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Abstract: Railway industries are placing greater emphasis on implementing fast and heavy haul corridors for bulk freight and commuter
transport in order to deliver more efficient and cost-effective services. However, increasing dynamic stresses from the passage of trains
progressively degrades and fouls the primary load-bearing ballast layer, which inevitably leads to excessive settlement and instability, damage
to track elements, and more frequent maintenance. Ballasted tracks are subjected to even greater stresses and faster deterioration in sections
where a reduced ballast thickness is used (e.g., bridge decks) or at locations where heavier concrete sleepers are used instead of lightweight
timber sleepers. The inclusion of under sleeper pads (USPs) at the base of a concrete sleeper is one measure used to minimize dynamic
stresses and subsequent track deterioration. In this study, cyclic loads from fast and heavy haul trains were simulated using a large-scale
process simulation prismoidal triaxial apparatus (PSPTA) to investigate the performance of ballast improved by USPs. The laboratory results
indicate that the inclusion of an elastic element at the harder interface of the concrete sleeper–ballast reduces the stresses transmitted to the
ballast and the underlying layers and minimizes the amount of deformation and degradation of the ballast. A three-dimensional finite-element
model was used to predict the behavior of ballast, and the influence of USPs on the stress–strain responses of ballast generally agree with the
experimental findings. DOI: 10.1061/(ASCE)GT.1943-5606.0001954. © 2018 American Society of Civil Engineers.
Author keywords: Under sleeper pads; Railroad ballast; Cyclic load; Deformation; Degradation; Numerical model.
Laboratory experiments were carried out to simulate a proto- was a 10-mm-thick elastoplastic synthetic material made from
type track substructure using a novel process simulation prismoidal polyurethane elastomers. The USP was glued tightly to the base
triaxial apparatus (PSPTA) to investigate the behavior of ballast (790 × 220 mm) of the concrete sleeper (at the sleeper–ballast in-
with and without USPs under a large number of cyclic loadings terface) when testing with the pad. Fig. 1 shows the mechanical
(N ¼ 500,000 cycles), simulating axle loads of 25 and 35 t at properties of the USP. The USP material is predominantly elastic,
frequencies of 15 and 20 Hz (representing train speeds of 110 and with some plastic (irrecoverable) deformations observed on the pads
145 km=h, respectively). Numerical simulations using the com- after several years of use in tracks. The USP material does not have
mercially available finite-element program ABAQUS (2012) in any significant viscous (creep) behavior in the initial stages of its
three dimensions were also carried out to model the behavior of life, but viscous effects may develop after many years of use. The
ballast. The large-scale laboratory findings were used to calibrate aspect of potential viscous behavior over the long term was not
and validate the numerical model. The findings of this study will within the scope of the current study.
assist railway engineers in more effectively designing and con-
structing new tracks or in upgrading existing tracks adopting USPs
for concrete sleepers. Large-Scale Test Apparatus
The large-scale process simulation prismoidal triaxial apparatus
Experimental Study at the University of Wollongong, Australia was used to carry out
the cyclic loading tests. By exploiting the double symmetry of a
straight track section (Australian standard gauge), the plan dimen-
Laboratory Test Materials sions of the PSPTA (600 × 800 mm) represented a simplified unit
The fresh ballast and subballast materials commonly used in cell in which the side slope of the track prism and the role of
New South Wales (NSW) rail tracks were used for laboratory shoulder ballast have not been considered. The depth of the PSPTA
testing. These materials were obtained from Bombo quarry near was 600 mm. Also, unlike traditional test rigs with a fixed rigid
Wollongong. The ballast aggregates used in this study were pre- boundary (steel or Perspex), the PSPTA with movable vertical
dominantly latite (volcanic) basalt, a common igneous rock that steel walls allowed lateral displacements to occur against the lat-
can be found along the south coast of NSW, Australia. These dark eral confining pressure applied at the boundaries of the unit cell
basalt aggregates are fine-grained, very dense, and have sharp an- (Navaratnarajah and Indraratna 2017). The use of a Teflon spray
gular corners when blasted and quarried. The fresh ballast obtained on the sides of the steel wall surface eliminated undue shear stresses
perpendicular to the sleepers). For a long, straight section of track, (i.e., plane strain) as measured by Indraratna et al. (2011b). This
longitudinal strain ε2 is negligible; thus, the assumption of a plane confinement was also validated by field measurements from Single-
strain condition (i.e., ε2 ¼ 0) is often reasonable. While the longi- ton and Bulli tracks in NSW and was also in agreement with large-
tudinal side walls were kept restrained by a hydraulic jack con- scale laboratory tests conducted by Le Pen (2008). Under a typical
nected to the wall, the confining pressure σ2 exerted by the walls confining pressure of 15 kPa, the PSPTA can allow a maximum
in the longitudinal direction varied during the tests, and it was mea- lateral movement of 50 mm (i.e., 25 mm on each side). Unlike tra-
sured by the load cell attached in line with the hydraulic jack ditional test rigs with a fixed rigid (steel or Perspex) boundary, the
[Figs. 2(b and c)]. The lateral pressure σ3 provided by the weight PSPTA, with its movable vertical walls (i.e., facilitated by small
of the crib and shoulder ballast in a real rail track was simulated by rolling castors), allows lateral displacements to occur against the
the lateral vertical walls (parallel to the sleeper) and was held lateral confining pressure applied at the boundaries of the unit cell.
