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RA 92500/08.

97

Variable Displacement Pump AA11VO


RA
Series 1, for Open Circuits
Axial Piston, Swashplate Design 92500/08.97
5100 psi 5800 psi replaces 01.96
Brueninghaus Hydromatik Sizes 40...260 Nominal Pressure (350 bar) Peak Pressure (400 bar)

AA11VO 75

The AA11VO is a swashplate design, variable displace-


ment axial piston pump for use in open circuit hydraulic
systems.
Designed principally for use in mobile applications.
The pump operates under self-priming condition, with tank
pressurization, or with charge pump (impeller).
A complete range of control and regulating devices is
available.
The constant power control is externally adjustable, even
when the pump is operating.
The pump is available with a through drive to accept a gear
pump or a second axial piston pump up to the same size
(100 % through drive).
Output flow is proportional to drive speed and pump
displacement and is infinitely variable between maximum
and zero.

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RA 92500/08.97

Variable Displacement Pump AA11VO

Ordering Code AA11V O / 1 – 62


Axial piston unit
Hydraulic fluid Charge pump
Petroleum oil (no code)
Mode of operation
Axial piston unit Size
Variable swashplate design AA11V Control device

Charge pump (impeller)1) 40 60 75 95 130 190 260 Series


without charge pump (no code) 1
with charge pump – – – – L Index
1) Technical specifications see page 5 sizes 40...130 0
Mode of operation sizes 190...260 1
Pump in open circuit O
Direction of rotation
Size viewed on shaft end clockwise R
Size 40 60 75 95 130 190 260 counter-clockwise L
Displacement Vg max cm3/rev. 42 58,3 74 93,8 130 192,7 260 Seals
in3/rev. 2.56 3.56 4.52 5.72 7.93 11.76 15.87 NBR (nitril-caoutchouc), shaft seal in FPM (fluor-caoutchouc) N
FPM (fluor-caoutchouc) V
Control device 40 60 75 95 130 190 260
Constant power control LR Shaft end 40 60 75 95 130 190 260
LR
with power influence, high pressure related LR3 LR3 Splined shaft SAE standard for single pump S
with load limiting control hydraulic override, negative standard for combination pump –1) –1) T
LG1 LG1
Parallel with key DIN 6885 P
with load limiting control hydraulic override, positive LG2 LG2 1) Use shaft end S for combination pump
with load limiting control electric override 24V, negative LE2 LE2 Mounting flange
with pressure cut-off D L..D SAE 2-bolt – – – – – C
with pressure cut-off, 2 stages E L..E SAE 4-bolt – – D
with pressure cut-off, remote control G L..G
Service line connections 40 60 75 95 130 190 260
with cross sensing control (flow control) C L..C
Pressure and suction port SAE on (opposite) side, 62
with load sensing control S L..S
with hydr. stroke limiter, neg. control, ∆p=365psi(25 bar) H1 L . . H1 Through drive (assembly possibilities see page 30) 40 60 75 95 130 190 260
with hydr. stroke limiter, neg. control, ∆p=145psi(10 bar) H5 L . . H5 hub flange
with hydr. stroke limiter, pos. control, ∆p=365psi(25 bar) H2 L . . H2 – – N00
with hydr. stroke limiter, pos. control, ∆p=145psi(10 bar) H6 L . . H6 SAE A (N 5/8"-9T 16/32 DP) SAE A, 2-bolt K01
with electrical stroke limiter 24V U2 L . . U2 SAE B (N 7/8"-13T 16/32 DP) SAE B, 2-bolt K02
Constant pressure control DR DR SAE B-B (N 1"-15T 16/32 DP) SAE B, 2-bolt K04
remote control G DRG
SAE C (N 1 1/4"-14T 12/24 DP) SAE C, 2-bolt – K07
for parallel operation L DRL
SAE C (N 1 1/4"-14T 12/24 DP) SAE D, 4-bolt – – K86
load sensing control (flow control) S ● ● ● ● ● ● ● DRS
SAE C-C (N 1 1/2"-17T 12/24 DP) SAE C, 2-bolt – – – K24
Hydraulic control, pilot pressure related ∆p=145psi(10 bar) HD1 HD1
SAE D (N 1 3/4"-13T 8/16 DP) SAE D, 4-bolt – – – – K17
∆p=365psi(25 bar) HD2 HD2
SAE D (N 1 3/4"-13T 8/16 DP) SAE E, 4-bolt – – – – – K72
pressure cut-off D HD . D
with remote pressure cut-off G HD . G Swivel angle indicator
Electrical control with proportional solenoid 24 V EP2 EP2
Without swivel angle indicator (no code)
pressure cut-off D EP2D Optical swivel angle indicator V
with remote pressure cut-off G EP2G Electronical swivel angle indicator E
In case of controls with various additional functions take care of the sequence of the columns. For each column only 1 option is possible!

= available
= in preparation, available on enquiry
– = not available

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RA 92500/08.97

Variable Displacement Pump AA11VO

Technical Data
Hydraulic fluid
We request that before starting a project detailed information Important: The leakage oil (case drain oil) temperature is
about the choice of pressure fluids and application conditions are influenced by pressure and pump speed and is always higher than
taken from our catalogue sheets RA 90220 (petroleum oil), the reservoir temperature. However, at no point in the system may
RA 90221 (environmentally acceptable hydraulic fluids) and the temperature exceed 240°F (115°C).
RA 90223 (fire resistant hydraulic fluids, HF). If it is not possible to comply with the above conditions because of
When using HF- or environmentally acceptable hydraulic fluids extreme operating parameters or high ambient temperatures
possible limitations for the technical data have to be taken into please consult us.
consideration. If necessary please consult our technical department
(please indicate type of the hydraulic fluid used for your application on Filtration
the order sheet). The operation with HFA-, HFB- and HFC- hydraulic The finer the filtration the better the achieved purity grade of the
fluids requires additional special measures. pressure fluid and the longer the life of the axial piston unit. To
ensure the functioning of the axial piston unit a minimum cleanless
Operating viscosity range class of:
In order to obtain optimum efficiency and service life, we 9 to NAS 1638
recommend that the operating viscosity (at operating tem- 6 to SAE
perature) be selected from within the range: 18/15 to ISO/DIS 4406 is necessary.
Optimum operating viscosity νopt = 80...170 SUS (16...36 mm2/s) In this case we recommend, depending on system and application
filter element β20 ≥ 100 for the AA11VO.
referred to reservoir temperature (open circuit).
With the rising differential pressure at the filter element the
Viscosity limits β-value must not decrease.
The limiting values for viscosity are as follows: At very high temperatures of the hydraulic fluid (195°F to max.
νmin = 42 SUS (5 mm2/s) 240°F / 90°C to max. 115°C) at least cleanless class
short term at a max. permissible temp. of tmax = 240°F (115°C) 8 to NAS 1638
5 to SAE
νmax = 7400 SUS (1600 mm2/s)
short term on cold start (tmin = -40°F / °C) 17/14 to ISO/DIS 4406 is necessary.
If above mentioned grades cannot be maintained please consult
Please note that the max. fluid temperature is also not exceeded
us.
in certain areas (for instance bearing area).
At temperatures of -13°F up to -40°F (-25°C up to -40°C) special Operating pressure range – inlet
measures may be required for certain installation positions. Please Absolute pressure at port S (suction port)
contact us for further information. Design without charge pump (impeller)
Selection diagram pabs min _______________________________________________________ 12 psi (0,8 bar)
pabs max _______________________________________________________ 435 psi (30 bar)
(7000) 1600 1600 (7400)
(5000) 1000 1000 (4600)
Design with charge pump (impeller)
(SUS)

(3000) 600
(2000) 400
pabs min _________________________________________________________ 9 psi (0,6 bar)
(1000)
VG

V 68
V 32
V 6
V 2

200
pabs max ___________________________________________________________ 30 psi (2 bar)
G
G
G
G
mm /s

10
2

4
2

0
/s (SUS)

(500) 100

(300) 60
Operating pressure range – outlet
ν 2in

(200) 40 36
v mm

(150) (170) Pressure at port A or B


Viscosity

vopt.
(100) 20 Nominal pressure ______________________________ pN = 5100 psi (350 bar)
Viscosity

(80) 16
(70)
(80)
Peak pressure ________________________________ pmax = 5800 psi (400 bar)
(60) 10 10(60)

(50)
Case drain pressure
(40)
5 5 (42) Permissible case drain pressure at ports T1 or T2
-40 -20 0 20 40 60 80 100 120 140 160 180 200 220 240
pL __________________________________________________________ 30 psi (2 bar abs.)
(-40) (-30) (-20) (-10) (0) (10) (20) (30) (40) (50) (60) (70) (80) (90)(100) (115)
(110)
Temperature t in
Temperature °F ((°°C)
t in°F C) A leakage line to the reservoir is necessary.

