aski9 Section 10 - Air Intake System - Group 10 Page 10-a Section 10 - Air Intake System - Group 10 Section Contents Aftercooler Assembly .. Finishing Steps. Inspect for Reuse... (nstall Rall Applications. Preparatory Steps. Remove. Rail Applications. Aftercooler Coolant Tube ... Clean... Finishing Steps.. Inspect for Reuss Install. 7 Right Bank. Left Bank. Proparatory Steps. Remove... Right Bank. Left Bank.. Attercooler Element .. install. Pressure Test. Remove... Air Intake Manifold Install : Rail Applications. Remove... Rail Applications. Air intake Restriction Measure... Air Leaks, Air Intake and Exhaus! Inspect for Reuse. Intake Manitoid Pressure Measure. Service Tools .. Air Intake System Turbocharger Axial Clearance Measure. Turbocharger Blade Damage Inspect for Reuse.. Turbocharger Compressor Seal Leaks Inspect... Turbocharger Clean... Marine Applications. Inspect for Reuse.. Marine Applications. Install. Marine Applications.. REMOVE sree Marine Applications... Turbocharger Radial Bearing Clearance Measure... Turbocharger Turbine Seal Leaks . Fluorescent Dye Tracer... Turbocharger, Water-Cooled ... Check for Correct Component sat Shieldaski9 Page 10-b Section 10 - Air Intake Sysiem - Group 10 All Applications Except Marine and Rail Finishing Steps... Ail Applications Except Marine and Rail Install. : All Applications Except Marine and Rail Preparatory Steps, Al Applications REMOVE. nse All Applications Except Marine and Fail 10-29 10-30 110-30askie Service Tools Section 10 - Air Intake System - Group 10 Page 10-1 Service Tools Air Intake System ‘The following special tools are recommended to perform procedures in this section. The use of these tools is shown in the appropriate procedure. These tools can be purchased from your local Cummins Authorized Repair Location. Too! No. Tool Description Tool iustration Manometer = Used to measure air inlet restriction | ST-1111-3, Dial depth gauge Used to check for proper nozzle ring crush or end clearance checks st-sa7__} on turbochargers.Aftercooler Assembly aski9 Page 10-2 Section 10-- Air Intake System - Group 10 <= Aftercooler Assembly (010-002) Preparatory Steps Awarninc A Do not remove the pressure cap from a hot engine. Wait until the coolant temperature is below 50°C [120°F] before removing the pressure cap. Heated Coolant spray or steam can cause personal injury. Awaaninc Coolant is toxic. Keep away from children and pets. If not reused, dispose of in accordance with local environmental regulations. Drain the cooling system. Refer to Procedure 008-018. Remove Remove the four mounting capscrews at the top of the air crossover. Loosen the four capscrews at the bottom of the air crossover until there is clearance between the washer and the crossover. Remove the air crossover hose clamps and slide the hose down the turbocharger outlet. Remove the air crossover. Loosen two hose clamps and remove outlet hose (8). 88 omeve the cola’ vert ube Ge Loosen the two hose clamps and remove the inlet hose.askia Section 10 - ir Intake System - Group 10 Remove the air compressor air inlet connection. Remove and discard the hose. Loosen the fuel tubing nuts at the fuel junction block on the fuel manifold, Remove the fuel tubing mounting clamp and the fuel tubes Refer to Procedure 006-013 or 006-024. AcautionA This assembly weighs more than 23 kg [50 Ib}. To avoid personal injury, use a hoist or get personal assistance to lift the component. For removal of wiring harness. Refer to Procedure 019- 043, For removal of the intake manifold pressure sensor. Refer to Procedure 019-061. For removal of the intake manifold air temperature sensor. Refer to Procedure 019-059 Remove two mounting capscrews. Install two [3/8-16 in] guide studs. Use a hoist, two tee handles, and a lifting sling. Attach the tee handles, sling, and hoist. Raise the hoist until there is, tension on the sling. Remove the remaining capscrews and the aftercooler assembly, Remove and discard the gaskets. Remove and discard the aftercooler bolt seals from the aftercooler housing, &Ra SS ® Be Be Aftercooler Assembly Page 10-3aski9 Section 10 - Air Intake System - Group 10 Rail Applications Remove the turbocharger drain line from the scavenge coross and the turbocharger. Loosen the hose