Fig. 2. (Color) PSPTA and the test setup: (a) front view; (b) plan view; and (c) triaxial cubical chamber of PSPTA.
thick layer of ballast. Fresh ballast was placed as three 100 mm thick [Fig. 3(e)] 150-mm-thick compacted ballast (crib ballast). When
layers and compacted to a typical field density of 1,560 kg=m3 (ini- testing with USPs, the pads were glued tightly to the base of the
tial void ratio e0 ¼ 0.73, and specific gravity Gs ¼ 2.7) by using a concrete sleepers [Fig. 3(f)]. A total of 500,000 load cycles (N) were
rubber padded vibratory compactor to minimize any ballast break- applied for each test. The different types of instrumentation and
age during tamping [Fig. 3(b)]. The representative ballast aggre- methods of data acquisition used in this study and the details of the
gates directly under the sleeper in each of the three layers (bottom, cyclic loads applied are explained in subsequent sections. Due to
middle, and top layers) were color coded red, green, and blue to the height limitation of the PSPTA (600 mm) the effect of subgrade
differentiate them and better assess the degradation of ballast with was not considered in this study. The depth of the test chamber was
depth [Figs. 3(b–d)]. The aggregates below the sleeper (which were sufficient to accommodate the typical depth of ballast in Australian
Fig. 3. (Color) (a) Compacted subballast layer; (b) compaction of ballast using a rubber padded vibratory hammer; (c) pressure cell placed at the
middle of the ballast layer; (d) rail–sleeper assembly placed on top of the ballast layer and pressure cell placed at the sleeper–ballast interface; (e) top
view of final test arrangements showing crib ballast around sleeper, settlement plates, potentiometer, and servohydraulic actuator; and (f) USP
attached to concrete sleeper.
the tests showed that the pads still remained in contact with the after 100,000 cycles. This showed that ballast aggregates underwent
sleeper and were in good condition [Fig. 4(b)] other than some plas- considerable particle rearrangement and densification during the in-
tic indentation marks on the surface of the pads. With trains passing itial cycles, but after reaching a threshold compression, resisted fur-
repeatedly, it is anticipated that the elastic behavior of sleeper pads ther deformation during any subsequent load cycles (Indraratna
may deteriorate to some extent over time (after several years); the et al. 2013). It is evident that ballast deformation (vertical and lat-
long-term viscous considerations of sleeper pads have not been eral) decreased significantly by using USPs. The increased contact
studied, and this is a limitation of this study. area of ballast by the USPs at the sleeper–ballast interface reduced
the induced stresses at the interface and at particle–particle contact,
allowing for a more uniform distribution of stress, which in turn
Vertical and Lateral Plastic Deformation and Strain decreased overall deformation. For the limited loading frequencies
(15 and 20 Hz) tested in this study, the vertical strain decreased in
The stress–strain response of ballast under cyclic loading with and
the range of 19%–29% for a 25-t axle load and about 21% for a 35-t
without resilient rubber mats was evaluated in this study. The ac-
axle load when USPs were used with the concrete sleeper. Lateral
cumulated vertical Svp and lateral Shp plastic deformations and cor-
strain decreased in the range of 9%–14% for a 25-t axle load and
responding vertical (ε1 ¼ Svp =300) and lateral (ε3 ¼ Shp =800)
9%–11% for a 35-t axle load, as shown in Figs. 5(a and b). This
plastic strains of ballast (with and without USP) measured at axle
means that attaching USPs at the base of concrete sleepers—for
loads of 25 and 35 t at loading frequencies of 15 and 20 Hz are
either new tracks or when wooden sleepers on an existing track
are being replaced by concrete sleepers—is an ideal solution for
reducing the long-term plastic settlement of a track subjected to
repetitive cyclic loading.
