C

O NVE
YORBELT
TRACK
ING
PROVIDI
NGT HEBULKMAT ERIALHANDL
ING
I
NDUSTRYWITHP RODUCTI
VE,SAF EANDRELI
ABL
E
CONVEYORSOLUTIONS
F
E ATURESATAGL
ANCE ADVANT
AGESATAGL
ANCE

T
HEAWARDWI
NNI
NGT
RU-
TRACSYST
E M SI
MPLI
CIT
YISANADVANT
AGE
•Si
mpl
etoi
nst
all •I
mpr
oveds
a f
ety
•Mai
ntenanc
efr
ee •I
ncr
easedpr
oduc
tionandr
educ
e ddownt
ime
•Noc
o nt
actwi
tht
heedgeoft
hebel
t •Reduc
e ddamaget
oconveyorbel
tedges
andstruc
tur
es
•Vi
brat
ionf
reer
oll
ingact
ion
•I
ncr
easedc
o nveyorl
if
e
•Oper
atesi
nal
lcondi
tions
•Reduc
e ds
pil
lageandwast
age
•Pr
ovenpat
ent
edt
echnol
ogy
•Reduc
e dl
abouri
nvol
vedi
ncl
ear
ings
pil
lages
•Oper
atesonr
ever
sibl
ebel
ts
•Reduc
e dpowerc
o ns
umpt
ion
•Canbei
nst
all
edi
nsi
deorundert
hebel
t
•Rel
iabl
e

“TheT
ru-T
racBel
tTracki
ngSys
temisawor
ldleadi
ng
i
nnovat
ion,whic
hha sbeenpatent
edinal
lmaj
ormini
ngc ount
ries
.”
T
HET
RU-
TRAC®
T
RACKI
NGSYST
E M

Oneo fthebi
ggestchal
lengesf
acinganymanufac
turerofc
o nveyorsys
temsisth atnotwoconveyorset-
up sar
e
al
ike.T heproduct
ssuppli
eda ndinst
all
edons yst
emsmu stbev ersat
il
ee noughtowo r
kacrossd i
ff
erentbelt
typesandenvir
onme nt
sa ndinvari
edcondi
ti
ons.Itwasagreedth ati
no r
dertof ul
fi
lourcl
ient
s’requir
e ment
s
ourp r
oduct
s:

•S
h oul
do per
ateinbo t
hd rya ndwe tcondi
tions.
•S
h oul
db edesi
gneda ndi nst
all
edt ocauset hemini
mu mchanceofdamagetothecli
ents
’b el
ts.
•Bel
ttrac
kersshouldn otrel
yo nthee dgeo fthebel
ttoacti
vatethetr
acki
ngmechanism.
•S
h oul
db eeasi
lyma i
n t
ainableandi ncert
ainp r
oduct
slikeourtr
acker
sbema i
ntenancefr
ee.
•Bel
ttrac
kersshouldh avevibrat
ionfreerol
lingact
ion.
•S
h oul
dh aveamin i
mu mo fwo rki
ngp ar
ts.
•S
h oul
db esimpl
et oinstal
l.
•S
h oul
db edurabl
e.

Al
lourp r
oduct
sarema detoe xact
ingspec
ifi
cat
ionsusi
ngonlytheh i
ghestqual
it
yc omponent
sa ndma t
eri
als
.
Thec
o mpanyoper
atesfr
o mitsfac
toryandoff
icesi
nCentur
ion,S
o ut
hA f
ri
cawh er
ea l
lbel
ttrac
kingproduct
sare
manuf
a c
turedonproductspeci
fi
cma chi
nes.

1
PRI
NCI
PLESOFOPERATI
ON

T
hebeaut
yoftheTru-Tr
ac®F
latRet
urnTrackeri
sit
ssi
mpl
ici
ty.
T
hetr
ackeri
sessenti
all
ymadeupo ftwopa r
ts:

Ani nner,stati
ona rydrum,a t
tachedtoapi nthatall
owsittopi vot
lat
er al
ly,one xac t
lythes ameplaneast hebeltanda nouterdrum
thatr ot
a t
esa roundthei nnerassembly
.T heouterdrum i
sta per
ed
towa r
dse ithere nd,creat
ingas li
ght
lysma l
lerdiameterontheo uts
ide
edge sthani nthemi ddle.

Asthebe l
tbeginstodr if
to f
fc entr
ei tcomesintoc ont
actwiththetapered
si
deo fthetracker
.Ast hebe l
tr unso verthes
ma ll
e rdiamet
ero ft
het aper
ed
si
de,thereisac hangei nforce,causingthetr
a c
k ertopivotfor
wards
,whi ch
st
eersthebe l
tba ckt
o wa r
dst hec ent
re.