clamp and remove the hose, arg Remove the 24 capsorews and intake manifold, 3 eS Inspect for Reuse Clean and inspect the aftercooler for reuse. Look into the cylinder head ports and into the aftercooler for indications, of coolant leakage. Refer to Procedure 008-018. Install Install the bolt seals in the aftercooler housing,aski9 Section 10 - Air intake System - Group 10 NOTE: Use guide studs long enough to protrude beyond ps the installed part. Bp Install 12 guide studs in the upper row of capscrow holes in the cylinder heads. Se Install the gaskets on the studs with the raised bead on the gasket toward the cylinder head. AcautionA ® This component weighs 23 kg [50 Ib] or more. To avoid personal injury, use a hoist or get assistance to lift the component bs Install the aftercooler and the bottom row of capscrews. "is? Tighten the capscrews only enough to hold the part Remove the guide studs and install the top row of capscrews, For the installation of the wiring hamess. Refer to Procedure 019-043, For the installation of the intake manifold pressure sensor. Refer to Procedure 019-064 For the installation of the intake manifold air temperature sensor. Refer to Procedure 019-059 Use the sequence shown, and the steps and values Soot ahem fas Aftercooler Assembly Page 10-5 9Aftercooler Assembly Page 10-6 @® O@© OO OO OO OO a @®_ ©© O© O© ©®O gh a © sS a oS cy aS ask19 Section 10 - Air Intake System - Group 10 Rail Applications Install the intake manifold and 24 capscrews. Tighten the 24 capscrews in the sequence shown, Torque Value: 45 Nem [35 ft-lb} Install the turbocharger drain line to the turbocharger. Torque Value: 45 Nem [35 ft-lb] Install the face seal o-ring Install the turbocharger drain line to scavenge cross. Torque Value: 80 Nem [60 ft-b] Install hose and tighten hose clamp. Torque Value: 8 Nem [75 in-lb ]ask19 Section 10 - Air Intake System - Group 10 Install the parts for the air compressor air inlet connection. Install the capscrew and the clamp, Torque Value (Capscrew) 45 Nem [36 in-lb} Torque Value (Clamp) 6 Nem [50 in-b | Install the fuel tubing. Refer to Procedure 006-013 or 006- 024, Connect the inlet hose. Tighten the clamps. Torque Value 6 Nem [50 in-lb ] Connect the water outlet hose (8). Tighten the clamps. Torque Value 6 Nem [50 insib] Install the coolant vent and tighten, Install the hose and two hose clamps on the air crossover tube. Install the air crossover. Slide the hose down the turbocharger and over the outlet. Install the gasket and capscrews, 8 Ss Shs eis ap & Altercooler Assembly Page 10-7Attercooler Coolant Tube Page 10-8 skis Section 10 - Air Intake System - Group 10 Use the sequence illustrated. Tighten the capscrews. Tighten the clamps. Torque Value (Capscrew) 45Nem [35 ftb ] Torque Value (Clamp) 8 Nem [75 indb } Finishing Steps Fill the cooling system, Refer to Procedure 008-018 Operate the engine to operating coolant temperature. Check for leaks. Operating Coolant Temperature: 71°C [160°F] Aftercooler Coolant Tube (010-006) Preparatory Steps Awarninc a Do not remove the pressure cap from a hot engine. Wait until the coolant temperature is below 50° C 1120° F] before removing the pressure cap, Heated coolant spray or steam can cause personal injury. Awarninc A Coolant is toxic. Keep away from children and pets. If not reused, dispose of in accordance with local environmental regulations. * Drain the cooling system. Refer to Procedure 008. 018. Remove Right Bank Remove the P-clips (1) and capscrews (2) which mount the upper and lower tubes to the brackets on the number 5 rocker housing,skis Section 10 - Alir Intake System - Group 10 Remove the capscrew (1), P-clips (2), spacer (3), washer RR (4), and nut (6) that mount both the upper and lower water tubes to the support bracket, mounted on rocker housing number 2. Remove the capscrew (1), P-clip (2), washer (@), and nut RR 9 (4) that mount the lower water tube to the bracket, mounted on thermostat housing support. Remove the lower and upper water transfer tube from the rubber tee pieces. Remove the upper water transier tube from the thermostat housing. Remove and discard o-rings. NOTE: The circled area of the graphic is for location purposes only. &Re Qs Attercooler Coolant TubeAftercooler