TRUCK MODEL - —T-2600 FSO- 4038 CHASSIS SERIAL NUMBER(S) - 32199, 33666 thru 33677 OSHKOSH TRUCK CORPORATION P.O. BOX 2566 OSHKOSH, WISCONSIN 54903 PHONE: (414) 235-9150 CABLE: OSHMOTOR TELEX: 26-2750 OTCPDC OSHK TWX: 910-266-1065 OTCPDC OSHK FAX: (414)233-9261 wnos anc Load-toan ac rgletered traderarta of Osbcaah Tuok Corporation: Oshkoah, Wisconsin.PARTS CATALOG FOREWORD 1. INTRODUCTION. a. This parts catalog lists and illustrates the service parts of your Oshkosh vehicle. The indi- vidual chassis serial number(s) that this catalog applies to are listed on the title page and under “Chassis Serial No.” on the Table of Contents — ‘Truck Record page, and when applicable, on the “Supplemental Serial Number Sheet". NOTE To ensure accurate service parts identification and ordering, the chassis serial number(s) listed in this catalog must match the serial number(s) of the truck(s) for which you are selecting parts. b. This catalog is divided into sections as listed below, which are described in the following in- structions. * Foreword * Abbreviation Index + Table of Contents + Illustrated Parts Breakdown + Numeric index * Noun index * Foldout illustrations 2. ABBREVIATION INDEX. The abbreviation index is a listing of abbreviations commonly used in Osh- kosh parts catalogs, with the complete word or phrase description for the abbreviation (Refer to Fig- me. ost [ABBREVIATION DEX 98 Figure 1, Abbreviation Index 3. ‘TABLE OF CONTENTS. The Table of Contents— ‘Truck Record lists the following information (Refer to Figure 2). AB c D lor conteNrs—tauck azcoaD ccusais JERIAL No. 26009, Moverng ro2ete-25” FSO NO. 3510 81M NO, 1516 Sifonse, TST no sere etn a ENGINE MODEL/MFGR, LTA 10-240/CUMMINS- fi ENGINE SEMAL NO. Sesietan ENQNE MFO, NO. 3007607 Man Than, HODeLoeMiAc NO, R= TscouAtoNar608 MAN TRANS, AsoeweLy No,” Ta-aas-Wores. KRUG mais, MaoesreeRit NO. = ‘Srangren Gxae MODEL TWO Sexo FRONT AXLE CEOLUTCH FRONT AXLE MOSEL RATIO. OYS-ROCCWELL AISA. Fo. pean woe MODEL RATIO. Sabra 00 Rea SSE MODEL MATION Gu 33 (AO SAELL SERIAL, 69062 "COLOR AND NO. 46s WHITE ‘FAuciC GOWMLENON GATE 20 VANUAAY 1000 spew, UP 100-ENGINE R093" ENGINE NSTALLATION ‘0-209 ENGNE 30-163 GOVERNOR Bey SORENFOR eos Srartes 60-8 ENGINE aR Assy 15-88 FAN cLuTe Assy ies FAN GLUToH ASSY ones @nour 200-TRANS. TRANSMISGON NGTALLATON 200-197 SHer conse Bont BURGE valve Assy Bre AB NcTER REGULATOR, Fey GAWWE MOUNTING & PIPING Beco SAETHOUSNG. air iH Page 1 Figure 2. Table of Contents~Truck Record ‘A. Chassis Serial No. The chassis serial num- ber identifies the specific truck that the parts catalog applies to. When the catalog applies to more than one serial number, a separate page listing the serial numbers will follow the Table of Contents—Truck Record (Refer to Figure 3). alge veo 960 oom eae te SRY seni®no, semi hio. MEANS? 80 wer eer vem ome cee ee Si Serco ieee eo ces el ares cei ae ee Se oo cee eee = = a oo = = Se = =] ee Figure 3. Sorial Number PageB. Model No. The model number of the truck that the catalog applies to, ©. FSO_No. The Oshkosh Truck Corporation Factory Sales Order Number for the truck that the catalog applies to. D. BM No. The standard Oshkosh Truck Cor- poration bill of material that the truck is based on. E. Customer. The name of the end owner of the truck. F,. Dealer. The name of the Oshkosh Truck Corporation dealer or distributor of the truck. G. Component Information. A list of model numbers, ratios, and specifications for the truck's major components. H. Parts Group Table of Contents. The parts catalog is divided into parts groups that are listed under one of the following general head- ings. 100—Engine: engine assembly and associ- ated systems and components. 200—Transmission: transmission, torque converter, auxiliary transmission, transfer case, and associated components. 900—Front Axle: front axle, front brakes, steering system, and associated compo- nents. 400—Rear Axle: rear axles, rear brakes, ‘and associated components. 500—Chassis: chassis-related miscellano- ‘ous components and systems including wheels and tires; cooling system, fuel sys- tem, air intake system, exhaust system, hy- draulic system, sheet metal, prop shafts, basic frame assembly, bumper assembly, and battery installation. 600—Air System: ‘components. 700—Electrical System: electrical system and related components. air system and related 800—Cab Assembly: cab assembly and re- lated attached components. 900—Options: optional and miscellaneous components and assemblies. 1000—Firefighting System: (applicable to Crash Fire Rescue Trucks only) firefighting system and related components, including firefighting system body and sheet metal, piping systems, water and foam tanks, pumps, turrets, handlines, and firefighting system optional equipment. 2000—Mixer: (applicable to “S* Series Trucks only) mixer installation, including drum, drum drive components, mixer hy- ‘draulic system and components, mixer water tank and system, mixer air system, and other related mixer components. 9000—Snow Removal Equipment: (appiica- ble to “H" and “P" Series Trucks oniy) snow plow or blower installation, including plow assembly and hitch, blower assembly land hitch, plow or blower hycraulic installa- tion parts, and plow or blower drive compo- nents. 