Detailed Project Report (DPR) on mineral water plant
(cap:3,00,000 litres/month)
● Summary of Capital Cost of Project
● Land & Side Development Exp.
● Buildings
● Plant & Machineries
● Misc. Fixed Assets
● Technical Know how Fees & Exp.
● Preliminary Expenses
● Pre-operative Expenses
● Provision for Contingencies
● Cost of Project and Means of Finance
● Assessment of Working Capital requirements
● Sources of Finance
● Break-Even Analysis and profitability analysis.
● Quantitative Details-Output/Sales/Stocks
● Raw Material Cost
● Other Raw Material Cost
● Packing Material Cost
● Consumables, Store etc.,
● Employees Expenses
● Fuel Expenses
● Power/Electricity Expenses
● Repairs & Maintenance Exp.
● Administration Expenses
● Selling Expenses
● Assumptions for Profitability workings
● Assessment of Working Capital
● Maintenance, Suppliers/Manufacturers of Plant and Machineries
● List of Raw Materials
● Availability of Raw Materials
● Requirement of Staff & Labour
● Personnel Management
● Skilled & Unskilled Labour
● Requirement of Land Area
● Built up Area
● Plant Layout
● Instruments, Laboratory Equipments and Accessories
● Electrification, Electric Load and Water
MINERAL WATER PLANT
(CAP: 3,00,000 LITRES/MONTH)
[CODE NO.3248]
All living things need water. The Earth is full of water. Water is the most
essential element, next to air, to our survival. Water makes up more than two
thirds of the weight of the human body, and without it, we would die in a few
days. Water is important to complete daily life and to maintain our body health.
Thirty years ago „packaged drinking water? barely existed. Nowadays the
product forms an essential business by its stable and still growing market –
locally and globally. Packaged drinking water can be described as any product,
including natural spring or well water, taken from municipal or private utility
systems or other water, distilled water or any of the foregoing to which
chemicals may be added and which are put into sealed bottles, packages or other
containers, to be sold for domestic consumption or culinary use. In 2013 the
global packaged drinking water market is forecast to have a value of $94.2
billion, an increase of 41% since 2007. This increasing trend reveals that the
product meets the demand of countless consumers.
Water is our lifeline that cleans and feeds us. In ancient cultures, water
represented the very essence of life. The Romans were the first to pipe water
into their growing cities, especially with their aqueducts. They also realized that
sewage water could cause damage to people and needed to be removed from the
living environment. Water has played a role not only in the history of countries,
but also in religion, mythology, and art. Water in many religions is symbolised
as a soul cleanser and known as holy water. For example, water at St.Lourdes,
France is thought by many religions to be sacred with healing powers. It
brought life to their people, but in drought, produced chaos. Water has always
been perceived as a gift from the gods, as it rained from the heavens.
Mineral Water originally meant water from various natural springs which are
thought to be having medicinal and curative value. These spring waters,
although contain dissolved chemicals of medicinal properties, also contain
harmful micro-organisms. Besides this the underground and surface water is
also not potable due to hardness as well as due to presence of toxic substances
and Bacteria. This requires suitable treatment and purification to make it safe
and potable drinking water with long shelf life. The water is packed in suitable
food grade packing generally in PVC or PET Bottles of different capacities.
Product
Water in its pure from is oxide of hydrogen or hydride of Oxygen. It is
transparent and colourless liquid with a melting point of 0°C and a boiling point
of 100°C. Its refractive index is 1.00 and specific gravity 1.0. Pure water is
tasteless, however the presence of minerals and dissolved salts and gases impart
taste in the water. Depending upon the quality of Raw water, suitable treatment
is given to the water to make it as per the standards and packed in food grade
plastic Bottles with label Indicating details of composition, date of bottling,
expiry date, quantity etc.