In order to select the correct fluid, it is necessary to know the operating Housing flushing
temperature in the reservoir (open circuit) in relation to the ambient In case of operations with the controls EP, HD, DR or with stroke
temperature. limiters (H., U.) over a longer period (t > 10 min) under zero flow
The hydraulic fluid should be selected so that within the operating conditions or operation pressures < 220 psi (15 bar) a flushing is
temperature range, the operating viscosity lies within the optimum range necessary through one of the ports "T1", "T2" or "R" in order to
νopt (see shaded section of the selection diagram). We recommend that the avoid heating of the oil.
higher viscosity grade is selected in each case. Size 40 60 75 95 130 190 260
Example: At an ambient temperature of X °F (°C) the operating
temperature in the reservoir is 140°F (60°C). qV flushing gpm 0,5 0,8 0,8 1,0 1,0 1,3 1,6
Within the optimum operating viscosity range νopt (shaded area), this (L/min) (2) (3) (3) (4) (4) (5) (6)
corresponds to ISO viscosity grades VG 46 or VG 68. VG 68 should be
selected. (Housing flushing is not necessary for design with impeller)

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RA 92500/08.97

Variable Displacement Pump AA11VO

Technical Data
Table of values (theoretical values, without considering ηmh and ηv; values rounded)
Size 40 60 75 95 130 190 260
Displacement Vg max In3/rev. 2.56 3.56 4.52 5.72 7.93 11.76 15.87
cm3/rev. 42 58.3 74 93.8 130 192.7 260
Vg min in3/cm3 0 0 0 0 0 0 0
Max. speed 1) at Vg max nmax 1 rpm 3000 2700 2550 2350 2100 2100 1800
Max. perm. speed (speed limit) with increased inlet pressure pabs at
nmax perm. rpm 3500 3250 3000 2780 2500 2500 2300
suction port S or at Vg ≤ Vg max (qv ≤ qv max 1) (see diagram below)
Max. flow2) at nmax 1 (Vg max) qV max 1 gpm 32.2 40.4 48.4 56.4 69.9 103.7 120.0
L/min 122 153 183 214 265 393 454
Max. power at qV max 1 (∆p = 5100 psi) Pmax 1 HP 99 124 148 173 214 318 368
(∆p = 350 bar) kW 71 92 110 129 159 236 273
continuous duty (∆p = 5100 psi) TN lb-ft 173 241 306 387 536 795 1073
(∆p = 350 bar) Nm 234 324 412 522 723 1073 1447
Permissible
torque at Vg max max. perm. intermittent (∆p = 5800 psi) Tmax lb-ft 197 274 348 440 609 904 1220
(∆p = 400 bar) Nm 267 370 471 597 826 1225 1654
Moment of inertia about drive axis J lbs-ft2 0.1139 0.1946 0.2729 0.4105 0.7546 2.0835
kgm2 0.0048 0.0082 0.0115 0.0173 0.0318 0.0878
Weight (approx.) m lbs 62 79 99 117 146 209 276
kg 28 36 45 53 66 95 125
Table of values AA11VLO with charge pump (impeller) (theoretical values, without considering ηmh and ηv; values rounded)
Size 130 190 260
Displacement In3/rev. Vg max 7.93 11.76 15.87
cm3 rev. 130 192.7 260
Vg min In3/cm3 0 0 0
Max. speed 3) at Vg max nmax 1 rpm 2500 2500 2300
Max. flow 2) at nmax 1 (Vg max) qV max 1 gpm 83.2 123.4 153.3
L/min 315 467 580
Max. power at qV max 1 (∆p = 5100 psi) Pmax 1 HP 255 379 470
(∆p = 350 bar) kW 190 281 349
Moment of inertia about drive axis J lbs-ft2 0.7997
kgm2 0.0337
Weight (approx.) m lbs 152 220 287
kg 69 100 130
1
) The values shown are valid for an absolute pressure (p abs) of 15 psi (1 bar) at the suction inlet S and when operated on petroleum oil.
2
) 3 % volumetric loss included
3
) The values shown are valid for an absolute pressure (pabs) of at least 12 psi (0,8 bar) and when operated on petroleum oil.

Max. perm. speed (speed limit) Calculation of size


Vg • n • ηv Vg • n • ηv
Max. perm. speed (speed limit) with increased inlet pressure
pabs at suction port S or at Vg ≤ Vg max Output flow qV=
231
gpm ( 1000
L/min)
1,2 Vg • ∆p Vg • ∆p
pabs = 1,5 bar Drive torque T=
24 • π • ηmh
lb-ft ( 20 • π • ηmh
Nm )
speed nmax /nmax 1

1,1
pabs = 1 bar T•n qV • ∆p
1,0
Drive power P= = HP
5252 1714 • ηt
qV • ∆p
0,9
0,8 0,9
displacement Vg/Vg max
1,0
( T•n
9549
=
600 • ηt
kW
)
Mounting position Vg = geom. displacement per rev. in in3 (cm3)
With the drive shaft to horizontal position; alternative mounting ∆p = differential pressure in psi (bar)
positions are possible, please consult us.
n = speed in rpm
The pump housing must be filled with fluid during commissioning
and during normal operation. ηv = volumetric efficiency
For extensive information on the installation position, please read ηmh = mech-hyd. efficiency
our data sheet RA 90270. ηt = total efficiency (ηt = ηv • ηmh)

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RA 92500/08.97

Variable Displacement Pump AA11VO

DR Constant Pressure Control

The constant pressure control maintains the pressure in a Variation: Load sensing control (DRS)
hydraulic system constant whithin its control range in spite of
The load sensing valve is a flow control valve which operates as a
changing pump flow requirements. The variable pump supplies
function of the load pressure to regulate the pump displacement in
only the volume of fluid required by the consumer. Should
order to match the requirement of the consumer unit.
operating pressure exceed the set pressure, the pump is automati-
The pump flow is influenced by the external orifice (control block,
cally swivelled back to a smaller angle and the deviation in control
throttle) fitted between pump and consumer, but is not affected by
corrected.
load pressure throughout the range below the set pressure.
In unoperated (zero pressure) condition, the pump is swivelled to
its starting position (Vg max) by means of a control spring. The valve compares pressure before and after the orifice and
maintains the pressure drop (differential pressure ∆p) across the
Setting range from 725 to 5100 psi (50 to 350 bar). orifice – and therefore the pump flow – constant.
If differential pressure ∆p increases, the pump is swivelled back

max. 145 psi (10 bar)


pmax towards Vg min, and if ∆p decreases the pump is swivelled out
350 5100 towards Vg max until a balance is restored within the valve.
300 4350 ∆porifice = ppump – pconsumer
Operating press. pB (bar)

Operating press. pB (psi) Standard ∆p setting: ........................................... 260 psi (18 bar)
Setting range

250 3625
∆p may be set within the range ...... 200 to 365 psi (14 to 25 bar)
200 2900 (Please state required setting in clear text).
The standby pressure for zero stroke operation (orifice closed) is
150 2175
insignificant above the ∆p setting.
100 1450 The constant pressure control is superimposed on the load sen-
50
sing valve, i.e. the load sensing function operates below the set
725
pressure.
0 0 The orifice is not included in the standard supply.
Flow qV (gpm/ L/min)

M A G T1 R T2
Operating press. pB in bar

Vg max Vg min
Flow qV

orifice
M A G X T1 R T2

S M1
Constant pressure control DR
(integral valve) fixed setting;
with charge pump (impeller)

Any relief valve included in a circuit to limit the max. pressure must
be set to a cracking pressure at least 20 bar above the pressure Vg max Vg min
control setting.

S M1
Constant pressure control
with load sensing valve, DRS

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RA 92500/08.97

Variable Displacement Pump AA11VO

Variation: Remote constant pressure control (DRG) Variation: Pressure control for parallel operation (DRL)
The remote control pressure control can be set by means of a The DRL pressure control is suitable for pressure control of several
separately mounted pressure relief valve (1) and a lower pressure A11VO axial piston pumps working in parallel.
command value. With an external pressure relief valve (1) the pressure command
Setting range from ...................... 725 to 5100 psi (50 to 350 bar) value for all pumps mounted onto the system can be preset.
Alternatively the system can be started at low operating pressures Setting range from ...................... 725 to 5100 psi (50 to 350 bar)
(stand-by pressure) by actuating a 2/2 control valve (2), also
Each pump can be disconnected from the system by means of a
separately mounted.
separately mounted 3/2 control valve (2).
Both functions can be carried out either singly or in combination
Provision should be made for the check valves (3) in either the
(see circuit diagram).
delivery line (port A) or the pilot line (port X).
The external valves are not included in delivery volume.
The external valves are not included in delivery volume.
For a separate pressure relief valve (1) we recommend:
For a separate pressure relief valve (1) we recommend:
DBDH 6 (manual actuation) see RA 25402
DBDH 6 (manual actuation) see RA 25402

pmax max. 145 psi (10 bar)


350 5100
1
300 4350 3
Operating press. pB (bar)

Operating press. pB (psi)

2
Setting range

250 3625

200 2900 M A G MA2 X 3 T1 R T2


150 2175
MD
100 1450

50 725

0 0
Flow qV (gpm / L/min)
Vg max Vg min

2 1
Ms
max. 5 m

S M1

G Pressure control for parallel operation, DRL


M A X T1 R T2

Vg max Vg min

S M1
Remote constant pressure control, DRG

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RA 92500/08.97

Variable Displacement Pump AA11VO

LR Constant Power Control

The constant power control controls the output volume of the pump Variation: Integral pressure cut-off (LRD)
in relation to the operating pressure so that, at a constant drive The pressure cut-off is in effect a constant pressure control which
speed, the preset drive power is not exceeded. swivels the pump back to Vg min when the preset operating pressure
is reached.
pB = operating pressure
pB • Vg = constant This function overrides the constant power control, i.e. the constant
Vg = displacement
power control is effective below the preset operating pressure.
Optimum power usage is obtained by accurately following the The valve is integrated into the control housing and is set in the
power hyberbola. factory to a fixed pressure.
5100 (350)
4600
Setting range from 725 to 5100 psi (50 to 350 bar)
4350 (300)
(320)
Operating press. pB psi (bar)

3625 (250)
integral pressure cut-off
2900 (200) Setting range
setting range
start of control
2175 (150)
psi (bar)
1450 (100) 5100
725 max
725 (50) (350)
(50)
0

Vgmin Displacement Vgmax

Operating pressure applies a force on a piston within the control Operating press. pB psi (bar)
piston on to a rocker arm. An externally adjustable spring force is
applied to the other side of the rocker arm to determine the power
setting.
Should the operating pressure exceed the set spring force, the pilot
control valve is operated via the rocker arm, allowing the pump to 725
swivel towards zero output. This in turn reduces the effective (50) min
moment on the arm of the rocker, thus allowing the operating
pressure to rise in the same ratio by which the output flow is Vgmin Displacement Vgmax
reduced (pB • Vg = constant).