4, ILLUSTRATED PARTS BREAKDOWN. Each parts group contains @ service parts list keyed to a corresponding illustration. The parts groups are iden- tiled by @ two-part number (example: 100-30, 220-10, 810-3, etc.). The first part of the group number is the parts category number. This number will be in a related sequence to the general section headings as listed in the Parts Group Table of Con- tents (example: Group 100—Engine, Group 120—En- gine Electrical System, Group 200—Transmission, Group 210—Transmission Shift Control, Grour 600—-Air System, Group 641—Relay Valve). The sec- ‘ond part of the group number identifies a specific ar- rangement of a parts group categary.Since there are multiple variations of some of the parts group catego- ries, the complete group number must be referred to in order to properiy identify the correct. parts break- down for a specific truck assembly or compo- nent.Each parts group contains the following informa- tion (Refer to Figure 4). ‘A. Group Title, The title describes the system, ‘assembly, or component that has parts listed in the group. B. Group Category No. The parts group gen- feral category number. Parts group with alpha character after group number indicates group has besn edited to FSO requirements. C. Figure, The parts group illustration figure number. The illustration and parts list figure number must match. D. RSP (Recommended Spare Part). A cross will appear in this column for parts that Oshkosh Truck recommends to stock. The recommended stocking quantity may be factored upwards de- pending on the number, work environment, and running hours of the trucks being supported. Item No. The item number that is keyed on the corresponding illustration. eeeJ Osh om cnedlon geno ole sor or "naan 7 fesse lone a TEE peed ets eane oe eae eR : peer tens ; Sel eae / 5 ee omen ; mee Re ; a ae ge. 7 18108287, 1. . JOURNAL & BEARING KIT | ; ‘ ¢ ee? FIGURE 1. PROP SHAFT ' eaciannrly N EE EA Bey He os ge a ea Serine K 120-546 or 500-2409, Pace 207 Ree! heave Figure 4, Illustrated Parts Breakdown F. Part No. Tho Oshkosh Truck Corporation ‘part number for the part. @. QTY (Quentity). The quantity of the part within the next highest truck assembly or sys- tem. Complete component assemblies, for such items as vaives and driveline components, will not list a quantity in the parts group break down for that component. In these instances, ‘the quantity will appear in the parts list for the component's next highest assembly or system (See paragraph no. 6 on “See Group” refer- ences). H. Description. listed. 1. Group No. The identifying number for the specific parts group. Parts groups with a latter character at the end of a group number indicate that the group has been modified to reflect the design configuration of the specific truck chassis serial number(s) that the catalog covers. J. Page No. The parts list page number. Each parts list page is numbered in sequence starting from the first parts group to the last. K, Rev. (Revision level). The latest date that the parts group was changed. 5, INDENTATION SYSTEM. A “dot" indentation system is used in the parts list to show the relation- ship of service parts and assemblies. In the example shown on Figure 5, the upper assembly Air Chamber, part number 7975GX1, which has no dot, contains all ‘The description of the part the parts listed underneath it that have 1 dot. Item 4—Clamp Ring which has 1 dot, contains the parts listed underneath it with 2 dots, Parts lists that have no upper service assembly number will list the parts that make up the system or assembly as 1 dot items. OsHKOSH (AR CHAMBER BEY Fem J pant Nuvaen ary gscRPTION Fi wen 0 Se ee cant Figure 5. Indentation System8, SEE GROUP REFERENCE. Some parts groups contain "See Group” references for sub-assemblies ‘that are broken down into separate parts groups. In these instances the quantity of the component will be listed where it is referenced in the upper level assem- bly group (Refer to Figure 6). 7. SEE FIGURE REFERENCE, Like “See Group” references, there are also *See Figure” references In some parts groups. “See Figure" references are used when a parts group covers a component that is, 100 complex to be broken down on one illustration (Rafer to Figure 6). : SEPGHENEE eae ns a 3 fours 1 [BREATHER SEE GROUP. ee seer REESE Sak, 8 RE ea ee Pe ee ates bE Sb Sie ene Po Eye ese bee a eo BSR En Bus 5 ‘tox Bofec 0b cter ES Ee 78 | Sat oe 5 oem 1 ik tee = SENS ove 2 SBR gM SORA I oar Figure 6. See Group and See Figure Reference. 8, REF ITEMS. Some parts are listed in a parts group with “REF” (reference) appearing in the quan- tity column (Refer to Figure 7). These parts are not ‘actually part of the assembly they are listed with, but are listed to complete or clarify their location in an illustration. Parts listed as REF will have “See Group" a 4 ny g 01/88. denoted in the part number column, indicating the, ‘actual parts group assembly that the part number for! the item is listed in. OSHKOSH STEERING SYSTEM 6 3 + 8 Geesax 3S WASHER, PLAN > Soroerx 1D ARM, MAN. es 4 | GaPscreW, Hex HEAD 9 rrei 1 OU NUT, He So assax 1 | Lookwasten, Mh farwrax 4 FLAN, CARTROGE 12 Sewe 2 | GapscHeW, HEXEAD reared 4 NUT, HEX, JAN 14 SEEGRP S30 1 | DRAG LINC ASSY + 38 aoa + | cover, oust 38 Geecnpars | SreenING BoosTeR TF Saswoax 4 < sro, BALL i awe 4 Lxur, casTeuareD $0 ra 2 ‘en, correr 2o thassex 2 2 yao 4 1 PN. corTeR 22 12720 2 LOANS 2 Vowex 2! koaeren 24 se0seax 2 | BUUGIEAD ATTNG 24a 21594 2 | LOCKWASHER, NL 25" S201HK 8S RAST TE vw agp CAT, Ne coReEN EARTENAMUAYS ORY SPOS Figure 7. Reference Item 9, REPAIR PARTS KITS REFERENCE. Repair parts kits are listed in some parts groups at the end of the parts list. A description of what is included in each kit, will be listed in the description column of the kit. Kits that have many components may use a letter denota~ tlon of (K) to indicate its components. The (K) deno- tation will appear in the description of the items in- cluded in the kit (Refer to Figure 8). 