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HILTI MYANMAR

ANCHORING TO CONCRETE
BASICS

September, 2020
AGENDA

1. INTRODUCTION
2. ANCHOR FAILURE MODES
3. ANCHOR SELECTION CRITERIA
4. HILTI ANCHOR SOLUTIONS
5. UNIQUE SERVICES
6. Q & A

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WHAT IS HILTI?

• Hilti was founded in Schaan -


Liechtenstein in 1941, and
evolved from a small family
company to the trusted global
business we are today.

• Hilti Corporation develops and


manufactures and market product
for construction primarily to the
professional end-user.

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INTRODUCTION
Principality of Liechtenstien

• 38,547 citizens
• 160 kilometer square

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INTRODUCTION

Hilti Group
• 30,000 employees worldwide ( 2020 )
• 250,000 direct customer contacts each day
• Over 120 countries
• Sales 5.9 Billion CHF – Swiss Francs (2019)
• 5 % of sales Profit for Research & Development

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Hilti stands for
 Innovation
 Quality & Safety
 Direct Customer Relationship
Drilling &
Demolition
Measuring Diamond Coring

Cutting & Grinding


Systems
Planning & Specifying
• Products
• Services Anchoring
• Consulting

Direct fastening

Insulation & Protection


Installation

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HILTI PRODUCTS
Laser Measuring Drilling & Demolition Diamond coring Anchor fastening

Direct fastening Firestop system


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ANCHOR SYSTEMS

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- Anchors are widely used in connecting things to be fastened , tighten and
firmed.
- Anchors can be found in various places ( construction sites, facades
installation, steel structure and plant building etc)
- Anchors can be used in resisting from light weight to heavy weight

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CASE STUDY

Have ever anchor to concrete


Collapse?
Yes, let’s see!

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Boston's Big Dig, the most expensive highway project in
the United States : 2006 Ceiling Panel Collapse
Nearly three decades and http://failures.wikispaces.com/Big+Dig+( I+90+Connector+Tunnel)
14.8 billion dollars later, the http://www.militaryphotos.net/forums/showthread.php?85890-Failure-in-the-Big-Dig-Bosto
“Big Dig” would own claim as
the most expensive highway
project in the United States

Big Dig project director


Michael Lewis, who has The official planning phase started in 1982; the
spent 12 years on the construction work was done between 1991 and
project. 2006
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Boston's Big Dig, the most expensive highway
project in the United States : 2006 Ceiling Panel
Collapse

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Boston's Big Dig, the most expensive highway
project in the United States : 2006 Ceiling Panel
Collapse

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Boston's Big Dig, the most expensive highway project
in the United States : 2006 Ceiling Panel Collapse

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ANCHOR FAILURE MODE

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BEHAVIOUR IN CONCRETE SPACING

Ideal Case Influence of Spacing


EDGE DISTANCE

Influence of Edge Distance Influence of Base Embedment Depth


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FAILURE MODES OF ANCHORS

The critical failure modes an anchor system considering tension and shear load bearing
capacity of the materials involved.

Anchor Material
Failure (steel
failure)

Base Material Failure


(concrete failure)

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FAILURE MODES OF ANCHORS
Failure Modes in Failure Modes in
Tension Shear

Steel failure

Concrete failure

• Concrete breakout
• Concrete pullout • Concrete breakout
• Concrete splitting ( side-face • Concrete pryout
blowout)
• Bond strength of adhesive anchor

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FAILURE MODES OF ANCHORS

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Anchor Failures

Anchor Material Failure in Tension

Fexternal

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Anchor Failures

Base Material Failure in Tension: Concrete Breakout


F

1.5 hef 1.5 hef

 35 hef
Fexternal

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Anchor Failures

Anchor Pullout Failure in Tension

Fexternal

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Anchor Failures
Base Material Failure in Tension: Splitting

Fexternal

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Anchor Failures
Pull-over Failure of fastened material in Tension

Fexternal

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Anchor Failures
Anchor Material Failure in Shear

Fexternal

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Anchor Failures

Anchor Material Failure in Shear: Bending

Fexternal

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Anchor Failures
Base Material Failure in Shear : Concrete Edge Failure

Fexternal

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Anchor Failures

Base Material Failure in Shear : Concrete Pry-Out

Fexternal

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ANCHOR SELECTION CRITERIA

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ANCHOR SELECTION CRITERIA : BASE MATERIAL

Concrete Lightweight Solid brick Hollow


concrete brick

Stone Cellular Dry wall Timber


concrete

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ANCHOR SELECTION CRITERIA : CONCRETE
COMPRESSIVE STRENGTH
Concrete test samples
150 150