Ama joradv antageo ftheT r

u-Trac®T rackerist hatitsdesign
ensurestha ttracker
sa lwaysf i
ndst heequilibri
um be tweent he
f
o r
ceso ne ithertaper,whicho ccurswhe nt hebe ltisrunning
exact
lyi nt hec entr
e .Itdoesno trelyonc o ntactwiththebe lt
edgeino rde rtog ui
det hebe lt
,insteadtheT r
u- T
rac®F latReturn
Tr
ackerac ti
v atesautoma t
icall
ywhe nt hebe ltco mesintoc ontact
withtheta pe r
s,toc orr
e c
ta nybe l
tmi sal
ignme nt .

TheTru-
Trac®DualRet
urn,V-
Ret
urnandTaperT
roughTracker
s
oper
ateo nexact
lythesamepri
nci
plesastheT
ru-T
rac®Flat
Ret
urnTracker
.

TheT ru-
Trac®T r
oughT rackerisusedt oa lignthel oad-carr
yings i
deo fc onveyor
belts
.Appl yingTru-T
rac®F l
atRe t
urnT rackerpr i
ncipleso ftracki
ngi nt he
horizont
a lplane,wingr ol
lerswe r
ei ncorporatedintot heL oada ndHe a vyDuty
designtoa c
tivat
eo urstanda r
dc entralpivotsy s
tem.T hede si
gne nsur es
thatno9 0 ºcontactwithbe lt
-edgeo ccurs.Ast hebe ltmo veso f
f-cent
r ethebe l
t
sli
desupt hewi ngrollandt husca usestheT ru-Trac®topi votoni t
si nternalpi
vot
ands teerthebe ltbacktoc entrewi t
hmi nimum force.

GUI
DEL
INESF
ORI
NST
ALL
A T
ION

TheT ru-T
ra c
®
Trackerneedo nly Inthee ve ntofskew
beins tal
ledwhe remi sali
gnme nt loadi
ng,inst
allt heT r
u-Tr
ac®

occurs.Onet r
ackeriss uff
ici
ent T
roughTracker
TM
int heplace
toco ntr
o landa li
gn5 0me ters ofthethir
do rf our
thidler
ofbe lt
.Ono verl
andbe lts, f
ramea ftert hechute.
spacingma ybei ncreasedup
to1 00me t
ers.

Fort heT r
oug heds ideo fthe
belt,i nstalltheT ru-Tr
ac®

Troug hTM Tr
a ckera torjustbe f
ore
thepr oblema r
e a.Whe ni nstal
ling
aT rack era tthehe adpulle y
,
F
o ri
ntermedi at
ebe lt
ing,ins
tall
installitbe f
oret ransi
tiona l
oneTru-T
rac®
Trackerjustbef
ore
idl
e r
s ,t ok eept hebe ltce ntr
ed
t
hepr obl
ema rea.
int
ot hehe adpul ley.

Appr
oximat
ely Forthemo ste f
fecti
v e
3xBe l
tWidth tr
a cki
ng,ins tal
ltheT ru-T
rac®

FlatReturnTM T
rackero rDua l
Returna pproximatelyt hr
ee
ti
me sthewi dthoft hebe lt OneT r
u-T
rac®
T
rackerisneeded
infronto fthepr oblema rea. tokeepthebe ltrunni
ngc ent
re
thr
oug ht
he( G.T.
U)Gravi
ty
Take-
upUnit.
Appr
oxi
mat
ely50m

2
 T
RU-
TRAC®
ST
ANDARDF
LATRETURNT
RACKERS

T
ru-Trac
®
Tracker
sa reapatentedde s
ignthatoffer
st hemo strel
iabl
ea ndeffec
tiveconveyor
bel
tt r
ackings yst
e ma vai
labl
eo nt he worl
dwide ma rket
.T hec ent
erp ivotisu ni
queand
s
imple,consi
st
ingo fast
ainl
essste
elpininami l
ds t
eelshaf
t,wh i
chisperpendi
cul
artoth epl
ane
ofthebelt,anditsrubberi
sedc over
edd ruman dtaperede dgethatensuresthetrackerac
ti-
vat
esimme di
atelyastheb eltmo vesoffcent
re.T hetrackerconti
nuall
yr eact
stok eepthe
bel
tcen t
red.