COST ESTIMATION
Plant Capacity : 11538.00 Ltr/day
land & Building (1000 sq.mtr) : Rs. 1.24 Cr
Plant & Machinery : Rs. 43.00 Lacs
Working Capital for 1 Month : Rs 41.00 Lacs
Total Capital Investment : Rs. 2.24 Cr
Rate of Return : 22%
Break Even Point : 64%
1. INTRODUCTION
2. PRODUCT
3. IMPORTANCE OF WATER
4. WATER SUPPLIES AND OTHER IMPURITIES
5. MAJOR IMPURITIES IN WATER
6. TOP MINERAL WATER BRANDS IN INDIA
7. TOP BRANDS OF MINERAL WATER IN INDIA:
8. B.I.S. SPECIFICATION
9. FORMULATION OF MINERAL WATER
10. PROPERTIES OF WATER
11. PHYSICAL PROPERTIES
12. COLOR
13. TASTE AND ODOR
14. DISSOLVED SOLIDS
15. SUSPENDED SOLIDS
16. PH:
17. GENERAL PROPERTIES OF NATURAL WATER SUPPLIES
18. NATIONAL INTERIUM PRIMARY DRINKING - WATER REGULATIONS
19. PROPERTIES OF PET BOTTLES
20. USES & APPLICATIONS
21. PROPERTIES OF BOTTLE GRADE PET
22. OPPORTUNITIES OF BOTTLED WATER IN INDIA
23. MARKET SURVEY
24. CURRENT SCENARIO FOR THE PREMIUM NATURAL MINERAL WATER
SEGMENT IN INDIA
25. BOTTLED WATER INDUSTRY IN INDIA
26. VARIETY OF PACKAGES
27. BOTTLED WATER: HOW SAFE?
28. WATER RESOURCES OVER-EXPLOITED
29. CONTAMINATED WATER SUPPLY BOOSTS MARKET OF BOTTLED AND
SEALED WATER
30. BOTTLED WATER LAW IN INDIA
31. HEALTH ISSUE-PURITY OF BOTTLED WATER
32. TRADITIONAL INDIAN METHODS OF COOLING AND PURIFYING WATER
33. BOTTLED WATER MANUFACTURING PLANT
34. INSTALLED CAPACITY, PRODUCTION AND CAPACITY UTILISATION OF
MINERAL WATER
35. APPARENT CONSUMPTION OF MINERAL WATER
36. ESTIMATED DEMAND
37. DEMAND SUPPLY GAP
38. GLOBAL MARKET POSITION OF BOTTLED WATER
39. REVENUE REVITALISED
40. CONSUMPTION COUNTS
41. BOTTLED WATER’S ALLURE
42. CATEGORY DEVELOPMENTS
43. PURIFYING AND TREATING WATER
44. SEQUENCES IN WATER TREATMENT
45. COMMON PRETREATMENT FOR R.O.
46. PRETREATMENT FOR REVERSE OSMOSIS STREAM:
47. FINE FILTRATION BY MULTI MICRON CARTRIDGES FILTER.
48. DESALINATION BY REVERSE OSMOSIS UNIT
49. MULTISTAGE STERILISATION
50. PRETREATMENT SECTION
51. REVERSE OSMOSIS BLOCK
52. POST TREATMENT SECTION
53. WATER PURIFICATION PROCESS
54. WATER PURIFICATION PROCESS AND DISTRIBUTION CHANNEL
55. DISTRIBUTION CHANNELS
56. PROPOSAL AND SCHEME OF TREATMENT
57. REMOVAL OF BOD/COD:
58. COARSE FILTRATION:
59. SOFTENING:
60. FINE FILTRATION:
61. DESALINATION BY REVERSE OSMOSIS:
62. BLENDING & BALANCING OF MINERALS:
63. FINAL STERILISATION AT FILLING POINT:
64. MANUFACTURING DIAGRAM
65. BOTTLE FILLING & SEALING UNIT
66. BOTTLE FILLING AND PACKING
67. MANUFACTURING PROCESS OF PET BOTTLES
68. COMPARISON BETWEEN SINGLE STAGE AND TWO STAGE PROCESS
69. POLLUTION
70. PROCESS FLOW DIAGRAM FOR MANUFACTURE OF PET BOTTLES
71. MINERAL WATER PROJECT FLOW DIAGRAM
72. VARIETY OF PACKAGES
73. MARKET ANALYSIS OF PACKAGED DRINKING WATER ON
ENVIRONMENT
74. DETAILS OF LABORATORY EQUIPMENTS
75. SUPPLIERS OF PET BOTTLES MAKING MACHINES
76. SUPPLIERS OF RAW MATERIALS FOR PET BOTTLE PET PREFORM
77. SUPPLIERS OF PLANT AND MACHINERY
78. CONSULTANT FOR ISI CONSULTANCY,
79. LABORATORY SETUP SERVICES WITH WATER TESTING LABS
APPENDIX – A:
● Tentative structural outline of the project
● List of mechanical and engineering support required
● List of machinery and equipment required
● Planning for utilities
● Registrations and approvals
● Preparing outline Cost management & financial planning
● Tentative time frame for delivery of project
● Maintenance features
● Investment and ROI analysis
APPENDIX – :B
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
