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Fly Ash Seed Me


Instructions
Michael J. Allen Manufacturing Minerals
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Products
Meal
Dan Crowley Service and Support Calcium Carbonate

Soy Meal
Herve Guicherd Limestone

The STET separator is a parallel plate electrostaticFrank


separator,
Fish Meal
however, the electrode plates are oriented horizontally as opposed to vertically
Hrach Barite as is the
case in most parallel plate separators. Furthermore, the STET separator accomplishes the particle tribo-charging and conveying simultaneously by a
Pea Flour
Lewis Baker Talc
high-speed open mesh conveyor belt. This feature allows for both a very high speci c processing rate of feed, as well as the capability to process
Meatunburned
powders much ner than conventional electrostatic devices. The STET separator has been in commercial operation since 1995 separating & Bone Meal
Rodger Butler Magnesium
carbon from y ash minerals (typical D50 approximately 20 µm) in coal red power plants. This electrostatic separation device has also been
Lupin Flour
Carbonate/Magnes
Kyleincluding
successful at bene ciating other inorganic materials, Flynn minerals such as calcium carbonate, talc, barite and others. The STET separator has

also been successfully applied to processing gricultural materials such as oilseed meals and pulses, and animal meals and renderingFeldspar
products.Grains
Distillers
Abhishek Gupta

Iron Ore
The fundamental details of the STET separator areWladyslaw
illustrated below.
(Laddy)The particles are charged by the triboelectric effect through particle-to-particle
collisions within the gap between the electrodes. The applied voltage between the electrodes is between ±4 and ±10 kV relative to ground, giving a
Lewandowski Bauxite
total voltage difference of 8 – 20 kV across a very narrow electrode gap of nominally 1.5 cm (0.6 inch). Feed particles are introduced to the STET
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Shuban
separator at one of three locations (Feed Ports). The Razdan produces only two products, a negatively charged particle stream
STET separator Potash
collected on

Tomasz Wolak Phosphate Rock


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the positively charged electrode, and a positively charged particle stream collected on the negatively charged electrode. The products are conveyed

to the respective hoppers at each end of the STET separator by the separator belt, and fall out of the separator by gravity. The STET separator does not

produce a middlings or recycle stream, although multiple pass con gurations to improve product purity and/or recovery are possible.

Particles are conveyed through the electrode gap (separation zone) by a continuous loop, open mesh belt. The belt operates at high speed. The Privacidad - Condiciones

geometry of the belt serves to sweep ne particles off the surface of the electrodes, preventing the accumulation of ne particles that degrades the
performance and voltage eld of traditional free fall parallel plate type separation devices. In addition, the belt generates a high sheer, high
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turbulence zone between the two electrodes, promoting tribo-charging. The counter-current travel of the separator belt allows for continuous
charging and re-charging or particles within the separator, eliminating the need for a pre-charging system upstream of the STET separator. The STET
separator is a high feed rate, commercially proven processing system. The maximum processing capacity of the STET separator is mostly a function

of the volumetric feed rate that can be conveyed through the electrode gap by the STET separator belt. Other variables, such as the speed of the belt,
the distance between the electrodes and the aerated density of the powder effect the maximum feed rate, typically to a lesser extent. For relatively

high density materials, for example y ash, the maximum processing rate of a 42 inch (106 cm) electrode width commercial separation unit is roughly
40 – 45 Tons per hour of feed. For less dense feed materials, the maximum feed rate is lower.

Feed Material Approximate Compacted Bulk Density Approximate STET 42 Inch Separator Maximum Feed Rate

Fly Ash 60 – 80 pound/ft 3 (1000 –1300 kg/m3) 40 – 45 Ton per hour

Talc 30 – 40 pounds/ft 3 (500 – 600 kg/m3) 15 – 20 Ton per hour

Wheat Flour 30 – 40 pounds/ft 3 (500 – 600 kg/m3) 15 – 20 Ton per hour

The STET separator provides end users with adjustable control of product quality, and can be integrated into existing process owsheets. In addition,

the STET separator has multiple automation options:

Automation
On-board PLC Controls

Auto electrode gap adjustment

Auto belt tensioning

Auto belt tracking

HMI (Human Machine Interface) Touch Screen Controls

Built-in Alarm and Fault functions dynamically generated for safe operation Privacidad - Condiciones

One button Auto-start/Auto-stop features

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STET currently offers two sizes of the STET separator:

Our 42” Separator Our 24” Separator


This machine is approximately 9.1 meters (29 feet, 11 ¾ inches) long; 1.7 This machine is approximately 9.1 meters (29 feet, 11 ¾ inches) long; 1.2

meters(5 feet, 7 inches) wide; 3.2 meters (8 feet 1 7/8 inches) high. The meters(4 feet 1 inch) wide; 3.2 meters (8 feet 1 7/8 inches) high, making it
compactness of the system allows for exibility in installation designs 18” narrower than or 42” model, and is able to process up to 23 feed tons

and processes up to 40 tonnes per hour for y ash. per hour.

The power consumption is about 1 kilowatt-hour per tonne of material The power consumption is about 1 kilowatt-hour per tonne of material

processed, with most of the power consumed by the two 50 HP (37 kW) processed, with most of the power consumed by the two 30 HP (22KW)
motors that drive the belt. motors that drive the belt.

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