Detailed Project Report (DPR) on mineral water plant

(cap:3,00,000 litres/month)

● Summary of Capital Cost of Project

● Land & Side Development Exp.
● Buildings
● Plant & Machineries
● Misc. Fixed Assets
● Technical Know how Fees & Exp.
● Preliminary Expenses
● Pre-operative Expenses
● Provision for Contingencies
● Cost of Project and Means of Finance
● Assessment of Working Capital requirements
● Sources of Finance
● Break-Even Analysis and profitability analysis.
● Quantitative Details-Output/Sales/Stocks
● Raw Material Cost
● Other Raw Material Cost
● Packing Material Cost
● Consumables, Store etc.,
● Employees Expenses
● Fuel Expenses
● Power/Electricity Expenses
● Repairs & Maintenance Exp.
● Administration Expenses
● Selling Expenses
● Assumptions for Profitability workings
● Assessment of Working Capital
● Maintenance, Suppliers/Manufacturers of Plant and Machineries
● List of Raw Materials
● Availability of Raw Materials
● Requirement of Staff & Labour
● Personnel Management
● Skilled & Unskilled Labour
● Requirement of Land Area
● Built up Area
● Plant Layout
● Instruments, Laboratory Equipments and Accessories
● Electrification, Electric Load and Water

MINERAL WATER PLANT

(CAP: 3,00,000 LITRES/MONTH)

[CODE NO.3248]

All living things need water. The Earth is full of water. Water is the most

essential element, next to air, to our survival. Water makes up more than two

thirds of the weight of the human body, and without it, we would die in a few

days. Water is important to complete daily life and to maintain our body health.

Thirty years ago „packaged drinking water? barely existed. Nowadays the

product forms an essential business by its stable and still growing market –

locally and globally. Packaged drinking water can be described as any product,

including natural spring or well water, taken from municipal or private utility

systems or other water, distilled water or any of the foregoing to which

chemicals may be added and which are put into sealed bottles, packages or other

containers, to be sold for domestic consumption or culinary use. In 2013 the

global packaged drinking water market is forecast to have a value of $94.2

billion, an increase of 41% since 2007. This increasing trend reveals that the

product meets the demand of countless consumers.

Water is our lifeline that cleans and feeds us. In ancient cultures, water

represented the very essence of life. The Romans were the first to pipe water

into their growing cities, especially with their aqueducts. They also realized that

sewage water could cause damage to people and needed to be removed from the

living environment. Water has played a role not only in the history of countries,
but also in religion, mythology, and art. Water in many religions is symbolised

as a soul cleanser and known as holy water. For example, water at St.Lourdes,

France is thought by many religions to be sacred with healing powers. It

brought life to their people, but in drought, produced chaos. Water has always

been perceived as a gift from the gods, as it rained from the heavens.

Mineral Water originally meant water from various natural springs which are

thought to be having medicinal and curative value. These spring waters,

although contain dissolved chemicals of medicinal properties, also contain

harmful micro-organisms. Besides this the underground and surface water is

also not potable due to hardness as well as due to presence of toxic substances

and Bacteria. This requires suitable treatment and purification to make it safe

and potable drinking water with long shelf life. The water is packed in suitable

food grade packing generally in PVC or PET Bottles of different capacities.

Product

Water in its pure from is oxide of hydrogen or hydride of Oxygen. It is

transparent and colourless liquid with a melting point of 0°C and a boiling point

of 100°C. Its refractive index is 1.00 and specific gravity 1.0. Pure water is

tasteless, however the presence of minerals and dissolved salts and gases impart

taste in the water. Depending upon the quality of Raw water, suitable treatment
is given to the water to make it as per the standards and packed in food grade

plastic Bottles with label Indicating details of composition, date of bottling,

expiry date, quantity etc.

