT-TyPE FIGURE 2 UNIT-TYPE VS. THREADED-TYPE DIAPH. ACTUATOR -1-DIAPHRAGM ACTUATOR IDENTIFICATION (CONTINUED: Check to see if the actuator is a double acting type by measuring the height of the lower diaphragm case and by visual inspection. See Figure 3. 2. fe—+t-28.52 (219 mm) ora. 2 (REF) |_— sprine case SITE 84 = 6.62 (168 1%) SIZE 164 = 8.50 (216 HH) SITE 88 = 6.62 (168 HM) SIZE 168 » 6.50 (216 MM LOWER DIAPHRAGH CASE DOUBLE ACTING LOWER DIAPHRAGM CASE USE THIS HARUAL SPRING CLOSE SPACER SIZE 85 = 9.34 (237 mm) ‘SIZE 165 = 11.32 (282 9) SIZE 85 = 6.62 (168 4) SIZE 165 = 8.50 (216 KM) LOWER DIAPHRAGH CASE LOWER DIAPHRAGH CASE ‘sprrs open ‘spainc OPEN USE RANUAL-83-¥- 18, USE WAWAL-B3-H-18 FIGURE 3 ACTUATOR TYPE Measure the lower diaphragm case flange diameter and the internal thread of the diaphragm stem assembly. See Figure 4. Size 625 - Flange Dia. Size 626 - Flange Dia. Size 100 - Flange Dia. Size 101 - Flange Dia. Thread Dia. = 5/8-7 Acme Thread Dia, = 5/87 Acme Thread Dia. = 1-6 Acme ‘Size 1125 - Flange Dia: = Adapter Dia. = 5.75 Thread Dia. = 1-6 Acme Thread Dia. = 1-1/8-7 Acme 2+DIAPHRAGM ACTUATOR IDENTIFICATION (CONTINUED sho oUSETER rae rive Slaten Eisen ibe oun sen sett +t -—+ were, Satta ‘OTTO VEN AA FIGURE 4 FLANGE & THREAD DIAMETER 4, Optional manual mechanisms can be identified visually. See Figure 5. Type -275 - manual closer Type ~ manual two-way mechanism aT nal xbseR (278 ur was Taos (200 FIGURE 5 MANUAL MECHANISM. IDENTIFICATION 5. Put information from Steps 2, 3, and 4 together to obtain the diaphragm actuator figure number. EXAMPLE: From Step 2 - 84 From Step 3 ~ 625 From Step 4- Leave blank if no manual mechanism is used Thus: 84625 = actuator figure numberOPERATION OF THE DIAPHRAGM ACTUATOR Read nameplates, warning tags, and instruction tags before attempting to operate the actuator. See Figure 6 for tag locations. avcouare: was Tae a z = = oi ETH wARUAL CLOSER (oPTHORAL) FIGURE 6 TAG LOCATIONS ITH WADUAL 2A (OPTIONAL) The Orbit Unit Diaphragm Actuator is a linear, double-acting actuator used for remote operation of Orbit valves. Operation of the valve is accomplished by applying gas pressure to either the opening or closing side of the diaphragm. See Figure 8. (NOTE: Operating pressures are stamped on the nameplate for the actuator and valve. The operating pressure for the actuator is 45-50 psig unless otherwise stamped. See Figure 7.) ORBIT VALVE CO. THTE Foe Acruaron pena ne PRessuRe YALE enessuge ———T Tar MILE Be SEALED TH ‘etuaron Acrunron FlouRe'to. | ——__] FIGURE 7 VALVE/ACTUATOR NAMEPLATE MARNING: AVOID BLEEDING PRESSURE FROM THE ACTUATOR WHILE THE VALVE IS IN SERVICE. Loss of pressure could cause the valve to inadvertently open or close. If actuator pressure is lost, verify that the valve is in the desired position.OPERATION OF DIAPHRAGM ACTUATOR (CONTINUED MANUAL CLOSER (OPTIONAL): The top mounted manual closer is used to lock the valve n'a closed position and to manually close the valve when closing can not be accom- plished by gas pressure. Rotation of the handwheel in a clockwise direction closes the valve. Prior to opening the valve with gas pressure, the handwheel must be rotated counterclockwise until the screw is in the full-up position. The handwheel can not be used to open the valve. See Figure 8. MANUAL TWO-WAY MECHANISM (OPTIONAL): The top mounted manual two-way mechanism is used to Tock the valve in efther the open or closed position and to manually open ‘or close the valve when operation can not be accomplished with gas pressure. Rotation of the handwheel in’a clockwise direction closes the valve and rotation in the counterclockwise direction opens the valve. Prior to operation with gas pressure, the handwheel must be locked in the neutral position with the thunb screw. See Figure 8. AQUAL OPERATION: LOOSEN THA ‘SCREK AND ROTATE HANDWHEEL TO ‘pen ok CLOSE 9YUAL OPERATION: ROTATE RANGEL CLocewse (64) wePR0x. Eis (FALL posrrz0n) CLOSING As PRESSURE IAPR ACOA Postion Toner: ¥ oreraion): i OF ueATICR eee fous ubsade soon el oese SHED fo env eavreh (COW) UNTIL IT STOPS OF a iret ‘THEN TIGHTEN unou sty (OTIOML) py es ccuse (en FIGURE 8 DIAPHRAGM ACTUATOR OPERATIONINSTALLATION qhe diaphragm actuator is normally mounted on the valve at the factory, but may be field mounted. NOTE: Two lifting eye nuts are provided on the diaphragm case. These must be used when handling the actuator to prevent danage to equipment and injury to personnel. INSTALLATION OF VALVES WITH FACTORY MOUNTED ACTUATORS 1. Instal1 the valve/actuator package in the pipeline so the PREFERRED PRESSURE END will be applied to the higher pressure when the valve is closed.See Figure 9 . vALYE B00 WE woRDS “PREFERRED pacssuRe END" WAVE BEEN ABBREVIATED TO PREF PRES" ENO” AND-ARE' STEED (of one” EHO EdineeTION ey aerennco PRESSURE 2 ciee ERE FIGURE 9 VALVE PREFFERRED PRESSURE END 2. If optional gas-over-ofl tank is provided (required on certain valve sizes), it 4s important that the tank be mounted in the vertical position for proper operation of the actuator. See Figure 10 for illustrations of the basic positions. NOTE: The gas-over-ofl tank will be attached at the factory for a horizontal pipeline with the valve stem in the vertical position unless otherwise specified by the customer. dane arbn ericee WeRTica, ver TALDARD ORIENT CAL POPE Line (Stata oatenration) rm ortzoern, orreumne Ave Sten bon eta. FIGURE 10 BASIC GAS/OIL TANK POSITIONS3. Connect the open INSTALLATION (CONTINUED) and close supply pressure lines (1/4 NPT connections). See Figure 11 for location of these connections. WARNING: A regulated gas supply with flow controls on each line (open and close) should be used to regulate operating