Coolant Tube Page 10-10 Re Rs &Re aski9 Section 10. Air Intake System - Group 10 Remove the lower tube from the junction block. Remove and discard o-rings. Left Bank Remove the P-clips (1) and capscrews (2) that mount the upper and lower water transfer tubes to the brackets on rocker housing number 5. Remove the P-clips (1) and capscrews (2) that mount both the upper and lower water transfer tubes to the bracket mounted on rocker housing number 2. Remove the upper water transfer tube from the thermostat, housing, Remove and discard the o-rings. NOTE: The circled area of the graphic is for location purposes only.askis Section 10 - Air Intake System - Group 10 Remove the upper and lower water tubes from the rubber tee places. Remove the lower tube from the junction block. Clean Flush the pipes with water to be sure the water pipes are internally clean and free of debris before re fitting Inspect for Reuse Check that the pipes are free from dents, cracks, etc. NOTE: O-ings must always be replaced following removal of the water transfer tubes. RR Re Aftercooler Coolant Tube Page 10-11Aftercooler Coolant Tube Page 10-12 askis Section 10 - Al Intake System - Group 10 Install Right Bank AcautionA, Do not use petroleum based oll. This will cause swelling of the o-ring. Use vegetable oil to lubricate the o-ring Fit the lower water tube into the junction block, AcautionA, Do not use petroleum based oll. This will cause swelling of the o-ting, Use vegetable oll to lubricate the o-ring Fit the upper tube into the thermostat housing, NOTE: The circled area of the graphic is for location purposes only. Fit the upper and lower water tubes into the rubber tee pieces. ‘Secure both the upper and fower pipes to the brackets on the number 5 rocker housing using P-clips (1) and capscrews (2). To aid assembly, do not fully tighten the P- clip capscrews until the pipe Is loosely clipped on all brackets. Torque Value: 45 Nem [33 ft-lb ]aski9 Section 10 - Air Intake System - Group 10 Aftercooler Coolant Tube Page 10-13. Secure both the upper and lower pipes to the brackets on the number 2 rocker housing using capscrews (1), P-clips (2), spacer (8) and nut (4). To aid assembly, do not fully tighten the P-clip capscrew until the pipe is loosely clipped on all the brackets. Torque Value: 45Nem [33 ft-lb] y, a Ls Ti Secure the lower water pipe to the bracket on the thermostat housing suppor. Torque Value: 45 Nem [ 33 ft-lb | Left Bank AcautionA. Do not use petroleum based swelling of the o-ring. Use vegetable oil to lubricate the oxing; i lower tube into the junetion block, will cause 1 AcautionA, Do not use petroleum based oil. TI swelling of the o-ring. Use vegetable oil to lubricate the o-ring, Fit upper tube into the thermostat housing, a NOTE: The circled area of the graphic is for location purposes only. will causeAttercooler Coolant Tube Page 10-14 & eS askis Section 10 - Air Intake System - Group 10 Fit the upper and lower water tubes into the rubber tee pieces. ‘Secure both the upper and lower pipes to the brackets on the number 5 rocker housing using P-olips (1) and capscrews (2). To aid assembly, do not fully tighten the P- clip eapscrews until the pipe is loosely clipped on alllof the brackets. Torque Value: 45 Nem [33 ft-lb] ‘Secure both the upper anc! lower pipes to the brackets on number 2 rocker housing using P-clips (1) and capscrews, (2). Torque Value: 45Nem [83 ftib] Finishing Steps * Fill the cooling system. Refer to Procedure 008-018.aski9 Section 10 - Air Intake System - Group 10 Aftercooler Element (010-008) Remove Awarninc A Allow the engine to cool before drai burns from hot liquid. Awarninc & ‘Some coolants are poisonous. Keep away from children and animals. Save for reuse or dispose of in accordance with local authorities. Drain the cooling system. Refer to Procedure 008-018. jing to avoid Remove the four mounting capscrews at the top of the air crossover. Loosen the four capscrews at the bottom of the air crossover until there is clearance between the washer and the crossover. Remove the air crossover hose clamps and slide the hose down the turbocharger outlet. Remove the air crossover. Remove the coolant vent tube. Loosen the two hose clamps. Remove the outlet hose (8) Loosen the two hose clamps and remove the inlet hose. Be Be Aftercooler Element Page 10-15Aftercooler Element Page 10-16 skis Section 10 - Air Intake System - Group 10 ,. Remove the capscrews, seal retainer (5), gaskets (4), and <0 seals (5). Discard the seals and gaskets. Ge Remove the aftercooler cover capscrews and cover. 