M A G T1 R T2 M A G T1 R T2

Vg max Vg min

Vg max Vg min

S M1
Constant power control LR

The output power curve is influenced by the efficiency of the pump. S M1


When ordering, state in clear text: Constant power control with integral
– input power P (kW) pressure cut-off (fixed setting), LRD
– input speed n (rpm)
– max. output flow qV max (gpm or L/min)
After all technical details have been clarified, a power diagram can
be produced by computer.

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RA 92500/08.97

Variable Displacement Pump AA11VO

Variation: Load sensing valve (LRS) Variation: Electrical stroke limiter (LRU2)
The load sensing valve is a flow control valve which operates as a The electrical stroke limiter allows the displacement to be infinitely
function of the load pressure to regulate the pump displacement in varied or limited as required.
order to match the requirement of the consumer unit. The displacement is set by means of the control current generated
The pump flow is influenced by the external orifice (control block, by the proportional solenoid.
throttle) fitted between pump and serviced unit, but is not affected by A 24V DC (U2) supply is required for the control of the proportional solenoid.
load pressure throughout the range below the power curve. The electrical stroke limiter is overriden by the constant power control,
The valve compares pressure before and after the orifice and i.e. below the power curve (power hyperbola), displacement is
maintains the pressure drop (differential pressure ∆p) across the adjusted in relation to the control current. If the set flow or the operating
orifice – and therefore the pump flow – constant. pressure is such that the power curve is exceeded, the constant power
If differential pressure ∆p increases, the pump is swivelled back control overrides the stroke limiter and reduces displacement until the
towards Vg min, and if ∆p decreases the pump is swivelled out power hyperbola is restored.
towards Vg max, until a balance is restored within the valve.
LRU2 ➔ Function: Vg min to Vg max (positive control)
∆porifice = ppump – pserviced unit As the control current increases, the pump swivels to a larger
Standard ∆p setting: ........................................... 260 psi (18 bar) displacement. (Starting position at zero pressure: Vg max)
∆p may be set within the range ...... 200 to 365 psi (14 to 25 bar) At operating pressure > 435 psi (30 bar) the pump swivels from Vg max
(Please state required setting in clear text). to Vg min (pilot current < start of control).
The standby pressure for zero stroke operation (orifice closed) is Start of control at approx.: 200 mA (U2)
insignificant above the ∆p setting. End of control at approx.: 600 mA (U2)
The constant power control and the pressure cut-off are superim- Insulation class IP 54, control from Vg min to Vg max
posed on the load sensing valve, i.e. the load sensing function A pressure of 435 psi (30 bar) is needed for the control. The oil
operates below the set power hyperbola and set pressure. required for this is taken either from the high pressure or from the
The orifice is not included in the standard supply. external adjustment pressure at port G (≥ 435 psi / 30 bar).
If the operating pressure is ≥ 435 psi (30 bar) and Vg min > 0 no
external control pressure is required and port G should be plugged
before commissioning. If port G is not to be used then the parts of
the shuttle valve are to be removed from the pump (see note on
Operating press. pB psi (bar)

repair instructions RDE 92500-R).


800 Operating curve LRU2
Pilot current I in mA

600

400

200
Vgmin Displacement Vgmax

0 0.2 0.4 0.6 0.8 1.0 Displacement


Vgmin Vg Vgmax
orifice Vgmax
M A G T1 R T2
M A G X T1 R T2

Vg max Vg min
Constant power control
Vg max Vg min
with pressure cut-off and
el. stroke limiter, LRDU2
(Function: Vg min to Vg max)
S M1

The following are used for control of the proportional solenoid:


S M1
● Proportional amplifier PV _______ (see RA 95023)
Constant power control with pressure cut-off and ● Proportional amplifier VT 2000 ___ (see RA 29908)
load sensing valve, LRDS ● Chopper amplifier CV __________ (see RA 95029)

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RA 92500/08.97

Variable Displacement Pump AA11VO

Variation: Hydraulic stroke limiter (LRH...)


H2 / H6 ➔ Function: Vg min to Vg max (positive control)
The hydraulic stroke limiter allows the maximum displacement to As pilot pressure increases the pump swivels towards higher
be infinitely varied or limited as required. displacement.
Control range Vg max to Vg min . Starting position at zero pressure: Vg max
The displacement is set by means of the pilot pressure applied at
port Y (max 580 psi / 40 bar). At operating pressure > 435 psi (30 bar) the pump swivels from Vg
max to Vg min (pilot pressure < start of control).
The hydraulic stroke limiter is overriden by the constant power control,
i.e. below the power curve (power hyperbola), displacement is Start of control (at Vg min), settable _____60 - 145 psi (4 – 10 bar)
adjusted in relation to pilot pressure. If the set flow or the operating When ordering, please state required start of control in clear text.
pressure is such that the power curve is exceeded, the constant H2 ➔ pilot pressure increase (Vg min – Vg max)___ ∆p = 365 psi (25 bar)
power control overrides the stroke limiter and reduces displacement
until the power hyperbola is restored. 35 510

Pilot press. pSt (bar)

Pilot press. pSt (psi)


30 435
H1/H5 ➔ Function: Vg max to Vg min (negative control) 25 365
As pilot pressure increases the pump swivels towards lower 20 290

Setting range
displacement. 15 220
Starting position at zero pressure: Vg max 10 145
4 60
Start of control, (at Vg max), settable ____60 - 145 psi (4 – 10 bar)
When ordering, please state required start of control in clear text. 0 0.2 0.4 0.6 0.8 1.0
Vgmin Vg Vgmax
H1 ➔ pilot pressure increase (Vg max – Vg min)__∆p = 365 psi (25 bar) Vgmax Displacement
35 510
Pilot press. pSt (psi)

H6 ➔ pilot pressure increase (Vg min – Vg max)____ ∆p = 10 bar


Pilot press. pSt (bar)

30 435
25 365
Pilot press. pSt (bar) 20

Pilot press. pSt (psi)


20 290 290
Setting range
Setting range

15 220 15 220
10 145 10 145
4 60 4 60

0 0.2 0.4 0.6 0.8 1.0 0 0.2 0.4 0.6 0.8 1.0
Vgmin Vg Vgmax Vgmin Vg Vgmax
Vgmax Displacement Vgmax Displacement

H5 ➔ pilot pressure increase (Vg max – Vg min)__ ∆p = 145 psi (10 bar) M A G T1 R T2 Y
Pilot press. pSt (psi)
Pilot press. pSt (bar)

20 290
Setting range

15 220
10 145
4 60
0 0.2 0.4 0.6 0.8 1.0
Vgmin Vg Vgmax
Vgmax Displacement

M A G T1 R T2 Y

Vg max Vg min

S M1

Constant power control with pressure cut-off and hydr.


stroke limiter , LRDH2, LRDH6 (Function: Vg min to Vg max)

Vg max Vg min
A pressure of 435 psi (30 bar) is needed for the control. The oil
required for this is taken either from the high pressure or from the
external control pressure at port G (≥ 435 PSI / 30 bar).
If the operating pressure is ≥ 435 psi (30 bar) and Vg min > 0 no
S M1
external control pressure is required and port G should be plugged
Constant power control with pressure cut-off before commissioning. If port G is not to be used then the parts of
and hydraulic stroke limiter, LRDH1, LRDH5 the shuttle valve are to be removed from the pump (see note on
(Function: Vg max to Vg min) repair instructions RDE 92500-R).