speed and to prevent damage to the equipment. If optional instrumentation is provided, see the applicable Suggested Piping Arrangement drawing for connection to the gas pressure supply. c10se Eoanecrron o7en eonterron DOUBLE ACTING 4. Read nameplates, ‘ing the actuator. - DOUBLE ACTING ren oH sea oNtcrON ITH ne LOSER rr nw So Hp. ITH GAS/ONL TANK c.ose 10st comectzon CONNECTION CLOSE comecTiON ea PE ‘commecrion ELGURE 12 GAS CONNECTIONS (ALL 1/4 NPT) warning tags, and any instruction tags before pressur- See Figure 12 for tag locations. sweat wenn a were saa me ‘usirion = > ETH WROAL CLOSER rn aun, 2-uny FIGURE 12 TAG LOCATIONSINSTALLATION (CONTINUED) 5. The operating pressures for the valve and actuator are listed on the nameplate. See Figure 13 (Actuator operating pressure is 45-50 psig unless otherwise stamped on the nameplate.) JORBIT VALVE CO. inate” sce ‘AcTunToR. FIGURE Wo. scrote OpenaTiNa PREssune YaLve Parssune TAT Mitt ee SEALED TH ‘eran FnuRe 13 NAMEPLATE 6. Check operation of actuator. This can be accomplished by observing that the pointer on the VPI rod is over the bright band on the indicator plates (pre-set at factory) in the open and closed position. See Figure 14, NOTE: On field mounted actuators, the open and closed indicator plates must be adjusted. See the "Indicator Plate (Installation and Adjustment)" section. os POINTER er —~fj Zmvo \—oPEn Positron VISUAL POSITION INDICATOR ROD (wen) t ; ss fy aos Position Looe! FIGURE 14 POINTER POSITION 7. Check 011 level in gas-over-oil tank (if so equipped). See “Maintenance” section. 8. Lubricate actuator (see "Maintenance" section) if it has been stored for more than three (3) months, or if it has been repaired. 9. Installation is complete.INSTALLATION (CONTINUED: CONVERSION OF HANDWHEEL OPERATED VALVES TO ACTUATOR OPERATED VALVES AND, MOUNTING ACTUATORS ON VALVES WITH ADAPTER FLANGE INSTALLED ON VALVE The actuator mounting procedure is dependent upon the valve model. The valve model is identified by the lettered prefix to the serial number stamped on the valve nameplate, valve/actuator nameplate, and valve body. See Figure 15. I. Valve model JA & JB - serial nunber with lettered prefix "JA" or "JB". See page 11. II. Valve Model HA & HB - serial number with lettered prefix " "HB". See page 14, III, Valve model HC (valve size 2" API 5000) - serial number with lettered prefix "HC". See page 14. IV. Valve mode? HC (valve size 2-1/2" & 3" API 5000) - serial nunber with lettered prefix "HC". See page 17. V. Previous valve models - serial number has no lettered prefix. See page 20. WARNING: Be certain the correct valve model is identified and the correct mounting procedure is followed. Failure to do this could result ‘in personal injury. FIGURE 15 VALVE SERIAL NUMBER NOTE: If the serial number prefix is illegible on the valve nameplate, valve, actuator nameplate, and on the body, figure 16 should help to identify the valve model. |INSTALLATION (CONTINUED: THREADED BONNET W/ THREADED DRIVE FLANGED BONNET fr evaTieR ance ef ex Head oe Sib toe TET mw) "aR or "38" pref “WH or OHS" prefs see pie IL see page Lf. van a rerasner wor © ‘BEARINGS. meee Bans ue wt 7 BE Ona ec /PREKING CHECK: RETAINER NUT’ oa By va veut S rei ws © Ly rire auc ee “BONNET “eer © 00 wor nevove se me mas owt ner rot tare MODEL HC_(2-1/2 & 3 API 5000) FIGURE 23, HANDWHEEL TO VALVE -17-7 nn. q. 13, INSTALLATION (CONTINUED. Be sure the manual mechanisin (if so equipped) is in the neutral position. See Figure 24. BOTTOR EDGE OF apPRox. ; ; 5-7/6 WEATHER SHIELD TO ROTATE. HANDMHEEL LOOSEN THUMB scREW BE AT CENTER OF =v" Gourtr cociyise(cow) hip rare natowee, NOTCH THEN Viren ‘writ Tsong TO ABST te Sekew HANUAL CLOSER (opTioNAL) MANUAL 2-WAY MECHANISM (OPTIONAL FIGURE 24 MANUAL MECHANISM NEUTRAL POSITION Refer to Figure 25 for steps 8 through 13. Install adapter plate,position indicator bracket, four studs and nuts, and torque to 60 ft-1bs in 20 ft-lb increments using a criss-cross pattern. (NOTE: These parts may be factory installed.) Instal] four studs into adapter plate. Screw actuator unit onto the valve stem (left hand threads) until the distance between the adapter plate and the bonnet flange is equal te the assembly dimension for the appropriate actuator. (NOTE: When setting the assembly dimension, the valve stem is in the full open Position and the actuator is in the full closed position.) Orientate the actuator to the valve noting the position of the lower gas inlet. Install four nuts and torque to 60 ft-Ibs in 20 ft-1b increments using a criss-cross pattern. (NOTE: The nut over the packing check boss should be installed first since it may be necessary to lift the actuator slightly for the nut to clear the boss.) The actuator mounting is complete.The installation is continued as a factory mounted actuator. See page 6 -18-INSTALLATION (CONTINUED: POSITION INDICATOR BRACKET sms 4 wos © ACTUATOR FLANGE 2% T ADAPTER rae Bury werrserze stuns (6) iméao CoAPOWND Fa po "e-100" [ADAPTER PLATE ATTACHMENT. Posrtron INDICATOR BRACKET: eae @yave stem @uuerscare raReA0s wr LUBRIPLATE LOW TERP™ PRIOR TO ASSEMBLY ® sony anti-serze ROTATE. ACTUATOR ‘TO ADJUST ASSEMBLY DIMENSION ADAPTER PLATE L_ assenay prvenston 3+ 3/32 168101 BONNET FLANGE PACKING CMECK BOSS ASSEVBLY DIMENSIONS THREAD COMPOUND FEL PRO *C-102" LOWER GAS INLET DIAPHRAGM CASE OUTLINE VALVE pone ‘CENTERLINE PosrTz0H INDICATOR BRackeT WALVE/ACTUATOR ORIENTATION (TOP VIEW) FIGURE 25 ACTUATOR ATTACHMENT (2-1/2 & 3 API 5000) 19.INSTALLATION (CONTINUED: PREVIOUS MODELS - ACTUATOR MOUNTING PROCEDURE WARNING: Before installing an actuator on a valve in-line of this model ,veri fy that a1] valve line pressure has been bled before disassembly is started, INJURY CAN RESULT from failure to do this.See page 9 for identifying other models. Refer to Figure 26 for steps 1 through 8. (NOTE: Steps 1 through 8 are omitted 1f the handiheeT assembly has been removed and adapter flange installed.) 