25 N/mm2 20 N/mm2

150

fc = Cylinder compressive strength


Development of concrete fcc = Cube compressive strength
compressive strength

Class Cylinder / Cube strength


C20/25 = 200 ksc. Cylinder
= 250 ksc. Cube

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ANCHOR SELECTION CRITERIA : MECHANISM OF CONCRETE
BASE MATERIAL

Zone of concrete compression


=
Non-Cracked Concrete

d
h

z
Zone of concrete tension
=
Cracked Concrete

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ANCHOR SELECTION CRITERIA : TYPES OF LOADING
Load
Pulsating Load
Load

Static Load
Time

Load
Time

Shock Load
Load
Alternating Load
Time

Load
Time Seismic Load

Time
Time

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ANCHOR SELECTION CRITERIA : CORROSIVE RESISTANCE

Environmental conditions

• Hot dipped
Galvanized Galvanised A4 Steel
5-20 μm HCR
• Sherardised BS, UNS, JIS 316

• Inside rooms • Damp inside rooms • Inside rooms • Highly corrosive


without humidity with heavy surroundings like
• Slightly corrosive condensation road tunnels,
• Outside only for outside atmosphere indoor swimming
temporary • Outside with
• Occasional exposure to moderate
pools
applications
condensation chlorides

Low Corrosive Resistance High


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POST-INSTALLED ANCHOR
APPLICATIONS

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POST-INSTALLED ANCHOR APPLICATIONS

Column connection Truss support Fastening equipment

Beam connection MEPF Cladding

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TYPES OF POST-INSTALLED ANCHORS
( JOBSITE INSTALLATION )

Chemical Installation with Chemical Installation with Mechanical Safety Anchor HSL-3
Thread Rod Rebar (Horizontal) Installation

Chemical Installation with Capsule Installation Stud Anchor HSA Installation


Rebar (Vertical)
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POST-INSTALLED REBAR APPLICATIONS

Slab-to-wall Slab-to-column strengthening Wall-to-wall connection


connection

Bridge deck rehabilitation Damaged Missing cast-in bars (miss-outs)


cast-in bars

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HILTI CHEMICAL ANCHORS APPLY TO NEARLY ALL CIVIL ENGINEERING DISCIPLINES

Concrete to concrete Equipment anchorage Guardrails

Thermal industry Facade attachment Sound & noise barrier

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TYPES OF POST – INSTALLED ANCHORS
(SPECIFICATION IN DRAWING)

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HILTI ANCHOR SOLUTIONS

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Q 4. HILTI CHEMICAL ANCHORS ARE

a) FAST CURING TYPE


b) SLOW CURING TYPE
c) TWO TYPES; SLOW & FAST

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POST-INSTALLED ANCHORS
Chemical Anchor Mechanical Anchor

HDA

RE 500-V3 HSC

HSL-3

HY-200 R
HST3

HVU2 HKD
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ANCHOR PRODUCT : CHEMICAL ANCHORS

HYBRID MORTAR
RESIN EPOXY

RE-500-V3 HY-200 R

HVU2
RE-100

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HIT RE-500 V3 INJECTABLE ADHESIVE MORTAR
Ultimate-performance epoxy mortar for rebar connections and heavy anchoring
• Base materials: Concrete (cracked), Concrete (uncracked)
• Concrete Grade: C20/25 to C50/60
• Base material condition: Dry, Water-filled, Wet
• Approvals / test reports: BZS/shock, DIBt, ETA, Fire, Seismic
• Seismic Loading: C1,C2
• Environmental Conditions: Underwater , fresh water , salty water
• Storage temperature: 5°C – 25°C
• Installation temperature range: -40°C - 70°C
• Installation direction: Suitable for all directions
• Application elements: Threaded rods, Rebar
• Capacity was higher , 10% - 70% than normal loading ( compared to diameter )
• Working life time: 50 years
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HIT RE-500 V3 UNDERWATER APPLICATION

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GENERAL SETTING TIME OF RE-500 V3

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SETTING DETAILS FOR EACH
DIAMETER WITH ANCHOR

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SETTING DETAILS FOR EACH
DIAMETER WITH REBAR

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RECOMMENDED LOAD FOR RE-500 V3

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HIT RE-100 INJECTABLE ADHESIVE MORTAR
Standard epoxy mortar for anchoring and rebar connections in concrete

• Base materials: Concrete (cracked), Concrete (uncracked)


• Concrete Grade: C20/25 to C50/60
• Base material condition: Dry, Water-filled, Wet
• Approvals / test reports: ICC-ESR, ETA
• Storage temperature: 5°C – 25°C
• Installation temperature range: -40°C - 70°C
• Installation direction: Suitable for all directions
• Application elements: Threaded rods, Rebar
• Working life time: 50 years

