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3 SixSigma Project-Guideline
3 SixSigma Project-Guideline
18
100 100
Mean 3,344
StDev 0,5489
De
16 N 100
Analyse
80 80
Percent
60 60
Frequency
10
40 40
6
a) Pareto-Chart
ab
2
fine
0 0 0
Y Y
2,4 2,8 3,2 3,6 4,0 4,4
d t
ng ng ng n d
evaluate topics X
6
5
e
ba
w
ro
w
ro
w
ro ro
ke
bu
rn
ee
de
cd
6
b) Histogram X
prioritize topics Z
4
2
c) Boxplot Z
Data
3
0
1
-2
d) Time Series Plot S
P Choc-Cookie Cocos-Cookie Van-Cookie -4
3 6 9 12 15 18 21 24 27 30 P
Process-Capability Process-Control
Define Project Process Capability Report for Yt1 _Cookie-Weight I-MR Chart of Y_Consumption_per_Day
Summary Report
Process-Capability/ -Control
process and output Yield%/ DPU/ DPMO
Is the process mean stable? Comments
Evaluate the % of out-of-control points.
LSL Target USL The process mean may not be stable. 5 (15,6%) data points are out of control
0% > 5% on the I chart. Keep in mind that you may see 0,7% out-of-control points by
Process Data Overall chance, even when the process is stable.
LSL 18 Within
Target 20 Yes No
Y Y
USL 22 Overall Capability 15,6%
Sample Mean 20,9507 Z.Bench 0,1 8
Z.LSL 1 ,26
problem
StDev(Within) 2,04775 Ppk 0,1 5
Cpm 0,26
Potential (Within) Capability Individual and Moving Range Charts
X X
Investigate any out-of-control points.
Z.Bench 0,31
25
Z.LSL 1 ,44 UCL=23,92
Z.USL 0,51
Individual Value
Cpk 0,1 7
effect
X=5,89
Z 20
-5
LCL=-12,13
UCL=22,14
Z
S S
Moving Range
solution ideas (if present) as baseline of the process
10
1 5,0 1 6,5 1 8,0 1 9,5 21 ,0 22,5 24,0 25,5 __
MR=6,78
Performance
Observed Expected Overall Expected Within 0 LCL=0
P P
PPM < LSL 1 00000,00 1 02992,26 74799,56 1 4 7 10 13 16 19 22 25 28 31
PPM > USL 266666,67 326450,62 3041 79,60
PPM Total 366666,67 429442,89 378979,1 5 N: 32 Mean: 5,8947 StDev(within): 6,0087 StDev(overall): 4,0946
Difference-Hypothesis:
process steps Y 25,0
20
Y
Ya =/≠ Yb
Y _Brigh tness_of_Cook ie
18
Z 14
Z
Input Process Output (intermediate) outputs S
1 7,5 12
S
1 5,0
10
Y =/≠ f(x)
assign supplier and customer
t_1 t_2 10 12 14 16 18 20
P time_of_measurement x_Baking_Time
P
Input Input-Analysis
M
Y Y
Requirements and deviations specify the requirements X Y= f(x) X
adjust significant/ relevant
specify negative influences xi of Z Z
S parameters x to optimize Y S
negative Influences on Problems inputs on the output/ problems Y P P
Problems (Y)
(Failure Mode and Effects Analysis)
Probabili ty of
the Probl em
the Probl em
Det ection of
Det ection of
Severity of
Severity of
R R
the Effect
the Effect
Y1 Y2 Y3 Yn
Cause
Cause
3
evaluate impact strength of the
Measure (What has to be done?)
Xi1
Risk-Prior ity-
Risk-Prior ity-
1= always -
1= always -
10= always
10= always
1= never -
1= never -
10= never
10= never
Input
Number
Number
1= no -
1= no -
Rating:
Rating:
Rating:
Rating:
Rating:
Rating:
Which Failures/ Problems can result from the By which existing Controls could the Failure/ How could the trigger of the Failure/ Problem, i.e.
...?
tooth loss 7
...?
sugar/ bacterial plaque 10
...?
350
immediate brushing of teeth after check of
chocolate
7
...?
2
...?
5
...?
70
X
minimize risks of measures
...? ...? ...? ...? ...? ...?