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RA 92500/08.97

Variable Displacement Pump AA11VO

Control of Power Setting pHD


M A G Z T1 R T2
Variation: Cross sensing control (LRC)
Cross sensing control is a summation power control system,
whereby the total power, both of the AA11VO and of a pump
mounted onto the through drive and also power controlled, are kept
constant.
If a pump is operating at pressures below the start of the control
curve setting, then the surplus power not required, in a critical case
up to 100%, becomes available to the other pump. Total power is LR
Vg max Vg min
thus divided between two systems as required.
Any power being released by means of pressure cut-off or other
overload is not taken into account.
Variation: Power influence, high pressure related (LR3)
Power influence, high pressure related is a summation power S M1

control system, whereby the power setting is loaded with the Power control with pressure cut-off
operating pressure of a fixed pump mounted onto the system and cross sensing control, LRDC
(port Z). pHD
The AA11VO can thus be set to 100% of the total power. The power M A G Z T1 R T2
setting of the AA11VO will only be reduced if the operating pressure
of the constant pump increases dependent on load. The relevant
power drop is brought about by adjustment of the piston area.
Variation: Load limiting control, (LG1, LG2)
In contrast to summation power control, load limiting control works
by loading the power control with an external pilot pressure. This
pilot pressure acts on the adjustment spring of the power regulator
via port Z. Vg max Vg min
The mechanically adjusted basic setting can be varied by means
of different pilot pressure settings, enabling different mode settings.
If the pilot pressure signal is then varied by means of a power
limiting regulator the total hydraulic power is equal to the drive input
S M1
power. The pilot pressure used for power control is generated by
an external control element that is not a component part of the Power influence, high pressure related
AA11VO. (See also data sheet RA 95072, electronic load limiting with pressure cut-off, LR3D
control for excavators, GLB).
M A G Z T1 R T2
LG1, load limiting control with negative power control
Load limiting control with negative power control LG1 works by the
force resulting from the pilot pressure acting against the adjustment
spring of the power regulator, i.e. increasing the pilot pressure Power control with
reduces the power output. pressure cut-off
LG2, load limiting control with positive power control and load limiting
Load limiting control with positive power control LG2 works by the control, negative,
force resulting from the pilot pressure supporting the adjustment LG1D
Vg max Vg min
spring of the power regulator, i.e. an increase in pilot pressure
increases the power output.

Control of power setting


S M1

M A G T1 R T2 Z
Operating pressure (AA11VO)

Power control with


pressure cut-off
and load limiting
control, positive,
LG2D
Vg max Vg min

S M1

11
RA 92500/08.97

Variable Displacement Pump AA11VO

HD Hydraulic Control,Pilot Pressure Related


The pilot pressure related hydraulic control allows stepless setting of the Variation: Pressure cut-off (HD1D, HD2D)
pump displacement in relation to pilot pressure. Control is proportional The pressure cut-off is in effect a constant pressure control which
to the pilot pressure applied to port Y (max. 580 psi / 40 bar). swivels the pump back to Vg min when the preset operating pressure
Control from Vg min to Vg max. is reached.
In unoperated (zero pressure) condition, the pump is swivelled to This function overrides the hydraulic control, i.e. the hydraulic
its starting position (Vg max) by means of a control spring. control is effective below the preset operating pressure.
At operating pressure > 435 psi (30) bar the pump swivels from The valve is integrated into the control housing and is set in the
Vg max to Vg min (pilot pressure < start of control). factory to a fixed pressure.
A pressure of 435 psi (30 bar) is needed for the control. The oil
required for this is taken either from the high pressure or from the Setting range from 725 - 5100 psi (50 to 350 bar)
external control pressure at port G (≥ 435 psi / 30 bar).
If the operating pressure is ≥ 435 psi (30 bar) and Vg min > 0 no
external control pressure is required and port G should be plugged
before commissioning. If port G is not to be used then the parts of Integral pressure cut-off
the shuttle valve are to be removed from the pump (see note on setting range
repair instructions RDE 92500-R).

HD1 5100 max


Pilot pressure increase Vg min-Vg max _______ ∆p = 145 psi (10 bar) (350)
Start of control, settable ___________ 60 - 145 psi (4 - 10 bar)
When ordering, please state required start of control in clear text.
Operating press. pB psi (bar)
Pilot press. pSt (bar)

Pilot press. pSt (psi)

20 290
Setting range

15 220
10 145
4 60
0 0.2 0.4 0.6 0.8 1.0
Vgmin Vg Vgmax
Vgmax Displacement 725
HD2 (50) min
Pilot pressure increase Vg min-Vg max ________ ∆p = 365 psi (25 bar)
Start of control, settable ____________ 60 - 145 psi (4 - 10 bar) Vgmin Displacement Vgmax
When ordering, please state required start of control in clear text.
35 510
Pilot press. pSt (psi)
Pilot press. pSt (bar)

30 435 M A G Y T1 R T2
25 365
20 290
Setting range

15 220
10 145
4 60

0 0.2 0.4 0.6 0.8 1.0


Vgmin Vg Vgmax
Vgmax Displacement

M A G Y T1 R T2

Vg max Vg min

Vg max Vg min
S M1
Hydraulic control,
pilot pressure related,
with integral pressure cut-off (fixed setting),
S M1 HD1D, HD2D
Hydraulic control,
pilot pressure related, HD1, HD2

12
RA 92500/08.97

Variable Displacement Pump AA11VO

EP Electrical Control
with Proportional Solenoid
Electrical control allows stepless and programmable setting of the Variation: Pressure cut-off (EP.D)
pump displacement. Control is proportional to solenoid force The pressure cut-off is in effect a constant pressure control which
(current strength). The control force at the control piston is swivels the pump back to Vg min when the preset operating pressure
generated by a proportional solenoid valve. is reached.
A 24V DC (EP2) supply is required for the control of the proportional This function overrides the EP control, i.e. the EP control is
solenoid. effective below the preset operating pressure.
The valve is integrated into the control housing and is set in the
Start of control at approx.: 200 mA (EP2)
factory to a fixed pressure.
End of control at approx.: 600 mA (EP2)

Insulation class IP 54, control from Vg min to Vg max Setting range from 725 - 5100 psi (50 - 350 bar)
In unoperated (zero pressure) condition, the pump is swivelled to
its starting position (Vg max) by means of a control spring. Integral pressure cut-off
At operating pressure > 435 psi (30 bar) the pump swivels from setting range
Vg max to Vg min (pilot current < start of control).
A pressure of 435 psi (30 bar) is needed for the control. The oil
required for this is taken either from the high pressure or from the 5100 max
external control pressure at port G (≥ 435 psi / 30 bar). (350)
If the operating pressure is ≥ 435 psi (30 bar) and Vg min > 0 no
external control pressure is required and port G should be plugged
before commissioning. If port G is not to be used then the parts of
Operating press. pB psi (bar)
the shuttle valve are to be removed from the pump (see note on
repair instructions RDE 92500-R).
Operating curve: EP2
800

700
Pilot current I in mA

600 725
(50) min
500

400 Vgmax
Vgmin Displacement
300

200

100 M A G T1 R T 2

0 0,2 0,4 0,6 0,8 1,0 Displacement


V g min Vg V g max
V g max
M A G T1 R T2

Vg max Vg min

Vg max Vg min

S M1
Electrical control with proportional solenoid
S M1 and integral pressure cut-off (fixed setting),
Electrical control with proportional solenoid, EP EP2D
The following are used for control of the proportional solenoid: Note:
● Proportional amplifier PV _______ (see RA 95023) Pumps with EP control may only be mounted within an oil reservoir
● Proportional amplifier VT 2000 ___ (see RA 29908) when using petroleum hydraulic oils and with oil temperatures in
● Chopper amplifier CV __________ (see RA 95029) the reservoir of max. 80° C.

13
RA 92500/08.97
Before finalising your design, please request a certified drawing.
Variable Displacement Pump AA11VO Dimensions in inches and millimeters ().

Unit Dimensions, Size 40


Constant power control LR Constant pressure control DR
Variation: Variation:
Pressure cut-off D Load sensing valve S
Load sensing valve S
W Detail W Detail V

4.
0. 4)

72
7.20 (183)

55
(1

(1
20
2.05 X T2 A

45 °
(52)

(50,8)
2.00
A
S

(110)
4.33

0.75
(19)
DR/D 0.94

2.95
(75)
(23,8)
LR 3/8"-16 UNC-2B;
0.59 (15) deep

)
46
(1

4)
2.95
(75)

7
75

(1
5.
85
6.
8.86
(225)
T1 M S G
9.76 (248)
7.20 (183)
4.84 (123)
G counter-clockwise rotation clockwise rotation
0.38 (9,7) 0.59 (15) T1 M
X X
Vg min 1/2"-13 UNC-2B;
5.04 (128)

0.79 (20) deep


Ø4.00 (Ø101,6)

1.54
(39)
(SAE-B)

V
(77,8)
3.06
1.97

S
(50)

S A B S
4.06 (103)

M1
Vg max 1.69
R (42,9)

Shaft ends Connections


S Splined shaft SAE B-B, 1" T Splined shaft SAE C, 11/4" A, B Service line ports SAE 3/4" 6000 psi
pressure angle 30°, 15T-16/32 pitch pressure angle 30°, 14T-12/24 pitch (420 bar) high pressure series
flat root, side fit flat root, side fit
tolerance class 5, ANSI B92.1a/1976 tolerance class 5, ANSI B92.1a/1976 S Suction port SAE 2" 3000 psi
1.81 2.20 (210 bar) standard series
(46) (56) 7/
R0.06 (R1,6) R0.06 (R1,6)
T1 Air bleed, reservoir 8"-14 UNF-2B; 0.55 (14) deep
ø3.17 (ø80,5)

ø3.17 (ø80,5)

T2 Air bleed, reservoir 7/


8"-14 UNF-2B; 0.55 (14) deep
M1 Gauge point positioning chamber 9/16"-18 UNF-2B; 0.51 (13) deep
7/16"-14UNC-2B
3/8"-16UNC-2B

(ø20,8)
ø1.02

0.87 1.10
(ø25,8)

M Gauge point for pressure port 9/16"-18 UNF-2B; 0.51 (13) deep
ø1.02

(22) (28)
1.18 1.57 X Port for ∆p-control 9/
16"-18 UNF-2B; 0.51 (13) deep
(30) (40) 1.89
1.50 9/
(38) (48) Y Pilot pressure port 16"-18 UNF-2B; 0.51 (13) deep
R Air bleed, Oil drain 7/
P Parallel shaft, DIN 6885 8"-14 UNF-2B; 0.55 (14) deep
G Control pressure port 9/
with key AS 10x8x56 (mm) 16"-18 UNF-2B; 0.51 (13) deep
3.60 (66) at design with stroke limiter (H.., U2), or HD, EP-control with fitting GE10 - PLM
(in other cases port "G" is plugged)
ø3.17 (ø80,5)

M12
DIA

0.87 Note: Thread depth of the S and A/B port bolt holes does not conform to SAE
(ø32k6)
1.2606
1.2599

(22) standards. Please note that shorter bolts and/or `high-collar´ lock washers may
2.28
(58) be required.

