SATEESH KUMAR

KUMARDASIMANTH
Achievement-driven professional targeting Senior Level assignments in Product
Design & Development for electro-mechanical products like Home
appliance manufacturing industries & battery manufacturing industries.
sateeshkumar403@gmail.com With a leading organization of repute. +91-9121705170

Profile Summary
Tenured Mechanical Design Engineer with 6.5 + years of electro-mechanical components manufacturing experience. Strong
understanding of manufacturing processes including stamping, welding, machining, and casting. In-depth knowledge of tolerance
standards, geometric dimensioning, and tolerance stack up analysis to know the assembly and components failures in the
production. Capable professional with a keen eye for detail, exceptional multi -tasking capabilities, and advanced technical
knowledge seeking role as a senior-level engineer.

Education
 2009-2013:B. Tech. (Mechanical) from Jawaharlal Nehru Technological Core Competencies
University with 77.1 %

 2005-2007: Intermediate in Sri Chaitanya Jr. college Nellore 3D modeling, Draf DFM/DFA/DFMEA
Ting & Assembly Cp&Cpk/PPAP
With 88.9 %

 2004-2005: SSC at ZPH School Nellore with 76 %

Lead Acid Battery Refrigerator Mfg. Opera
Manufacturing Operations tions & improvements

Global Suppliers
Technical Skills Route cause for
qualification
Production issues
 Creo-4.0
 Solid works
 Auto cad Project Execution & Team Building &
 GD &T Management Leadership
 VAVE Engineering
 Bench marking
 Should costing
 Tolerance stack up analysis
 SAP-ERP

Personal Details
Date of Birth: 10th June 1990
Soft Skills
Languages Known: English, Hindi & Telugu
Current address: Dwarakanar, Gajularamaram, Hyderabad
Permanent address: Damaramadugu(vil),Bombay road, Nellore (Dt)
Andhra Pradesh.
EMPLOYMENT HISTORY
1. Sr. Design Engineer, Tech Mahindra Limited from Sep. 2018 – Jul. 2020 Hyderabad, Telangana

Roles & responsibilities:

 Verification& Validation of design products.
 Preparation of supporting documents for designed products.
 Check the assembly failures by tolerance stack up analysis
 Check the assembly and part dimensions’ failures by gap analysis
 Preparation of PPAP documents and upload the documents in Wind chill
 Good knowledge about the cable routings and schematics.
 Good experience on DFM & DFA
 Verify the component failures by DFMEA
 Adopt in managing Production Engineering operations involving in Co-ordination with internal departments, Tool room
 Operations, Process development. & Procurement departments.
 Design the refrigerator components by using Pro-E(Creo4.0)
 Design of fixtures (Door fixtures.) used for UL cyclic tests
 Preparation of ECN&PCN documents for engineering changes
 Interacting with clients daily for project reviews and progress
 Achieving the targets weekly basis
 Identifying the cost saving areas in refrigerator
 Developing the new vendors
 Preparation of design intents for the new parts
 Verification& Validation done at the vendor site for new development products.
 Experience in the should casting and bench marking
 Experience in the Wind-Chill and PLM software’s
 Raise the indents for tooling with approximate cost etc

Achievements:
 Independently as a Lead engineer successfully completed the 5 design change and 5 VAVE engineering projects from
last 2 years
 Success fully saved the 1 M NZD from last two years in the areas of material change , design change and supplier change
projects
 Received appreciation from clients 3 times for finding the route cause analysis of production issues and providing the
solutions to those problems
 Received the 4 rating (highest rating from off-shore) out of 5 for last 2 years. From client.

2. Design engineer, EnerSys India batteries private limited May. 2017 – Sep. 2018 Vijayawada,
Andhra Pradesh

Roles & responsibilities:

 Design and development of all related components to build the battery assembly.
 Design and development of new welding fixtures for all new models
 Design and develop the new connects which are used in the both forklifts and batteries
 Design and Development of new racks for forklift batteries

Achievements:
 Successfully started to manufacturing of new forklifts batteries
 Developed the new welding fixtures to reduce the cost of labor and time savings to welding the fixtures at group burning
area.
 Cost savings done in the areas of copper connectors by calculating cross sections of each models as requirement
 Standardizations done for all models in the areas of BOM’s to utilize
 From the scratch developed the lid holding fixture and Thermal heater assembly for plastic mirror welding machines.
3. Design engineer, HBL Power systems limited Nov. 2013 – May. 2017Hyderabad, Telangana

Roles & responsibilities:

 Design and development of 3D CAD models for plastics parts like lid, Containers etc. which are used as components in
 The battery
 Design and developments of stack boxes for static conditions for batteries
 Design and Developments of Cabinets for railway applications to protect the batteries from dust, rain etc.
 Identify opportunities or implement changes to improve products or reduce costs using knowledge of fabrication
Processes, tooling and production equipment, assembly methods, quality control standards, or product design, materials
And parts.
 Determine root causes of failures using statistical methods and recommend changes in designs, tolerances, or processing
Methods.
 Provide technical expertise or support related to manufacturing.
 Troubleshoot new or existing product problems involving designs, materials, or processes.
 Review product designs for manufacturability or completeness.
 Apply continuous improvement methods such as lean manufacturing to enhance manufacturing quality, reliability, or
Cost-effectiveness.

Achievements:

 Design and developed the cabinets for railway applications with IP-55 configuration
 Developed the stack boxes for seismic applications for zone-04
 Implemented the Poka-Yoke methods to all models in the batteries

DECLARATION:
In view of above I request you to give an opportunity to serve your esteemed organization in the capacity mentioned above
for I shall be thankful to you.

Place: Hyderabad
Date: 27-08-2020
(Sateesh Kumar. Mannem)