1. 2. 3. 4. 5. 6. Close valve with handwheel and then partially open (3 to 4 turns of handwheel). Remove stem protector, washer, VPI rod, and nut. Remove handwheel. Remove set screw, welded clip (if attached) with a hammer and chisel, and drive nut retainer. (NOTE: Do not remove stem guide.) Remove drive nut (left hand threads), bearings, and races. Clean bonnet threads. D0 NOT LUBRICATE. 7 WARNING: Lock nut is mandatory to lock the adapter flange in place, Provide the open-position stem stop during operation, and assure stem retention in the event the actuator is subsequent- ly removed without depressuring the valve. INJURY CAN RESULT from failure to provide this stem retention. 8. 2-12 THD & 2-3/4-12 THD BONNETS (5/8 & 1" ACHE STEM) ‘Screw adapter flange onto bonnet to assembly dimension. Align two of the bolt holes with the valve bore centerline. Instat] and tighten set screw. Screw lock nut into adapter flange and tighten securely. Weld lock nut, adapter flange, and clip as shown. 3-1/2-12 THO BONNETS (1-1/8 ACME STEM crew Toek nut into the adapter. flange to the 1-3/16 assembly dimension. (NOTE: The groove in the lock nut is to face the 2-1/4 diameter bore of the adapter flange. ) Screw adapter flange onto bonnet until the lock nut contacts the top of bonnet. Align two of the threaded bolt holes with the valve bore centerline. Install and tighten the lower set screw. Screw lock nut down until it contacts the top of bonnet and tighten securely. Install and tighten upper set screw. Weld adapter flange and clip as shown. Valve is now an "L" valve, as shown, and is ready for actuator attachment. -20-— es iC oe Ee MASHER, EB posite = ‘ee eave mot Ez sar ee oS nes ae od As [ee ft INSTALLATION (CONTINUED) ee owes, ce sr soe a wae sexe Se ‘ ve ae aa a syexa/a Weta Saou Setween socks ‘beck nut fs mandatory to lock the adapter” ‘lange in place, provide the open-posvtion Speration, and azzure stem Fatention in the event. the’ actuator 15 fubsoquently removed without: daprersuring ee doressuring aS ah suc tron faloke fer provice ite sex reterttone (rakacoy (74 2 3/4%3/4 WELDING LOCATE BETWEEN BOLTS BRIDGE HANDWHEEL TO Sh enw idan) | ‘fas syaxtya wel Sue Sabce UOcaATe BETWEEN BOLTS FIGURE 26 VALVE (PREVIOUS MODELS) -21- ck Fuse vex nr LO i m0 war (Pasay moe vei) Geese o mmm ©v0 wor nemeve. praINSTALLATION (CONTINUED) 9. Be sure the manual mechanism (if so equipped) is in the neutral position. See Figure 27. BOTTOM EDGE OF WEATHER SHIELD TO APROX. t 5-7/6 BE AT CENTER OF *¥" ROTATE. WANDWEEL ‘LOOSEN THUMB SCREW COUNTER CLOCKWISE (CCK) AND ROTATE HawOwceL NOTCH “THEN THGHTEN UNTIL TY STOPS. To absust THURS SCREW MANUAL CLOSER (OpTjoNAL) HANUAL 2-WAY MECHANISM (OPTIONAL FIGURE 27 MANUAL MECHANISM NEUTRAL POSITION Refer to Figure 28 for steps 10 through 14. 10. Screw actuator unit onto valve stem (left hand threads) until the distance between the actuator flange and adapter flange is equal to the appropriate assembly dimension. (NOTE: When setting the assembly dimension, the valve stem is in the full ‘Open position and the actuator is in the full closed position.) 11. Lower the actuator onto the valve bonnet. 12. Orientate the actuator to the valve by noting the position of the Tower gas inlet. (NOTE: Bolt holes on valve bore centerline. ) 13. Install four bolts & nuts or studs & nuts and position indicator bracket. Torque to 60 ft-Ibs in 20-ft-1b increments using a criss-cross pattern. 14. The actuator mounting is complete.The installation is continued as a factory mounted actuator. See page 6 . =22-‘ADAPTER: FLANGE, @ were pasos wir irtare "vow Tom" PRIOR TO ASSY INSTALLATION (CONTINUED) ROTATE. ACTR TO ADIUST ASSY DIMENSION ASSY DIM 2 23/32 94625 21/8 + 3/32 84100 2-1/4 + 3/32 164625 S-1/a + 3/32 164100 35/16 21/16 1641125 ASSEMBLY DIMENSIONS, \ { POSITION INDICATOR BRACKET suns ok sorts) Cee yoru ama see 2-9/16 FOR 84 Our COMPOUND ESR piace ‘BOLT HOLES: POSITION INDICATOR [BRACKET ‘VALVE oRe- ‘CENTERLINE 40° APPROX! LOWER GAS. INLET DIAPARAGH CASE OUTLINE ‘Wer ROD: VALVE STEW GUIDE Boss WALVE/ACTUATOR ORIENTATION (TOP VIEW} VALVE STEM GUIDE Boss VALVE pore DIAPHRAGH CASE ge LL CENTERLINE OUTLINE BOLT HOLES: PosrTioN InDIcaToR BRACKET ELL PACKING FITTING 2-38 Ieait25, VALVE/ACTUATOR ORTENTATION (TOP VIEW) ‘COLD VALVES W/ELL PACKING FITTING POSITION INDICATOR BRACKET STUDS oR BOLTS) yr anes. no CaN FEL Po *e-100" POSITION INDICATOR BRACKET FIGURE 28 ACTUATOR ATTACHMENT (PREVIOUS MODELS) 23+INSTALLATION (CONTINUED) INDICATOR PLATES (INSTALLATION & ADJUSTMENT, Refer to Figure 29. 1, Cycle the valve to the full open or closed position. 2. Attach the corresponding plate with self-tapping screws so the pointer is over the bright band. 3. To determine 4f the valve fs achieving full travel, measure the stroke of the pointer on the open & closed indicator plates. See chart for approximate nominal travel. During the life of the valve, the stem travel will increase; thus causing the "closed" indicator plate to require readjustment to compensate for ‘this additional travel. POSITION INDICATOR REFERENCE CHART war sae | mst cass Trimet |i aD saeees 5 é zg BRIGAT BAND POINTER eee ReDE )—oren posto re we ve pyc mare Sansucdanoucses steuadssse t : Baneeerueeee VISUAL INOTCATOR ROD x 8 A 5) 58 ler Eugure 29 INDICATOR PLATE ADJUSTMENT EE | ifs ee wT a © ste race 9 ron vave nos. roemiFteaTION, 24REPAIR ACTUATOR REMOVAL FROM VALVE Refer to Figure 30. 