14
RA 92500/08.97
Before finalising your design, please request a certified drawing.
Variable Displacement Pump AA11VO Dimensions in inches and millimeters ().

Unit Dimensions, Size 40


Constant power control with hydraulic stroke limiter and Constant power control with hydraulic stroke limiter and
pressure cut-off LRDH1/LRDH5 (function: Vg max to Vg min) pressure cut-off LRDH2/LRDH6 (function: Vg min to Vg max)

Y T2 A Y T2 A

D D
H1/5 LR H2/6 LR

T1 M S G T1 M S G
9.76 (248) 9.76 (248)

Y M G 0.73
Y M G
(18.5)
6.02 (153)

6.02 (153)
T1 T1
S S

R M1 R M1
Hydraulic control, pilot pressure related, Electrical control with proportional solenoid,
Pressure cut-off HD1D, HD2D pressure cut-off EP.D (in preparation)

Y T2 A

D
HD1/2

T1 M S G
8.19 (208)
0.89
(22.5) Y M G
5.16 (131)

T1
S

R M1

15
RA 92500/08.97
Before finalising your design, please request a certified drawing.
Variable Displacement Pump AA11VO Dimensions in inches and millimeters ().

Unit Dimensions, Size 60


Constant power control LR Constant pressure control DR
Variation: Variation:
Pressure cut-off D Load sensing valve S
Load sensing valve S
W
7.80 (198)
Detail W
2.58
X T2 A

(50,8)
(65,5)

2.00
0.75
(19)
A
S

0.75
(19)
(112)
0.94

4.41
DR/D (23,8)

3.23
(82)
3/8"-16 UNC-2B;
LR 0.79 (20) deep

3.23
(82)

9.53 (242) T1 M S G
10.30 (261,5)
7.80 (198)
5.35 (136)
0.50 (12,7) M G counter-clockwise rotation clockwise rotation

X X
Vg min
5.35 (136)

1/2"-13 UNC-2B;
0.79 (20) deep

(17,5)
0.69
Ø5.00 (Ø127)

1.81
(46)

T1
(SAE-C)

1.97
(50)

B S
(77,8)

S S A
3.06
4.37 (111)

1.69
Vg max M1
R (42,9) M1 7.13 (181)
M1
8.39 (213)

Shaft ends Connections


S Splined shaft SAE C, 11/4" T Splined shaft SAE 13/8" A, B Service line ports SAE 3/4" 6000 psi
pressure angle 30°, 14T-12/24 pitch pressure angle 30°, 21T-16/32 pitch (420 bar) high pressure series
flat root, side fit flat root, side fit
tolerance class 5, ANSI B92.1a/1976 tolerance class 5, ANSI B92.1a/1976 S Suction port SAE 2" 3000 psi
2.20 2.20 (210 bar) standard series
(56) (56)
T1 Air bleed, reservoir 7/ "-14 UNF-2B; 0.55 (14) deep
R0.06 (R1,6) R0.06 (R1,6) 8
ø3.58 (ø91)

ø3.58 (ø91)

T2 Air bleed, reservoir 7/ "-14 UNF-2B; 0.55 (14) deep


8
M1 Gauge point positioning chamber 9/ "-18 UNF-2B; 0.51 (13) deep
7/16"-14UNC-2B
7/16"-14UNC-2B

16
(ø25,8)
ø1.02

1.10 1.10
(ø30,2)

9/ "-18 UNF-2B; 0.51 (13) deep


ø1.19

M Gauge point for pressure port 16


(28) (28)
1.57 1.57 X Port for ∆p-control 9/ "-18 UNF-2B; 0.51 (13) deep
16
(40) (40) 1.89
1.89 9/ "-18 UNF-2B; 0.51 (13) deep
(48) (48) Y Pilot pressure port 16
R Air bleed, Oil drain 7/ "-14 UNF-2B; 0.55 (14) deep
8
P Parallel shaft, DIN 6885 9/ "-18 UNF-2B; 0.51 (13) deep
with key AS 10x8x56 (mm) G Control pressure port 16
3.60 (66) at design with stroke limiter (H.., U2), or HD, EP-control with fitting GE10 - PLM
(in other cases port "G" is plugged)
ø3.58 (ø91)

M12
DIA

1.10 Note: Thread depth of the S and A/B port bolt holes does not conform to SAE
(ø35k6)
1.3787
1.3780

(28) standards. Please note that shorter bolts and/or `high-collar´ lock washers may
2.28
(58) be required.

16
RA 92500/08.97
Before finalising your design, please request a certified drawing.
Variable Displacement Pump AA11VO Dimensions in inches and millimeters ().

Unit Dimensions, Size 60


Constant power control with hydraulic stroke limiter and Constant power control with hydraulic stroke limiter and
pressure cut-off LRDH1/LRDH5 (function: Vg max to Vg min) pressure cut-off LRDH2/LRDH6 (function: Vg min to Vg max)
Y T2 A Y T2 A

D D
H1/5 LR H2/6 LR

M S G M S G
10.08 (261,5) 10.08 (261,5)
0.67 1.38
(17)
Y M G (35)
Y M G
6.34 (161)

6.34 (161)
T1 T1
S S

R M1 R M1

Hydraulic control, pilot pressure related, Electrical control with proportional solenoid,
Pressure cut-off HD1D, HD2D pressure cut-off EP.D
Y T2 A

D
HD1/2 LR

M S G
8.72 (221,5)
1.54
(39) Y M G
5.47 (139)

T1
S

R M1

17
RA 92500/08.97
Before finalising your design, please request a certified drawing.
Variable Displacement Pump AA11VO Dimensions in inches and millimeters ().

Unit Dimensions, Size 75


Constant power control LR Constant pressure control DR
Variation: Variation:
Pressure cut-off D Load sensing valve S
Load sensing valve S
W Detail W
8.46 (215)
3.15
0.75 (19) (80) X T2 A

0.98 (57,2)
A

2.25
4.47 (113,5)
S

(25)
DR/D

(88,5)
1.09
ø0.83
(ø21)

3.48
(27,8)
7/16"-14 UNC-2B;
LR 0.87 (22) deep

(88,5)
3.48

10.24 (260)

T1 M S G
10.85 (275,5)
8.46 (215)
5.83 (148) counter-clockwise rotation clockwise rotation
0.50 (12,7) T1 M G
X X
Vg min
5.61 (142,5)

1/2"-13 UNC-2B;
0.75 (19) deep
Ø6.00 (Ø152,4)

6.36 (161,6)
1.97
(50)
(SAE-D)

(88,9)

S A B S
3.50
2.48
(63)

S
4.61 (117)

Vg max 2.00 M1 M1
R (50,8) 6.36 (161,6) M1
7.87 (200)

Shaft ends Connections


S Splined shaft SAE C, 11/4" T Splined shaft SAE 13/8" A, B Service line ports SAE 1" 6000 psi
pressure angle 30°, 14T-12/24 pitch pressure angle 30°, 21T-16/32 pitch (420 bar) high pressure series
flat root, side fit flat root, side fit
tolerance class 5, ANSI B92.1a/1976 tolerance class 5, ANSI B92.1a/1976 S Suction port SAE 2 1/2" 2500 psi
2.20 2.20 (170 bar) standard series
(56) (56) 7/
T1 Air bleed, reservoir 8"-14 UNF-2B; 0.55 (14) deep
R0.06 (R1,6) R0.06 (R1,6)
7/
ø3.78 (ø96)

ø3.78 (ø96)

T2 Air bleed, reservoir 8"-14 UNF-2B; 0.55 (14) deep


M1 Gauge point positioning chamber 9/
16"-18 UNF-2B; 0.51 (13) deep
7/16"-14UNC-2B
7/16"-14UNC-2B

(ø25,8)
ø1.02

M Gauge point for pressure port 9/


1.10 1.10 16"-18 UNF-2B; 0.51 (13) deep
(ø30,2)
ø1.19

(28) (28)
1.57 1.57 X Port for ∆p-control 9/
16"-18 UNF-2B; 0.51 (13) deep
(40) (40) 1.89 9/
1.89 Y Pilot pressure port 16"-18 UNF-2B; 0.51 (13) deep
(48) (48)
R Air bleed, Oil drain 7/
8"-14 UNF-2B; 0.55 (14) deep
P Parallel shaft, DIN 6885 9/
with key AS 12x8x80 (mm) G Control pressure port 16"-18 UNF-2B; 0.51 (13) deep
3.62 (92) at design with stroke limiter (H.., U2), or HD, EP-control with fitting GE10 - PLM
(in other cases port "G" is plugged)
ø3.78 (ø96)

M16
DIA

1.42 Note: Thread depth of the S and A/B port bolt holes does not conform to SAE
(ø40k6)
1.5755
1.5749

(36) standards. Please note that shorter bolts and/or `high-collar´ lock washers may
3.23
(82) be required.