Fig. 6. (Color) Variation of (a) vertical; and (b) lateral plastic deforma- Influence of USP on the Stress Distribution
tion (and strain) with train speeds for 25- and 35-t axle loads.
The pressure cells placed at the sleeper–ballast interface, in the
middle of the ballast layer, and at the ballast–subballast interface
were used to measure the dynamically induced pressure variations
breakage of angular ballast at the sleeper–ballast and interparticle along the depth of the ballast layer. Fig. 8 shows the variations in
contacts take place, followed by complete fracture across the body pressure with and without USPs. The load at the wheel–rail inter-
of the particles, depending on the strength of the parent rock and the face produced by a moving train on a real track is greater than that
level of stress increment (Indraratna et al. 2005; Lackenby et al. of the same train in a stationary state (Esveld 2001; Kerr 2003).
2007). This breakage of ballast particles contributes to increased Consequently, the dynamic stresses induced at the sleeper–ballast
axial and lateral strains and also causes differential track settlement. interface and stresses in the substructure layers below the sleeper
In this study, the ballast breakage index (BBI) method proposed are also higher. In conventional railway engineering practice, the
specifically for railway ballast by Indraratna et al. (2005) was used dynamic amplification factor (DAF) is used to define the equivalent
to evaluate ballast degradation. Since ballast breakage potential dynamic stresses, in which DAF is a function of static wheel load
varies with depth due to changes in stress along the depth of the and train speed (Li and Selig 1998b; Esveld 2001). The amplified
ballast layer, ballast mass was divided into top, middle, and bottom stresses shown in Fig. 8 correspond to dynamic stresses measured
layers and analyzed separately. These layers correspond to ballast for static loads applied at frequencies of 15 and 20 Hz (train speeds
breakage governed by variations in stress and type of interface. of 110 and 145 km=h, respectively), which are much larger than the
The top layer is the sleeper–ballast or USP–ballast zone, the middle static stresses.
layer is the ballast–ballast zone, and the bottom layer is the ballast– It is evident that the dynamically induced stresses in the ballast
subballast zone. The fresh ballast aggregates directly under the increased substantially with axle load and more moderately with
sleepers were color-coded to better quantify the degradation of train speed (loading frequency). When USPs were placed under
ballast in the three different zones; after testing, each layer of de- the concrete sleepers, there was a definite reduction in stress within
graded ballast was separated according to color to evaluate its BBI. the ballast mass, because the dynamically induced stress was re-
Fig. 7(a) shows photographs of fresh and degraded ballast at the duced by the softer interface between the ballast and the concrete
top, middle, and the bottom layers. The BBI computed in this study sleepers by the USPs. On average, the percentage reduction of
was based on overall ballast breakage at the completion of the tests stress for a 25-t axle load varied from about 12% at the sleeper–
(i.e., at the end of 500,000 load cycles). The BBI for the top, ballast interface to 10% at the middle of the ballast layer and to
middle, and bottom layers are presented in Figs. 7(b and c) for about 9.5% at the ballast–subballast interface. For a 35 t axle load,
ballast tested with and without USP for 25- and 35-t axle loads, the reduction in stress was about 10% at the sleeper–ballast inter-
respectively, at f ¼ 15 and 20 Hz. face, about 8.5% at the middle of the ballast layer, and about 8% at
As expected, ballast breakage was greater at the top layer be- the ballast–subballast interface. This reduction in stress was higher
cause of higher interface and interparticle contact stress at the top; in the zone near the USP–ballast interface. When a USP is used
Fig. 7. (Color) (a) Color-coded fresh and degraded ballast from the top, middle, and bottom layers; and variation of ballast breakage index with
loading frequency and with and without USP for (b) 25 t; and (c) 35 t axle loads.
