>) a (a GR @ Auxiliary Equipment S...rr™rt~—“CSsr——C— Sec =———s—ts 7 Sketches: (1) 4A (2) 4B For the lifting and transportation of kiln supports, kiln tube sec- tions, gearing, ete. the following equipment can be used (see sketch 4A): 1. Portal crane. Normally FLS supplies a dimension sketch based on the local conditions and corresponding to the heaviest kiln section (including, in certain cases, a tyre). The portal crane should be designed’ror 4 hoisting units. These may be ordinary manual hoists, pulleys with hand or motor driven winches. The portal crane travels on rails placed horizontally in the lowest possible position for the whole length of the kiln, The height and width of the crane should be determined so that there is free space for transportation at all the foundations. 2. One or more mobile cranes which will have to be operated by special staff, One or two hoisting shears with accessory manoeuvring winch. Also for these special staff should be employed. Scaffolding with roller skids and trucks. The material may be wood, sectional iron, or special scaffolding or tubular scaffoldin, For the barring of the kiln during erection, alignment and welding hoists or winches may be used, but it is recommended - especially in the case of large kilns - to use the gearing - temporarily set up - with the corresponding gear and perhaps a barring device. This method reduces the erection time considerably. The necessary pull in tons for barring the kiln tube by means of wires placed around the tube can be determined by means of the diagram on sketch 4B. Table 1 on sketch 4B gives the tensile strength in kilos for galva- nized and ungalvanised steel wire, respectively. Table 2 on sketch 4B gives the normal, permissible load for the various slings used in connection with cranes and hoists and it is recommended to observe the safety factor indicated. For weights of the most heavy parts, refer transport sketoh. F-ss70-1Remark! Nerverende ingtruktion oshendier de situationer, son vi har erfaring for, biGe ofcest forekonnange. in udtensende opregning af samtlige tenkelige egelEnees som matte kunne opets under Grite af anieyget/ maskinen/od= Seyret iader sig thee gere- SP'Eeai doctor Cirtde, "et e&frant der nAtte forekomne en situation, som Lae er orhenaiet i instrukeionen, og som kunden ikke er/eller vurderer BES av "forerolsg med, handearingen ef, at FLS uden ugrundet ophold Rekeaieces med Renblike pa indhentelee af harsere vejledning. Not ‘the present instruction manusl 42 concerned with the situations which, Tee APaing to cur experience, are the most likely to occur. An exhaustive BSNS elon oF Tall conewivavle situations which may occur curing te SBekarion of ‘the plent/machine/equipment cannot be provided. BpeseGueneiy, "f @ situation should erise, the occurrence of which és not Seeeeee Ge ‘the instruction manual, and which the client is/or feels EStble'co handle, we vould reconmend that FLS i contacted without undue BOR eS2 Thotce’ on appropriate action. Important! to présent manuel d'instructions treite des situations qui, a le luaiére AE 2eS*Stberionces en Is marian, cont celles que l'on rencontre 16 plus SSuvene Une Snumeration exhevstive de toutes les sitvetions susceptibies Sese présenter ov cours de l'exploieation de 1'usine/la machine/ SSequtponent n'est tout simplenant pas feisable. oul vous invitons par consequent @ contacter FLS sans aélei afin de Tecourir rapidement aux prescriptions plus détaillées dens le cas ol 11 Tncenviene une cituation qui niast-oas trattée dans le manuel et que le AIS Roet"pes en mesure aveffronter, ou ne se sent pes en mesure de fe faire. Achtung! pie vorliegende Anweisung behandelt die Situationen, die unserer Exfoh~ Pung nach em ndufigsten entetehen. Eine erschoptende Aufzahlung eller Eekkparen Situecionen, die bein Botrieb der Anlage/Maschine/AusTUStung Suftreten konnten, 1st nicht moglich. Sefhalb omprenien wir, de@ falls eine Situation entstehen sollte, ase BEERS Pa Gee nnwetsung behendeit Loe, und mit deren Bows itigung dar Kunde BAGRE Gereraut oder in der Lage ist zu bewaltigen, dad FLS ohne schuld~ Riftes ‘Sager hinsichtlich der Einholung naherer RichtLinien benachrich- tig wire. Atencién! tas presentes instruceiones versan acerca de situactones que, segin ibeflonce ebtenida, son las que se originan més comdnnente. No es fac~ SIGS Lister une entuserecién anhavetive de todss las condiciones imegi- Eble fue pudieren surgir durante el servicio de 1a instalacién/méqus— na/equtpo. Poe gonsiguente, en el supesto de que se originara una situacién que no Poreido eretade on les inetrucetones y con 1 cual el cliente no estima regi Camilierizeds, © no verse en condiciones de solucionarla por si SEEES, ‘St recomtende ‘tomar contacto sin denore infundade con FLS con RESTS’, Goiiticer inctrenciones de cardcter orsentatorias. observar! As prosentes instrugtes tratam de situagdes que, segundo a experséncia 2s Prerense® crave. Eparecen com main fraquencia, NSO € vidvel. ume en SEES SkGuttuva ae tosses av condigoac inagindveis que possam surgir eleite oscevigo da inetaiseso/maquins/equipanento. oer2SSaeguintes no caso de surgi uma eituagso que mio tenhe sido abor~ a eas fnatrugoos © con s quel o cliente estina no ester faniliarize— Ga00 oeSao estas en condigbes de a solveionar, Teconenda-se contecter sen Go, Ou CSS Siein Ge soliciver inetsugses 40 raranser ortentativo.2 KILN ERECTION 4, ‘Auxiliary Equipment fo: iuxiTiary Byutpaest fol ye,o41 (2) Mounting by means of portal crane. ta (4 re.uee Uy rn ZA~ Ac pee ee Oi a) AOI, Negativ (Sun enecrion 4. Auxiliary Equipment for 18.041 (2) 48° the Erection. Diometer of kiln in metres. Directions for determining the peripheral power required for turning the kiln tube by means of winches or tackle. Figures to be halved for kiln tubes without lining. LLNS i | | 1 ii aoa | 10) | | oe 7 TT adie eld leateliznd Length of kiln in metres. Table |. Table 2. Stee! wire ropes. Stings. Calculated breaking Normal permissible load in kg for Diam. | strength in Pepe and chain slings. of rope | Galvanized Wot gaharized| Diam. of Lead in kg mm ~ in | _180Kg/mm*\ 160. *| | ape} rope for a single sling s | 1200 7400 of | er 20" | 90°] 60" 65-%"| 1800 2500 | | sting | ceiniren| 8 -%6| 2900 4000 7 a |A| Zs 95-%"| 4/00 5800 mm ~ in MU ~Vé\ 5700 7900 $ 95- He" 700 7000 | 1200 25-%e | 7400 10000 25-%e"| 1100 1600 | 1900 3-46 | 11000 16000 3 | %-% | 100 2600 | 3000 19 ~34°| 16000 | 23000 & | @-%| 2700 | 3600) 4600 22 ~% | 22000 | 3/000 § | 2-%| 3600 — | 5000 | 6200 2-1" | 29000 | 40000 3 | 25-1" | 4500 6400 \ 7600 28 -1%8| 37000 | $0000 3 | 28-16'| 6000 8500 \/0000 32 -1%'| ye000 _| 62000 3 |az-| 7200 __| 1000/2000 g 400 Hy 250 350 g| or 350 500 | 600 g hy 550 800 | 900 S| ae 750 1100 \ 1300 g ice 1300 1600 |2200 ale 1600 2600 | 3000.