10. NUMERIC INDEX, The Numeric Index lists in nu- merical order, all the part numbers that appear in the parts group breakdowns, with @ reference to the page number(s) that the part number appears on (Refer to Figure 8).SaHKOSH 11, NOUN INDEX. The noun index is an alphabetical DIFFERENTIAL CARRIER ASSY listing of vehicle component descriptions, with a ret- erence to the basic number of the parts group that AGW enw J parr nuwsen ary pescnienon iii eee = the component is listed in (Refer to Figure 10). It te GUTTA 12. RAT WASHER important to note that since the noun index is ¢ gon- 29 64926R 1 SPIDER, Ky K2 eral guide for all parts catalogs, not all the part nouns 5 sesaxe + PRON, KF listed in the noun Index represent parts actually in Beamon 4 | THRUSTWASHER, 1 32 64908R 2 +» SIDE GEAR, K, K2 your truck, BS oewoten 2 | TIRUSTWASHER, K 12 a serosa aNET 35 arash 2 | BEARING CONE, Ki, KE Bb G4s5SR «2 BEARING OUP, Ka, 2 ar twose 2 ANG, ANLISTING Se grnsn 2 COTTER PN mouwrm 1 lewe ‘ g ‘s1_ereash, Nur, TRUST, farmer tee IRSA UDES ITEMS DENOTED ae ‘SANG! a) iar, BASE OVERHALA, eebbes tree Cenoreo + ase 4 SER or RANSU SR ARANRAR ed Syne! cate eae: g 8 a stage WHEN CBBERING PARTS, ALWAYS SPECIFY See a ey ore, "yon A OE eeeg appaeel ae Figure 8 Repair Parts Kits Bag tink NUMERIC INDEX PART NO. PAGE PARTNO, PAGE PARTNO. PAGE ee Figure 10. Noun Index fey en TSR 8 eee ane % ise 23 12. FOLDOUT ILLUSTRATIONS. Some of the larger ne a ee ayatoms or assembles have ilustvations on 11° x17" Eee 4 let oe foldout pages (Refer to Figure 11). These pages ap- FBR & % 18 a pear in group number order in the back of the cata- ee ee | Ree fog. For microfiche parts catalogs, the foldout ilustra~ bs ae qe aa tions will appear on the separate “Appendix Dia- eeasce1 acer, # tive g grams* card, the last card in the microfiche set. exssre “S ISENS 4 iH rat ‘When an illustration for a parts group is @ foldout, a cor of jee oe iM reference page to the foldout will be located next to Fe, Ben BF a a the parts list page (Refer to Figure 12). ee — eeroseas | “By M18 n ones OL 2 ak i nour 1 we ce | me aed BE ae Soe Be: a | 2 yy ae | ae B i iNet B sere Figure 11. Foldout illustration Figure 9. Numeric Index 4-2 rae18, VEHICLE IDENTIFICATION. ‘a. Vehicles with identical model numbers that have a similar design, may still have differences in service component parts due to design mocifi- cations for customer requirements, product im- provement, component obsolescence, etc. To properly identify service parts for your vehicle, the vehicle identification number (VIN) must be determined. b. The VIN number is located in 2 places on ‘each vehicle. It is stamped on the Vehicle Ident fication Data Plate that is attached to the inside of the driver's door (Refer to Figure 13, Item A). It is also stamped on an identification tag that is attached to the vehicles left frame rail (Refer to Figure 13, tem 8). cc. The VIN number is a seventeen character umber that identifies the configuration of the vehicle. The last five digits of the VIN number represent the vehicle serial number. The vehicle serial number must match the serial numbers(s) referenced on the title page and in the Table of Contents — Truck Record of the parts catalog. ‘eAOUP 120, ENGNE ELECTRICAL FIGURE 1 FOR ILLUSTRATION SEE APPENDIX, (11 X 17 FOLD OUT) sat gram ao" Figure 12, Foldout Reference Figure 13. Vehicle Identification Labels 14, OBTAINING ADDITIONAL PARTS CATALOGS. Additional parts catalogs can be obtained through the Oshkosh Truck Parts Distribution Center. Price and availabilty will be quoted at time of order. 18, INSTRUCTIONS FOR ORDERING PARTS. a. When ordering parts, always specify: (1) Chassis serial number 4-2 04/01/88 (2) Your purchase order number (8) Invoicing address (4) Routing and shi (8) Quantity of each item (6) Complete part number (7) Part description ing instructionsNOTE When shipment routing instructions are omitted, we will use our judgement as to the method of shipment, Claims for freight rebate will not be al- lowed. b. All shipments are made F.0.B. our ware- house, Oshkosh, Wisconsin. Shipments will be packed for domestic shipment unless otherwise ‘specified, No parts return shipmants can be ac- capted without prior written approval from the Oshkosh Truck Corporation.Sree eeaereeee eer reer re et YON [eHeg se ewes eourjeg wacon TEzOztOTsZ £L89ZTAAS aLgce 18604 EHSOZLOTSZ + £BH9ZTAAB LL9S¢ *BE0H Zetoztorsz LBLEZ AAR guages Pgson ZSETZLOTSz nBLSZTAAB Seges 18¢04 osetztotsz SBSeTsng WL9Ss H8e0H ABZOZTOLSZ BZLSZT4Ag £L9ee 2ecoh zazoztorse LELSZTIAB eLgaee 4geon BHSO8TOTSZ £2LS2Tsns TL96¢ 3es0h HASOZTOTSZ TLLSZTAAB orgs ageon £0S8TTOTSZ OLcSet4ngs 699s 2e¢0n 66HBTLOTSZ BHBHZTIAR agges agcon oosgttorsz SO6HZTAA L995 veson TOSSTLOTSZ L89HZTAAR gages osd “ON [ees "ON fepes eujGuz “ON IeHeS Gea “ON Fees uojssjusues, UE 00SZ-1 ‘POW 820% 7084 iTARLE OF CONTENTS=TRUCK RECTRD CHASSIS SERIAL NO. 32199 4O0€L No. 71-2500 FSO No. 4038 Bs MGs CUSTOMER: | PORT AUTHORITY OF NEW YORK AND NEW JERSEY DEALER: ENGINE MODEL/MFGR. 8V92T/DETROIT DIESEL ENGINE SERIAL NO. 8VF120721 ENGINE MFG. NO. 8087-7399 MAIN TRANS MODEL/SERIAL NO. HT-750 DRD/2510112453 MAIN TRANS. ASSEMBLY NO. 23019330 AUXILIARY TRANS. MODEL/SERIAL NO. TRANSFER CASE MODEL OTC 18000 TORQUE PROPORTIONED FRONT AXLE MODEL/RATIO OSHKOSH=EATON/4, 56:1 GYD. REAR AXLE MODEL/RATIO DS580P/4.56:1 REAR AXLE MODEL/RATIO RS580/4,56:1 CAS SHELL SERIAL NOe N/A COLOR AND NOs EXTERIOR-DUPONT IMRON patel HL7994UH CREF 1408570) TRUCK COMPLETION DATE THVERIOR BELGE. BUMPERS-BLACK 6 ROUP 100- ENGINE SGnBea ENGINE INSTALLATION 100-197" ENGINE THROTTLE ASSY 104-4 ENGINE ELECTRICAL SYSTEM 120-182 AUXILLARY AIR COMPRESSOR INSTALLATION 129- 13 ATR COMPRESSOR AUXILLARY 130-51 GOVERNOR 135-2 ALTERNATOR 150- 25 STARTER ASSEMBLY 160- 4a SOLENOTO SWITCH lel- 4 ATR SYSTEM-ENGINE 165-73 TURBO LUBE INSTALLATION Lor 1 TUR8O LUBE ASSY 168-1 BY-PASS OIL FILTER INSTALLATION 169- 26 BY-PASS OIL FILTER 170- 5 PAGE OLuP, G2 9UP 2.9 4 = TRANSMISSION NUS TRANSMISSEON INSTALLATION 200-173 CONNECTOR KIT-TRANSMISSION 206- 7 SHIFT CONTROL-MAIN TRANSMISSION 210-113 TRANSMISSION 220-187 VALVE-SOLENGIO 240-2 CHAMBER-AIR SHIFT 246-1 CHAMBER-AIR SHIFT 246- & CHAMBER-AIR SHIFT 246-5 AIR CHAMBER 246- 6 POWER OIVIDER INSTALLATION 259-1 POWER DIVIDER ASSY 260- LOW HYDRAULIC INSTALLATION=POWER DIVIOER 265- 7? TRANSFER CASE INSTALLATION 290- 95 TRANSFER CASE ASSY 295- 86 Luge PUMP 296-2 GROUP 320 0- FRONT AXLE FRONT AXLE & SUSPENSION 300-130 SPRING ASSY-FRONT 310- 10 FRONT AXLE ASSY 330-179 DIFFERENTIAL CARRIER ASSY 331- 5? BRAKE ASSY - FRONT 350- 31 CHAMBER-AIR BRAKE 351- 13 AIR SHIFT CHAMBER 354-5 STEERING SYSTEM 360-1290 RESERVOIR - POWER STEERING 36l- 4 PUMP-HYDRAULIC STEERING 362- 27 PUMP=HYDRAULIC 362- 48 STEERING GEAR 370- 