Process-Steps
Xp1 2 methods xr and resources xr on Z ...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
Z
Xp2 5 S
...? ...? ...? ...? ...? ...?
S
(Xp)
Xpn 7
the outputs/ problems Y P
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
P
There is a/ no Difference
automatically generated with:
Process Capability Report for Yt1 _Cookie-Weight I-MR Chart of Y_Consumption_per_Day
Summary Report
Y Y
USL 22 15,6%
- type of hypothesis
Sample Mean 20,9507 Z.Bench 0,1 8
Z.LSL 1 ,26
StDev(Within) 2,04775
Cpm 0,26
Potential (Within) Capability Individual and Moving Range Charts
X X
Investigate any out-of-control points.
Z.Bench 0,31
25
Z.LSL 1 ,44 UCL=23,92
(Difference/ Relationship)
Z.USL 0,51
Individual Value
Cpk 0,1 7
Z -5
Z
- relevance of hypothesis (Risk)
LCL=-12,13
UCL=22,14
20
Moving Range
P P
1 4 7 10 13 16 19 22 25 28 31
PPM > USL 266666,67 326450,62 3041 79,60
PPM Total 366666,67 429442,89 378979,1 5 N: 32 Mean: 5,8947 StDev(within): 6,0087 StDev(overall): 4,0946
Difference Relationship
Measurement-System-Analysis Boxplot of Y_Cookie_Weight Scatterplot of Y_Brightness_of_Cookie vs x_Baking_Time
Test Hypothesis
check repeatability, reproduci- 27,5 22
20
Difference-Hypothesis:
Y 25,0
Y
bility, stability and linearity of the X Ya =/≠ Yb
Y_Brightn ess_of_C ookie
18
Y_C ookie_W eight
22,5
16
X
Relationship-Hypothesis:
20,0
12
Z
S S
Gage R&R P
1 5,0
t_1
time_of_measurement
t_2
10
10 12 14
x_Baking_Time
16 18 20 Y =/≠ f(x) P
18
100 100
Mean 3,344
StDev 0,5489
De
16 N 100
Analyse
80 80
Percent
60 60
Frequency
10
40 40
6
Themen einsammeln 20 20
4
a) Pareto-Diagramm
ab
2
fine
0 0 0
Y Y
2,4 2,8 3,2 3,6 4,0 4,4
d t
ng ng ng n d
Themen bewerten X
6
5
e w
ro
w
ro
w
ro
bro bu ee
cd
6
b) Histogramm X
Themen priorisieren Z
4
2
c) Boxplot Z
Data
3
0
1
-2
d) Zeitreihen-Diagramm S
P Choc-Cookie Cocos-Cookie Van-Cookie -4
3 6 9 12 15 18 21 24 27 30 P
Prozess-Fähigkeit Prozess-Monitoring
Projekt definieren Process Capability Report for Yt1 _Cookie-Weight I-MR Chart of Y_Consumption_per_Day
Summary Report
Prozess-Fähigkeit/-Monitoring
Prozess und Output Yield%/ DPU/ DPMO
Is the process mean stable? Comments
Evaluate the % of out-of-control points.
LSL Target USL The process mean may not be stable. 5 (15,6%) data points are out of control
0% > 5% on the I chart. Keep in mind that you may see 0,7% out-of-control points by
Process Data Overall chance, even when the process is stable.
LSL 18 Within
Target 20 Yes No
Y Y
USL 22 Overall Capability 15,6%
Sample Mean 20,9507 Z.Bench 0,1 8
Z.LSL 1 ,26
Problem
StDev(Within) 2,04775 Ppk 0,1 5
Cpm 0,26
Potential (Within) Capability Individual and Moving Range Charts
X X
Investigate any out-of-control points.