18
RA 92500/08.97
Before finalising your design, please request a certified drawing.
Variable Displacement Pump AA11VO Dimensions in inches and millimeters ().

Unit Dimensions, Size 75


Constant power control with hydraulic stroke limiter and Constant power control with hydraulic stroke limiter and
pressure cut-off LRDH1/LRDH5 (function: Vg max to Vg min) pressure cut-off LRDH2/LRDH6 (function: Vg min to Vg max)
Y T2 A Y T2 A

D D
H1/5 LR H1/5 LR

M S G M S G
10.85 (275,5) 10.85 (275,5)
1.22 1.93
(31)
Y M G (49)
Y M G

6.59 (167,5)
6.59 (167,5)

T1 T1
S S

R M1 R M1
Hydraulic control, pilot pressure related, Electrical control with proportional solenoid,
pressure cut-off HD1D, HD2D pressure cut-off EP.D
Y T2 A

D
H1/5

M S G
9.27 (235,5)
2.09
(53)
Y M G
5.73 (145,5)

T1
S

R M1

19
RA 92500/08.97
Before finalising your design, please request a certified drawing.
Variable Displacement Pump AA11VO Dimensions in inches and millimeters ().

Unit Dimensions, Size 95


Constant power control LR Constant pressure control DR
Variation: Variation:
Pressure cut-off D Load sensing valve S
Load sensing valve S W
9.21 (234) Detail W

0.98
3.58 (91)

(25)
0.79
X T2 A

(57,2)
2.25
(20)
A
S

(115)
4.53
DR/D 1.09

3.78
(96)
(27,8) 7/16"-14 UNC-2B;
LR 0.87 (22) deep

3.78
(96)
11.30 (287)

T1 M S G
11.50 (292)
9.21 (234)
6.10 (155)
G counter-clockwise rotation clockwise rotation
0.50 (12,7) M
X X
Vg min
6.18 (157)

5/8"-11 UNC-2B;
0.94 (24) deep
Ø6.00 (Ø152,4)

0.83
(21)
6.36 (161,6)
1.97
(50)

T1
(SAE-D)

(106,4)
2.95

4.19
(75)

S S A B S
4.92 (125)

M1
Vg max 2.44 M1 M1
R (61,9) 6.36 (161,6)
7.87 (200)

Shaft ends Connections


S Splined shaft SAE D, 13/4" A, B Service line ports SAE 1" 6000 psi
pressure angle 30°, 13T-8/16 pitch (420 bar) high pressure series
flat root, side fit
tolerance class 5, ANSI B92.1a/1976 S Suction port SAE 3" 2000 psi
2.95 (140 bar) standard series
(75)
T1 Air bleed, reservoir 11/16"-12 UNF-2B; 0.79 (20) deep
R0.10 (R2,5)
ø3.98 (ø101)

T2 Air bleed, reservoir 11/16"-12 UNF-2B; 0.79 (20) deep


M1 Gauge point positioning chamber 9/ "-18 UNF-2B; 0.51 (13) deep
16
5/8"-11 UNC-2B

1.42 M Gauge point for pressure port 9/ "-18 UNF-2B; 0.51 (13) deep
ø1.42
(ø36)

16
(36)
2.17 X Port for ∆p-control 9/ "-18 UNF-2B; 0.51 (13) deep
16
(55) 9/ "-18 UNF-2B; 0.51 (13) deep
2.64 Y Pilot pressure port 16
(67)
R Air bleed, Oil drain 11/16"-12 UNF-2B; 0.79 (20) deep
P Parallel shaft, DIN 6885 G Control pressure port 9/ "-18 UNF-2B; 0.51 (13) deep
with key AS 14x9x80 (mm) 16
at design with stroke limiter (H.., U2), or HD, EP-control with fitting GE10 - PLM
3.54 (90)
(in other cases port "G" is plugged)
ø3.98 (ø101)

M16
DIA

1.42 Note: Thread depth of the S and A/B port bolt holes does not conform to SAE
(ø45k6)
1.7724
1.7717

(36) standards. Please note that shorter bolts and/or `high-collar´ lock washers may
3.23
(82) be required.

20
RA 92500/08.97
Before finalising your design, please request a certified drawing.
Variable Displacement Pump AA11VO Dimensions in inches and millimeters ().

Unit Dimensions, Size 95


Constant power control with hydraulic stroke limiter and Constant power control with hydraulic stroke limiter and
pressure cut-off LRDH1/LRDH5 (function: Vg max to Vg min) pressure cut-off LRDH2/LRDH6 (function: Vg min to Vg max)

Y T2 A Y T2 A

D D
H1/5 LR H2/6 LR

M S G
11.50 (292)
M S G
11.50 (292)
1.54
Y M G 2.28
(39)
(58)
Y M G
7.09 (180)

7.09 (180)
T1 T1
S S

R M1 R M1
Hydraulic control, pilot pressure related, Electrical control with proportional solenoid,
pressure cut-off HD1D, HD2D pressure cut-off EP.D
Y T2 A

D
HD1/2

M S G
9.92 (252)
2.42
(61,5)
Y M G
6.10 (155)

T1
S

R M1

21
RA 92500/08.97
Before finalising your design, please request a certified drawing.
Variable Displacement Pump AA11VO Dimensions in inches and millimeters ().

Unit Dimensions, Size 130


Constant power control LR Constant pressure control DR
Variation: Variation:
Pressure cut-off D Load sensing valve S
Load sensing valve S
W Detail W
10.04 (255)

0.98
2.25 (25)
4.41
(112)
X T2 A
0.79

(57,2)
(20)
A
S

(118)
4.65
(104)
4.09
DR/D 1.09
LR (27,8) 7/16"-14 UNC-2B;
0.87 (22) deep

(104)
4.09
Design AA11VLO (with charge pump) see page 23
12.20 (310)
T1 M S G
12.32 (313)
10.04 (255)
6.85 (174) counter-clockwise rotation clockwise rotation
0.50 (12,7) M G
X X
Vg min
6.54 (166)

5/8"-11 UNC-2B;
0.94 (24) deep
Ø6.00 (Ø152,4)

6.36 (161,6)

0.83
(21)
T1
2.28
(58)
(SAE-D)

(106,4)

S B S
4.19

A
2.95

S
(75)
5.31 (135)

Vg max 2.44 6.36 (161,6)


M1 M1
R (61,9) M1 8.03

Shaft ends Connections


S Splined shaft SAE D, 13/4" A, B Service line ports (without charge pump) SAE 1" 6000 psi
pressure angle 30°, 13T-8/16 pitch (420 bar) high pressure series
flat root, side fit
tolerance class 5, ANSI B92.1a/1976 A, B Service line ports (with charge pump) SAE 1 1/4" 6000 psi
2.95 (420 bar) high pressure series
(75) S Suction port SAE 3" 2000 psi
R0.10 (R2,5)
(140 bar) standard series
ø4.17 (ø106)

T1 Air bleed, reservoir 11/16"-12 UNF-2B; 0.79 (20) deep


5/8"-11 UNC-2B

1.42
T2 Air bleed, reservoir 15/16"-12 UNF-2B; 0.79 (20) deep
ø1.42
(ø36)

(36) M1 Gauge point positioning chamber 9/ "-18 UNF-2B; 0.51 (13) deep
16
2.17
(55) M Gauge point for pressure port 9/ "-18 UNF-2B; 0.51 (13) deep
2.64 16
(67) X Port for ∆p-control 9/ "-18 UNF-2B; 0.51 (13) deep
16
P Parallel shaft, DIN 6885 Y Pilot pressure port 9/ "-18 UNF-2B; 0.51 (13) deep
16
with key AS 14x9x80 (mm)
3.54 (90)
R Air bleed, Oil drain 15/16"-12 UNF-2B; 0.79 (20) deep
G Control pressure port 9/ "-18 UNF-2B; 0.51 (13) deep
16
at design with stroke limiter (H.., U2), or HD, EP-control with fitting GE10 - PLM
ø4.17 (ø106)

(in other cases port "G" is plugged)


M16
DIA

1.42 Note: Thread depth of the S and A/B port bolt holes does not conform to SAE
(ø50k6)
1.9692
1.9686

(36) standards. Please note that shorter bolts and/or `high-collar´ lock washers may
3.23
(82) be required.

22
RA 92500/08.97
Before finalising your design, please request a certified drawing.
Variable Displacement Pump AA11VO Dimensions in inches and millimeters ().