4 Remove the element and gaskets. ®e Discard gaskets. @ Pressure Test Use a hose plugged with a pipe plug. Plug one water tube as shown. Attach and air line and gauge to the remaining tube. Apply air pressure and check for leaks. Air Pressure 415 kPa [60 psi] NOTE: Heating the tank water to 50°C [120°F] improves the test results.aski9 Section 10 - Air Intake System - Group 10 Install S Install the element and two new gaskets. Install the cover and aftercooler cover capscrews. Do not tighten the capscrews until the inlet and outlet seals are installed, S Use engine oll. Lubricate the seal (6). Install the seal on the retainer (3). Use engine oil, Lubricate the O.D. of the water bosses on the aftercooler element, Slide the gasket (4) on the water bosses. Slide the seal and the retainer on the tube. Install the capscrews. Torque Value: 35 Nem | 25 ftlb] Ra © Tighten and torque the 24 cover capscrews in the steps and values listed below. Torque Value: Stept Step2 © 35 Nem 5 ft-lb 50 Nem 35 ftlb J [2% [3 Altercooler Element Page 10-17Aftercooler Element Page 10-18 askis Section 10 - Air Intake System - Group 10 Torque Value 6 Nem [50 in-b] © & Connect the water inlet hose. Tighten the clamps. g e Connect the water outlet hose (8). Tighten the clamps. Torque Value 6 Nem [50 in-Ib] Install the coolant vent tube and tighten. tube, Install the air crossover. Stide the hose down and over the turbocharger outlet. Install the gasket and capscrews. Gj Install the hose and two hose clamps on the air crossover 1D Tighten the capscrews. Use the sequence shown, Torque Value 45Nem [95 ftb ] Tighten the clamp. Torque Value Nem {75 indb]aski9 Section 10 - Air Intake System - Group 10 Fill the Cooling System Refer to Procedure No, 008-018-028. Operate the engine to operating coolant temperature. Check for leaks, Operating Coolant Temperature: 71°C [160°F] Air Intake Manifold (010-023) Remove Rail Applications Intake Manifold - Remove Remove the turbocharger drain line from the turbocharger. Remove the turbocharger drain line from the scavenge «=m cross. Discard the face seal o-ring Loosen the hose clamp and remove the hose. ee B Air Intake Manifold Page 10-19Air Intake Manifold aski9 Page 10-20 Section 19- Air Intake System - Group 10 ol — Ge Remove the 24 capscrews and intake manifold. py Install Rail Applications ® Intake Manifold - Install Install the intake manifold and 24 capscrews. Tighten the [Pe @® ©9 OO OO OO 24 capscrews in the sequence shown. Torque Value: 45 Nem [35 ft-lb] ®®_@@_@©@ OO©_OW @® install the turbocharger drain line to the turbocharger. Torque Value: 45 Nem [35 ft-lb ] ify sal the face seal o-ting [IT Install the turbocharger drain line to scavenge eross. Torque Value: 80 Nem [60 ft-lb] Se tyaskte Section 10 - Air Intake System - Group 10 Install hose and tighten hose clamp. Torque Value: 8 Nem [75 in-lb | Air Leaks, Air Intake and Exhaust Systems (010-024) Inspect for Reuse AcautionA The engine air intake must be filtered to prevent dirt and debris from entering the engine. If intake air piping is damaged or loose, unfiltered air can enter the engine and cause premature wear. Inspect the system for damaged or loose intake piping. Replace damaged pipes and tighten loose clamps. Torque Value: 8 Nem [75 in-ib ] NOTE: Stall speed is not full power Operate the engine at rated rpm and load. Listen for a high pitch noise from the turbocharger. This type of noise can be caused by an air leak from the following: Turbocharger-To-Aftercooler Air Supply Hose Inspect the hose for damage. Tighten the hose clamps. Refer to Procedure 010-008. Air Leaks, Air Intake and Exhaust Systems Page 10-21 [2 0, Ss 7 4 RI 5 x © @ RawAir Leaks, Air Intake and Exhaust Systems Page 10-22 @ = @ & SE askie Section 10 - Air Intake System - Group 10 Air Crossover-To-Aftercooler Connection Leak Replace the air crossover gasket. Refer to Procedure 010- 008. Turbocharger-To-Exhaust Manifold Gasket Leak Replace