1, Note the orientation of the actuator to the valve and any accessories attached to the valve/actuator combination. 2. Bleed pressure from the actuator gas lines and disconnect. 3. ae accessories from the actuator (such as air tanks, switch assemblies, etc. ). Remove the four bolts or studs that hold the actuator to the adapter flange (or bonnet flange). Remove position indicator bracket, 5. Remove the unit actuator by rotating the actuator on the valve stem threads Qeft hand threads). 6. Actuator is ready to be disassembled for repair. (NOTE: Disassembly should be done in a clean work area.) NOTE ACTUATOR TO VALVE ORIENTATION BEFORE REMOVING REMOVE BY ROTATING ‘ON VALVE. STEM THREADS [AFTER REMOVING (4)STUDS REMOVE <——| ‘OR BOLTS FROM ACTUATOR VALVE STEM (LEFT HAND THREADS) Position. “ADAPTER FLANGE. INDICATOR REWAINS IN PLACE BRACKET Bower. FIGURE 30, UNIT ACTUATOR REMOVAL -25-AIR (CONTINUED DISASSEMBLY OF ACTUATOR DISASSEMBLY OF ACTUATOR Refer to Figure 31. 1 2. 10. 11, 12. Remove pointer clamp (Item 1), hose clamp (Item 2), and rod boot (Item 3h Loosen two set screws (Item 4). Remove collar (Item 5). Remove purrs on VPI rod (Item 8) with fine emery cloth. Renove VPi ocd bushing (Item 6) and O-ring (Item 7). Remove hex cap screws, nuts, and eye nuts (Items 10 and n). Remove upper diaphragm case (Item 12). Remove lock nut (Item 13). Remove diaphragm plates (Item 14), O-rings (Item 15), diaphragm {Item 16), and VPI rod assembly (Item 8) (spacer (Item 9), on size 84 also). grscrew VPI rod assenbly (Item 8) (and spacer (Item 9) on size 84) from diaphragm plate (Item 14). Remove retaining ring (Item 17) with a screwdriver, Remove sealing gland (Item 18) and O-rings (Items 19 and 20) by gently G2pPing on the bottom of the diaphragm sten assembly (Tien 21). “Remove O-rings from sealing gland. Remove diaphragm stem assembly (Item 21) and flat key (Item 22). Disassembly is complete, (NOTE: Lube fitting (Item 25) is not removed unless damaged.) Clean and inspect parts. (NOTE: Replace Oorings whenever the actuator is disassembled and thoroughly inspect the diaphragm. ) ASSEMBLY OF ACTUATOR Refer to Figure 31 (lubricate at points noted in figure). 17 Install flat key (Item 22) into diaphragm stem assembly (Item 21) and install into lower diaphragm case (Iten 23), (NOTES Assembly is easier if 2 small block is placed under the diaphraom ster assembly to slightly Vift it until the tock nut (Item 13) is tightened.) Install O-rings (Items 19 and 20) into seating gland (Iten 18). Slip sealing gland (Item 18) with O-rings over the diaphragm stem assenbly (Item 21) into recess in lower diaphragm case (NOTES Tt may be necessary to tap it into place.) Install] retaining ring (Item 17) into ring groove in lower diaphragm case. (NOTE: Be certain the ring fully seats into ring groove. ) -26-REPAIR (CONTINUED) (9) SIZE 84 ONLY BX) TORQUE TO 40 IN-LBS 4) (3) TORQUE To 25 FT-LBS (SIZE 84) ‘SOFT-LBS(SIZE 164) XC) 2 TORQUE TO 150 IN-LBS IGO°APART ‘TORQUE TO 150 IN-LBS O® (9) G £ 8 oS 7) KEYWAY GROOVE $e not srg (HAND TIGHTEN ONLY) ® pe sr won exo wcn02" Perscize benicar sePLy on PACK WITH Uoprrecare “tow TEP Caprica PARTS REFERENCE 2. pounren cme 10, HEX CoP SCREW 8 KUT 1g, o-ning (2-4/8 x 2-472 x 1/8) 2 hose clap 1. Eve wor (@ ego) 20 Soave (ed/2 x 1-778 x 3/06) 3. Roo soot 12) tppen Dia CASE 21: Diao sen asst A. Ser Screw (2 negro) (174-20) 33. Lock AUT Be far Key 5. GOLA 14: biabw PLaTe_ (2 REO'D) 25: Lowen Oar case 8: Yer Roo pusuans 1S, GoRIMa (2 REGO) (6/8 x 23736 x 2/32) 34. THREAD PROTECTOR (2 REN'D) 5 oeama (V2 x tits x 3/32) 16: Dia 25. tune FITTING 8 WoL Roo assy RETAINING RING 8. SPACER (SIZE #4 ow) SEALIIG GLAND FIGURE 31 DOUBLE ACTING - DISASSEMBLY/ASSEMBLY -27-10. lu. 12. 13, 14, 15. 16. 7, 18, REPAIR (CONTINUED) Screw alignment tool 2-2886 hand tight into one of the diaphragm plates (Item 14) such that the center chamfered hole faces up (for O-ring) and the tool sticks down, Install diaphragm plate with alignment tool, so that the alignment tool drops through the hole for the VPI rod bushing. Install lower O-ring (Item 15). (NOTE: Be careful not to damage the O-ring when slipping it over the diaphragm stem threads (Item 21).) Install diaphragm (Item 16) and upper O-ring (Item 15). Install upper diaphragm plate (Item 14) such that the center chamfered hole faces down (fits over O-ring). Orientate the diaphragm (Item 1} with the holes in the lower diaphragm Case. Install Tock nut (Item 13). (NOTE: Drop 4 or 5 cap screws into the diaphragm holes temporarily until lock nut is tightened.) Install the upper diaphragm case (Item 12) with hex cap screws, nuts, and eye nuts (Ttens 10 and Il). Use a erisscorves method of tightening. Remove alignment tool 2-2886 and install the VPI rod assembly (Item 8) using Slot in rod end and spacer (Item 9) (size 84 only). Remove burrs on VPI rod (Item 8) with emery cloth. Install O-ring (Item 7) into VPI rod bushing (Item 6), slip onto VPI rod assembly (Item 8), and tighten securely into Tower diaphragm case. Slip the hose clamp (Item 2) over one end of the rod boot (Item 3) and the Pointer clamp (Item 1) over the other end. Install and tighten the hose clamp and rod boot over the VPI rod bushing (Item 6). Install the collar (Item 5) onto the end of the VPI rod assembly (Item 8) with the set screws (Item 4) Slip the end of the rod boot (Item 3) over the collar (Item 5) and tighten the pointer clamp (Item 1). (NOTE: Set the assembly dimension before tightening. The rod boot to bottom of collar is 3/4 inch and the bottom of the pointer clamp to bottom of rod boot is 1/8 inch.) Install lube fitting (Item 25) if removed or missing. The actuator is now complete and ready to mount onto the various model valves. See page 9 for valve model identification and mounting to the various mode! valves. (NOTE: After mounting to a valve, the actuator should be lubricated as described in the maintenance section. if the actuator is not going into service immediately, the thread protectors (Item 24) should be installed into the gas line connections. ) 28-REPAIR_( CONTINUED} DISASSEMBLY OF ACTUATOR WITH MANUAL CLOSER Refer to Figure 32. 