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GENERAL SETTING TIME OF RE-100

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GENERAL SETTING DETAILS

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WITH ANCHOR

WITH REBAR

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HIT-RE 500 V3 and RE-100 Installation Instruction

Drill Holes in Blow out Contrary hole Clean dust Put the solution into the
concrete dust in hole with brush hole cylindrical plastic tube

Pullover detergent Put into the plastic The solution left 4 Shot put from the Press the gun butt to
cylinder reagents to be used bottom of the hole stop the solution
before the first in
the chest

Insert the Wait chemical The specimen


threaded rods coagulation installation and
tightening torque firmly
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INSTALLATION SAMPLE OF RE-500 V3

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ANCHOR PRODUCT : MECHANICAL ANCHORS

HDA
HSC

HSL-3 HKD HLC

HRD HPS
HST3

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Type of Post-Installed Anchors – Mechanical Anchors

• Undercut anchor :
A post-installed anchor that develops its tensile
strength from the mechanical interlock provided by undercutting of the concrete
at the embedded end of anchor.
Undercutting Type

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• Expansion anchor :A post-installed anchor, inserted into hardened
concrete that transfer loads to or from the concrete by direct bearing or friction or
both. May be torque-controlled (sleeve-type and stud-type) or displacement-
controlled (drop-in type).
Expansion Type

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TYPES OF POST – INSTALLED ANCHORS

Post – Installed Mechanical Anchors

Heavy Duty Anchor Medium Duty Anchor Light Duty Anchor

 Immediate design load capacity after installation process


 Typically very simple installation procedure
 Less sensitivity to borehole cleaning
 Bigger spacing and edge distances compared to chemical anchors
 Limited embedment depths for most mechanical anchors
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CHEMICAL ANCHOR VS MECHANICAL ANCHOR

CONDITIONS CHEMICAL MECHANICAL

Tensile Load (same diameter) High High

Shear Load (same diameter) Same or Lower than AM High

Spacing (same diameter) Smaller Spacing Larger than AC

Edge Distance (same diameter) Smaller Edge dis. Larger than AC

Loading Time (100%) after curing time immediately

Anchor size and embedment depth Flexible Less

Coring drill hole Only RE500-V3/RE100 All AM items

Storage Condition 5-25oC Avoid corrosive environment

Temp Suitable Temp. All Temp.

Shelf life Has shelf life No expire


(except poor storage)

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HSL3 HEAVY DUTY
ANCHOR
• Ultimate-Performance heavy duty
torque controlled anchor
• High Load Capacity
• Tensile Zone Approved
• Sleeve provides shear strength
• Bolt head, countersunk head, stud
versions
• Special versions easily manufactured
• Steel grade – Carbon Steel , zinc
plated , Stainless steel
• Concrete Grade – C 20/25 to 50/60

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HSL-3 Recommended loads

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HSL-3 Installation Instruction in Concrete

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HSL-3 Installation Sample

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HST3 METAL EXPANSION ANCHOR
Ultimate-performance expansion anchor for cracked concrete and seismic (CS)

• Material, corrosion: Carbon steel, zinc-plated ,Stainless Steel,A4,High Corrosion Resitance -HCR
• Head configuration: Externally threaded
• Base materials: Concrete (cracked), Concrete (uncracked)
• Concrete Grade: C12/15 to C80/95
HST3 Carbon Steel
• Seismic Loading: C1/C2
• Base material condition: Dry, Water-filled, Wet
• Approvals / test reports: ICC-ESR, ETA
HST3-R
• Installation direction: Suitable for all directions

HST3- HCR

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HST3 WEDGE ANCHOR
HSA SAFETY STUD ANCHOR

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HSA Recommended loads

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HST3 & HSA Installation

1. Drill into the 2. Clean the drill 3. Use a hammer 4. Tightening the
concrete hole to hammer into anchor with torque
the hole wrench

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HKD Drop-In Anchor
Setting Tool for HKD

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HILTI UNIQUE SERVICES

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HILTI UNIQUE SERVICES

Technical Sales Executive


Available nationwide to visit customers at their place of
work, help evaluate job
requirements and suggest ways to
increase productivity and profitability.

Customer Service Experts


For help with product advice, orders and
deliveries, as well as organizing on-site demonstrations with
account managers.
Showroom Phone: 09-31 590 584

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HILTI UNIQUE SERVICES

Engineers
Hilti field engineers work directly with design and
engineering professionals to provide expert technical
support and solutions to complex challenges.

Hilti Centers

Conveniently located retail stores where


customers can also receive professional
advice on products and applications.