COST ESTIMATION

Plant Capacity : 11538.00 Ltr/day

land & Building (1000 sq.mtr) : Rs. 1.24 Cr

Plant & Machinery : Rs. 43.00 Lacs

Working Capital for 1 Month : Rs 41.00 Lacs

Total Capital Investment : Rs. 2.24 Cr

Rate of Return : 22%

Break Even Point : 64%

1. INTRODUCTION

2. PRODUCT

3. IMPORTANCE OF WATER

4. WATER SUPPLIES AND OTHER IMPURITIES

5. MAJOR IMPURITIES IN WATER

6. TOP MINERAL WATER BRANDS IN INDIA

7. TOP BRANDS OF MINERAL WATER IN INDIA:

8. B.I.S. SPECIFICATION

9. FORMULATION OF MINERAL WATER

10. PROPERTIES OF WATER

11. PHYSICAL PROPERTIES

12. COLOR

13. TASTE AND ODOR

14. DISSOLVED SOLIDS

15. SUSPENDED SOLIDS

16. PH:

17. GENERAL PROPERTIES OF NATURAL WATER SUPPLIES

18. NATIONAL INTERIUM PRIMARY DRINKING - WATER REGULATIONS

19. PROPERTIES OF PET BOTTLES

20. USES & APPLICATIONS

21. PROPERTIES OF BOTTLE GRADE PET

22. OPPORTUNITIES OF BOTTLED WATER IN INDIA

23. MARKET SURVEY

24. CURRENT SCENARIO FOR THE PREMIUM NATURAL MINERAL WATER

SEGMENT IN INDIA

25. BOTTLED WATER INDUSTRY IN INDIA

26. VARIETY OF PACKAGES

27. BOTTLED WATER: HOW SAFE?

28. WATER RESOURCES OVER-EXPLOITED

29. CONTAMINATED WATER SUPPLY BOOSTS MARKET OF BOTTLED AND

SEALED WATER

30. BOTTLED WATER LAW IN INDIA

31. HEALTH ISSUE-PURITY OF BOTTLED WATER

32. TRADITIONAL INDIAN METHODS OF COOLING AND PURIFYING WATER

33. BOTTLED WATER MANUFACTURING PLANT

34. INSTALLED CAPACITY, PRODUCTION AND CAPACITY UTILISATION OF

MINERAL WATER

35. APPARENT CONSUMPTION OF MINERAL WATER

36. ESTIMATED DEMAND

37. DEMAND SUPPLY GAP

38. GLOBAL MARKET POSITION OF BOTTLED WATER

39. REVENUE REVITALISED

40. CONSUMPTION COUNTS

41. BOTTLED WATER’S ALLURE

42. CATEGORY DEVELOPMENTS

43. PURIFYING AND TREATING WATER

44. SEQUENCES IN WATER TREATMENT

45. COMMON PRETREATMENT FOR R.O.

46. PRETREATMENT FOR REVERSE OSMOSIS STREAM:

47. FINE FILTRATION BY MULTI MICRON CARTRIDGES FILTER.

48. DESALINATION BY REVERSE OSMOSIS UNIT

49. MULTISTAGE STERILISATION

50. PRETREATMENT SECTION

51. REVERSE OSMOSIS BLOCK

52. POST TREATMENT SECTION

53. WATER PURIFICATION PROCESS

54. WATER PURIFICATION PROCESS AND DISTRIBUTION CHANNEL

55. DISTRIBUTION CHANNELS

56. PROPOSAL AND SCHEME OF TREATMENT

57. REMOVAL OF BOD/COD:

 58. COARSE FILTRATION:

59. SOFTENING:

60. FINE FILTRATION:

61. DESALINATION BY REVERSE OSMOSIS:

62. BLENDING & BALANCING OF MINERALS:

63. FINAL STERILISATION AT FILLING POINT:

64. MANUFACTURING DIAGRAM

65. BOTTLE FILLING & SEALING UNIT

66. BOTTLE FILLING AND PACKING

67. MANUFACTURING PROCESS OF PET BOTTLES

68. COMPARISON BETWEEN SINGLE STAGE AND TWO STAGE PROCESS

69. POLLUTION

70. PROCESS FLOW DIAGRAM FOR MANUFACTURE OF PET BOTTLES

71. MINERAL WATER PROJECT FLOW DIAGRAM

72. VARIETY OF PACKAGES

73. MARKET ANALYSIS OF PACKAGED DRINKING WATER ON

ENVIRONMENT

74. DETAILS OF LABORATORY EQUIPMENTS

75. SUPPLIERS OF PET BOTTLES MAKING MACHINES

76. SUPPLIERS OF RAW MATERIALS FOR PET BOTTLE PET PREFORM

77. SUPPLIERS OF PLANT AND MACHINERY

78. CONSULTANT FOR ISI CONSULTANCY,

79. LABORATORY SETUP SERVICES WITH WATER TESTING LABS

APPENDIX – A:
 ● Tentative structural outline of the project

● List of mechanical and engineering support required

● List of machinery and equipment required

● Planning for utilities

● Registrations and approvals

● Preparing outline Cost management & financial planning

● Tentative time frame for delivery of project

● Maintenance features

● Investment and ROI analysis

APPENDIX – :B

1. COST OF PLANT ECONOMICS

2. LAND & BUILDING

3. PLANT AND MACHINERY

4. FIXED CAPITAL INVESTMENT

5. RAW MATERIAL

6. SALARY AND WAGES

7. UTILITIES AND OVERHEADS

8. TOTAL WORKING CAPITAL

9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS

11. BREAK EVEN POINT

12. RESOURCES OF FINANCE

13. INTEREST CHART

14. DEPRECIATION CHART

15. CASH FLOW STATEMENT

16. PROJECTED BALANCE SHEET