1 eee 10. i. 12. 13. ce 15. 16. Remove pointer clamp (Item 1), hose clamp (Item 2), and rod boot (Item 3 Loosen two set screws (Item 4). Remove collar (Item 5). Remove burrs on VPI rod (Item 8) with fine emery cloth. Remove VPI rod bushing (Item 6) and O-ring (Item 7). Remove hex cap screws, nuts, and eye nuts (Items 10 and 11). Remove upper diaphragm case (Item 12) (with manual closer). Remove lock nut (Item 13). Remove diaphragm plates (Item 14), O-rings (Item 15), diaphragm {feen 18), and VPI rod assembly (Item 8) (spacer (Item 9), on size 84 Unscrew VPI rod assembly (Item 8) (and spacer (Item 9) on size 84) from diaphragm plate (Item 14). Remove retaining ring (Item 17) with a screwdriver. Remove sealing gland (Item 18) and O-rings (Items 19 and 20) by gently tapping on the bottom of the diaphragm stem assembly (Item 21). Remove O-rings from sealing gland. Remove diaphragm stem assembly (Item 21) and flat key (Item 22). Remove the cotter pin (Item 26) and handwheel (Item 27). Unscrew the jack screw (Item 28) from the hand jack nut (Item 29). Remove the set screw (Item 30) and the hand jack nut (Item 29) from the upper diaphragm case (Item 12). Remove the O-ring (Item 31) from the upper diaphragm case (Item 12). Disassembly is complete. (NOTE: Lube fittings (Item 25) are not removed unless damaged.) Clean and inspect parts. (NOTE: Replace O-rings whenever the actuator ‘is disassembled and thorougl spect the diaphragm. ) -29-REPAIR (CONTINUED) ASSEMBLY OF ACTUATOR WITH MANUAL CLOSER Refer to Figure 32 (lubricate at points noted in figure). 1. 2. 10. dd. 12. 13. 4. 15. 16. 7. Install O-ring (Item 31) into upper diaphragm case (Item 12). Screw the hand jack nut (Item 29) onto the upper diaphragm case (Item 12) until it shoulders, then tighten securely with a strap or pipe wrench. (Remove any burrs caused by tightening.) Install set screw (Item 30). Thread the jack screw (Item 28) into the hand jack nut (Item 29). Install handwhee1 (Item 27) and cotter pin (Item 26). Install flat key (Item 22) into diaphragm stem assembly (Item 21) and install into lower diaphragm case (Item 23). (NOTE: Assembly is easier if a small block is placed under the diaphragm stem assenbly to slightly lift it until the lock nut (Item 13) is tightened.) Instal1 O-rings (Items 19 and 20) into sealing gland (Item 18). Slip sealing gland (Item 18) with O-rings over the diaphragm stem assembly (Item 21) into recess in lower diaphragm case. (NOTE: It may be necessary to tap it into place.) Install retaining ring (Item 17) into ring groove in lower diaphragm case. (NOTE: Be certain the ring fully seats into ring groove. ) Screw alignment tool Z-2886 hand tight into one of the diaphragm plates (Item 14) such that the center chamfered hole faces up (for O-ring) and the tool sticks down. Install diaphragm plate with alignment tool, so that the alignment tool drops through the hole for the VPI rod bushing. Install lower O-ring (Item 15). (NOTE: Be careful not to damage the O-ring when slipping it over the diaphragm stem threads (Item 21). Install diaphragm (Item 16) and upper O-ring (Item 15). Install upper diaphragm plate (Item 14) such that the center chamfered hole faces down (fits over O-ring). Orientate the diaphragm (Item 16) with the holes in the lower diaphragm case. Install lock nut (Item 13). (NOTE: Drop 4 or 5 cap screws into the diaphragm holes temporarily until Tock nut is tightened.) Install the upper diaphragm case (Item 12) (with manual closer) with hex cap screws, nuts, and eye nuts (Items 10 and 11). Use a criss-cross method of tightening Remove alignment tool Z-2886 and install the VPI rod assembly (Item 8) using slot in rod end and spacer (Item 9) (size 84 only). Remove burrs on VPI rod (Item 8) with fine emery cloth. Install O-ring (Item 7) into VPI rod bushing (Item 6), slip onto VPI rod assembly (Item 8), and tighten securely into lower diaphragm case. 30+REPAIR (CONTINUED 9) SIZE 84 ONLY 2 D (3) TORQUE TO 25 FT-LBS (8) (Size 84) © e sors TORQUE TO 150 IN-LBS TORQUE TO 150 1N- LBS, 180° APART Xe TORQUE TO 40 IN-LBS © CXF, (9) OS Ts ED) KEYWAY GROOVE. © oor won wmmtnare Sea os Gea 2-2886 © wey torte wo 262 ALIGNMENT TOOL To TREASS (HAND TIGHTEN ONLY) @ sory re pro wc-102" series Ciacal @ pony on mer vty Lota “tow TEx" uaa PARTS REFERENCE orren come 2. UPPER DIAPH CASE 23. Lowe oraru case HOSE cu Loee MET 24: Taman noTecToR (2 nE0'D) :RoD Boor I DIAPH PLATE (2 ae9°0) 25. dupe rirrine (2 REQ'D) SET SoREW (2 REND) (1/2-20) Benin (@ ReQ‘o) (678 x a3/36 x 2/32) Be. Corren PIN cou Dianna 27. Wowdsnete Pr Roo useans RETAINING RING 2a nex seeew 7. O-RING. (i/e x 11/16 x 3/32) SEALING cLAo 2 faa sick mut Yer Roo 351 BERING (2-178 x 2-1/2 x 1/8) So. Ser screw (370-15) [SPACER (SIZE 68 OMLY) Ooatne (I-iye x 12778 x 3/6) SM. osname (L-aa'e 1-172 x 178) HER cae ScREut UT IAP STEM ASS Ere wor (2 REQ‘D) SPLAT KEY FIGURE 32 DOUBLE ACTING WITH MANUAL CLOSER - DISASSEMBLY/ASSEMBLY 31+18. 19. 20. 21. 