31 STEERING SOOSTER 375-13 CYLINDER~STEERING 376-1 DRAG LINK 380- 68 STEERING SHAFT ASSY 390- 25 GROUP 40 0 - REAR AXLE REAR AXLE SUSPENSION 400-134 REAR AXLE SUSPENSION 405- 94 PAGE 2SPRING ASSY-REAR REAR WHEEL AND DRUM FORWARD REAR AXLE 430-151 CHAMBER-ALR SHIFT 43l- Lb REAR AXLE ASSY 440-231 BRAKE ASSY-REAR 430-246 BRAKE ASSY-FORWARD REAR 450-247 CHAMBER-SPRING BRAKE 460- 38 AIR SRAKE CHAMBER 470- 22 GROUP 50 0 ~ CHASSIS WHEEL & TIRE ASSY $05-129% COOLING SYSTEM 520-1708 RADIATOR S21 57 FUEL SYSTEM 530-137 SHUT OFF VALVE 532-1 FUEL/WATER SEPARATER 533-3 ALR INTAKE SYSTEM 540-126 AIR CLEANER 541-33 EXHAUST SYSTEM 850-774 BATTERY BOX INSTALLATION 560-150 BATTERY CHARGER INSTALLATION 562-25 SHEET METAL INSTALLATION 570-149W PROPSHAFT INSTALLATION 579-145 PROPELLER SHAFT 590-289 PROPELLER SHAFT 580-290 PROPELLER SHAFT 589-292 PROPELLER SHAFT 580-293 PROPELLER SHAFT 50-294 PROPELLER SHAFT 580-295 PROPELLER SHAFT 580-295 PROPELLER SHAFT 580-297 PROPELLER SHAFT 580-565 BASTC FRAME ASSY 590-3390 AUMPER ASSY 591- 290 TOW HOOK ASSEMBLY 593-1 PAGE 320Ue 690 -= Ara sysTEM CHASSIS ALR SYSTEM CYLINDER=AIR-REAR AXLE STEER LOCK CYLINDER ASSY VALVE — PARKING BRAKE VALVE - SPRING BRAKE SPRING BRAKE VALVE CAB ATR SYSTEM VALVE INSTALLATION - SPRING 3RAKE WIPER CONTROL INSTALLATION WASHER CONTROL’ INSTALLATION VALVE INSTALLATION-INTERAXLE QUICK REALEASE VALVE VALVE-CONTROL, YALYESCONTROL HEATER VALVE-CONTROL OUAL AIR CONTROL VALVE VALVE~ INVERSION VALVE ~ CHECK VALVE~ SOLENOID SOLENOID VALVE SOLENOIO VALVE VALVE-TREAOLE VALVE-TREADLE VALVE-RELAY VALVE = RELAY ISOLATED AIR TANK INSTALLATION VALVE - PRESSURE PROTECTION DUAL ATR HORN AIR ORYER RO UP 70 0 - ELECTRICAL CHASSIS ELECTRIC LIGHT-CLEARANCE & ID WARNING LIGHT WORKLIGHT INSTALLATION SPOTLIGHT SPOTLIGHT soup, fu eol- 1 60l- 605~ 605= 605- 610-6 e13- o13- 613- 613- 613- als- a eLs- SS mee GE ure Le sun 615- 615- bale 623- 623- 623- 625- 625- 635- 635- 640- 641- 65l- 1 665-1 wht Sv oe S 700-209 719-23 7-8 712-14 715-9 715- LLWORKLIGHT ASSY FOG LIGHT DRIVING LIGHT HEADLIGHT REAR SPOTLIGHT WIRING ASSY BEACON ASSY LIGHT ASSY-BEACON BEACON LIGHT ASSY BACK-UP LIGHT LIGHT=DOME LIGHT-COMPARTMENT CAB ELECTRICAL SYSTEM ECTRIC HORN ASSY R OUP 800 = CAB ASSEMBLY CAB INSTALLATION ape oo CAB SKIRT ASSY REMOTE INSTRUMENT PANEL SENOSR INSTALL INSTRUMENT PANEL REMOTE INSTRUMENT PANEL ASSY MIRROR ASSY MERROR ASSY HEATER INSTALLATION AUXILIARY HEATER INSTALLATION HEATER PUMP HEATER/DEFROSTER ASSY AUXILIARY HEATER ASSY SEAT INSTALLATION SEAT ASSY = DRIVER PASSENGER SEAT ASSY FAN ASSY WINDSHIELD WASHER INSTALLATION MOTOR-WINDSHIELO WIPER WINDSHISLD COOLANT ASSY ACTUATOR ASSY PAGE 715-32 nr 5 nz 7 7-1 734-23 234-24 735-58 735-72 P4L= 14 750 12 755-1 760-161 770-1 300-150 ga1-140 HE 4 809-5 819-174 819-176 825-24 825-40 830-114W 330-1467 837 1 B40- 14 B40- 34 a4a- 11 aso- 38 asi- 42 355-1 870-7 agi- 4 394-6 a36- 1 56 Q YP 9 0 0 = HISCELLANSOUS EQUIPMENT WINDOW ASSY-SLTOING STARTING AID KIT ENGINE SHUT DOWN INSTALLATION SPECIAL TOOLS & EQUIPMENT SPLASH GUARD INSTALLATION R0UP 1000 = FIREFIGHTING SYSTEM CENTER BODY ASSY FIREFIGHTING ELECTRICAL INSTALLATION PUMP DRIVE EQUIPMENT CLUTCH ASSY WATER PUMP TRANSMISSION WATER/FOAM TURRET INSTALLATION TURRET HYDRAULTC SYSTEM ROOF TURRET ASSY BUMPER TURRET ASSY SBUMPFR TURRET INSTALLATION NOZZLE ASSY-UNDERTRUCK HANDL INE NOZZLE UNDER TRUCK NOZZLE INSTALLATION WATER PUMP ASSY PUMP ASSY=FOAM VALVE=METERING VALVE-METERING VALVE-METERING VALVE-CONTROL VALVE=BALL VALYE-BALL, VALVE=BALL, VALVE=BALL, IN-LINE VALVE BALL VALVE BALL VALVE VALVE=BALL VALVE-BALL, VALVE~BALL, BALL VALVE PAGE oo1- 1903— 1019- loLi- 1o16= lo2z0= lozt- 1oz2— 1n25~ 1026= 1032- 1932- 1037~ Losi 1052- 1053 1953~ 1053- 1054- 1054— 1054= 1Los4— 1054— 1054 1054—~ 1054 1054- 1954- 1054- 1054 5 LL 13 26 27 34 36 35 3? 83 92 93 a4 95RELIEF VALVE RELIEF VALVE BUTTERFLY VALVE VALVE=PILOT FOAM TRANSFER PUMP ASSY WATER/FOAM TANK INSTALLATION FOAM FILL TROUGH ASSEMBLY FIREFIGHTING AIR SYSTEM CYLENDER-AIa CYLINDER-AIR VALVE-CONTROL AIR REGULATOR VALVE VALVE-CONTROL VALVE-CONTROL VALVE=CONTROL, VALVE-MODULATING VALVE=INVERSION SYNCHRO VALVE CONTROL VALVE PILOT VALVE SOLENGIO SOLENOID SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE CHECK VALVE CHECK VALVE VALVE=CHECK VLAVE-CHECK CHECK VALVE CHECK VALVE CHECK VALVE VALVE-RELAY PRESSURE PROTECTION VALVE WINTERIZATION SYSTEM PAGE NUMBER 1955-1 1955-2 1055~ 14 1953-30 1059-9 1960- 20 1064-3 1030- 21 1oat- 2 1081-3 1082-3 1982-22 1oa2~ 25 1082- 26 1oa2- 27 1os2- 28 1082-32 1082-33 1082-34 1os2- 35 1083-3 1083-4 1083-5 1983- 10 1083-11 1084-3 Los4— 12 1084- 16 084 25 1084-26 1084-27 1084- 28 1088-3 1038-4 1140-24 7SPEAKER SIREN ASSY SIREN/AMPLIFIER ASSY INTERCOM INSTALLATION SPECIAL TOOL & EQUIPMENT RH STOWAGE BOX ASSY LH STORAGE BOX ASSY DATA PLATE INSTALLATION FIREFIGHTING SYSTEM PIPING FDAM SUCTION PIPING FOAM SUPPLY PIPING WATER SUCTION PIPING WATER SUPPLY PIPING PROPORTIONAL & OLSCHARGE PIPING PROPORTIGNAL & DISCHARGE PIPING REGULATOR SYSTEM PIPING ROOF TURRET PIPING SIO DISCHARGE PIPING PRESSURE CONTROL & DRAIN LINES FOAM SUCTION & DISCHARGE DRAINS FLUSHING SYSTEM PIPING FILL ASSY WATER TANK DRAIN PIPING FOAM TANK FILL PLPING PAGE GROUP, SERRE, 1i?L~ 1172 1L73- 1175- 1203- 1293- 1250- 1590- 1505- 1510= 1515- 1520- 1525 1525- 1530- 1535- 1540- 1545- 1546- 1550- 1555- 1560- 1565- 8 R 10 L 17) Re RUd ere wer her oo Wl 4 =osdaben ABBREVIATION INDEX AGCEL. — Accelerator ‘AR — As Required ASSY. — Assembly ‘AUX. — Auxiliary B/M — Bill of Material CONT. — Control CONT — Conti CYL. — Cylinder DIAG. — Diagram DIFF. — Differential ELECT. — Electrical EQUIP. — Equipment FRT. — Front FSO — Factory Sales Order FWD — Forward GP. — Group HYD. — Hydraulic LD. — Identification IN. — Inches INST, — Installation INSTAL. — Installation INTER-MED. — Intermediate LB, — Pounds CH. — Left Hand MEG. — Manufacturing MGR, — Manufacturer MTG. — Mounting MISC. — Miscellaneous MOUNT. — Mounting NA. — Not Applicable N1— Not Illustrated NO, — Number NPN — No Part Number - NSS — Not