Z.Bench 0,31
25
Z.LSL 1 ,44 UCL=23,92
Z.USL 0,51
Individual Value
Cpk 0,1 7
Wirkung
X=5,89
Z 20
-5
LCL=-12,13
UCL=22,14
Z
S S
Moving Range
Lösungs-Ideen (falls vorhanden) als Baseline des Prozesses
10
1 5,0 1 6,5 1 8,0 1 9,5 21 ,0 22,5 24,0 25,5 __
MR=6,78
Performance
Observed Expected Overall Expected Within 0 LCL=0
P P
PPM < LSL 1 00000,00 1 02992,26 74799,56 1 4 7 10 13 16 19 22 25 28 31
PPM > USL 266666,67 326450,62 3041 79,60
PPM Total 366666,67 429442,89 378979,1 5 N: 32 Mean: 5,8947 StDev(within): 6,0087 StDev(overall): 4,0946
Unterschieds-Hypothese:
Prozess-Schritte gliedern Y 25,0
20
Y
Ya =/≠ Yb
Y _Brigh tness_of_Cook ie
18
X 16
X
Zusammenhangs-Hypothese:
20,0
Z Z
14
S
1 5,0
10
Y =/≠ f(x)
Lieferanten und Kunden
t_1 t_2 10 12 14 16 18 20
P time_of_measurement x_Baking_Time
P
Input
Input-Analyse
Design of Experiments (DoE)
M
Y Y
Anforderungen und Abweichungen X Y= f(x) justiere signifikante/ relevante X
konkretisieren
Z Parameter x zur Optimierung Z
negative Einflüsse xi auf S S
negative Einflüsse auf Probleme von Y
Probleme der Outputs Y ableiten P P
Problems (Y)
(Failure Mode and Effects Analysis)
Probabili ty of
the Probl em
the Probl em
Det ection of
Det ection of
Severity of
Severity of
R R
the Effect
the Effect
Y1 Y2 Y3 Yn
FMEA (Failure Mode and Effects Analysis)
Cause
Cause
3
10= catast rophic
Xi1
Risk-Prior ity-
Risk-Prior ity-
1= always -
1= always -
10= always
10= always
1= never -
1= never -
10= never
10= never
Input
Number
Number
1= no -
1= no -
Rating:
Rating:
Rating:
Rating:
Rating:
Rating:
Which Failures/ Problems can result from the By which existing Controls could the Failure/ How could the trigger of the Failure/ Problem, i.e.
X
Xin
Risiken der Maßnahmen
...? ...? ...? ...? ...? ...?
Process-Steps
Xp1 2 Rssourcen xr auf die Probleme Z ...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
Z
Xp2 5 S
...? ...? ...? ...? ...? ...?
minimieren S
(Xp)
Xpn 7
des Outputs Y bewerten P
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
...?
P
Problems
Y1 Daten-Erhebungs-Plan umsetzen Umsetzung
Y2
(Y)
Yn Einflüsse x und Probleme Y als qualifizieren entscheide über Maßnahmen
Y informieren Y
Input
(Xi)
Xi1
Xi2 Messgrößen operationalisieren X & motivieren informiere & motiviere x
Process-
Xin
Xp1
Bedingungen und Prozedur der Z entscheiden qualifiziere (wenn notwendig) Z
S S
Steps
(Xp)
Xp2
Xpn
Messung konkretisieren P
setze Maßnahmen um P
Co
Y Y
USL 22 Overall Capability
Cpk 0,1 7
Z -5
UCL=22,14
Test: ANOVA
10
1 5,0 1 6,5 1 8,0 1 9,5 21 ,0 22,5 24,0 25,5 __
MR=6,78
P
PPM < LSL 1 00000,00 1 02992,26 74799,56 1 4 7 10 13 16 19 22 25 28 31
PPM > USL 266666,67 326450,62 3041 79,60
PPM Total 366666,67 429442,89 378979,1 5 N: 32 Mean: 5,8947 StDev(within): 6,0087 StDev(overall): 4,0946
Unterschied Zusammenhang
Mess-System-Analyse Boxplot of Y_Cookie_Weight Scatterplot of Y_Brightness_of_Cookie vs x_Baking_Time
Hypothesen-Tests
Wiederholbarkeit und Reprodu- 27,5 22
20
Unterschieds-Hypothese:
Y 25,0
Y
zierbarkeit, Stabilität & Linearität Ya =/≠ Yb
Y_Brightn ess_of_C ookie
18
Y_C ookie_W eight
22,5
X 16
X
Zusammenhangs-Hypothese:
20,0
12
Z
S S
Gage R&R P
1 5,0
t_1
time_of_measurement
t_2
10
10 12 14
x_Baking_Time
16 18 20 Y =/≠ f(x) P