22, REPAIR (CONTINUED) Slip the hose clamp (Item 2) over one end of the rod boot (Item 3) and the pointer clamp (Item 1) over the other end. Install and tighten the hose Clamp and rod boot over the VPI rod bushing (Item 6), Install the collar (Item 5) onto the end of the VPI rod assembly (Item 8) with the set screws (Item 4 Slip the end of the rod boot (Item 3) over the collar (Item 5) and tighten the pointer clamp (Item 1). (NOTE: Set the assembly dimension before tightening. The rod boot to bottom of collar is 3/4 inch and the bottom of the pointer clamp to bottom of rod boot is 1/8 inch.) Install lube fittings (Item 25) if removed or missing. The actuator 4s now complete and ready to mount onto the various model valves. See page 9 for valve model identification and mounting to the various model valves. (NOTE: After mounting to a valve, the actuator should be lebriceted 28 described in the maintenance section. if the actuator is not going into service immediately, the thread protectors (Item 24) should be installed into the gas line connections.) DISASSEMBLY OF ACTUATOR WITH MANUAL TWO-WAY MECHANISM DISASSEMBLY OF ACTUATOR WITH MANUAL THO-WAY MECHANISM Refer to Figure 33. 1 2. 10. n. Remove pipe cap (Item 26). Remove thumb screw (Item 27), hex nut (Item 28), square head set screw (Item 29), and handwheel/weather shield weldment (Item 30). Remove lock nut (Item 31), flat washer (Item 32), and upper bearing (Item 33). Remove O-ring (Item 34) and jack screw (Item 35). Remove set screw (Item 36) and hand jack nut (Item 37). Remove the jack nut spacer (Item 38 on size 84 only), lower bearing (Item 39), and bearing collar (Item 40). Remove pointer clamp (Item 1), hose clamp (Item 2), and rod boot (Item 3). Loosen two set screws (Item 4). Remove collar (Item 5). Remove burrs on VPI rod (Item 8) with fine emery cloth. Remove VPI rod bushing (Item 6) and O-ring (Item 7). Remove hex cap screws, nuts, and eye nuts (Items 10 and 11). Remove upper diaphragm case (Item 12) over the manual stem (Item 13). Remove O-ring (Item 41). Remove the override stem (Item 13) using a wrench on the flats of the stem. =32-TORQUE TO 20FT-188 se 969 ABFT-ABS(SIZE 164)—G) cu $0 FT-Las(size 164) > XT_LOWER ROD; USE : Se dee INSTALL W/CHAMFERED SIDE DOWN T 3) G SIZE 84 ONLY (9 Gi CK, C 12) - SIZE 84 ONLY 2 ! 19) 6) } ISXC TORQUE TO Hs 40 IN-LBS CXS t {50 IN-LBS = j ‘TORQUE TO !50 IN-LBS {TCX1O) i AZ)-roRouE To TSO N-LBS, c i GE) 10" Arar ©O- —z | : S 17) i 18) t G \ rou GROOVE Ope summet 2-2886 © wn veer w 282 ALIGNMENT TOOL 10 TREADS (HAND TIGHTEN ONLY): APPLY FEL PRO "Ce102" smsiit Comaeaar ® pony on rex urs kth ot te tian PARTS REFERENCE ® mss a srveco ee an POINTER CLAN rc] Be Lock wa ose clue RETAINING eG 3 BUT mee (56 1 ROD Boo SLING GN 3. Drea eanint hs0 fo) ): SET SCREW (2 REQ‘O) (1/4-20) O-RING (2-1/4 x 2/2 x ys) BING (3rI/e X'361/2 1 1/8) Cota O-RING (1/2 x 1-7/8 x 3716) 3B. ACKSCHEN WPL Ao susut :DUAPH STEM ASSY 3 HT saat (ave-a6) eae Gre ears x 3/32) fuar wer 3. tawosicn 1 AOD ASS over Olam case 38. GAteni shen (size 6 ow) Sheen Size ow) ‘imo PROTECTOR (2 REQ'D) 38. Lowen seanne (822 10) NE scary 8 OT LURE FLTTING (2 REDD) 4, REARING COLLAR (619 10) 1: EXE WaT (2 REQ’ 0) SPIRE ce 4. O-RING (aea/4 x E172 ve) pes one se ye SCRE 2. Aieeuier rrr STE te va) BM C23 & Dsmmuetiow tae BAe 1 50D SET SCREW (1/2 44, AM NUT O-RING (2 5/8 x 19/36 x 3/32) 30. HANDWEEL/EATHER SHIELD WELOMENT EAGURE 33 DOUBLE ACTING WITH 2-WAY MECHANISM ~ DISASSEMBLY/ASSEMBLY -33-12. 13, 4. 15. 16. 7. 18. REPAIR (CONTINUED Renove diaphragm plates (Item 14), O-rings (Item 15), diaphragm (Item 16), and VPI rod assembly (Item 8) (spacer (Item 9), on size 84 also). Unscrew VPI rod assembly (Item 8) (and spacer (Item 9) on size 84) from diaphragm plate (Item 14). Remove retaining ring (Item 17) with a screwdriver. Remove sealing gland (Item 18) and O-rings (Items 19 and 20) by gently {apping on the bottom of the diaphragm stem assembly (Item 21)” “Reneve O-rings from sealing gland. Remove dipahragn stem assembly (Item 21) and flat key (Item 22). Disassembly is complete. (NOTE: Lube fittings (Item 25) and air relief Fitting (Item 42) are not removed unless damaged, ) Clean and inspect parts. (NOTE: Replace O-rings whenever the actuator 18 disassembled and thoroughly inspect the diaphragn. } ASSEMBLY OF ACTUATOR WITH MANUAL TWO-WAY MECHANISM ASSEMBLY OF ACTUATOR WITH MANUAL TWO-WAY MECHANISM Refer to Figure 33 (lubricate at points noted in figure). 1. Install flat key (Item 22) into diaphragm stem assembly (Item 21) and install into lower diaphragm case (Item 23). (NOTE: Assembly is easier if,2 small block is placed under the dfaphragn Stem assembly to slightly lift it until the manual stem (Item 13) is tightened. ) Install O-rings (Items 19 and 20) into sealing gland (Item 18). Slip sealing gland (Item 18) with O-rings over the diaphragm stem assembly (Item 21) into recess in lower diaphragm case” (NOTE: Tt may be necessary to tap it into place.) Install retaining ring (Item 17) into ring groove in lower diaphragn case. (NOTE: Be certain the ring fully seats into ring groove. ) Screw alignment too? 2-2886 hand tight into one of the diaphragm plates (Item 14) such that the center chamfered hole faces up (for O-ring) and the tool sticks down. install diaphragm plate with alignment tool, so that the alignment tool drops through the hole for the VPI rod bushing. Install lower O-ring (Item 15). (NOTE: Be careful not to damage the O-ring when slipping it over the diaphragm stem threads (Item 21). Install diaphragm (Item 16) and upper O-ring (Item 15). Install upper diaphragm plate (Item 14) such that the center chamfered hole faces down (fits over O-ring). -34-10. 1. I. 13. 4. 15. 16. 7 18. 19. 20. 22, 23. 24. 