Unit Dimensions, Size 130


Constant power control with hydraulic stroke limiter and Constant power control with hydraulic stroke limiter and
pressure cut-off LRDH1/LRDH5 (function: Vg max to Vg min) pressure cut-off LRDH2/LRDH6 (function: Vg min to Vg max)

Y T2 A Y T2 A

D D
H1/5 LR H2/6 LR

M S G M S G
12.32 (313) 12.32 (313)

2.36 Y M G 3.11 Y M G
(60) (79)
7.44 (189)

7.44 (189)
T1 T1
S S

R M1 R M1
Hydraulic control, pilot pressure related, Design AA11VLO (with charge pump, clockwise rotation)
pressure cut-off HD1D, HD2D connections see page 22
11.30 (287)
Y T2 A S
X T2

4.65 (118)
D

4.09 (104)
HD1/2
4.09 (104)

M S G T1 B M G
10.75 (273) 14.09 (358)
13.54 (344)
3.25 Y M G
(82,5) M G
1/2"-13 UNC-2B;
0.75 (19) deep
6.46 (164)

T1 T1
(66,7)
2.63

S B
1.26
(32)

R 1.25
M1
R M1 9.61 (244) (31,8)

23
RA 92500/08.97
Before finalising your design, please request a certified drawing.
Variable Displacement Pump AA11VO Dimensions in inches and millimeters ().

Unit Dimensions, Size 190, design with charge pump


Constant power control, with pressure cut-off and Load sensing valve, LRDS
Constant pressure control with Load sensing valve, DRS

W
12.57 (319,3) (S)
S (suction port) Detail W
T2 X
S

(116) (S)
DR/D

4.57

(120,7)
4.75
3.54
(90)
LR S

5/8"-11 UNC-2B;

(116)
4.57
2.75 0.94 (24) deep
(69,9)

T1 M S G
15.01 (381,3)
15.56 (395,3)
clockwise rotation
7.49 (190,3) T1 M G
G X
Vg min 5/8"-11 UNC-2B;
0.94 (24) deep
7.01 (178)

X
Ø6.50 (Ø165,1)

8.84 (224,5)
2.60
(66)
(SAE-E)

B
(79,4)
3.13
1.50
(38)

B S
6.50 (165)

R Vg max
M1 R M
0.63 (15,9) 1.44 (36,5) 8.84 (224,5)
10.73 (272,5) 10.33 (262,5)

Shaft ends Connections


S Splined shaft SAE D, 1 /4" 3
T Splined shaft SAE F, 2" A, B Service line ports SAE 11/2" 6000 psi
pressure angle 30°, 13T-8/16 pitch pressure angle 30°, 15T-8/16 pitch (420 bar) high pressure series
flat root, side fit flat root, side fit
tolerance class 5, ANSI B92.1a/1976 tolerance class 5, ANSI B92.1a/1976 S Suction port SAE 31/2" 500 psi
2.95 3.46 (35 bar) standard series
(75) (88) T1 Air bleed, reservoir 15/16"-12 UNF-2B; 0.79 (20) deep
R0.10 (R2,5) R0.16 (R4)
T2 Air bleed, reservoir 15/16"-12 UNF-2B; 0.79 (20) deep
ø4.96 (ø126)

ø4.96 (ø126)

M1 Gauge point positioning chamber 9/ "-18 UNF-2B; 0.51 (13) deep


16
5/8"-11 UNC-2B

5/8"-11 UNC-2B

M Gauge point for pressure port 9/ "-18 UNF-2B; 0.51 (13) deep
1.42 1.42 16
(ø42,3)
ø1.42
(ø36)

ø1.67

(36) (36) X Port for ∆p-control 9/ "-18 UNF-2B; 0.51 (13) deep
16
2.17 2.60
(66) Y Pilot pressure port 9/ "-18 UNF-2B; 0.51 (13) deep
(55) 2.64 3.15 16
(67) (80) R Air bleed, Oil drain 15/16"-12 UNF-2B; 0.79 (20) deep
P Parallel shaft, DIN 6885 G Control pressure port 9/ "-18 UNF-2B; 0.51 (13) deep
16
with key AS 16x10x100 (mm) at design with stroke limiter (H.., U2), or HD, EP-control with fitting GE10 - PLM
4.45 (in other cases port "G" is plugged)
(113)
ø4.96 (ø126)

M20
DIA

1.65 Note: Thread depth of the S and A/B port bolt holes does not conform to SAE
(ø55m6)
2.1665
2.1658

(42) standards. Please note that shorter bolts and/or `high-collar´ lock washers may
4.13 be required.
(105)

24
RA 92500/08.97
Before finalising your design, please request a certified drawing.
Variable Displacement Pump AA11VO Dimensions in inches and millimeters ().

Unit Dimensions, Size 190


Constant power control with hydraulic stroke limiter and Constant power control with hydraulic stroke limiter and
pressure cut-off LRDH1/LRDH5 (function: Vg max to Vg min) pressure cut-off LRDH2/LRDH6 (function: Vg min to Vg max)
(without charge pump)
14.92 (379)

Y T2 S

D
H1/5 LR

T1 M B G
Y T1
M G
8.96 (227,5)

R M1
Hydraulic control, pilot pressure related, Design AA11VO 190 (without charge pump, clockwise
pressure cut-off HD1D, HD2D rotation), electrical control EP, connections see page 24
11.07 (281,3)
T2 S

13.65 (346,8)
T1 M B G
13.42 (340,8)
11.07 (281,3)
T1 M G

R M1

25
RA 92500/08.97
Before finalising your design, please request a certified drawing.
Variable Displacement Pump AA11VO Dimensions in inches and millimeters ().

Unit Dimensions, Size 260


Electrical control EP, design without charge pump
W Detail W
12.09 (307)
5/8"-11 UNC-2B;
T2 S 0.94 (24) deep
X

5.22 (132,5)
5.12 (130)
EP

(120,7)
3.54

4.75
(90)
S

5.12 (130)
2.75
(69,9)

T1 M B G
14.65 (372)

8.43 (214) clockwise rotation


T1 M G
G
Vg min

5/8"-11 UNC-2B;
(189,5)
7.46

0.83 (21) deep


Ø6.50 (Ø165,1)

8.84 (224,5)
2.83
(72)
(SAE-E)

B
(79,4)
3.13
1.50
(38)

B S
6.85 (174)

R Vg max
M R M
0.63 (15,9) 1.44 (36,5) 8.84 (224,5)
12.09 (307) 10.33 (262,5)

Shaft ends Connections


S Splined shaft SAE D, 13/4" T Splined shaft SAE 21/4" A, B Service line ports SAE 1 1/2" 6000 psi
pressure angle 30°, 13T-8/16 pitch pressure angle 30°, 17T-8/16 pitch (420 bar) high pressure series
flat root, side fit flat root, side fit
tolerance class 5, ANSI B92.1a/1976 tolerance class 5, ANSI B92.1a/1976 S Suction port (without charge pump) SAE 3 1/2" 500 psi
2.95 3.46 (35 bar) standard series
(75) (88) S Suction port (with charge pump) SAE 4" 500 psi
R0.10 (R2,5) R0.16 (R4) (35 bar) standard series
ø5.12 (ø130)

ø5.12 (ø130)

T1 Air bleed, reservoir 15/16"-12 UNF-2B; 0.79 (20) deep


T2 Air bleed, reservoir 15/16"-12 UNF-2B; 0.79 (20) deep
5/8"-11 UNC-2B

3/4"-10 UNC-2B

M1 Gauge point positioning chamber 9/16"-18 UNF-2B; 0.51 (13) deep


ø1.42
(ø36)

1.42 1.65
(ø48,6)
ø1.91

(36) (42) M Gauge point for pressure port 9/ "-18 UNF-2B; 0.51 (13) deep
2.60 16
2.17
(55) (66) 3.15
X Port for ∆p-control 9/ "-18 UNF-2B; 0.51 (13) deep
16
2.64 9/ "-18 UNF-2B; 0.51 (13) deep
(67) (80) Y Pilot pressure port 16
R Air bleed, Oil drain 15/16"-12 UNF-2B; 0.79 (20) deep
P Parallel shaft, DIN 6885
G Control pressure port 9/ "-18 UNF-2B; 0.51 (13) deep
with key AS 18x11x100 (mm) 16
4.45 at design with stroke limiter (H.., U2), or HD, EP-control with fitting GE10 - PLM
(113) (in other cases port "G" is plugged)
ø5.12 (ø130)

M20
DIA

1.65 Note: Thread depth of the S and A/B port bolt holes does not conform to SAE
(ø60m6)
2.3634
2.3626

(42) standards. Please note that shorter bolts and/or `high-collar´ lock washers may
4.13 be required.
(105)

26
RA 92500/08.97
Before finalising your design, please request a certified drawing.
Variable Displacement Pump AA11VO Dimensions in inches and millimeters ().

Unit Dimensions, Size 260


Constant power control with hydraulic stroke limiter and Constant power control with hydraulic stroke limiter and
pressure cut-off LRDH1/LRDH5 (function: Vg max to Vg min) pressure cut-off LRDH2/LRDH6 (function: Vg min to Vg max)

Drawing in preparation. Drawing in preparation.

Hydraulic control, pilot pressure related, Design AA11VLO 260 (with charge pump, clockwise
pressure cut-off HD1D, HD2D rotation), electrical control EP, connections see page 26

13.62 (346)
W
T2 S

Drawing in preparation.

Detail W
5/8"-11 UNC-B;
0.83 (21) deep
T1 M B G
16.85 (428)
(130,2)

T1 M G
(100)
3.94

5.13

3.06
(77,8)

R 11.97 (304)
M
0.63
(15,9) 16.30 (414)

27
RA 92500/08.97
Before finalising your design, please request a certified drawing.
Variable Displacement Pump AA11VO Dimensions in inches and millimeters ().