Fig. 8. (Color) Variation of ballast pressure with depth with and without USP.
with a concrete sleeper, the ballast aggregates make a more uniform interface (ballast–sleeper) contact when USPs were provided at
and increased area of contact at the sleeper–ballast interface, the base of sleepers leads to a reduction in interface stresses.
which leads to a reduction in ballast stress. These results are in The vertical stress distribution obtained from the conventional elas-
agreement with the findings by Dahlberg (2010) and Le et al. tic analysis (Boussinesq’s method) has been included in Fig. 8 for
(1999), in which the authors found that an increased area of comparison. These data correspond to 25- and 35-t axle loads at a
Model Geometry and Boundary Conditions Finite-Element Discretization and Element Type
In the finite-element (FE) analysis, the unit cell of a rail track sub- The finite-element model was meshed using a structured pattern
structure (prototype sample) replicated in the PSPTA used in the consisting of 3D, 8-noded linear brick, and reduced integration
laboratory was modeled. Fig. 9(a) shows a full-size model of the (C3D8R) hexahedral elements. The computation time for a coarser
unit cell and its dimensions. To optimize computational time, only mesh is quite small but generally underestimates the displacements,
one-quarter of the unit cell was modeled in the FEM analysis by whereas a finer mesh is computationally more time-consuming and
exploiting the symmetry of the unit cell in each perpendicular di- expensive but provides more realistic results. Thus, a sensitivity
rection in the horizontal plane, as shown in Fig. 9(b). The boundary analysis to compare the vertical deformation obtained from differ-
conditions were applied by considering the geometric symmetry. ent numbers of elements of the same model was carried out by sim-
The interior vertical boundaries on either side of the axes of sym- ulating a 25-t axle load at f ¼ 10 Hz. The cyclic load of up to
metry were restrained from lateral movement in their respective di- 1,000 load cycles was applied with USPs for different numbers
rections and were only allowed to move in the vertical direction. of elements in the mesh ranging from 672 to 79,200. Based on
The bottom boundary was fixed for any movement in the vertical the results of this sensitivity analysis, an FE model with 10,200
direction to model a rigid boundary underlying the integrated sub- C3D8R elements (11,760 nodes) was selected for further cyclic
structure layers. A plane strain condition was applied to the exterior loading simulation. Fig. 9(c) shows the selected mesh with differ-
boundary in the longitudinal direction (intermediate principal ent types of substructure layers. The vertical size of the USP ele-
strain, ε2 ¼ 0), and the exterior transverse boundary was allowed ments were seeded locally to match the thickness of the USPs
to move with a lateral confining stress of 15 kPa (minor principal (i.e., 10 mm); all the other elements were >10 mm or mostly equal
stress, σ3 ) applied on the right boundaries of the exterior elements to 20-mm-thick cube elements.
on the right side. The top boundary of the model was allowed to
move in the vertical direction (free boundary) under the application
of cyclic stress (major principal stress, σ1cyc ) at the rail seat surface Numerical Analysis: Results and Discussion
[Fig. 9(b)]. In this numerical analysis, 25- and 35-t axle loads with a
loading frequency of 15 Hz were simulated with and without USP. Vertical Deformation
Figs. 10(a and b) show the vertical deformation Sv of a 35 t axle
Material Properties and Cyclic Loading
load simulated at a cyclic loading frequency f of 15 Hz up to
The ballast and subballast were modeled as an elastoplastic material 10,000 load cycles without and with USP, respectively. These fig-
with nonassociative behavior obeying the Drucker-Prager yield ures represent the deformation contours of the full model and a
criterion (Drucker and Prager 1952). This yield criterion is com- longitudinal section (a half-section along the middle of the sleeper)
monly used to simulate granular materials such as ballast, because in order to better understand the deformation behavior of the sub-
its strength and yield characteristics depend on the level of stress and structure layers. The same Sv stress limits for the contour plots are
the volumetric strain (Leshchinsky and Ling 2013; Biabani et al. used for Figs. 10(a and b) in order to compare deformation under
2016). The Drucker-Prager yield criterion, with a rounded yield sur- two different substructure conditions (i.e., with and without USPs).
face, is simple to use as opposed to the Mohr-Coulomb yield cri- These figures show that maximum Sv occurs in the vicinity of the
terion, with a sharp, hexagonally shaped yield surface around the loaded area of a sleeper. The ballast at the corners and longitudinal
hydrostatic axis (Leshchinsky and Ling 2013). The material param- edges of the unit cell showed a dilation behavior, because the crib
eters for the Drucker-Prager model were obtained based on labora- ballast was not confined from the top and was free to move in a
tory triaxial testing carried out on ballast and subballast materials vertical direction (i.e., free boundary at the top). The magnitude of
obtained from the Bombo quarry, New South Wales (Indraratna Sv decreased along the depth of the substructure layers. These re-
et al. 2011b). For simplicity, the concrete sleepers and the under sults also confirm that USPs placed under concrete sleepers sub-
sleeper pads were modeled as linear elastic materials. Table 1 stantially reduce vertical deformation of the substructure.