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HILTI UNIQUE SERVICES
After Market Sales
Onsite Program

• Technical Seminars (Anchor & Firestop)


• Anchor Testing
• Installer’s Training & Mock-ups
• Tools Safety Training
• Design & Consultation
• Tools Collect & Loaner Tool Rental

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PROFIS ANCHOR DESIGN SOFTWARE

Applications
 Calculate your anchoring applications more easily!
 Use the latest codes, regulations and approvals: ETAG, ACI CENT/TS
 Benefits of the Hilti expertise when designing complex applications
 Possibility to design for seismic applications, fatigue loading and dynamics

Functionality
 Intuitive left to right working ribbon for structured input
 Simple 3D graphics with direct input for geometry and loads
 Large selection of pre-defined anchor plates which can be easily
customized
 Easy access to technical library approvals, documents and BIMM/CAD
 Update functions that notifies of any changes available

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PROFIS ANCHOR DESIGN SOFTWARE

Ask Hilti Field Engineer for a FREE copy and training of PROFIS software.

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HOW DO WE DESIGN ANCHORS USING HILTI PROFIS?

1. Open PROFIS Anchor. The


default region should be
Singapore.

2. Select design standard ‘ACI


based’.

3. Select proper base material


mode (cracked or
uncracked). From the
selection of post – installed
anchors as required.

4. Design as usual

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PULL-OUT TEST SERVICE

PULL-OUT TEST REPORT SAMPLE


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ANCHOR APPROVALS

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ANCHOR SUBMISSION PACKAGE

Front Page Sample Content Page Sample

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PROJECT REFERENCES

High Rise Buildings : Lotte Hotel, Junction City, 68 Infra Structures : Yangon International Airport,
Residences, Crystal Tower, Myanmar Aquarium, Asia Royal
Diamond Inya Palace and Hospital, American Center, Gothe
more … Institute and more…
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PROJECT REFERENCES

Energy and Power Plant: Yeywa Hydropower, Industries and Factories: Jetty Ports @ Thilawa SEZ
Myingyan Power-plant, and Factories
Thilawa Power-plant and more

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SUMMARY

 Composite construction, i.e. joining two different materials together, has


been widely used in the construction industry. This type of construction
makes used of post – installed anchors as connectors.

 Several factors are considered in using post –installed anchors: load


transfer, base material condition, anchor spacing, edge distance,
embedment depth, torque requirement [mechanical anchor], temperature,
material property and toxicity [chemical anchor].

 In cases of wrong design and installation on site, failure modes for post –
installed anchors are the following: steel, concrete breakout and
pullout/bond failure for tension loading; and steel, concrete pryout and
concrete breakout for shear loading.
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SUMMARY

 Hilti has a wide range of fastening system and a variety of design solution
to address the needs [approval for codes and standards] of designers and
contractors in jobsites [productivity, reliability and versatility].

 Hilti field engineers work directly with design and engineering professionals
to provide expert technical support and solutions to meet customer needs
and requirements. Technical services are also provided such as technical
seminars, inspection and testing.

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FOR MORE INFORMATION

 John Wu (Business Development Manager)  Pyae Shan Paing (Asst. Area Sale Manager)
Johnwu.ha@gmail.com pyaeshanpaing@hilti.com.mm
09 798 451 601 09 252 305 303

 Zin Min Kyaw  Shwe WuttMohn Phoo (Sr. Field Engineer)


hiltirepaircenter@hilti.com.mm shwewmp@hilti.com.mm
09 254 921 172 09 4280 001 091

 Kaung Maw Khant (Asst. Area Sale Manager)  Hnin Oo Shwe Yi(Key project Engineer)
kaungmawkhant@hilti.com.mm hninooshweyi@hilti.com.mm
09 501 3191 09 254 400 350

Hilti Myanmar
HILTI (MYANMAR)

MANDALAY SHOWROOM
R 8/72, 66th Street, Between 38th street & 39th street,
Mahar Aung Myay Township,
Mandalay, Myanmar.
Showroom Mobile :+95 9 457494807/ 808

YANGON SHOWROOM
657,Pyi Thar Yar Road, 16/4 Quarter,
Thin Gan GyunTownship,
Yangon, Myanmar.
Showroom Mobile :+95 9 31590584

You can find latest info, promotions, activities in different jobsite by contacting us from any of these channels:
Email: Hilti.Myanmar@hilti.com.mm
Facebook: www.facebook.com/HiltiMyanmar
Customer Service Hotline: 09 31590584
QUESTIONS & ANSWERS

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UPCOMING WEBINARS IN THIS WEEK

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KINDLY REGISTER AT Viber No : 09 – 315 905 84 , 09 – 254 400 350 , 09 – 428 001 091
THANK YOU
Hilti Myanmar
Email : Hilti.Myanmar@hilti.com.mm
Customer Service Hotline : 09 31590584

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