•Rel
iabl
eP erf
ormanc e-TheT ru-T
rac®
Trac
kerh asproveni t
selftob ebo t
hr obust,
r
eli
able,longlast
inga ndp r
ovidee ff
ecti
vep erf
orma nceint hea l
lconditi
ons
•Beari
ng s-Us esap airof6 0
172 RSb ear
ings,wh ic
hd uet othes izeof
bear
ingsa r
ewe l
lwithi
nt helo adan dRPMs p eci
fic
ations,
comp l
etewi t
han ylonb ear
ingh ousingan d
plast
ice ndc aps.
• Ma i
ntenanceF ree-S eal
edb eari
n gsdo
notrequirea nygreasi
n g
• L agging-C overedwi t
hHi ghA brasi
ve
NaturalRubbe r
,12mm.A lsoavailabl
e
i
nF ir
eR e t
ardantPolyurethanelagging.
•Op e r
atesina l
lc ondi
tions-Qu ick
activat
iono nb ot
hwe tandd ry
belts,botha bovea ndb el
ow
groun d.
•Ver
sati
leInstal
lat
ion-C anb eins t
all
edo nt hecleansideo ftheb el
t,an dthent ension
c
anb ea dj
ustede asi
lywithth esup pl
iedmo unti
ngb rackets.
•Rever
singBelts-Excell
entp erf
orma nce
*Pi
peS
truct
urebr
acket
sal
soavai
labl
e
Avai
labl
efr
om4
50mm –1
200mm

T
RU-
TRAC®
HEAVYDUT
YFL
ATRETURNT
RACKERS

T
ru-Trac
®
patentedHe avyDutyFlatReturnTrac
ke rsared es
ignedforwider
heavydutycon veyor
sb el
ts.T
h edesi
gno ftheshafthasbeenr ei
nfor
ced.T
h e
bear
ingh ousi
ngsa ndendc apshaveb eenupgr
a dedtos t
eel.

•Heavyd ut
y-S teelbearinghousingsarewe l
d edintothebarr
elwi t
h
areinf
orceds ol
idsh af
t.
•I
mp rovedRu ggedSeali
ngS yst
em -S t
eelEndc apsa repres
sedintot he
bear
ingh ousi
n gs,t
hesea ls
of unct
ionasa‘ fli
nger’sealt
op r
e ventingr
ess
ofma t
erial
.
•Laggi
ng-C overedwi t
hHi ghAbrasi
veNa tur
a lRubber,
12mm thick.Alsoavail
ableinFireRetardantPolyuret
hane
laggi
ng.
•Al
soa vai
lableinE x
traHe avyDutyTrackerde s
ign.

Avai
labl
efrom135
0mm –1800
mm
(
sma l
lersi
zesc
anb emadet
oo r
der
)

*Pi
peS
truct
urebr
acket
sal
soavai
labl
e

3
T
RU-
TRAC®
F
LATRETURNPOL
YURETHANET
RACKERS

Tr
u-T
rac®
Fl
atRe t
urnP ol
yur
ethane T
rackersare a pat
entedsolut
ionforhighabrasi
vea nd aggr
essi
ve
mater
ial
.Thepo l
yuret
haneprovi
dese xc
e l
lentl
if
einha rdworki
ngcondi
tionsandoper
ationswhichrun24
hour
sc ont
inuous.

•Polyuret
haneL agging-Of fer
sa pproxima t
ely2to3t ime slong erlif
ea scompar
edt or ubberlaggi
ng.
Coveredwi t
hHi ghAbr asi
v ePolyurethane,12mm t hick.Alsoa v ai
labl
einF i
reRetar
da nt
Polyuret
hane .
•ThrustBearings-A vail
ablea sano pt i
onwi t
h,51 117T hrusta ndNU1 017Roll
erBearingc onf
igurat
ionfor
heavydut ya ndhig hspeeda pplic
a t
ions
•HighS peedBe l
ts-P erfectforbeltspe edsexceeding4 m/ s
•Tract
ion-T hepo lyuret
hanei sfullydia mondgroov edt opro videbe t
tergr
ipinwe tc ondi
tions.
•Avail
ableinS tandard,He avyDuty,E xtr
aHe avyDut yTrac kerde si
gn.

Avai
labl
efr
om300mm –1800mm

*Pi
peS
truct
urebr
acket
sal
soavai
labl
e

T
RU-
TRAC®
F
LATL
OW SPEEDT
RACKERS

Tru-Tr
ac®
F
latLowS pee dTracker
sa res
pe c
ific
a l
ly desi
gnedf orlow
spee dco nveyor
sr unning at1m/ sorsl
o wer.Activat
iong ui
de roll
s
ha vebeeni ncor
poratedintothede s
igntospe edupt hea c
tivat
ionof
theT r
u-TracTracker
.