Fig. 9. (Color) (a) Unit cell of a rail track substructure; (b) finite-element idealization of a quarter unit cell model showing loads and boundary
conditions; and (c) FE mesh for simulation and type of element.
To compare the vertical deformation Sv of ballast predicted by (with USP). The magnitude of Sv increased with the axle load, with
FE analysis with the laboratory data, the variation of Sv was plotted or without USP. The predicted value of Sv compares reasonably
against the number of cycles N for 25- and 35-t axle loads at well with the experimental results, at least at the initial stages of
f ¼ 15 Hz, as shown in Fig. 11(a) (without USP) and Fig. 11(b) loading cycles (N ≤ 1,000). Cyclic strain hardening appears in
Fig. 10. (Color) Vertical deformation predicted from FEM (35 t axle load and f ¼ 15 Hz): (a) without USP; and (b) with USP.
Fig. 11. (Color) Variation of vertical deformation of ballast with N: laboratory measurements versus FE model prediction (a) without USP; and
(b) with USP.
Fig. 12. (Color) Lateral deformation predicted from FEM (35 t axle load and f ¼ 15 Hz): (a) without USP; and (b) with USP.
the reasons for this. Nevertheless, the reduction of Sh was evident at f ¼ 15 Hz (1) for the full ballast layer, (2) for a longitudinal
from the simulation results when a USP was used with a concrete section (along the center of the sleeper), and (3) for a transverse
sleeper for 25- and 35-t axle loads simulated at f ¼ 15 Hz. section (across the center of the sleeper). These contour plots cor-
respond to the magnitude of the applied cyclic stress σ1cyc as it
reaches a maximum value σ1cyc;max . The stress contours indicate
Distribution of Stress in the Ballast
that the sleeper–ballast interface stress concentrates along the edges
Fig. 14 shows the distribution of vertical stress in ballast, with and of the sleeper, which is consistent with the contact force distribu-
without USP, obtained from the FE analysis for 35 t axle simulated tions observed by Ngo et al. (2017a). As expected, the stresses were
Fig. 13. (Color) Variation of average lateral deformation of ballast with N, laboratory measurements versus FE model prediction: (a) without USP;
and (b) with USP.
higher in ballast directly under the rail seat, where the wheel load is matched reasonably well with the laboratory data, but the stress
applied. The average stress in the ballast decreased with the depth at the bottom (ballast–subballast interface) was overpredicted by
of the ballast layer. the FEM analysis. Ballast breakage during laboratory testing sig-
The contours of stress distribution presented in Figs. 14(a–c) nificantly influenced the stress measured at the bottom, because,
were captured at the end of the analysis (N ¼ 10,000). The ob- when the corners and edges of sharp and angular ballast particles
served stress was slightly higher at the initial cycles up to about broke into smaller pieces due to cyclic stress, they gradually moved
N ¼ 500 and then stabilized and remained almost constant for the toward the bottom of the ballast and filled the voids (i.e., vibratory
remaining load cycles. Nevertheless, the distribution of vertical compaction) and increased the interparticle contacts at the bottom
stress with and without USP in Figs. 14(a–c) clearly shows the ben- layer. This increase in contact area reduced the stress at the bottom
efits of using USPs with concrete sleepers. When USPs are used, layer, as was evident from the experimental results. However, since
the highly concentrated stresses at the sleeper–ballast interface ballast breakage was not considered in the current FE analysis, the
(from a hard concrete sleeper) are distributed over a wider area, stress predicted at the bottom of the ballast did not correctly match
which reduces the magnitude of the vertical stress at the sleeper– with the experimental findings. Moreover, the type of element
ballast interface and within the ballast mass at particle–particle (C3D8R) used to build the FEM mesh was a continuum element,
contacts. The results indicate that a USP with a concrete sleeper whereas rail ballast consists of a skeleton of aggregates, which dis-
substantially reduces the stresses transmitted to the ballast. The ver- tributes the stress via a discrete number of interparticle contacts
tical stress at the edges of the sleeper decreases along the depth of to larger areas toward the deeper regions of the ballast layer. Never-
ballast; the stress along the center line of the ballast layer increases theless, the decrease in stress in the ballast when a USP is used with
to a point at which the concentrated stress contours at the sleeper a concrete sleeper was correctly captured by the current FE analy-
edges reach the center line of the ballast mass and then decreases at sis, matching the experimental data.
greater depths [see transverse sections in Fig. 14(c)].
