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DRY ROOMS LITHIUM BATTERY MANUFACTURING
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B Product Brochures
Bry-Air, the leader in dehumidification... worldwide and having
over 50 years of experience in providing moisture control
solutions for the most complex and critical industrial
applications, helps support you with all your Dry Room
requirements under a single roof.
Bry-Air has the capability to build state-of-the-art Dry Rooms
and provide complete solution for achieving low dewpoint
control for your hygroscopic and moisture sensitive material
processing.
Bry-Air Dry Rooms come equipped with patented
Environment Control Dehumidification System including
refrigeration system. Bry-Air has proven success in meeting
the stringent requirement of dew point lower than (-) 75°C and
has very recently provided dry room solution to one of the
most advanced and reputed Indian Defence Laboratory of
the Defence Research and Development Organization
(DRDO). Bry-Air also takes pride in being the fastest growing
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21814722, 915 AM dry rooms lithium battery manutacturing | Bryaie
adsorption technology group in the world and having over 108
patents applications filed in 12 new technologies of which 32
have been granted/ allowed already.
Dry Rooms are being used by pharmaceutical companies,
automotives, archives and selective other industries which
have very low dew point requirements for their hygroscopic
material processing and storage. Lithium and alternative
battery manufacturers are today the most vulnerable and
hence, are driving the high requirement for Dry
Rooms. Every Dry Room is unique and there is a great amount
of detailing and specialization requirement. Only few players
who have the desired experience and subject knowledge are
able to get the design and configurations of such units correct
in the first instance. Safety is paramount in Dry Rooms as a
minor glitch or error may lead to major hazardous risks.
Bry-Air Airgineers are well trained and equipped to deliver
any size of Dry Rooms, be it for use in research laboratories
or large scale production areas. Our Airgineers develop
turnkey dry room solutions ensuring highest standards of
safety and design competencies. Working closely with the
clients directly, they are able to design, install and retrofit some
of the most advanced dry rooms with fully automated systems.
Key constituents and requirements for Dry Room built:
Constituents:
Panels & Room
Insulated and fire retardant modular panels
Air tight self supporting rooms with HEPA filters inside the
room
All metal construction
Baked white galvanized metal interior (stainless steel option
available) and exterior
Floor
Anti static floor
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Door
Entrance door with air lock
Emergency door
Sensor
Controller, dew point meter with dew point sensor
Requirements:
Vapor tight construction ensuring zero leakages
Rib structure fabricated from hollow tubular section welded
together for providing chamber strength and rigidity with
special emphasis for floor loading. However of late, double
skin modular panel construction with vapour tight
construction have also gained acceptance with advance of
new manufacturing processes
Proper insulation
Inner skin generally to be Gl constructed
Proper lighting arrangement and power points at necessary
locations
Ante room to be provided to reduce moisture load due to
door opening
Entry Door for main entrance, ante/airlock room and
additional emergency door is required
If you are considering setting up a Dry Room, Bry-Air may
help you get started.
Please get across to us at bryairmarketing@pahwa.com and we
will be happy to help you get to the driest room on earth.
Dry Rooms for Lithium Batteries
Don’t Let Moisture Reduce The Performance of Lithium @ Chat with us
Batteries
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One of the most critical factors governing the manufacturing of
Lithium-ion batteries is the fact that they must be produced in a
dry room with ultra-low humidity.
Bry-Air is the only total solution provider for dry rooms with
environment control equipment incorporating patented
technology critical for Lithium battery manufacturing.
In manufacturing of Lithium batteries there is a requirement of
very low humidity conditions - typically below 1% RH or lower (-
35°C or -90°C dew point).
Also pure Lithium metal is extremely sensitive to even tiny
amounts of moisture in the air in the lithium batteries
processing rooms. Moisture sealed inside the battery can react
after the battery is completed. When moisture in the air comes
in contact with lithium metal, an exothermic chemical reaction
occurs that forms Lithium Hydroxide and Hydrogen Gas.
2Li + 2H,O = 2LIOH + He
So, in order to overcome above problems dry rooms are used.
Areas of Critical Moisture Control in Battery Production
Facilities
Battery Assembly Area
Cover Attachment to PowerCollector.
Glass to Metal Sealing
Electrolyte filing in Cell
Cathode Production
Testing
Electrodes Insertion
Ideal Dry Room Conditions for Li-ion Battery Manufacturing
Moisture level in Lithium-ion battery processing areas should
have less than (-) 35°C dew-point and/or moisture content of
14 grams per kg of dry air
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Room temperature should be maintained at recommended
levels, around 25°C, with tolerance of +/(-) 2°C along with acy Tams
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dewpoints in the range of (-) 35°C to (-) 45°C. (0.14 to 0.04
lke)
The air change rate in the production room should be more
than 50 air changes per hour with maintenance of minimum
fresh air introduction for positive room pressure and
ventilation for workers
The DryPurge”
Advantage ...the
Cutting Edge
Technology
Bry-Air’s DryPurge®
(DP) patented
technology for
dehumidifiers
ensures optimum
performance of dehumidifiers, even at the ultra low dew
point, upto (-) 90°C.
Rotor made up of pH neutral and chemical resistant
material. Inertness to gases such as Hydrogen Flouride (HF)
generated during the production of Lithium-ion batteries
DryPurge® is covered by Patent Granted/Pending: USA, China,
South Africa, India, South Korea, Japan, Canada, Mexico,
Europe, Australia, Brazil. Details available at www.pahwa.com
Bry-Air...Your Dehumidification Partner
Fully equipped, single point solution provider for Dry Room
chambers with Environment Control Equipment
(Dehumidification systems including Refrigeration unit)
Proven success in meeting the stringent requirement of dew
point lower than (-) 75°C, required by the most updated and
largest lithium battery plant
Highest dry process airflow in CMH/kW ® chat with us
More than 100 units installed and commissioned
Some of our Esteemed Customers:
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