25. REPAIR (CONTINUED: Orientate the diaphragm (Item 16) with the holes in the lower diaphragm case. Install manual stem (Item 13) and tighten using the flats on the Stem, (NOTE: Drop 4 or § cap screws into the diaphragm holes temporarily until the manual stem is tightened. ) Install O-ring (Item 41) into upper diaphragm case (Item 12). Check for any burrs or wrench marks on the manual stem (Item 13). Remove with fine emery cloth if necessary. Install the upper diaphragm case (Item 12) over the manual stem (Item 13). Bolt to lower diaphragm case (Item 23) with hex cap Screws, eye nuts, and nuts (Items 10 and 11). Use a criss-cross method of tightening. Remove alignment tool Z~2886 and install the VPI rod assembly (Item 8) using slot in rod end and spacer (Item 9) (size 84 only). Remove burrs on VPI rod (Item 8) with fine emery cloth. Install O-ring Item 7) into VPI rod bushing (Item 6), slip onto VPI rod assembly Item 8), and tighten securely into lower diaphragm case. Slip the hose clamp (Item 2) over one end of the rod boot (Item 3) and the pointer clamp (Item 1) over the other end. Install and tighten the hose clamp. and rod boot over the VPI rod bushing (Item 6). Install the collar (Item 5) onto the end of the VPI rod assembly (Item 8) with the set screws (Item 4). Slip the end of the rod boot (Item 3) over the collar (Item 5) and tighten the pointer clamp (Item 1). (NOTE: Set the assenbly dimension before tightening. The rod boot to bottom of collar is 3/4 inch and the bottom of the pointer clamp to bottom of rod boot is 1/8 inch.) Install jack nut spacer (Item 38) on size 84 only. Screw hand Jack nut (Item 37) onto the upper diaphragm case (Item 12) until ft shoulders. Tighten securely with a strap or pipe wrench. (Remove any burrs caused by tightening.) Install set screw (Item 36). Install bearing collar (Item 40) with chamfered side down and lower bearing (Item 39) with the stamped name and bearing number on the top onto the manual stem (Item 13). Install O-ring (Item 34) onto hand jack nut (Item 37), Thread jack screw (Item 35) into the hand jack nut (Item 37), Install the upper bearing (Item 33) with the stamped name and bearing number on the top, the flat washer (Item 32), and the lock nut (Item 31) onto the manual stem (Item 13), Instal] the handwheel/weather shield weldment (Item 30) onto the Jack Screw (Item 35). Install the hex nut (Item 28) and the square head set screw (Item 29). Install the thumb screw and jam nut (Item 27 and Item 44). -35-REPAIR (CONTINUED 26. Install pipe cap (Item 26). 27. Install lube fittings (Item 25), air relief fitting (Item 42), and ‘instruction tag (Item 43) if removed or missing. 28. The actuator is now complete and ready to mount onto the various model valves. See page 9 for valve model identification and mounting to the various model valves. (NOTE: After mounting to a valve, the actuator should be lubricated as described in the maintenance section. If the actuator is not going into service immediately, the thread protectors (Item 24) should be installed into ‘the gas line connections.) ACTUATOR CONVERSIONS Conversion of a double-acting actuator to one with a manual closer or manual two-way mechanism may be done. Partial disassembly of the actuator is required to attach ‘the manual closer or manual two-way mechansim. Conversion of a double-acting to a spring-close or spring-open design actuator is not recommended due to the extensive part differences between them. It is more economical to purchase assembled units. -36-MAINTENANCE LUBRICATION SCHEDULE 1. A minimum of once a year. 2. Every three months if the’ actuator/valve combination is operated in- frequently (once a day or less). 3. Every 1,000 cycles if actuator/valve combination is operated more than 10 times a day. 4. Every 00 cycles if the actuator/valve combination is operated in corrosive or other severe service and operated more than 10 times a day. 5. Any time the actuator or valve is serviced for a leak. 6. Any time the actuator has been stored for more than three months and then put into service (even if the actuator has never been used). NOTE: Actuators that are mounted on high temperature valves, +600F (316C) and above, should be lubricated twice as often as reconmended above. RECONMENDED LUBRICANTS 1. Lubriplate "low temp" lubricant is recommended for pumping into grease fittings. 2, Fel Pro “C-102" anti-seize compound is recommended for use on external threads. 3. Lubriplate "LM 123-006" lubricant is recommended for use on O-rings or surfaces that rub against O-rings. 4. Mobi] “ATF 220" automatic transmission fluid is recommended for gas- over-oil tanks. WER-O1L_ TANK OIL LEVEL Refer to Figure 34. 1._Cycle valve to open position and maintain opening line pressure. WARNING: Failure to hold opening line pressure could cause valve to inadvertently close. 2. Remove fill plug cautiously as oi] could spray from fill hole if tank has any residual pressure or if tank was over-filled, 3. Fill or drain of1 to bring level to bottom of 111 hole. Replace fi11 Plug. (NOTE: Approximately 10 quarts for a complete system refill.) =37-MAINTENANCE (CONTINUED) “CLOSING LINE ait sue (ave wer) LEVEL 0 BorToH OF WOLE WITH VALVE IN, OPEN PostTroN ‘NO TANK TH VERTICAL POSITION “OPENING LINE FIGURE 34 OTL LEVEL GAS-OVER-OIL TANK LUBRICATION POINTS A standard automotive type grease gun is used to lubricate Orbit actuators and 2 fo 10 pumps of grease are required. (Be sure relief hole is tot clogged.) The lubrication points and relief holes are indicated in Figure 35, Sy @ DOUBLE ACTING RELIEF HOLE DOUBLE acTING WITH HARUAL ‘CLosER tune urn onesie © wisueure “tov ro IN OPEN POSITION. DOUBLE ACTING WITH ‘LUBRICANT FROOAL io ann FIGURE 35 LUBRICATION POINTS =38-ACCESSORT ES STANDARD ORIENTATION OF ACCESSORIES Figure 36 illustrates the position of various accessories in relation to the actuator, ‘Some orientations may be different for special trim valves, customer NOTE: requests, or special accessories. TANK (8 GAL) sc ton (Eo WE cote (G4 wry INSTR PANEL ~ (3 OR MORE COMPONENTS) | INSTR BRKT feeb : mos. oan il me eer / [ | —t A TH. il dag , §e er i rt — we fies - S. CY + i \—nste ext + vn ; ox serene cows) | Bom ‘i casa a ath ‘Tor view FIGURE 36 STANDARD ORIENTATION OF ACCESSORIES ‘SWITCHES Open, closed, and intermediate positions of a valve may be indicated at a remote panel by use of switches mounted to the e actuator. Many types of switches (electric or pneumatic) may be mounted to Orbit diaphragm actuators. 