the gasket. Refer to Procedure 010-097. Turbine Housing-To-Bearing Housing Sealing Surface Leak Tighten capscrews. Torque Value: 20.Nem [ 180 intb] If an air leak is stil present, replace the turbocharger. Refer to Procedure 010-037. Compressor Housing Sealing Surface Air Leak Tighten the V-band clamp. Torque Value: 8 Nem [75 in-ib ] Wf an air leak is still present, remove and replace the turbocharger. Refer to Procedure 010-037.aski9 Section 10 - Air Intake System - Group 10 Air Intake Restriction (010-031) Measure Install a vacuum gauge or water manometer in the intake piping between the turbocharger and the air filter. The gauge must have a capacity of 1270 mm H » O [50 inch H 20} The gauge adapter (or fitting) must be installed at a 90 degree angle to the air flow in a straight section of pipe. The adapter location must be at least one pipe diameter before the turbocharger. The adapter must not extend through the wall of the alr intake tubing, If the adapter must be located in a curved section of Tubing, locate it on the flat side of the curve, not in the radius. Operate the engine at full throttle and rated rpm with maximum load. Record the reading of the gauge or manometer. NOTE: Restriction must not exceed 635 mm H 2 0 125 inch H 2 O} Maximum Operating Air Restriction (Dirty Filter): 635 mm H 2 0 [25 inch H 2 O} NOTE: Stall speed is not full power. Operate the engine at rated rpm and load If the restriction exceeds specifications, do the following: Replace or clean the air fiter element. Refer to the ‘equipment manufacturer's instructions, ® Air Intake Restriction Page 10-23, 63.5 om H20 [25.0 in. H,0] Max.Turbocharger, Water-Cooled ask19 Page 10-24 Section 10 - Air Intake System - Group 10 inspect the intake air piping for damage. Refer to the equipment manufacturer's instructions. NOTE: If no damage is visible, check the size and routing of the intake air piping. Refer to the Installation Recommendations. Remove the test equipment. Turbocharger, Water-Cooled (010-037) Preparatory Steps All Applications Except Marine and Rail NOTE: This procedure applies to a turbocharger with a water-cooled bearing housing. Remove the Intake and exhaust pipes from the turbocharger. Finishing Steps @ All Applications Except Marine and Rail Fill the cooling system. Refer to Procedure 008-018. Operate the engine to the required coolant temperature. Check for leaks. Operating Coolant Temperature: 71°C [160°F] Turbocharger Axial Clearance (010- Remove the intake and exhaust piping from the turbocharger. Use dial depth gauge, Part No. ST-597, or a dial indicator. Measure the axial motion (end-to-end). Replace the turbocharger if the axial motion is greater than specified below. Holset HX82 Dimension mm. in 0.05 MIN 0.002 0.13 MAX. 0.005 Turbocharger Blade Damage (010-039) Inspect for Reuse Remove the intake and exhaust pipes from the turbocharger.aski9 Section 10 - Air Intake System - Group 10 Inspect the turbocharger compressor impeller blades for damage. & Rebuild or replace the turbocharger if damage is found. Refer to Procedure 007-037. oS 11 the impeller is damaged, inspect the intake air piping = Inspect the compressor cover for any debris. Repair any damage before operating the engine. Inspect the turbine wheel for damage. Check for debris stuck in the turbine housing. Replace or rebuild the turbocharger if damage is found. Refer to Procedure 010-037. Turbocharger Compressor Seal Leaks Re (010-040) Inspect Ss Remove the air intake pipe (1) and air crossover (2) from the turbocharger. Refer to Procedure 010-037. Turbocharger Compressor Seal Leaks Page 10-31Turbocharger Compressor Seal Leaks Page 10-32 aski9 Section 10 - Air Intake System - Group 10 4 Examine the compressor discharge and air crossover @) piping for oi. {foil is seen, check the axial motion and radial clearance @ Check for intake restriction. Refer to Procedure 010-031 © I the restriction exceeds specifications, replace or clean the air filter elem EB Manufacturer's instructions. Refer to the equipment any restrictions that are found. R Remove the oil drain tube and check for restrictions. Clearaski9 Section 10 - Air Intake System - Group 10 Check the angle of the drain tube. The angle of the tube must be within 35 degrees