Sold Separately PIO — Part of An Assembly PROP. — Propeller PTO — Power Take Off R— Rear RH. — Right Hand RA — Rear RPR. — Repair REF. — Referenced, Not Part of Assembly SIN — Serial Number SUSP. — Suspension SYST. — System TRANS. — Transmission U. — Universal VENT — Ventilation W.B. — Wheel Base WiO — without iedILLUSTRATED PARTS BREAKDOWNGROUP 100 os tb SH ENGINE INSTALLATION 0 FIGURE 1. ENGINE INSTALLATION + a ALWAYS SPECIFY TRUCK SERIAL NUMBER WHEN Ss 100-197 3/14/89 REV AC ORDERING PART1 # PART NUNO 658918x 1 2 2022HxX1 3 666998x 4 463801 5 720HX 6 355AK 2 1768HXL 8 SEE GRP 9 1062978 10 60222Ax 11 -720Hx 12 355Ax 13-1 76aHxL 14 -117395¢ 1S L794HXL 159-25 16 352Ax + 17 1051148 18 SEE GRP 130 + 1BeL 200219 19 1590560 + 29 © 1DD46 + 21 1pM4s + 22 10369 + 23 20035 + 24 10017 25 SEE GRP 265-7 26 SEE GRP 259-1 27 ee194819 28 © 26055Ax 291414450 + 30 FEL04818 aL 26055AxK WHEN OROERING PARTS» aqy Vee NN RN DERN RE BP eR RR + BRACKET» ADJUSTER + SCREN = ARACKET + SCREW + WASHER + WASHER + NUT + ALTERNATOR + PULLEY + SCREW + WASHER + WASHER + NUT = BRACKET + SCREW + WASHER + BELT SET + ATR COMPRESSOR + GASKET, AIR COMPRESSOR + ENGINE FILTER, FILTERS FILTERy SOLENOID + + THERMCSTAT + CARTRIDGE, FILTER + PUMP» HYDRAULIC + PULLEY + SCREW + SPACER » FAN + SCREW FUEL> FUEL + REMOTE CNDARY PREMARY are ALWAYS SPECIFY CHASSIS SERIAL NUMSE®GROUP [00 os Cl: SH ENGINE INSTALLATION © FIGURE |. ENGINE INSTALLATION a (00-197 ALWAYS SPECIFY TRUCK SERIAL NUMBER 3/14/89 REV AC WHEN ORDERING PARTSoSHKOSH ENGINE [NSTALLATS “rGURE BT PART NUMBER QTY DESCRIPTICN Jae 3200 355A 6 2 WASHER + 33 46825ax Ls 3ELT SET 34 1168338 1. NOT USEC IN THIS APPLICATION 35 50738AX 1 « NOT USEC IN THIS APPLICATION 36 ££40800 2» PLA 3? 26541Ax 12) + MOUNTING 38 60690AX 6 + SCREW 39 8a65GX 120. WASHER 40 60B61AX 6. NUT 41 1. BRACKET ew1o0217 1 LH ew1o0216 1 RH 42-1 790Hx1 12. SCREW 43 -3188x 12. WASHER 44 -3693FXB 1. BRACKET 45 _2291HK 1. CLIP 46 — 66420AK 1 SCREW 4? 703HX 2 « WASHER 48 6641 9AX Lo NUT 49 3068K19 1. CLAMP 50 60580AK IN + HOSE, 40 INCHES (SPECIFY LENGTH WHEN ORCERING) SL 2288Hx Lo. CLIP WHEN ORDERING PARTS» ALWAYS SPECIFY CHASSIS SERTAL NUMBE 100-1974 PAGS REV. 09/22/89 - 9GROUP 100 ENGINE INSTALLATION 9100-197 sh C40 FIGURE 2. ENGINE INSTALLATION 100-197 ALWAYS SPECIFY TRUCK SERIAL NUMBER 3/14/89 REV AC WHEN ORDERING PARTSENGINE INSTALLATIO 2 em 2 9 PART NUMSER QTY ESCRIPTICN 1 1476420 1 2 SOLAXL 4. SCREW 3 703HX 4. WASHER 4 6641 9AX 4 4 NUT 5 EE103287 1+ BRACKET 6 €€193433 1+ NOT USEC IN THIS APPLICATION 7 BE41567 1. PIN a BS4LIAX 2. NUT 9 7O3HX 2 + WASHER 19 1337630 2. SCREW Ll SEE GRE 615-9 1+ VALVE, THROTTLE CONTROL 121476390 1. EXTENSION 13 66345Ax 2. SCREW 14 703Hx 2 4 WASHER 15 66419AX 2. NUT 16 £E103437 Le BRACKET, THROTTLE 17? SOLAXL 2 « SCREW 18 66419AK 2. NUT 19 EEL03444 1. SPRING 20 SEE GRP 160-48 1+ STARTER 21 46 742AK Le GASKET 22 — 6B099AX 3 SCREW 23 £102694 Lo. sleoW - 25160FX: 1 + HOSE ASSYs (NOT SOLO AS COMPLETE AsSeMaL¥) 24 = -77046x Looe 6 FITTING 25 AK27 IN + + HOSE, 40 INCHES (SPECIFY LENGTH WHEN CROERING) 26 —-7704Gx Looe + FITTING 27 «EE 102694 1+ ELpow 28 © -35386Ax—W 2 . ELBOW 29° 434AKL 2 2 NUT 30 351Ax 2. WASHER WHEN ORDERING PARTSs ALWAYS SPECIFY CHASSIS SERIAL NUMSER 100-197" PAGE 7 REV. 09/22/89 - 9GROUP 100 os ib SH ENGINE INSTALLATION ‘5P100-197 Ske CAD. FIGURE 2. ENGINE INSTALLATION 100-197 ALWAYS SPECIFY TRUCK SERIAL NUMBER 3/14/89 REV AC WHEN ORDERING PARTSPISTALLAT IIS TY pescRtetLon 31 7ASHXL 2 32 8102694 L + SL30W - 107766Aa-U 1. HOSE ASSY, (NOT SOLD AS COMPLETE ASSEMBLY) 33 77046x Los « FITTING 34 AK27 IN + + HOSE, 42 INCHES TURET CNTL VA TC TURET NOZZ" PATERN “CYL (STR -STREAN) (SPECIFY LENGTH WHEN CROERING) 35 1205114 Loe + FITTING 36 © -:17670Fx Ls ADAPTER 37 49743Ax 2. screw 38 8B4SGK 4 4 WASHER 39 60B61LAx 2. nuT 40 1163328 1. NOT USEC IN THIS APPLICATION 41 2765HX Lo. Tee 42 229378x Lo. DRAIN CocK 43 -3206K 1. ADAPTER - 473 73AX-U 1. HOSE ASSY» (NOT soLo AS COMPLETE ASSEMBLY) 44 -3888FK Loe + FITTING 45 47337AX IN 4 « HOSE, 19 INCHES ENGINE TO ATR CoNPaEssoR WATER IN & CUT (SPECIFY LENGTH WHEN CRDERING) 43 EE46837 Lo» ELBOW 54 3206X Looe ADAPTER Sie 1+ MOB BEES SUSEARENS 6 WHEN ORDERING PARTS» ALWAYS SPECIFY CHASSIS SERIAL NUMBER 190-197 PAGE REV. 09/22/89 - 9GROUP 100 osHibsH ENGINE INSTALLATION fo C ee 2 FIGURE 2. ENGINE INSTALLATION 100-197 ALWAYS SPECIFY TRUCK SERIAL NUMBER 3/14/89 REV AC WHEN ORDERING PARTS37 53 59 60 6 62 63 64 6 66 WHEN 2 PART NUMBER 47337Ax 3388FX 12857FX 2121Hx 15298x 60264AX-U 19388Fx GT334AX 19388FX 15299Fx 52871Ax £E39944 ORDERING PARTSy aqy IN IN 0 2 S ENGINE TO ATR CCMPRESSOR H WHEN OROERING) ELBOW HOSE ASSY, (NO T SoLc AS comeLete AsSewaLy) + FITTING + HOSE, 25 INCHES ENGINE TO ATR COMPRESSOR 08 “Orr (SPECIFY LENGTH WHEN ORDERING) = FETTING eLeow COUPLING NIPPLE ALWAYS SPECIFY CHASSIS SERIAL NUMBER LO9-L97W PASE LL REVe 09/22/89 ~ 9GROUP 104 104-4 2712/88 REV B ENGINE THROTTLE ASSY ee ro4-4 SH CAD UROTTLE ASSY ENGINE FIGURE 1. ALWAYS SPECIFY TRUCK SERIAL NUMBER WHEN ORDERING PARTSOSHKOSH L M4 PART NUMBER QTY DESCRIPTION L 1476180 4. SHIM 2 1440520-N 1+ CONTROL LINK 3 6935 7AX Lo. SCREW 4 L904HX 2» WASHER 5 EE41567 1. PIN 6 1467510 Lo. Lever ? 66345Ax 1+ SCREW a 1337630 1+ SCREW 9 241 8HKL Lo. SCREW 10 6641 9Ax 30. NUT 11 25873Hx Lo. NUT 12 SEE GRP 601-1 Lo. CYLINDER 13 -3826FxX Lo BREATI 14 -15298Fx Lo ELBOW - 60254AX-U 1 + HOSE assy 15 -19388FXx Loe + FITTING 16 47334Ax TH + + HOSE, 59 INCHESs THROTTLE CONTR SOL VA TQ ATR SUPPLY (Spec Tey LENGTH WHEN CRDERING? 17«19388FXx Looe + FITTING 18 -23319FK IN «NYLON TUBING, 323 INCHES, THROTTLE CONTR SOL_VA_TO ATR SUPPLY (SPECIFY LENGTH WHEN ORCERING) 19 -12075Fx Loos FLTTING 20 19401Fx Looe FITTING au 1439770 Lo. BRACKET 22 1503740 1. SCREW 23 32996Ax Lo. RrvNUT 2 51629Ax Lo. NUT 25 1476090 1. SPACER 26 1475510 L «SCREW 27 1804HX 4 e WASHER 28 © 2560HX 20. NUT 29 362Ax 2» WASHER WHEN ORDERING PARTS, ALWAYS SPECIFY CHASSIS SERTAL NUMBER 104-4 PAGE 13. REV. 02/12/83 -GROUP 104 104-4 2/12/88 REV B ALWAYS SPECIFY TRUCK SERIAL NUMBER. WHEN ORDERING PARTS: 3 3 8 FIGURE 2. ENGINE THROTTLE ASSYENGINE THROTTLE 455¥ nrgure. 