The maximum vertical stresses measured at the top (sleeper–
Conclusions
ballast interface), middle (ballast–ballast interface), and bottom
(ballast–subballast interface) of the ballast layer during laboratory The performance of ballasted track stabilized with under sleeper
testing were compared to the stress distribution from the FE analy- pads attached to the base of concrete sleepers was evaluated by
sis, as shown in Fig. 15(a) (without USP) and Fig. 15(b) (with experimental study and three-dimensional finite-element analysis.
USP). The variation of stress in the ballast along the center line A prototype track substructure consisting of rail, sleeper, ballast,
and along the edge of the sleeper was plotted as depicted by the and subballast layers was integrated inside the prismoidal chamber
cross-sectional view of the unit cell [see insets in Figs. 15(a and b)]. of the PSPTA and the performance of ballast was investigated with
As explained previously, the stress along the edge of the sleeper and without USPs placed under the concrete sleeper. Two axle
decreased from a maximum value at the sleeper–ballast interface, loads of 25 and 35 t with loading frequencies f of 15 and 20 Hz
while the stress along the center line peaks just above the middle of were tested under a large number of cyclic loading (N ¼ 500,000).
the ballast layer [Figs. 15(a and b)]. The “FEM-Average” shown The experimental findings showed promising outcomes in the
in Figs. 15(a and b) is based on the average values of 10 elements reduction of stress, vertical ε1 and lateral strain ε3 and degradation
(5 elements each along two center lines), which cover a total area of of ballast stabilized with USP. Vertical deformation decreased in the
200 mm diameter to approximately match the pressure cell cover- range of 19%–29% for the 25-t axle load, and about 21% for the
ing area of 230 mm diameter. The average ballast stress decreased 35 t axle load. The lateral deformation of the ballast decreased in
with the depth of the ballast layer. the range of 9%–14% and 9%–11% for 25- and 35-t axle loads,
The numerically predicted stress (FEM-Average) at the top respectively, when USPs were used with the concrete sleepers.
(sleeper–ballast interface) and middle (ballast–ballast interface) Axle loads and train speed (loading frequency) have a significant
Fig. 14. (Color) Comparison of the distribution of vertical stress in the ballast layer with and without USP for a 35 t axle load simulated at f ¼ 15 Hz:
(a) full ballast layer; (b) longitudinal section; and (c) transverse section.
influence on ballast deformation. The results at N ¼ 500,000 indi- layer of ballast. Ballast degradation was reduced significantly when
cate that when the axle load increases from 25 to 35 t, vertical USPs were used at the hard concrete sleeper-to-ballast interface. On
and lateral deformations increase in the order of 37%–43% and average, when all three layers are considered, USPs reduced BBI by
53%–60%, respectively. When the train speed increases from 110 more than 50%. Considering each ballast layer separately, the reduc-
to 145 km=h (f ¼ 15 to 20 Hz), vertical and lateral deformations tion of BBI for the 25- and 35-t axle loads tested at f ¼ 15 and
increase in the order of 51%–57% and 27%–33%, respectively. 20 Hz were in the order of 53%–63% at the top layer, 51%–59%
Train speed (cyclic loading frequency) has more influence on ε1 at the middle layer, and 48%–62% at the bottom layer. The average
than on ε3 , whereas axle load has more influence on ε3 . BBI increased in the order of 26%–28% when f increased from 15
The USP leads to a significant increase in sleeper–ballast inter- to 20 Hz, whereas the percentage increase of BBI when axle load
face contacts and markedly reduces the stresses in the ballast, es- increased from 25 to 35 t was 34%–37%. Axle load had more in-
pecially at the top zone near the sleeper–USP–ballast interface fluence on ballast breakage than loading frequency (i.e., train
(10%–12%), followed by lesser reductions in the middle of the speed), because a heavier load contributes more to ballast grinding,
ballast layer (8.5%–10%) and the bottom zone near the ballast– corner breakage, and particle splitting.
subballast interface (8%–9.5%); these reductions lead to a reduction Although the particle breakage behavior of ballast was not in-
in ballast degradation. Regardless of the axle loads, frequencies, and corporated in the 3D FE analysis, the predicted vertical and lateral
USP condition, ballast breakage was greater at the top layer due to a deformation and the vertical stress distribution in the ballast layer
higher interface and interparticle contact stress at the top; there was generally agreed with the experimental findings—particularly the
less ballast breakage in the middle layer and even less in the bottom vertical and lateral deformation at N < 1,000 and the generated
Fig. 15. (Color) Distribution of vertical stress in the ballast layer: laboratory measurements versus FE model prediction: (a) without USP; and
(b) with USP.
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