DB58, DB58S, DB58T DB58TI & DBS8TIS DIESEL ENGINE ‘Shop Manual 65.99897-8079 Daewoo reserves the right to improve our products in a continuing process to provide the best possible product to the market place. These improvements can be implemented at any time with no obligation to ‘change materials on previously sold products. Itis recommended that consumers periodically contact thelr distributors for recent documentation on purchased equipment. This documentation may include attachments and optional equipment that is not available in your machine’s package. Please call your distributor for additional items that you may require. Illustrations used throughout this manual are used only as a representation of the actual piece of equipment, and may vary from the actual iter. 165.99897-8079 Shop Manual Copyright 2003 DaewooDBSS/T/TUTIS Operation and Maintenance Manual FOREWORD ‘This maintenance manual is designed to serve as a reference for DAEWOO Heavy Industries Ltd's (here after DAEWOO’s} customers and distributors who wish to gain basic product knowledge on DAEWOO's DBS8, DBSSS, DBS8T, DBSET! and DBSBTIS Diesel engine. This economical and high-performance diesel engine (6 cylinders, 4 strokes, inine, direct injection type) has been so designed and manufactured to be used for the overland transport or industrial purpose. That meets all the requirements such as low noise, fua! economy, high engine speed, and durability. To maintain the engine in optimum condition and retain maximum performance for a ong time, CORRECT OPERATION and PROPER MAINTENANCE are essential Intis manual the folowing symbols are used to inccata te typ8 of service operations to be performed Removal Adjustment Instattation Cleaning Disassembly Pay olose attention-Important Reassembly Tighten to specified torque Align the marks Use special tools of manufacturer's BHR BHEAPeR Directional Indication Lubricate with oil Inspection Lubricate with grease Measurement During engine maintenance, please observe following instructions to prevent environmental damage, © Take old cil to an old oi disposal point only Ensure without fail that oil will not get info the sea or rivers and canals or the ound. Treat undiluted anti-corrosion agents, antifreeze agents, fiter element and Cartridges as special waste, © The regulations of the relevant focal authorities are to be observed for the disposal of spent coolants and special waste if you have any question or recommendation in connection with this manual, please do not hesitate to contact our head office, dealers or authorized service shops near by your location for any services. For the last, the content of this maintenance instruction may be changed without notice for some quality improvement. Thank you. DAEWOO Heavy Industries & Machinery LTD. ‘Aug. 2003DBSS/T/TUTIS Operation and Maintenance Manual CONTENTS 1. GENERAL INFORMATION 1.1 Engine specifications 1 41.2. Engine power 2 13. Performance curve 3 41.4, Engine assembly 7 1.6, Safety regulations 13 2. TECHNICAL INFORMATION 2.1. Engine model and serial number 7 2.2. Engine type 18 2.3. Engine timing 18 2.4. Valves 18 2.8. Lubrication system 8 26. Air cleaner 21 2.7. Fuel system 2 2.8. Cooling system 25 2.9. V-belt tension check and adjust 28 2.10. Valve clearance and adjustment 29 2.41, Cylinder compression pressure 30 2.12. injection nozzie 34 2.13, Battery 31 2.14, Starting motor 34 2.45, Diagnosis and remedy 32 MAINTENANCE 3.4. Engine Disassembly 2 3.2. Engine Inspection 63 33. Reassembly 88 3.4. Electrical Equipments 107 4. Commissioning and Operation 4.4, Preparation 114 4.2. Starting and operation 115 4.3. Inspections after starting "7 4.4. Operation in winter time 47 4.5. Maintenance and care 119 4.6. Cooling system 12 4.7. Valve clearance and adjustment 122 4.8. injection timing 124 4.9. Tightening the cylinder head bots 127 4.10. Cylinder compression pressure 128 4.11. Injection nozzle 128 GY DAEWOO —__ BSSERASTES ees Tred an D0OSTSNIMATIOO FIADBSS/T/TUTIS Operation and Maintenance Manual 4.42, Fuel injection pump 129 4.13, Feed pump strainer 129 4.14, Separator 129 4.18, Air bleeding 130 4.16. Botts 130 5. Maintenance of Major Components 5.1. Lubrication system 133 5.2. Cooling system 137 5.3. Fuel system 142 5.4, Turbocharger 172 5.5. Air Intake System 180 6. Special Too! List 183 @ Appendix 184 @ WORLDWIDE NETWORK1, GENERAL INFORMATION 1.4. Engine specifications DBSS/T/TUTIS Operation and Maintenance Manual Engine Model tome Deses | DBssT | DBS8TI | DBSETIS Taare aaa Tamas Engine type Reray™ | Waterco | vt n seus | Tutochegos | Tuto obs Combustion arber bpe Dies nection type Syinder nar ype Dry fype Timing gear systorn Gear diver Oe No.of pision tng T Gompression tring. ing No.of eyinderborexsiroke frm) 6-102 118 “Toa ston displacement (ee) 5188 Compression aio 7a Be cae ee crm [iP meetcas | vararon? | veers | sasn.7O Engine weight fk) 450 480 505. 480 Rolating direction (from fly wheel) ‘counter clockwise Fuel njecton oer 425-3-6-2-4 Fuel njocton ring @TOS sale) | Sr ote iw ie Injection pump ype Bosch wine Atype ‘Governor ype Mechanical governor RSV ype injection nazz pa Mulchaleype (Shole)_[Muti-hele type Gor 7 ole) Fuel injection pressure ikgiem) 220 185 790, ‘Compression pressure eglom") Zia 200 rpm) Tniake & exhaust vaive clearance oa (atcold) (om) ae Open at 25 BT.0G (0868S 17) Close at 60° A.B.0.C (0858S 51) ‘Open at 70° B.B.D.C (DBS8S 60") Exhaust valve Close at 28°A,TD.C (DB58S 12°) Tubication method Pressurized crculation ‘il pump type Gear ype. Gilfiter type Falkow, canridge be. Lubricating oif capacity (oil pan) (it) 14.5(13) oF 20.5(19) ‘Oil cooler type ‘Water cooled Water pump Bolt driven impeliar ype. ‘Cooling Method Pressurized circulation ‘Gooling water eapaciviengine oni) (i) 2 Thermostat ype ‘Wax pall ype (71 ~ 65°C or 62 -05°C) Cooling fan T-BA5T blower, Q596, 0625 or 0685 sucker ‘Atemator votage —capacty (VAD 24— 80 or 24-60 Siaring Mator {votage ~ output (v-kW) ee Battery (capacity) (V=AH) 24-120 iy General information eatig Meaeeet es awadla lan ON ONMATOOETA. \.iso 8cred -_-_me? ‘ee“=e “"e eebiel aWy ‘or, wlih stWei, «4 hae aa tts' . elveni Viste 43.”| av 7.~ &‘ ( “—* | ‘ 51 ateee biay!aan ah bl ob OF1 gt ai——lete eit= == ——ise e~ L eieigrr a! ig| - rv\ae yk| a ia ||= Xvi what!pees! 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