of vertical. Adjust. the turbocharger, it necessary. Refer to Procedure 010-037 If the drain tube is free of restrictions and at the correct angle, check the crankcase breathers and tubes to be sure they are not plugged If these checks do not reveal the problem, measure the crankcase pressure (blowby). Refer to Procedure 014- 005. @ SS @ = Turbocharger Compressor Seal Leaks Page 10-33Turbocharger Turbine Seal Leaks Page 10-34 Y} askia Section 10 - Air Intake System - Group 10 Turbocharger Radial Bearing Clearance (010-047) Measure Use a wire-type fecler gauge to measure the radial clearance (side-to-side). Replace the turbocharger if the radial clearance is less than specified below. = Fotset Lee Tan a Compressor | 0.15 TAIN 0.006 Impeller [04s MAX 0.018 [Turbine Wheel 0.20 MIN 0.008 0.55 MAX o02T_| Turbocharger Turbine Seal Leaks (010-049) Fluorescent Dye Tracer ‘Add one unit of fluorescent tracer, Part No, 3376881, to each 38 liters [10 U.S. gallons] of engine lubricating cil Operate the engine at low idle for 10 minutes, Shut the engine off. Allow the turbocharger to cool and remove the exhaust pipe from the turbine housing.aski9 ‘Section 10 - Air Intake System - Group 10 Use a high intensity black light to inspect the turbine housing outlet for oil. NOTE: A dark blue glow indicates fuel slobber, and a yellow glow indicates oil carryover. If fuel is found in the turbine housing, the problem is excess, unburned fuel. To correct the problem, decrease the idle period or increase the idle rpm. The coolant temperature needs to be maintained at a minimum of 71° C [160°F}. Ifoil is found in the turbine housing, cemove the oil drain tube and check for restrictions. Clear any restrictions found. Check the angle of the drain tube. The angle of the tube must be within 35 degrees of vertical. Adjust. the turbocharger, if necessary. Refer to Procedure 010-037. vay 7) © © Ss Turbocharger Turbine Seal Leaks Page 10-35 Temperature econ |Intake Manifold Pressure Page 10-36 = © os @ aski9 Section 10 - Air Intake System - Group 10 If the drain tube is free of restrictions and at the correct angle, check the crankcase breather and tube to be sure they are not plugged. Check the turbocharger axial motion and radial clearance. Refer to Procedure 010-038. I these checks do not reveal the problem, measure the crankcase pressure (blowby). Refer to Procedure 014- 008, Intake Manifold Pressure (010-057) Measure Install a 0 - 2030 mm-Hg [0 - 80 in Hg] manometer (or gauge) in the straight threaded plug hole in the aftercooler housing, Do not drill and tap a hole in the aftercooler cover. A faulty reading can result if the aftercooler core is leaking.askie Section 10 - Air Intake System - Group 10 Obtain the CPL number from the engine dataplate and the tue! pump code from the fuel pump dataplate. Engine performance specifications and fuel system calibration values are listed for specific engine CPL and fuel pump codes in the current publications of the following: 4. Fuel Pump Calibration Values 2, Injector Parts Fiow and Cross Reference 3, Engine Data Sheets Operate the engine at rated rpm and full load. Compare the value to specifications. NOTE: Stall speed is not full power. Turbocharger Heat Shield (010-076) Remove Marine Applications AcautionA Do not remove insulation from inside of turbocharger heat shield. Insulation is permanently affixed to the heat shield. Flemove the turbocharger heat shield mounting capscrews. Remove the turbocharger heat shield. Clean Marine Applications AwaanincA ‘When using solvents, acids, or alkaline materials for cleaning, follow the manufacturer's recommendations for use. Wear goggles and protective clothing to reduce the possibility of personal injury. Use solvent to clean the turbocharger heat shield. NOTE: Take care not to damage the turbocharger heat shield insulation, S @ Turbocharger Heat Shield Page 10-37Turbocharger Heat Shield Page 10-38, askis Section 10 - Air Intake System - Group 10 Inspect for Reuse Marine Applications Inspect the turbocharger heat shield for cracks, holes, and damaged bolt holes. Install Marine Applications Install the turbocharger heat shield. Install and tighten the turbocharger heat shield mounting capscrews. Torque Value: 35 Nem [25 ft-lb]