•Perf
o rmanc e-E xcell
entandrel
iabl
epe r
forma nceo nlows peed
convey or
s
•Nobe lte dgeda ma ge-Thedesignens
urest hatno9 0ºcontact
withbe lt
- edgeo cc
urs.Asthebeltmoveso ff
-centrethebe ltsl
ides
upt heg uider ollandcausest
rackert
oa cti
v atequicker
.
•Availabl
ei nS tandardorHeavyDutyTrackerde si
gn.

Avai
labl
efr
om300mm –1800mm

4
T
RU-
TRAC®
DUALRETURNT
RACKERS

Tr
u-Trac
®
DualRet
u r
nT racker
sh avebeenp at
ent
edworl
dwidea ndhavebeendevel
opedtoa c
commo dat
ethe
exces
sivefor
cese ncounter
edwi thwi debel
tsandheavyloads,aswellasbelt
swithspeedsine x
cessof4
m/s.Ane xt
ernalcentralpivotme chani
sm wasdes
igned,obvi
a t
ingt
h eneedforas i
ngle,l
argedrum,and
enabl
ingac oncent
rican dbalancedrotat
iontobeachi
eved.Thishasresul
tedinext
en dedbear
ingli
feand
averyfastande f
fecti
vet r
ackingsystem.

T
h espl
itconfi
gurat
ionhasres
u l
tedinahighl
yr es
p onsi
vet
racki
nga ct
ionandtheindi
vidualtr
acki
ngrol
ls
c
anb ee as
ilyrepl
aceda swearoccur
s.Fur
thermore,theDualRetur
nT rac
kerof
fer
st heabili
tytosett
h e
degr
eetowh ic
ht heTrac
kerwil
lswing.

•HeavyDu tyR obustDe sign-B ui

ltspecifical
lyforh eavyd utysteelcordc onveyorbelt
s .
•ImprovedR uggedS ea l
ingSystem -S t
ee lEndc apsa rep r
essedi ntotheb eari
ngh ousi
n gs,thesealso
f
u nct
iona sa‘ f
linger’sealtop r
e ventingresso fma ter
ial.
•HighS peedB el
ts-p e r
fectforbeltsp eedse xceeding4m/ s
•Indi
vidualroll
e r
sf ore as
yr epl
aceme nt-s ep ar
atet aperedtrackerroll
sa remo untedo nt
ot hec ent
re
pi
votwh ichc anb eind i
vidual
lyreplaceda swe a roccurs
•EnhancedC entreP i
vo t-Highlyreactiveh eavyd utyp i
votisd esignedwi t
ha ninternalthrustbeari
ng
whichisg reas
a bl
ef romt hemo untingb racket.
•Tensioni
n gBolts-A reincorporat
edi ntot heb r
a cketdesign,en abl
ingthec or
recttensiontoe asil
y
bea c
h i
eved
•Laggi
n g-C overedwi thHighA brasi
veNa t
u r
alR ubber,16mm t hick.Alsoavail
ableinF i
reR etar
d ant
l
agging.
•Beari
n gs-Us esap a i
ro f6017C 32RSb e ari
ngs,wh ichd uetot hes i
zeo ftheb ear
ings,arewe llwithi
n
t
h eloada ndR PMs pe ci
fi
cati
ons
•ThrustBea r
ings-A vailabl
ea sano ptionwi th,51 117Thrustan dNU1 017C 3Cyli
ndric
alR oll
erBe ar
ing
conf
igurati
onf orhea vyd ut
ya ndh ighs peeda pp l
icat
ions
•Operatesina l
lc onditi
ons-Qu icka ct
iva t
iono nb othwe tan dd r
yb elt
s,b ot
h
abovea ndb elowg round.
•Versati
leInstal
lati
on-C anb einstal
ledo nt hec leansideo ftheb elt
,a nd
thenten si
onc anb ea djust
ede asil
ywi tht heten si
oningb ol
tswh i
cha re
incor
p or
atedint hemo unti
ngb rackets.T otalHe i
ghto ftrac
k eris550mm.
•Reversi
n gBelts-E xcell
entp er
forman ce

Avai
labl
efrom135
0mm –2500
mm
(
sma l
lersi
zesc
anb emadet
oo r
der
)

*
C anbemount
edo nthetopsideor
c
leans
ideoftheconveyorbelt
.

5
T
RU-
TRAC®
DUALRETURNPOL
YURETHANET
RACKERS

Tr
u-T
rac®
DualRet
urnP ol
yur
ethaneT
racker
sa r
ey ourpat
ent
eds ol
uti
onforhighabrasi
vea ndaggr
essi
ve
mater
ial
.T hepol
yuret
haneprovi
desexcel
lentl
ifei
nha r
dwo rki
ngcondi
tionsandoperat
ionwhi
chr un24
hour
sc onti
nuous.