39-ACCESSORIES (CONTINUED) ELECTRIC CX MICRO SWITCH (4 The standard type CX micro switch is a weather tight explosion proof limit switch available in two (2) or four (4) circuit models. INSTALLATION (CX MICRO SWITCH Refer to Figure 37 1 10. 1. 12. Attach micro switch (Item 1) on mounting bracket (Item 2) with four (4) nuts & bolts (Item 3). Slip actuator arm (Item 4) into arm clamp (Item 5) and secure with socket set screw (Item 6). Attach arm clamp (Item 5) and actuator arm (Item 4) to micro switch shaft @f with socket set screw (Item 6). . Notice the position of the switch assembly in the figure, remove the two (2) studs & nuts or bolts & nuts (Item 7). Install the mounting bracket with the switch, re-install the studs & nuts or bolts & nuts. (NOTE: Be sure bolts or studs have sufficient thread length. If necessary replace with longer ones. ) Loosen pointer clamp (Item 8) and bottom of rod boot (Item 14). € Remove set screws (two) (Item 9) and collar (Item 10). Attach actuating arm guide (Item 11) to lower threaded hole of actuating clamp (Item 10) with shoulder head screw (Item 12). (NOTE: Collar without threaded hole will not be re-used, ) Slip actuator arm (Item 4) thru actuating arm guide (Item 11), Attach and align actuating clamp (Item 10) and actuating arm guide a (Item 11) to VPI rod (Item 13) by tightening set screws (Item 9). ¢€ Slip bottom of rod boot (Item 14) with pointer clamp (Item 8) over the top of the actuating clamp (Item 10) and tighten pointer clamp using assembly dimensions and position as shown in figure. Remove switch cover, attach conduit to one or both 3/4 NPT holes in switch housing as required, and refer to applicable wiring diagram for wiring connections. (NOTE: Pipe plug (Item 15) is used to plug 3/4 NPT hole in switch housing if both holes are not used.) Assembly is now ready to have switches ‘set. REMOVAL(CK MICRO SWITCH) To remove the CX micro switch assembly, reverse the above installation procedure, ¢ NOTE: The pointer clamp (Item 8), rod boot (Item 14), set screws (two) (Item 9), or actuating clamp (Item 10), need not be loosened or removed.) ~40-1 2 3 a 5 & z 8 APPLY FEL PRO "C-102" ANTI SEIZE COMPOUND © (E> APPLY LocTITE "262" To © ‘THREADS COAT WITH LUBRIPLATE "LM123-006" x wicrosurteH S- SE SOwENS (2 new) (474-20) MOUNTING BRACKET 10; ACTUATING cLARP(COLLAR) EX NUT BOLT (4 REQ‘D) (174-20) 11. ACTUATING ARM GUIDE ACTUATOR ARO 12! SHOULDER WEAD SCREW (WO. 10-24) AN CLAVE 13. V.P.1. ROD SOCKET SET SCREW (2 REQ'D) (NO, 10-32) 14. ROD'BOoT STUD & NUTS OR BOLT & NUTS (1/2-13) 18. PIPE PLUG (2 REQ'D) (3/4 NPT) POUWTER CLAMP FIGURE 37 CX MICRO SWITCH INSTALLATION 41-ACCESSORIES (CONTINUED) SETTING OF CX MICRO SWITCH REFER TO FIGURE 38, Unscrew switch housing cover. To set switch for open, closed, or intermediate position, the actuator must be in that position. Set cams, as below, for any or all of the switches in the housing. Replace cover. Cam adjustment: Lift cam follower and move cam wheel axially to disengage teeth on wheel from teeth on shaft disc. Turn cam wheel and position so that pointer on cam follower lines up with symbol A\ on the cam wheel. In this position, switch will be tripped. Release cam wheel to engage with mating shaft disc arid then release cam follower. MATING SHAFT DISC BASIC SWITCH SWITCH CAM FOLLOWER: HOUSING COVER conDUIT. CONNECTIONS FIGURE 38 SETTING OF CX MICRO SWITCH (TOP VIEW SHOWN) -42-d, ORBIT 4 ORBIT VALVE INTERNATIONAL, INC. ORBIT VALVE COMPANY ‘Wen Repracanatve Serving: UNITED STATES: SALES OFFICES COLUMBUS, OHIO Mace ate ew ser ean, ais “reverse Cty, Meigen. Loss sou SHREVEPORT, LOUISIANA ‘Auta, Georg Crate, North Caring HOUSTON, TEXAS: Bennot onas + Corps Cit eras + {Sor aio, Terns «tagone, tSucana > oma, Loasana' Naw Groans: Coasts TULSA, OKLAHOMA COhiahema Gly, Ovaroma id, Calfornia WAREHOUSES guon Tens» Cops Cet, Teas Odes, er, ena -loa, Cuora New ilar Svepor, Lousiana" arena ‘ ‘Bate. Catonia SERVICE CENTERS: Houston, Texas: Laisa fea uanoma + Now Otis sins ORBIT VALVE PLC Serving UNITED KINGDOM, EUROPE AFRICA, THE MIDDLE EAST INDIA AND PAKISTAN, Alexandra Way Ashchurch, Tewkesbury Gloucestershire GL20 8NB England Telephone: 0684274444 Fax: 0684 274808, Telex: 43317 ORBIT VALVE CANADA LTD. With Resreconasves Serving CANADA, 1995 27th Avenue N.E. Suite 1 Calgary, Alberta, Canada T2E 7E4, ‘Telephone: (403) 276-7745 “Telex: 03-821014 ORBIT DE VENEZUELA C.A. ‘Win Represenatvas Serve VENEZUELA ‘Apartado No. 40712 ‘Avda. Nueva Granada ‘Caracas 1040-A. Venezvel ALL ORBIT VALVE OPERATING COMPANIES ARE DIVISIONS OF ORBIT VALVE INTERNATIONAL, INC. CORPORATE OFFICES «P.O. BOX 9070. LITTLE ROCK, ARKANSAS 72218, U.S.A. TELEPHONE (501) 568-6000 TELEX 0-596-230 ORBIT VALVE INTERNATIONAL SALES CORPORATION ‘With Represniaves Serving: ‘SOUTH AMERICA, CENTRAL ‘AMERICA, MEXICO, and the FAR EAST P.O. Box 19375 Houston, T 77224, US. “Telephone: (713) 920-6177 "Telex: 0-792-335 IDDLE EAST oad 1B 4AZ CA ‘Orbit House, Mili Hayes, Middlesex England Telephone: Or56'-8049 x: 851-938171 ‘AUSTRALIA, NEW ZEALAND, and ‘SOUTHEAST ASIA. Alliondale Square ‘77 St, Georges Terrace . Perth 6000 ‘Wesiem Australia, Australia Tologhone:03328.2802 flex: AAG4431