Dimensions for Through Drives


Through drive: flange SAE A, hub SAE A (K01)
Total length A1
3/8"-16 UNC; 0.59 (15) deep (sizes 60, 75) splined hub SAE A N 5/8"-9T 16/32 DP
hub SAE A
3/8"-16 UNC; 0.49 (12,5) deep (sizes 95-260)
K01
size 40
60 10.12 (257)
75 10.83 (275)

Ø3.25 (Ø82,55)
95 12.05 (306)

(SAE A)
130 13.35 (339)
130*
190
190* 15.51 (394)
260 15.16 (385)
4.19 (106,4) 260* 16.82 (427,3)
A1
5.12 (130) to mounting flange *) design with charge pump (impeller)

Through drive: flange SAE B, hub - SAE B (K02)


- SAE B-B (K04)
Total length A1
splined hub SAE B N 7/8"-13T 16/32 DP
splined hub SAE B-B N 1"-15T 16/32 DP hub SAE B SAE B-B
1/2"-13 UNC; 0.63 (16) deep K02 K04
size 40
45° 60 10.28 (261) 10.28 (261)
75 10.98 (279) 10.98 (279)
Ø4.00 (Ø101,6)

95 11.93 (303) 11.93 (303)


(SAE B)

130 12.83 (326) 12.83 (326)


130*
190
5.
75

190* 15.91 (404) 15.91 (404)


(1
46

260 15.55 (395) 15.55 (395)


)

260* 17.22 (437,5) 17.22 (437,5)


5.75
(146) A1 *) design with charge pump (impeller)
to mounting flange

Through drive: flange SAE C, hub - SAE C (K07)


- SAE C-C (K24)
Total length A1
5/8"-11 UNC; 0.59 (15) deep (sizes 60-95) splined hub SAE C-C N 11/2"-17T 12/24 DP
5/8"-11 UNC; 0.79 (20) deep (sizes 130-260) splined hub SAE C N 11/4"-14T 12/24 DP hub SAE C SAE C-C
K07 K24
size 60
75
95 12.52 (318)
Ø5.00 (Ø127)

130 12.99 (330)


(SAE C)

130* 14.33 (364)


190
190* 15.75 (400)
260 15.41 (391,5)
260* 17.07 (433,5)
7.13 (181)
*) design with charge pump (impeller)
8.39 (213) A1
to mounting flange

28
RA 92500/08.97
Before finalising your design, please request a certified drawing.
Variable Displacement Pump AA11VO Dimensions in inches and millimeters ().

Through drive: flange SAE D, hub - SAE C (K86)


- SAE D (K17)
Total length A1
splined hub SAE C N 11/4"-14T 12/24 DP
3/4"-10 UNC; 1.10 (28) deep splined hub SAE D N 13/4"-13T 8/16 DP hub SAE C SAE D
K86 K17
size 75 —
95 —
130 13.39 (340)

Ø6.00 (Ø152,4)
130*

(SAE D)
190
190*
260
260*
*) design with charge pump (impeller)
6.36 (161,6) A1
7.87 (200) to mounting flange

Through drive: flange SAE E, hub - SAE D (K72)


Total length A1
splined hub SAE D N 13/4"-13T 8/16 DP
3/4"-10 UNC; 1.10 (28) deep hub SAE D
K72
size 190
190*
260
Ø6.50 (Ø165,1)

260*
(SAE E)

*) design with charge pump (impeller)

8.84 (224,5) A1
to mounting flange

Input Drive
Permissible axial and radial loading on drive shaft
Size 40 60 75 95 130 190 260
distance of Fq a in 0.69 0.69 0.79 0.79 0.89 1.02 1.14
(from shaft shoulder) mm 17,5 17,5 20 20 22,5 26 29
b in 1.18 1.18 1.38 1.38 1.57 1.81 1.97
mm 30 30 35 35 40 46 50
c ín 1.67 1.67 1.97 1.97 2.26 2.60 2.80
mm 42,5 42,5 50 50 57,5 66 71
max. perm. radial load at distance a Fq max lbf 809 1124 1416 1798 2473 3805 4945
N 3600 5000 6300 8000 11000 16925 22000
b Fq max lbf 650 910 1113 1424 1932 2973 3779
N 2891 4046 4950 6334 8594 13225 16809
c Fq max lbf 543 764 917 1178 1585 2439 3057
N 2416 3398 4077 5242 7051 10850 13600
max. perm. axial load ± Fax max lbf 337 495 618 787 1079 1349 933
N 1500 2200 2750 3500 4800 6000 4150

29
RA 92500/08.97

Variable Displacement Pump AA11VO

Summary of the Assembly Possibilities for AA11VO


Through drive (AA11VO) A10VO assembly possibilities (2nd pump)
hub flange AA11VO AA10V(S)O A10VG AA4VG others available for (see page 3):
K01 SAE A SAE A size 10,18 G2 AA11VO 40...260
K02 SAE B SAE B size 28 size 18 G3 AA11VO 40...260
K04 SAE B-B SAE B size 40 size 45 size 28, 45 size 28 AA11VO 40...260
K07 SAE C SAE C size 60 size 60, 71 size 40, 56, 71 AA11VO 60...260
K86 SAE C SAE D size 75 AA11VO 75...260
K24 SAE C-C SAE C size 100 AA11VO 95...260
K17 SAE D SAE D size 95, 130 size 140 size 90, 125 AA11VO 130...260
K72 SAE D SAE E size 190, 260 size 180 AA11VO 190...260

Combination Pumps
When ordering combination pumps the ordering codes have to be connected by a "+" sign:
"ordering code 1st pump" +" ordering code 2nd pump"
Example: AA11VO130LRDS/10R-SD62K07 + AA11VO60LRDS/10R-SC62N00

30
RA 92500/08.97

Variable Displacement Pump AA11VO

Permissible Input and Through Drive Rotation Torques


Size 40 60 75 95
Corner torque
at Vg max and ∆p = 5100 psi 1) Tmax lb-ft 173 239 304 385
= 350 bar 1) Nm 234 324 412 522
Max. perm. input torque 2)
shaft end S TE perm. lb-ft 232 444 444 1210
SAE (ANSI B92.1a-1976) Nm 314 (SAE B-B) 602 (SAE C) 602 (SAE C) 1640 (SAE D)
(W1"-15T 16/32DP) (W11/4"-14T 12/24DP) (W11/4"-14T 12/24DP) (W13/4"-13T 8/16DP)
shaft end T TE perm. lb-ft 444 715 715 –
SAE (ANSI B92.1a-1976) Nm 602 (SAE C) 970 970 –
(W11/4"-14T 12/24DP) (W13/8"-21T 16/32DP) (W13/8"-21T 16/32DP)
shaft end P Tmax lb-ft 345 478 608 770
(DIN 6885) Nm 468 648 824 1044
Max. perm. through drive torque 3) TD perm. lb-ft 232 384 487 651
Nm 314 521 660 822
Size 130 190 260
Corner torque
at Vg max and ∆p = 5100 psi 1) Tmax lb-ft 533 791 1067
= 350 bar 1) Nm 723 1073 1447
Max. perm. input torque 2)
shaft end S TE perm. lb-ft 1210 1210 1210
SAE (ANSI B92.1a-1976) Nm 1640 (SAE D) 1640 (SAE D) 1640 (SAE D)
(W13/4"-13T 8/16DP) (W13/4"-13T 8/16DP) (W13/4"-13T 8/16DP)
shaft end T TE perm. lb-ft – 1969 3002
SAE (ANSI B92.1a-1976) Nm – 2670 (SAE F) 4070
(W2"-15T 8/16DP) (W21/4"-17T 8/16DP)
shaft end P Tmax lb-ft 1068 1642 2056
(DIN 6885) Nm 1448 2226 2787
Max. perm. through drive torque 3) TD perm. lb-ft 819 1298 1523
Nm 1110 1760 2065
1) efficency not considered
2) for drive shaft without radial load
3) note max. perm. input torque for shaft end S!

Code explanations
TD perm. = max. permissible through drive torque lb-ft (Nm)
TE perm. = max. permissible input torque at the drive shaft lb-ft (Nm)
Vg1 • ∆p1 Vg1 • ∆p1
T1 = take off torque at the 1st pump = lb-ft = Nm
24 • π • ηmh 20 • π • ηmh
Vg2 • ∆p2 Vg2 • ∆p2
T2 = take off torque at the 2nd pump = lb-ft = Nm
24 • π • ηmh 20 • π • ηmh
Vg1 = pump displacement per rev. 1st pump in3 (cm3)
Vg2 = pump displacement per rev. 2nd pump in3 (cm3)
∆p1 = differential pressure 1st pump psi (bar)
∆p2 = differential pressure 2nd pump psi (bar)
ηmh = mechanical-hydraulic efficiency
Combination pump
Single pump

31
RA 92500/08.97

Variable Displacement Pump AA11VO

Mannesmann Rexroth Corporation


Rexroth Hydraulics Div., Industrial, 2315 City Line Road, Bethlehem, PA 18017-2131 Tel. (610) 694-8300 Fax: (610) 694-8467
Rexroth Hydraulics Div., Mobile, 1700 Old Mansfield Road, Wooster, OH 44691-0394 Tel. (330) 263-3400 Fax: (330) 263-3333
All rights reserved - Subject to revision
32 Printed in U.S.A.

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