2 SfFen 2 paar wssea ary 11763Fx 1. ELBoW 2 zssi9rx TH NYLON TUBING, 10. INCHES+ TUVERSLON vA TO STR JuNer LON CSBeC HEY LENGTH WHEN ORDERING S2491AK loo. ELBOW 4 _p2aL9ex IN. NYLON TUBING 165 INCHES, 2-WAY VA ON AGENT (SBECIFY Cefio TH WHEN oRcERING) + 5 225rex Ls VALVE, coURLE CHECK 6 testa Ls CAPSCREW 7 L8O4HX Lo « WASHER 8 Le06Hx 1. WASHER 9 _2560Hx Lo + Locknur 1o 1625500 1 BRACKET, VALVE MOUNTING at: 66420AX 2 += CAPSCREW 12 22s. 2 LOCKWASHER 13 703Hx 2 + WASHER 14 66419AK 2. LockwuT 15 5249LAK Ls eta0w 1s -233196x TN. NYLON TUBING: 6 (SPECIFY LENGTH 17 524914x 1. steow 13 SEE GRP 616-2 Ls VALVE» INVERSrON 19 G£103574 2 CAPSCREW 20 703HX 2 + WASHER 21 703Hx 2 WASHER 22 esr 2ax 2. Locknur 23 11 7648x Ls eLg0w 24 11 763Fx 1» eLaow 25 LL 764FX Ls eLgow 26 SEE GRP 623-7 Ls VALves AIR SoLEHEOD 27 1492Hx 2. screw 28 2473Hx1 2. washer 291571860 2. cockmur WHEN ORDERING PARTS, ALWAYS SPECIFY CHASSIS SERIAL NUMBER 104-4 PAS SE LS REV. 02/12/88 ~GROUP 104 bo4-4. 2/12/88 REV B ALWAYS SPECIFY TRUCK SERIAL NUMBER WHEN ORDERING PARTS 36.2 ep i04-4 ste cao. FIGURE 2. ENGINE THROTTLE ASSY“TgURE Potten 4 30 31 32 Az 3242 3243 34 35 36 36eL 3602 3643 37 3a 39 40 41 42 43 44 45 WHEN ORDERING PARTS» PART 3a268K 1613460 1623040 1618470 L244FX 1618390 1473600 22788Fx 1629080 1381HX1 1628059 1518390 1244FX 1478600 1618390 LL764FX 233198X 21206Fx 23319°x 11762Fx 23319FX 11 762Fx 52492Ax 23319FX NUMBER SHKOSH BRGINE THROTTLE ESCRIPTION BREATHE Ry AIR FILTER + WIRE, 42 INCHES, NEUT SAFE SW JCT SLK TO SHIET INTERLOCK Sot TO GRO. (SPECIFY LENGTH WHEN ORDERING) + TERMINAL + HEAT sHRE 2 INCHES» (SPECIFY LENGT AMINES ofan ENED SWITCH» TOGGLE LABEL» HIGH IDLE SCREW COMP! No) HEAT SHRINK» 2 + TERMINAL eLsow NYLON TUBING, 165 SQL vA Ta AIR sup: LENGTH Wi (SPECIFY UNTON NYLON Tui AGENT pan CSPECTFY CONNECTCR NYLON TUBING» TRV: (se 40 INCHES, MASTER ATR vA TO ENGTH WHEN ORCERINS) INCHES + CONTROL VALVE ORCERTNG) of BLK T: TaGROUP 104 10d-4 2/12/88 REV B ALWAYS SPECIFY TRUCK SERIAL NUMBER. WHEN ORDERING PARTS ASsY. cpi04-4 Se CHO FIGURE 2. ENGINE THROTTLE ASSY 4t46 -781TRB 47 L091 7FXx 48 53 755Ax 49 S198x 50 S2a71Ax WHEN ORDERING PARTSs 2 PART NUMBER QTY ALWAYS S: o9SHKOSH DESCRIPTION + SWITCHy LOW ATR PRESSURE = ELBOW + NIPPLE + BUSHING » REDUCE + COUPLING ECIFY CHASSIS SERIAL NUNSER 194—4 PAG REV. 02/12/88 — ilENGINE ELECTRICAL GROUP 120 SuMoTT ANSWLUVEAOD SNTSNS OL TWOTYLIFTS INLINE “y 3an9rs ALWAYS SPECIFY TRUCK SERIAL NUMBER WHEN ORDERING PARTS 120-182 5/17/88 REV E12 13 14 15 16 1? 13 19 20 22 WHEN ORDERING PARTS+ PaRT NUMBER = ATY 1L937HX 1 L064 14a 1 1619569 1 1618390 1473600 IN 1927FX IN 1613370 1 1047008 L 2533Hx 1473600 IN 1618460 1 1478800 IN 1628490 L 2287HX 2 1923HX1 2 420AXL 2 703HX 2 LO9LHX 1 15299Fx 2 109972A-u L 19383Fx 2 1099674 IN 1544600 L 1473600 IN 1613399 L ALHAYS S: > ECIFY CHASSIS SERTAL NUM SINE ELECTRICAL SYST AUSHING» REQUCING SMITCHy PRESSURE WIRE ASSY+ (UOT SOLD AS COMPLETE AsSe“aLY) + TERMINAL + HEAT SHRINC 42 INCHES (5 LENGTH WHEN 208% ING) + WEREs (16GA)+ 3. INCHES» COIL’ OR SHUT" DOWN “To GeO (SPECIFY LENGTH WHEN CRI IFY IGNITION Sa To ER ING) = HEAT SHRINK» LENGTH HEN OR WIRE HARNESS, cLip WASHER CAPSCREW WASHER BUSHING» REDUCER ELaqw Hose Bn assy (NOT SOLD AS COMPLETE ASSY) L r ul (yor so HPL SEMBLY) + HEAT. SHRINK» 2. INCHES (SPECIFY LENGTH WHEN ORDERING) + TERMINAL MBER = REVS 1/31/39 —ENGINE ELECTRICAL GROUP 120 WOISLIST SNIOND “1 SYN9T4 ALWAYS SPECIFY TRUCK SERIAL NUMBER WHEN ORDERING PARTS 120-182 5/17/88 REV E33 34 35 36 37 38 39 49 41 42 43 WHEN ORDERING PARTS+ L # PART 1927FX 1618370 17423FX 1937Hx 57CX133 23432Fx L937HX 1937HX 1588720 59997Ax 1611060 1613390 19278X 1618350 1473600 1193488 1611060 1613390 1618370 192 76x 1478600 1397029 1619540 1473609 NUMBER QTY IN IN In + TACH SENDER UNIT RDESING) SWITCH» PRESSURE BUSHING » RED PIPE PLUG MANTFOLC BUSHING» REDUCER BUSHING» REDUCER SENDING» UNIT SWITCH, LOW OL PRESSURE WIRE ASSY (NOF SOLD AS COMPLETE ASSY) + TERMINAL, + WIRE (165. TERM 10 # + TERMINAL, + HEAT SHRINK PECTFY LENGTH WHEN ORDERING) }] INCHES» INSTALL LOOM ON WIRE CIFY LENGTH WHEN CROERING) ) AUX GEN ENG PCS 2 RS > me S SY TF SOLD AS COMPLETE ASSY) + TERMINAL + TERMINAL, 28 ES Pe AT Pe ER 2 + TACH SENDSR UNIT TO OTL WHEN ORDERING) & pagar OT SoLe AS MBLY) NGTH WHEN ORDERING) ALWAYS SPECIFY CHASSIS SERIAL NUMSERENGINE ELECTRICAL GROUP 120 SIHOIT ANBALEV OD ‘SNIONG aL WOTMLIITa SNIONS “1 3uNoT4 ALWAYS SPECIFY TRUCK SERIAL NUMBER WHEN ORDERING PARTS 5/17/88 REV E 120-18246 47 43 51 52 53 54 55 56 $7 $8 39 SL 62 63 84 65 WHEN ORDERING PARTSy Part 1927FX 1618390 1619540 19278X 1618390 1478500 1619540 1618390 1927Fx 1478600 1692600 5903LAX 3B7LAX 6AO55AX 1628620 420AX1 362aK BS1AK 16900FX SOLAXL 56419AX 2251HX 1637410 1613380 412 7FX NUMBER QTY IN IN ENN we NRE ALWAYS SPECIFY CHASSIS HK OSH PLECTRECAL S¥ST AUX GEN ENG POs TERM To W WHEN ORDERING) INCHES» AMMETER-AUXILTARY R ENGINE (NEGATIVE) LENGTH WHEN 8 a e A Y 1D AS COMPLETE ASSY) 3 8 fF CROERING) A 3H f 2a eg) RELAY CAPSCREW WASHER NUTSERT BRACKET PANEL SCREW WASHER WASHER SWITCHy MAGNETIC SCREW LockNut WASHER WIRE _ASSY» (NOT SOLO aS COMPELTE ASSEMBLY) + TERMINAL + WIRE, 10 GAy 13 INCHES, STARTER RELAY TO STARTING MOTOR SWITCH TERMINAL (SPECIFY LENGTH WHEN GROERING) SERIAL NUMBER 120-182, PAGE REV. 91/31/29 —ENGINE ELECTRICAL GROUP 120 TWOINLIITa SNIONS “| JHNol4 ALWAYS SPECIFY TRUCK SERIAL NUMBER WHEN ORDERING PARTS 120-182 8/17/88 REV E68 69 70 7 72 73 74 75 76 7 78 79 80 82 83 34 35 WHEN oR! L # PART 1343990 1613410 1632400 2588Hx 41278x 1343990 1619410 1637340 1418390 1473600 1927Fx 1637350 1193488 7USHXL 351ax 1437450 1476110 1641180 $6192ax 1631380 1618390 1478690 1927FX ING PA‘ us ary IN IN RTS a ENGIN CRIPTION + HEAT SHRTNK (SPECIFY LENGTH WHEN ORDS8 ING) + TERMINAL WIRE ASSY» ( COMPLETE Asse + TERMINAL Re AR Pe AT Pe Re p assy SOLD AS COMPLE + TERMINAL, + HEAT SHRINK (SPECIFY LENGTH WHEN CROERTNG) + WERE, L6GAy 15 INCHES AUX SEN ENG