•PolyurethaneL ag gi
ng-Of f
ersa ppro xi
ma tel
y2t o3t imeslonge rl
if
ea sc ompa r
edt orubberlaggi
ng.
Availablei
nHi ghAbr asiveP olyurethane1 2mm o r19mm thicknesses.Alsoavailabl
einF i
re
RetardantP o l
yurethane .
•ThrustBe arings-C ome ss tanda r
dwi thT hrustandRo ll
erBearingconfigurat
ionf orheavydutyand
highs peeda ppli
cations
•HighS peedBe lt
s-pe rf
ectfo rbe l
ts peedse xceedi
ng4 m/s
•Tract
io n-T hepo lyurethanei sfullydia mondg roovedtoprovidebe ttergri
pi nwe tcondi
tions
.

Avai
labl
efrom1 350mm –2500mm
(
Othersizescanbema detoo rder
)

T
RU-
TRAC®
V-
RETURNT
RACKERS

T
ru-Tr
a c
®
V-Ret
urnT r
ackeri spat
entedand hasbeen desi
gnedforV-Ret
urnconveyor
sbelts
.T heV -
Ret
urn
c
o nf
igurat
ionoffer
se xc
e l
lentper
for
ma nc
e ,wi
thoutt
her equi
rementt
of l
att
enthebeltbef
oreinstal
li
ngthe
t
racker.

•V-
Re t
urnConfigur
ati
on-Come sstandardwith10de gr
eea ngle,compatibl
ewi t
h5and15degr
eeangl
ebel
ts
•Laggi
ng-A vai
labl
einHighAbrasive,RubberLaggi
ng1 6mm t hickorP ol
yuret
haneL
aggi
ng12mm /
19mm thi
cknesses.Al
soavai
lableinF i
reRetar
dantl aggi
ng.
•Beari
ngs-StandardorThr
usta ndRo l
lerBear
ingco nfi
gurati
o navail
able

Avai
labl
efrom1 350mm –2500mm
(
Othersizescanbema detoo rder
)

6
 T
RU-
TRAC®
DUALL
OW SPEEDT
RACKERS

Tr
u-Tr
ac®
DualLowS peedT r
ac ker
sarespeci
fic
a l
lyde s
ignedforheavy
dutylows peedconveyorsrunningat1m/ sorslower.Acti
vat
ionguide
rol
lshaveb eeni
ncorporat
edi ntothedesi
gntos peedupt heact
ivat
ion
oftheTru-Tr
acTracker
.

•Perf
or ma nce-E xcell
enta ndr eliableperformanceo nlows pee d
convey ors
•Nobe lte dg eda ma ge-T hede s
igne nsurest hatno9 0°contactwi t
h
belt
-e dgeo ccurs .Ast hebe ltmo veso ff
-centrethebe l
tslidesup
theg uider ollandc ausest rackertoa cti
vatequicker.
•Laggi
ng-A vailableinHi ghAbr asive,Rubbe rLaggi
ng1 6mm t hick
Alsoa vailableinF ireRe tardantla ggi
ng.
•Beari
ng s-S tanda r
do rT hrusta ndRo ll
erBe ari
ngco nf
igur
a ti
o n
avail
a ble

Avai
labl
efrom1 350mm –2500mm
(
Othersizescanbema detoo rder
)

T
RU-
TRAC®
COMPACTDUALRETURNT
RACKERS

Tru-Tr
ac ®
CompactDualRe tur
nT r
ac kerhasbeendesi
gnedf orhe avy
dutyc onv eyor
swi t
hl ow heightclearance.Thecompactdesi
g nha s
allthebe nef
itsoftheDua lRe tur
nT rackerdesi
gnandwi l
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Avai
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I
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CompactDual

7
T
RU-
TRAC®
T
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ROUGHT
RACKERS

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8
T
RU-
TRAC®
L
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Thepa t
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om450mm –1200mm

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k eral
soa vai
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T
RU-
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HEAVYDUT
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RACKERS

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9
SOL
VESMI
SAL
IGNMENTONL
IGHTWEI
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TS

TheT r
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FoodIndus tryT racker
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si
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Avai
labl
efr
om200mm –1600mm

Fora dditi
onal
i
nforma ti
ona bout
ourpr oductsand
ser
vicespl ease
co ntactus:

T
el:+27(0)
126 619531|Fax:+ 27(0)
126619489
E-mai
l:sales@t
ru-t
rac.c
o m
P.
O.Bo x8707,Cent
uri
o n,0046,SA

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tru-
trac.
com