AC 89x TO wEOe LIGHT (SPECIFY LENGTH WHEN CROERING) + CONNECTOR LOOM, 19 INCHES, INSTALL LOOM ON WIRE ASSEMBLY (SPECIFY LENGTH WHEN ORCERING) CAPSCREW LOCKWAS HER ALARMSTAT SENDING UNIT V-RELT NYLON TIE WIRE Assy (NOT SOLD AS COMPLETE ASSY) + TERMENAL, 1 Ni ASSY) + HEAT SHRINK (SPECIFY LENGTH WHEN CROERING) + WIS Ay 100 INCHES AUX GEN © Bax DE Licur SP. TH WHEN GROERING) ALWAYS SPECIFY CHASSIS SERIAL NUMBER 120-182 PAGE 27 REV. 91/31/39ENGINE ELECTRICAL GROUP 120 WOIYLOFTa SNIONS “| 38NOT4 ALWAYS SPECIFY TRUCK SERIAL NUMBER WHEN ORDERING PARTS 120-182 5/17/88 REV Egue > TTem 36 a7 8a 99 92 93 94 95 96 7 98 99 100 1oL Loz 103 194 105 196 107 108 109 110 uy WHEN GROERING PARTS» 1 PART 1193484 1637330 2692HX 1467540 1262Hx 1637330 2692HX 1262Hx 1467549 463501 2250HX 1 768HXL 3693FX2 420AXL 64B64AX 2288HK SOLAXL 703Hx 66419AX 1609060 1609050 SEE GRP 738HKL 720HK2 355AK 1 768HX1 60222ax 220HK2 NUMBER 150-25 ALHAYS aqy. DESCRIPTION ASSY IN. IN. NEG BATTERY Cap TERMINAL, CABLEs 47 INCHESy MOTOR "GROUND (SPECIFY LENGTH WHEN GR) HEAT SHRINK ASSY IN oe © ELECTP ICAL FRT NEG 3ATT TO ERING) syste cn WIRE CROERENG) RATT TC START CRDERING) START (SPECIFY LENGTH WHEN CROERING) + CAPSCREW + WASHER = HEXNUT + BRACKET» CLIP CAPSCREW + LocksuT = CLIP, CUSHTON + CAPSCREK WASHER + HEXNUT + PULLEY) CRANKSHAFT + PULLEY» ALTERNATOR + ALTERNATOR CAPSCREW + WASHER + LOCKWASHER = HEXNUT + CAPSCREW + WASHER dette este ten SPECIFY CHASSIS SERTAL NUMBER L RS 20- 132. PAGE 01/31/89 ~ 29ENGINE ELECTRICAL GROUP 120 WOIYLITTS ANIONS “1 aunor4 ALWAYS SPECIFY TRUCK SERIAL NUMBER WHEN ORDERING PARTS 5/17/88 REV E 120-182ue 413 114 11s 116 17 11a 119 120 lat 122 WHEN ORDERING PARTS Part 1103194 1334909 L794HX1 352Ax 1319980 73BHXL 1619530 1613390 1473600 1927Fx 1517810 1193484 NUMSER TY ENGINE ELECTRICAL DESCRIPTION » HEXNUT = suepaRT = CAPSCREh + LOCKWASHER + STRAP + CAPSCREN = HERE assy (NOT SOLD AS COMPLETE ASSY) +e TERMINAL 1 SHBINK ECIFY LENGTH WHEN CROERENG) E, 6GAe 24 INCHES YLENGTH WHEN CRODERING) LENGTH WHEN ORCERING) ALWAYS SPECIFY CHASSIS SERIAL NUMBER NCHESs INSTALL LOOM ON WIRE systeGROUP 129 osyfusH AIR COMPRESSOR INSTALLATION 46 te 43 ePig9-15 sit cad 45 FIGURE |. AIR COMPRESSOR INSTALLATION 129-13 ALWAYS SPECIFY TRUCK SERIAL NUMBER 4715/88 REV D WHEN ORDERING PARTSOSHKOSH AUXILLARY ALR COMPRESSOR INSTALLATIIN é TTEM # © PART NUMa SCRIPTION 11097034 tee He 60264AX-U Ll. HOSE ASSY (NOT SOLD AS COMPLETE ASSEMBLY) Lossarx Loe. FITTING 47334ax IM. HOSE. 49 INCHES ALCOH EVS bed toa 5. ardvcon (SPECIFY LENGTH WHEN 4 19380Fx Lows PETTING 5 22eaHx Ls CLEP, cusHtoN 6 71SHKI Ls CAPScREW 7 B62ax Ls WASHER 3 1087088 Ls Locknur 9 1097034 1. zteow 19 SEE GRP 130-51 Ls COMPRESSOR, AIR 1h LeqsHxt 4 + CAPSCREN 121143578 bs LOCKWASHER 13 Leo4Hx 4s WASHER 16 43137Ax Ls pLus 15 2551Hx 30s TERMINAL 15 L44SHX Bi 17 2333Hx 3. LockwasHer 18 1330348 1. ELBOW, conourT 19 1330368 TN. CONDUIT» 80 INCHES (SPECIFY LENGTH WHEN ORCERING) 20 529634x Lo. etaow - 60254AK-u Ls HOSE Assy (Rot $60 as cowptere assennty) 21 1938aex Logs FITTING 22 47334ax IN. « HOSE) 236 INCHES ALCOHOL EvapoRAToR To CSSeCTROEENGTH WHEN ORDERING? 19389F% Lose FITTING 26 1512250 Ls PADe ORACKET SUPPORT a 6O420AXK 2 « CAPSCREW 26 703Hx 2s ASHER WHEN ORDERING PARTS, ALWAYS SPECIFY CHASSIS SERTAL NUMBER 129-13 PAGE 33, REV. 04/15/83 —{ GROUP 129 osHapsH AIR COMPRESSOR INSTALLATION 23 “A 45 FIGURE |. AIR COMPRESSOR INSTALLATION 129-13 ALWAYS SPECIFY TRUCK SERTAL NUMBER 4715/88 REV D WHEN ORDERING PARTS:OsHK OSH AUXILLARY AIR COMPRESSOR INSTALLATION PaaT NUMBER aTY DESCRIPTICH 27 -353Ax 2 + LOCKWASHER 28 -$223AXx 20. NuTSeaT 29° -1505369 Ll BRACKET» COMPRESSOR NCUNTING 30 © 66420Ax 4 + CAPSCREW 31 703Hx 4» WASHER 32 66223AXx 4. NUTSERT 33 66420Ax 2. CAPSCREW 34 -703HX 2» WASHER 35 6641 9AX 2 LockNuT 36 S92Ax1 1. GROMMET 37° -71536x 1. SROMMET 38 1467160 IN « MOLOINGy QUICKEDGEs 24 INCHES (SPECIFY LENGTH WHEN OR CESING) 39° 2297HX 2. CLIP» CUSHION 40 66420ax 2 + CAPSCRER 41 203HX 2. WASHER 42 641 9AX 2. LocknuT 43 -57654Ax Ls BUSHING» REOUCER 44 4846x Lo NIPPLE + 45 79036x Ls VALVE» CHECK 46 15299FX Lo + ADAPTER WHEN ORDERING PARTS, ALWAYS SPECIFY CHASSIS SERTAL NUMBER 129-13 Page 435 REVe 04/15/88 -osHHibsH AIR couPResson GROUP 130 - YOSSMIaWOD ATV *T THNOTA ALWAYS SPECIFY TRUCK SERIAL NUMBER ‘WHEN ORDERING PARTS 130-51 11/9/87ALS COMPRESSOR AUXTLLALY PTGURE 1 BTTEM @ PART NUMSER = QTY. DESCRIPTICN 1647230 AIR COMPRESSOR L 2CT90L 1. MUFFLER ASSY 2 SEE FIGURE 2 + CYLINDER HEAD ASSY 3 2cTsaa 1+ COUPLING + 4 2craag 1. CHECK VALVE 5 2cT906 Lo RETAINERy Ky <1 6 2CT905 14 GASKET, Ky KL 7 SEE FIGURE 3 1. CRANKCASE ASSY a 2EL587 4. PISTON RING, K 9 2€L588 4 4 SPRING, PISTON RING+ K lo -acTae2 2. PISTON £ ROD ASSY lL -2¢T893 Lo. Key 12 -2cT894 1. SCREW 130 2cTa95 1» SCREW 14 -2cTa96 1. HANDLE + 15 2EL589 1 MOTUR 1s -2cTa9e 1 + CORD & PLUG 17 -2cT899 Ls SPACER 18 2EL590 2 + SKIRT, PISTON, K - 2crgor 1 + FILTER MUFFLER ASSY 19° -2cT992 1 + + TOP CoveR 20 © 2cT903 Loo + FILTERs FELT, K 21 2cT904 L + + goby 22 SEE FIGURE 2 + CYLINDER ASSY 23° 2cT905 L + GASKET, K 24 = 2cT906 Ls RETAINER, K + 25° 2cTaio L + RELIEF VALVE 26 © 2EL59L Ls SHAFT EXTENSION 27 2cT912 Ls SET SCREW» SHAFT 28 2EL592 Lo. FAN 29 2cTa14 Lo. GRILL 30,0 2eT915 2 + SCREW WHEN ORDERING PARTS+ ALWAYS SPECIFY CHASSIS SERIAL NUMBER 130-51 pace «37 REV. 11/09/87GROUP 130 osHhipsH AIR COMPRESSOR FIGURE 2. CYLINDER HEAD ASSY 130-51 ALWAYS SPECIFY TRUCK SERIAL NUMBER 11/9/87 =e WHEN ORDERING PARTSOSHKOSH ALS COMPRESSOR AUXTLLASY ITEM @ PART NUMBER QTY OSESCRIPTICN CYLINDER HEAD ASSY 2cT9L6 1+ RH 2cT9L? Lo. LH 2cta1g 4 oe SCREW 2 CYLINDER HEAD 2cta19 Loe + RH 2cT920 Loe. LH 3 2ct92t 1. + HEAD GASKET» K 4 2cT922 1 + REED, K 5 2ct923 Loe + PLATE. KL 6 2cT924 Le + GASKET, CYLINDER: K ? 2cto2s L + « CYLINCER SLEEVE WHEN GROERING PARTS ALWAYS SPECIFY CHASSIS SERTAL NUMBER 139-51 PAGE 39 Rev. i1/o9/a?GROUP 130 osyibsH AIR COMPRESSOR FIGURE 3. CRANKCASE & PRESSURE SWITCH 130-51 ALWAYS SPECIFY TRUCK SERIAL NUMBER ‘WHEN ORDERING PARTS. 11/9/87orguee 3 PITEM # PART 2cTa26 1 2cta27 2 2cTe2a 3 2cTa29 4 2cT930 5 2cTaay 6 2CT932 ? 207933, + 8 2CT934, 9 2cT935 lo -2¢T936 lL -2¢T937 12. -2cT938 130. 2¢T939 14 -2cT940 7 2cTog1 + 3SK312 WHEN ORDERING PARTS + hunger ° ATR COMP! QTY DEeSCRIPTICN CRANKCASE ASSY 16+ + SCREW GASKET CRANK CASE + + COVER PLATE PLUG + WIRE ASSY+. WHITE + WIRE ASSYy BLACK + PRESSURE SWITCH + ELBOW INSERT, TUBE + CONNECTOR Ze ALWAYS SPECIFY CHASSIS SERTAL NU! se oa AUXELLAZYa nse comma 135-2 3/27/84 WHEN ORDERING PARTS Hee aot ee eer eer ecOSHKOSH TEM @ PART NUMBER QTY.“ DESCRIPTION + F155GX GoverNog L 5256%49 1. COVER, K 2 5256x41 Le RINGy RETAINING - 525GX34 1. SCREW AND SPRING ASSENSLY+ AQJUSTING, YI 3 5256X39 1 + + SCREW, ADJUSTING 4 37X18 1 4 « NUTy Lock 5 5256x383 1 4 + SEAT: SPRINGy UPPER 6 525GX37 1 4 + GUIDE, SPRING 7 5256x35 Lo. « SPRING 8 5256X35 2 4 + SEAT» SPRING» LOWER 9 5256X42 1 + STEMy EXHAUST 10 5256X43 1 SPRING, EXHAUST STEM + oe 525GK31 1 PISTON ASSEMBLY LL NSS Ls + PISTONs (NOT SOLO SEPERATELY» oRdeR COMPLETE PISTON ASSY) 12 525GX33 1+ + WASHER 130 2WRSL 14 + GROMMET, K 14 Lps92 2 4 O-RING, K 15 5256x29 1s SPRING: K 16 5256x30 1 + VALVE, K - 5256x445 1s BODY ASSEMBLY 1? S25GX46 2 4 FILTER: K 13 525GK45 Lo.» Booy 19 429ax 4 ee PLUG toH 92CX135 1 REPAIR KITs FILTER (IACLUDES ITEMS OENCTED SY K) WHEN ORDERING PARTSy ALWAYS SPECIFY CHASSIS SE2TAL NUMBER 135-2, PAGE 43 REV. 03/27/97 ~37 aes = TN i ‘> 56 4 Figure 1. Alternator Assembly Ht ALWAYS SPECIFY TRUCK SERIAL NUMBER 150-25 SOV Onpenine FARO 11/22/77Mot PART NUMBER GTY 62235Cx BAX246 3588x 6Ax282 5AX158 BAXLLZ 5AX249 SAX199 783HX2 SOAX174, SAX252 6AX218 6AX237 6AX193 6AX219 BAXLL3 BAXL14 BAXLIS BAK4S BAXLLE BAXLI? BAXLLO BAXLLO 6AX220 BAKLIS 6AK221 6AX1L96 $Ax25?7 6AX256 6AXLBB 5 AX137 6Ax253 ORDERING PARTSy DESCRIPTICN ALTERNATOR + NUT, HEX + KEY + FAN ASSEMALY + SPACER = SCREW, HEX + WASHER + HOUSING + SEARING + RETAINER + SCREW = ROTOR + + SLIP RING + ROLLER BEARING + STATOR + SCREW LOCKWAS HER + WASHER, + WASHER + SCREW + LEAD ASSEMBLY, POSITIVE + SCREW + LEAD ASSEMBLY» NEGATIVE + RECTIFIER ASSEMBLY, Ni + + RECTIFIER, NEGATIVE +s RECTIFIER POSITIVE + SCREW. HEX + CLAMP + CAPACITOR + BUSHING BUSHING NER Ue Re NN ALWAYS SPECIFY CHASSIS SERIAL NUMMER ALTEANATIR ATIVE + RECTIFIER ASSEMBLY, POSITIVE 3Bstn, 2 " ancl sy 88 13 2 i ic a2 2680 Se , L Cy 8 164, 50 ” ‘ST. GUARD WASHER TERMINAL HEX WASHER» PLATN IFY CHASSTS SERTAL NUMBER 150-25 PA REV. 11/23/7 ta 4?ALTERNATOR GROUP 150 Figure 1. Alternator Assembly WAYS SPECIFY TRUCK SERIAL NUMBER 150-25 ‘AUMAYS SHEN ORDERING PARTS 11/22/77ALTERNATOR ek Tem 2 PART NUMBER QTY. OESCRIPTICN 64 BAXL4O Le BUSHING 65 -353AX L + LOCKWASHER, NT 66 BAKL39 2 « PROTECTOR CAPy NI WHEN ORDERING PARTS, ALWAYS SPECIFY CHASSIS SERIAL NUMBER 49GROUP 160 eS eG 25 IG OS Gy ASSV YALYVIS ‘1 aNNOI4 ALWAYS SPECIFY TRUCK SERIAL NUMBER ‘WHEN ORDERING PARTS 160-48 10/1/82OSHKOSH STARTER AS £. L Tem PART MUNSER «TY. DESCRIPTION to 1593940 STARTER 1 2ae254 Loo. FRAME 2 2AE256 1 BUSHING 3 2EH25 Le ARMATURE 4 2EH26 6 » com 5 526SX26 1 + stu 6 418X313, 1. HOUSING» LEVER + 7 526SK47 1. BUSHING + 38 41SK235 1+ DRIVE ASSEMBLY 9 2AE262 1s HOUSING» DRIVE + 10 41SK354 1+ BUSHING ll 2AE255 Lo. WICK 12. 2825? Ls PLUG 13 2AGL74 1. NUT ASSEMBLY 14 1 768HXL Lo. NUT 15 355A 1. LOCKWASHER 16 418x160 1+ WASHER 17 418x323 1 INSULATOR PACKAGE» TERMINAL 18 468x52 19° 41Sx128 + WASHER + SCREW 30 2AE26L 31 415x350 + PLUG. + O-RING 1 29 3108xK29 1. O-RING 21 418x179 1+ MASHER + 22 526Sx51 1. GASKET 23° 4LSK246 1+ SCREW 24 = 2AE257 Ls PLUG 25° 2AE259 1+ WICK 26 GLSK247 1. SCREW 27° -2AE263 L + PLUG 28 © 418x123 1+ SCREW 29 2AN4S9 1+ SNAP RING 1 1 WHEN ORDERING PARTS» ALWAYS SPECIFY CHASSIS SERIAL NUMBER 160-48 PAGE SL REV. 10/01/82 —asHiipsn STARTER ASSY GROUP 160 ASSV ¥ALYVIS ‘TL auNDIS ‘WHEN ORDERING PARTS. ALWAYS SPECIFY TRUCK SERIAL NUMBER 160-48 10/1/82STARTER ASSCUSLY Fequre 1 SrTeM # PART MUM oty ° ESCRIPTICN 32 S26SX44 1. WASHER + 33 S26Sx63 Lo. SEAL 34 5265X57 1 + PLUS + 35 418x263 1 + GASKET 36 2AE2S7 Ls PLUS 37 2AE259 Lo. WICK 3A 418X276 Lo SHAFT, SHIFT LEVER 39 418x389 L + O-RING 40 5268xX31 L. LEVER, SHIFT 41. 418x399 1+ O-RING 42 5268K39 Lo. NUT + 43 SEE GRP LoL L + SWITCH) SOLENOID 44 2O0SK25 Lo. SCREW 45 2AHOG0 1 TERMINAL & LEAD 46 &1SK293 Lo. SCREW 47 -338K43 1» POLE SHCE 4B GISK275 1. PLUNGER 49 GISK274 1 WASHER + 50 418x294 L . scar 51 41sx268 1+ RETAINER 52 418X289 L + SPRING, PLUNGE! 53 418x270 Lo + RETAINER 54 2AW4S9 Ls SNAP RING 55 2AGL74 Lo. NUT 560 2EH27 Ls CONNECTOR 5? 1 26BHX1 1. NUT 58 418x160 Ls WASHER 59 708X78 2 + WASHER + 69 418x324 1. BUSHING PACKAGE 61 418x370 Le ENSULATCR 62 S26Sx57 Loo. PLUG + 63 418x263 1. GASKET WHEN ORDERING PARTS, ALWAYS SPECIFY CHASSIS SERIAL NUMBER 150-48 PA = 10/o1/3.STARTER ASSY GROUP 160 vSES 2 IS OS Gb pwepey ASSW MBLYVLS *T FuNOT4 Soe ey a + e ow a ss = E be a g : 3 160-48 10/1/82PART 54 4 LSK346 65 2AWASE. 66 -2eH2B 67? 41SK336 68 2 AW4S 69 2EH29 79 418x319 71 2ANG58 720 4LSKa2 WHEN ORDERING PARTS NUMBER OosHKOSH DEscerPTicn THRUS TWASHER * SCREW + BRUSH + SCREW + SPRING, BRUSH = PLATE, BRUSH INSULATGR + SCREW + ENSULATOR ALWAYS SPECIFY CHASSIS SERTAL NUMBERGROUP 161 osHHosH SOLENOID SWITCH INCLUDES FIGURE 1. SOLENOID SWITCH 161-4 WHEN ORDERING PARTS 2/14/84 ALWAYS SPECIFY CHASSIS SERIAL NUMBEROSHKOSH SUSUTTew bo part MuwseR TY DeScRTPTTCN + - 7SS141 SOLENOID SWITCH * 1 2CR434 1 o« TEAMENAL & PLATE ASSY 2 2AG17% 206. nur 3 41sx379 20... wr 4 355ax 2 + + LOCKWASHER 5 415X160 2 « + WASHER 6 2aezat 24 « INSULATOR 7 4isxe9s +4 BUSHING cate eate ee NUT 9 2aLs ++ PLATE 10 2AL3 «INSULATOR 11 2ate ++ INSULATOR 12 _2aH999 + = SUPPORT 13-2992 + + PLUG 16 -2CR435. ++ stuo 15 2CR436 STUD 16 2aLL + 17 2AH995 18 2AN241 + 19 2AH9O4 + 20 2AH993 21 2AH992 22 2AH991 WHEN ORDERING PARTS+ TERMINAL PACKAGE CONTACT ASSY + SPRING = BUSHING + GASKET + PLUS + SCREW SNP RPP eee eee ALWAYS SPECIFY CHASSIS SERIAL Let REV. 4 PAGE G2s14saa = 5?GROUP 165 ENGINE AIR ASSY. Figure 1. Engine Air Assy. 165-73, ALWAYS SPECIFY TRUCK SERIAL NUMBER WHEN ORDERING PARTS